The document provides technical specifications for a pneumatic diaphragm control valve, including details on valve size, materials, pressure and flow rates it can handle, actuator specifications, inspection and testing requirements, and coating and labeling information. The valve will be used in a produced water application on an offshore oil and gas project in Singapore. The specifications ensure the valve meets relevant standards and is suitable for use in a hazardous area.
The document provides technical specifications for a pneumatic diaphragm control valve, including details on valve size, materials, pressure and flow rates it can handle, actuator specifications, inspection and testing requirements, and coating and labeling information. The valve will be used in a produced water application on an offshore oil and gas project in Singapore. The specifications ensure the valve meets relevant standards and is suitable for use in a hazardous area.
The document provides technical specifications for a pneumatic diaphragm control valve, including details on valve size, materials, pressure and flow rates it can handle, actuator specifications, inspection and testing requirements, and coating and labeling information. The valve will be used in a produced water application on an offshore oil and gas project in Singapore. The specifications ensure the valve meets relevant standards and is suitable for use in a hazardous area.
The document provides technical specifications for a pneumatic diaphragm control valve, including details on valve size, materials, pressure and flow rates it can handle, actuator specifications, inspection and testing requirements, and coating and labeling information. The valve will be used in a produced water application on an offshore oil and gas project in Singapore. The specifications ensure the valve meets relevant standards and is suitable for use in a hazardous area.
Customer WEIR POWER & INDUSTRIAL SINGAPORE WVC Order No. 44301495 Customer Ref. 8126 Line No. 180 Customer Item No. Quotation No 30033861/180 Customer Enquiry/Order No. PO/8000554+5 Quantity 1 Project Title ZAWTIKA PHASE 1A - SMOE Sales Engineer Gordon Booth Application Standard Valve Code 150-500-300-A102A-MF-RARAKF7SB III Program Version 5.9.6 LV-61502 Tag Nos Service Medium: Produced Water Phase: Liquid 1 Condition max norm min 45 Manufacturer Weir BDK 2 Liquid Flow Rate kg/h146080 132800 13300 46 Model Number RARAKF7SB 3 D Inlet Pressure barg1.56 1.56 1.56 47 Type / Style Pneumatic Diaphragm 4 D Outlet Pressure barg0.2 0.2 0.2 48 Size / Spring Rating 200 sq.in. 0.5 - 2.1 barg 5 D Pressure Drop bar1.36 1.36 1.36 49 Supply Fail Action Valve Closes 6 Inlet Temperature °C40 40 40 50 Valve Travel/Stem Thread 57 mm M22x1.5 7 D Specific Gravity 1.003 1.003 1.003 51 Handwheel None 8 Vapour Pressure bar(a) 0.045 0.045 0.045 52 Limit Stop None 9 D Critical Pressure bar(a) 217 217 217 53 Air Supply / Min Air Reqd. 4.5 barg 2.2 barg 10 Viscosity Centi-Poise 0.77 0.77 0.77 54 Open / Close Time < 30 s < 30 s 11 55 Pneu. Conn. / Inst. Pipe 1/4" NPT 3/8" 904L 12 D Calc Cv US Units 145.1 131.9 13.2 56 Instrument Fittings Swagelok (Imperial) 13 A SPL @ 1m dBA <60 <60 <60 57 Positioner Make / Model Fisher DVC6000 14 D Valve Travel % 62 59 17 58 Communications HART 15 D Inlet Velocity m/sec 2.22 2.02 0.202 59 C Input Signal/Action 4-20 mA Single 16 D Outlet Velocity m/sec 2.22 2.02 0.202 60 Transmitter / Limit Switch No No 17 C Design: Press / Temp 3.5barg / Vac -29°C / 75°C 61 Electrical Connection M20 x 1.5mm 18 Shut-Off Pressure 3.5bar 62 Gauges Yes 19 C Inlet Pipe Size / Schedule 150 mm (6") Shd 40 63 Part Number 20 C Outlet Pipe Size / Schedule 150 mm (6") Shd 40 64 B Airset Make / Model Fisher 67CFSR 21 Pipe Insulation Thickness None 65 B Airset Filter / Gauges 5 Microns One 22 Valve Range / Model BV 500 66 C Limit Switch Make / Model 23 Body Type/Style Globe 67 C Limit Switch Position 24 Nominal Valve Size 150 mm (6") 68 C Vol. Tank Make / Model 25 Body Rating ASME 300 69 C I/P Conv. Make / Model 26 C Inlet Size / Connection 150 mm (6") Flanged R/F 70 Vol. Booster Make/Model WVC YT305 27 C Outlet Size / Connection 150 mm (6") Flanged R/F 71 C Airlock Make / Model 28 Body Material ASTM A216 WCB 72 C Sol. Valve Make / Model 29 Bonnet Style Standard 73 C Solenoid Part Number 30 Bonnet Material ASTM A216 WCB 74 C Solenoid Action 31 Body / Bonnet Bolting B7/2H hot dip galvanized to ASTM A-15375 32 B Gasket Material 316 L ST.ST. / Graph (Spiral wound) 76 33 Gland Packing Type PTFE Chevrons (Double Opposed) 77 34 Ind. Spec: Wetted Parts Standard 78 PED Classification n/a 35 Trim Type / Trim Size Multi-Flow MF2 79 ATEX Reference Gr II Cat 2 T6 36 Valve Design Cv 360 80 Hazardous Area Class Zone 1 37 Flow Direction / Characteristic Over Mod Eq% 81 IP Code 65 38 C Plug Design / Plug Seal Ring Balanced Carb/PTFE U Seal 82 Electrical Certification Eex D 39 Plug Material 316L ST.ST. 83 Machinery Directive n/a 40 Guide Material 17/4 PH ST.ST. 84 NDE Refer Quality Plan 41 Seat Material 316L ST.ST. 85 Acceptance Standards Refer Quality Plan 42 Leakage Class IEC 60534-4 Class IV 86 Valve Body / Bonnet ZAWTIKA S01, RAL 9010 43 Stem Diameter / Material 24 mm 316L ST.ST. 87 Actuator ZAWTIKA S01, RAL 9010 44 C Silencer 88 Actuator / Valve Mounting ZAWTIKA S01, RAL 9010 89 B - Bolts/Nuts: B7/2H hot dip galvanized to ASTM A-153 90 B - Paiting shall be in accordance with system no. S01 of ZGS-COR-301 - 3/8" SS 904L Sandvik/Swagelok tubing, SS 316 Swagelok fitting - Filter regulator to have 2" 316SS gauge for pneumatic supply to - Double opposed PTFE for vacuum condition positioner & actuator - RF B16.5, smooth finish with roughness between 250-500µ-inch - Cage guided - Material certification in accordance with EN 10204 Type 3.1 - Gap control
Inspection and Test Checked By Configurator Engineering Approved/Date Revision Control
Test B.C.V. Customer 3rd Party Rev Rev Date Rev By Hydrostatic Test 78barg X X X D 25/06/2013 long Seat Leakage Pressure Water @ 60 lbf/in² (4 bar) C 14/01/2013 long Allowable Seat Leakage 1034.6 cc/min X X X B 03/10/2012 jgrimshaw Functional Test X X X A 12/06/2012 dshaw Special Tests 27/04/2012 dshaw Weir Control & Choke Valves www.weirpowerandindustrial.com Design Assurance Group 1 Quality Plan QPS44301495