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№ Sheets

1 document info
2 load types
3 material flow
4 slotting forward area
5 process flow
6 concepts
7 Business Processes
8 high level business process description 1
9 high level business process description 2
10 high level business process description 3
11 high level business process description 4
12 high level business process description 5
13 high level business process description 6
14 high level business process description 7
15 high level business process description 8
16 high level business process description 9
17 high level business process description 10
Description
sheet list with description of each sheet
analysis of loads
forward area layouts

activity relationships
list of warehouse concepts applied and their description
list of business processes and related tasks
receiving
return from order
crossdock
putaway
replenishment
cycle counting
order picking
shipping
VAL before putaway
VAL before shipping
SIPOC supplier input
_x0001_ R =Responsible Who is responsible for executing the activity?
_x0001_ A =Accountable Who is accountable and needs to report ?
_x0001_ (S =Supportive Who can give support ?)
_x0001_ C =Consulted Who needs to be consulted ?
_x0001_ I = Informed Who needs to be informed ?
process output customer
warehouse principles and methods used
warehouse type by building
warehouse type by mechanisation middle
warehouse type by Class C
product types
load types general
nature of work
layout of unit load;case from pallet; piece fr
layout lengthwise or breadthwise
shared or dedicated
queung system
# locations
# picking location
picking method
replenishment rules
sorting
consolidation
Business Process name (ბიზნეს
Liat each Clientasks
პროცესების დასახელება)
Konfi Unloading a pallet on dock (In) (შ/პ)
Konfi Unloading stack of pallets (In) (შ/პ)
Receipt Types All Unloading a case on the pallet (In) (შ/ყ)
(Unloading Non-standard load (In)
All Receive return (In)
All Putaway movement
Putaway
All Direct putaway
All Internal movements
Storage
All Cycle counts
All Replenish bulk
Replenishment types
Replenish case
All Piece pick (Out)
Outbound order types All Case pick (Out)
Pallet pick (Out)
All Consolidation
Ship types
All loading
Nefis Inbound pallet sorting
VAL activity types Nefis Inbound pallet labeling
All Outbound piece labeling
different tasks can require
different tools, labor skills,
times and therefore must
be defined clearly
N1: layout of unit-load area - განლ
ტვირტის ნაკადი შემოდის და გ

8
d area - განლაგება რომელშიც N2: layout of carton-pick-from-pa
ემოდის და გადის პალეტებში რომელშიც ტვირტის ნაკადი
პალეტებშ
rton-pick-from-pallet area - განლაგება N3: layout of piece-pick-fro
ვირტის ნაკადი შემოდის და გადის რომელშიც ტვ
პალეტებში
t of piece-pick-from-pallet area - განლაგება
რომელშიც ტვირთი შემოდის
DOES A WAREHOUSE descriptions Yes/No
PRACTICE:
prereceiving (EDI or other message)
• Receiving principles receiving scheduling
cross-docking 1
Prepackaging in issue increments.
receiving mixed stock? 1
• Receipt preparation
Cubing and weighing for storage and transport planning.
Any other VAL before putaway?
return desposition
• Returns receiving is dedicated return area?
Any VAL after receiving return?
direct putaway
directed putaway
• Putaway batched and sequenced putaway
Multi-step putaway
task interleaving
Temperature
Load types: separate areas for pallets
• Zoning Load types: separate areas for cases
VAL zone 1?
VAL zone 2?
Multiple SKUs stored in one location?
number of pallet locations
shared storage policy
• Storage policy
dedicated storage policy 1
dynamic picking locations
static picking locations 1
Order based
• Replenishment policy Top-off 1
Routine (min/max)
• Internal movements Reshuffling
order groups by routes (trips) 1
• Pick wave release order groups by clients 1
Other grouping method
picker to part
picker to part (low level)
picker to part (high level)
pick and sort
pick to box
• OPS, Picking methodology
parts to picker
and sequence
discrete order picking 1
bacth picking
cluster picking
one-side picking 1
two-side picking
Applying necessary labels and tags before putaway
Applying necessary labels and tags after putaway 1
• VAL
Applying necessary labels and tags before picking
Applying necessary labels and tags after picking
container optimization
• Shipping principles
automated loading (no staging after picking)
perishable loads
load class
non dangerous
general loads
load type
pallet case piece cask bulky load other
heavy
light
load characteristics
standard
nonstandard

load class perish; dagerous


load type
load characteristics
nonperichable loads
non dangerous dangerous
bulk loads bulky loads general general
bulky load
pallet pallet

standard nonstandard case nonstandard


case t
load types
perishable loads
BP task load class
non dangerous
general loads
load type
pallet case piece cask bulky load
heavy
light
receiving load characteristics
unloading standard
staging nonstandard

load class perish; dagerous


load type
load characteristics
case type
load types
rishable loads nonperichable loads
on dangerous non dangerous dangerous
bulk loads bulky loads general general
bulky load
other pallet pallet

standard nonstandard case nonstandard


chain types
level 0

BP activities

prereceiving (EDI or other message)

receiving scheduling

sort stock
first carton seen
receiving

Prepackaging in issue increments

Cubing and weighing for storage and transport planning


Other VAL before putaway?
level 1 level 2

tasks steps

create PO determine all SKUs and quantities to order


send PO register new PO in ERP with these SKUs
Plan dock determine the list all incoming trucks for next week
Reserve dock reserve a dock for next day's each incoming truck
unload stock put each pallet on dock before storing
check stock check all pallets on the dock to find mixed pallets
sort stock count how many pallets are needed to sort each SKU on a sin
find new stock sort stock so that each pallet holds only one SKU
record new cartod dimensions identify new SKU not registered in the system so far
weigh pallet record all dimensions of the SKU
tag pallet send information on new SKU to warehouse manager
building pallets in standard sizes build each pallet up to its standard load
weigh each pallet on the scale
weigh each pallet
print labels with weights of the pallet
tag each pallet stick the label to the pallet
assign role types to each task
resource locator goal, rule starter, finisher
actor (who) https://swi.cs.vsb.cz/RUPLarge/extend
(what) (where) (why) (when and how)
purchasing manager document office
purchasing manager document office
warehouse manager document office
warehouse manager document office
receiver stock warehouse starter
receiver stock warehouse
receiver stock warehouse
receiver stock warehouse
receiver document warehouse
receiver document warehouse
receiver document warehouse
receiver stock warehouse
receiver stock warehouse
receiver stock warehouse
receiver stock warehouse
.cs.vsb.cz/RUPLarge/extend.bus_model/guidances/concepts/business_process_decomposition_C9A38841.html
level 0

BP activities

direct putaway
directed putaway
move standard pallets
move non-standard pallets
level 1 level 2 assign rol

tasks steps actor (who)

check pallet quantities forklift operator


if standard pallets move to bilk location
if nonstandard pallets move to picking location
assign role types to each task
resource locator goal, rule starter, finisher
https://swi.cs.vsb.cz/RUPLarge/extend.bus_model/guidances/
(what) (where) (why) (when and how)
stock warehouse finisher

ოფისი
ამობეჭდილი ინვოისი მონაცემები ახალ პროდუქტ ზე

დაასორტირე
თითოეული
პროდუქტი ცალკე
პალეტზ ე

კი კი

არა
გადმოტ ვირთე
პალეტი

საწყობი
დაიწყე მიღება შერეული პროდუქტია ახალი პროდუქტ ია
პალეტზ ე? საწყობში?
xtend.bus_model/guidances/concepts/business_process_decomposition_C9A38841.html

მონაცემებ ი ახალ პროდუქტ ზე

დაასორტირე
თითოეული
პროდუქტი ცალკე
პალეტზ ე

კი კი

არა არა ააწყვე პალეტი


მოათავსე პალეტ ი
ყუთების დააწეპე ეტიკეტი
აწონე პალეტი შენახვის
სტანდარტული პალეტ ს
ლოკაციაში
რაოდენობით

შერეული პროდუქტია ახალი პროდუქტ ია


დაასრუ ლე მიღება

პალეტზ ე? საწყობში?
level 0 level 1

BP typical sub process describe activities

unload the stock on the dock


check stock
sort stock
is stock with useful life
tag and move to picking location
Returns receiving is stock with expired?
move to return area
is stock with life but needs repackaging?
tag and move to repackaging area
repackage stock
tag and move to picking location
level 2 assign role types to each task
starter,
describe tasks actor resource locator goal, rule finisher
(who) (what) (where) (why) (when
and how)
level 0 level 1

BP typical sub process describe activities

unload stock
stage stock
check stock
cross-dock
is stock according to sales order?
if yes move directly to loading area
if not start standard receiving process
level 2 assign role types to each task

starter,
actor resource locator goal, rule finisher
describe tasks
(who) (what) (where) (why) (when
and how)
level 0 level 1

BP typical sub process describe activities

prepare cycle count doument


send cycle count doument
cycle count receive cycle count doument
count stock
send back cycle count doument
level 2 assign role types to each task

starter,
actor resource locator goal, rule finisher
describe tasks
(who) (what) (where) (why) (when
and how)

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