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Modification 4 For The Kodak DirectView CR 500 System
Modification 4 For The Kodak DirectView CR 500 System
MODIFICATION INSTRUCTIONS
for the
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
Modification No. 4
Type 1 Required
Purpose: To install the new REFLECTOR AY, ERASE AY SCREEN GUIDE, ERASE AY TOP COVER,
RP 2 SPRING and BACK DOOR to improve the “Cycle Time” and to upgrade the MCPU software
to version 3.60.09 CP15.
Important
Qualified service personnel must install this modification.
Service Effects: None
Special Requirements: You must:
• have MCPU Software Version 3.60.09 or above
• have Service CD - Kodak DirectView CR 500 SYSTEM 1F8216
• use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
– 12 in/lbs for T-10 size TORX SCREWS
– 21 in/lbs for T-20 size TORX SCREWS
Serial Numbers: 101 - 550
Installation Time: 3.0 hour
Special Tools: None
Parts Status: Available from Service Parts Management.
Parts Requirements: See Page 2.
Confidential
Restricted Information
HEALTH IMAGING © Eastman Kodak Company, 2004
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
2 17MAY04 – MA4366-4
Installing the Modification
Important
You must:
• install this MODIFICATION KIT before doing SOFTWARE INSTRUCTIONS SI4366-3.
• remove all SCREENS from the CR 500 SYSTEM before doing these procedures.
[1] From the Main Menu, click:
• [UTILITY MENU]
• [SHUTDOWN]
• [Yes]
LEFT SIDE
ACCESS PANEL
ERASE AY
POWER CORD
ERASE LAMP
HOUSING AY
H195_1090HCA
THUMBSCREW H195_1090HC
MA4366-4 – 17MAY04 3
MODIFICATION INSTRUCTIONS, TYPE 1
CLIPS
2 ERASE LAMPS
H195_1091HCA
H195_1091HC
Warning
The ERASE LAMPS have mercury. You should instruct the customer to discard.
[5] Remove the 2 ERASE LAMPS from the CLIPS.
[6] Discard the 2 ERASE LAMPS.
LAMP
SOCKET
wires
H195_0071BCA
H195_0071BC
Caution
Do not damage the wires of the LAMP SOCKET.
[7] Use a tool to move the visible wires under the LAMP SOCKET.
4 17MAY04 – MA4366-4
2 end TABS 2 end TABS
LAMP SOCKETS
holes
REFLECTOR AY
ERASE LAMP HOUSING
H195_0077BCA
H195_0077BC
Important
The 2 end TABS must be bent a small degree to the outside to allow the end TABS to be easily inserted into the holes
at the corners of the ERASE LAMP HOUSING.
[8] To a small degree, bend the 2 end TABS to the outside.
Caution
Do not damage the wires under the LAMP SOCKETS.
[9] Install the new REFLECTOR AY under the LAMP SOCKETS.
[10] Move the 2 end TABS into the holes at the corners of the ERASE LAMP HOUSING.
MA4366-4 – 17MAY04 5
MODIFICATION INSTRUCTIONS, TYPE 1
LAMP
REFLECTOR AY SOCKETS
LAMP CLIPS
2 LOCKING
TABS
ERASE LAMP
HOUSING
H195_0078BCA
2 LOCKING TABS
H195_0078BC BOTTOM VIEW
Important
• Do not damage the LAMP CLIPS.
• You must pull the end TABS to move the REFLECTOR AY.
[11] Place the REFLECTOR AY around the LAMP CLIPS.
[12] Move the REFLECTOR AY toward the BALLAST of the ERASE LAMP HOUSING.
[13] Press down on the REFLECTOR AY.
[14] Use the end TABS to pull the REFLECTOR AY toward the LAMP SOCKETS until the 2 LOCKING TABS are
engaged under the 2 LAMP CLIP MOUNTS.
[15] Bend the 2 end TABS around the center of the ERASE LAMP HOUSING.
6 17MAY04 – MA4366-4
CLIPS
CLIPS
2 ERASE LAMPS
SOCKETS
H195_1130HCA H195_1091HCA
H195_1091HC
H195 1130HC
2 SCREWS
H195_1017ACA
FRONT COVER H195_1017AC
MA4366-4 – 17MAY04 7
MODIFICATION INSTRUCTIONS, TYPE 1
TOP COVER
2 back SCREWS
2 WASHERS
8 17MAY04 – MA4366-4
110 V
POWER
ERASE AY
CORD
BACK COVER
2 SCREWS
NETWORK CONNECTOR RJ45
CABLE
2 SCREWS CONNECTOR A9P1 DRIVE BELT COVER
H195_1142HCA
8 SCREWS CONNECTOR A9J2 H195_1142HC
Warning
Dangerous Voltage
[21] Disconnect:
• 110 V POWER CORD
• NETWORK CABLE from the network of the site
[22] Remove:
• 8 SCREWS from the BACK COVER
• BACK COVER
• 2 SCREWS from the DRIVE BELT COVER
• DRIVE BELT COVER
• CONNECTOR A9P1
• CONNECTOR A9J2
• CONNECTOR RJ45 - orange
• 2 SCREWS from the ERASE AY
[23] Remove the ERASE AY.
[24] Place the ERASE AY on a flat surface.
ERASE AY
H195_1138GCA
H195_1138GC
MA4366-4 – 17MAY04 9
MODIFICATION INSTRUCTIONS, TYPE 1
ERASE AY
ERASE AY TOP COVER
2 E-RINGS SCREEN GUIDE
2 SCREWS
2 WASHERS
2 BEARINGS
SCREEN GUIDE
ROLLER
2 SHIMS
H195_0080HCA
2 SCREWS H195_0080HC
10 17MAY04 – MA4366-4
connector side
new ERASE AY
new ERASE AY
TOP COVER
SCREEN GUIDE
2 SCREWS
2 WASHERS
2 BEARINGS
2 new E-RINGS
short side
ERASE AY
SCREEN GUIDE
ROLLER
H195_0079HCB
2 new SCREWS H195_0079HC
Important
You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
• 12 in/lbs for T-10 size TORX SCREWS
• 21 in/lbs for T- 20 size TORX SCREWS
[26] Install on to the ERASE AY:
• new ERASE AY SCREEN GUIDE
• 2 new SCREWS
Important
• The SCREEN GUIDE ROLLER must be installed with the short side toward the CONNECTOR side
of the ERASE AY.
• The 2 E-RINGS must be tight.
[27] Install on to the ERASE AY SCREEN GUIDE:
• SCREEN GUIDE ROLLER
• 2 BEARINGS
• 2 WASHERS
• 2 new E-RINGS
[28] Install on to the ERASE AY:
• new ERASE AY TOP COVER
• 2 SCREWS
MA4366-4 – 17MAY04 11
MODIFICATION INSTRUCTIONS, TYPE 1
2 SCREWS
LASER SAFETY
COVER
4 SCREWS
BACK LIGHT
LOCK COVER H195_1034HCA
H195_1034HC
[29] Remove:
• 2 SCREWS
• LASER SAFETY COVER
• 4 SCREWS
• BACK LIGHT LOCK COVER
12 17MAY04 – MA4366-4
CONNECTOR CONNECTOR A5J1
A5J2
CONNECTOR
A11P2
PMT BOARD
ENCODER CABLE
CONNECTOR A7J1
FRAME H195_1036HCC
CHANNEL H195_1036HC
ESD
Possible damage from electrostatic discharge.
PMT BD
2 top SCREWS
2 bottom SCREWS
H195_1041GCA
H195_1041GC
MA4366-4 – 17MAY04 13
MODIFICATION INSTRUCTIONS, TYPE 1
SLOW SCAN AY
PMTs
PMTs
2 CASSETTES
2 CASSETTES
H195_1133HCA
H195_1133HC
Warning
The weight of the SLOW SCAN AY is 20 kg (45 lb).
[36] Move the SLOW SCAN AY forward.
[37] Tilt the SLOW SCAN AY backward.
[38] Remove the SLOW SCAN AY from the CR 500 SYSTEM.
Warning
The PMTs must not touch the 2 CASSETTES.
[39] Place the SLOW SCAN AY on the 2 CASSETTES at the edge with the PMTs down.
14 17MAY04 – MA4366-4
SLOW SCAN DRIVE BELT
CONNECTOR S10J1
4 SCREWS
A6J4
SLOW SCAN BOTTOM COVER
6 SCREWS
RP 2 DRIVE
BELT
SLOW SCAN AY
SLOW SCAN MOTOR
H195_1132HCB
H195_1132HC
[40] Disconnect:
• CONNECTOR A6J4 from the SLOW SCAN MOTOR
• CONNECTOR S10J1 from the LASER DETECTOR
[41] Remove from the SLOW SCAN AY:
• SLOW SCAN DRIVE BELT
• 6 SCREWS from the SLOW SCAN BOTTOM COVER
• SLOW SCAN BOTTOM COVER
• 4 SCREWS from the SLOW SCAN MOTOR
• SLOW SCAN MOTOR
• RP 2 DRIVE BELT
MA4366-4 – 17MAY04 15
MODIFICATION INSTRUCTIONS, TYPE 1
RP 2 SPRING
RP 2 PULLEY
H195_1134DCA
H195_1134DC
16 17MAY04 – MA4366-4
FORCEPS
2 PULLEYS
front
4 SCREWS
H195_1135HCA
H195_1135HC
Important
To prevent the 2 PULLEYS from falling into the SLOW SCAN AY you must use FORCEPS TL-2042 or equivalent to
hold the 2 PULLEYS when removing the 4 SCREWS.
[45] Remove:
• 4 SCREWS
• 2 PULLEYS
MA4366-4 – 17MAY04 17
MODIFICATION INSTRUCTIONS, TYPE 1
PMTs
2 SCREWS
RP2 ROLLER
STOP
SLOW SCAN AY
45 degrees
bottom
H195_1137DCA
H195_1137DC
Important
You must remove the CASSETTES before placing the SLOW SCAN AY on the bottom.
[46] Place the SLOW SCAN AY on the bottom with the PMTs up.
[47] See the graphic and tilt the SLOW SCAN AY 45 degrees to the front.
Important
The RP 2 ROLLER STOP drops into the SLOW SCAN AY when the 2 SCREWS are removed.
[48] Remove and discard the 2 SCREWS.
[49] Lift and shake or use a tool to remove the RP 2 ROLLER STOP from the SLOW SCAN AY.
[50] Discard the RP 2 ROLLER STOP.
[51] Do Steps 46 - 50 again to remove the other RP 2 ROLLER STOP.
18 17MAY04 – MA4366-4
FORCEPS
2 PULLEYS
2 SCREWS
front
4 SCREWS
H195_1135HCB
H195_1135HC
Important
The PMTs must not touch the CASSETTES.
[53] Place the SLOW SCAN AY on the edge of the CASSETTES with the PMTs down. See Step 39 on Page 14.
Important
• You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
– 12 in/lbs for T-10 size TORX SCREWS
– 21 in/lbs for T-20 size TORX SCREWS
• The PULLEYS must be installed with the SCREW toward the front of the SLOW SCAN AY.
• To prevent the 2 PULLEYS from falling into the SLOW SCAN AY you must use FORCEPS TL-2042 or equivalent
to hold the 2 PULLEYS when removing the 4 SCREWS.
[54] Install:
• 2 PULLEYS
• 4 SCREWS
MA4366-4 – 17MAY04 19
MODIFICATION INSTRUCTIONS, TYPE 1
DRIVE ROLLER
IDLER ROLLER
RP 2 TENSION
CABLE
2 PULLEYS
RP 2 SPRING
H195_1139DCA
H195_1139DC
Important
Before installing the new RP 2 SPRING you must have the RP 2 TENSION CABLE in the 2 PULLEYS.
[55] Install the new RP 2 SPRING.
[56] Rotate the RP 2 ROLLER to check that the operation of the DRIVE ROLLER and the IDLER ROLLER is parallel.
[57] Is the operation of the DRIVE ROLLER and the IDLER ROLLER parallel?
Yes No
Continue with Step 58. Do Steps 55 - 57 again.
20 17MAY04 – MA4366-4
SLOW SCAN DRIVE BELT SMOOTH
SIDE
CONNECTOR S10J1
4 SCREWS
A6J4
SLOW SCAN BOTTOM COVER
hole
RIBBON CABLE
CONNECTOR
PULLEYS END
6 SCREWS
RP 2 DRIVE
BELT
SLOW SCAN AY
SLOW SCAN MOTOR
H195_1132HCA
H195_1132HC
Important
• The SLOW SCAN MOTOR must be installed with the RIBBON CABLE CONNECTOR end toward the hole.
• The SLOW SCAN DRIVE BELT must be installed with the smooth side on the PULLEYS.
• You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
– 12 in/lbs for T-10 size TORX SCREWS
– 21 in/lbs for T-20 size TORX SCREWS
[58] Install:
• RP 2 DRIVE BELT
• SLOW SCAN MOTOR
• 4 SCREWS
• SLOW SCAN DRIVE BELT
• CONNECTOR A6J4 on to the SLOW SCAN MOTOR
• SLOW SCAN BOTTOM COVER
• 6 SCREWS
• CONNECTOR S10J1 on to the LASER DETECTOR
MA4366-4 – 17MAY04 21
MODIFICATION INSTRUCTIONS, TYPE 1
SLOW SCAN
CONNECTOR S10J1
MOTOR
SLOW SCAN AY
SLOW SCAN
DRIVE BELT
CONNECTOR
A5J4
RP 2 DRIVE BELT
H195_1140HCA
H195_1140HC
[59] Check that the following parts are installed on the SLOW SCAN AY:
• SLOW SCAN MOTOR
• CONNECTOR S10J1 on to the LASER DETECTOR
• RP 2 DRIVE BELT
• SLOW SCAN DRIVE BELT
• CONNECTOR A6J4 on to the SLOW SCAN MOTOR
22 17MAY04 – MA4366-4
CONNECTOR CONNECTOR A5J1
A5J2
2 SCREWS
CONNECTOR
A11P2
PMT BOARD
2 top SCREWS
2 bottom SCREWS
ENCODER CABLE
CONNECTOR A7J1
FRAME H195_1036HCB
CHANNEL H195_1036HC
Warning
The weight of the SLOW SCAN AY is 20 kg (45 lb).
[60] Install:
• SLOW SCAN AY into the CR 500 SYSTEM
• 2 bottom SCREWS
• 2 top SCREWS
[61] Connect the CONNECTOR A11P2.
[62] Tighten the 2 SCREWS.
[63] Connect:
• ENCODER CABLE on to the SLOW SCAN COLLECTOR BD - route into FRAME CHANNEL
• CONNECTOR A7J1 on to the SLOW SCAN COLLECTOR BD - route into FRAME CHANNEL
Important
You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
• 12 in/lbs for T-10 size TORX SCREWS
• 21 in/lbs for T-20 size TORX SCREWS
ESD
Possible damage from electrostatic discharge.
[64] Install:
• PMT BOARD on to the SLOW SCAN AY
• CONNECTOR A5J1 on to the PMT BOARD
• CONNECTOR A5J2 on to the PMT BOARD
MA4366-4 – 17MAY04 23
MODIFICATION INSTRUCTIONS, TYPE 1
CONNECTOR
A11P2
PMT BOARD
ENCODER CABLE
CONNECTOR A7J1
FRAME H195_1144HCA
CHANNEL H195_1144HC
[65] Check that the following CONNECTORS are installed on the CR 500 System:
• CONNECTOR A5J1 on to the PMT BOARD
• CONNECTOR A5J2 on to the PMT BOARD
• CONNECTOR A11P2 on to the SLOW SCAN AY
• ENCODER CABLE on to the SLOW SCAN COLLECTOR BD
• CONNECTOR A7J1 on to the SLOW SCAN COLLECTOR BD
24 17MAY04 – MA4366-4
2 SCREWS
LASER SAFETY
COVER
4 SCREWS
BACK LIGHT
LOCK COVER H195_1034HCA
H195_1034HC
Important
You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
• 12 in/lbs for T-10 size TORX SCREWS
• 21 in/lbs for T- 20 size TORX SCREWS
[66] Install:
• LASER SAFETY COVER
• 2 SCREWS
• BACK LIGHT LOCK COVER
• 4 SCREWS
[67] Install:
• ERASE AY into the CR 500 SYSTEM
• 2 SCREWS
[68] Connect:
• CONNECTOR A9J2
CONNECTOR RJ45 • CONNECTOR A9P1
• CONNECTOR RJ45 - orange
ERASE AY
CONNECTOR A9P1
CONNECTOR A9J2
H195_1138GCB
H195_1138GC
MA4366-4 – 17MAY04 25
MODIFICATION INSTRUCTIONS, TYPE 1
26 17MAY04 – MA4366-4
110 V
POWER
ERASE AY
CORD
CASSETTE HANDLING
GUIDES
BACK COVER
2 SCREWS
NETWORK
CABLE
2 SCREWS DRIVE BELT COVER
H195_1142HCA
H195_1142HCB
8 SCREWS H195_1142HC
Important
You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
• 12 in/lbs for T-10 size TORX SCREWS
• 21 in/lbs for T-20 size TORX SCREWS
[69] Install:
• BACK COVER
• 8 SCREWS
• DRIVE BELT COVER
• 2 SCREWS
Warning
Dangerous Voltage
[70] Connect:
• 110 V POWER CORD
• NETWORK CABLE from the network of the site
[71] Move the CASSETTE HANDLING GUIDES to the center position.
MA4366-4 – 17MAY04 27
MODIFICATION INSTRUCTIONS, TYPE 1
[72] Install:
• ERASE LAMP HOUSING AY
• THUMBSCREW
[73] Connect the ERASE LAMP POWER CORD.
[74] Install the LEFT SIDE ACCESS PANEL.
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
[75] Energize the system.
[76] At the “Login” screen, type:
• service for “User Name”
• service for “Password”
[77] Click:
• [Service Functions]
• [Diagnostics]
• [Galvo Test]
28 17MAY04 – MA4366-4
[78] Increase the “Set Amplitude” to “3900”.
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
[79] Click:
• [LASER ON]
• [START GALVO]
MSC BD
H195_1061BCB
H195_1061BC
LED DS3
[80] Check that the LED DS3 on the MSC BD illuminates amber.
[81] Does the LED DS3 on the MSC BD illuminate amber?
Yes No
Continue with Step 82. a. Do the adjustment for the FOLD
MIRROR. See Service CD 1F8216,
Adjustments and Replacments, FOLD
MIRROR
b. Continue with Step 82.
MA4366-4 – 17MAY04 29
MODIFICATION INSTRUCTIONS, TYPE 1
TOP COVER
2 back SCREWS
2 WASHERS
Important
You must use a TORQUE WRENCH TL-1537 to tighten all TORX SCREWS to:
• 12 in/lbs for T-10 size TORX SCREWS
• 21 in/lbs for T-20 size TORX SCREWS
[83] Install:
• 2 front SCREWS
• 2 WASHERS
• 2 back SCREWS
• 2 WASHERS
• TOP COVER
BACK DOOR AY
H195_1128BCA
H195_1128BC
30 17MAY04 – MA4366-4
new BACK DOOR AY ADHESIVE
2 SLOTS TAPE
2 TABS
CONDUCTIVE
FOAM PAD
H195_1129BCA
H195_1129BC 2 CONDUCTIVE FOAM PADS
[85] Remove the ADHESIVE TAPE from the 2 CONDUCTIVE FOAM PADS.
[86] Install the 2 CONDUCTIVE FOAM PADS behind the 2 TABS.
[87] Align the 2 SLOTS of the new BACK DOOR AY with the 2 TABS.
[88] Install the new BACK DOOR AY
[89] Use the SOFTWARE INSTRUCTION for the SOFTWARE PATCH 3.06.09 CP15 for the Kodak DirectView CR
500 System to install the new MCPU Software Version 3.06.09 CP15.
MA4366-4 – 17MAY04 31
Completing the Modification
[1] Send an image to the PRINTER.
[2] Check that the equipment operates correctly.
[3] Circle “4” on the MODIFICATION LABEL.
[4] Install:
• FRONT COVER
• 2 SCREWS
2 SCREWS
H195_1017ACA
FRONT COVER H195_1017AC
Publication History
Publication
Date Publication No. ECO No. Changed Pages File Name Notes
17MAY04 MA4366-4 2673-068 --- ma4366_4.fm New Publication