The maximum power capacity of a broaching machine is 1.

5
kw. Using this machine, a circular hole of diameter 20 mm
in a 25 mm thick MS plate has to be enlarged to a diameter
of 26 m. A cut per tooth of 0.0075 mm is used and pitch of
the teeth is 10 mm/tooth. Find the minimum possible time
in which one part can be machined if the cutting speed is
0.5 m/min
Find The cutting length of the broach for the key way cutting
in a 150 mm long cast iron gear hub. Given that width of
the keyway is 9 mm depth of keyway is 4.5 mm no. of
finishing teeth = 4 and no. of semi finishing teeth 8.

RISE PER TOOTH (MM) PITCH(MM)

Roughing Teeth 0.1 22
Semi Finishing Teeth 0.0125 20
Finishing Teeth ……… 20
A circular hole of diameter 25mm in a 20 mm thick mild
steel plate has to be enlarged to diameter of 27 mm by
broaching. A rake angle of 10 degree is provided and a cut
per tooth of 0.8 mm is used. estimate the peak broaching
load. Use Lee & Shaffer’s Relation.