‘STANDARD SPECIFICATION No, ISOM Ee INSPECTION AND TEST PLAN gar felsiés NDIA UMITED FOR 6-81-0016 Rev. ee deere ‘TOWER PACKINGS pay ae ‘ aet tfira & fea fae oo ater ast INSPECTION AND TEST PLAN FOR TOWER PACKINGS : 7 ho #4 1 1507.08 REVISED AND RE-ISSUED Ara ra - 7 0 1907.02 ISSUED FOR IMPLEMEMTATION NKN SPs KB, GRR Convenor Chairman Rev. Prepared Checked deg eee, Rev. ate Purpose a sched Standards Commitee Standards B ‘Approved by = Format No. 8-00-0001-F7 Rev. 0 ‘Copyright EI — All rights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No, Siar a ENONERS sai leteies INDIA UMITED FOR. 11-0016 Rev. SS eee TOWER PACKINGS rari a9 Inspection Standards Committee Convenor: Mr. SK Puri Members: Mr. Chandra Kant Mr. PP Mathur Mr. SS Lotay Mr. Surender Singh Mr. SK Dhawan Mr. Anoop Goel Mr. $ Kaul (Proj.) Format No, -00-0001-F7 Rev. 0 ‘Copyright EL Allrights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No. Siar A ENGNEERS eat ORK UMITED, FOR 6-81-0016 Rev.1 CE Tee TOWER PACKINGS Page 30f6 1.0 SCOPE ‘This Inspection and Test Plan covers the minimum testing requirements of Tower Packings. 2.0 REFERENCE DOCUMENTS. PO/PR/ Standards referred there in/ Job specifications /Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS ru SCOPE OF INSPECTION 2 STAGE/ACTIVITY cuaracreristics | QUANTUM | RECORD 5 NO OF CHECK SUB 5 supPLier | EILTP! PPLIER 1.0 | Incoming Materials Inspection Chemical Analysis Mechanical Properties, Materials at Mills Condition, Finish, Bend Mill Test 1 Finish, 1% w R Sheets/Coils!Strips(Fresh, Free of | Test, Hardness Check, ne Certificates w Corrosion, Piting & Mill Scales) | HT, 1GCtest, Visual & Dimensional Inspection Format No, -00-0001-F7 Rev. 0 ‘Copyright EIL— Allights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION No. FOR 6-81-0016 Rev. ‘TOWER PACKINGS ev-t Page 4 0f6 SCOPE OF INSPECTION . STAGE/ACTIVITY characteristics | QUANTUM RECORD. gg J BO On Care SUB eg | SUPPLIER EILTPIA _|_ surruier - | : - | Review of Test Certificates, i ‘Markings, | Materials After Receipt 2 Material 12 ait Visual & Dimensional 100% : . w R | (Sheets/Coils/ Strips) eect enaane Clearance Record Correlation, ete | | 20 In Process Visual (Finish - Smooth, | |» | True, Clean, Free from Burs, | 2.1 | Siting, Shearing, Punching, Bending Teas Cracks) & 100% Inspection Report 5 w : Dimensional Accuracy | Dimensional Accuracy and Pall Ring, Hypak Ring, IMTP,CMR | Visual Inspection for 100% om and other types Workmanship and Free of | (Sample Pieces) | msPeetion Report . o Rk Burs | Format No, 8-00-0001-F7 Rev. 0 Copyright Ell — All rights reservedINSPECTION AND TEST PLAN STANDARD SPECIFICATION No. Sore By ENONERS INDIA UMITED FOR 6-81-0016 Rev.1 eabkes STAM TOWER PACKINGS a Page Sof 6 i ‘SCOPE OF INSPECTION STAGE/ACTIVITY cHaracteristics | QUANTUM RECORD Ce ue SUPPLIER EILTPIA | SUPPLIER i 3.0 Final Inspection Dimensional Accuracy and | 3.1 | Pall Ring, Hypak Ring, IMTP,CMR | Visual Inspection for Random Inspection : a A and other types Workmanship and Free of (Lots) Report | Burs 3.2 | Nesting Check for IMTP No Ring to enter another at Random _| Inspection Report - H H any orientation 33 Piece Density oe ee Lot Inspection Report : H Hu PMI A Asper EIL 34 Ce) Chemical Cheek spectications | Ispection Report : w RW 3.5 | Storage / Weather Protection ‘Visual Inspection 100% Inspection Report : w R 36 Packing Visual Inspection 100% Inspection Report | w R LL - | - Format No, 8-00-0001-F7 Rev. 0 Copyright Ell. - All rights reservedINSPECTION AND TEST PLAN [STANDARD SPECIFICATION No, SSA A ENGNEERS. eines ONAN FOr 6-81-0016 Rev.t EES ww iene TOWER PACKINGS Page sof | SCOPE OF INSPECTION ha STAGE/ACTIVITY cuaracteristics | QUANTUM RECORD | 7 SUPPLIER EIL/TPIA — mf + Verification & Compilation | of Inspection & Test ; 40 Documentation ee 100% Dossier - | H H customer Legends: AS-Alloy Steel, CCE or CCOE-Chief Controller of Explosives, DHT-Dehydrogenation Treatment, DT-Destructive Testing, DP or DPT-Dye Penetrant Test, HT-Heat ‘treatment, H-Hold (Do not proceed without approval), IBR-Indian Boiler Regulations, ID-Inside Diameter, IGC-Inter Granular Corrosion, IHT-Intermediate Heat Treatment, ISR- Intermediate Stress Relieving, ITP-Inspection and Test Plan, M- Monitor, Max.-Maximum, Min.-Minimum, MT or MPT-Magnetic Par Certificate, NDT-Non Destructive Testing, OD-Outside Diameter, PMI-Positive Material Identification, P-Perform, PO-Purchase Order, PR-Purchase Requisition, PQR- Procedure Qualification Record, PWHT-Post Weld Heat Treatment, QAP-Quality Assurance Plan, Random -10% (min.1 no.) of each size and type of Bulk item, R-Review, RT-Radiography Testing, RW-Random Witness, S8-Stainless Steel, TC-Test Certificate, TPI or TPLA-Third Party Inspection Agency, TPM -Test Piece Marking, UT-Ultrasonic Test, VDR-Vendor Data Requirements, WPS-Welding Procedure Specification, WPQ-Welders Performance Qualification, W-Witness (Give due notice, work may proceed after scheduled date). le Test, MTC-Manufacturer / Mill Test NOTES (As applicable) 1. Wherever W/R or H/W is indicated, EIL Inspection Engineer shall decide the option to be exercised forthe particular stage and supplier. 2. Supplier's in house procedures may be accepted in case TPI / EIL is satisfied with adequacy of procedures to comply with Purchase Order/Specifications requirements. In case of non availability of suitable procedures, fresh procedures may be qualified under TPI /EIL witness. 3. In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. 4. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents. 5. Acceptance Norms forall the activi Format No, 8-00-0001-F7 Rev. 0 Copyright Elk. — All rights reserved