Professional Documents
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Airdryers: Hamrin
Airdryers: Hamrin
HAMRIN
AIRDRYERS
i
-----.._,---------------------
USERS.MANUAL;VX-DRYERS
-
, ,1
t '
USERS MANUAL . ,
OPERATJNG ANO ANO MAINTENANCE INSTRUCTION BOOK
\~....~ : A s~ecial desiccant is used in order to optimiza and secure a low dew--poi~t
· ., =" at the same time as a low regeneration temperatura is obtainéd.
1.1 DESICCANT .
( The · desiccant consists of ~ type beads of two types. At the bottom
-:..:-·__,..., of each tower a water r e s i ~ e W is used. On top type R is used which
has a favourable dehydration capacity due to the large specific pore surfa-
ce area.
The even.round shape of the beads and their vitreos. glossy surface give an
evenly distributed flow,low pressure drop (less than 0.1 bar),low · friction
and very little dust emission.
The estimated servicelife of the desiccant is 3-4 years.
1.2 ADSORPTION
During the adsorption mode. wet compressed air from the intake enters the
bottom of the drying tower and flows upwards through the the bed where the
desiccant beads efficiently adsorbs the humidity.
ADSORPTION DRYER FOR COMPRESSED AIR Page3
VX-PRYERS , HAMRIN AB
USERS MANUAL ,
OPERATING ANO ANO MAINTENANCE JNSTRUCTION BOOK
1.3 REGENERATION
A small part dried,compressed air expands in the heat distributor of the
exhausted tower,where it is heated up. The heated and dried air flows from
thei top downwards and moves the previous adsorbed water out through the
exhause valves.
•After about 3-hrs the heat is switched off. expanded dry air continous to
flow down through the tower to further improve the regeneration and to cool
itdown.
1.4 INTERACTION OF TOWERS
lnteraction and regeneration modes occure automatically by means of an
eledronic programmer.
'·, -Normal cycle time is 4-hrs.
¡,; __,
....·
~
1.5 OVERHEATING
;:. To prevent overheating of the dryer,it has been equipped with three pressu-
re guards. These will control that heat is not tumed on in the tower which
is pressuriled.(pos 821,822 #)
-lf the inlet air pressure gets lower than the normal 5 bar the electric
current to the heating elements will be switched off.(pos 823 #)
e- _ ., ··.:'
·\
!lectrical wiringdiagram
ADSORPTION DRYER FOR COMPRESSED AIR Page4
VX-DRYERS, HAMRIN AB
USERS MANUAL ;
OPERATING ANO MAINTENANCE INSTRUCTION BOOK
"v )
* The timer is equipped with a battery whitch keeps the preset programme,in
case the supply of electric power fails.
• The service life of this battery is estimated to 1O years.
lt is very easy to check which step the programmer is working at ,by reading
the display at the mark •step"
•The display also indicates the "outputsn which are activated.
Normally the programmer is set to interact tower and regenerate each 4 th hrs.
The different steps are as follows: ·
-
_,,.
:3
:4
Q6,Q7,
as, 01 ,as
5 min.
2sek
Pressure equalisation
Dewpoint control
:5 Q2,Q5 5 min Pressure letdown tower B
e
··:......._.
:6 a2. a4, as 2 h 45 min Heating/regereration tower B
1
:7 02, as 1 h 05 min • Cooling/regeneration tower 8
:8 Q5,Q6
.
5min Pressure equalisation
:9 QS,Q6,Q8 2sek Dewpoint control
The timer stops automatically if the pressure drops under a certain leve! and/
or if the switch (S 1 #) is set in stop position.
When the power returns the programmer will continue from the step where the
drop out occured.
The ptogrammer can also be operated manually by pressing the button martced
"man step". Thus the whole program can be run step by step.
-Waming.lf the dryer is working in step 1 or 6 the programmer must be turnd
•o the cooling step in about 30 minutes befor changeover to the next step.
t electrícal wiringdiagram
ADSORPTION DRYER FOR COMPRESSED AIR Page5
VX-ORYERS, HAMRIN AS
USERS MANUAL
OPERATING AND MAJNTENANCE INSTRUCTION BOOK
ALTERATION OF PROGRAM
Ateration of program can be made in the following sequence:
1. Press three keys simultaneousty. S ,E, and P to access the program.
3. Press the key . E for acceptance of the afteration. ( To enter the required
base.) .
-
4. Check that the -programmer is set in the continuous cycle mode. Output mar-
ked "cycle" is activated.
,.~:~ ~ S. Check yhat the p~grammer is set in the start mode 1".
11
, ...
--~
.
ADSORPTJON DRYER FOR COMPRESSeb AIR Page6
VX-DRYERS, HAMRIN AB
USERS MANUAL ;
OPERATING AND MAINTENANCE JNSTRUCTION BOOK
PROGRAMMER
The dryer is monitored by a mechanicaJ programer.
Four micro circuit-switch are programmed as·fcJlows:
PRCX3RAMl·B. 1 REV=:360=8h •
rr .......----.....+.w.------....._--1
Ill:....,..._ _ _ _.,..__ _ _--1
IV--'--------------
PFES!l.F.E ED.W.JS,\TDI /
In order to get a well operating system there are sorne parameters which have
to be considerad. · .. ·
lf · any of these two parameters is changed the capacity of the dryer will also
change.
USERS MANUAL
OPERATING ANO MAINTENANCE INSTRUCTION
2. INSTALLATION
Our adsorption dryers are normally supplied fully assembled and ready for use.
Ali you have to do is connect the INLET and OUTLET pipes and power supply.
Jnstal!ation
Dry.r.g p!anr ano f:,~~ Dry air for irlstru-
, - - - - - , men~. tr.Jl"ISport
ofchJcrine,,su/ptlur
áoxideetc.
e Mer-
\.Ode---cifing
fJter Adsorpl/Ol1S cJtyer
Air receiver ('whe<¡ roqt;ireo) /)1)6 LX
The adsorption dryer should be fitted downstream from the airtank in a room
','.'here the temperature does not exceed 45 C and never falls below +1 C.lf there
=s a risk of frost.the fower section of the dryer and pipes system must be
;¡ rotected against freezing.
Note that the air tank or fluid-separating filler with double draining system.
shou!d always be fitted upstream adsorption dryer to prevent water blows in
the drying towers.
Toe draíning system must be capable of being monitored and maintaíned continu-
osly.Only if the condensate removal system.is working 100% can full adsorption
drying be guaranteed.
Downstream of the dryer should be fitted a type LO dust filter to absorb dust
etc,from the dryer granules.
The VO degreasing filler and LO dust filter are norma!ly capable of running
far a who!e yea(s continuos operation.lf the dust filter is not duplicated
the filler should be provided with a bypass facility to enable filters to be
replaced during operation. The dust filter should afso be fitted with a manome-
ter to enable the pressure drop to be monitored.
The filter and dryer can be placed directly on the floor,but are often mounted
on sh?es.a Jow plinth or foundations. , . ·
ADSORPTION DRYER FOR COMPRESSED AIR
VX-DRYERS, HAMRIN AB . . Page9
USERS MANUAL
OPERATING ANO MAINTENANCE INSTRUCTION
During the initial condenstion phase,some condensate water may fa!! on the
fl oor from the d rying tower being regenerated. This wi!l evapora te after a
while,however,an-a need not cause any inconvenience.Fore large dryers,it may
e be desirab/e to drain off the moist regeneration ouffiow.A drain pipe should
be connected to the dryer with a soft fitting. The drain pipe shou!d be larger
than the-cannectíon of the exhaust valve.
~
Ali
INSTALLATION
The valve for the manouve:h\g air (item 12 #) and the valve for regenera-
tion air (ítem 7 #) have to be open.
1. Open the valva between the compressor and the dryer qentJy.
2. Open the valve for the outJet air. Shut the by.pass valve connection if
available.
3 •.Put the switch (S1 #) in posltion. START. lñe dryer will start automati-
cally.
3.4.1 The dryer must not be op~rated at a lower pressure than designed working
pressure. Check.
3.4.2 The inlet temperatura must not exceed stated temperature. Nonnally 30°c.
Check the temperature.
3.4.3 Check that interaction of towe~ takes place and that the towers are
hOted up during the regeneration mode. .
3.4.4 Check that the water drainage system/devices prior to the dryer works
efficiently.
lf start and stop of dryer towards an empty air system often takes place ,
i.e every shift,it is important that a valve is installed between the
compressor and the dryer.
- This is to prevent a too high airffow through the dryer.
A too high airffow trough the dryer causes the desiccant beds to start
moving and creates dust
4. MAINTENANCE
4.1 SERVICEINTERVAL
*· Check that the temperature of the inlet ajr is lower than the
design temperature;normally + 30 C. ...,
Weeldy: * Check that the dryer interact tower and that ~ek~
air for
regeneration is evacuated from any of tlié exhaust valves/silen-
cers. fl!;,L.
-Only·a few seconds prior to interaction of towers the evacua-
tion of the leek air stops.This occures at pressure equalisa-
tion.
Monthly: • Check that the tower which is to be regenerated is heated up.
Yearly: • Check all components ofthe dryer.
. .. Exchange wom· out- or malfunctioning parts.
~ Measure the consumption of currency of the heaters•.
-
.-•
• Check the set values of the programmer/timer,pressure guages
and thermostates.
* e.lean the exhaust valve and sifencer.
Too high airflow * Toe 1'flag11 within the Switch tower manually two
through the ex- main valve (VX-valve) in times.
haust valvas/si- wrong position. Check also that the dryerr
lencer. will be pressure equalized
before the interaction takes
place.
# At pneumatic/electrical wiring
AOSORPTION DRYER FOR COMPRESSED AIR
VX-DRYERS, HAMRJN AS Page 14
USERS MANUAL ..
OPERATING ANO MAINTENANCE INSTRUCTION
-
-·
.
..
ADSORPTION DRYER FOR COMPRESSED AIR Page 16
VX-DRYERS, HAMRIN AB
USERS MANUAL
OPERATION ANO MAINTENANCE INSTRUKTION BOOK
5. EXCHANGE OF DESICCANT
2.Shut the valve far bleed air on the back of the dryer.
3.SWitch of the electrical switch.
4.0pen the lower cap on the pressureless tower.The desiccant will now empty
out.lt is advisable to collect the desiccant in plastic bags or equal.
The desiccant is not venomus and may be thrown with ordinary waist.
5.Replace the lower cap.Pul on grease for preventing rust
....
-g: Open the filler cap on the top.f:ill firs with the prescribed amount of
desiccant type W {white ore yellow).Filling is easily done with a bucket
anda funnel.Fill thereafter up with desiccant type R (brown).
7. Replace the cap
···-~···
·:· . 8. Open the bleedair valve
9. Switch on the electrical switch.
1O. Tum the programmer until the exhaust-valve is shut.Wait until pressure
equalisation.Continue to tum the programmer to the other cooling step.
11. Repeat moment 2 to 9 on the other tower.
12. The exchange is nowfinished.
~-
--- .,.t·
:·· VX-1 8 18
VX-2 11 28
VX:-3 17 42
VX-3,5 22 50
VX-4 26 70
VX-5 44 100
~~-
-
-~ VX-6 .65 150 j
VX.-7
vx..a
87
110
220
300
l
.C' '·-~
..:.•.,•-
VX-9 130 375 w ~
VX-10 130 525
---f"- VX•STD VX•PACK
1
~
OUT OUT
IN
i-------L---~1 . B
.l
1 ·--··
. . .. .. ... ...:.,.. , - ...
ºMax. capac:tty Power Connection Dlmensions . Weight
cansump. L B H s IN OUT
.,. 1 lYPE 1/s nr/mln atreg. w IN/OtlT mm mm mm 1 mm mm mm kg
... -- 1
·-
-··-• -...
- --■-
VX..Q2
t VX-PACK
........
s ------
........._,,, •...
0.3
~
..
125 . -··
Socket R·3/8"
-· -
•'••--
.
650 ·---
400 .
1 350
.
2000 220 .
580 50
. 60
-
580
VX-00
VX-PACK .
10 o:s
. .
200 .
SocketR 1/~ .
700 .
440 1570
- .
2300 220
700
700
. 60
70
VX-04
VX-PACK
17
- .
1.0 .
300 SOd<et R 3/4" 750 .
500 .
1 590
-
1
2300 220
700
.
700 75
85
VX-OS
VX•PACK
1 .
25 1,5
.
400 SocketR 1·
. 810
. 500 2300
. 1 -
1 600 220
700
700 100
110
VX-1
VX•PACK
42 2.5 600 Aange25
SccketR 1•
910
- 500
600 - i .
1 550
1
2200 250
665
.
665 150
160
2350 2SO 665 180
VX•2
VX·PACK
68
-
4.1
-
800
- 1 Flange40
SccketR 1·
1050 550
650
1 600
- 1 1300 - 190
VX-3
VX-PACK
93
-
. 5.6 1200
- Aan~eSO
1
1 230 600
1 150
1 730
1 900
1 2550
1
305
500
.
770 350
465
t3.5
-PACK
122
- 7.3
. - l Ran~e50
1800 1 300
. 600
1 150
1 750
1 900
1
i .
2550 305
500-
770
-
400
515
VX-4 167
. 10.0 2400
- ~eso 1 420
-
750 1 800
1·900
1
1
2600
- 305
500
815
. 500
615
VX·PACK 1 200
VX·S
VX-PACK
2SO
-
15.0
-
3000 . Aanqeso 1600
- 800
t 400
. ¡ -
1940 2750 350
525
900
. 1
700
860
1 VX-6
VX•PACK
384
. 23.0
- 4500 . l Flan~e 8,0 t 900
-
900
1 550 1
1 985
. i 2950
'
. 350
550
925
. 950
1 150
_.(
'IX•7 517 31.D 6000 Flanne 100 2100 1 000 .2040 1 3000 350 940 1300
-:.:::.-:.~· VX-8 ;oo ·42,0 9000 1· Flanae 100 2300 1 100 2170 i '3200 400 1 040 1550
VX-9 890 53,0 12000 j FlannA 100 2500 1 200 2350 j 3500 400 1 090 1900
VX-lO 1050 63.0 15000 1 Flange 150 2700 1 300 2515 ; 3800 385 1 080 2200
.-: ::i...
i.
ADSORPTION DRYER FOR C. ..-MPREr'._ .l:D AIR '
f
VX-DRYERS,HAMRIN AB ' 1
USERS MANUAL
OPERATING AND•MAINTENANCE INSTRUCTION BOOK
6.TECHNICAL DATA
Oryer type VX 02 03 04 06 1 2 3 3,6 4 6 8 7 (il > 9 10
Capaclty 111•1 & 10 17 26 42 88 93 122 187 260 384 617 700 . 890 1060
at 7 bar lgl
'
Max pre11we (bar gl 10 10 10 10 10 10 10 10 10 10 10 · 10 10 10 10
Normal workln~ 7 1 7 7 7 7 7 7 7 7 7 7 7, 7 7
praasure (bar g
Maic temp lnlet ICl +30 +30 +30 +30 +30 +30 +3Ó +30 +30 +30 +30 +30 +30 +30 +30
Oewpolnt ICI -40 -40 -40 -40 -40 -40 -40 -40 -40 •40 -40 -40 -40 .40 -40
Powe, requlred (kW, 0,12 0,2 0,3 0,4 0,6 0 ,8 1,2 1 .a 2,4 3,0 4,6 8,0 9,0 . 12,0 16,0
Rageneratlon alr 0,26 0,6 0,86 1,26 2, 1 3,4 4;_0 6, 1 · B,3 12,6 19,2 26,8 36,0 44,6 62,6
conaumptlon 111•1
Electrlc comectlon
50 Hz or 60 Hz \fch
2 0V lfov 2\fchov 1~h
2 ov ~fo'v ~fov 3-ph
230 V, 400 V, 440 V, 600 V
.
Connectlon Socket Socket Socket Socket Flenge Flange Flange Flange Flange Flange Flange Fl■nge Aange Flange- Flange
a1~·1 112• 3¡4• 1· Dn26 Dn40 On&O Dn60 Dn60 Dn80 OnBO Dn100 Dn 100 Dn 100 Dn 160
Recomendad fuae 10 10 10 10 10 10 10 10 10 10· 10 10 18 18 26
(Al et 230 V/ph•ae
Protectlon cla11 IP44 IP44 lP44 IP44 IP44 IP44 IP44 IP44 1P44 IP44 IP44 IP44 lP44 IP44 IP44
Paintlng HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS
Pfeasure vnset SA SA s.e. SA SA SA SA SA SA SA SA SA SA SA SA
Exchanglng lntarvale
for dealccant tyear) 3-6 3-6 3-6 3-6 3.5 3-6 3-6 3-6 3-6 3-6 3.5 3.5 3-6 3-6 3.5
Deslccant.Sllc■ gel
Type WS 1nd A 112 1,7/4 2,6/7 4,6/10 8/18 11 /28 17/42 22/60 26/70 44/100 66/160 87/220 110/ 130/ 130/
kg/towar 300 375 626
1tandard HS •Hamrln std Prlntad matter No:99111E
1. 0-10 bar
2.t1·16bar
3 . 17-40 be,
4. 41·1000 bar
(l ,C .lf, ./J•. .• Á (,,, .e
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3 >< 440V fB-lz ~
3 x 480V 6C2Hz -E=3f-,3-L--------+-+----..------+---+-,-----1E::::::3--1LI \. .... -8
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WIRING DIAGRAM
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. Dcyer FcMe?:-(ktl) Heaters Su¡:pl.yM Cbmlecticn Ozrreol ph (A)
--·
VX-8
6,0
9,0
3X2000 290V 3 X 500
22,6
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9,3 3x4000 290V 3 X 440 III 12,2
VX-10
15,0 3x3000 230V 3 X 230 V II 37,6
3x2000 230V
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Painting specification
PAINT SPECIFICATION
DryerVX.8
1. Outside
1.2 Primer
1. Nordsjo Ground IP 15
- Paint type : Alkyd enamel
( .,,., --., - Drying process : air drying
-....j - Film thickness : 80 µm
Finish
1. Nordsjo IT 60
2. Nordsjo 1T 60
-Paint type : Alkyd enamel
-Colour : grey RAL 7011
- Drying process : air drying
- Film thickness : 80 µm
2. lnside
,,..
.•·
2. 1 Not treated