ORB INSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No. Pe INDIA LIMITED. FOR 6-81-0006 Rev. 2 Tere On nro FLANGES, SPECTACLE BLINDS & DRIP RINGS ugist, eetact saiget wd fer fet S fee fren a aden ase INSPECTION AND TEST PLAN FOR FLANGES, SPECTACLE BLINDS & DRIP RINGS 2 30062010 REVISED AND RE-ISSUED a d 2 “20 EX _ nee vs be BP er?) + 28002007 REVISED AND REUSSUED PD Re wk. ve © 23042002 ISSUED FOR IMPLEMENTATION NKN SPs Ks $8 7 "Standards Committee Standards Bureau Rev. pate Purpose ee ae Convenor ee chaleman ~ ~ Approved by Format No, 00-0001-F7 Rev. 0 Copyright EI — All ights reservedINGPECTION/AND TES TIEUAN [STANDARD SPECIFICATION No. ate @ NINRED FOR 6-81-0006 Rev. 2 EES FLANGES, SPECTACLE BLINDS & DRIP RINGS pa Abbreviations CCE or CCOE Chief Controller of Explosives pr Destructive Testing HT Heat Treatment IBR Indian Boiler Regulations ITP Inspection and Test Plan NDT Non Destructive Testing PESO Petroleum Explosive Safety Organization PO Purchase Order PR Purchase Requisition POR Procedure Qualification Record QAP Quality Assurance Plan RT Radiography Testing TC Test Certificate TPI or TPIA, Third Party Inspection Agency VDR Vendor Data Requirements WPS Welding Procedure Specification wrQ Welders Performance Qualification Inspection Standards Committee Convenor: ‘Members: Mr. SK Puri Mr. Chandra Kant Mr. PP Mathur Mr. SS Lotay Mr. VK Jain Mr. SK Dhawan Mr. Anoop Goel Mr. RK Bhandari (Proj.) Format No, 6.00-000-F7 Rev. 0 ‘Copyright Ell — Al ights reservedINSPECTION AND TEST PLAN 'STANDARO SPECIFICATION No. BGR ENGINEERS iON UMITED. FOR 6-81-0006 Rev. 2 FS Nats FLANGES, SPECTACLE BLINDS & DRIP RINGS nae 10 SCOPE This Inspection Test Plan covers the minimum testing requirements of FLANGES, SPECTACLE BLINDS & DRIP RINGS. 20 REFERENCE DOCUMENTS 1) PO/PRY Job specifications /Approved documents. 2) Technical notes for flanges, spectacle blinds and drip rings 6-44-0053. 3.0 INSPECTION AND TEST REQUIREMENTS. SCOPE OF INSPECTION SL. | sracactivity | cHARACTERISTIcs | QUANTUM OF RECORD ate Coes SUB SUPPLIER | EIL/TPIA _ _ _ SUPPLIER Heat No, Mill Test NTC: 1. _ | Incoming Material Certificate, Chem. Comp. 100% Mine . w R & Other Applicable Tests cated | Heat Treatment As i | | 2. | Applicable Cycle (Time Temp.) 100% | ur chart : w R ‘ccc ae - t | Treated Forging & n 3, _ | Selection of Test Selection Of Test Coupons | Each HT Lot/ Each eee : a A ‘Coupons ip Heat No/ Size Format No, 8-00-0001-F7 Rev. 0 Copyright Elk ~All rights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No. SoiietzreT is ENGINEERS, sSarietetés INDIA LIMITED. FOR 6-81-0006 Rev. 2 Sees ORAUMe FLANGES, SPECTACLE BLINDS & DRIP RINGS cwoetos, ; SCOPE OF INSPECTION sTaGeactivity | CHARACTERISTICS | QUANTUMOF RECORD ce sub SUPPLIER | EIL/TPIA - - | SUPPLIER (ociuding Spal Tests | Ine Grant Corn Each HT Lot / Each | | 4 8 Special Tests | est, Product Chemical ich HT Lot/ Each | 1 ab Report : H H | | ForHydrogen Service, | TestProduet Chemica! | Heat No/ Siz. | Nach) | Analysis (As Applicable), | | Groove Hardness Sa | Manufacture, Welding | Approved WPS/PQR/WPQ 100% | wesipoRwPQ = w R 5b | Manufacture, Welding | New WPS/PQR/WPQ 100% WPS/PQR/WPQ S w w ve'Teating | Ultra Sonic, Magnetic, Dye | 100% By Supplier, 6. |NmDsamaive Teng | Peart Random By | Test Repo e w aw us (as Applicable ) EIL/TPIA Insp .Report, Lab | ~| Galvanizing Coating ‘Thickness , , Report _ 7 | (if Applicable ) Embrittlement Adherence iO My Ly i |leeeee | Format No, 8-00-0001-F7 Rev. 0 Copyright Elk Allrights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No. ‘SGifetzre ls ENGINEERS eae ONNini FOR 6-81-0006 Rev. 2 aes 6 NOMS FLANGES, SPECTACLE BLINDS & DRIP RINGS eos tae Sl. | sragevactiviry | CHARACTERISTICS | QUANTUM OF RECORD NO. CHECK SUB ear SUPPLIER oe TVisual | 2. Dimensions | 3.Hardness Of Groove | 100% By Supplier, | 8. _| Final Inspection 4. Marking Random By Inspection Report : w RW 5. Colour Coding (Special | EIL/TPIA Paint For IBR, Cryogenic, _ NACE, Hydrogen Services) | - “inal Inspection 100% By Supplier, 9, _ | Final Inspectio PMI Check Random By PMI Report . | w RW EIL/TPIA, | Verification Of Surf etn 10. | Packing & Despateh Coating/ Type OF Packing | 100% By Supplier | ShiPpine ; Wageee nazar Double stamp on al | n Stamping Final Stamping VDI witnessed items | Inspection Report - 4 Hl iL Thalance single stamp | Format No, 8-00-0001-F7 Rev. 0 ‘Copyight EIL— All rights reservedINSPECTION AND TEST PLAN STANDARD SPECIFICATION No. SGifetereT gs ENGINEERS sae (NDIA UMITED. FOR 6-81-0006 Rev. 2 Teens harcannoaanet FLANGES, SPECTACLE BLINDS & DRIP RINGS age cote Legend: W-Witness (Give due notice, work may proceed after scheduled date). Hold (Do not proceed without approval), P-Perform, Random -10% (min.1 no.) of each size and type of Bulk item, R-Review, RW- Random Witness, NOTES (As applicable): Supplier's in house procedures may be accepted in case TPI / EIL is satisfied with adequacy of procedures to comply with Purchase Order/ Specifications requirements. In case of non availability of suitable procedures, fresh procedures may be qualified under TPI/ EIL witness. In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicabl This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents. Wherever order is placed on stockiest, the item shall be accepted based on manufacturer's TC conforming compliance with requirements as per material specification & PR. All hold / witness stages shall be considered as “Review” by TPI in that case. Format No. 8.00-0001-F7 Rev. 0 Copyright Elk ~All rights reserved