Chassis variant No.

of document
C Risk / C fault
1747780

Yellow case for stage update

! Safety risk

Time per stage

Division/Group Issued by, date
SANTRO
03/10/2012 ECO no.:

Q
Stage no.

Position Issue no. Quality point

358603
23
Designation
Name of stage Importance / notice Symbols
GF safety fifth wheel
Photos / comments
1.0 Preparation.
If the tightening torque is not specified, apply the
2.0 Electrical connections.
standard class 8.8 or 10.9 (see std sheet 3674/3874)
3.0 Electrical layout.
4.0 Connecting SDP3 to the vehicle.
5.0 Change ICL 2. If supplier documentation is available, refer to it
6.0 Registering the SOPS file. and follow the instructions during installation
7.0 Test of operation.
8.0 Serial no. of the fifth wheel on the manufacture card.

00:00
Manager Guide Names Names Names NamesNames Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
1.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Preparation.
1 Place the fifth wheel cable on the main
harness.

2 Tie the fifth wheel cable in the white

sock, at 1 meter from the division of
the two socks.
3 Identify the cable with violet adhesive Violet adhesive
tape at each end. tape for connection
in the workshop
4 Route the cable through the harness
up to the front plug socket.
1000 mm 5 Strip the cable, crimp the terminals,
connect the wires into the green plug in
the positions shown.

red wire (pos 43)

black wire (pos 44)
brown wire (pos 45)
white wire (pos 46)

Names Names Names Names NamesNoms Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
2.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Electrical connections.
1 Mount the GF control unit bracket on
a Scania control unit bracket.
2 Refit the bracket.
3 Make the connections on the GF
25 mm
control unit.
4 Route the harnesses and make the
electrical connections (electrical
diagram on the following stage).

5 Carry out the assembly with the

30 mm resistors.
6 Affix fuse label no.16.

POS 6
POS 1

POS 3

C3010

Names Names Names Names Names Names Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue

358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
3.0 03.10.2012
! C Q

black brown

red wire (pos 43)

orange green black wire (pos 44)
brown wire (pos 45)
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
4.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Connecting SDP3 to the vehicle.
1 Connect VCI SDP3 to the vehicle.

2 Turn on the ignition

1

3 Open SDP3, then click on Control

and Settings

4 Open the tab ICL with the +, then

click on Settings. Then click
Change.

Names Names Names Names Names Names Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
5.0 03.10.2012
! C Q
No. Operations Comments Risks
Change ICL 2.
1 Under the tab ICL 2, adjust pins 2
and 6 of connector C234.

Pin 2 of connector C234:

Light indication: Without
Display message: 63 fifth wheel
unlocked

Pin 6 of connector C234:

Light indication: Without
Display message: 8 fifth wheel
locked
2 Click on Execute and then on Yes.

3 Check that the changes have been

made correctly and then register the
SOPS file. (see next stage)

Names Names Names Names Names Names Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
6.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Registering the SOPS file.
1 Click on File. Caution! Before
registering the
2 Go down onto the tab Save SOPS SOPS file, make
file and click it. sure that the
conversion for the
1 position of the
fifth wheel has
3 Click on the arrow Save in and then itself also been
2 on Changed SOPS. changed (whether
ECO 351008).
4 Click on Register.

5 Close the SDP3 application.

6 Check in the Changed SOPS SOPS folder exists

folder that there is a SOPS file on the desktop of
corresponding to the chassis the PC.
number.
For environmental reasons (pollution
and noise) the remainder of the test will
be performed outside the3 building

44

Names Names Names Names Names Names Names Names Names Names Names Names Names Names Names
 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
7.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Serial no. of the fifth wheel on the manufacture card.
1 Make sure that the ignition is switched off.
2 Open the fifth wheel: normal position
without coupling.
3 Turn on the ignition: there must be If there are faults,
no display on the ICL concerning the switch off the
fifth wheel. ignition for a few
Engage the testing tool in the fifth seconds.
4
wheel. Because the
The message "fifth wheel locked" testing tool is
must appear on the ICL. heavy, protect the
rear of the
chassis with a
pallet lid.

If the test fails:

switch off the
5 Press on the lever of the fifth wheel: ignition, remove
the message "fifth wheel unlocked" the testing tool,
must appear on the ICL switch the ignition
on again and re-
engage the
testing tool.

6 Withdraw the testing tool, there must

be no message displayed.

Names Names Names Names Names Names Names Names Names

 ECO no. Document no. Issue
Yellow case for stage update
358603 1747780 23

Stage no. Chassis variant Issued by / date Safety risk Risk / C fault Quality point Actual time
SANTRO
8.0 03.10.2012
! C Q
Symbol No. Operations Comments Risks
Serial no. of the fifth wheel on the manufacture card.
1 Write the number of the fifth wheel
on the manufacture tracking card.
A

Names Names Names Names Names Names Names Names Names Names Names Names Names Names Names