Professional Documents
Culture Documents
Supplier Audits and Surveys
Supplier Audits and Surveys
CONTENT
1. OBJECTIVE 3
2. SCOPE AND RESPONSIBILITY 3
3. REFERENCE DOCUMENTS 4
4. DEFINITIONS 4
5. DEVELOPMENT OF THE PROCEDURE 5
5.1 Process Overview 5
5.2 Supplier Pre-Qualification Questionnaires: 6
5.3 Decision Tree for Surveys & Audits 7
5.4 Supplier Pre-Qualification Surveys 8
5.5 Supplier Qualification Audits (Project Level) 9
5.6 Inspection Reviews & Project Audits 10
5.7 Safety in Audits & Surveys 11
5.8 Sustainable Development (SD) in Audits & Surveys 11
5.9 Availability and Sharing of Information 12
6. ACCESS TO DATABASE 12
7. APPLICATION FORMS AND TEMPLATES 12
8. PROCESS OVERVIEW 12
Prepared and reviewed within Task Force and with Steering Committee.
This version includes Regional comments.
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1. OBJECTIVE
The objective of this Guideline is to define the scope and content of the different Audits and Surveys
required for Supplier Pre-qualification and Qualification. It defines the circumstances under which the
various existing tools should be used that will lead to qualification of a Supplier, namely: Pre-
Qualification Surveys (FMECA or Technical type) and Qualification Audits.
It also makes recommendations for optimisation of Inspection Reviews and Project Audits during
Purchase Order execution and clarifies the input and output of various key activities in the Supplier
control chain of activities (See Table 1).
Through implementation of this Guideline, it is expected that the selection of Suppliers will be
improved and be more cost effective across the Group, that Audits and Surveys will be conducted with
a common understanding and that Reports will be shared effectively.
The purpose of these Surveys and Audits is:
- To select Suppliers that are clearly capable of meeting specified requirements,
- To highlight processes that may need to be strengthened or better controlled (either by Supplier or
by Technip),
- To ensure that Suppliers can manufacture under safe and socially responsible conditions.
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3. REFERENCE DOCUMENTS
GOPS 21004 Qualification & Performance Assessment of Suppliers
GOPS 21005 Suppliers Quality Control Surveillance
GL 20009 Equipment & Material Criticality Rating
GL 10202 Introduction to FMECA Methodology
4. DEFINITIONS
Sourcing Visit: Initial visit generally led by a Procurement Representative to verify if a Supplier has
the potential to deliver goods and services typically procured by Technip. This may be supplemented
or replaced by a Pre-Qualification Questionnaire.
Pre-Qualification Questionnaire: Questionnaire sent to Suppliers in order to gather information that
will be useful in evaluating basic Supplier capabilities and in preparing Surveys & Audits.
Pre-Qualification Survey: Visit placed to a potential Supplier to assess its capability to execute a
specific scope of supply. Two types of Surveys are presented in this Guideline (FMECA and
Technical).
Audit: A systematic, independent and documented process for obtaining evidence and evaluating it
objectively to determine the extent to which the audit criteria are fulfilled.
Qualification Audit: Audit performed to validate use of a Supplier for a particular scope of supply.
Inspection Review: Meeting organized during execution of a Purchase Order and conducted by
permanent members of Inspection to ensure that the overall QC system at Supplier’s facilities is
correctly implemented, including QC coverage of components manufactured by Sub-suppliers.
FMECA, Failure Mode Effects & Criticality Analysis: methodology intended to recognize and
evaluate the potential failure of a product / process and its effects, and to identify actions which could
eliminate or reduce the chance of a potential failure to occur.
TOPSET: Comprehensive methodology used within Technip for incident investigation, in particular
when there has been a serious HSE or Quality incident. It makes use of a Root Cause Analysis (RCA)
software.
Technip Supplier Database: Database supported in EPC-Business, which consolidates in a single
location the procurement related information on Technip Suppliers.
Master Suppliers Lists: Reference Suppliers lists, maintained by the CFM per commodity. They are
available from the Technip Supplier Database and are to be considered for preparation of Project /
Proposal bidders lists.
CFM: Commodity Family Manager, responsible for a Commodity within the Technip Group Global
Procurement Organization (GPO).
Higher Risk Country: Market that Technip intends to develop (e.g. China, India, Russia, Far East
countries, etc) and for which there are more uncertainties than in countries with long term experience
of Oil & Gas standards.
Sustainable Development (SD) is a scheme that aims at developing the business without
compromising the ability of future generations to meet their needs. A wider concept is that of
Corporate Social Responsibility (CSR) which promotes a) proactive integration of social and
environmental concerns in business operations and b) interaction on a voluntary basis with
stakeholders (populations, clients, workers, etc).
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Supplier Pre-Qualification
Questionnaire
Pre-Qualification Survey: Project Qualification Audit:
- FMECA type - Risks / areas of concern
- Technical type - Full audit
Project Compliance
- P.O. Kick-Off Meeting
- Engineering Review
- PIM, Pre-Inspection Meeting
Inspection Review
(QC driven, mostly based on
compliance to ITP/QCP)
Project Quality Audit (often
ISO 9001 Audit
with Client)
Project Feedback
Investigations subsequent to
Re-Qualification Audit for R1
Quality Alert or major HSE
rated Suppliers
Incident (using TOPSET)
Scope of this procedure covers shaded areas in Table above. Emphasis should be placed on technical
and operational aspects (light / green shading) rather than on extensive ISO 9001 type audits (dark /
pink shading).
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The following Table, abstract from GOPS 21004, is a reminder of the mandatory requirements to be
applied against the Criticality Rating of a supply and which are further detailed in this Guideline:
Table 2: GOPS 21004 Requirements for Audits & Surveys
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Supply with
Criticality Rating A,
B or C
GL 20009
Yes Yes
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It will be Project’s decision to move a Pre-Qualified Supplier to Qualified status by ensuring that
action points have been adequately addressed. As per GOPS 21004, Purchase Orders can only be
placed to Qualified Suppliers.
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Also, in case a problem has occurred during Purchase Order execution, FMECA can be used to help
identify the root cause of the problem (i.e. was risk not identified or under evaluated?), which can then
benefit future users of the methodology.
Note: For FMECA training, refer to GL 10202.
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- For the larger and more complex Purchase Orders, the team should also include a representative
from the Procurement function (typically the Buyer).
As described in GOPS 21004, the scope of such an audit may be limited to the identified risks and
areas of concern (such as may have been identified during Pre-Qualification Surveys) or may cover all
of the qualification criteria.
In order that a common methodology can be applied throughout all Operating Centres of the Group, a
set of Supplier Audit Preparation Guidance Notes (GTDS 21007-5) has been prepared and should be
discussed amongst the audit team as part of their preparation work.
There are several rules to follow in the conduct of an audit:
- An Audit Agenda (GTDS 21007-6) should be sent ahead of time and acknowledged by the
Supplier with participants to the audit clearly identified.
- An Opening Meeting should be conducted to ensure all parties are aligned. An Audit Attendance
Sheet (GTDS 21007-7) should be completed throughout the audit.
- In a relatively short time, a good overview of how the Supplier handles their business and how
they address HSE and Quality should be obtained.
- Supplier’s work process should then be audited in detail with sample checks to validate that what
is being explained is effectively being implemented. This involves a tour of the facilities.
- Audit team should convene at the end of day 1 to compare their notes and at the end of day 2 to
identify and classify audit findings.
- Findings should be presented during the Close-out Meeting and findings agreed then. Ideally the
list of findings can be left with the Supplier at the end of the audit. In all cases, it should be sent
within 3 days asking for confirmation dates for the actions and their completion dates.
Audit Reports (GTDS 21007-8) are to be concise with actions clearly listed for ease of follow-up.
Actions may be assigned to the Supplier or to Technip. Decision to send the full report to the Supplier
will be done on a case by case basis.
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- Minutes of the Inspection Reviews should be made available to HSE and Quality on the Project.
Inasmuch as possible, HSE and Quality should participate in these Inspection Reviews, if
necessary, rather than organise audits separately.
- Project Audits (HSE or Quality) during Purchase Order execution would normally only be
conducted where areas of concern have been raised during the Inspection Reviews.
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SD should be considered right from the initial contacts, and be introduced as a mandatory element in
view of a fruitful partnership. To this effect, a Supplier SD Check-list (GTDS 21007-10) has been
developed as a guide.
Where Suppliers have undergone a “Code of Conduct” type audit through a national scheme, details
should be obtained of the scope, and spot checks should be carried out in accordance with Check-list.
Where Suppliers are to manage significant aspects of Technip Projects, they will have an effective
management system in place and will be risk assessed against environmental criteria.
Any possibility to share SD data with other Companies or with Clients should also be investigated.
6. ACCESS TO DATABASE
This GL is available in PDF format in the “Procurement” section of TPnet/Group site http://tpnet-
group.tpnet.intra/proceduresandstandards
8. PROCESS OVERVIEW
See next page.
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