MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION

Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

72-01-40
5.  Mechanical Fuel Control (MFC) (Post-SB20420) and Fuel Pump Assembly

WARNING: GROUND AIRCRAFT/WORKSTAND WHEN PERFORMING FUEL SYSTEM

MAINTENANCE.

A.  Removal (Fig. 401)

NOTE: It is recommended that the MFC and fuel pump be removed as one assembly, then
separated on the bench.
(1) Disconnect or remove airframe equipment, as required. (Ref. AMM).

WARNING: ENSURE ELECTRICAL POWER IS OFF BEFORE DISCONNECTING RECEPTACLES

AND PLUGS.
(2) Disconnect harness plug (P8) (Ref. 72-01-10, REMOVAL/INSTALLATION) and remove bolts
(12).

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 1
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

Figure 401 MFC/Fuel Pump Assembly - Removal/Installation

c82660

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 2
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

1. Bolt
2. Bracket
3. Plate
4. Transfer Tube
5. Packing
6. Fuel Pump
7. Coupling Assembly
8. MFC/Fuel Pump Assembly
9. Packing
10. Packing
11. Stand (PWC56489)
12. Bolt

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 3
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

CAUTION: P3 AND OVERSPEED GOVERNOR PRESSURE SENSING TUBES MUST BE

REMOVED FROM THE ENGINE BEFORE THE MFC IS REMOVED. TUBES HAVE
BEEN DAMAGED DUE TO HAVING BEEN LEFT ON THE ENGINE DURING MFC
REMOVAL.
(3) Remove P3 and overspeed governor pressure sensing tubes (Ref. 72-01-30,
REMOVAL/INSTALLATION) from MFC.
(4) Remove fuel tubes (Ref. Para. 7.) from MFC.
(5) Remove bolts (1), bracket (2) and plate (3).
(6) Push transfer tube (4) into fuel pump (6) as far as possible.
(7) Loosen coupling assembly (7) nut and remove MFC/fuel pump assembly (8). Discard
packings (9), (10).
(8) Remove coupling assembly (7).
(9) Install the MFC/fuel pump assembly (8) on the stand (PWC56489) (11) and secure with the
coupling assembly (7).
(10) Remove the transfer tube (4) and packings (5). Discard packings.
B.  Disassembly

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 4
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

Figure 402 MFC (Post-SB20420) /Fuel Pump Assembly - Disassembly/Assembly

c183972

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 5
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

1. Nut
2. Washer
3. Mechanical Fuel Control (MFC)
4. Fuel Pump
5. Coupling
6. Packing

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 6
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

Figure 403 MFC (Post-SB20420) and Fuel Pump - Disassembly/Assembly

(SHEET 1 OF 2)

c82669

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 7
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

(SHEET 2 OF 2)

c82670

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 8
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

1. Nipple
2. Packing
3. Nut (Pre-SB20712)
4. Elbow (Pre-SB20712)
5. Backup Ring (Pre-SB20712)
6. Packing
7. Cotterpin
8. Nut
9. Power Lever Arm
10. Condition Lever Arm
11. Micro-adjusting Adapter
12. Plug (Post-SB20712)
13. Adapter (Post-SB20420)
14. Packing (Post-SB20420)
15. Nipple
16. Packing

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 9
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

(1) MFC/Fuel Pump Assembly (Ref. Fig. 402)

(a)  Remove the nuts (1) and washers (2).
(b)  Separate MFC (3) from fuel pump (4). Remove coupling (5) and packings (6). Discard
packings.
NOTE: 1. Discard the coupling (5) if worn.
NOTE: 2. Debris found when Post-SB21184 MFC's and the associated fuel pumps are
separated is considered normal.
(c)  Install the MFC (3) on the shipping base P/N 3243907 and the bracket P/N 3243908.
(d)  Post-SB21102: Use lockwire (PWC05-089) or (PWC05-295) to attach the MFC levers
together and ensure the levers do not protrude beyond the bracket P/N 3243908.
NOTE: If required, bracket P/N 3243908 will need to be removed prior to lockwiring the
levers together. Reinstall bracket after you lockwire, bracket used to protect
levers.

(2) MFC (Ref. Fig. 403)

(a)  Remove nipples (1) and packings (2). Discard packings.
(b)  Pre-SB20712: loosen nut (3) and remove elbow (4), backup ring (5) and packing (6).
Discard backup ring and packing.
(c)  Post-SB20712: remove plug (12) and packing (6). Discard packing.
(d)  Post-SB20420: remove adapter (13) and packing (14). Discard packing.
(e)  MFC Lever Arms
1  Pre-SB21102: If required, do the following:
a  Remove and discard cotterpins (7).
b  Remove nuts (8), lever arms (9), (10) and micro-adjusting rings (11).
NOTE: If lever arms are not removed, use lockwire (PWC05-089) or (PWC05-295) to
attach the MFC levers together and ensure the levers do not protrude
beyond the bracket P/N 3243908.

(3) Fuel Pump (Ref. Fig. 403)

(a)  Remove nipple (15) and packing (16). Discard packing.

C.  Assembly
NOTE: All elbow nuts may be torqued after installation of the tube assemblies (Ref. Sub Para.
D.).
(1) Fuel Pump (Ref. Fig. 403)

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 10
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

CAUTION: DO A GENERAL VISUAL INSPECTION OF THE FUEL PUMP SHAFT, BEARING

AND COUPLING BEFORE YOU INSTALL IT ON THE ENGINE.
(a)  Lubricate packing (16) with engine oil (PWC03-001) and install on nipple (15).
(b)  Install nipple. Torque 38 to 42 lb.in. (4.29-4.75 Nm).

(2) MFC (Ref. Fig. 403)

(a)  Pre-SB20712:
1  Install elbow (4), nut (3), backup ring (5) and packing (6) (Ref. 72-00-00, MAINTENANCE
PRACTICES). Angle of elbow as shown.
2  Torque nut 38 to 42 lb.in. (4.29-4.75 Nm). Secure with lockwire (PWC05-089) or
(PWC05-295).
NOTE: There must be no extrusion of packing and backup ring.

(b)  Post-SB20712: lubricate packing (6) and install on plug (12). Install plug and torque 65 to
75 lb.in. (7.35-8.48 Nm).
(c)  Post-SB20420: lubricate packing (14) with engine oil (PWC03-001) and install on adapter
(13). Install adapter and torque 65 to 75 lb.in. (7.35-8.48 Nm).
NOTE: Secure with lockwire (PWC05-089) or (PWC05-295) at installation of overspeed
governor pressure sensing tube.
(d)  Lubricate packings (2) with engine oil (PWC03-001) and install on nipples (1). Install
nipples and torque 110 to 120 lb.in. (12.43-13.56 Nm).

(3) MFC/Fuel Pump Assembly (Ref. Fig. 402)

(a)  Lubricate packings (6) with engine oil (PWC03-001) and install on the fuel pump (4).
(b)  Pre-SB21061: Align the new coupling (5) with the counterbore of the coupling facing the
fuel pump (4). Install the coupling (5) on the fuel pump (4).
(c)  Post-SB21061: Install new coupling (5) on the fuel pump (4).

CAUTION: ENSURE COUPLING (5) IS INSTALLED PRIOR TO MATING MFC AND FUEL
PUMP. FAILING TO INSTALL COUPLING WILL PRODUCE AN ENGINE
OVERSPEED IN MANUAL MODE OPERATION.
(d)  Remove the MFC (3) from the shipping base P/N 3243907 and the bracket P/N 3243908
and install it on the pump (4) with the washers (2) and nuts (1). Torque nuts 75 to 85 lb.in.
(8.48-9.61 Nm).

D.  Installation (Fig. 401)

(1) Loosen coupling assembly (7) nut and remove MFC/fuel pump assembly (8) from the stand
(PWC56489) (11).
(2) Lubricate packings (9), (10) with engine oil (PWC03-001) and install on fuel pump (6).

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 11
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

(3) Lubricate mating face, adjacent outer diameter and clamp mating surface of adapter with
grease (PWC04-006).

CAUTION: DOWEL PIN IN ADAPTER FLANGE MUST BE LOCATED IN COUPLING SEGMENTS

GAP CLOSEST TO TEE BOLT.
(4) Install coupling assembly (7) loosely on adapter.
(5) Align splines of pump drive with engine gearshaft, dowel pin with corresponding hole in
pump flange and install MFC/fuel pump assembly (8).
(6) Torque coupling assembly (7) nut 50 to 65 lb.in. (5.65-7.35 Nm).
NOTE: Remove previous torque witness strip on nut and trunnion and add a new one, using
dope (PWC05-023).
(7) Use a teflon drift and a soft hammer, tap coupling (7) as far as possible around the
circumference to ensure it is seated correctly. Retorque coupling nut 50 to 65 lb.in. (5.65-
7.35 Nm).
(8) Lubricate packings (5) with engine oil (PWC03-001) and install on transfer tube (4).
(9) Install transfer tube as far into fuel pump assembly (6) as possible.
(10) Slide transfer tube (4) to engage fuel heater.
(11) Install plate (3), bracket (2) and bolts (1). Torque bolts 85 to 95 lb.in. (9.61-10.74 Nm).

CAUTION: THE NUMBER OF SERRATIONS ON EACH SIDE OF A MICRO-ADJUSTING RING IS

NOT THE SAME; ENSURE CORRECT INSTALLATION WITH THE ASSOCIATED
PARTS.
(12) Pre-SB21102: If removed, install the micro-adjusting rings (1) (Ref. Fig. 404), power fuel
control arm (2), condition fuel control arm (3) and nuts (4). Tighten nuts su ciently to allow
free rotation of micro-adjusting rings.
NOTE: Make sure the power fuel control arm (2) is installed with the marking PCU DRIVE at
the top hole.
(13) If required, connect or tighten airframe equipment. (Ref. AMM).
(14) Connect fuel tubes (Ref. Para. 7.) to MFC.
(15) Install P3 and overspeed governor pressure sensing tubes (Ref. 72-01-30,
REMOVAL/INSTALLATION) to MFC.
(16) Secure harness branch at bracket (2) with bolts (12). Torque bolts 36 to 40 lb.in. (4.07-4.52
Nm).

WARNING: ENSURE AIRFRAME ELECTRICAL POWER IS OFF BEFORE CONNECTING

RECEPTACLES AND PLUGS.

CAUTION: ENSURE PLUGS AND RECEPTACLES ARE FREE FROM MOISTURE. IF

NECESSARY, DRY USING HEAT GUN.

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 12
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement
MAINTENANCE MANUAL 72-01-40 - FUEL SYSTEM - REMOVAL/INSTALLATION
Manual Part No.3036432 Rev. 66.0 - 21/NOV/22

(17) Clean and dry connectors (Ref. CLEANING/PAINTING).

(18) Apply Contact enhancer (optional) (Ref. 72-00-00, MAINTENANCE PRACTICES - Contact
Enhancer).
(19) Connect harness plug (P8) (Ref. 72-01-10, REMOVAL/INSTALLATION) to MFC.
(20) Torque P8 Connector (Ref. 72-00-00, MAINTENANCE PRACTICES - Electrical Connectors
Torquing).
(21) Wrap P8 Connector (Ref. 72-00-00, MAINTENANCE PRACTICES - Connector Wrapping).
(22) If required, carry out a wet motoring run to flush out any preservation fluid (Ref. AMM).
(23) Carry out a leak check (Ref. Adjustment/Test)..
(24) Do the necessary functionality checks in engine/component replacement test requirement
(Ref. 72-00-00, ENGINE - ADJUSTMENT/TEST).

Export Classification: Outside US (EAR): Contains 10-25% 9E991, US (EAR): 9E991, Outside US Page 13
(ITAR): NSR, US (ITAR): NSR, EIPA (ECL): NSR, DPA (CGD): NSR
Printed on 22/MAR/23 P&WC Proprietary – subject to restrictions in Technical Data Agreement