‘STANDARD SPECIFICATION NO. SGitfelzrel gs ENGINEERS INSPECTION AND TEST PLAN Sam kelisits INDIA LIMITED EO 6-81-0100 Rev. 1 eee eR eee eee SUB SEA FLOW TEES (SOUR SERVICE) ae wa tt agit da (hk affa) & fea fem a alent alert INSPECTION AND TEST PLAN FOR SUB SEA FLOW TEES (SOUR SERVICE) 1 2807.10 Revised and Reissued ceca a 0 1606.08, Issued for implementation wo v0 AKB, ska ~ Standards Committee Standards Bureau Rev ate pees Prepared chucked Convenor ‘Chairman ‘Approved by Format No, 8-00-0001-F7 Rev. 0 (Copyright Ell — All ights reservedSAGER GS GNERS INSPECTION AND TEST PLAN san feletes NDIA UMITED FOR Seen tanta ‘SUB SEA FLOW TEES (SOUR SERVICE) ‘STANDARD SPECIFICATION NO. 6-81-0100 Rev. 1 Page 2 of Abbreviations CCE or CCOE 5 Chief Controller of Explosives pr zl Destructive Testing HT Heat Treatment IBR Indian Boiler Regulations ITP Inspection and Test Plan NDT Non Destructive Testing PESO Petroleum Explosive Safety Organization PO Purchase Order PR Purchase Requisition POR Procedure Qualification Record Qa Quality Assurance Plan RT Radiography Testing Tc Test Certificate TPL or TPIA, Third Party Inspection Agency VDR Vendor Data Requirements wes Welding Procedure Specification WPQ 5 Welders Performance Qualification Inspection Standards Committee Convenor: Mr. SK Puri Members: Mr. Chandra Kant Mr. SS Lotay Mr. VK Jain Mr. S.K. Dhawan Mr. Anoop Goel Mr. RK Bhandari (Proj.) Format No, 8-00-0001-F7 Rev. 0. ‘Copyright El — Al rights reservedees SRN INSPECTION AND TEST PLAN INDIA LIMITED OR s@areiics SNOA UME SUB SEA FLOW TEES (SOUR SERVICE) 10 SCOPE This Inspection and Test Plan covers the minimum testing requirements of Sub Sea Flow Tees (Sour Service). 2.0 REFERENCE DOCUMENTS PO/PR/ Standards referred therein/ Job specifications /Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS [STANDARD SPECIFICATION NO. 6-81-0100 Rev. 1 Page Sof 6 Ss. 7 er QUANTAM OF No. | STAGE/ACTIVITY CHARACTERISTI CHECK RECORD SCOPE OF INSPECTION _ ‘SUB SUPPLIER | SUPPLIER | EIL/TPIA Visual Dimensions Finish Bore Marking Mechanical Properties ~ Tensile, Impact, Transverse guided bend, Transverse Raw Material Identification | __ weld tensile (Welded fittings) Mill TC, 1.0 | (Unequal Tee,, End piece, | 7, Chemical Properties (Carbon Equivalent 100% Manufacturer's Internal sleeve) value, Composition) Te Supply Condition (Heat Treatment) 9. De-oxidation practice / refining (Killed / Calcium Treated / Vacuum Degassed, etc. as per applicable specification) 10. NDT of forgings 11. Hardness 12, Hydrogen Induced Cracking Test Format No, &:00-0001-F7 Rev. 0 ‘Copyright EiL— All rights reservedINSPECTION AND TEST PLAN ‘STANDARD SPECIFICATION NO. INDIA LIMITED FOR 6-81-0100 Rev. 4 Recess SUB SEA FLOW TEES (SOUR SERVICE) Page 406 Ts | OUANTAM - SCOPE OF INSPECTION TAG QUANTAM OF ae | stagractivity CHARACTERISTICS eae RECORD SUB | supper | EIUTPIA : SUPPLIER a9 | MANUFACTURING, WELDING | 2 : Approved WPS / POR / WPQ 100% Ree 2 wot oR weg . WPS / PQR/ 22 : New WPS/PQR/ WPQ | 100% weQ : w R - - | | 23 Assembly Welding Parameters ‘Atrandom — | Internal Report w : pees Stress Relieving Inspection uD me (HT Cycle Time & Temperature) ee Report - “ R | 0 NDT fe oo (if applicable) Format No. 8-00-0051-F7 Rev. 0 Copyright Elk. — All rights reservedate ORM INSPECTION AND TEST PLAN FOR SUB SEA FLOW TEES (SOUR SERVICE) [STANDARD SPECIFICATION NO. 6-81-0100 Rev. 1 Page 50f6 re - ~ T SCOPE OF INSPECTION Ss. on QUANTAM OF No.| STAGE/ACTIVITY | CHARACTERISTICS cance RECORD | SUB | suppLigr | EML/TPIA _ UPPLIER ‘Assembly, Cold formed butt weld tees with Surface & Internal Imperfections. | —_As per PR, Inspection | 4.1] extruded outlets, Non- (UT, MPT or other, as specified) Material Report, - w R radiographed welds & weld Specification | Graphical record | nds a ed : Surface & Internal Imperfections of butt ‘As per PR, oe (pas 42 Butt Weld Joints. welds Material REA a w (100% of _ (RT) Specification sa _ films) Inspection co) aber rca Leak Check 100% Report, : w RW Hydrograph ener Final Inspection | eo (Flow Tee) iF 100% by - Final Inspection supplier & at Inspection i 6.1 (ee Visual and Dimension random by EIL/ Rea : w RW. is = TPIA 100% by a Final Inspection Surface conditions, Coating, Marking, supplier & at Inspection a Re : (Flow Tee) Painting random by EIL / Report . Lo] | TPIA _ 7 70 Packing - At random : - w R _ | ee Format No, 6-00-0001-F7 Rev. 0 ‘Copyright Ell - All ights reservedINSPECTION AND TEST PLAN [STANDARD SPECIFICATION NO. S67GIeIe ey ENGINEERS am felfetes SS INDIA LIMITED FOR 6-81-0100 Rev. 1 eS ee ‘SUB SEA FLOW TEES (SOUR SERVICE) page ore al — - SCOPE OF INSPECTION s. SrERiTicg QUANTAM OF Se EP RSP CTION ___{ Ny, | _ STAGE/ACTIVITY CHARACTERISTICS CaNCE RECORD “SUB | supper | ELLrria | outa suppLier | SUPPLIER | EIL/TPIA | Manufacturer 100% by | 8.0 Documentation est ae orn comificates & Supplier, 100% | 5 = : lee H on “_ SyBILTPIA | peteae Notes | NOTES (As applicable): Legend: H- Hold (Do not proceed without approval), P-Perform, Random -10% (min.1 no.) of each size and type of Bulk item, R-Review, RW- Random Witness, W-Witness (Give due notice, work may proceed after scheduled date), Wherever W/R or H/W is indicated, EIL Inspection Engineer shall decide the option to be exercised for the particular stage and supplier. 2. Supplier's in house procedures may be accepted in case TPI / FIL is satisfied with adequacy of procedures to comply with Purchase Order/Specifications requirements. In case of non availability of suitable procedures, fresh procedures may be qualified under TPI / EIL witness. 3. In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all ty of the item. Requirements specific to PO and the item are only applicable, 5. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents. Format No, 8-00-000-F7 Rev. 0 Copyright Elk ~All ights reserved