Machine Design

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Structural Design 2A (Steel Design) (University of Cebu)
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UNIVERSITY OF CEBU MAIN
CLASS ACTIVITY 2021

MACHINE DESIGN 1 PROBLEM SETS
(1,2,3,4,5,6,7)
CLASS WORK ME415B
(1701H - 2001H)
12401-MACHINE DESIGN 1
Instructor: Engr, Rodel Naval
STRESSES & MACHINE ELEMENTS

PROBLEM SET 1
INSTRUCTION: Encircle the letter that corresponds to the correct answer of your choice. MULTIPLE CHOICE:
1. Two cylinders rolling in the opposite direction has a speed ratio of 3. If the diameter of driver is 10 inches,
find the center distance between cylinders.
A. 15 in B. 10 in C. 25 in D. 20 in
Given: N = 3
Di = 10
Solution:
�1+�2
D1n1=d2n2 C= 2
�1 �2 10+30
�2
= �2 = 2
�2
3=10�� C = 20in
D2=30in
2. Two cylinders rolling in the same direction has speed ratio of 2.5 and center distance of 50 cm.
Find the diameter of the larger cylinder.
A. 56.34 in B. 263.45 in C. 166.67 in D. 66.67 in

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�2
�2−
Given: N=2.5 50cm= 2 2.5
C=50cm d2=166.67cm
Solution:
�2−�1
C= 2  (eq.1)
�1
D1(�2) =d2
d1(2.5) =d2
�2
d1=2.5  (eq. 2)
3. Four cylinders rolling in opposite directions has a speed ratio of A:B:C:D= 5:3:1:4. If center distance between
cylinder A and C is 70 inches, find the diameter of cylinder D.
A. 18.75 inB. 26.34 in C. 12.45 in D. 16 .37 in
Given: Na:Nb:Nc:Nd=5:3:1:4
Cac = 70in
Solution:
N1/N2=D2/D1
5/3 = D2/D
3D3 = 5Da
Da = 3D3/5 Db=25
N2D3=N3Dc Dc=3(25) =75
D3=Dc/3 N3Dc=N4Dd
Dc=3D3 (1)(25)=(4)Dd
C = Da/2 + D3 + Dc/2 Dd = 18.75in
70in=3D3/5(2) + D3+3D3/2
4. A pulley has a tangential velocity of 75 fpm. If pulley diameter is 10 inches, find the speed of the speed.
A. 24.34 rpm B. 28.65 rpm C. 34.22 rpm D. 32.34 rpm
Given : V = 75fpm
d=10in
V=��
Solution:
�� 1� 1�� 1�
75��x3.281�� = π (10inx12��x3.281��) N
N=28.65rpm
5. Shaft A with 12 inches diameter pulley running at 250 rpm is connected to shaft B by means of 26 inches
diameter pulley. Another pulley on shaft B 16 inches diameter is connected to 10 inches diameter pulley
on shaft C. Find the speed of shaft C.
��3
Given : Da=12in Solution: Nc= ��
�� (16��)(115.38��)
Na=250rpm N3= �3
= 10��

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12�� (250��)
D3=26in = 26��
Nc=184.61rpm
Nc=? N3=115.38rpm
6. A steel tie rod on bridge must be withstand a pull of 6200 lbs. Find the diameter of the rod assuming a
factor of safety of 4 and ultimate stress of 66,000 psi.
A. 0.234 inB. 0.534 in C. 0.691 in D. 0.734 in
Given: F=6200lbs
Fs=4
Su=66,000psi
d=?
Solution:
��
=�
�� ^2
4
66,000�� 62000��
4
= ��^2
4
D=0.692in
7. If the ultimate shear strength of steel plate is 45,000 psi, what force is necessary to puncha
0.9 in diameter hole in a 0.5 in thick plate using a factor of safety of 3.5.
A. 63,617 lbs B. 61,567 lbs C. 65,378 lbs D. 69,345 lbs
Given:
S=45000psi
D=0.9in
T=0.5
FS=3.5
Solution:
�
S= ��
�
45000psi=�(0.9��)(0.5��)
F= 63,617lbs
8. A 2.5 in diameter by 1.8 in long journal bearing is to carry 5000 lbs load at 320 rpm using SAE 40 lube oil at 200oF
through a single hole at 30 psi. Compute the bearing pressure.
A. 1111.11 psi B. 142.23 psi C. 123.34 psi D. 197.34psi
��
Given: d=2.5in Sb= ��
5000��
L=1.8in =(2.5��)(1.8��)
F=5000lbs Sb= 1111.11psi

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N=320rpm
S=30psi
9. A journal bearing has 8 cm diameter and length to diameter ratio of 3. Find the projected area in mm2.
A. 19,200 B. 20,009 C. 18,058 D. 17,017
� 1� 1000��
Given: 3 = 3 A=192cm2x100��x 1�
L=3(8)=24cm A= 19200mm2
A=dl=8(24)
A=192cm2
10. A cable steel has a length of 100 m and stretch to 5 cm when the load is applied at both ends. If tensile
stress is 50 psi, find the modulus of elasticity of the steel.
A. 100,000 psi B. 120,000 psi C. 110,000 psi D. 130,000 psi
Given: L = 100m
y=5cm
Ss=50psi
��
Solution: E=��
50��
39.37��
0.05� 1�
39.37��
100�( )
1�
E= 100,000psi
11. A shaft whose torque varies from 2200 to 6400 in-lb. It has a diameter of 1.25 inches and yield stress of

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63,000 psi. Find the variable component stress.

A. 6524.45 psi B. 4245.56 psi C. 5475.95 psi D. 7834.56 psi
Given: Tmax= 6400in-lb

Tmin=2200 in-lb
d=1.25in
Solution:
16(��−��)
Sa= 2��3
16 6400−2200 ��−��
= 2�(1.25��)
Sa=5475.95psi
12. How many 1/2 inch diameter hole that can be punch in one motion of a 1/8 inch thick plate using a force of 50 tons. The
ultimate shear stress is 52 ksi and factor of safety of 3. A. 7 B. 9 C. 8 D. 10
Given: d= 1/2in
t=1/8in
F=50tons
Su=52ksi
Fs=3
Solution:
� 1.22��
Su= t= = 9.76
�� 1/8��
2000��
�� 50��( 1�� )
52000��= �(1/2��)(�)
t=10
13. Determine the minimum diameter of a taper pin for use to fix a lever to a shaft, if it is to transmit a maximum
torque of 750 in-lb. The shaft diameter is 1.5 inches and has a stressof 20,000 psi.
A. 0.252 in B. 0.452 in C. 0.642 in D. 0.826 in
Given: solution:
1.5
T=750in-llb 750in-lb=F( 2 )
D=1.5in F=1000lbs
1000��
S= 20000psi 20000psi= ��2
4
D=0.252in
14. A 19mm stud bolts is used to fastened on a 250 mm diameter cylinder head of diesel engine. If there are 10 stud
bolts, determine the pressure inside the cylinder if bolt stress is 50 Mpa.
a. 288.8 KPa B. 2888 KPa C. 3426 KPa D. 4828 Kpa
14176
Given: solution: P=�(0.25)^2
4
��
Ds=19mm 50,000Kpa=�(0.19�) P=2888KPA
4
Dc=250mm Fb=14176KN(10)
�
S=50Mpa P=�
��
S=��2
4

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15. A column supports a compressive load of 250 KN. Determine the outside diameter of column if inside diameter is
185 mm and compressive stress of 50 Mpa.
A. 200.62 mm B. 201.47 mm C. 216.42 mm D. 208.41 mm
Given: Solution: d=201.47mm

�
F=250KN F=S( (��2 − ��2))
4
�
do=? Do2-di2=�(�)
4
�
di=185mm do2=�(�)+di2
4
4�
Sc=50MPA do= ��
+ ��2
� 4(250��)
S=�(��2−��2) do= �(50000��)
+ (0.185) 2
4
16. A steel hollow tube is used to carry a tensile load of 500 KN at a stress of140 Mpa. If outside diameter is
10 times the tube thickness of the tube.
A. 11.24 mm B. 107 mm C. 20.64 mm D. 22.61 mm
Given: solution:
�
F=500KN S=�(��^2−��^2)
4
500��
S=140000Kpa 140,000Kpa=�( 10� ^2− 8� ^2)
4
do=10t t=11.24mm
do=di+2t
10t=di+2t
di=-2t+10t=8t
17. A 20 mm diameter rivet is used to fastened two 25 mm thick plate. If the shearing stress of rivet is 80 Mpa,
what tensile force applied each plate to shear the bolt?
A. 26.35 KN B. 28.42 KN C. 30.41 KND. 25.13 KN
Given:
D=0.02m
t=0.025m
S=80Mpa

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Solution:
�
S=��2 F=2513KN
4
�
80,000Kpa=� 0.02 ^2
4
18. Two 30 mm thick plate is fastened by two bolts, 25 mm in diameter.If the plate is subjected to 50 KN tension,
find the bearing stress in bolts.
A. 33333.33 KPa B. 4444.44 KPa C. 5555.55 KPa D. 555555 Kpa
Given:
T=30mm
D=85mm
F=50KN
Solution:
�
S=2��
50��
S= 2(0.03�)(0.025�)
S=33,333.33Kpa
19. What force is necessary to punch a 30 mm hole in 12.5 mm thick plate if ultimate shear stress is 410 Mpa?
A. 480 KN B. 481 KN C. 482 KN D. 483 KN
Given:
D=30mm
T=125mm
Ss=410Mpa
Solution:
�
Ss=��
�
410000Kpa=�(0.03�)(0.0125�)
F=483KN
20. A 2.5 inches shaft is subjected to 3 KN.m torque. Find the

stress developed.

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A. 48.62 MPaB. 52.75 MPa C. 59.67 MPa D. 38.64 Mpa
Given:
D=2.5in
T=3Kn-m
Solution:
16�
S=��^3
16(3��−�)
S= 1�
�(2.5��
39.37��)
S=59.67Mpa
21. A shaft when subjected to pure torsion developed a stress of50Mpa.If polar moment of inertia is 6.1359 x 10-7
m4, determine the maximum torque the shaft could handle.
A. 1. 23KN.mB. 1.68KN.m C. 1.84KN.m D. 2.48KN.m
Given: S= 50MPA
J= 6.1359x10-7 m4
D = 0.04999 m
22. A lever, secured to a 50mm round shaft by a steel tapered pin(d=10mm), has pull of 200 N at a radius of
800mm. Find S, the working stress on the pin, in Mpa. Consider double shear on the pin.
A. 41 B. 43 C. 46 D. 48

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Given: Solution:
1.27(200�)(800��)
D=10mm S= (50��)(10��)^2
Di=50mm S= 40.69Mpa
F=200N S= 41Mpa
R=800mm
23. In a 2 m cantilevered beam, 2 M ton weigh is applied at free end. If the allowable stress in beam is 110Mpa,
determine the section modulus.
A. 18.54in B. 21.77in C. 26.83in D. 24.28in
Given: solution:
L=m z=1/c
39.24��.�
F=2Mton = 110000��.�^2
Sa=110Mpa =3.567x10-4(39.37in)^3
M=Fyl Z=21.77in^3
= (2x1000x0.000981)(2)
M= 3924Kn.m
Z= section modulus
24. A 6 mm steel wire is 5 m long and stretches 8 mm under a given load. If modulus of elasticity is 200 Gpa, find the load
applied.
A. 7KN B. 8KN C. 9KN D. 10KN
Given: solution:
�(5)
D=0.006m 0.008=(� 0.006 2)(200�106)
4
L=5m F=9Kn
Y=8mm
E=200x10^6Kpa
��
Y=��
25. A steel wire 10m long, hanging verticallysupportsatensileloadof2KN.Neglecting the weight of wire,
determine the required diameter if the stress is not to exceed 140 Mpa and the total elongation is not to
exceed5mm. Assume E = 200Gpa.
A. 2mmB. B. 3mm C. 4mm D. 5mm
Given: solution:
2��(10�)
L=10m 0.005m=(� � 2)(200�106)
4
F=2KN d=5mm

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S=140Mpa
Y=5mm
E=200GPa
��
Y=��
26. An iron rod 4 m long and 0.5 cm2 in cross section stretches 1 mm when a mass of 225 kg is hang on it.
Compute the modulus of elasticity of the iron.
A. 176.58GPa B. 169.81Gpa C. 160.41GPa D. 180.26 Gpa
Given: Solution:
225��0.00981��
( )(4�)
��
L=4m 0.001= 1�2
2�
(0.5��100��2 )(�)
A=0.5cm^2 E=17658GPa
Y=1mm
F=225kg
��
Y=��
27. A 20 m rod is stretches to a strainof0.001. Determine the deflection of the rod.

20mm B. 25mm C. 30mm D. 35mm
Given: solution:
�
L=20m 0.001=20�
S=0.001 Y=0.02m=20mm
�
S=�
28. A rail having a coefficient of linear expansion of11.6x10-6m/m C increases its length when heated from
70F to 133F. Determine the strain.
A. 2.04 x10-4B. 6.05x10-4 C. 4.06x10-4 D.
2.77 x 10-4

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Given: Solution:
K=11.6x10-6m/m-*c Y=KL(t2-t1)
T2=183 Fahrenheit =(11.6x10^-6)(56.111-21.11)celcius
T1= 70 Fahrenheit Y=4.06x10-4m/m
29. What temperature will the rails just touched if steel railroad is 10 m long are laid with clearance of 3
mm at initial temperatureof15C.Use k = 11.7 x 10-6m/mC.
A. 35.64CB. 40.56C C.45.64C D. 50.64C
Given: solution:
L=10m Y=KL(t2-t1)
Y=0.003m 0.003m=(11.7 x 10-6m/mC.)(10m)(t2-15)
T1=15 celcius t2=45.64C
K=11.7 x 10-6m/mC.
30. A hollow shaft has an inner diameter of 0.035 m and outer diameter of 0.086 m. Determine the polar
moment of inertia of the hollow shaft.
A. 1.512 x10-6m4 B. 1.215 x10-6m4 C. 1.52 x 10-6m4D. 1.125 x 10-6m4
Given:
Di=0.035m
Do=0.086m
Solution:
�(��4−��4)
� 10.086 4−(0.035)^4
J= 32 = 32
J=5.229x10^-6m^4
31. It is a problem of expansion and shrink age of steel material so that the slightly smaller hole of a steel
bushing of 1.999 diameter with the following process/materials/data to apply: Coefficient of expansion of
carbon steel =0.0000068in/in-F. Temperature raised by gas heating= 24.5oF Cooling media to use dry ice
with boiling point of-109.3oF(-78.5oC). Shrinkage rate below boiling point is 0.00073in/in.
Determine the final clearance between the expanded steel bushing hole against the shrinkage of the steel
shaft.
A. 0.000793B. 0.000693in C. 0.000750in D. 0.000800 in
Solution:
Y=KL(t2-t1)
=0.0000068in/in-F (1.999)( 24.5oF)
Y=0.000333in
D=1.999 + 0.000333 = 1.9993
For diameter of shaft:
Y=0.00073in/in x 2= 0.00146in
D=1.99854 in
= 1.9993-1.99854
¥ = 0.000793in

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32. What modulus of elasticity in tension is required to obtain a unit deformation of 0.00105 m/m from a load
producing a unit tensile stress of 44,000 psi?
A. 42,300 x106psi B. 41,202 x106psi C. 43,101 x106psi D. 41,905 x 106 psi
Given:
µ=0.0015m/m
St=44000psi
Solution:
44000��
E=0.0015�/� = 41.905x10^6 psi
33. If the weight of 6” diameter by48” longSAE1030 shafting is 174.5kg, then what will be the weight of
chromium SAE 51416 of same size?
A. 305.5 lbs B. 426.4lbs C. 384.6lbsD. 465.1lbs
Given: solution:
2.2��
D=6in F=174.5kg x 1��
L=48in F=384.77lbs
F=174.5kg
34. Compute the maximum unit shear in a 3 inches diameter steel shafting that transmits 2400 in-lb of torque at 99rpm.
A. 4530psi B. 4250 psi C. 3860psi D. 4930 psi
Given:
D=3in
T=2400in-lb
Solution:
16�
S=��3
16(2400��−��)
S= � 3�� 3
S= 452.71psi
35. If the ultimate shear stress of a 1/8-inch-thick drawn steel plates is 35 ksi what force is required to
punch a 1 1½ inch diameter hole?
A. 10,011lbs B. 22,322lbs C. 11MtonsD.
20620lbs
Given:
T=1/8in
S=35000psi
D= 1 ½ in

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Solution:
�
S=��
�
35000= 1
�(1.5��)( ��)
8
F=20616.7 lbs
36. The shaft who set or que varies from 2000 to 6000in-lbs has 1½ inch in diameter and 60,000 psi yield
strength.Compute for the shaft mean average stress.
A. 6036psi B. 6810 psi C. 5162psiD. 5550psi
Given:
Tmin=2000in-lb
Tmax=6000in-lb
D=1.5in
Sy=60 000 psi
Solution:
16(��+��) 16 2000+6000 ��−��
Save = 2��3
= 2� 1.5�� 3
Save= 6036 psi
37. link has a load factor of 0.80 the surface factor of 0.80. The surface factor is 0.92 and the endurance strength
is 28000psi. Compute the alternating stress of the link if it is subjected to a reversing load. Assume a factor
of safety of 3.
A. 8150 B. 10920 C. 9,333 D. 7260
given: solution:
28000��
S=28000psi S= 3 = 9333psi
Fs=3
38. The shaft is subjected to a steady load of 36,000in-lb at a shear stress of 10,000psi. Compute
the diameter of the said shaft in inches.
A. 1 7/8 B. 2¼ C. 3 D. 2¾
Given:
T=3600in-lbs
Ss=10000psi
Solution:
16�
S=��3
16(36000��−��)
10000psi = �� 3
D=2.6in or 3 in
39. A shear pin is to be shear at 15 hp and 1000 rpm. The pin attaches a hub to a shaft 1.5 inches in
diameter and ultimate shearing stress of50,000 psi. Find the diameter of the pin.
A. 1/8in B. ¼ in C. ¾in D. 1in

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Given:
P=15hp
N=1000rpm
D=1.5in
Su=50000psi
Solution:
2��
P=33000
2�(
15hp=
40. A steel 0.5 inch x 1 inch steel 200 ft long is subjected to a 5000 lbs tensile load. Find the
deformation along its width if poison’s ratio is 0.25.
A. 0.000007in B. 0.0000417in C. 0.000015in D. 0.000067in
Gvien: Solution:
5000��
L=200ft Ey= 0.571�� 30�106 Ey=αb/A
A=0.571in Ey=3.3333x10^4 8.333325x10^-5=αb/0.5

E=0.25 M=Ex/Ey �� = 4.17x10^-5 in
��
0.25=3.3333�104
Ex=8.33325x10^-5
41. A steel rod is stretched between two rigid wall sand carries a tensile load of 5000N at 20oC. If the
allowable stress is not to exceed 130 MN/m2 at -20oC, what is the minimum diameter of the rod?
Assume k = 11.7 µm/(m-oC); E = 200Gpa
A. 10.22mm B. 11.22mm C. 12.22mm D. 13.22mm
Given: solution:
F=5000N S=µLAT = (11.7x10^-6)(200GPA)(-20-20) oC
T1=20oC S=-90600Mpa
S=130 MN/m2 S=-90600 – 130 000 – 36 000 mpa
�
T2= -20oC S=
�
5��
36400 =
�/4�2
D=13.22 mm

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SHAFTING
PROBLEM SET 2
1. A shaft is used to transmit 200 KW at 300 rpm by means of a 200 mm diameter sprocket. Determine the force
tangent to the sprocket.
A. 60.44 KN B. 60.33 KN C. 60.88 KN D. 63.66 KN
P=200 Kw
N=300rpm
D=200mm
Fsprocket =?
Solution:

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P=2πTN
300��
200KW= 2��( )
60��
T= 6.366KN-m
T=Fr
0.2�
6.366KN-m= F ( )
2
FSprocket= 63.66 KN
2. Find the diameter of a steel shaft which will be used to operate a 110 KW motor rotating at 5 rps if torsional
stress is 90 Mpa.
A. 60.20 mm B. 58.30 mm C. 38.30 mm D. 46.20 mm
Given:
P=110 Kw
N=5rps ``
Ss=90 MPa
Dshaft=?
Solution:
P=2 πTN
P
T=2πN
3 �
16T 3 16� 16( ) 3 8P
Ss= d= = 2π�
d=
πd3 πSs πSs NSs
KN−m 1000mm
3 0.8107P(100 )( )
d= sec
N
1m
(5rps)(90 )
mm2
d= 58.29 mm
3. A shaft has an ultimate stress of 350 Mpa and has a factor of safety of 5. The torque developed by the shaft is
3 KN-m and the diameter outside diameter is 80 mm. Find the inside diameter of the shaft.
A. 83.45 mm B. 76.45 mm C. 69.62 mm D. 66.34 mm
Given:
`
Su= 350 Mpa
FS= 5
T= 3 KN-m
Do= 8O mm
Di=?
Solution:
Su
FS=
Sall
Su 350 Mpa
Sall=
FS
= = 70MPa
5
16TDo
Sall = Ss =
π(Do4 −Di4 )
4 16TDo
Di= Do4 −
πSall

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1000mm
4 16(3kN−m)(80mm)( )
Di= (80mm)4 − N
m
π(70 )
mm2
Di= 69.62 mm
4. What is the speed of 63.42 mm shaft transmitted 75 KW if stress is not to exceed 26 Mpa.
A. 550 rpm B. 600 rpm C. 650 rpm D. 700 rpm
Given:
P= 75 Kw
D= 63.42 mm
Sall= 26MPa
N=?
Solution:
P=2πTN
P
N=
2πT
16T
Sall= Ss=
πd3
P
N= 3 =
2π(Ssπd
16
)
��−� 60�� 1000��

0.8106� 0.8106(75 )( )( )
N=
��3
= ��
�
1��
3
1�
(26 2)(63.4��)
��
N= 550 rpm
5. A steel shaft transmit 50 hp at 1400 rpm. If allowable stress is 500 psi, find the shaft diameter.
A. 3.58 in. B. 2.84 in. C. 1.65 in. D. 2.54 in.
Given:
P= 50 Hp
N= 1400 rpm
Sall= 500 psi
Dshaft=?
Solution:
P=2��
16�
Ss= ��3
�
3 16� 3 16( )
d= = 2π�
πSs πSs

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��−��
3 33000 12��
��
3 0.8106� 0.8106(50ℎ�)( )( )
ℎ� ��
d= = ��
�� (500 2 )(1400 )
��
d= 2.84 in
6. The shaft of a motor has a length of 20 times its diameter and has a maximum twist of 1 degrees when twisted
at 2 KN-m torque. If the modulus of rigidity of the shaft is 80 Gpa, find
the shaft diameter. A. 69.23 mm B. 73.23 mm C. 64.23 mm D. 66.33 mm
Given:
L= 20D
ᶿ= 1°
G= 80 GPa
Dshaft=?
Solution:
180 TL TL
ᶿrad = ( )= ( )= π 2
π JG d G
32
180 32TL 180
Θ( )= ( )( )
π πd2G π
TL TL
Θ= = π
JG d2 G
32
32�� 180
Θ= ( )
��4 � �
584�� 584�(20�) 11672.2�
Θ= = =
�4 � �4� �3
3 11672.2� 3 11672.2(2��−�)
D= = �
ᶿG 1°(80 G 2)
�
D= 66.33mm
7. A hollow shaft developed a torque of 5 KN and shaft stress is 40 Mpa. If outside diameter of shaft is 100 mm,
determine the shaft inner diameter.
A. 68.43 mm B. 63.28 mm C. 58.38 mm D. 77.64 mm
Given:
T= 5 KN-m
Ss= 40 MPa
Do= 100 mm
Di=?
Solution:
16TDo
Ss=
π(Do4 −Di4)

lOMoARcPSD|13042218
1000��
�� 16(5KN−m)(1000��)( )
40000 �2 = 4 4
�(100�� −�� )
1�
Di =77.64 mm
8. A hollow shaft that has 100 mm outside diameter and 80 mm inside diameter is used to transmit 100 KW at
600 rpm. Determine the shaft stress.
A. 13.73 MPaB. 16.82 MPa C. 19.86 MPa D. 17.21 Mpa
Given:
Do= 100 mm
Di= 80 mm
P= 100 KW
Ss=?
Solution:
P=2 πTN
600rpm
100kw =2πT( 60sec
)
T= 1.5915 KN-m
16��
Ss=
π(Do4 −Di4)
1000N) 1000mm
16(1.5915KN−m)( ( )(100mm)
1kN 1m
Ss=
π(100mm4 −80mm4)
Ss= 13.73 MPa
9. What is the polar moment of inertia of a solid shaft that has a torque of 1.5 KN and a stress of 25 Mpa?
A. 2.46 x 10-6m4 B. 2.02 x 10-6m4 C. 3.46 x 10-6m4 D. 1.24 x 10-6m4
Given:
T=1.5 KN
S= 2 5MPa
Jsolid=?
Solution:
16T
S=
πD3
KN 16T(1.5KN)
25000 =
m2 π(D)3

lOMoARcPSD|13042218
D= 0.06735 m
��4 �( 0.06735 m)4

J= 32 = 32
J= 2.02× 10−6 �4
10. A force tangent to 1 foot diameter pulley is 5 KN and is mounted on a 2 inches shaft. Determine the
torsional deflection if G = 83 x 106 Kpa.
A. 0.804/m B. 0.654/m C. 0.786/m D. 0.938/m
Given:
F= 5 KN
Dshaft = 2 in
Dpulley= 1ft
G= 83× 106 KPa
Θ=?
Solution:
�
T= F ( )
2
1m
1ft( )
T=5 KN ( 3.281ft
2
)
T= 0.7619 KN-m
TL 584TL
Θ= =
D4 G
JG
1000N 1000mm
Θ 584(0.7619 KN−m)( 1kN )( )
1m
= 2 �� 4 ��
� ( ) (83×106 2 )
39.37��
Θ= 0.804°/m
11. What is the minimum diameter of a steel shaft which will be used to operate a 14 KN.m torque and will not
twist more than 3 in a length of 6 m? (G = 83 x 106 kPa)
A. 100.64 mm B. 96.80 mm C. 118.45 mm D. 120.72 mm
Given:
T= 14 KN
Θ= 3°
L= 6 m
G= 83× 106 KPa
D=?
Solution:

lOMoARcPSD|13042218
TL
Θ=
JG
� 14 KN(6m)
3°(180)= ��
�(83×106 2)
�
��4
J=1.93286 × 10−5 = 32
D=118.45m
12. A solid shaft 5 m long is stressed to 60 Mpa when twisted through 4. Find the shaft diameter if G =6 83 Gpa.
A.95. 46 mm B.90.42 mm C. 101.32 mm D.103.54 mm
Given:
L= 5 m
SS= 60 MPa
Θ= 4°
DShaft=?
Solution:
16T
S=
πD3
Sπd3
584TL 584TL L 114.67SL
TL 16
Θ= = = =
JG D4 G D4 G DG
� 10002 ��2
114.67SL 114.67(60 2 )(5�)( )
�2
D=
ΘG
= ��
�
4(683 2)
��
D= 103.62 mm
13. Compute the maximum unit shear in a 2 inches diameter steel shafting that transmits 24,000 in-lb of torque at
120 rpm.
Given:
Ss = ?
Dshaft = 2in
T = 2400in-lb
N = 120rpm
Solution:

lOMoARcPSD|13042218
16T 16(2400in−lb)
Ss = =
π(2in)3 π(2in)3
lb
Ss = 15278.87
in2
14. What is the diameter of line shaft that transmit 150 KW at 15 rps?
A. 2.28 in. B. 3.54 in. C. 1.62 in. D. 2.06 in.
D3 N
P=
53.5
3 53.5D 3 53.5 ( 201.07hp)

D= N
= 900rpm
D = 2.28in
15. A main shaft has 50 mm diameter is running at 300 rpm. What is the power that could be deliver by the shaft.
A. 30.40 hp B. 28.60 hp C. 32.50 hp D. 16.42 hp
Given:
D= 50mm = 1.97in
N=300rpm
P=?
Solution:
D3 N
P=
80
1.97in 3 ( 300rpm)
=
80
P = 28.60hp
16. A 2 inches diameter main shaft running at 600 rpm is mounted by a 12 inches diameter pulley and is then
connected to the shaft of driven machine mounted by a 40 inches diameter pulley by means of a belt. The belt
efficiency is 90%. Find the diameter of the short shaft.
A. 4.23 inches B. 3.23 inches C. 2.25 inches D. 1.45 inches
e = 90%
Dshort = ?
solution:
Pout D3 N
e = Pin P= 38
ePin = Pout

lOMoARcPSD|13042218
D3 N 20 3 600rpm 3 38Pout 3 38(54Hp)

Pout = e = (.90) D =
80 80 N 180rpm
Pout = 54hp
D = 2.25in
N1 D1 = N2 D2
(600rpm)(12in)
N2 =
(40in)
N2 = 180 rpm
17. A 1.5” diameter short shaft is used to transmit 44.4 hp. Determine the shaft speed.
A. 500 rps B. 8.33 rps C. 400 rpm D. 450 rpm
D3 N
P= 38
38N 38(44.4hp)
N= D3
= (1.5in)3
N = 499.91 rpm
N = 8.33 rps
18. A 3” diameter solid shaft is desired to replace a hollow shaft having 4” outside diameter. Consider the
strength to be the same, determine the inside diameter of hollow shaft.
A. 2.5 in. B. 3.0 in. C. 3.5 in. D. 4.0 in.
SH = Ssolid
16T 16TDo
Πd3
=Π Do4 −Di4
1 Do
= 4 4
D3 Do − Di
Do4 - Di4 = DoD3
4 4
Di = Do4 − DoD3 = (4in)4 − (4in)(3in)3

lOMoARcPSD|13042218
Di = 3.5in
19. A motor is used to drive a centrifugal pump that discharges 3000 li/min at a head of 10 m. The pump
efficiency is 68% and running at 550 rpm. Find the torsional stress of shaft if shaft diameter is 35 mm. A.
13.85 MPa B. 11.85 MPa C. 12.85 MPa D. 14.87 Mpa
20. A circular saw blade has a circular speed of 25 m/sec and 500 mm diameter is driven by a belt that has a slip
of 7%. Find the required speed of driven shaft if speed ratio is 3.
21. An 800 mm diameter circular saw blade is driven by a 1800 rpm motor with gear speed ratio of 1.8. Find the
peripheral speed of the blade.
A. 137.43 ft/sec B. 140.65 ft/sec C. 132.43 ft/sec D. 135.21 ft/sec
N1
= 1.8
N2
1800rpm
= 1.8
N2
N2 = 1000rpm
��
Vblade = �� = �(��)( )( )��
��.� ��

lOMoARcPSD|13042218
1 ft
Vblade = 8.25 1000 ( )
60 sec
ft
Vblade = 137.5
sec
22. A machine shaft is supported on bearings 1 m apart is to transmit 190 KW at 300 rpm while subjected to
bending load of 500 kg at the center. If shearing stresses 40 Mpa, determine the shaft diameter.
A. 100 mm B. 90 mm C. 94 mm D. 98 mm
23. A 100 mm diameter shaft is subjected to a torque f 6 KN.m and bending moment of 2.5 KN.m. Find the maximum
bending stress developed.
A. 45.84 MPa B. 60.25 MPa C. 50.28 MPa D. 55.46 Mpa

lOMoARcPSD|13042218
24. A shaft has a length of 10 ft. Find the diameter of the shaft that could safely deliver.
A. 1.18 in B. 7.55 in C. 2.34 in D. 1.64 in
25. A 12 ft shaft is running at 260 rpm. What that this shaft could safely deliver?
A. 3.37 hp B. 5.34 hp C. 4.56 hp D. 2.34 hp
26. Two circular shafts, one hollow shaft and one solid shaft, are made of the same material and have diameters as
follows: hollow shaft inside diameter is one-half of the external diameter.
The external diameter is equal to the diameter of the solid shaft. What is the ratio of the twisting moment of the hollow
shaft to that of the solid shaft?
A. ¼ B. 1/3 C. 9/16 D. 15/16

1
Do = Di
2
1 1 4
π 4 π Di −Di4
2Di 2
=
32 32
Di = 15/16

lOMoARcPSD|13042218
27. Determine the thickness of a hollow shaft having an outside diameter of 100 mm if it is subjected to a maximum
torque of 5,403.58 N-m without exceeding a shearing stress of 60 Mpa or a twist of 0.5 degree per meter length of
shaft. G = 83,000 Mpa.
A. 15 mm B. 86 mm C. 16.8 mm D. 14.2 mm
TL
Solution: ø=
JG
5403.58 1000d
0.5 =
π 1004 − Di4
83000
32
Di = 85mm
Thickness = Do − Di
= 100 − 85
Thickness = 15mm
28. An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 KW at 2,000 rpm.
The combined efficiency of the differential and transmission is 75% with an overall speed reduction of 25 is to
1. Determine the torque to be delivered by the clutch in N-m.
A. 239 B. 359 C. 432 D. 471
Solution:
Given: d = 712mm
P = 50AW
N = 2000rp
m
P 50KN.
T= = s
2πN 25( 2000 )
60
T = 0.2387 KN. m = 239N. m

lOMoARcPSD|13042218
29. An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 KW at 2,000 rpm.
The combined efficiency of the differential and transmission is 75% with an overall speed reduction of 25 is to
1. Determine the draw bar pull developed in KN.
A. 13.40 KN B. 15.45 KN C. 14.55 KN D. 12.57 KN
Solution: Power on wheels = 50(0.75)=37.50kW

Speed of wheels = 80rpm
37.50 = 2πTw(80/60)
Tw = 4.476 KN-m
Tw =F x r
4.476 = F x ( 0.712/2)
F=12.57KN
30. A 102 mm diameter solid shaft is to be replaced with a hollow shaft equally strong (torsion) and made of the
same material. The outside diameter of the hollow shaft is to be 127 mm. What should be the
inside diameter? The allowable shearing stress is 41.4 Mpa.
A. 107.88 Mpa B. 105.82 Mpa C. 291.53 mm D. 109.60 mm
16T
Solution: S = π D 3
16T
14.4 = 3
π 102
T = 862422.927 N − m
16 862422.927 127
14.4 =
π 1274 − Di4
Di = 105.815MPa

lOMoARcPSD|13042218
31. A steel shaft operates at 188 rad/sec and must handle 2 KW of power. The shearing stress is not to exceed 40
MN/m2. Calculate the minimum shaft diameter based on pure torsion.
A. 9 mm B. 11 mm C. 13 mm D. 15 mm
Solution: � = 2��
188
2 = 2��
2�
� = 0.01064�� − �
16�
�= 3
��
16 0.01064
40�103 =
��3
� = 0.01106�
D=11.06mm
32. A round steel shaft transmits 373 watts at 1800 rpm. The torsional deflection is not to exceed 1 deg in
a length equal to 20 diameters. Find the shaftdiameter.
A. 6.53 mm B. 8.72 mm C. 12.84 mm D. 18.16 mm
� = 2πTN
1800
0.375 = 2πT
60
T = 0.001989KN − m
π 0.001989 20
1o =
180 πD4
80x106
32
D = 0.0066206

lOMoARcPSD|13042218
D= 6.62 mm
33. A 25 mm diameter shaft is to be replaced with a hollow shaft of the same material, weighing half as
much, but equally strong in torsion. The outside diameter of the hollow shaft is to be 38
mm. Find the inside diameter. A. 21.25 mm B. 33.64 mm C.
47.21 mm D. 50.28 mm
Given:
d=0.025 m
D2 = 0.038 m
1
Solution: 0.025 3 = 0.038/[ 0.038 2 �4 )]
D=34.346mm
34. What factor of safety is needed for a 1.998 indiameter shaft with an ultimate strength of 50,000 psi to transmit
40,000 in-lb torque.
A. 2.25 B. 1.95 C. 2.14 D. 1.55
Given:
D= 1.998 in.
Su=50000 psi
T= 40000 in-lb
Solution:
Su S16T S16(40000 in−lb)
FS
= πD3
= π(1.998 in.)3
=
Fs= 1.95
35. A tubular shaft, having an inner diameter of 30 mm and an outer diameter of 42 mm, is to be used to transmit 90
KW of power. Determine the frequency of rotation of the shaft so that the shear stress cannot
exceed 50 Mpa.
A. 26.6 Hz B. 20.6 Hz C. 97.5 Hz D. 66.5 Hz
Solution:

lOMoARcPSD|13042218
��
�� =
�
� � 0.021�
50 106 = �
�2 0.021� 4
− 0.015� 4
2
� = 538 � − �
�� . 5 − 11, �ℎ� ��
� = 2��
3
�
90 10 � ∗ = 2�� 538� ∗ �
�
� = 26.6��
36. A solid transmission shaft is 3.5 inches in diameter. It is desired to replace it with a hollow shaft of the same
material and same torsional strength but its weight should only be half as much as the solid shaft. Find the outside
diameter and inside diameter of the hollow shaft in millimeters.
A. 107.315 mm ; 86.97 mm B. 112.231 mm ; 84.60 mm
C. 120.217 mm ; 65.97 mm D. 131.204 mm ; 54.30 mm
Solution:
16� 16��
=
��3 � ��4 ��4
��4 − ��4 = �3 ��
��4 − ��4 = 3.5 3 ��
��4 − ��4 = 42.87�� . 1

� 1 � 2
��2 − ��2 �� = ( � )
4 2 4
��4 = ��2 − 6.125 2

��. 2
��4 − ��2 − 6.125 2

= 42.87��
�� = 4.225�� = ��
�� ℎ� �� : ��2 − ��2 = 6.215

2
4.225 − ��2 = 6.125
�� = 3.425�� = ��
37. A 76 mm solid shaft is to be replaced with a hollow shaft of equaltorsional strength. Find the percentage of
weight saved, if the outside of the hollow shaft is 100 mm.
A. 56.53% B. 67.31% C. 48.49% D. 72.50%
Solution:
16� 16��
=
��3
�(��4 − ��4 )

lOMoARcPSD|13042218
16� 16�� 100

=
� 76 3 � 1004 − ��4
100 2 − ��4 = 76 3 100
�� = 86.55��
�
�� = 76 3 �� = 4536.36��
4
�
�� = ��2 − ��2 ��
4
�
�� = 1002 − 86.552 �� = 1970.64��
4
1970.64
�� ℎ� �� = 4536.36 − = ��. ��%
4536.36
38. A solid steel shaft whose Sy = 300 Mpa and Su = 400 Mpa, is used to transmit 300 KW at 800 rpm.
Determine its diameter. A. 70 mm B. 65 mm C. 80 mm D. 90 mm
Given:
Sy = 300mpa
Su = 400mpa
P = 300 kW
N = 800rpm
Solution:
300
�=
2� 800
65
T= 3.581Kn*m
16 3.581
400000 =
��3
D = 63.27mm
Keys and coupling and flywheel

PROBLEM SET 3
INSTRUCTION: Encircle the letter that corresponds to the correct answer of your choice.
MULTIPLE CHOICE:
1. A flange coupling having 180 mm bolt circle and 19 mm thick uses 8 bolts, 16 mm diameter to connect two shafts.

lOMoARcPSD|13042218
It is use to transmit 60 KW at 180 rpm. Determine the factor of safety in bearing if yield point in compression is
448 Mpa.
A. 15.6 B. 18.5 C. 30.8 D. 25.4
Given:
Dc = 180 mm
t = 19 mm
nb = 8 bolts
db = 16 mm
P = 60 KW
180 ��
N=
60 ��
= 3 ��
Solution:
P = 2��
� 60 ��−�/��
T= = 3 ��
2�� 2�
��
T = 3.1831 x 106 N-mm
��
T=
2
2� 2 3.1831�106 �−��
F=
��
= 180 ��
F = 35.37x103 N
�
Fb =
��
35.37�103 �
Fb =
8
Fb = 4.4210x103 N
��
Sc =
��
4.4210�103
Sc =
19 �� 16 ��
Sc = 14.54 MPa
��
Fs =
��
448 ��
Fs =
14.54 ��
Fs = 30.81
2. A turbine is connected to a generator by means of flange coupling that has a bolt circle diameter of 500 mm. The
generator output is 40 MW, 3600 rpm and90% efficiency. If there are 16 bolts, determine
the force acting on each bolt.
A. 26.41 KN B. 29.47 KN C. 35.62 KN D. 32.61 KN
Given:
Dc = 500 mm

lOMoARcPSD|13042218
Pout = 40 MW
3600 ��
N= = 60 ��
60 ��
ℯ = 90%
Nb = 16 bolts
Required: Fb
Solution:
��
ℯ=
��
�� 40 ��
Pin = =
ℯ 0.9
Pin = 4.44x1010 N-mm
P = 2πTN
� 4.44�1010 �−��
T= =
2�� 2� 60��
T = 117.89x106 N-mm
��
F=
2
2� 2 117.89�106 �−��
F= =
�� 500 ��
F = 471,570.2018 N
� 471,570.2018 �
Fb = =
�� 16
Fb = 29.47 KN
3. A 75 mm diameter shaft is transmitting 300 KW at 600 rpm. As solid coupling has a bolts of 6 and each 18 mm in
diameter. Find the required bolt circle diameter if shearing stress in bolt is 27.5 Mpa. Coupling
A. 227.4 mm B. 233.6 mm C. 254.5 mm D. 272.6 mm
Given: Bolts
Ds = 75 mm
P = 300 KW Shaft

lOMoARcPSD|13042218
600 ��
N= = 10 rps
60 ��
n = 6 bolts
db = 18 mm
Required: Dc
Solution:
P = 2πTN
� 300 ��/��
T= =
2�� 2� 10 ��
T = 4.7746x106 N-mm
��
Ss = ��2
4
��2 ��
Fb =
4
Fb = 6,997.8976 N
�
Fb =
�
F = Fbn
F = (6,997.8976 N)(6)
F = 41,987.38582 N
��
T=
2
2� 2 4.7746�106�−��
Dc = =
� 41,987.38582 �
Dc = 227.43 mm
4. The total force of 125 KN is required of flange coupling that has 5 bolts has also a shearing stress of 30 Mpa for
bolt. Determine the required bolt diameter.
A. 62.45 KN B. 54.21 KN C. 45.62 KN D. 32.57 KN
Given:

lOMoARcPSD|13042218
F = 125 KN Bolts
n = 5 bolts
Ss = 30 MPa
Flange Coupling
Required: Bolt Diameter
Solution:
�
Fb =
�
125 ��
Fb =
5
��
Ss = ��2
4
4��
db =
��
4(25,000 �)
db = �
�(30 )
��2
db = 32.57 mm
5. A flange coupling with bolt circle diameter of 250 mm uses 8 bolts, 25 mm diameter. The torque transmitted is
15 KN-m and compressive stress of bolts is 15 Mpa. Determine the required flange thickness
A.25 mm B.30 mm C.35 mm D.40 mm

Given:
Dc = 250 mm Bolts
n = 8 bolts
db = 25 mm
T = 15 KN-m
Sc = 15 MPa
Required: flange thickness

Solution:
��
T=
2
2� 2(15 ��−�)(1000)2
F= =
�� 250 ��
F = 120,000 N
�
Fb =
�
120,000 �
Fb =
8
Fb = 15,000 N
��
Sc =
��
��
t=
��
15,000 �
t= �
(15 )(25 ��)
��2
t = 40 mm
6. A flat key is to be designed for 75 mm diameter shaft which will transmit 150 KW at 400 rpm. If allowable shearing
stress is 200 Mpa and key width is 15 mm, determine the length of key.
A. 30.65 mm B. 31.83 mm C. 33.75 mm D. 32.85 mm
Given: flat key

lOMoARcPSD|13042218
ds = 75 mm Shaft
P = 150 KW Key Slot
400 ��
N=
60 ��
= 6.67 ��
Ss = 200 MPa Keys
w = 15 mm
Required: L
Solution:
� 150 ��−�/��
T= = ��
2�� 2�(6.67 )
��
T = 3.58098�106 � − ��
��
T=
2
2� 2(3.58098�106 �−��
F= =
�� 75 ��
3
F = 95.45x10 �
��
Ss =
��
�� 95.49�103 �
L=
��
= �
15 �� 200
��2
L = 31.83 mm
7. A 70 mm diameter shafting of SAE 1040 grade, cold rolled, having a yied point of 52 ksi and 1/2 x 3/4 x 4 inches
key. Compute the minimum yield point in the key in order to transmit the torque of the shaft.
The factor of safety is 3.
Given:
1 ��
Ds = 70 �� = 2.756 ��
25.4 ��
Syc = 52 KSI
h = ½ in
w = ¾ in
L = 4 in
FS = 3
Required: minimum yield point

Solution:
��
FS =
��
52 ��
Sall =
3
Sall = 17,333.33 psi
16�
Sall =
��3
�(2.7560 ��)3 (17,333.33 ��)
T=
16
T = 71,236.88967 in-lb
��
T=
2
2(71,236.88967 ��−��)
F=
2.7560 ��
F = 51,697.6285 lb
� 51,597.6285
Sc = ℎ� = (0.5 ��)(4 ��)
2 2
Sc = 155,092.88 psi
�
Ss =
��

lOMoARcPSD|13042218
51,697.6285 ��
Ss = 3
( ��)(4 ��)
4
Ss = 17,232.54 psi
��
FS =
��
Sys = 3(17,232.54 psi)
Sys = 51,697.6285 psi
 Minimum yield point is Syc > Sys
Sys = 51,697.6285 psi
8. A rectangular key is used in pulley connection to transmit 100 KW at 1000 rpm on 50 mm shaft diameter. Determine
the force required to remove the shaft from the hub if f = 0.4.
A. 33.24 KN B. 36.85 KN C. 38.19 KN D. 30.55 KN
Given: rectangular key

P = 100 KW
1000 ��
N= = 16.67 ��
60 ��
Ds = 50 mm
Required: F’
� 100 ��−�/��
T=
2��
=
2�(16.67 ��)
T = 954.92x103 � − ��
��
T=
2
2� 2(954.92�103�−��
T=
��
=
50 ��
F = 38,197.18634 N
F’ = 2Ff
F’ = 2(38,197.18634 N)(0.4)
F’ = 30.56 KN
9. A 7/16” height x 3” length flat key is keyed to a 2 inches diameter shaft. Determine the torque developed in key if
bearing stress allowable is 25 Ksi.
A. 16.406.25 in-lb B. 15,248.56 in-lb C. 17,420 in-lb D. 16,246.75 in-lb
Given:

lOMoARcPSD|13042218
7
h= ��
16
L = 3 in
Ds = 2 in
Sc = 25 ksi (bearing)
Flat key
Required: T
Solution:
��
Sc = �
�
2
7 ��
�� (3 ��)(25 2)
16
Fc = = ��
2 2
Fc = 16,406.25 in-lb
2�
F=
��
(16,406.25 ��−��)(2 ��)
T=
2
T = 16,406.25 in-lb
10. A rectangular key was used in a pulley connected to a line shaft at 15 KW and 600 rpm. If shearing of key is
230 Mpa, determine the force acting on key length if key width is one-fourth of shaft diameter and key length of one
inch.
A. 43 KNB. 48 KN C. 45 KN D. 46 KN
Given: rectangular key

P = 15 KW (line shaft) = 20.11 hp
N = 600 rpm
Ss = 230 MPa Keyseat
w = ¼ Ds
L = 1 in = 25.4 mm
Required: F at key
Solution:
�3 �
Pline =
53.3
3 53.3�
Ds =
�
3 53.5(20.11)
Ds =
600
Ds = 1.215 in
w = ¼ Ds
w = ¼ (1.215 in)
1000 ��
w = 0.3037 in x = 7.714 ��
39.37 ��
�
ss =
��
F = SswL
�
F = 230 ��2 (25.4 ��)(7.714 ��)
F = 45.065 KN
11. A square key is to be used in a 40 mm diameter flat key and that will develop a 2 KN.m torque. If bearing
stress of the key is 448 Mpa, determine the cross sectional dimension of flat key to be used using key length of
21.12 mm.

lOMoARcPSD|13042218
A. 21.12 mm B. 25.61 mm C. 28.21 mm D. 18.61 mm
Given: square key

w=h
Ds = 40 mm
T = 2 KN-m
Sc = 448 Mpa
L = 21.12 mm
��
T=
2
2 2 ��−� (1000)2 ��
F=
40 ��
F = 100,000 N
�
Sc = ℎ�
2
2(100,000 �)
h=
448 �/��2 (21.12 ��)
h = 21.14 mm
A = hw
A = (21.14 mm)(21.14 mm)
A = 446.20 ��2
12. A 100 KN force is acting on a key that has a length of 4 times its height. If bearing stress of key is 400 Mpa,
determine the height of key.
A. 10.54 mm B. 11.18 mm C. 12.65 mm D. 15.25 mm
Given:
F = 100 KN
L = 4h
S = 400 Mpa (bearing)
Solution:
�
S= ℎ�
2
100 ��
400 Mpa = ℎ(4ℎ)
2
100 ��
h= �
2(400 )
��2
h = 11.18 mm
13. A one meter pulley is fastened to a 100 mm shaft by means of 25 mm square key and 150 mm long.

lOMoARcPSD|13042218
What force tangent to pulley rim will shear the key if shearing stress is 200 Mpa.
A. 65 KN B. 70 KN C. 75 KN D.80 KN
Given: square key

D = 1000 mm
D = 100 mm
w = h = 25 mm Shaft
F’ = required
Square Key
Solution:
�
S= Pulley
��
�
F = 200 25 �� 150 ��
��2
F = 750,000 N
F’R = Fr
750,000 �(100 ��)
F’ =
1000 ��
F’ = 75 KN
14. A 1.2 m pulley is fastened to a 120 mm shaft by means of square key with 140 mm long. What force tangent to
pulley rim will crush and key if bearing stress is 410 Mpa. Assume key and shaft are of the same material.
A.160.25 KN B. 172.20.25 KN C. 180.42 KN D. 86. 10 KN
Given: square key

1000 ��
D = 1.2 � � 1 � = 1200 �� Pulley
d = 120 mm
L = 140 mm
S = 410 Mpa ( bearing)
Solution:
w=¼d
w = h = 30 mm
�
S = ℎ�
2
30 ��(140 ��)(410 ��)
F= 2
Square key
F = 861,000 N
F’R = Fr
861,000 �(120 ��)
F’ = 1200 ��
F’ = 86.1 KN

lOMoARcPSD|13042218
15. A press is used to punch 10 holes per minute of 30 mm diameter hole from 25 m thick plate. Determine the
power needed to punch a hole if ultimate shear stress is 400 Mpa.
A. 2.68 KW B. 1.96 KW C. 3.58 KW D. 0.96 KW
Given:
10 ℎ��
rate =
��
D = 30 mm
t = 25 mm
Su = 400 Mpa
Solution:
E = ½ Ft
E = ½ ��(��))�
�
E = ½ �(400 ��2 )(30 ��)(25 ��)2
E = 11.78 KN-m
�
P=
�
10 ℎ��
P = (11.78 �� − �)( 60 ��
)
P = 1.96 KW
16. The kinetic energy needed to punch a hole is 5 kj. What is the maximum thickness of hole that can be punched
if hole diameter is 25 mm and ultimate stress of plate is 420 Mpa.
A. 12.61 mm B. 14.68 mm C. 17.41 mm D. 19.62 mm
Given: Solution:
KE = 5KJ E = ½ FT
d = 25mm � = ��
2 5,000 �
Su = 420 MPa. �= �
�(420 )(25��)
��2
t= 17.41 mm Ans.
17. During a punching process of 350 kg flywheel the speed varies from 200 rpm to 180 rpm with 1m mean diameter.
Determine the kinetic energy needed.
A. 3.63 KJ B. 6.28 KJ C. 4.51 KJ D. 5.62 KJ
Given: Solution:
�
w = 350 kg = 3.4335 KN KE = (��)2 (N1 – N2)
2�
200 3.4335 �� 2002

N1 = 200 rpm = �� KE = � (� x 1m)2 ( − 32 )1/sec2
60 2(9.81 ) 50
��
N1 = 180 rpm = 3rps KE = 3.6463 KN-m Ans.
D = 1m

lOMoARcPSD|13042218
18. A plate 200 mm wide and 25 mm thick with strength of 410 Mpa. is to be shear. During shearing process an
800 mm mean diameter flywheel changes its speed from 200 rpm to 180 rpm. Determine the weight of flywheel to be
used.
A.3265.84 kg B.3452.71 kg C. 3621.72 kg D. 3846.86 kg
Given: Solution:
b = width = 200 mm E = ½ F tp
tp = 25 mm E = ½ (Su A) tp
Su = 410 Mpa E = ½ (Su (btp)) tp
Dm = 800 mm = 0.8m E = ½ (410N/mm2(200mm)(25 mm2))
N1 = 200/60 rps E = 25.626 KN-m
�
N2 = 3 rps KE = 2�(�Dm)2(N12 – N22 )
2 ��
w=? w = (� �� 2(�12 − �22 )
2 26.625 (9.81)
w= 200 2
(�(0.8))2 [ ) − 32 ]
60
��
w = 37.70 KN x 9.81 �10−3
w = 3843.289141 kg
19. The energy required to punch a square from 20 mm thick plate is 10 KJ. If the ultimate strength of plate is
420 Mpa, determine the maximum sides of square that can bepunched.
A. 45 mm B. 30 mm C. 60 mm D. 55 mm
Given: Solution:
E = 10 KJ E = ½ F tp
tp = 20 mm E = ½ (Su (4stp)) tp
Su = 420 Mpa 10KN-m = ½ (420 N/mm2)(4)(5)(20mm)(20mm)
S=? s = 29.76
20. A 1 m mean diameter flywheel, 500 kg weight changes its speed from 220 rpm to 200 during shearing process.

lOMoARcPSD|13042218
What force is needed to shear a 30 mm thick plate.
A. 384.13 KN B. 683.71 KN C. 4216.12 KN D. 4565.25 KN
Given: Solution:
4.905 220 200
Dm = 1m KE = 2 9.81 (� 9 )2(( 60 )2 – ( 60 )2)
w = 500 kg = 4.905 KN KE = 5.7573 KN-m
F = Force = ? E = ½ F tp
2� 2(5.7573)
tp = 30 mm F= = �� 30/1000
F = 383.82KN
21. The energy required to punch a hole is 3.0 KJ from a flywheel mean diameter of 800 mm that slows down to 3 rps
from 3.3 rps during punching. If weight of arm and hub account 10% of rim weight, determine
the rim weight.
A. 421.68 kg B. 456.68 kg C. 482.68 kg D. 416.68 kg
Given: Solution:
�
E = 3KN- m KE = 2� (��)2(N12 -N22)
�
Dm = 800 mm 3KN-m = 2 9.81
(�0.8)2(3.32 – 32)
N1 = 3.3rps w = 4.9303611 KN
N2 = 3rps w = Wr + Wah
Wah = 0.1 Wr w = Wr + 0.1 Wr
Wr = ? w + 1.1Wr
� 4.93061168
w= = 1.1 1.1
��
Wr = 4.4821 KN x 9.81�10−3
Wr = 456.90 kg
22. A flywheel has a total weight of 500 kg and the weight of arm and hub is 8% of total weight. If it has a mean

lOMoARcPSD|13042218
diameter of 1 m and (weight) width of 300 mm. Determine the thickness of the flywheel if density of material is 7000
kg/m3.
A.
B. 60 mm B. 65 mm C. 70 mm D. 75 mm
��
Solution: t = ��
460 ��
Wr = � � � t= 300
700�(1�)( )
1000
Wr = �[ � �� ] t = 69.73 mm
W = Wr + Wah
W – Wah = Wr
500kg – 40kg = Wr
Wr = 460 kg
23. A flywheel has a rim weight of 450 kg and mean radius of 450 mm. If rim width is 5 times the rim thickness and
material density is 7200 kg/m3, determine the width of flywheel.
A. 332.45 mm B. 242.61 mm C. 286.76 mm D. 298.78 mm
Solution:
Wr = �[�� ]
450kg = 7200 kg/m3 [(900m/1000m)5ft2]
T = 66.49 mm
b = 5t
b = 5(66.49 mm)
b = 332.45 mm
24. The power required to shear a plate 50 mm thick for 10 sec. is 5 kw. If ultimate strength of plate materials is
420 Mpa, how wide should the plate be?
A. 80.42 mm B. 85.65 mm C. 90.28 mm D. 95.23 mm
Solution: b = 95.24mm
E = ½ F tp
E = ½ (Su (btp)) tp
2�
b = ��
�
2(5 ��− )(10sec)
b= �
��
420 2(500��2 )
��

lOMoARcPSD|13042218
25. A 900 mm mean diameter flywheel has a width of 350 mm, 75 mm thick and density of 7100 kg/m3. Neglecting
the weight of arm and hub, find the energy released if its speed changes from 280 rpm to 250 rpm.
A. 7.79 KJ B. 9.30 KJ C. 2.87 KJ D. 6.71 KJ

Wr = � � �
Wr = �[� �� ]
350�� 75�� 900 9.81�10−3
Wr = 7100[ � ��
1000
�
1
1000 1000
Wr = 5.1695 KN
W = Wr + Wah
W = Wr = 5.1695 KN
�
KE = 2� (��)2(N12 – N22)
5.169 280 2 250
KE = 2 9.81
(� 0.09 )2((
60
) – ( 60 )2
KE = 9.303 KN - m
26. A 48 in. diameter flywheel has a weight of 800 lb. During operation the speed is 180 rpm. If coefficient of
fluctuation is 0.1, determine the energy released by flywheel.
A. 3541.71 ft-lb B. 3842.68 ft-lb C. 3911.62 ft-lb D. 4612.71 ft-lb
Solution :
��2
KE = �
Flywheel
2(�2 −�2 )
Cf = �1+ �2
2−0.1
V2 = 37.70 [2+0.1 ]
V2 = 34.11 ft/sec
� +�
Vave = 1 2 2
37.70+34.11
Vave = 2
Vave = 35.90ft/sec
��
(800��)(0.1)(35.90 )2
KE = 32.2��/��
�
KE = 3202.71 lb-ft

lOMoARcPSD|13042218
27. A flywheel weighing 1000 kg has a (weight of 800 lb. During operation) a radius of gyration of
1.5 m. The normal operation speed is160 rpm and coefficient of fluctuation is 0.08. Determine the kinetic energy
released by flywheel.
A. 31 KN.m B. 36 KN.m C. 41.56 KN.m D. 46.65 KN.m
Solution:
V1 = � ��
V1 = 25.13 m/sec
(2−��)
V2 = V1 (2+��)
(2−0.08
V2 = 25.13(2+0.08)
V2 = 23.2 m/sec.
� +� 25.13+23.2
Vave = 1 2 2 = 2
Vave = 24.17 m/sec.
�� 2
KE = �
100�� (0.08)(24.17)2
KE= 9.81
KE = 46.72 KN - m
28. A 5 ft. mean diameter flywheel has to absorb 3500 ft-lb of energy and maintain a coefficient of fluctuation of 0.09.
If mean speed is 80 ft/sec, find the weight of the flywheel.
A. 190.66 lbs.B. 195.66 lbs. C. 198.66 lbs D. 200.77 lbs.

Solution:
� ��2
KE = �
��
w = �� 2
(3500��−��)(32.2)
w= 0.09(80)2
w = 195.66 lb

lOMoARcPSD|13042218
29. A mechanical press is used to punch 6 holes per minute on a 25 mm thick plate. The hole is
25 mm in diameter and the plate has an ultimate strength in shear of 420 Mpa. The normal
operating speed is 200rpm and it slows down to 180 rpm during the process of punching. The
flywheel has a mean diameter of one meter and the rim width is 3 times the thickness. Assume
that the hub and arm account for 5% of the rim weight concentrated at the mean diameter and the
density of cast iron is 7200 kg per cubic meter. Find the power in KW required
to drive the press.
A. 1.310 KW B. 5.67 KW C. 8.92 KW D. 9.03 KW
6 ℎ��
Given : ��
Solution:
t = 25mm E = ½ Ft
d = 25mm E = ½ (Su �(420�/��2 (25��)2
6ℎ��
Su = 420 Mpa E = 10.31 KN-m( 60�� )
N1 = 200/60 rps E = 1.0308 KW Ans.
N2 = 180/60 rps
D = 1m
b = 3t
Wah = 0.05 Wr
� =7200 kg/m3
30. It is found that the shearing machine requires 205 Joules of energy to shear a specific gauge of sheet metal.The
mean diameter of the flywheel is to be 76.2 cm.The normal operating speed is 200 rpm and slows down to 180 rpm
during shearing process. The rim width is 30.48 cm and the weight of cast iron is 7,196.6 kg/m3. Find the thickness of
the rim, assuming that the hub and arms account for 10% of the rim weight concentrated on the mean diameter.
A.0.583 cm B.0.587 cm C.0.672 cm D.0.480 cm
Given: Solution:
�
E = 205 N – m shear KE = 2�(��)(�1 2 - �2 2)
� 2002
D = 76.2 cm 205 N – m = 2(9.81 � )(� � 0.762)�3 − 32 1/��2
60
�2
N1 = 3rps w = 332.45N
b = 30.48 cm w = wr + wah
� = 7196 kg/m3 w = 1.1wr
Wah = 10 % wr wr = w/1.1
wr = 322.45 N/1.1
wr = 302.23 N
wr = ��
wr = �[�� ]

lOMoARcPSD|13042218
302.23�
t= 30.48 76.2 �
7196.6 ��/�3 ( �)( �)(9.81 )�
100 100 �
t = 0.5867 cm Ans.
31. A sheet metal working company purchase a shearing machine from a surplus dealer without a flywheel. It is
calculated that the machine will use 238 Joules of energy to shear a 1.2 mm thick sheet metal. The flywheel
to be used will have a mean diameter of 91.44 cm with a width of 25.4 cm. The normal operating speed is 180 rpm and
slows down to 160 rpm during the shearing process. Assuming that the arms and the hub will account for 12% of the
rim weight concentrated at the mean diameter and that the material density is 0.26 lb/cu.in, compute for the weight of
the flywheel.
A. 296 kg B. 304 kg C. 347 kg D. 493 kg
Given: Solution
180
E = 0.238 V1 = �(0.9144)( 60 )
t = 1.20mm V1 = 8.618
160
Dm = 91.44cm V2 = �(0.4144)( 60 )
b = 25.4 V2 = 7.6604
N1 = 180 rpm 0.238 = w/2000(8.6182 – 7.66042)
N2 = 160 rpm w = 30.537 k
Wah = 12 Wr

lOMoARcPSD|13042218
32. A shearing machine requires 150 kg-m of energy to shear a steel sheet, and a normal speed of 3.0 rev/sec,
slowing down to 2.8 rev/sec during the shearing process. The flywheel of the machine has a mean diameter of 75 cm
and weighs 15.5 kg/cm3. The width of the rim is 30 cm. If the hub and arms of the flywheel account for 15% of its total
weight, find the thickness of the rim in cm. A. 0.00487 cm B. 0.00432 cm C. 0.00363 cm D. 0.00482 cm
Given: Solution: 388.3905 = (� � 75 � 30 � �)(15.5)

N1 = 3.0 rev/sec V1 = �(0.75)(3) t = 3.5449x10-3 cm
N2 = 2.8 rev/sec V1 = 7.068583471
Dm = 75 cm V2 = �(0.75)(2.8)
Wah = 0.15w V2 = 6.5973
�
b = 30cm 150= (7.06862-6.59732 )
2 9.81
w = 456.93 = wr + 0.15 [456.93]
wr = 388.3905
33. A cast iron flywheel with a mean diameter of 36 inches changes speed from 300 rpm to 280 while it gives up
8000 ft-lb energy. What is the coefficient of fluctuation?
A. 0.069 B. 0.015 C. 0.082 D. 0.020

2(47.1238−43.982)
Given: Solution: �� =
47.1238+43.982
300
Dm = 36in V1 = � (3)( 60 ) �� = 0.069
N1 = 300rpm V1 = 47.1238
280
N2 = 280rpm V2 = �(3)( 60 )
E = 8000 lb – ft V2 = 43.982

lOMoARcPSD|13042218
34. Two short shafts having identical diameters of 38.1 mm and rotating at 400 rpm are connected by a flange
coupling having 4 bolts with 100 mm bolt circle. The design shearing stress of the bolts is 12 N/mm2 and design
compressive stress of the flange is 15 N/mm2. What is the power transmitted by the short shaft in KW?
A. 30.4 KW B. 26.5 KW C. 29.3 KW D. 32.3 KW
Solution:
�=�3 �
/
38
(1.5)3 (400 ��)

�= = 35.53 ℎ�
38
0.740
32.53 ℎ� � ℎ�
= 26.50 �� Ans.
coupling having 4 bolts with 100 mm bolt circle.The design shearing stress of the bolts is 12 N/mm2 and design
compressive stress of the flange is 15 N/mm2.What is the diameter of bolt should be used?
A. 19.30 mm B. 22.37 mm C. 20.40 mm D. 18.32 mm
Solution:
P = 2��
60
� 26.50�
T = 2�� = 2�(400 ��
�� = 632.70�10
)
3
��
8� 8(632.70�103
db = � ��
= �
�(100)(4)(12 )
��2
db = 18.32 mm

lOMoARcPSD|13042218
coupling having 4 bolts with 100 mm bolt circle.The design shearing stress of the bolts is 12 N/mm2 and design
compressive stress of the flange is 15 N/mm2. How thick should the flange be?
A. 11.51 mm B. 13.60 mm C. 12.49 mm D. 15.65 mm
Solution:
�
�� =
��
�
�=
��
12654 �/4
�= 15�/��2
� = 11.51��
37. A flange coupling is to be designed, using 25 mm diameter bolts at a distance of 152 mm from the center of the
shaft. Allowable shearing stress on the bolt is 103 Mpa. If the shaft is to transmit 5,800 hp at a speed of 1,200 rpm,
how many bolts are needed in the connection?
A.2 B.3 C.4 D.5
Solution:
��−��
� 5800�33000
T= 2��
= 1200��
��
2�( )
��
T = 34.42x106 N-m
�
Ss = ��2�
4 �
� �
4
(25mm)2(103��2)
Fb = 50.56x103
2� 2(34.42�106�−�)
Dc = �
= 50.56�103 �
Dc = 1.36m

lOMoARcPSD|13042218
38. A flange bolt coupling consists of eight steel 20 mm diameter steel bolts spaced evenly around a bolt circle
300 mm in diameter.If the coupling is subjected to a torque of 15.1 KN-m, determine the maximum shearing stress
in the bolts.
A. 40450 KPa B. 63320 Kpa C. 40054 Kpa D. 31298 Kpa

��
T= 2
2� 2 15.1��−� �1000
F = �� = 300��
Fb = 100.67N
�� 100.67�103 �/8
Ss = ��2= �
(20��)2
4 4
Ss = 40,054 Mpa
39. A pulley is keyed to a 2 and ½ inches diameter shaft by a 5/8 in x 7/16 in x 3 in flat key. The shaft rotates at 50
rpm. The allowable shearing stress for the key is 22 ksi. The allowable compressive stress for the key, hub and shaft
are 66 ksi, 59 ksi and 72 ksi, respectively. Determine the maximum torque the pulley can safely deliver.
A.48398.4 in-lb B. 54140.6 in-lb C. 51562.5 in-lb D. 67495.2 in-lb
Solution:
��
T= 2
5
22 �� (2.5��)( ��)(3��)
T= 2
8
T = 51,562 Lb.in
�� ℎ � �
T= 4
7
(66 ��)( ��)(3��)(92.5��)
T= 16
4
T = 54,140.625 lb -in
�� ℎ � �
T= 4
7
(59)( )(3)(2.5)/4
T= 16
4
T = 48398.4 lb-in

lOMoARcPSD|13042218
40. A rectangular key was used in a pulley connected to a line shaft with a power of 7.46 KW at a speed of 1200 rpm.
If the shearing stress of the shaft and key are 30 N/mm2 and 240 N/mm2, respectively. What is the diameter of the
shaft?
A. 18.7 mm B. 21.7 mm C. 25.8 mm D. 30.2 mm
�
T = 2��
��−�
7.46 (60��)
T= ��
2�(1200��)
T = 59.36x103N-mm
16�
S = ��3
3 16�
d= ��
3 16 59.36�103 �−��
d= �
�(30 2)
��
d =21.6mm
41. What pressure is required to punch a hole 2” diameter through a ¼ in steel plate?
A. 10 tons B. 20 tons C. 30 tons D. 40 tons
P = 80 d t
1
P = 80 (2)(4 ) = 40 tons
42. Find the force needed to punch 2 in hole from a 1.5 in thick plate.
A. 200 tons B. 210 tons C. 220 tons D. 240 tons
P = 80 d t
P = 80 (2)(1.5) = 240 tons
43. A 2 in diameter 6-spline shaft (d = 0.9D, w = 0.25D, h = 0.25D) and permanent fit has a compressive force
of 2000 lbs.Find the compressive stress if hub length is 1 ½ in.

lOMoARcPSD|13042218
�� 2000
�� = =
ℎ�� 0.25(2)(1.5��)(6)
�� = 444.99 ��
44. A 4-spline shaft (d = 0.75D, w = 0.24D, h = 0.25D) and to slide when not under load has a diameter of 2.5 in.
Find the shearing stress if shearing force is 2500 lbs. If hub length is 2 inches.
Solution
Ss = FS/WLN
Ss = 2500/0.24(2.5)(2)(4)
Ss = 520.83Psi
45. A 1.5 in diameter 10-spline shaft d = 0.91D, w = 0.156D, h = 0.045D) and permanent fit has a compressive
force of 2200 lbs. Find the torque applied if hub length 1 ¾ in.
A. 1,575.75 psi B. 1,675.75 psi C. 1,775.75 psi D. 1,875.75 psi

Solution:
T = Fc Rm
d = 0.91D
d = 0.91(1.5)
d = 1.365
��+��
Fc = 4
1.5+1.365
Rm =2200 lbs [ 4
]
Rm = 1575.75
BOLT AND POWER SCREW
PROBLEM SET 4
1. Determine the permissible working stress of a UNC bolts that has a stress area of 0.606 in2 if material used in
carbon steel.
SW = CA.418
SW= (5000(0.606in2).418
SW= 4055.49 Psi

lOMoARcPSD|13042218
2. The stress area of UNC bolt is 0.763 in2, if material used is carbon steel, determine te applied load on the bolt.
A. 3407.14 lbs. B. 3846.71 lbs. C. 4025.86 lbs. D. 3102.74 lbs.
Fa = CA1.418
Fa = (5000)(0.763in2)1.418
FA = 3407.14 Lb
3. Compute the working strength of 1 1/2 in. bolt which is screwed up tightly in packed joint when the allowance
working stress is 13,000 psi.
A. 11,465.5 lbs. B. 13,860.5 lbs. C. 11,212.5 lbs. D. 11,854.5 lbs.
W = St (.55D2-.25D)
W= 13,000 psi (.55(1.5in)2 -.25(1.5))
W= 11212.5 Lb

lOMoARcPSD|13042218
4. Determine the diameter of bolt needed to tightly packed the joint is bolt working strength is
90.76 KN and working stress is 82.71 Mpa. A. 0.5 in. B. 1.0 in. C. 1.5in. D. 2.0 in.
W = St (0.55D2– 0.25D)
1 2.205�� 14.7��
90.76 KN X 0.00981X 1��
=82.71�103 X101.325��X (0.55(D2 ) – 0.25)
1.7000103379 = 0.55D2 – 0 .25D

By quadratic formula
D1 = 2, D2 = -1.55
D = 2in
5. A 12 cm x 16 cm air compressor have 5 bolts on cylinder head with yield stress of 440 Mpa. If the bolt stress
area is 0.13 in2, determine the maximum pressure inside the cylinder.
��1.5
FE = 6
�14.7�� 1,5
440�103 ��101.325�� .13��2
FE = 6
FE = 498.76 lb
��
��2
P= 4

lOMoARcPSD|13042218
5 498.67��
12��1�� 2
�
P= 2.54��
4
P = 142.23
6. The cylinder head of ammonia compressor has core gasket are of 80 cm2 and flange pressure of 90 kg/cm2.
Determine the torque applied on the bolt if nominal diameter of bolt used is 3/5 inch and there are 5 bolts.
A. 476.28 in.lb B. 586.28 in.lb C. 381.02 in.lb D. 666.28 in.lb
��
P= �
�� 5 ��
90��2 = 80��2
2205��
Fa = 1440kg x 1��
Fa = 3175.2 lb
T = 0.2 Fa D
3
T = 0.2 (3175.2lb)(5in)
T = 381.02 in-lb
7. The total torque required to turn the power screw is 50 N.m. If the linear speed of screw is 7 ft./min and lead of
8mm, find the horsepower input of the power screw.
A. 2.86 hp B. 1.84 hp C. 2.14 hp D. 2.38 hp
V = NL
N = V/L
7�1�1000
V = 1�3.281�1((ft)(m)(mm)/(min)(ft)(m))
N = 266.69 rpm
P = 2�TN
1
P = 2�(50N.m)(266.69 rpmx60)

lOMoARcPSD|13042218
1ℎ�
P= 1396.37 W x 746�
P= 1.87 hp
8. A single square thread power screw has a lead of 6 mm and mean diameter of 34 mm. If it is used to lift a load of
26 KN and coefficient of friction of thread is 0.15, determine the torque required to turn the screw.
A. 91.9 N.m B. 65.8 N.m C. 72.6 N.m D. 86.5 N.m
� 6��
Tan ∅ = ��=� 34��
Tan∅ = 0.05617
��
T= 2
(tan∅+f/1-ftan∅)
34��1�
(26�103�)( 1000�� )
T= 2
0.05617+0.15
T = 1−0.15(0.05617
T = 91.9 N-m
9. An acme thread power screw that has a mean diameter of 25 mm and pitch of 5 mm is used to lift a load of 500 kg.
If friction on threads is 0.1, determine the torque needed to turn the screw.
A. 11.10 N.m B. 126.3 N.m C. 13.10 N.m D. 10.30 N.m
L=P
L = 5mm
� 5��
Tan ∅= ��=� 25��
Tan ∅ = 0.06355
�� tan ∅+�)
T= 2
(( 1−��∅ )

lOMoARcPSD|13042218
9.81� 1�
500�� (25�� )
1�� 1000��
T= 2
�� 14.5 0.06366 +0.1

T= �� 14.5 −0.1(0.06366)
T = 10.30 N-m
10. A double square thread power screw has a mean radius of 80 mm and a pitch of 10 mm is used to lift a load of
80 KN. If friction of screw is 0.13 and collar torque is 20% of input torque, determine the input torque required.
A. 830.75 N.m B. 1365.40 N.m C. 840.76 N.m D. 846.76 N.m
L=2P
L=2(10mm)
Dm= 2Rm
Dm= 2(80mm)
Dm= 160mm
�
Tan∅=��

lOMoARcPSD|13042218
20��
=� 160��
Tan∅= 0.039789
�� ∅+�
T= (
2 1−��∅
)
1�
80�103�(160��( )
T= 2
1000��
.039789+.13
T= ( 1− .13 (.039789) )
T = 1092.30N-m
Tt= T+Tc
Tt = T + 0.2Tt
Ttotal – 0.2Tt = T
0.3 Ttotal = 1092.30 N-m

Tt = 1365.40N-m
11. The root diameter of a double square thread power screw is 0.55 in. The screw has a pitch of 0.2 in. Determine
the major diameter.
A. 0.524 in. B. 0.750 in. C. 0.842 in. D. 0.961 in.
L = 2P
L= 2(.2in)
L=0.4in
Do = Di + L/2
.4��
Do = .55in + 2
Do = 0.75in

lOMoARcPSD|13042218
12. A power screw consumes 6 hp in raising a 2800 lb weight at the rate of 30 ft/min. Determine the
efficiency of the screw.
A. 12.5% B. 16.8% C. 42.42% D. 66.62%
Po = WxV
Po = 2800lb x 30 ft/min
��−�� ℎ�
Po = 8400 ��
�1 33,000��−��/��
Po = 2.55 hp
2.55ℎ�
E = Po/Pi = 6ℎ�
E = 0.4242x100%
E = 42.42%
13. A square thread power screw has a pitch diameter of 1.5 and a lead of 1 in. Neglecting collar friction,
determine the coefficient of friction for threads if screw efficiency is 63.62%
A. 0.113 B. 0.121 C. 0.146 D. 0.151
� 1��
Tan ∅= �� = � 1.5��
Tan ∅ = 0.21221
(tan∅(1−��∅ )
E= ��
��∅ +�+( �� )(1−��∅)
��∅(1−��∅)
E= ��∅+�
.21221(1−� .21221 )
0.6362= .21221+�
F = 0.113

lOMoARcPSD|13042218
14. A square thread screw has an efficiency of 70% when friction of threads is 0.10 and collar friction is negligible.
Determine the lead angle.
A. 12.6 B. 14.3 C. 16.5 D. 18.3
(tan∅(1−��∅ )
E= ��
��∅ +�+( )(1−��∅)
��
��∅(1−��∅)
E= ��∅+�
��∅(1−��∅)
0.7 = ��∅+�
Tan ∅ = 0.255
∅=Tan-1 (.225)
∅=14.3
15. A 12 cm x 16 cm air compressor is operating with a maximum pressure of 10 kg/cm2. There are 5 bolts which
held the cylinder head to the compressor. What is the maximum load per bolt in KN?
A. 2.22 B. 4.44 C. 3.33 D. 5.55
�
P = (��2/4)
� 12�� 2
F = 10kg/cm2 x( 4
)
.00981��
F = 1130.97 kg x 1��
F = 11.09KN
Fb(n) = F
� 11.09��
Fb = �= 5
Fb = 2.22

lOMoARcPSD|13042218
16. What weight can be lifted by a screw that has an efficiency of 80% if it is operated by a 50 lb force at the
end of a 30 in lever? The pitch diameter of the screw is ½ in.
�(�)
Screw eff. = �(��)
�� .(� 2�� )

W= �
(.80)(50��(2� 30�� )
W= 1
2
��
W = 15079.64
17. Find the horsepower lost when a collar is loaded with 1000 lb, rotates at 25 rpm, and has a coefficient of
friction of 0.15. The outside diameter of the collar is 4 inches and inside diameter is 2 inches.
A. 0.0629 Hp B. 0.0926 Hp C. 0.0269 Hp D. 0.0692 Hp
��+�� 4��+2��
Dc = 2
= 2
1��
Dc = 3in x(12��)
��
Tc = 2
.15 1000�� .25��

Tc = 2
Tc = 18.75 ft-lb
P = 2�TcN

lOMoARcPSD|13042218
P= 2�(18.75ft-lb)(25rpm)
1ℎ�
P= 2945.24 ft-lb/min x (33000 ��−��/��)
P= 0.0892
18. Compute the working strength of 1” bolt which is screwed up tightly in a packed joint when the
allowable working stress is 13,000 psi.
A. 3600 lbs B. 3950 lbs C. 3900 lbs D. 3800 lbs
W = St (.55D2-.25D)
W = 13,000psi (0.55(1in)2 -.25(1in))
W= 3900lbs
19. What is the working strength of 2” bolt which is screwed up tightly in packed joint when the allowable working
stress is 12,000 psi.
W = St (.55D2-.25D)
W = 12,000psi (0.55(2in)2 -.25(2in))
W = 20,400lbs

lOMoARcPSD|13042218
20. What is the frictional HP acting on a collar loaded with 100 kg weight? The collar has an outside diameter of
100 mm and an internal diameter of 40 mm. The collar rotates at 1000 rpm and the coefficient of friction between the
collar and the pivot surface is 0.15.
A. 0.8 HP B. 0.5 HP C. 0.3 HP D. 1.2 HP
��+�� 100��+40��
Dc = 2
= 2
1�
Dc = 70mm x 1000��
Dc = .07m
��
Tc = 2
.00981�
(.15) 100�� .007
1��
Tc = 2
Tc = 5.15x10-3 KN-m
21. If the pitch of a screw is 2/9, find the thread per inch.
A. 0.34 B. 4.5 C. 5.4 D. 17
1
TPI = �
2
TPI = 1/ 9
��
TPI = 4.5 Threads per inch
22. An eyebolt is lifting a block weighing 350 lbs. The eyebolt is of SAE 1040 material with Su = 67 ksi and Sy = 55
ksi what is the stress area (in inches square) of the bolt if it is under the unified coarse series thread?
A. 1341B. 0.1134 C. 0991 D. 1043
��1.5
Fe = 6
As = .1134in2

lOMoARcPSD|13042218
23. Compute how many 3/8 inch diameter set screws required to transmit 3 Hp at a shaft speed of 1000 rpm. The
shaft diameter is 1 inch. A. 1 ½ B. 2 C. 3 D. 1
��2.3
Hp = 50
3 2.3
1�� 1000��
Hp = 50
8
Hp = 2.096 hp/setscrew
3ℎ�
No. of setscrew = 2.096ℎ�/��
No of setscrew = 1.43 or 2 setscrew
24. For a bolted connection, specification suggests that a high grade material of 13 mm bolt be tightened
to an initial tension of 55,000 N. What is the appropriate tightening torque?
A. 41 N-m B. 139 N-m C. 145 N-m D. 143 N-m
T = 0.2 Fi D
1�
T = 0.2(55,000N)(13mmX 1000��
)
T = 143N-m
25. An eye bolt is lifting 500 lbs weight. The Su = 70 ksi ans Sy = 58 ksi. What is the stress area of the
bolt?
A.0.009 in2 B. 0.026 in2 C. 0.1388 in2 D. 0.1276 in2
��1.5
Fe = 6
As= .1388in2

lOMoARcPSD|13042218
26. Find the horsepower required to drive a power screw lifting a load of4000 lbs. A 2 and ½ inches
double square thread with two threads/inch is to be used. The frictional radius of the collar
is 2 inches and the coefficients of friction are 0.10 for the threads and
0.15 for the collar. The velocity of the nut is 10 ft/min.
A. 5.382 HPB. 4.395 HPC. 3.683 HPD. 6.472 HP
p = 1/2in
DC = 2rc
Dc = 2(2in)
Dc= 4in
L = 2p = 2(1/2)in
L = 1in
� 1
Tan ∅= �� = � 2.5��
Tan ∅ = . 12732
(tan∅(1−��∅ )
E= ��
��∅ +�+( )(1−��∅)
��
.12732(1−0.1 .12732 )
E= 1��
(.5)4��
12��
.12832+.1+(2.5�1��
1−0.1 1.2732
12
E= .2708
Po = WxV
Po = 4000lbs(10ft/min)
Po = 40,000ft-lb/min
E = Po/pi
40,000��−��/��
Pi= Po/E = .2703
1ℎ�
Pi = 147735.17 ft-lb/min x33000��−��/��
Pi = 4.477hp

lOMoARcPSD|13042218
27. Determine the diameter of the stud bolt that are required to fasten down the cylinder head of a 203 mm x 304 mm
gas engine. There are ten bolts on the block. The explosion pressure is 31 kg/sq cm and studs are made of
ordinary bolts material SAE 1020. How deep should the bolt be drilled?
A. 38.1 mm B. 40.2 mm C. 37.3 mm D. 35.5 mm
28. A double thread Acme screw driven by a motor at 400 rpm raises the attached load of 900 kg at a speed of 10
meters per minute. The screw has a pitch diameter36 mm. The coefficient of friction on threads is 0.15. The friction
torque on the thrust bearing of the motor is taken as 20% of the total torque input. Determine the motor power
required to operate the screw.
A. 3.239 KW B. 4.658 KW C. 2.482 KW D. 4.391 KW
V= NL
�
10
L = 400(min�� )
min
L = 1/40m = .025m
� .025�
Tan ∅= ��= 1�
� 36��(1000��)
Tan ∅ = 0.22105
�� ∅+�
T= (
2 ��−��∅
)
.0098��
900� .036 ��14.5 .22105 +.15
1��
T= 2
(
cos 14.5−.15 .22105
)
T= .06187Kn-m
Tt = T + Tc
Tt = T + 0.2Tt
Tt – 0.2Tt = T
0.3Tt = .06187Kn-m
Tt = .07734Kn-m
P = 2��
1�� 1��
P = 2�(. 07734�� − �)(400� min
�( 60 sec )

lOMoARcPSD|13042218
P= 3.239KW
29. A 12 cm x 16 cm air compressor is operating with a maximum pressure of 10 kg/cm2 which held the cylinder
head to the compressor. The core gasket area is 60 cm2 with a flange pressure of 100 kg/cm2. Determine the size of
UNF bolts in inches.
A. ½ in B. ¼ in C. 1/3 in D. ½.5 in
F=(10)( ( π /4)(12)^2)
F=11309733/5
F=226.19967 KG/BOLTS
6 226.14967�2.205
As = ( )2/3
4500�2.205 2.94 2
As = 0.129768in2
Size of unf bolts 1/2in
30. The root diameter of a double square thread is 0.55 inch. The screw has a pitch of 0.20 inch.
Find the outside diameter and the number of threads per inch.
A. 0.75 inch and 5 threads/inch B. 0.50 inch and 5 threads/inch

C. 0.75 inch and 4 threads/inch D. 0.50 inch and 4 threads/inch
Di = 0.55in
P = 0.2in
2(.2)
Do = 0.55+ 2
Do = .75in
P = 1/thread/in
Thread/in = 5

lOMoARcPSD|13042218
31. A single square thread power screw is to raised load of 70 KN. The screw has a major diameter of 36 mm and a
pitch of 6 mm. The coefficient of thread friction and the collar friction are 0.13 and 0.10 respectively. If the collar mean
diameter is 90 mm and the screw turns at 60 rpm, find the combined efficiency of screw and collar.
A. 13.438% B.
15.530% C. 14.526% D.
12.526%
L = L = 6mm
6�� 6��
h= 2
= � 33��
Dm = Do –h
Dm = 36mm – 3mm
Dm = 33m
� 6��
Tan ∅= �� = � 33��
Tan∅= .057875
(tan∅(1−��∅ )
E= ��
��∅ +�+( )(1−��∅)
��
.057875(1−.13(.057875)
E= .1 90��
.057875+.13+( )(1−.13(.057875)
33��
E = .12526x100%
E = 12.526%

lOMoARcPSD|13042218
32. A single threaded trapezoidal metric thread has a pitch of 4 mm, and a mean diameter of 18 mm. It is used as a
translation screw in conjunction with a collar having an outside diameter of 37 mm and an inside diameter of 27 mm.
Find the required torque in N-m to raise a load of 400 kg if the coefficient of friction is 0.3 for both threads and collar.
A. 34.6 N-m B. 32.6 N-m C. 39.1 N-m D. 38.5 N-m
Given:
P= 4mm
Dm = 18mm
Do = 37mm
Di = 27mm
W = 400kg
F= .13
37+27
Dc = 2
Dc= 32mm
4��
Tan x = �(18��) = . 07073
400�.00981 .037 ��14.5 .0703)+.13

T= ( 2
( ��14.5 +.13 .07073
)
T = 0.013769N-m
.3 400�.00981 (.037)
Tc = 2
Tt = T + Tc
Tc = 0.018835 Tt= 32.6N-m
33. The collar of the capstan has an outside diameter of 8 in and an inside diameter of 6 in. The total load supports is
2000 lbs. If the coefficient of friction is 0.10, what is the collar friction torque?
A. 705 in-lb B. 802 in-lb C. 1012 in-lb D. 972 in-lb
��(��+��)
Tc = 4
.1 2000�� 3��+6��
Tc = 4
Tc = 700 in- lbs

lOMoARcPSD|13042218
34. Calculate the bolt area in mm2 of each of 20-bolts used to fasten the hemispherical joints of a 580 mm pressure
vessel with an internal pressure of 10 MPa and a material strength of 80 MPa and a bolt strength of 150 MPa:
A. 880.69 B. 920.5 C. 820 D. 790
� .18 2
F = 10000( 4
)
F = 2642.079 KN
FB = 2642.079/80 = 132.1039KN
132.1039��
A= ��
150000( 3)
�
A= 880.69
35. A double-thread Acme-form power screw of 50 mm major diameter is used. The nut makes 1 turn per cm of
axial travel. A force of 60 kg is applied at the end of a 750 mm wrench used on the nut. The mean
diameter of the collar is 90 mm. If the coefficient of friction at the thread and at the collar are 0.15 and 0.13,
respectively. Determine the weight that is being lifted.
A. 42.95 KN B. 39.50 Kn C. 45.82 KN D. 32.72 KN
Lead = 10mm
P = ½= 5mm
10
Tan ∅= � 47.5 = 3.835
Uf = .15
∅=tan-1 (.15) = � = 8.53

(60�.00981)�47.5
Tc= WDM/2(tan(� + ∅) = 2
xtan(8.53+3.835)
Tt= 5.20WNmm
�� .13 90
Ttc = 2
�� = 2
W=5.85WNmm
T = Tt+tc = 5.20 + 5.85 W
= 11.05WNmm
Tapp = 60x9.81x750
=441450Nmm
Wlift, W = 441450/11.05 = 39950.2N

lOMoARcPSD|13042218
= 39.5KN
36. Determine the stress area in in2 of a 1-8UNC bolt.
A. 0.563 in2 B. 0.606 in2 C. 0.334 in2 D. 0.785 in2
� 2
A = 4 1 − 0.9743 1.25
A = .606in2
37. Determine the stress in psi of a 1-4UNC bolt if applied force is 4000 lb.
A. 4991 psi B. 5991 psi C. 6991 psi D. 8901 psi
4000��
S=F/a = � 1
1−.974 ( ))^2
4 4
S = 8900.991Psi

lOMoARcPSD|13042218
PROBLEM SET 5
PRESSURE VESSEL
PROBLEM SET 5
INSTRUCTION: Encircle the letter that corresponds to the correct answer of your choice.
MULTIPLE CHOICE:
1. Determine the internal pressure of cylindrical tank 500mm internal diameter, 20mm thick and 3m length if stresses
limited to 140Mpa.
A. 10.06Mpa B. 10.53Mpa C. 11.20Mpa D. 12.88Mpa
Given:
�� = 500 �� , � = 20 �� , � = 3 �, � = 140 ��
Solution:
��
�=
2�
�(0.5)
140 × 103 =
2(0.02)
� = 11200 �� 11.2 ��
2. Determine the bursting steam pressure of a steel shell with diameter of 20 inches and made of 5/16 steel plate. The
joint efficiency is at 80% and a tensile strength is 63,000psi.
A. 2,445.6 psi B. 3,150.0 psi C. 5,233.4 psi D. 4,736.4 psi

5
Given: �� = 20 ��, � = 16 ��, � = 80%, � = 63000 ��, �� = ?
Solution:
��
�=
4��
� 20
63000 = 5
4( )(0.8)
16
� = 3150 ��

lOMoARcPSD|13042218
3. A water tank 10m x 12m is completely filled with water. Determine the minimum thickness of the plate if the stress is
limited to 50Mpa.
A. 11.77 mm B. 12.66 mm C. 14.55 mm D. 12.44 mm
Given: �� = 10 �, � = 12 �, � = 50 ��, � = ?
Solution:
��
� = ᴕ� = 9.81 �2 (12 �) = 117.72 ��
��
�=
2�
117.72 10
5 × 103 =
2�
� = 0.1177 � �� 11.77 ��
4. Determine the safe wall thickness of a 50 inches steel tank with internal pressure of 8Mpa. The ultimate stress is 296
MPa. The factor of safety to use is 3.
A. 2 in B. 3 in C. 5 in D. 4 in
Given: �� = 50 ��, �� = 8 ��, �� = 296 ��, �� = 3
Solution:
��
=
�� 2�
1�
296×103 (8×103)(50 �� × )
39.37 ��
=
3 2�
39.37 ��
� = 0.0515 � × = 2.03 ��
1�

lOMoARcPSD|13042218
5. The internal pressure of a 400mm inside diameter cylindrical tank is 10 MPa and thickness is 25mm. Determine the
stress developed if joint efficiency is 95%.
A. 80 MPa B. 84.21 MPa C. 86.75 MPa D. 78.42 MPa
Given: �� = 400 ��, � = 10 ��, � = 25 ��, � = 95%, �� =?
Solution:
�� (10×103 )(0.4)
�� = =
2�� 2 0.025 0.95
�� = 84210.53 �� 84.21 ��
6. A cylinder has maximum load of 2500 kg while the pressure is 2550 kPa. If the ultimate stress is 55,000 kPa and
factor safety of 4, find the required wall thickness of the cylinder.
A. 8.45 mm B. 11.42 mm C. 9.34 mm D. 10.26 mm
Given: � = 2500 ��, � = 2550 ��, �� = 5500 ��, �� = 4
Solution:
(2500)(0.00981)
2550 = �
( )(�2 )
4
� = 0.110659 �
5500
0.110659 +2550
4
�= 5500 − 1 = 11.419 ��
2 −2550
4
�
= 0.0937 > 0.07, �ℎ��
�

lOMoARcPSD|13042218
7. A spherical tank 15 mm thick has an internal pressure of 5 MPa. The joint efficiency is 96% and stress is limited to
46875 kPa. Find the inner diameter of the tank.
A. 150 mm B. 200 mm C. 250 mm D. 540 mm
Given: � = 15 ��, �� = 5 ��, � = 96%, � = 46875 ��
Solution:
��
�=
4��
(5000)(�)
46875 =
4(0.015)(0.96)
� = 540 ��
PROBLEM SET 5
15. Determine the bursting steam pressure of a steel shell with diameter of 12 inches and made of 1/4 thick steel plate.
The joint efficiency is at 85% and the tensile strength is 64 ksi.

P 12 in.
64000 �� = 1
4 ��. 0.85 ��.
4
�=��.��
Given:
D= 12 in
T= ¼ in.
e= 85%
St= 64,000 psi
16. Determine the safe wall thickness of a 26 inches steel tank with internal pressure of 8 Mpa. The yield stress of
material is at 280 Mpa. The factor of safety is 3.
A. 23.23 mm B. 28.30 mm C. 30.12 mm D. 39.23 mm
1000 mm
280 MPA 8 MPA (26 in. ×
= 2T
25.4 in
3
�=��.��
Given :
d= 26 in.

lOMoARcPSD|13042218
P= 8 MPA
Sy= 280 MPA
FS= 3
17. A water tank 10 m x 12 m is completely filled with water. Determine the minimum thickness of the plate if stress
is limited to 50 Mpa.
A. 11.77 mm B. 14.55 mm C. 12.66 mm D. 12.44 mm
m
(9.81 2)(10 m)
50000 kpa = s
2T
�=��.��
Given:
d= 10m
h= 12m
S= 50,000 kpa
18. Determine the bursting steam pressure of a steel shell with diameter of 10 inches and made of ¼ inch thick
steel plate. The joint efficiency is at 70% and the tensile strength is 60 ksi.
A. 4200 psi B. 10.5 ksi C. 42.8 ksi D. 8500 psi
P(10 in.)
60000 psi = 1
4( ��.)(0.7)
4
�=��
Given:
d= 10 in.
t= ¼ in.
St= 60,000 psi
e= 0.70
19. Compute the safe wall thickness of a 76.2 cm diameter steel tank. The tank is subjected to
7.33 Mpa pressure and the steel material has yield stress of 215.4 Mpa. The factor of safety to use is 3.
A. 1 ½ inches B. 3.89 cm C. 4.09 cm D. 3.59 cm
215.4 �� 7.33 MPA (76.2 cm)

3
= 2T
�=��
Given:

lOMoARcPSD|13042218
d= 76.2 cm
P= 7.33 MPA
Sy= 215.4 MPA
FS= 3
20. A cylinder tank with 10 inches inside diameter contains oxygen gas at 2500 psi. Calculate the required wall
thickness in millimeter under stress of 28,000 psi.
A. 10.54 B. 11.34 C. 10.24 D. 12.24
2500 psi (10 in.)

28000 psi = 2T
�=�.�� . �� .��
Given:
d= 10 in.
P= 2500 psi
Sy= 28,000 psi

lOMoARcPSD|13042218
PROBLEM SET 6
SPRING
1. A squared and ground ends spring has a pitch of 20 mm, wire diameter of 12.5 mm. If there are 12 actual number
of coils the deflection when spring is compressed to its solid length. A. 78 mm B. 75 mm C. 77 mm D. 79 mm
Given: SOLUTION:
P = 20 mm FL = Ys - SL
d = 12.5 mm Ys = np + 2d – (n+2) d
actual = 12 Ys = np + 2d – nd – 2d
Ys = n(p-d)
Y @ SL Ys = 10( 20 – 12.5)
Ys = 75 mm
Actual = n + 2
S@G
12 = N + 2
N = 10
2. A spring with plain ends has 15 active coils diameter of 6 mm and pitch of 10 mm. If spring rate is 100 KN/m,
determine the solid force.
A. 4 KN B. 5 KN C.6 KN D. 7 KN
Given: Solution:
n = 15 YS = n (P – d)
P = 10mm YS = 15 (10 - 6)
d = 6mm Ys = 60mm = 0.06m
k = 100KN/m K = F/Y
SF? F = kY
F = (100KN/m) (0.06m) = 6KN

lOMoARcPSD|13042218
3. A spring rate has a spring rate of 30 KN/m. If wire diameter is 10mm with a mean diameter of 70 mm, determine
the number of active coils. G = 80 GN/m2.
A. 6.54 B. 7.82 C. 8.42 D. 9.72
Given: Solution:
8��3 � 8��3 �
k = 30KN/m �= ��
= �4 �
d = 10mm
��4 �
Dm = 70 mm �=
8 ��3
n=?
�4 �
G = 80 GN/ m2 � = 8��3G = 80 GN/ m2
10�� 4 80��
1000 �2
�= 30�� 70 3
8
� 1000
� = 9.72
4. A spring has a load of 50 lb. with a spring index of 8. If stress induced is 90,000 psi, determine the wire
diameter. A. 0.058 in. B. 0.828 in. C. 0.452 in. D. 0.1157 in.
Given: Solution:
4�−1 0.615
F = 50 lb �=
4�−4
+
�
4 8 −1 0.615
C=8 �= +
4 8 −4 8
S = 90,000 PSI K = 1.1840
8��
d=? �=
��
8 50�� 1.1840 8
�= ��
� 90,000 2
��
d= 0.1157 in

lOMoARcPSD|13042218
5. It is found that a load of 50 lb. an extension coil spring deflects 8.5 in. What load deflect the spring 2.5 in? A.
10.64 lb. B. 12.48 lb. C. 13.48 lb. D. 14.70 lb.
Given: Solution:
� �
F = 50 LB =
� �
Y = 8.5 in
50��
F=?
8.5��
=
2.5��
Y = 2.5 in
F = 14.7 lb
6. A spring sustain 200 ft-lb of energy with deflection of 3 in. Assume that the main coil diameter is 7 times the
wire diameter and allowable stress of 100,000 psi, determine the wire diameter.
A. 0.416 in. B. 0.321 in. C. 0.568 in. D. 0.672 in.
Given: Solution:
�� 7�
E = 200 ft – lb �= = =7
� �
E = ½ FY
2 200 ��−��
Y = 3in �= 1�� = 1600 ��
3��
12��
Dm = 7d
4 7 −1 0.615
Ss = 100,000 psi �=47 + = 1.21
−4 7
d=?
56��
�=
��
56 1600�� 1.21
�= ��
� 100,000
��2
d= 0.588149

lOMoARcPSD|13042218
7. A weight of 100 lbs. strikes a coil spring from a height of 18 inches and deflects the spring of 6 inches. Find the
average force acting on the spring.
A. 600 lb. B. 700 lb. C. 800 lb. D. 900 lb.
Given: Solution:
� �+�
W = 100 lbs = �. ��
�
H = 18 in
Y= 6 in
100 18+6
F-ave = ? = �. ��
6
F.ave = 400 lb
8. If it is determined experimentally that a load of 20 kg applied to an extension coil spring will provide a deflection
of 200 mm. What load will deflect the spring 60 mm.
A. 4 kg B.5 kg C.6 kg D. 7 kg
Given: Solution:
� �
Y = 200 mm =
� �
F = 20kg
20 �
Y = 60 mm =
200 60
F = 6 kg

lOMoARcPSD|13042218
9. Three extension coilspring are hooked in series and supports a weight of 70 kg. One spring has a spring rate of
0.209 kg/mm. and the other two have spring rates of 0.643 kg/mm. Find the deflection.
A. 346.71 mm B. 389.30 mm C. 426.71 mm D. 552.66 mm
Given: SOLUTION:
F = 70kg F =F1=F2=F3
K1 = 0.209 kg/mm Yt= Y1+Y2+Y3
� � �
K2 = k3 = 0.643kg/mm Yt = + +
� � �
Y=?
70 70 70
Yt =
0.209
+ 0.643 + �−0.643
Yt=557.66mm
10. Four compression coil spring in parallel support a load of 360 kg. Each spring has a gradient of 0.717 kg/mm.
A. 125.52 mm B. 132.52 mm C. 138.52 mm D. 145.52 mm
Given:
F = 360 KG Solution:
K = 0.717
360
�
Ft = F1 + F2 + F3 + F4 �=�= 4
0.717
Yt = Y1 = Y2 = Y3
Ft = 360/4 y = 125.52
11. A spring has a diameter of 25 mm and 12 active coils. If a load of a 10 KN is applied it deflects 75 mm.
Determine the mean diameter of the spring G = 80 GN/m2.
A. 20 mm B. 134.65 mm C. 150.34 mm D. 40 mm
Given: Solution:
8�3�
y= 75mm �=
��
8 10 � 3 (12)
D = 25mm 0.075 = (80�10−6)(0.025)
N = 12 c = 5.386

lOMoARcPSD|13042218
��
5.386 =
25
Dm = 134.65mm
12. A coil spring is to have a mean diameter of 50 mm and is to support a load of 1000 N. The allowable working
stress is 415 Mpa and the modulus of elasticity in shear is 80 Gpa. Find the wire diameter of the
spring in mm.
A. 7.195 mm B. 5.719 mm C. 5.197 mm D. 1.579 mm
Given
Given: SOLUTION:
F = 70kg F =F1=F2=F3
K1 = 0.209 kg/mm Yt= Y1+Y2+Y3
� � �
K2 = k3 = 0.643kg/mm Yt = + +
� � �
Y=?
70 70 70
Yt = + +
0.209 0.643 �−0.643
Yt=557.66mm
13. All four compression coil spring support one load of 400 kg. All four springs are arranged in parallel and rated
same at 0.709 kg/mm. Compute the deflection in mm.
A. 564 B. 1457C. 171 D. 141
Given: Solution:
� 400��
F= 400KG �= = .709�� = 564.17��
� ( )
��
K = 0.709 KG/mm

lOMoARcPSD|13042218
14. A force of 1.1 KN is acting on a 7.5 active coils with wire diameter of 13 mm. The outside diameter of coil is
117 mm and G = 80 GN/m2. Determine the deflection.
A. 27.6 mm B. 29.8 mm C. 32.5 mm D. 34.6 mm
Given: Solution:
F = 1.1KN Dm= 117-13
N = 7.5 Dm = 104mm
104
D = 13mm �= = 8
13
8 1.1 8 3 7.5
Do = 117mm �= 80�106 0.013
= 32.5��
G = 80GN/m2
15. A spring with plain ends has 15 active coils diameter of 6 mm and pitch of 10 mm. If spring rate is 100 KN/m,
determine the solid force.
A. 4 KNB. 5 KN C.6 KN D. 7 KN
Given: Solution:
n = 15 FL = (15)(10)+6 = 156mm
d = 6mm Ys = FL - SL
k = 100KN/m Ys = 156 – 96 = 60mm
SL = (15+1) (6) Fs = k(ys)
SL = 96mm Fs = (100)( 0.006) = 6kn
16. Compute deflection of a 16 coils helical spring having a load of 120 kg. The modulus of elasticity in shear of
spring is 100 Gpa, outside diameter of 10 cm and with 10 mm wire diameter. The spring is squared and ground ends.
A. 96.12 mm B. 90.43 mm C. 102.34 mm D. 108.45 mm

Given: Solution:
number of coils = 16 Dm = 10 – 1 = 9
16 = n + 2 c = 9/1 = 9
8 120�0.00981 9 3 14
Ss = 100 gpa y= 100�106 0.01
d= 10mm

lOMoARcPSD|13042218
Do = 10cm y = 0.0964m = 96.40mm
17. Find the Wahl factor of the spring having an inside diameter of 10 inches and wire diameter of 0.75 in.
A. 1.056 B. 0.374 C. 1.863 D. 1.099
Given: Solution:
4� – 1 0.615 4 14.33 −1 0.615
Di = 10in � = + = +
4�−4 � 4 14.33 −4 14.33
d = 0.75in
��+� 10+0.75
.� = � = 0.75 k = 1.099
C = 14.33
18. A high alloy spring having squared and ground ends and has a total of 16 coils and modulus of
elasticity in shear of 85 Gpa. Compute the Wahl factor. The spring outside diameter is 9.66 cm and wire
diameter is 0.65 cm.
A. 1.056 B. 1.10 C. 1.185 D. 1.2
Given: Solution:
� ��.�� – � �.��
G = 85 mpa � =
� ��.�� −�
+
��.��
= �. ��
Do = 9.66 cm
Di = 0.65 cm
�.�� – �.��
.� = �.��
= ��. ��
19. A coiled spring with 5 cm of outside diameter is required to work under the load of 190 N with square and
ground end. The wire diameter is 5 mm, the spring is to have 6 active coils. The modulus of rigidity is
809 Gpa and the mean radius is to be 23 mm, with 7 mm pitch of the spring.
A. 6.5 coils B. 7.5 coils C. 8.5 coils D. 9.5 coils
Given : Solution:
Do = 5cm # of coils = n + 2
d = 5mm # of coils = 6 + 2
n=6 # of coils = 8 coils

lOMoARcPSD|13042218
20. A helical spring having squared and ground ends has a total of 18 coils and its material has modulus of elasticity
in shear of 78.910 Gpa. If the spring has an outside diameter of 10.42 cm and a wire diameter of 0.625 cm, compute
the deflection in the spring due to a load of 50 kgs.
A. 302 mm B. 490 mm C. 400 mm D. 322 mm
GIVEN: Solution:
10.42−0.625
G=78.910gpa �=
0.625
= 15.72� �
Do=10.42cm
8 50 0.00981 15.72 3 16
d=0.625cm �=
78.910�106 0.00625
= 0.490� = 490��
#ofcoils=18
f=50kg
coils=n+2
18=n+2
n=16
21. Compute the maximum deflection of a 20 coils helical spring having a load of 75 kgs. The spring is a
square/ground ends with modulus of elasticity in shear of 79.84 Gpa outside diameter of 101.6 mm and wire diameter
of 9.525 mm.
A. 140.7 mm B. 112.7 mm C. 15.17 mm D. 126.7 mm
Given: Solution:
92.075
G = 79.84 gpa � =
9.525
= 9.67
Do= 101.6mm
8 75�.00981 9.67 3 18
d= 9.525mm �=
79.84�106 0.009525
# coils = 20
Dm = 101.6- 9.525 y=0.12597m = 125.97mm
Dm = 92.075mm
Active coils = n + 2
20 = n + 2
n = 18
22. The smaller of two concentric helical springs is made of 22 mm diameter steel spring and has an outside
diameter of 100 mm with 10 active coils. The outer spring is made of 32 mm steel spring and has an outside
diameter of 250 mm with 8 active coils. Before load is applied, the outer spring is 25 mm longer than the inner spring.
If the load is 90 KN is applied to this rest of springs. Find the rate of each spring.
A. 507.5 KN/m, 143.6 KN/m C. 493.8 KN/m, 126.5 KN/m
B. 731.5 KN/m, 212.5 KN/m D. 976.1 KN/m, 318.8 KN/m

lOMoARcPSD|13042218
23. Calculate the wire diameter of a steel spring that could support a load of 50 kg. Allowable working stress is 427
x 106 N/m2, the spring mean diameter is to be 44.45 mm and G = 79.3 Gpa.
A. 0.2106 in B.0.3028 in C. 0.3924 in D. 0.6931 in
Given: Solution:
4 1.75 −1 0.615
+ (110.231)(1.75)
Ss = 427000kpa = 61948.18654 psi 61948.18654 = 4 1.75 −4 1.75
��3
F = 110.231 lb
Dm = 1.75in d= 0.210361 in
24. A semi-elliptic laminated spring is made of No. 10 BWG steel 2 inches wide. The length between support is 26
½ inches and the band is 2 ½ in wide. The spring has two full-length and five graduated leaves. A central load of
350 lb is carried. Assume that the distance from bolt to end of band is 1/6 of the band width and plate thickness is
0.134 inch.
Le=L /2- (bw-1/3 bw)/2--- effective length
Where: bw—band width; L—length bet support
A. Determine the maximum stress if each set of leaves for an initial condition of no stress in the leaves. Ans. Sf =
68,000 psi, Sg = 45,300 psi
B. Determine the maximum stress if initial stress is provided to cause equal stresses when loaded. Ans.
51,900 psi
C. Determine the deflection in Part A. Ans. 1.74 inches

lOMoARcPSD|13042218
PROBLEM SET 7
BEAMS AND MACHINESHOP
INSTRUCTION: Encircle the letter that corresponds to the correct answer of your choice. MULTIPLE CHOICE
1. A horizontal cantilever beam, 20 ft long is subjected to a load of 5000 lb located to its center. The dimension of the
beam is 8 x 12 inches respectively. w=120lb/ft, find its flexural stress.
A. 3150 psi B. 2912 psi C. 4625 psi D. 5663 psi
Given:
L = 20 ft
f = 5000 lb
b = 8 in.
h = 12 in.
w = 120lb/ft
Solution:
Ft = total load at the center
= 5000 + 120(20)
Ft = 7400
M = maximum moment
= 7400(20/2)
M = 74,000 ft-lb
S = 6M/bh
= 6(74000)/8(12)
S = 4625 psi
2. A vertical load of 1000 N acts at the end of a horizontal rectangular cantilever beam 3 m long and 30 mm wide. If
the allowable bending stress is 100 Mpa, find the depth of the beam.
A. 77.46 mm B. 38.43 mm
Given:
P = 1000 N = 1 kN
L=3m
W= 30 mm
Sall = 100 Mpa
Solution:
M =P(L)
= 1 kN(3m)
M = 3 kN-m
S = 6M/bh^2

lOMoARcPSD|13042218
100,000 = 6(3)/0.03(h)^2
h = 0.07745966m = 77.45966mm
3. A simply supported beam is 50 mm by 150 mm in cross section and 5 m long. If the flexural stress is not to exceed
8.3 Mpa, find the maximum mid-span concentrated load.
A. 0.623 KN B. 0.987 KN
Given:
b = 50 mm
h = 150 mm
L=5m
S = 8.3 Mpa
Solution:
M = PL/4
= P(5m)/4
M=P
S = 6M/bh^2
8, 300 = 6(P)/0.05(0.15)^2
P = 1.556 kN
4. A horizontal cantilever beam, 20 ft long is subjected to a load of 5000 lb located to its center. The dimension of the
beam is 8 x 12 inches respectively. w = 120 lb/ft, find its flexural stress.
A. 3150 psi B. 2912 psi C. 4625 psi D. 5663
psi
Given:
h = 20 ft
f = 5000 lb
dimensions = 8 x 12 in.
w = 120lb/ft
Solution:
Ft = total load at the center
= 5000 + 120(20)
Ft = 7400
M = maximum moment
= 7400(20/2)
M = 74,000 ft-lb
S = 6M/bh
= 6(74000)/8(12)

lOMoARcPSD|13042218
S = 4625 psi
5. The maximum bending moment induced in a simply supported beam of a 200 ft span by a 200 lb load at the
midspan is:
A. 25,000 ft-lb B. 15,000 ft-lb C. 30,000 ft-lb D. 10,000 ft-lb
6. Calculate the rpm for machining a cast iron workpiece 6 inches in diameter. The lowest cutting speed for cast
iron is 50 fpm.
A. 35.3 B. 33.3 C. 43.3 D. 53.32
7. To facilitate the milling (roughing) work of a cast iron material using a 1 ½ inch diameter cutter choose between the
two available stock. Find the speed of the cutter in rpm. High speed steel cutter with a cutting speed of 50 fpm.
Carbide tipped cutter with a cutting speed of 200 fpm. A. 389 B. 572 C. 509 D. 412
Given:
d = 1 1/2 = 1.5 in.
N = 50 fpm
= 200 fpm
8. Calculate the cutting speed in fpm when spindle speed of a lathe is turning 8 inches diameter bronze casting using
a spindle speed of 120 rpm.
A. 220 fpm B. 3016 fpm C. 2510 fpm D. 251

lOMoARcPSD|13042218
Given:
d = 8 in.
N = 120 rpm
Solution:
V = 2πDN
= 2π(8/12)(120)/2
= 502.65483/2
V = 251.32741 fpm
9. Using oxyacetylene welding method to weld a 3 ft long seam in a 3/8 thick plate at a consumption rate of 9 cu.
ft/ft of weld for oxygen and 7 cu. ft/ft acetylene. What is the total combined gas
consumption in cu. ft?
A. 51 B. 48 C. 45 D. 55
Given:
Vo = 9 cu. ft/ft
Va = 7 cu. ft/ft
L = 3 ft
t = 3/8
Solution:
V = (Vo + Va) L
= (9 cu. ft/ft + 7 cu. ft/ft) (3ft)
V = 48 cu. ft
10. With the electric arc welding rate of 18 in/min, how long will it take to weld a ½ in thick plate by 3 ft long seam? A.
3 min B. 2 min C. 1.5 min D. 4 min
Given:
Weld rate = 18 in./min
t = 0.5 in
L = 3ft = 36 in.
Solution:
T = L/weld rate
= 36 in./18in./min.
T = 2 min.
11. How long will it take to mill a ¾” by 2” long keyway in a 3” diameter shafting with a 24 tooth cutter turning at 100
rpm and 0.005” feed/tooth?
A. 0.136 min B. 0.196 min C. 0.166 min D. 0.106 min
Given:
L = 2 in

lOMoARcPSD|13042218
d = 3 in
tooth = 24 teeth/rev
N = 100 rpm
= 0.005 in/tooth
Solution:
T = L/cutting rate
= 2 in/(24 teeth/rev)(100rpm)(0.005 in/tooth)
T = 0.1666 min.
12. How long will it take to saw a rectangular piece of aluminum plate 8 in wide and 1 ½ in thick if the length of the cut is
8 in, the power hacksaw makes 120 rev/min and average feed per stroke is 0.0060 in?
A. 13.11 B. 11.11 C. 14.01 D. 12.03
Given:
w=8in.
t=1.5in.
l=8in.
N=120rev./min.
= 0.0060 in.
Solution:
T=L/cuttingrate
= 8 in./(120 rev./min)(0.006 in./stroke)
T = 11.11111 min.
13. Compute the cutting speed in fpm of a workpiece with 2 inches diameter and running at 100 rpm?
B. 72 B. 102 C. 62 D. 52
Given:
d = 2 in.
N = 100 rpm
Solution:
V = 2πDN
= 2π(2/12ft)(100rpm)/2
= 104.71975/2
V=52.35987fpm
14. Determine the time in seconds to saw a rectangular magnesium bar 5 in wide and 2 in thick if the length of cut is 5

lOMoARcPSD|13042218
in. The power hacksaw does 120 strokes/min and the feed/stroke is 0.127 mm. A. 189 B.
500 C. 90 D. 20
Given:
w = 5 in.
l = 5 in.
t = 2 in.
N = 120 strokes/min
= 0.127 mm
Solution:
T = L/ cutting rate
T/stroke = 0.127 mm = 0.005 in.
= 5/(120 strokes/min)(0.005 in./stroke)
= 8.33333(60sec.)
T = 499.9998 sec. or 500 sec.
15. Using oxyacetylene welding method to weld a 3.5 ft long seam in a 0.375” thick steel plate at a consumption rate of
9 cu. ft/ft of weld for oxygen and 7 cu. ft/ft acetylene. What is the total combined gas
consumption in cu. ft?
A. 48 B. 24.5 C. 56 D. 31.5
Given:
Vo = 9 cu. ft/ft
Va = 7 cu. ft/ft
L = 3.5 ft
t = 0.375 in
Solution:
V = (Vo + Va) L
= (9 cu. ft/ft + 7 cu. ft/ft) (3.5 ft)
V = 56 cu. ft
16. How long will it take to mill a 3/4” by 2” long keyway in a 3” diameter shafting with a 30 tooth cutter turning at 90
rpm and 0.004” feed/tooth?
A. 13.60 secB. 9.69 sec C. 16.96 sec D. 11.1 sec
Given:
L = 2 in
d = 3 in
tooth = 30 teeth/rev
N = 90 rpm
= 0.004 in/tooth
Solution:

lOMoARcPSD|13042218
T = L/cutting rate
= 2 in/(30 teeth/rev)(90rpm)(0.004 in/tooth)
T = 0.18518(60sec.) = 11.11111 sec.
17. Compute for the drill penetration in in/min when a drill turns at 1200 rpm and the feed of 0.005 in/rev. Material is
steel. A. 1.8 B. 12 C. 3.6 D. 6
Given:
N = 1200 rpm
Feed rate = 0.005 in./rev.
Solution:
Dp=drillpenetration
Dp=feedrate(N)
=0.005in./rev.(1200rpm)
Dp=6in./min.
18. Compute the manual cutting time in minutes, of a steel plate 4 ft by 8 ft by 2.5 cm thick with a hand cutting speed of
3.8 to 4 mm/sec, cutting lengthwise.
A. 10.42 B. 0.38 C. 1.81 D. 8.16
Given:
t = 2.5 cm
= 4 ft by 8 ft
N = (3.8+4)/2 = 3.9 mm/sec
Solution:
L = 8ft(12)(25.4)
L = 2438.4
Cutting time = L/cutting speed
= 2438.4/3.9
Cutting time = 625.23076/60min = 10.42051
19. A machine shaft is mounted with 16 inches diameter pulley running at 450 rpm. Find the peripheral speed in ft/min.
A. 1885 fpm B. 1983 fpm C. 2345 fpm D. 2845 fpm

lOMoARcPSD|13042218
Given:
d = 16 in.
N = 450 rpm
Solution:
V = 2πDN
= 2π(16/12)(450)/2
= 3769.91118/2
V = 1884.95559

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lOMoARcPSD|13042218

Structural Design 2A (Steel Design) (University of Cebu)

StuDocu is not sponsored or endorsed by any college or university

UNIVERSITY OF CEBU MAIN

CLASS ACTIVITY 2021

Instructor: Engr, Rodel Naval

STRESSES & MACHINE ELEMENTS

find the center distance between cylinders.

A. 56.34 in B. 263.45 in C. 166.67 in D. 66.67 in

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A. 184.61 rpm B. 284.56 rpm C. 173.45 rpm D. 197.44 rpm

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A. 63,617 lbs B. 61,567 lbs C. 65,378 lbs D. 69,345 lbs

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63,000 psi. Find the variable component stress.

Given: Tmax= 6400in-lb

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Given: Solution: d=201.47mm

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A. 33333.33 KPa B. 4444.44 KPa C. 5555.55 KPa D. 555555 Kpa

20. A 2.5 inches shaft is subjected to 3 KN.m torque. Find the

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A. 48.62 MPaB. 52.75 MPa C. 59.67 MPa D. 38.64 Mpa

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27. A 20 m rod is stretches to a strainof0.001. Determine the deflection of the rod.

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A=0.571in Ey=3.3333x10^4 8.333325x10^-5=αb/0.5

A. 10.22mm B. 11.22mm C. 12.22mm D. 13.22mm

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A. 60.44 KN B. 60.33 KN C. 60.88 KN D. 63.66 KN

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A. 83.45 mm B. 76.45 mm C. 69.62 mm D. 66.34 mm

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A. 550 rpm B. 600 rpm C. 650 rpm D. 700 rpm

��−� 60��� 1000��

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A. 68.43 mm B. 63.28 mm C. 58.38 mm D. 77.64 mm

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A. 13.73 MPaB. 16.82 MPa C. 19.86 MPa D. 17.21 Mpa

Ss= 13.73 MPa

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��4 �( 0.06735 m)4

A. 0.804/m B. 0.654/m C. 0.786/m D. 0.938/m

A. 100.64 mm B. 96.80 mm C. 118.45 mm D. 120.72 mm

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A. 15,279 psi B. 17,456 psi C. 14,233 psi D. 16,344 psi

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A. 2.28 in. B. 3.54 in. C. 1.62 in. D. 2.06 in.

3 53.5D 3 53.5 ( 201.07hp)

A. 4.23 inches B. 3.23 inches C. 2.25 inches D. 1.45 inches

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D3 N 20 3 600rpm 3 38Pout 3 38(54Hp)

A. 500 rps B. 8.33 rps C. 400 rpm D. 450 rpm

A. 2.5 in. B. 3.0 in. C. 3.5 in. D. 4.0 in.

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A. 954.80 rpm B. 2533.56 rpm C. 3542.45 rpm D. 3015.57 rpm

A. 137.43 ft/sec B. 140.65 ft/sec C. 132.43 ft/sec D. 135.21 ft/sec

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