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Biogas RSM
Biogas RSM
Biogas RSM
To cite this article: Solal Stephanie Djimtoingar, Nana Sarfo Agyemang Derkyi, Francis Atta
Kuranchie & Joseph Kusi Yankyera (2022) A review of response surface methodology for biogas
process optimization, Cogent Engineering, 9:1, 2115283, DOI: 10.1080/23311916.2022.2115283
© 2022 The Author(s). This open access article is distributed under a Creative Commons
Attribution (CC-BY) 4.0 license.
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challenges. Design Expert software is the most used software because of its low
cost of use. However, Statistica offers a better efficiency.
1. Introduction
For centuries, fossil fuel has been the world’s main source of energy. However, due to the emission
of greenhouse gases (GHGs), one of the main causes of global warming, the negative impact of
fossil fuel use outweighs its benefits (Bessou et al., 2011). GHG emissions, coupled with other
problems such as environmental pollution (related to the use of fossil fuel), increased consump
tion, declining land fertility, inefficient waste management, and deforestation which are the results
of mismanagement of natural resources all over the globe, have enjoined the United Nations (UN)
to put in place measures to mitigate them (Mkruqulwa et al., 2019; Nevzorova & Karakaya, 2020).
The seventeen (17) Sustainable Development Goals (SDGs) aim at ensuring a better and
a sustainable future for the world. Goal seven (7) focuses on the energy sector; it aims at achieving
global access to clean and affordable electricity by 2030 (United Nations, 2015). Energy access is
crucial for food production, security, increased financial income, health and climate change.
Renewable energies, example, hydropower, solar power, wind power, and biofuel are the main
interests of the future energy sector (Mkruqulwa et al., 2019). Biogas production is most likely to be
preferred, not only because of its advantages in terms of cleanliness and sustainability but also
because it is produced from organic waste and therefore, it does not result in loss of food or
biodiversity (Balat & Balat, 2016; Vasavan et al., 2018). Biogas can be an important component of
the solution to meet the goals of the United Nations for sustainable development (Memon &
Memon, 2020). It can be used to generate electricity and reduce greenhouse gas emissions. Biogas
is a combination of methane (CH4), carbon dioxide (CO2) and hydrogen sulphide (H2S), ammonia
(NH3), hydrogen (H2) and minor amounts of other gases such as carbon monoxide (CO), nitrogen
(N2) and oxygen (O2; Anunputtikul & Rodtong, 2004; Jorgensen, 2009; Mkruqulwa et al., 2019).
Biogas is produced by a biological process called anaerobic digestion (AD).
Anaerobic digestion, as defined by (Mukumba et al., 2016) and (Abdeshahian et al., 2016), is
a biological process that takes place in the absence of oxygen and results in the production of
methane through the decomposition of biomass. Biomass which is considered as an organic
matter, is a biodegradable portion of materials such as agriculture residues (vegetal and
animal), forest residues and waste (industrial and municipal; Umana et al., 2020). Organic
materials are made up of carbon, oxygen, hydrogen and nitrogen (Umana et al., 2020).
Anaerobic digestion is a good technology for waste management because it maximizes energy
production and minimizes the cost of treatment of organic materials (municipal solid waste,
food waste, animal manure, agricultural residues, sewage, industrial waste and human excre
ment; Abdeshahian et al., 2016; Shen et al., 2015). It is also a great solution to wastewater
pollution which is one of the most important environmental problems in the world today
(Buaisha et al., 2020).
The third law of thermodynamics, however, states that no system has 100% efficiency. This
explains why for centuries, humanity has been working to increase the efficiency of chemical and
biochemical processes (to achieve 100% efficiency). In that attempt, “process optimization”
techniques have been generated. Process optimization has significant importance in industrial
processes and it is a well-accepted part of any industry, especially biotechnological firms where
the slightest change in a production process can have a significant impact on the product (Reddy
et al., 2008).
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Since the discovery of biogas, there have been several pieces of research and experiments to
improve the efficiency of anaerobic digestion. These studies have led to improvements in both
production process and biogas quality (methane content increment and GHG reduction; Enitan-
folami et al., 2016). The process of optimising the biogas production parameters is complex due to
the many interactive effects of these parameters (Sathish & Vivekanandan, 2016). Response sur
face methodology (RSM), for instance; a mathematical and statistical set of techniques used to
both design and build empirical models, examine the impact of the inputs and estimate the
optimal conditions is one such method (Muthuvelayudham et al., 2006; Rastega et al., 2011;
Sarabia & Ortiz, 2009). The purpose of RSM is to maximize a response (dependent variable) affected
by several input variables (independent variables; Bradley, 2009).
2. Methodology
The study was guided by the process of bibliometric studies outlined by Akpoti et al. (Akpoti et al.,
2019). The literature database on Response Surface Methodology in Biogas optimization was
developed through a systematic search in online databases (using Google Scholar and Scopus).
A Boolean search by keywords and phrases were used to query through scientific research engines
and platforms. Initial search includes strictly biogas process parameters optimization. Then we
enlarged the database to statistical-based optimization research that includes Response Surface
Methodology. Keywords and expressions included biogas, process parameters, optimization and
Response Surface Methodology. All articles dealing with optimization of biogas process parameters
through response surface methodology from site-specific, sub-regional, country level to global
were included in the database. Each article was reviewed and the database was organized
according to the pre-established checklist to collect metadata (Table 1). The approach included
all “relevant” publications between the period 2000 and 2021. However, we referred to a few
articles prior to the year 2000 that are important to understanding concepts or methods. We
intentionally excluded the theoretical and mathematical formulations of the methods reported in
the papers assessed for readability and easy understanding. In total, 55 articles were system
atically reviewed and included in the database. These papers concerned solely those published
Table 1. Checklist of meta-data for systematic review (adapted from (Akpoti et al., 2019))
Items Definition
Title Title of the article or document under review
Objective Objective of the study
Methodology Method used to meet the study objective
Process parameters Process parameters considered for optimization
Keys notes/summary Important findings from the study and limitations
Criteria Software/Computer program Information on model implementation and different
software used
Authors Author(s)
Document type Journal article, book chapter, conference paper, etc.
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Required articles/
LITERATURE SEARCH Documents
AND CATEGORY
Derived information by
system modeled
CONCLUSION
between 2000 and 2021. A systematic review was conducted on the collected data (Figure 1), and
results are presented and discussed.
Considering two independent variables (x1 and x2) and an output or response variable (y;
equation 1), the response (y) will depend on the two variables (x1 and x2):
y ¼ f ðx1 ; x2 Þ þ ε (Equation 1)
ε is the error margin that could be observed in response y. Hence, the response surface is the
surface represented by equation 2 below:
η ¼ f ðx1 ; x2 Þ (Equation 2)
The response surface is represented graphically most of the time, either as contour plots or in
a three-dimensional space (Bradley, 2009; Montgomery, 2017). Figure 2 indicates a typical repre
sentation of a response surface. RSM is applied for optimising process parameters in many field
areas (chemical, biochemical, material science, wastewater treatment, etc.; Alikunju et al., 2017;
Bashir et al., 2015; Beevi et al., 2014; H. B. Nielsen et al., 2007; Jung et al., 2015).
A study by Bashir et al. (Bashir et al., 2015) found that 352 out of 3190 articles related to RSM
application in optimizing process parameters in the different research areas (Chollom et al., 2019);
with nearly ten (10) times increase in the number of articles were published between 2000 and
2013. This agrees with Aydar (Aydar, 2018) that RSM is one of the most popular analytical methods
for optimization. In recent times, RSM has been used in several industries to optimize process
parameters and to study the dynamic effects of input variables in biochemical and chemical
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reactions(Chelladurai et al., 2020). Breig and Luti (Breig & Luti, 2021) reviewed the application of
response surface methodology in microbial cultures and conclude that: in addition to offering the
possibility of investigating the parameters that affect the response and illustrating the relative
magnitude and interactions between them, RSM is a very useful tool for determining the optimal
conditions for increasing microbial production and for building mathematical models that predict
the output variable as a function of combinations of parameter levels. RSM is a very useful tool.
RSM, as illustrated by Figure 2, is a multi-stage method, which uses experimental designs for
fitting first-order or second-order polynomial models (Bartz-Beieslstein et al., 2010). The most
important step of RSM is the Design of Experiments (DoE). The success of the mathematical
model for the correctness of the response surface construction is highly dependent on the selec
tion of experimental design (Aydar, 2018). The DoE also aims at finding the variables with a higher
impact on the response (in cases where the number of input variables is considerable; Aydar,
2018). Makela, in his review study, defined the experiment design (or design of experiment) as “a
collection of tools used for studying the behavior of a system” (Makela, 2017). RSM is
a combination of experimental designs and a strategy to develop a new dataset by first-
or second-order polynomial equations in a systematic test method (Ramaraj & Unpaprom,
2019). RSM analysis is predominantly done with symmetrical experimental designs which are
Doehlert Design (DD), Central Composite Design (CCD), the Box-Behnken Design (BBD), and a three-
level full factorial design (Bezerra et al., 2008). Each of the experimental designs has its advan
tages and limits (Chollom et al., 2019).
RSM offers an advantage over traditional optimization methods concerning the number of
experiments and the multifactorial interactivities over a response (Tetteh et al., 2017). Two other
advantages of RSM are that: by allowing the identification of optimal conditions, RSM offers an
assessment of the sensitivity of these optimum conditions to the variations of the experimental
variables it quantifies the response-input variable relationship (Kilickap, 2010) and the possibility of
making projections, which allow visual interpretations of that relationship (Rastega et al., 2011).
The greatest advantage of RSM remains the time and cost savings due to the reduced number of
experimental trials (Boyaci, 2005).
However, Bas and Boyaci (Bas & Boyaci, 2007) revealed the main limitation of RSM, namely its
confinement to fitting the data to a second-order polynomial equation. Some complex data are
not compatible with a second-order polynomial model. Breig and Luti (Breig & Luti, 2021) con
firmed the challenge identified by Bas and Boyaci, and pointed at two other disadvantages in using
RSM, which are: the limited experimental range of this methodology and the need to use the
steepest descent technique to transfer the optimal area to supply the combinations of parameters
when doing the preliminary approximation of parameters. Techniques for merging RSM and other
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Interpretation
and validation
of Model
Contour Plot 3-D Plot
optimization methods are being studied in order to overcome the challenges stated above (Breig &
Luti, 2021).
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Independent variables or factors are the variables that are subject to manipulations in order to
study their impact on a specific response. The factor levels represent the number of settings of the
factor that is considered in the experiment; they are the different values that the factor can
assume (Bezerra et al., 2008). For example, an experiment to investigate the impact of pH on
fermentation, where five (5) different pH values were considered; here pH is a factor and its five (5)
values are the factor levels.
A number of experimental designs exist (Figure 6), but only four are mostly used in RSM, namely:
Central Composite Design (CCD), Box-Behnken Design (BBD), Full Factorial, and Optimal Designs.
The choice of designs is also based on the required experimental points and the numbers of runs
(Breig & Luti, 2021) As shown in Figure 5, the Central Composite Design (CCD) is the most used
design followed by the Box-Behnken Design (BBD), then the Full Factorial and Optimal Designs. This
section will discuss each of these experimental designs.
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5%
2%
67%
D-optimal
Fractional
Factorial
Design
SCREENING OPTIMIZATION/RSM
level) augmented by a star point denoted α increasing the factor levels to 5 (Olawoye, 2016; Witek-
Krowiak et al., 2014). The star point gives more flexibility to the experimental design by estimating
the curvature (Nnaemeka et al., 2022; Nooraziah & Tiagrajah, 2014; Yılmaz & Şahan, 2020).
Even though CCD requires fewer runs than the full factorial design (FFD), it gives the same
amount of information (Witek-Krowiak et al., 2014). Depending on the position of the star points,
three different types of central composite designs are distinguished:
● The Circumscribed Central Composite (CCC) where the star points are located outside the experi
mental domain. CCC requires five levels per factor and is a rotatable design (the variance of response
at any point is only dependent on the distance between that point and the center point) Handbook
of Statistical Methods, 2013). Rotatability is also called iso-variance per rotation (Ait-Amir et al.,
2015).
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qffipffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Face-centered Orthogonal 1 Nf �N Nf
α¼ 2
p ffiffiffiffiffi p ffiffiffiffiffi
Inscribed Rotatable and 4
Nf þ 4 2k α¼ 4
Nf
orthogonal
● The Inscribed Central Composite (CCI) is regarded as a CCC design reduced to fit within the
experimental domain (Ait-Amir et al., 2015). It is used in situations where there are limits on factor
levels; thus, it requires the same number of factor levels as CCC design and each factor level is by α
Central Composite Designs (CCD), 2013). CCI is both rotatable and orthogonal.
● The Face-Centred Composite (CCF): star points are located at the middle of each face of the
experimental domain with α ¼ �1 (Ait-Amir et al., 2015). It requires three-factor levels and is an
orthogonal design (the effect of any factor across the experimental domain, nullifies the effects of
the other factors) Handbook of Statistical Methods, 2013).
According to Witek-Krowiak et al. (Witek-Krowiak et al., 2014), to choose the right type of CCD, it is
very important to consider the region of operation and the region of interest. Table 2 describes the
characteristics of the various CC designs where Nf , N and k are the numbers of trials per fractional
factorial experiments, the total number of trials, and the number of factors, respectively.
The two major challenges with BBD are that it can only be used to fit the quadratic model and
take a minimum of three-factor levels (Ramaraj & Unpaprom, 2019; Witek-Krowiak et al., 2014).
BBD can be rotatable or near rotatable when there are more than three-factor levels and if points
are added at the center (Ait-Amir et al., 2015; Guthrie et al., 2013).
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five (5) independent variables (Bradley, 2009; Leiviska, 2013) because it requires a high number of
experiments (Bezerra et al., 2008). The large number of experiments required is because the design
takes into consideration all possible interactions between the factors (Witek-Krowiak et al., 2014).
Although FFD can only fit second-order polynomials, Khattree and Rao (Khattree & Rao, 2003a)
affirmed that it may have problems fitting second-order and higher models. Box and Behnken
created the central composite design to counter the cost and time limitations related to FFD.
7. Optimal designs
Optimal design matrices are a non-orthogonal set of computer-based experimental designs which
are used in cases where the other factorial and fractional factorial designs cannot be applied
(Leiviska, 2013) and are distinguished by adding by the addition of alphabetical prefix:
● D-optimality design
● E-optimality design
● G-optimality design
● V-optimality design
● I-optimal design
● T-optimal design
In this paper, the D-optimal design is discussed. It is the most used optimal design (Atkinson &
Fedorov, 1975; Khattree & Rao, 2003a; Rockafellar, 2015; Simons & Chernoff, 1976). Most optimal
designs deal with the proper value of the matrix XT X. The “D” in D-optimal stands for
“Determinant”. That is, in the D-optimal design, the objective is to maximize the determinant
XT X (De Aguiar et al., 1995; Bradley, 2009; Copelli et al., 2018) and minimize the variance of the
parameters.
The advantage of the D-optimal design is that it can be used for any experimental purpose
(screening, RSM), it can fit any model (first-order, second-order, cubic), and it works with a large
number of experimental runs (“D-Optimal designs,” 2013). Table 3 below, summarizes the different
experimental design characteristics.
Two types of experimental models are used in response surface optimization: the first-order
multiple linear model or orthogonal model which is used when there are two independent vari
ables as formulated in Equation 3:
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y ¼ β0 þ β1 x1 þ β2 x2 (Equation 3)
Where y is the response and x1 and x2 are the independent variables. This model only fits a 2-level
Factorial and reduces the variance of the regression factors. However, most times, the curvature of
the response surface is so strong that a first-order model is not adequate. Thus, the need for
a second-order multiple linear model or quadratic model, which is the most, used in RSM problems.
Equation 4 presents a second-order model with k-independent variables (regressors) and β set of
unknown parameters.
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Second-order models are more flexible. They can fit Central Composite Designs, Box-Behnken
Designs and 3-level factorial Designs. It is also easier to estimate the unknown parameters β in
quadratic models. These models are good in solving real response surface dilemmas.
The analysis of variance (ANOVA) is a set of analytical tools and models that are used to find the
differences between the means of a variable in a multi-variable experiment (Iversen & Norpoth,
1987). David M. Lane (Lane, 2015) refers to the Analysis of Variance as a statistical method used to
differentiate between two or more means. It identifies and measures the impact of different input
variables on a given response (Hoefsloot et al., 2009) and it is assumed that the value measured is
a function of the overall mean, the impact of the measured variable on the system’s response and
the residual error (Witek-Krowiak et al., 2014). The primary objective of the analysis of variance is
to identify the factor that has the greatest impact on the results of the study (most significant) on
the experimental response. It additionally determines the significance of the experimental results.
ANOVA follows the same steps as a statistical t-test, except that the t score obtained is converted
into a p-value for the ANOVA test (Sawyer, 2009). An ANOVA test could be “one-way” (the
experimental design has only one factor) or “two-way” (the experiment is affected by two factors)
while a factor could also be a “between-subject” factor (the factor levels are used on different
subjects) or a “within-subject” factor (when different factor levels are used on the same subjects;
Lane, 2015). The more complex case of multifactor designs with combinations of between-subject
and within-subject factors have been discussed by (Chinneck, 2007), (Penny & Henson, 2007),
(Sawyer, 2009) and (Lane, 2015). The model is considered to have a good fit to the dataset when it
shows a non-significant lack of fit and a significant regression (Bezerra et al., 2008).
With the regression analysis, the fitness of a model is checked from its coefficient of correlation
(R) and its coefficient of determination (R2). The coefficient of correlation (R) is the acceptability of
the relationship between predicted and actual values obtained in a statistical experiment. The
value obtained for the coefficient of correlation (R) explains the accuracy between the predicted
and the actual values. The values of R lie between −1 and +1; a positive value of R translate
a similar or identical relation between the two variables. A negative value, however, explains
a dissimilarity. The coefficient of determination (R2) also called R square method is the fraction
of the total variation of the dependent variable that is predicted from the independent variable.
This method is used to predict the outcomes of a model. Since the coefficient of determination (R2)
is the square of the coefficient of correlation (R), the values of R2 lie between 0 and 1. A value of
coefficient of determination of 0 means that the dependent variable is not predictable from the
independent variable while a value of 1 translates that the dependent variable is predictable from
the independent variable without any error. Values between 0 and 1 indicate the extent of
predictability of the dependent variable.
However, the optimal region can be found by visual inspection of the surfaces while the visualisa
tion of the predicted model equation can be obtained by plotting the response surface (contour
and 3-D plot; Bezerra et al., 2008). The critical points of the second-order models can be defined as
maximum, minimum, or saddle (Figure 7).
Pre-treatment
Loading rate
0 5 10 15 20 25
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feedstock and has a great effect on the Carbon-to-Nitrogen ratio: temperature affects the deple
tion of carbon and nitrogen that could cause an inhibitory effect on the anaerobic digestion.
7.1.2. pH
pH is one of the major parameters regulating anaerobic (Vijin Prabhu et al., 2021). The pH of the
substrate is determinant of the quantity of methane produced. Based on the reviewed literature,
as shown in Table 5, the optimal pH lies in between the acidic and the neutral range (pH 5–7).
However, according to (Ozmen & Aslanzadeh, 2009), the pH of a substrate decreases during the
fermentation process and increases after the fermentation process. It is thus concluded that for
optimum anaerobic digestion and biogas production, the suitable pH should range between 5 and
7. A higher or lower pH could be detrimental to the whole process. An acid solution (hydrochloric
acid (HCl), nitric acid (HNO3), sulfuric acid (H2SO4), or acetic acid (CH3COOH)) could be added to
the substrate to increase the pH level while a basic solution (sodium hydroxide (NaOH), potassium
hydroxide (KOH), ammonia (NH3), or ammonium hydroxide (NH4OH)) is added to decrease the pH
level. However, the quantity of solution needed to increase or decrease the pH depends on the
initial pH of the substrate. Co-digestion is also a good alternative to regulate the pH of substrates.
Vr
HRT ¼ ðDaysÞ (Equation 5)
Vs
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Where Vr is the digester volume in m3 and Vs is the quantity of overlay loaded per unit of time
in m3/t (Dobre et al., 2014). The hydraulic retention time has a significant effect on the digester’s
performance (Ezekoye et al., 2011) and depends on two factors: the process temperature and the
substrate type. Table 6 gives a summary of studied substrates and their obtained hydraulic
retention times. From the reviewed articles, it is a clear difference between the hydraulic retention
time of solid and liquid feedstock has been observed. The optimal hydraulic retention for liquid
feedstock is shorter (hours) compared to that of solid feedstock (days). It is thus concluded that
the optimal hydraulic retention time for liquid feedstock ranges between 15 and 46 hours while
that of solid feedstock lasts between 30 and 40 days.
7.1.4. Pre-treatment
The presence of lignocellulose matter in the feedstock slows down the digestion process. That is
why it is recommended to pre-treat substrate before anaerobic digestion (Bala & Mondal, 2019).
Pretreatment is meant to break down complex matters into smaller and simpler substance (Bala &
Mondal, 2019), thus increases the surface area and surface porosity of the substrate for an
increased accessibility for microorganisms and therefore boost biogas production (Memon &
Memon, 2020). Pretreated raw materials require lesser processing time than non-pretreated
ones (Aziz et al., 2019). There are varieties of pretreatment techniques, which are categorized in
groups; these are physical, chemical, thermal, mechanical, and biological pretreatment processes
(Bala & Mondal, 2019). Some studies combine two or more pretreatment techniques (Murugan &
Sivasamy, 2016; Olatunji et al., 2022). From the reviewed articles (Table 7), it was observed that
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there is no specific optimum pretreatment type or conditions for all raw materials (the optimum
pretreatment condition of wheat straw is very different for that of cow dung). The pretreatment
type and conditions depend on the type of raw materials
The Design expert offers eleven (11) graphs that analyze the output of the residuals. The main
interactive effects between factors as well as the effects of each of them can be determined by the
software. The optimum operating parameters of processes can also be calculated with the help of
an optimization feature (Purusottam, 2019). Unlike most software of the same kind, Design Expert
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provides response transformations for particular cases. The package costs less than $1000 for
a single copy.
7.4. Minitab
Minitab is one of the oldest statistical software. It traces its origin from the mid-80s. This software
package developed by Barbara F. Ryan can summarize data, produce graphs, and conduct regres
sion analysis, analysis of variance, control charting. It can support basic factorial designs, frac
tional factorial designs, response surface designs, and Plackett–Burman designs. The response
surface support includes Box-Behnken and all forms of central composite designs. However,
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mothur
Dx-7
optimtool
Modde
matlab
statistica
minitab
design expert
0 10 20 30 40
Minitab does not support sequential experimentation data or data dealing with constrained
process spaces.
It is very easy to convert a factorial design to a response surface design. The software also
supports interaction graphs involving qualitative factors (very helpful when reading results from
such analyses). Minitab has a very convenient optimization section which is easy to use and allows
the user to specify the objectives for each response. The results are represented in tabular form
and functions which are easy to interpret. The software also supports results overlay. It allows the
user to define the axes as well as the optimum values for input parameters. Minitab also supports
foldover designs (resolution III to resolution IV; Khattree & Rao, 2003b). The minimum cost for
a single-user commercial license for Minitab is $1200 with no annual renewal fee.
7.5. Statistica
It is one of the most powerful and expensive suites of analytical software packages with costs
exceeding $2000 and an annual renewal fee for complete modules. The software which was
created by StatSoft company and purchased by Dell in 2014 provides a procedure for data analysis,
data management, statistics, data mining, machine learning, text analysis, and data display (Anon,
2012). Even though it offers great capacities for design generations, it requires considerable study
and practice for full utilization due to the lack of integration of the algorithm design options.
The software offers good tools and graphics for the determination of the source of lack of fit in
statistical models. It has a different way of treating qualitative data as opposed to other software.
It is also easy to generate foldover designs with Statistica which provides a “square plot” to
visualize the results. Statistica provides understandable support for Box-cox transformations, but
considerable manipulations of the spreadsheet are necessary before incorporating these transfor
mations in an analysis (Khattree & Rao, 2003b).
The main Statistica package has simple statistics (t-test, correlation, descriptive statistics) and
graphing capabilities (bar charts/histograms, trend charts, mean charts, scatter charts, box plots,
probability plots, matrix plots) and other statistical capabilities (canonical, cluster, discriminant,
factor, log-linear, non-linear, non-parametric, regression, reliability, survival and time series. There
are no experimental design or quality control graphing capabilities; Stein et al., 1997). However,
generating some experiments is more intensive with Statistica as compared to other software
(Khattree & Rao, 2003b).
7.6. Matlab
The Matrix Laboratory (Matlab), developed by Mathworks, is a programming software in a high-
level language designed to perform quick and easy calculations (Okereke & Keates, 2018). It
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provides an innovative interface for design, experimental exploration, and solutions to problems
(Colgren, 2007). All data in Matlab are in a matrix form. There is no limitation to the number of
rows and columns; the variables can have any number of columns and rows. These variables are
called matrix variables and can be any variable in an actual situation (scalars, vectors, or matrices;
Okereke & Keates, 2018). The software can be used in all areas of numerical mathematics, as it
offers a large library of mathematical functions covering arrays and tables, 2D and 3D graphs and
plots and algebra (Colgren, 2007). Matlab has built-in graphs to visualize data and features that
create custom graphs. It is widely used in the fields of science and engineering (physics, chemistry,
mathematics, and all engineering fields). It is also used in many other fields such as signal flow
and communications, image and video editing, monitoring systems, test and measurement, IT
finance, bioscience (Colgren, 2007). With its programming environment, Matlab offers support for
improving the quality of coding, its ease of maintenance, and minimized failures. It also has tools
for creating applications and can be integrated into external applications and languages such as C,
Java, .Net and Microsoft Excel (Colgren, 2007).
7.7. Statgraphics
Statgraphics, developed in the early 1980s by renowned Dr. Neil W. Polhemus to teach advanced
statistics, was the first computer-based data analysis software. It is a suite of five data analysis
products, namely:
● Statgraphics Centurion 18: It is the latest version of the windows desktop software, capable of
running more than procedures comprising data visualization, data analysis, ANOVA, design of
experiments, statistical data control. Statgraphics Centurion costs a minimum of $765 a year for
a single user license
● Statgraphics Stratus is a browser-based software that runs on PC, Mac, Linux, phones, and tablets for
data analysis. The challenge is the need for internet access.
● Statgraphics Sigma Express is the Microsoft Excel add-in for quick access to Six Sigma systems on
Microsoft Excel’s interface
● Statgraphics Statbeans is a set of JavaScript beans (these are reusable software components written
in Java) that can be integrated into applications or slotted onto web pages
● Statgraphics Net Web Services designs for website programmers so they can easily run Statgraphics
services straight from their homepages
Statgraphics has been employed in a variety of studies related to health and nutrition, chemistry,
pharmacology, medical devices, automotive, mining, environmental studies, and more. It also has
an R interface that allows users to extend the use of the software.
�Y m �m1
D¼ d
i¼1 i
(Equation 6)
� � 1
Or DðYÞ ¼ d1 ðy1 Þk1 � d2 ðy2 Þk2 � . . . � dX ðyX ÞkX i i
∑ k
ðEquation 7Þ
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Where yi denotes the determined value of response i, di ðyi Þ is the converted desirability value of
the i-th response, and ki represents the relative importance of response i compared to others
(Akçay & Anagün, 2013).
The technique was developed by Derringer and Suich in 1980 and consists of converting each
response into a desirability function (A. Kumar et al., 2013). The desirability function ranges from
0 � di � 1; when di ¼ 0, it means that the response is in an unacceptable region; thus, its value is
unacceptable. However, if di ¼ 1, it signifies that the response is at its maximum (Witek-Krowiak
et al., 2014).
8. Conclusion
This paper provides a review of the Response Surface Optimization Technique. It concludes that
Response surface methodology is a valuable statistics-based optimization method that has helped
in many industries and various research fields, especially in the bio-energy field. A total of 55
articles, published from the year 2000 to the year 2022, have been studied using systematic review
method. These articles used RSM to optimize biogas production. The review finds that RSM proves
to be an effective statistical tool. It has achieved optimum objectives for biogas production:
increased biodegradability, optimum biogas yield and methane production, increased Total Solid
and reduced Volatile Solids and an increased COD removal.
The greatest advantage of RSM, from the study, is a reduced number of experimental trials, thus,
making it time and cost-effective. For the studied papers, thirteen-seven (37) process parameters have
been optimized using RSM, over the last two decades. Five (5) of these parameters run active through
them as the key process parameters optimized using RSM. Namely,: Temperature, pH, Retention time,
Pre-treatment and Loading rate. The reason for the limited use of other parameters is as a result of
their lesser impact on the biogas production process. The study identifies the major challenges
associated with the use of RSM in biogas production process optimization as a limited experimental
range and the need for the steepest descent technique in transferring the optimal area to supply the
combinations of parameters during preliminary approximation of parameters. In order to overcome
these challenges, techniques to combine RSM with other optimization methods such as the Taguchi,
Kriging or the Artificial Neural Network (ANN) are being developed. Design Expert software has been
found to be the most used software because of its low cost of use. However, Statistica offers a better
efficiency; great tools and graphics for the determination of the source of lack of fit in statistical
models. It also uses diverse approaches in treating qualitative data as opposed to the other software.
3
Acknowledgements Mechanical Engineering Department, Ho Technical
The authors wish to acknowledge the constructive com University, Ho, Ghana.
ments of colleagues Donald Kouman, Khadija Sarquah,
and Ismail Kone who helped in the improvement of the Disclosure statement
manuscript. No potential conflict of interest was reported by the
author(s).
Funding
The authors received no direct funding for this research. Citation information
Cite this article as: A review of response surface metho
Author details dology for biogas process optimization, Solal Stephanie
Solal Stephanie Djimtoingar1 Djimtoingar, Nana Sarfo Agyemang Derkyi, Francis Atta
E-mail: ssolal@outlook.com Kuranchie & Joseph Kusi Yankyera, Cogent Engineering
ORCID ID: http://orcid.org/0000-0001-5754-4525 (2022), 9: 2115283.
Nana Sarfo Agyemang Derkyi1
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Appendix A
Table A1. ~TC~
Substrate Production Process Dependent Design The objective Reference Software
method parameters variable Method of the study
(aerobic or
anaerobic
digestion)
(1) The organic Anaerobic ● NaOH dose ● Biogas yield Box- To carry out (Bala & Mondal, 2019) Design-
fraction of digestion Behnken effective pre- Expert
● Temperature ● Soluble
municipal Design treatment of
solid waste ● Time Chemical urban wastewater
(MSW) Oxygen by biological and
Demand thermochemical
means.
● Volatile Fatty
Acid
● Phenolic con
tent
(2) Grass silage Anaerobic ● Beating time ● Biogas yield Face- To investigate the (Alfarjani, Aboderheeba, & Design-
digestion centered effect of beating Benyounis, 2013) Expert
● Temperature
Composite treatment on
Design grass silage, and
develop
mathematical
models to predict
biogas
productivity from
grass silage.
(3) Poultry Anaerobic ● Temperature ● Biogas yield Central To assess the (Dahunsi, Oranusi, Design-
dropping and digestion (0C): x1, composite biogas production Owolabi, & Efeovbokhan, Expert
pawpaw rotatable potential of Carica 2016)
peels
● pH design papaya peelings
● Retention time in co-digestion
(days) with poultry
manure.
● Total solids (g/
kg)
● Volatile solids
(g/kg): x5
(4) Excess Anaerobic ● pH ● Biogas yield Central To study the (Murugan & Sivasamy, Minitab
sludge digestion Composite impact of 2016)
● Sludge
Design different pre-
Retention Time treatment
(SRT) techniques on
biogas yield.
(5) High-load Anaerobic ● Chemical ● Chemical oxy Central To study the (Elyasi, Amani, & Dastyar, Dx-7
compost lea digestion Oxygen gen demand Composite treatability of 2015)
chate Demand (COD) removal Design windrow compost
leachate using an
of Affluent ● Biogas produc ABR reactor and
● Hydraulic tion rate also to investigate
Retention Time the COD removal
efficiency and
● COD/Nitrogen biogas production
ratio rate (BPR).
(Continued)
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(7) Saccharina Anaerobic ● Methanogenic ● Volatile fatty Central To optimise the (Kwonsu Jung, Kim, &
japonica digestion inhibitor acids yield Composite yield of volatile Park, 2015)
concentration Design fatty acids from
● Hydrogen pro the anaerobic
● Temperature duction digestion of rice
straw.
(8) Azolla pin Anaerobic ● Pinnata bio ● Biogas Central To investigate (V. Kumar, Kumar, Kumar, Design-
nata bio digestion mass loading production Composite anaerobic & Singh, 2020) Expert
mass Design digestion of Azolla
● Substrate ● Chemical pinnata biomass
● Temperature Oxygen to improve biogas
Demand reduc production.
tion
(9) Waste acti Anaerobic ● Quantity of ● Decay and Central To determine the (Heng, Isa, Lim, & Ho, Design-
vated sludge digestion H2O2 dehydration of Composite effects of the 2017) Expert
waste activated Design quantity of H2O2,
● Molar propor H2O2/Fe2+ molar
tion of H2O2/ sludge
ratio, and
Fe2+ ● Elimination of exposure time on
Mixed liquor the decay and
● Exposure time
volatile sus dehydration of
wastewater.
pended solids
● Reduction of
capillary suc
tion time
● Chemical
Oxygen
Demand and
exposure Time
Reduction
(10) Wheat Anaerobic ● NH3 ● Methane Yield Central To optimise the (Lymperatou, Gavala, & Design-
straw digestion Concentration Composite pre-treatment of Skiadas, 2019) Expert
Design wheat straw by
● Duration of soaking it in
gas aqueous
● Solid-to-liquid ammonia to
improve the
ratio
methane yield.
(11) Food waste Anaerobic Pre-treatment ● Food waste Face- To improve the (Menon, Ren, & Apostolos, Minitab
digestion techniques like: solubility centered solubilisation of 2015)
● Alkaline Composite food waste for
● Biogas Yield Design methane
● Ultrasonication production.
● Thermal
(Continued)
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(13) Rice straw Anaerobic ● Temperature ● Volatile fatty Box- To optimise the (Kwonsu Jung Et Al., 2015) Mothur
digestion acids produc Behnken yield of volatile
● Substrate
tion Design fatty acids from
concentration the anaerobic
● pH variables digestion of rice
straw.
(14) Waste food Anaerobic ● pH ● Biogas produc Box- To try to digest (Pati, Saroha, Behera, Design-
materials digestion tion Behnken food waste and Mohapatra, & Mahanand, Expert
● Temperature
Design produce biogas 2019)
● Solid-to-Water using a new
Ratio technique that
does not directly
involve bacteria
(15) Petroleum Anaerobic ● Influent che ● Chemical Central To further (Rastega, Mousavi, Design-
refinery digestion mical oxygen Oxygen Composite investigate the Shojaosadati, & Sheibani, Expert
effluent demand Demand Design phenomenon of 2011)
oil refinery
● Hydraulic Removal
effluent removal
Retention Time ● Biogas in a UASB
Production bioreactor.
● Up-flow velo
city
(16) Sewage Anaerobic ● Temperature ● Biogas Yield Box- To optimise the (Shehu Et Al., 2012) Matlab
sludge digestion Behnken heat and alkali
● Proportion of
Design decomposition of
NaOH sewage sludge for
● Time a better biogas
yield
(17) Bagasse Anaerobic ● Chemical oxy ● Percentage of Box- To study the (Taylor, Sridhar, Design-
based pulp digestion gen demand Chemical Behnken anaerobic Sivakumar, & Expert
and paper of influent Oxygen Design degradation of Thirugnanasambandham,
industry bagasse effluent N.D.)
● hydraulic Demand
wastewater from the pulp and
retention Time Removal paper industry
● Temperature
● Chemical
Oxygen
Demand
Removal Rate
● Biogas Yield
(Continued)
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(22) Secondary Anaerobic ● Temperature ● Biogas yield To improve the (Mpofu & Oyekola, 2019) Design-
Tannery digestion operating Expert
● Initial pH ● Total methane
sludge (stns) temperature of
yield the reactor and
● Reduction of the pH by using
volatile solids adapted inoculum
in an attempt to
● Decrease of reduce the
total solids expected
inhibition of NH3,
● Reduction of
H2S and/or
Chemical metals
Oxygen
Demand
(Continued)
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(25) Canola Co digestion ● Temperature ● Methane pro Box- To optimise (Safari, Abdi, Adl, & Design-
residues and duction Behnken biogas production Kafashan, 2017) Expert
● Mixing time
cattle dung Design from canola
● Inoculum per residues and
centage and cattle manure.
Total Solid
(26) Cow dung Co digestion ● Coffee Pulp ● Biogas yield Box- To investigate the (Selvankumar & Design-
and coffee Behnken biogas generation Govindaraju, 2017) Expert
● Cow Dung
pulp Design potential of coffee
● Incubation pulp (CP) and cow
time dung (CD).
● Temperature
(27) Liquid Co- ● pH ● Biogas Central To study and (Wu, Lin, & Zhu, 2013) Design-
swine man fermentation Production Rate Composite optimise the Expert
● Hydraulic
ure and (BPR) Design operational
sugar beet Retention Time conditions for the
molasses ● Total Solids
● Hydrogen production of
Content Content (HC) hydrogen from
sugar beet
● Hydrogen
molasses, co-
Production Rate fermented with
(HPR) pig manure.
● Hydrogen yield
(HY)
(28) Combine ● The flow rates ● Overall water Box- To investigate the (Bustillo-Lecompte & Design-
Slaughterho Anaerobic- treatment effi Behnken effects of influent Mehrvar, 2016) Expert
● The pH
use Aerobic ciency (Total Design pH, flow rate and
Wastewater Process ● The influent TOC
Organic Carbon
(SWW) Total Organic concentration,
and Total and their
Carbon con
Nitrogen interactive effects
centration
removal and on the efficiency
minimized Total of combined
Suspended anaerobic-aerobic
processes on
Solid)
biogas yield for
● Biogas yield slaughterhouse
wastewater
treatment
(Continued)
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(31) Cold active Fermentation ● pH ● Cold active β- Central To screen for the (Alikunju Et Al., 2017) Design-
β-galactosi galactosidase Composite most relevant Expert
● whey
dase production Design influencing
● tryptone factors affecting
the production of
cold-active β-
galactosidase by
a culture of
Enterobacter
ludwigii (MCC
3423) batches
and to optimise
further the levels
of the relevant
variables
screened.
(32) Spent tea Fermentation ● Temperature, ● Dilute acid and Box- To optimise the (Germec, Bader, & Turhan, Design-
leaves pre-treatment alkaline pre- Behnken conditions for 2018) Expert
time treatment con Design dilute acid and
alkaline pre-
● Solid-to-liquid ditions of Spent
treatment of
Ratio tea leaves spent tea leaves.
● Dilute acid or
alkaline ratio
(Continued)
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(Continued)
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(40) Potato Fermentation ● Potato Waste ● Biohydrogen Central To optimise (Sekoai, Ayeni, & Statistica
waste Concentration production Composite biohydrogen Daramola, 2017)
Design production from
● pH potato waste
● Temperature
● Fermentation
time
(41) Mutant Fermentation ● Temperature ● Elastase Central To optimise the (Qi-He, Hui, Hai-Feng, Hui, Statistical
strain production Composite culture conditions & Guo-Qing, 2007) Analysis
● Fermentation
zjuel31410 Design of Bacillus Software
of bacillus time ● Cell growth licheniformis
licheniformis ● Shaking speed ZJUEL31410, and
to analyse the
● Inoculating effect of growth
volume factors and
● Seed age elastin on
elastase
● Medium production and
Volume cell growth.
(42) Marine Fermentation ● F. Bombycis ● Macrolide Box- To improve the (H. Chen Et Al., 2013) Minitab
bacterium Compound Behnken production of a
● Soluble starch
Production Design 24-membered
● (NH4)2SO4 ring macrolide
compound.
(43) succino fermentation ● Glucose ● Succinic acid Central To investigate the (Zhang, Li, Zhang, Wang, Design-
genes strain production Composite optimisation of & Xing, 2012) Expert
● Yeast extract
BE-1 Design succinic acid
● Magnesium fermentation with
carbonate A. succino-genes
strain BE-1
(44) Cordyceps Fermentation ● Concentration ● Yield of Endo- Box- To optimise the (Liang, Zhang, Zhang, Statistical
Militaris of sucrose Polysaccharide Behnken fermentation Zhang, & Lü, 2012) Analysis
Design environment that Software
● peptone influenced the
● MgSO4·7H2O endo-
polysaccharide
yield of cultured
Cordyceps
militaris N102
mycelia.
(Continued)
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(47) Bacillus sp. Hydrolysis ● Corn Starch ● Production of Central To identify and (Reddy, Wee, Yun, & Ryu, Design-
Rky3 alkaline pro Composite optimize the 2008) Expert
● Yeast Extract
tease Design significant
● Corn steep variables for
liquor alkaline protease
production using
● Inoculum Size Bacillus sp. RKY3.
(48) Food Anaerobic ● Hydraulic ● Methane flow Box- To develop the (Abdul Aziz et al., 2019) Design
Waste with digestion Retention time Behnken simulation model Expert v13
● Chemical
Sewage Design to determine the
Sludge
● Sludge recycle Oxygen feasibility of the
ratio Demand (COD) biogas generation
● Water to feed ● Volatile solids from the ACD of
FW with SS and
ratio
examining the
● Sewage sludge effect of HRT,
to food waste water to feed
ratio ratio (kg/kg),
sludge recycle
ratio and SS to FW
ratio (kg/kg) on
the methane
flow, chemical
oxygen demand
(COD) and volatile
solids (VS)
removal
efficiencies
(Continued)
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(50) Green Anaerobic ● Temperature ● Biogas yield Central To optimize nickel (Zaidi et al., 2019) Design
algae digestion Composite nanoparticles Expert
● Initial pH
Design concentration for
● Nickel nano an optimum
particles con biogas yield
centration
(51) Corn chaff Anaerobic co- ● Mixture ratio ● Biogas yield Central To optimize (Iweka et al., 2021)
and cow digestion Composite biogas production
● Hydraulic
dung Design from biomass
retention time wastes through
anaerobic
digestion using
CCD of RSM, and
python coding
(52) Dairy Anaerobic ● Sludge ● Biogas yield To study the (Nouri et al., 2020)
industry digestion percentage interaction effect
● Volatile solid
effluent of sludge
● Temperature removal percentage and
temperature at
the level of one
percent on the
volumetric indices
of biogas
production
(53) Prosopis Anaerobic Co- ● pH ● Methane yield Central To produce the (Vijin Prabhu et al., 2021) Design
juliflora digestion Composite biogas by Expert
● Temperature ● Biodegradability
seeds, water Design anaerobic
hyacinth, dry ● TS reduction degradation of
leaves, and Prosopis juliflora
cow manure pods, water
hyacinth, dry
leaves
(54) Flower Anaerobic ● pH ● Biogas yield To augment the (Gopal et al., 2021)
waste digestion biogas production
● Temperature
from flower waste
● Substrate through
concentration optimization and
pretreatment
● Agitation time techniques
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