Schedule Dwon Mill Pulverizer

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PRODUCT NAME & TYPE Q'TY OF INITIAL CHARGE PER EQUIPMENT

PAGE EQUIPMENT NAME NO.OF EQPT MANUFACTURER POINT TO BE INSTILLED & NO. SHELL APPLICATION METHOD INITIAL REPLACEMENT
Unit Total Unit A & B
PRODUCT TYPE (ℓ) or (Kg) (ℓ) or (Kg)
1 Ball Mill 00RP-BM871 FAM Trunnion Bearing Omala HD.320 Omala HD.320 Oil Fill Into 50 50 ℓ 100

00RP-BM871 FAM Trunnion Bearing Sealing (Bearing Housing Double Lip Seals) Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 4 4 Kg 8

00RP-BM871 FLENDER H3SH16 Speed Main Reducer Omala.F460 F460 Oil Fill Into 245 245 ℓ 490

00RP-BM871 Seimens 1LA4 Speed Main Reducer Alvania RL3 RL3 Grease Fill Into 0.02 0.02 Kg 0.04

00RP-BM871 FLENDER K88-M112 Inching Drive Omala HD200 HD220 Oil Fill Into 2.6 2.6 ℓ 5.2

00RP-BM871 FLENDER ZZS-465 Toothed Coupling Alvania GL00/Mobil GL00/Mobilith SHC 007 Grease Fill Into 3.6 3.6 Kg 7.2

00RP-BM871 FLENDER ZWSE Inching Clutch Alvania GL00 GL00 Grease Fill Into 0.26 0.26 Kg 0.52

00RP-BM871 Metalluk K415/1 Starter Coupling Omala.VG220 VG220 Oil Fill Into 3.8 3.8 ℓ 7.6
2 Hydroclone 00RP-AG885 Ball Mill Outlet Tank Gear Unit (K88) 0

00RP-AG885 Mill A Outlet Tank Agitator-Vertical Gear Reducer Mobil SCH220 SCH220 Oil Fill Into 3 3 ℓ 6

00RP-AG925 Mill B Outlet Tank Agitator-Vertical Gear Reducer Mobil SCH220 SCH220 Oil Fill Into 3 3 ℓ 6

00RP-BM871 Mill Drive 0

00RP-P891A/B Mill A Outlet Tank Pump A - Horizontal Pump AW3 Grease Fill Into 0.03 0.03 Kg 0.06

00RP-P931A/B Mill B Outlet Tank Pump B - Horizontal Pump AW3 Grease Fill Into 0.03 0.03 Kg 0.06

00RP-Z856 Head Pulley & Tail Pulley Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.03 0.03 Kg 0.06
3 Weight Feeder Limestone Weight Feeder Conveyor Gear Box Tellus 46 46 Oil Fill Into 5 5 ℓ 10
Limestone Weight Feeder Scapper Gear Box Tellus 46 46 Oil Fill Into 2.5 2.2 ℓ 4.4

4 Limestone Slurry & Sump 00RP-AG950 Limestone Slurry Storage Tank Agitator-Vertical Gear Reducer Omala HD.320 HD.320 Oil Fill Into 12 12 ℓ 24

00RP-AG970 Limestone Slurry Feed Tank Agitator-Vertical Gear Reducer Omala HD.320 HD.320 Oil Fill Into 12 12 ℓ 24

00RP-AG985 Limestone Prep Area Sump Agitator -Vertical Gear Reducer Omala HD.320 HD.320 Oil Fill Into 12 12 ℓ 24

00RP-P952A/B Limestone Slurry Storage Tank Pump - Horizotal Pump Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.03 0.03 Kg 0.06

00RP-P986A/B Limestone Prep Area Sump Pump - Vertical Pump Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.03 0.03 Kg 0.06
5 Limestone Bucket Elevator 00LSH-CV852 Limestone Bucket Elevator Omala HD.320 Omala HD.320 Oil Fill Into 12 12 ℓ 24

00LSH-CV852 Limestone Pre-Crusher Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.06 0.06 Kg 0.12
Sproket Gear Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.06 0.06 Kg 0.12

00LSH-DC901 Pre-crusher Dust Collector Alvania EP (LF) 2 EP (LF) 2 Grease Fill Into 0.06 0.06 Kg 0.12

Lubrication
Shell Omala HD.320 196 Liter
Shell Omala F.460 490 Liter
Shell Omala HD.220 5.2 Liter
Shell Omala VG.220 7.6 Liter
Mobile SCH.220 12 Liter
Shell Tellus 46 14.4 Liter

Grease
Alvania EP (LF) 2 8.54 Kg
Alvania RL.3 0.04 Kg
Mobilith SHC 007 7.72 Kg
Grease, AW3 0.12 Kg
PAGE EQUIPMENT NAME NO.OF EQPT MANUFACTURER POINT TO BE INSTILLED & NO. DURATION START FINISH

1 All Limestone Slurry Pump for Wet Ball Mill A & B (Common Equipment) 3d

00RP-P986A/B Limestone Prep Area Sump Pump - Vertical Pump


- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil

00RP-P952A/B Limestone Slurry Storage Tank Pump - Horizotal Pump


- Inspect Drive Belts for Deterioration and Damag, Replace Belts

- Check Drive Belts Tension and Adjust as Necessary

- Replace Bearing, Oil Seal and Mechanical Seal

00RP-P891A/B Mill A Outlet Tank Pump A - Horizontal Pump


- Inspect Drive Belts for Deterioration and Damag, Replace Belts

- Check Drive Belts Tension and Adjust as Necessary

- Replace Bearing, Oil Seal and Mechanical Seal

00RP-P931A/B Mill B Outlet Tank Pump B - Horizontal Pump


- Inspect Drive Belts for Deterioration and Damag, Replace Belts

- Check Drive Belts Tension and Adjust as Necessary

- Replace Bearing, Oil Seal and Mechanical Seal

2 Slurry Tank Agitator for Wet Ball Mill A & B (Common Equipment) 2d

00RP-AG985 Limestone PREP Area Sump Agitator -Vertical Gear Reducer


- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil

00RP-AG885 Mill A Outlet Tank Agitator-Vertical Gear Reducer


- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil

- Open Man Hole, Check Blade Agitator for Damage and Replace

00RP-AG925 Mill B Outlet Tank Agitator-Vertical Gear Reducer


- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil

- Open Man Hole, Check Blade Agitator for Damage and Replace

00RP-AG950 Limestone Slurry Storage Tank Agitator-Vertical Gear Reducer


- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil


00RP-AG970 Limestone Slurry Feed Tank Agitator-Vertical Gear Reducer
- Shaft or Connection Interface

* Check Shaft or Connection Interface for Damage

* Check Thightening of Bolts, Thight if Any Looseness

- Gear Box or Coupling

* Check Motor, Gear Box, Coupling, Stander if Become Expanded and Tighten Them

* Replace Bearing, Oil Seal and Mechanical Seal

* Replace the Oil

3 Lemestone Weight Feeder A & B (Common Equipment) 5d


Limestone Weight Feeder Conveyor Gear Box
- Check and Repair Any Damage at Conveyor and all Roller Bearing

- Check and Repair Any Damag at Sweeper Conveyor and all Bearing

- Repair All Nipples and lines of Grease

- Repainting After Inspection

- Cleaning Up all Part

Limestone Weight Feeder Scapper Gear Box


- Check and Repair Any Damage at Conveyor and all Roller Bearing

- Check and Repair Any Damag at Sweeper Conveyor and all Bearing

- Repair All Nipples and lines of Grease

- Repainting After Inspection

- Cleaning Up all Part

4 Wet Ball Mill A & B (Common Equipment) Lubrication 2d

00RP-BM871 FAM Trunnion Bearing


- Replace all of Oil (Bearing no. 1 & 2; Gearbox)

- Cleaning Oil Filter at Lube Oil System no. 1 & 2

00RP-BM871 FAM Trunnion Bearing Sealing (Bearing Housing Double Lip Seals)
- Clean all of Grease

- Open Cover Trunion Bearing no. 1 & 2 and Cleaning

00RP-BM871 FLENDER H3SH16 Speed Main Reducer


- Replace all of Oil

00RP-BM871 Seimens 1LA4 Speed Main Reducer


- Clean all of Grease

00RP-BM871 FLENDER K88-M112 Inching Drive


- Replace all of Oil

00RP-BM871 FLENDER ZZS-465 Toothed Coupling


- Clean all of Grease

00RP-BM871 FLENDER ZWSE Inching Clutch


- Clean all of Grease

00RP-BM871 Metalluk K415/1 Starter Coupling


- Replace all of Oil

5 Wet Ball Mill A & B (Common Equipment) Drum 6d

- Take Out all of Steel Ball

- Internal Inspection of Rubber Lining at the Ball

- Measure at Dimention at Steel Ball

6 Wet Ball Mill A & B (Common Equipment) Outlet Tank 1d

- Drain and Clean

- Inspection Lining

- Repainting After Inspection

7 Bucket Elevator 00LSH-CV852 3d


Limestone Bucket Elevator
- Gear Box

* Replace Oil

* Visual Inspection for Oil Leakage, Seal Leakage

00LSH-CV852 Limestone Pre-Crusher


- Inspect Drive Belts for Deterioration and Damag, Replace Belts

- Check Drive Belts Tension and Adjust as Necessary

- Replace Bearing, Oil Seal and Mechanical Seal

Sproket Gear
- Check Chain tension

- Check Bucket Condition and Clean

- Replace Bearing, Oil Seal and Mechanical Seal

00LSH-DC901 Pre-crusher Dust Collector / Limestone Screw Conveyor


- Replace Bearing, Oil Seal and Mechanical Seal

- Repair All Nipples and lines of Grease

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