SERVICE MANUAL WM-FS1 91 US Model Canadian Model AEP Model UK Model E Model Radio FM: US, Canadian mode: 576-108 Mi AEP. UK, E, Mexican mode: 51.6:1079 MH ln, Saud Arabia mode: #75108 Mit AM: US, Canadian mod 530-1, 710 kee ‘AEP, UK. , Mexican mode 531-60 ke Nain, Su Arabia mode: 5265:1,6065 kite Power requirements ‘VDC haters ROCAA) «2 Bator ie (syroximate hous) ‘Seay Alkaline LRGCSG) Sony RPS) "Ts (playback)| Shas laybacd) 30 hrseao) 13 brat) Dimensions 102 12038% 454mm wd) (6 1m4 71 v6, nel projectng pars Mass 255 (9 2) inchbateries ‘Madel Name Using Similar Machanismn Wi SKFTO “Tape Tansport Mechanism Typo EWMFSION SPECIFICATIONS ‘Supplied accessories * Seren heasphones (1) Batlip() Desig and specifications re subject to change without Notes on Chip Component Replacement ‘Never reuse a disconnected chip component. «Notice thatthe minus side ofa tantalum capacitor may be dam aged by heat RADIO CASSETTE PLAYER SONY.TABLE OF CONTENTS 1. GENERAL 1-1, entfying the Pars 2. SERVICE NOTE 2-1, Waterproof of Cassette Lid Sub Assy. 2-21 Waterproof of Cabinet (Rear) Assy 3, DISASSEMBLY AND ASSEMBLY 3-1, Cassette Lid Sub Assy 7 3-2. Main Boar. 3-3 Pointer Soting 3-4. Assembly of Main Board ‘4, MECHANICAL ADJUSTMENTS. 6. ELECTRICAL ADJUSTMENTS 5-1, Tape Recorder Section ‘5-2. Tuner Section 6. DIAGRAMS 6-1, Printed Wiring Boards 6-2, Schematic Diagram 7. EXPLODED VIEWS 7-1, Cabinet Section 7-2. Main Board Section... 73, Mechanism Deck Section 8, ELECTRICAL PARTS LIST 15 au “18 19 SECTION 1 GENERAL 4-4, IDENTIFYING THE PARTS | [TUNING contot [2] AVOL (volume) conto (3) PHONES (headphones) jack FUNCTION selector |AVLS (Automatic Volume Limiter Systm) control BATT (oatory) indcator STOP button {a} =< PLY (playboy button [g) >> REW (rowing) button 44 FF (fast forward) bution {BpointerSECTION 2 SERVICE NOTE ‘Note: Apply the designated bond and grease to shaded portions, when replacing the following parts. 2-1, WATERPROOF OF CASSETTE LID SUB ASSY arm assy Re (Apply SONY grease ‘SGL-505 7-622:010-04) Tapping crows ares) (Aoply SONY grease ‘SGL-605 :7-622.010-04) 2-2. WATERPROOF OF CABINET (REAR) ASSY pmo. cay (4) bee sone (14) finonowans) (Barer on er i ie (opty SONY bond NT6B NP (8) SCBOBLV : 7-432-912-52) NN | 6 } ™~ ‘LED window Ss (opty Diamand ot N68 :7-651-018-18) cabinet rear) assy Oring (184.9 x DIA7.1) (Apply SONY grease ‘SGL-505 7-622-010-04) ye 6 ack acing Lop onzsronen (Apply SONY grease SGL-505 :7-622:010-04) knobs (FUNCTION.AVLS) knobs (TUNING, VOL)SECTION 3 DISASSEMBLY AND ASSEMBLY Note: Folow the alsassombly procedure in the rumericalordar given 3-1. CASSETTE LID SUB ASSY cassett id sub assy 3-2. MAIN BOARD ‘lemove he law ® and raise up MO block inthe drecon of arrow. claws MAIN board3-3. POINTER SETTING 243 mim gear (A) 7-482-090-48) (Beers) (Apply Locka 221 7-432.090-41) Apply Lockite 221 © Assombie wire assy 10 cassette id sub assy. cover (flor to $1. CASSETTE LID SUB ASSY) Noto) On assemy cover, assemble ow wire to igure poston. Assam the wie assy In order@ 10. 9-4, ASSEMBLY OF MAIN BOARD © Set tha ach knobs to figure postions. © Sethe ont (VOU) and gear 1» igure postion. Joint (VOL) gear (4) @ MAN boars OPTPES Vy (@ noagphones jack knobs (FUNCTION, “inate FUNCTIONALS) ah @ PrP2x 12, Sot the 2 claws of cabinet rear) Inthe direction of arom. (© Assemble the knob (MODE) s i Sit Pw © 01 he knobs to a“ figure positon 243 mmSECTION 4 MECHANICAL ADJUSTMENTS PRECAUTION 1. Clean he following parts with a denatured alcohol moistened swab. playback head | pinch roller capstan rubber belts 2, Demagnetize the playback head witha head demagnetier 3. Do not use a magnetized screwdriver fr the adjustment, 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjusiments should be performed with he rated power supply voltage unless otherwise noted. 6. Power supply volage 2.5 Vae 2.Tum the adjustment sere forthe maximum ouput level these Jevelsdo not match. Tum the adjustment serew uni bath of output Torque Measurement ‘Mode | Torque Meter Meter Reading = vox 285 gem cae 035-0.16 02 inch) FWD 1543 gre 3. Phase Check 102¢ * Back Tension | SO! (0402-006 02 inch) ee 35150 gem test tapa F cQ201B Pt A069 o7s20eexvndy (ase 1000) i eee 150 g+en 160 new om (076-208 07 inch) Lon } = ve. ‘Tape Tension Measurement ‘Wiode [Tension meter] Meter Reading HH more than 45 g FWD co4038 (vor than 1.59 07) Mex 80 SECTION 5 Ba ELECTRICAL ADJUSTMENTS @ @ © © © 5-1, TAPE RECORDER SECTION Cees ee, 200d wy rest Tape ae Signal Ueediex Note : Finish the screw adjustment wih a tur in the clockwise PAGS | 63KHe,—104B | head wrimuthadjusiment rection, W584 3H, 0dB | wpe speed adjusiment ‘Alter the adjustment, look the adjustment sre RECIPB Head Azimuth Adjustment ‘Adjustment Location : Procedure 1. Mode playback agustmontscrow tosttape PaA06 (6.3 KH, ~10.8) vr we (oy “Se: ‘phones jackTape Speed Adjustment Procedure: Mode: playback spe0d chockor teueso ne dita eavercy Woon Gir 006) ai 160 lo Sj = Kite + phones ack Adjustment Value: Speed checker | Digitl frequency counter 0510+ 05% 2985 03015 He Frequency difference between the beginning and the end ofthe tape should be within 1.5 5 (45 Ha). ‘Adjustment Location: 5-2. TUNER SECTION “FM Section Setting : FUNCTION switch : FM [FM RE signal goneraior Cod 2252 hequoncy deviation by 400 He signal (Output ove: as low as possi telescopic antenna ‘not terminal 0.01 wF| ‘+ AM Section Setting FUNCTION switeh : AM ‘AM RF signal ‘generator Put the loae-wire 0% amplitude ‘modulation ty 4400 Hz signal (Output evel as fw as possioie ‘Connecting VTVM (FM and AM) vim (are:085 ue) wa [A 7 lor kee: phones jack ‘+ Repeat the procedures in each adjustment several times, and the ‘requency coverage and tacking adjustments shouldbe finally done by the trimmer capacitors.FM FREQUENCY COVERAGE ‘ADJUSTMENT ‘Adjust fora maximum reading on VTVM. B CTs 865 Miz (67.35 MHZ) [109.5 Miz (108.25 MEI) FMTRACKING ADJUSTMENT “Adjust for « maximum reading on VIVM. 12 chr {365 Miz (8735 MH)_[ 109.5 MF (108.25 MHZ) ‘AM FREQUENCY COVERAGE ‘ADJUSTMENT. ‘Adjust for @ maximum reading on VIVM. 14 CTLs 520 KHz (516.54R2) | 1,750 KHz (1,631.5 Kz) ‘AMTRACKING ADJUSTMENT. ‘Aajust fora maximum reading on VIVM. i cr crm 1.400 eH ‘AM IF ADJUSTMENT ‘Aajust fora maximum reading on VIVM. Ti “55 iz (CO rtaian, Saud Arabia model ‘Adjustment Location: main board ait TRACKING ‘ADs crea ae a FREQUENCY aS “coverace 40) fe) Ls bid a won, 7 amie TRACKING ‘ADSWM-FS191 SECTION 6 DIAGRAMS = Semiconductor Location &1- PRINTED WIRING BOARDS Re Ne | Lovetion 1 2 3 4 5 6 7 8 9 10 4 2 Dar Per fas ri wca0r | 9 teeor /€0 {Ain BOARD IFLEXIBLE BoxRo} @y jos Ber aw | ce =a. at02 De . ee cal | 8 rena ce | os = t ow |es . ane e+ “fn amos | ra amor | os ons | es ¢ aso | G9 ox7_| co (5 US, Canadian’ mode ony 0 104 or E i) ei | F HEADPHONE BOARD] 6 t-eeree / H + parts extracts trom the component si — pats entractes trom the conductor sce Indicates ide dent with part numb. © Abbrevietn (OND: Canecien modal o =10-6-2. SCHEMATIC DIAGRAM «Refer to page 14 for IC Block Diagrams. 1 | 2 | 3 | 4 | 17 WM-FS191 [MAIN BOARD] pl i 1 E vole ‘el dae 0-0-@ [ HEADPHONE BOARD 1 rol if a] ea a 1 vat Pe LEXI BLE. BOARD C ;* 7 = 5 > | es atte te Ss i Bethe dla we ' TLR ME Bie BAIS AE et BR 5 —— Cee a ee | ites : DHOOLO-OOT © | : i rr rl Page ses F ! “ree ths | ee fF a i eS os T et mo i @ Lasaemme Le EB hn ol et | mane Fa | ce tt = H _| « 7 = _ _ 7 7 - - = i ~ i ic aie capacitors aren uF une aherwise noted. oF waF SOW ‘ores are not nlcatedencept for eectalytes and tantalums. ‘+ Alresistor cain 0 and 1/4 W or ass unless otherwise sect. ‘3. intemal component ED | B+ Line 2: adjustment fr reac Power vltage is de 3V an fed with regulated de power spy from battery temina. ‘+ Vota sce with ospoct to ground under nosgnal (stuns) conditions © momar PB co eeM St -te-0091 CERAMCCHIP —O00tuF © Y0m SOV Cioi $-169-19600 CERAMIC CHIP SORE Sh ct 46040800 ceRaMIC HP SPF sov | coz taste eect ie w BV (0s. canada) 1 ‘4608200 CERAMIC CHP SPF SOV | C103 116001700 cERAMICCHIP — OOUATuF 5% SOV (08 ue E00 | CIOk 162696-1 CERAMIC OIE 16 1 ‘4es45-00 CERAMIC GHP SPF Sov | Ci0s 4-16-0011 CERAMIC CHIP OOF 0% SOV wren | coor restas00 CERAMICGH ane Sw SOV C2 14601000 CERAMICCHIP apr SOV | Came .as.i8-11 LECT mr hk 8V extern &) C2 116510400 ceRAMCCHP —sorr SH SOV | cao S-HB.07I0 CERAMICCHP —ouusTUF 5h Sa «rey | cao Heese ceamicoHe tu wv Geos 1169-0091 CERAMIC CHIP O00 © Yom SOV © ‘est0t00 ceRaMicHP aoe sm sav | Ct TOL Me-11 CERAMIGOHIP uF iv cercerr mex) | cama eeset} ceRMMICGHP uF 1 cs t1se40500 ceramiccue arr SHS (TEA) 305 1-126-159-11 ELECT ‘uF 20% 63V cH ‘n46-00 ceRAMICoHP —aPF ov | Caos ae-ast elect Ze kav (QWCEPT AUK Em) | Ce RESO LECT eK BV ot cenawicour 107 Sov | CMD -164-048-11 CERAMIC OP Tur i (087,UK.6.u0y | G3t0 683461 CERAMIC CHIP uF 161 cs ena51 cermmco zee bu a coe M2e49¢00 aecr nur am cs e801 ceRAMIcoHP — ssore © tome sav | CHOY TteB09-11 CERAMICOHP — Goo Tom. Sav Gees ceRAMICcHP —O4TuF zou | 602 TIGtOONt CERAMICCH Osu Om BBV ‘eset cemMicoHP Our Bu ©) THeBase-st CERAMIC GHP AUF fv Gio THeS31011 CERAMIC CHP OHM ov -19-MAIN Beto, PartNo, Dasariion cn ce on ort ic cat eet ara 8 AS 6 arto att saz R13 Rid 1518-67-11 1587-057-61 1151-880-11 1151-88-11 15185611 145185411 8-719:984-02 2-750230-30 2-750-821-89, 8750-40547 1216-206-00 1¥216285-00 1216-296-00 1216295-00 1-216-296-00 ¥-216-295-00 1-216-206-00 +218-296-00, 4-216-285-00 RIS-17 ania ‘20 st aR uw a ita u Lot 01 ot 1216-296-00 1216-205-00 1216. 206-00 +216296-00 $216 296-00 1-400-595-11 1501-586-11 1460-120-11 t40-t24-11 1460-130-11 1406-37521 $-410.997-31 1-410-999-11 1410-99-11 410-9911 FALTER, CRYSTAL FILTER, CERAMIC < TRIMMER > ‘CAP VARIABLE (TUNING) (US Canaan) /ARIABLE (TUNING) (US Canadian) cnr, a ator a2 at nz aot ‘OAR VARIABLE (TUNING) (EXCEPT US.Canaian) | o202 ‘CAR VARIABLE (TUNING) (EXCEPT US Canadian) | 0903 LED BRESTIE BATT) io Tastzzar ie wer ie AN6s505 “ ‘conoucToR, chiP ‘CONDUCTOR, CHIP CconoueToR, cP CONDUCTOR, CHIP ‘conoucToR, CHIP ‘conucTOR, OME ‘CONDUCTOR, CHE ‘CONDUCTOR, OME ‘CONDUCTOR, OFIP ‘conoucToR, cHiP ‘conoucToR, cue ‘CONDUCTOR CHIP CONDUCTOR CHIP (CONDUCTOR, CHIP <0olL> ANTENNA, FERRITE-ROD (AW) (US, Canadian) ANTENNA, FERRITE-ROO (AM) (©XCEPT US, Canaan) 216) (e012) e216) (6216), oso? (@XCEPTUS,caradan) | 106 (e216) (2012) (6218) (G21) (e012) (e216) 2012) (216) 2216) (2012) ‘OIL (WITH CORE) (US, Canadian) ‘COL (WITH CORE) (EXGEPT US, Caradlan) Cou (wath CORE) Come (asc) INDUCTOR CHIP |NOUCTOR CHIP UCTOR CHP |mpucroR GHP aun 330K 330K 30H aot 303 04 05 06 rao? 08 309) R310 att oz aI aI ~20- a-729-00-53, a-729-404-87 72921622 72840487 ersz1622 e72920049 Bre921622 5-728.200-49 5:729.230-49 5:720250-49 e-re9216-22 a-re9216-22 1+-216-000-00 +216-081-00 +216-089-00 +-216-080-00 1-216-089-00 1216-085-00 ¥-216:077-00, 1216-117-00 4218-07-00, +216-077-00 1-216-198-00 + 216-073-00 1216045-00 4216077-00 ¥216417-00 ¥216-077-00 v-216-77-00, 1+-216-198-00 ¥216-073-00 +216.073-00 ta16049-tt 4¥-216.097-00, ¥-2164073-00 ¥-216-105-00, ¥-216-025-00, 1216-109-00 ¥216-049-00 ¥-216-033-00 +216:060-00 +¥-216.087-00, ¥-216-10900, 1216-10900, 1-216-258-00 Reto. PartNo, Dasaition << TRANSISTOR > TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR ‘TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR “ METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METALCHIP METALCHIP METALCHIP METAL CHIP METAL i METAL GLAZE METAL CHIP METAL CHIP METALCHIP METAL CHIP METAL CHIP METAL CHIP ETAL GLAZE ETAL CHIP METAL CHP METAL GLAZE METAL GLAZE METAL CHIP METAL GLAZE METAL GLAZE METAL CHIP METAL GLAZE METAL CHIP METALCHIP METAL CHIP METAL CHIP ETAL CHIP METAL GLAZE DTCHH4EK (US, Canaan) cuneate 2satt62-6 were 2SA1E26 290271298 2SA11025, 2scaTi2¥6 23027126 250271296 santana 2sAn182-8 2 3% sow 2k 5 1/10 6a 5% TOW ak 5% 17100 ak 5% NOW en 5% AoW 1K 5% OW sank 5% 10W 1K 5% 1NOW 1K BN 10 1% EW tok 5% 1OW ea OW 1K «5% AoW sak 5% 10W 1K 5% OW 1K 5% NOW «EW 10K 5% 110W 10K 5% OW 1K 5% AoW 00K 5% 10W 10K 5% 1/0 zk 5% 1/10 100 5% 110W 330K 5% 10 Sad 5 nw 20% NOW eek 5% INOW 22k 5% NOW 00K 5% 100 Sook 5% 10W 0k 18REVISED MAIN ta, ratt, —scton uma | fatto, fant, aston anak fant events) MEMLOHP = 1S NOW rors t2terao MENLO ba SOW ACCESSORIES 4 PACKING ATES -< VARIABLE RESISTOR» a 2-10-5912 “AA, NSTRUCTIN EABUSH) US 909 Bot 123088611 RE, AR CARGON rox (VOL) S8105821-MMAL STRUCTION ENGLISH ENO BvoOT 12388011 RES Ad CATON tO cata) 2-10-5831, MAA, MsTAUCTON NCUA GERMAN SPAS) AP UT) 2-10.51 maa, msrATION (UTERO, oor tomoae1 swe, sue FuneTInn TALIA, SAN (EK) $3 }57087 STO SUE (PEF SES), aati 2-81059551 MAA, STAUCON ENGLISH Pa, S38 1-70ETtt STON SDE (PEND) CHES KOREAN 8) a (EXCEPT US, atin) Sa rsreo1e:1. SHIT, suDE AS) + egseas.01wonpun. carton (xan 2 HagedseormowDUALoamon fe UT 8) ‘< TRANSFORMER > * /3-932-520-01 CUSHION (W. P.) (EXCEPT US, MX) sztvoan HEADPHONE MORIN SE 11 eee TRANSFORMER F (EEF US, caada, 1 53-40-90 HEADPHONE WORK SE YELLOND {US cron 4) ‘01 tmare1s TesToR pose 1-95-4294 HEADPHONE MOR:W14G/K SET GREEN Tene 10S TERMSTOR POSTE Cae) 050-4095 HEADPHONE MORAG SET OLED Canes ‘CASE ASS, CARRYING X1—1-577-091-11 OSCILLATOR, RYSTAL (192) X2__1-567-097-61 FILTER, CERAMIC (10770MH) HARDWARE UST seu aneous eee #1 T4624101-04 STOP RING 1.2(E TYPE) HPSO1 1-549-950-11 HEAD, MAGNETIC (PLAYBACK) #2 1-685-103-19 SCREW +P 2x6 TVPE2 HONSUT M301 XSI7E-169+1 MOTOR ASSY 3 7-55-107-19. SCREW +P 2X12 TVPE2 NON-SUT ‘S304 1-692-902-11_SWITCH, LEAF (MD POWER) - -910-595.61 _ MANUAL,INSTRUGTION (SPANISH) (ND) -21-WM-FS191 ¢ Rey aos 4-41) Sony Corporation Consumer A&V Products Company Personal AV Products Div. 727 English 9680495-1 Printed in Japan ©isn62 Published by Home ABV Products Div. ‘Quality Engineering Dept.