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Recent Trends in Pharmaceutical Packaging: A Review
Recent Trends in Pharmaceutical Packaging: A Review
Review Article
Recent Trends in Pharmaceutical Packaging: A Review
Mehta Kunal C*, D. Akhilesh and B. Shyam Kumar
Shree Devi College of Pharmacy, Airport Road, Mangalore, Karnataka, India.
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ABSTRACT
Packaging played a significant role in the pharmaceutical field as it maintains the integrity of product
by many ways, like providing presentation, protection, identification, information. Containment,
convenience and compliance for a product during storage, carriage, display and until the product is
consumed. This article reviewing the various aspects of packaging like materials used for packaging,
types of packaging as well as recent trends of pharmaceutical packaging in pharmaceutical market.
side leaving virtually no voids but may also being to protect with a rigid outer package.
stowed safely one above the other. Top pressure or loading can distort inside.
Blister Package: This packaging mode access to the product can only be attained
has been used extensively for by irreparably destroying the seal. Various
pharmaceutical packaging for several inner seal compositions may be used, but
good reasons. It is a packaging the structures most frequently
configuration capable of providing encountered are glassine and foil
excellent environmental protection, laminations
coupled with an esthetically pleasing and
efficacious appearance. Tape Seals: Tape sealing involves the
application of a glued or pressure-
Strip Package: A strip package is a form sensitive tape or label around or over the
of unit dose packaging that is commonly closure of the package, which must be
used for the packaging of tablets and destroyed to gain access to the packaged
capsules. A strip package is formed by product. The paper used most often is a
feeding two webs of a heat-sealable high-density lightweight paper with poor
flexible film through either a heated tear strength.4
crimping roller or a heated reciprocating
plate. The product is dropped into the FDA regulation: Food and Drug
pocket formed prior to forming the final set Administration evaluates a drug and the
of seals agency must be firmly convinced that the
package for a specific drug will preserve
Bubble Pack: The bubble pack can be the drug's efficacy as well its purity,
made in several ways but is usually identity, strength and quality for its entire
formed by sandwiching theproduct shelf life. Under the provisions of the Food
between a thermoform able, extensible, or and Drug Administration Act , however, no
heat-shrinkable plastic film and a rigid specifications or standards for containers
backing material. or container closures are provided.5 Under
the Act, it is the responsibility of the
Shrink Banding:The shrink band concept manufacturer to prove the safety of a
makes use of the heat-shrinking packaging material and to get approval
characteristics of a stretch-oriented before using it for any pharmaceutical
polymer, usually PVC. The heat- product. The Food and Drug
shrinkable polymer is manufactured as an Administration does not approve
extruded, oriented tube in a diameter containers as such, but only the materials
slightly larger than the cap and neck ring used in the container are approved. A list
of the bottle to be sealed. The heat- of substances considered "Generally
shrinkable material is supplied to the Recognised As Safe" (GRAS) has been
bottler as a printed, collapsed tube, either published by the FDA. In the opinion of the
pre-cut to a specified length or in roll form qualified experts they are safe under
for an automated operation. specified conditions, assuming they are of
good commercial quality. A material that is
Foil Paper or Plastic Pouches:The not included under GRAS or prior
flexible pouch is a packaging concept sanction, and is intended to be used with
capable of providing not only a package food, must be tested by the manufacturer,
that is tamper-resistant, but also by the and the data must be submitted to the
proper selection of material, a package FDA.5The specific FDA regulation states
with a high degree of environmental that "containers, closures and other
protection.A flexible pouch is usually component parts of drug packages, to be
formed during the product filling operation suitable for their intended use, must not be
by either vertical or horizontal forming, reactive, additive or absorptive to an
fillingandsealing(f/f/s)equipment. extent that the identity, strength, quality or
purity of the drug will be affected." The
Bottle Seals: A bottle may be made packaging material must be approved for
tamper-resister by bonding an inner seal such use, along with the drug, before
to the rim of the bottle in such a way that going to the market. The drug
flexibility, easy operation, robustness, from GBI's , the global pharma industry is
intelligence and protection from currently witnessing rapid expansion with
interference. It is a challenge to cover all advances in manufacturing processes,
aspects at once. technology innovation and integration,
The ongoing globalization trend with which are the main driving forces behind
extended competitive landscape in the the growth of the pharma packaging
pharmaceutical industry will lead to industry, globally. The growth is likely to
smaller batch sizes. If existing packaging be high in emerging economies like India
equipment is used, this will have a and China, primarily on account of
negative effect on productivity, as older increasing generics and contract
machines are often not designed for quick manufacturing activities in these countries.
changeovers and flexibility. New The fastest growth in pharma packaging
packaging lines will have to offer high market is expected from prefillable
flexibility while maintaining production syringes and parenteral vials, which will
levels. World demand for pharmaceutical continue to expand as advances in
packaging is forecast to rise 5.5 percent biotechnology result in the introduction of
annually through 2015. The developed new therapies that must be injected. The
countries of Western Europe, the US and increasing demand for biologics will boost
Japan will account for over 70 percent of the demand for innovative product
the amount, although China will provide packaging solutions in the global pharma
faster growth opportunities. India and packaging market. Also, with more than
Brazil will also evolve into fast-growing $120 billion worth of drugs going off-patent
markets.This study analyses the $47.2 in the next five years, generic drug
billion world drug packaging industry. It manufacturers will emerge as a major
presents historical demand data for the segment driving demand for pharma
years 2000, 2005 and 2010, and forecasts packaging.8
for 2015 and 2020 by raw material (e.g., Nanotechnology, the science of very small
plastic resins, paper and paperboard, materials, is poised to have a big impact in
glass, aluminium foil), product group (e.g., pharma packaging and will enable it to
primary containers, closures, labels, bring innovative and new generation
secondary containers, prescription packaging solutions to market. Increasing
containers, accessories), world region and demand for drug delivery devices and
for 14 countries7.Strong growth in blister packaging will also boost the
emerging markets such growth of pharma packaging industry. The
as India and China has contributed to an global market for nano-enabled packaging
increase in revenue optimism. The for blisters was $941 million in 2008 and is
packaging sector in India is growing expected to grow to $2.10 billion by 2014.
considerably and is expected to increase To conclude, India pharma packaging
over the next two years, due to the high industry has come a long way and is due
demand from industry sectors such as for more growth. With globalisation many
food and beverage and pharmaceutical MNC's in the field are setting up their
packaging. Moreover, the global market manufacturing bases in India and this will
recovery will aid growth expectations as it further revolutionise the pharma
will result in increased demand for packaging market in India. Increasing
packaging machinery. Additionally, the top availability of better quality technology and
priorities for the global packaging industry new packaging machines in the country
in 2012 are 'improving operational are some of the reasons for this rapid
efficiency', 'new products and services', growth. Also the tremendous rise in health
and 'expand in current market'. awareness amongst people will continue
Furthermore, a total of 28% of to create more demand for hygienic,
respondents from global packaging tamper resistant and use-and-throw
buyers, and 36% from suppliers, anticipate packaging in the future.9
a minimum of 2% increase in their current Global packaging industry is worth US$
workforce.According to a research report 424 billion and out of this Europe has
US$127 billion, Asia has US$114 billion, China) countries have been provided. Key
North America has US$ 118 billion, Latin cost and developmental issues have also
America has US$ 30 billion, and other been addressed. The report also provides
countries have $US 30 billion. In terms of an indepth analysis of the competitive
global market percentage, Europe is 30%, landscape, including the benchmarking of
North America is 28%, Latin America is top companies, key trends on mergers
7%, Asia is 27% and other is 8% of global and acquisitions, and licensing
packaging industry.According to the agreements involving pharma
materials used in packaging industry packaging.10(fig1)
throughout the globe, paper shares the The global pharma packaging market was
most, 36%, metal is 17%, plastic takes valued at $47.8 billion in 2010. The market
34%, glass takes 10% and other occupies is forecast to grow at a compound annual
3%.According to the type of packaged growth rate (CAGR) of 7.3 per cent from
products, Beverages take 18%, food take 2010–2017, to reach a value of $78 billion
38%, pharmaceutical products take 5%, by 2017. The global pharma industry is
cosmetic products take 3% and other currently registering rapid expansion, with
products take 36% of overall packaging advances in manufacturing processes,
industry. Global market value on food and technology innovation and integration,
packaging is 161 US$ billion, beverage which are the main factors behind the
packaging is 76 US$ billion, growth of the pharma packaging industry
Pharmaceutical packaging is 21 US$ globally. This growth is expected to be
billion, cosmetic packaging is 13.3 US$ highest in the emerging economies of
billion and other is 153 US$ billion. India and China, primarily on account of
increasing generics and contract
Global market trends manufacturing activities in these
Report also reveals the trend of global countries.(fig2)
packaging industry, which is as below: The pharma packaging industry will
2004:Total market value was 405 $US continue to grow as drugs worth $142
billion(approx.), billion go offpatent in the next five years,
2005:The total market value was 425 $US expanding the generic market and the
billion(approx.) entire pharma packaging industry. The
2006:Total market value was 440 $US fastest growth in the pharma packaging
billion(approx.) market is expected to come from
2007: Total market value expected to prefillable syringes and parenteral vials,
reach 465 $US billion (approx.) and in the which will continue to expand as advances
year 2008, it may reach 480 $US in biotechnology lead to the introduction of
billion(approx.) and by the end of the year new therapies that must be injected. The
2014 it may touch 585 $US billion increasing demand for biologics will
(approx.).Presently the average annual strengthen demand for innovative product
growth rate is nearly 3.5%, which is packaging solutions in the global pharma
expected to touch US$597Bn by 2014 packaging market. All these factors, along
Pharmaceutical Packaging Industry - 2011 with the growing pharma industry, will
Yearbook provides insights into the global continue to drive demand for packaging.
pharma packaging market, with coverage However, the packaging industry will have
of the market landscape, key market to overcome challenges, such as the
trends, market drivers and restraints. The availability and price volatility of raw
report provides market forecasts for the materials and changing health regulations,
global pharma packaging industry until in order to meet increasing demand from
2017. the growing pharma industry.11
The geographical distribution of pharma
packaging manufacturers across key CONCLUSION
geographies, such as the US, the top five The study is intended to benefit existing
countries in the European region, Japan manufacturers of pharmaceuticals who
and BRIC (Brazil, Russia, India and seek to expand market opportunities. It
also can serve as a reference for pharma markets around the globe. The main
packaging industry players who would like objective of this review is to understand
to expand to nano-enabled technologies the current state of nano-enabled
for drug packaging. This study also packaging in the pharmaceutical industry,
provides the most complete accounting of market opportunities, the companies
nano-enabled packaging of involved, technologies being pursued and
pharmaceutical products in various intellectual property (IP) trends.12
Fig. 1
Table: 1
Types of primary and secondary packaging material
Fig. 2