Valve terminal type 15 CDVI, Clean Design

Application-optimised valve terminals

Clean Design
3.4

Clean Design modular valve

terminal

Hygienic

Resistant to corrosion

Easy to clean

Certification to HACCP

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-1

 Valve terminal type 15 CDVI, Clean Design
Key features
Application-optimised valve terminals
Clean Design
3.4
The Clean Design valve terminal CDVI
The CDVI combines proven valve
technology with a highly resistant
polymer material and can be fitted
with 5/2-way, 5/2-way double
solenoid, 5/3-way, 2 x 3/2-way
valves. The modular construction of
the 1-valve, 4-valve and 8-valve basic
block together with the 2-valve
expansion modules and the multi-pin
connection ensure that the needs of
the food industry are met.
Valve terminal configurator
A valve terminal configurator is
available to help you select a suitable
valve terminal CDVI. This makes it
much easier for you to find the right
product.
4 / 3.4-2
Modularity Multi-functional, variable, modular:

1, 4 … 12 valve positions
Flow rate: 300 … 650 ml/min

2, 8 … 24 solenoid coils
Valve width: 18 mm

3 pressure zones

Multi-pin connection with flexible
cable

Individual sub-base
Developed with practical
considerations in mind

Hygienic

Resistant to corrosion

Easy to clean
Online via:  www.festo.com/en/engineering
Valve terminals are equipped and
assembled according to customer
requirements. This results in minimal
installation time. They are also fully
inspected before shipment.
Products 2004/2005 – Subject to change – 2003/10
Valve terminal type 15 CDVI, Clean Design
Key features
CDVI – The requirements
CDVI – The solution
The new Clean Design
valve terminal CDVI – Simply a clean
solution
Apart from reduced cleaning times,
the CDVI also takes less time to install
and assemble. Stainless steel control
cabinets have become a thing of the
past and the electrical connection is
now set up using the pre-fitted, ready
to connect cable. The valve terminal
is, of course, supplied ex works fully
assembled and tested to IP65 and
IP67.
This results in minimal installation
time. The various equipment options
for the valve terminal are included in
the tables in the ordering system
section on page  4 / 3.4-19. The
valve terminals include common
2003/10 – Subject to change – Products 2004/2005
supply ports and exhausts for all
valves. The common lines are
connected to the end plates.
p The requirements
The CDVI is available with four or eight
valve positions in the basic design
and can be expanded by up to four
valve positions using groups of two
valves.
Expansion modules must be used in
this case.
Individual sub-base
An individual sub-base for Clean
Design valves (Clean Design Single
Valve – CDSV) rounds off the lower
end of the product range so that even
upstream machines and system
components can be incorporated into
the Clean Design concept.
The food industry has stricter hygiene The result: The CDVI.
requirements than any other sector: Developed in close consultation with
There can therefore be no compromise leading names from the food and
when it comes to easy cleaning and packaging industry, the CDVI
corrosion resistance. represents a totally new valve terminal
solution for the splash area. The
Clean Design valve terminal CDVI has
a revolutionary corrosion resistant
and easy to clean design that makes it
stand out from its competitors.
Application-optimised valve terminals
Clean in theory and practice – Certified cleanliness
The CDVI The CDVI has certification to HACCP.
Clean Design
q for the hygienic
yg
design of machine components to
DIN EN 1672-2 and DIN ISO 14 159
have been implemented in the CDVI.
They are easy to clean thanks to: 3.4

no sharp edges

no small radii

no crevices where dirt can gather

space between the valves for easy
cleaning

corrosion resistant
materials
The CDVI can be cleaned using special
cleaning agents from the following
manufacturers:

Henkel

Ecolab

Johnson Diversy

Kärcher
4 / 3.4-3
 Valve terminal type 15 CDVI, Clean Design
Peripherals overview

Overview – Clean Design valve terminal

5 6 7

4
8

3
Application-optimised valve terminals

2
9

1
Clean Design

3.4 aJ

aA

1 Left-hand end plate
2 4/8-fold basic block
3 Push-in fittings, supply module
4 Expansion module
5 Valves
6 Seal/separator plate
7 Right-hand end plate
8 Push-in fittings, right-hand end
plate
9 Push-in fittings, working lines aA Spacer bolt
aJ Push-in fittings, left-hand end
plate

4 / 3.4-4 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Peripherals overview
Modularity
Consistent modularity in the grid:

The CDVI valve terminal with
4 … 12 valve positions/
8 … 24 solenoid coils.
Clean and modular:

Valve technology
Auxiliary pilot air
The valves used are piloted solenoid
valves.
Pressure zones
Different supply pressures can be
created on a valve terminal by
installing a separator plate between
the basic block and the expansion
module or between both expansion
modules.
Example: Valve terminal with three pressure zones
1 2
Pressure zone 3
6 bar
2003/10 – Subject to change – Products 2004/2005
+ +
+ +
The supply for pilot air duct 12/14
comes from the main supply duct 1
(internal auxiliary pilot air) or via a
separate auxiliary pilot air supply in
the left-hand end plate (external
auxiliary pilot air).
A maximum of two different pressure
zones can be created on valve
terminals with one expansion module.
The pressure is supplied through the
end plates. Compressed air supply at
both sides is needed in this case.
3 4
Pressure
zone 2
-0.9 bar
4 + 2 + 2 valve positions
8 + 2 + 2 valve positions
A separate auxiliary pilot air supply is
required in any event if supply
pressure is less than 3 bar or greater
than 6 bar.
In this case it is advisable to restrict
auxiliary pilot air to max. 6 bar with a
suitable regulator.
A maximum of three different pressure
zones can be created on valve
terminals with two expansion
modules.
Pressure zone 1
10 bar
The auxiliary pilot air is selected by
including a corresponding code letter
in the order code (end plate/pressure
supply code U, V, Y, Z).
 4 / 3.4-19.
Application-optimised valve terminals
The creation of three pressure zones
requires pressure supply in both end
plates as well as the first expansion
module.
Clean Design
3.4
1 Expansion module 2 with
separator plate and 2 valve
positions
2 Expansion module 1 with supply
module and 2 valve positions
3 Basic block with 4 valve
positions
4 End plate/pressure supply:
Supply at both sides, external
auxiliary pilot air supply
4 / 3.4-5
 Valve terminal type 15 CDVI, Clean Design
Peripherals overview

Separator plates
Code Pictorial examples Notes
B No duct separated

D Duct 1 closed, 3/5 open

F Duct 3 and 5 closed

H Duct 1, 3 and 5 closed

Application-optimised valve terminals

-H- Note
Normally only duct 1 is separated.
Ducts 3 and 5 or 1, 3 and 5 can
Clean Design

also be separated for special

applications.

3.4

4 / 3.4-6 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Key features – Pneumatic components

The features
The CDVI supports the following
2x 3/2-way valve, single solenoid,
combinations: normally closed
LED
Polymer material (PP)
5/2-way valve, single solenoid
2x 3/2-way valve, single solenoid,

5/2-way valve, double solenoid normally open
Manual override
5/3-way valve, mid-position
2x 3/2-way valve, single solenoid,
pressurised 1x normally open,

5/3-way valve, mid-position 1x normally closed
Seal (EPDM) Mounting hole
exhausted

5/3-way valve, mid-position closed

Mounting hole

The ideal range for the food industry

Application-optimised valve terminals

Chemical resistant Anodised aluminium Choose from
multi-pin cable sub-base (20 µm)
a wide range from actuators to
accessories in corrosion resistant
designs that are easy to clean,

a variety of valves as well as,

stainless steel fittings and flow
control valves and

Clean Design

tubing approved for use in the food
industry.
All have been tested using cleaning
agents from leading manufacturers.
3.4

Push-in fittings QS-F

Stainless steel screws
(nickel and chrome-plated brass)

Accessories
Tubing PLN Push-in fitting QS-F/QSL-F-... You should only use accessories that
have been approved by Festo. This is
the only way of ensuring optimum
performance from the CDVI in the
following areas:

Resilience

Corrosion resistance

Easy cleaning

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-7

 Valve terminal type 15 CDVI, Clean Design
Key features – Pneumatic components

Mounting
The CDVI can be mounted directly on
earthed mounting surfaces using the
four threaded holes in the basic block
Spacer bolt and the spacer bolts ordered with the
order code (accessories order code Y).
Application-optimised valve terminals
The CDVI can be mounted in any
position. However, the selected
mounting position should allow for
the cleaning off of dirt and the
draining off of cleaning agent.

Pressure compensation
Pressure relieving hole The collected exhaust air from the
pilot solenoid coils of the valves is
drawn off via the pressure relieving
hole on the rear side. If you have
Clean Design

included fittings with your order, the

pressure relieving hole is also
equipped with a QS fitting.

3.4

Individual sub-base
All CDVI valves can be assembled on A Clean Design mounting set
an individual sub-base CDSV. comprising two screws and blanking
The CDSV has a connection for plugs (blanking plugs already fitted in
external auxiliary pilot air, is pre- the photo) permits mounting from the
assembled with valve and 10 m of front or from the rear.
PVC cable and is fully inspected
before shipment. Pre-assembled
push-in fittings will be included upon
request.

4 / 3.4-8 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Key features – Pneumatic components

Display and control elements – CDVI

1 2

1 Yellow LEDs (one per valve

solenoid)
2 Manual override (one per

Application-optimised valve terminals

solenoid valve coil)
3 Vacant valve position with
blanking plate

Connection elements – CDVI

Clean Design
3 3

5 3.4
6
7
1
1 Supply port (1)
2 2 Exhaust port (3/5)
3 4 threaded holes for spacer bolts
3
4 Pressure relieving port
2 5 Electrical multi-pin connection
1 6 Pilot exhaust port (82/84)
7 Auxiliary pilot air connection
(12/14)
8 Supply port for third pressure
zone
9 Working line (2) per valve
3 8 9 aJ aJ Working line (4) per valve

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-9

 Valve terminal type 15 CDVI, Clean Design
Key features – Pneumatic components

Assembly, display and operating elements – CDSV

1 Hole for front mounting (CDSV)

using M6 screws; the hole can be
covered with blanking plug G
if front mounting is not required.
2 Yellow LEDs (one per valve
solenoid)
1 3 Manual override (one per
Application-optimised valve terminals

solenoid valve coil)

Assembly and connection elements – CDSV

6 7
Clean Design

3.4 5
4 1 Exhaust port (3/5)
1 2 Supply port (1)
3 Pilot exhaust port (82/84)
3
8 4 Auxiliary pilot air connection
2 (12/14)
9
5 Pressure relieving port
1 6 Threaded hole M6 for mounting
from the rear
7 Hole for front mounting using M6
screws;
this hole can be covered with
blanking plug G.
8 Working line (4) per valve
7 6 9 Working line (2) per valve

4 / 3.4-10 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Key features – Electrical components

Terminal allocation – Multi-pin cable for valve terminal CDVI1)

Valve Coil Address Pin Core colour
1 14 0 A01 white
12 1 A02 green
2 14 2 B01 yellow
12 3 B02 grey
3 14 4 C01 pink
12 5 C02 blue
4 14 6 A03 red
12 7 A04 magenta
5 14 8 B03 grey-pink
12 9 B04 red-blue
6 14 10 C03 white-green
12 11 C04 brown-green
7 14 12 A05 white-yellow
12 13 A06 yellow-brown
8 14 14 B05 white-grey
12 15 B06 grey-brown

Application-optimised valve terminals

9 14 16 C05 white-pink
12 17 C06 pink-brown
10 14 18 A07 white-blue
12 19 A08 brown-blue
11 14 20 B07 white-red
12 21 B08 brown-red

Clean Design
12 14 22 C07 white-black
12 23 C08 brown-black
com B10 brown
C10 black

1) max. 24 solenoid coils 3.4

Terminal allocation – Cable for individual sub-base CDSV

Core colour Allocation
brown Coil 14
black Coil 12 (not at 5/2-way valve, single solenoid)
blue com1)

1) 0 V for positive switching valves; connect 24 V for negative switching control signals

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-11

 Valve terminal type 15 CDVI, Clean Design
Technical data

-M- Flow rate

300 … 650 l/min

-K- Valve width

18 mm

General technical data

Application-optimised valve terminals

Valve function 5/2-way valve 2x 3/2-way valve 5/3-way valve

Normal position Mid-position
single double open closed 1x open pressurised exhausted closed
solenoid solenoid 1x closed
Valve function order code M J N K H B E G
Constructional design Piston spool valve
Clean Design

Width [mm] 18
Nominal size [mm] 5
Lubrication Lubrication for life, PWIS-free (free of paint wetting impairment substances)
Type of mounting

Valves and end plate Via 2 screws (DIN 6921)
3.4
Valve terminal Via spacer bolt
Mounting position Any
Manual override Pushing

Pneumatic connections
Supply port 1 G (G on expansion module CDVI5.0-EBX and CDSV)
Exhaust port 3/5 G (G on expansion module CDVI5.0-EBX and CDSV)
Working lines 2/4 G
Pilot air port 12/14 G (M5 on CDSV)
Pilot exhaust air port 82/84 G (M5 on CDSV)
Pressure compensation port G (M5 on CDSV)

Operating pressure [bar]

Valve function order code M J N K H B E G
With internal auxiliary pilot air 3 … 6 (not available on the CDSV)
With external auxiliary pilot air 3…6
P1 –0.9 … +10 3 … 101) –0.9 … +10

1) 3/2-way valves not suitable for vacuum

Valve response times [ms]

Valve function order code M J N K H B E G
Response
p times on 12 – 10 10 10 12 12 12
off 22 – 22 22 22 25 25 25
change- – 10 – – – 17 17 17
over

4 / 3.4-12 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Technical data

Operating and environmental conditions

Valve function order code M J N K H B E G
Operating medium Filtered compressed air, lubricated or unlubricated
Grade of filtration [µm] 40
Operating temperature [°C] –5 … +50
Temperature of medium [°C] –5 … +50
Corrosion resistance class CRC1) 3

1) Corrosion resistance class 3 according to Festo standard 940 070

Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for
the surface.

Electrical data
Valve function order code M J N K H B E G
Electromagnetic compatibility Interference immunity tested to EN 61 000-6-2
Operating voltage [V] 24 DC (±10%)
Minimum power supply requirements 0.4 V/ms voltage increase time to reach the high-current phase

Application-optimised valve terminals

Residual ripple [Vss] 4
Switch-on current consumption

per solenoid coil at 24 V (with LEDs) Typical 60 mA

total at 24 V and max. number of
solenoid coils (with LEDs) Typical 1.44 A
Current consumption during operation

per solenoid coil at 24 V (with LEDs) Min. 26 mA

Clean Design

total at 24 V and max. number of
solenoid coils (with LEDs) Typical 0.72 A
Electrical power [W] 1.5
consumption per solenoid
coil (with LED)
3.4
Duty cycle 100%
Protection class to EN 60 529 IP65/67 (fully assembled)
Vibration resistance To DIN/IEC 68/EN 60 068, Parts 2-6 and IEC 721/EN 60 068, Parts 2-3
Shock resistance To DIN/IEC 68/EN 60 068, Parts 2-27 and IEC 721
Continuous shock resistance To DIN/IEC 68/EN 60 068, Parts 2-29: +/–15 g at 6 ms, 1000 cycles

Materials
Valve function order code M J N K H B E G
Cover Polypropylene (PP), TPE, polyamide (PA)
Sub-base AL (anodised min. 20 µm)
Blanking plug VA (material no.: 1.4303 or 1.4301)
End plate PP
Screws VA (material no.: 1.4303 or 1.4301)
Spacer bolt AL (anodised min. 20 µm)
Valve AL, PEI, polyacetate (POM), polyphenylene sulphide (PPS), polyamide (PA), nitrile rubber (NBR), Ms, St,
polycarbonate (PC), polypropylene (PP), TPE, ESA-BA, Novolem

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-13

 Valve terminal type 15 CDVI, Clean Design
Technical data

Product weight [g] Approx. weights

Valve function order code M J N K H B E G
CDVI with 4 valve positions 2900
CDVI with 8 valve positions 4700
Expansion module (2 valve positions) 1000
Valve 210
CDSV individual sub-base 690

Nominal flow rate [l/min]

Valve function order code M J N K H B E G
650 650 300 300 300 500/3001) 400/2001) 600

1) Mid-position
Application-optimised valve terminals
Clean Design

3.4

4 / 3.4-14 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Technical data

Dimensions Download CAD data
www.festo.com/en/engineering

Four-valve block with two expansion modules

Application-optimised valve terminals

Clean Design
3.4

1 Choice of single solenoid or 3 Manual override 5 End plate, right-hand: Optional 6 Port for third pressure zone
double solenoid valve 4 Cable conduit fitting M20x1.5 external auxiliary pilot air or 7 Exhaust hole
2 Blanking plate internal auxiliary pilot air

4-valve block 4-valve block + 1 expansion module 4-valve block +2 expansion modules
L1 190.8 249.8 308.8

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-15

 Valve terminal type 15 CDVI, Clean Design
Technical data

Dimensions Download CAD data
www.festo.com/en/engineering

Eight-valve block with two expansion modules
Application-optimised valve terminals
Clean Design

3.4

1 Choice of single solenoid or 3 Manual override 5 End plate, right-hand: Optional 6 Port for third pressure zone
double solenoid valve 4 Cable conduit fitting M20x1.5 external auxiliary pilot air or 7 Exhaust hole
2 Blanking plate internal auxiliary pilot air

8-valve block 8-valve block + 1 expansion module 8-valve block +2 expansion modules
L1 302.8 361.8 420.8

4 / 3.4-16 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design
Technical data

Dimensions Download CAD data
www.festo.com/en/engineering

Individual sub-base

Application-optimised valve terminals

1 Choice of single solenoid or 3 Manual override 5 For mounting from rear: 6 For mounting from front:
4 Cable conduit fitting M20x1.5

Clean Design
double solenoid valve 2x screw M6x20 2x screw M6x4-A2-80
2 Sub-base 2x blanking plug G 2x sealing ring CRO-M6
2x sealing ring G

3.4

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-17

 Valve terminal type 15 CDVI, Clean Design
Ordering system
Ordering system information
Like all valve terminals, the CDVI is
selected using an order code. This
order code specifies the valve
functions, the number of valves and
vacant positions and the type of
compressed air supply.
Notes on the order code and ordering procedure
15P-K10-8A-UR-8M-E+Y
Terminal with 10 m multi-pin cable,
8-valve basic block with straight
QS8-F fittings in the working lines and
QS12-F fittings in the supply and
exhaust ports, compressed air supply
at left side only with internal auxiliary
Application-optimised valve terminals
pilot air supply, fitted with eight
5/2-way single solenoid valves,
English manual and spacer bolts for
mounting.
Individual sub-base
The individual sub-base can be or-
Clean Design
dered either via the order code of the
valve terminal or via individual part
numbers.
Ordering example:
15P-K10-1B-XR-M-B+Z
3.4
Order codes in bold print do not
permit alternative selections.
Valve terminal configurator
A valve terminal configurator is
available to help you select a suitable
valve terminal CDVI. This makes it
much easier for you to find the right
product.
4 / 3.4-18
As is the case with all Festo products,
the CDVI and CDSV are:

fully pre-assembled

fitted with QS…-F fittings on the
working lines and end plates on
request

tested for electrical functions
15P-K10-4A-ZR-4M-K-2K-H-2M-D+Y
Terminal with 10 m multi-pin cable,
4-valve basic block and two
expansion modules, straight QS8-F
fitting in the working lines, external
auxiliary pilot air supply via straight
QS8-F connection in the left-hand end
plate

fitted with four 5/2-way single
solenoid valves, basic block
compressed air supply and exhaust
via straight QS12-F fitting in the
left-hand end plate
Valve terminals are equipped and
assembled according to customer
requirements. This results in minimal
installation time. They are also fully
inspected before shipment.

tested for pneumatic functions

packed securely together with full
instructions (user documentation)
and delivered

first expansion with separate
compressed air supply, fitted with
two 2x3/2-way valves, normally
closed, compressed air supply via
straight QS8-F fitting in the
expansion module, exhaust air
drawn off via the basic block in the
left-hand end plate

second expansion fitted with two
5/2-way single solenoid valves,
compressed air supply and exhaust
via straight QS12-F fitting in the
right-hand end plate

German manual and spacer bolts
Online via:  www.festo.com/en/engineering
Products 2004/2005 – Subject to change – 2003/10
Fittings
The basic valve terminal price
includes the following:

The straight QS-F-G fittings in the
working lines for optimum flow

Suitable straight QS-F-G fittings
for compressed air supply and main
exhaust air in the end plates
These sets of fittings for the end
plates are always correctly assembled
before leaving the factory. Vacant
ports are sealed with easy to clean
blanking plugs (with supply at one
side or internal auxiliary pilot air).
Valve terminal type 15 CDVI, Clean Design
Ordering data – Modular products

M Mandatory data 

Module No. Valve ter- Electrical No. of valves Pneumatic End plates/ Seal type Basic block equipment at
minal,, ppneu- connection on the basic connection ppressure valve position 0 … 7
matic part block supply Valves
197 648 15P K05, K10 4, 8 A, B, C, D, G U, V, Y, Z R M, J, G, E, B, K, N, H, A

Orderingg Valve position

example 0 1 2 3 4 5 6 7
197 648 15P – K10 – 8 C – Y R – E B H H M G M B
1 2 3 4 5 6 7 8

Ordering table
Condi- Code Enter
tions code


M 1 Module No. 197648
2 Valve terminal, pneumatic part Clean Design CDVI type 15 15P 15P
3 Electrical connection Multi-pin cable, 5 m -K05

Application-optimised valve terminals

Multi-pin cable, 10 m -K10
4 No. of valves on the basic block 4 -4
8 -8
5 Pneumatic connection QS fittings, straight, tubing 8 mm A
QS fittings, straight, tubing 6 mm B
QS fittings, angled, tubing 8 mm 1 C

Clean Design
QS fittings, angled, tubing 6 mm 1 D
No fitting G
6 End plates/pressure
p /p supply
pp y Supply at left side, internal auxiliary pilot air supply 2 -U
Supply at left side, external auxiliary pilot air supply 2 -V
Supply at both sides, internal auxiliary pilot air supply -Y
Supply at both sides, external auxiliary pilot air supply -Z
3.4
7 Seal type Resistant to cleaning agents R R
8 Basic block equipment Valve position 0 … 7 3 - -
Valves 5/2-way valve, single solenoid M Enter equip-
ment selec-
selec
5/2-way valve, double solenoid J tion for valve
5/3-way valve, mid-position closed G ppositions in
order
d code.
d
5/3-way valve, mid-position exhausted E
5/3-way valve, mid-position pressurised B
2x3/2-way valve, normally closed K
2x3/2-way valve, normally open N
2x3/2-way valve, 1x normally open, 1x closed H
 Blanking plate for double position A

1 C, D Not with power supply modules K, I. 6 D Expansion module 1: D;

2 U, V Not with separator plates/power supply modules D, F, H, K, I. selection for expansion module 2: separator plate B or F.
3 Basic block equipment 7 F Expansion module 1: F;
Number of valve positions: Basic block: 4, 8. selection for expansion module 2: separator plate B or D.
Expansion module: 2 8 H Expansion module 1: H;
4 B, D, F, H, K, I selection for expansion module 2: separator plate B.
2 valve positions must be occupied after the separator plate/power supply module. 9 K Expansion module 1: K;
Depending on the separator plate/power supply module selection made for expansion selection for expansion module 2: separator plate D or H.
module 1, only the following selections are available for expansion module 2
5 … aJ: K may only be attached directly after the basic block.
5 B Expansion module 1: B; aJ I Expansion module 1: I;
selection for expansion module 2: separator plate B, D, F or H. selection for expansion module 2: separator plate D or H.
I may only be attached directly after the basic block.

Transfer order code 0 1 2 3 4 5 6 7

197 648 15P – – – R –
1 2 3 4 5 6 7 8

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-19

 Valve terminal type 15 CDVI, Clean Design
Ordering data – Modular products

O Options

M Mandatory data

O Options

Expansion module 1 Expansion module 1 Expansion module 2 Expansion module 2 User documentation Accessories
equipment (valve equipment (valve
position 0 … 1) position 0 … 1)
B, D, F, H, K, I M, J, G, E, B, K, N, H, B, D, F, H M, J, G, E, B, K, N, H, D, E, I, V, B Y
A A
Valve position Valve position
0 1 0 1
– – – – – B +
9 10 11 12 13 14

Ordering table
Module No. 197 648 Condi- Code Enter
tions code


O 9 Expansion
p Separator
p With single solenoid valves, no duct separated 45 -B
module 1 pplates With single solenoid valves, duct 1 separated 46 -D
With single solenoid valves, duct 3/5 separated 47 -F
Application-optimised valve terminals

With single solenoid valves, duct 1+3/5 separated 48 -H

Supply
pp y With single solenoid valves with extra supply, duct 1 separated 49 -K
modules With single solenoid valves with extra supply, duct 1+3/5 separated 4 aJ -I
10 Equipment Expansion module 1 (valve position 0 … 1) - -
Valves 5/2-way valve, single solenoid M Enter equip-
mentt selec-
l
5/2-way valve, double solenoid J tion for valve
Clean Design

5/3-way valve, mid-position closed G ppositions in

order
d code.
d
5/3-way valve, mid-position exhausted E
5/3-way valve, mid-position pressurised B
2x3/2-way valve, normally closed K
2x3/2-way valve, normally open N
3.4 2x3/2-way valve, 1x normally open, 1x closed H
Blanking plate for double position A
11 Expansion
p Separator
p With single solenoid valves, no duct separated -B
module 2 pplates With single solenoid valves, duct 1 separated -D
With single solenoid valves, duct 3/5 separated -F
With single solenoid valves, duct 1+3/5 separated -H
12 Equipment Expansion module 2 (valve position 0 … 1) - -
Valves 5/2-way valve, single solenoid M Enter equip-
mentt selec-
l
5/2-way valve, double solenoid J tion for valve
5/3-way valve, mid-position closed G ppositions in
order
d code.
d
5/3-way valve, mid-position exhausted E
5/3-way valve, mid-position pressurised B
2x3/2-way valve, normally closed K
2x3/2-way valve, normally open N
2x3/2-way valve, 1x normally open, 1x closed H
Blanking plate for double position A


M 13 User documentation German -D
English -E
Italian -I
Swedish -V
Express waiver - no manual to be included (already available) -B


O 14 Accessories + +
Mounting Spacer bolt, length 1 Y

Transfer order code 0 1 0 1

– – – – – +
9 10 11 12 13 14

4 / 3.4-20 Products 2004/2005 – Subject to change – 2003/10

Valve terminal type 15 CDVI, Clean Design – Individual valves
Ordering data – Modular products

M Mandatory data 

Module No. Valve ter- Electrical No. of valves Pneumatic End plates/ Seal type Basic block equipment, valve
minal,, ppneu- connection on the basic connection ppressure position 0
matic part block supply Valves
197 648 15P K10 1 B, G X R M, J, G, E, B, K, N, H, A

Orderingg Valve position

example 0
197 648 15P – K10 – 1 B – X R – M
1 2 3 4 5 6 7 8



M Mandatory data

O Options

User documentation Accessories

B Z

Application-optimised valve terminals

– B +
9 10

Ordering table

Clean Design
Condi- Code Enter
tions code


M 1 Module No. 197648
2 Valve terminal, pneumatic part Clean Design CDVI type 15 15P 15P
3 Electrical connection Multi-pin cable, 10 m -K10 -K10 3.4
4 No. of valves on the basic block 1 -1 -1
5 Pneumatic connection QS fittings, straight, tubing 6 mm B
No fitting G
6 End plates/pressure supply Supply at right side, external auxiliary pilot air supply -X -X
7 Seal type Resistant to cleaning agents R R
8 Basic block equipment Valve position 0 - -
Valves 5/2-way valve, single solenoid M
5/2-way valve, double solenoid J
5/3-way valve, mid-position closed G
5/3-way valve, mid-position exhausted E
5/3-way valve, mid-position pressurised B
2x3/2-way valve, normally closed K
2x3/2-way valve, normally open N
2x3/2-way valve, 1x normally open, 1x closed H
9 User documentation Express waiver - no manual to be included (already available) -B -B

O 10 Accessories + +
Pneumatic accessories Adapter kit for individual valve CDSV Z

Transfer order code Valve position 0

197 648 15P – K10 – 1 – X R – 
1 2 3 4 5 6 7 8

– B +
9 10

2003/10 – Subject to change – Products 2004/2005 4 / 3.4-21

 Valve terminal type 15 CDVI, Clean Design
Ordering data – Individual valve

Ordering data
Individual sub-base valve
Code Valve function Type Part No.
M 5/2-way valve, CDVI5.0-MT2H-5LS 196 657
single solenoid
J 5/2-way valve, CDVI5.0-MT2H-5JS 196 659
double solenoid
N 2x 3/2-way valve, CDVI5.0-MT2H-2x3OLS 196 663
normally open
K 2x 3/2-way valve, CDVI5.0-MT2H-2x3GLS 196 661
normally closed
H 2x 3/2-way valve, CDVI5.0-MT2H-2x3OLS-3GLS 196 665
1x normally open
1x normally closed
B 5/3-way valve, CDVI5.0-MT2H-5/3BS 196 655
mid-position pressurised
E 5/3-way valve, CDVI5.0-MT2H-5/3ES 196 653
Application-optimised valve terminals

mid-position exhausted
G 5/3-way valve, CDVI5.0-MT2H-5/3GS 196 651
mid-position closed

Ordering data
Designation Type Part No.
Clean Design

Sub-base
Individual sub-base CDSV5.0-AS-1/8 534 434

Mounting
3.4 Mounting kit CDSV5.0 534 436

Blanking plugs
Blanking plug G for end plates CDVI-5.0-B-G
196 712

Blanking plug G for end plates CDVI-5.0-B-G 196 720

Plugs
Blankingg pplugg for tubingg O.D. 6 mm QSC-6H 153 268
8 mm QSC-8H 153 269
10 mm QSC-10H 153 270
12 mm QSC-12H 153 271

User documentation
CDVI Pneumatics German P.BE-CDVI-DE 197 361
English P.BE-CDVI-EN 197 363
Italian P.BE-CDVI-IT 197 369
Swedish P.BE-CDVI-SV 197 371

Software
CD-ROM Valve terminal user P.CD-VALVE-T 183 350
documentation (PDF)
Utilities P.CD-VI-UTILITIES-2 533 500

4 / 3.4-22 Products 2004/2005 – Subject to change – 2003/10