PSA-66-ST

Repair Guide
PSA-66-ST

PSA-66-ST (RS232 Interface)

PSA-66-001N (Netplex Interface)

This document is uncontrolled when printed.

Repair Guide
PSA-66-ST
Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved.
The FutureLogic logo is a trademark of FutureLogic, Inc.
Netplex is a proprietary hardware interface and protocol of International Game Technology
Corporation.
All other trademarks and products or brand names mentioned herein are the property of their
respective owners.
This document contains Proprietary and Confidential information and its contents are covered by
Non-Disclosure Agreement.
Technical information in this manual is disclosed for informational purposes only. No grant of
license or use rights of any such information is made by publication or distribution of this manual.
These specifications are subject to change without notice and may not completely and correctly
document the operation of this product.
11/30/2004
PUBN-000019
REV.B

The PSA-66-ST (RS232 Interface) printer described in this manual is in compliance

with all applied CE standards.

FutureLogic, Inc.
425 East Colorado Street • Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 • Fax 818.244.4764
www.futurelogic-inc.com
 PSA-66-ST
Repair Guide

1 Overview
This publication identifies how to perform a high level repair on PSA-66-ST and PSA-66-001N units.
CAUTION!
ESD Sensitive Equipment!
Electronic boards and their components are sensitive to static electricity. Care must
be taken during all handling operations and inspections of this product in order to
ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for
operations purposes unless it is otherwise protected.
Discharge your clothing before touching the assembly. Discharge tools before use.
Whenever possible, unpack or pack this product only at EOS/ESD safe workstations.
Where a safe workstation is not guaranteed, it is important for the user to be
electrically discharged before touching the product with his/her hands or tools.

Note: PSA-66-ST refers to both the PSA-66-ST (RS232) and PSA-66-001N (Netplex) versions
of the printer. For additional information on the Netplex interface, please contact
International Game Technology.

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 1 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

2 High Level Repair

To perform a high level repair of the PSA-66-ST and PSA-66-001N units, follow the procedure below.
Note: Power must be OFF when connecting, disconnecting or replacing parts within the
printer!

BEGIN

Inspect unit for visible mechanical damage or

missing parts, replace as necessary
(screws, PEM nuts, etc.)

0 Power up the unit without paper loaded

Printer motor should run a YES

short distance,
Status light should be OFF, ET
Error light should be ON
Exit Test

NO

SORT BY LIGHTS

ON THE KEYPAD

NO DOUBLE STATUS ON ERROR ON

LIGHTS LIGHTS ERROR OFF STATUS OFF

1A 2A 3A ET
No Lights Double Lights Stuck Status Light Exit Test

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 2 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

1A NO LIGHTS

Has main controller (140-00004 or 140-00005) NO

been replaced? MC

YES Main Controller

Has daughterboard (140-00026 or 140-00027) NO

been replaced?
DB

YES Daughterboard

Has keyboard (280-00001) been replaced? NO

KB

YES Keyboard

Has printer engine (400-00005 or 400-00006) and NO

cable (150-00006) been replaced?
PE

Printer Engine
YES

Label unit “LEVEL 6 no lights”

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 3 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

2A DOUBLE LIGHTS

Has the unit been connected to automatic firmware NO

loading utility (and the load failed)?
LF

YES Load Firmware

Has daughterboard (140-00026 or 140-00027) NO

been replaced?
DB

YES Daughterboard

Has main controller (140-00004 or 140-00005) NO

been replaced?
MC

Main Controller
YES

Has printer engine (400-00005 or 400-00006) and NO

cable (150-00006) been replaced?
PE

Printer Engine
YES

Label unit “LEVEL 6 double lights”

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 4 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

3A STUCK STATUS LIGHT

Has keyboard (280-00001) been replaced? NO

KB

YES Keyboard

Has daughterboard (140-00026 or 140-00027) NO

been replaced?
DB

Daughterboard
YES

Has main controller (140-00004 or 140-00005) NO

been replaced?
MC

Main Controller
YES

Has printer engine (400-00005 or 400-00006) and NO

cable (150-00006) been replaced?
PE

Printer Engine
YES

Label unit “LEVEL 6 stuck status light”

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 5 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

MC Main Controller

Replace main controller board

140-00004 or 140-00005
100-00008 150-00010

140-00004 (Netplex)
140-00005 (RS232)

DB Daughterboard

Replace daughterboard
140-00026 or 140-00027
140-00026 (Netplex)
140-00027 (RS232)

150-000012
or 150-00009

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 6 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

KB Keyboard

Replace membrane panel

280-00001

280-00001

150-00024

PE Printer Engine

Replace printer engine and cable

400-00005 or 400-00006 and 150-00006
100-00008 150-00010
140-00004 (Netplex)
140-00005 (RS232)

400-00005
or 400-00006

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 7 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide
LF Load Firmware

Load Firmware with Download Utility

Firmware
Download
Utility
0

PL Paper Low Sensor Failure

Replace Paper Low Sensor and Cable

150-00024

280-00001

150-00024

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 8 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

C0 Front Bezel Cable

Replace Front Bezel Cable

150-00008
140-00018

150-00008

C1 Main Unit Cable

Replace Main Unit Cable

150-00012 or 150-00009
140-00026 (Netplex)
140-00027 (RS232)

150-00012
or 150-00009

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 9 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

CS Chute Sensor Failure

Replace Paper in Chute Sensor

140-00018
140-00018

150-00008

50 50 Pin Cable

Replace 50 Pin Cable

150-00010
Release the
finger latches
to eject the
ribbon cable

Make sure to connect the black end of the ribbon cable to the rear daughter board
and the gray end to the main controller.

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 10 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

ET Exit Test
UNIT REPAIRED
Unit Passed

Test Unit

Futurelogic
Exit Test
Utility

Unit Failed

Communications Failure DB
, MC
, 50

Paper Sensor Failure PE

, MC
, 50

Head Up Sensor Failure PE

, MC
, 50

DB
Door Open Sensor Failure
, MC
, 50

DB
Beeper Failure
, MC
, 50

PL MC
Paper Low Sensor Failure
,
Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 11 of 15 11/30/2004
PUBN-000019 REV.B
 PSA-66-ST
Repair Guide

C0 MC
Front Bezel Failure
,
C1 DB MC
Rear Bezel Failure
, , , 50

CS MC
Paper in Chute Failure
,
Autoload Failure

NO
Blue Lever Close 0
in “closed” Lever
position

Start

YES

Resistance
across Main YES
Controller J3 MC
pins 4 and 5 =
0?
Main Controller

NO

PE

Printer Engine

Copyright © 2001 – 2004 FutureLogic, Inc. All Rights Reserved. PUBN Page 12 of 15 11/30/2004
PUBN-000019 REV.B
FutureLogic, Inc.
425 East Colorado Street • Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 • Fax 818.244.4764
www.futurelogic-inc.com