Replacement Parts: Model FT4240 Close Circuit Track Mounted Impactor Plant

Replacement Parts
Model FT4240
Close Circuit
Track Mounted
Impactor Plant
page
Your equipment serial number and order number have been recorded in
the space below. Please include these numbers when requesting service or
ordering parts.
KOLBERG-PIONEER, INC.
JOB ORDER 604221
MODEL FT4240 S/N 409893
MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.
Serial Number Plate
Use IB272 for Operation Manual

page
INTRODUCTION
This bulletin contains replacement parts listings for your equipment. In most cases an
illustration is used to identify the assembly, with each illustration is a parts list identifying
serviceable parts.
In some cases no illustration is available or required and just a parts list is shown.
When a part name is indented, it means the serviceable item is a part of the item under
which it is listed. The quantity of parts shown with these indented items are for the assem-
bly only and not the entire machine.
EXAMPLE:
Quantity for machine

Ref.
No. Description Part No. Qty.
1 Coupling Assembly AEP-19630 2
Coupling Flange 44-25039 2
Bushing 44-25053 1
This item contains Quantity for assembly
these items.
Abbreviations and Symbols Used In This Parts Book
* See notes at bottom of page
N/S Not Serviced
X Parts not exactly as shown
O/E Optional Equipment
P/N Part Number
KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to

its products at anytime, without incurring any obligation to make such changes on previ-
ously manufactured equipment.
Although care has been taken to assure the accuracy of this publication, KOLBERG-
PIONEER, INC. does not assume any liability for errors or omissions.
page
CONTENTS
ORDERING PARTS .............................................................................................................. 1

VIBRATING FEEDER ........................................................................................................ 2-3
VIBRATING FEEDER - HOUSING ASSEMBLY .................................................................. 4-5
VIBRATING FEEDER - MOTOR MOUNT ASSEMBLY ........................................................ 6-7
HSI ..................................................................................................................................... 8-9
HSI - APRON ADJUST ........................................................................................................ 10
HSI - REAR APRON ADJUST ............................................................................................. 11
HSI - LINER ......................................................................................................................... 12
HSI - PARTS LIST ............................................................................................................... 13
HSI - ROTOR ASSEMBLY .............................................................................................. 14-15
HSI - FIXED SIDE BEARING ASSEMBLY ........................................................................... 16
HSI - FLOAT SIDE BEARING ASSEMBLY .......................................................................... 17
END DELIVERY CONVEYOR ........................................................................................ 18-19
END DELIVERY CONVEYOR - REMOTE GREASE ...................................................... 20-21
DRIVE ASSEMBLY ........................................................................................................ 22-23
POWER UNIT ASSEMBLY ............................................................................................. 24-25
HYDRAULIC TANK ........................................................................................................ 26-27
FUEL TANK ........................................................................................................................ 28
BATTERY PACKAGE ASSEMBLY ..................................................................................... 29
UNDERSCREEN CONVEYOR ...................................................................................... 30-31
4 X 12 SCREEN - SCREEN ASSEMBLY ...................................................................... 32-37
4 X 12 SCREEN - CYLINDER ASSEMBLY ......................................................................... 38
SHIPPING BRACKET AND PINS ........................................................................................ 39
SCREEN SUPPORT AND DISCHARGE CONVEYOR .................................................. 40-41
DISCHARGE CONVEYOR ............................................................................................ 42-43
CLOSED CIRCUIT CONVEYOR .................................................................................... 44-45
RECEIVING HOPPER ASSEMBLY ................................................................................ 46-49
BYPASS CHUTE ASSEMBLY ....................................................................................... 50-51
RETURN CHUTE ASSEMBLY ....................................................................................... 52-53
UNDERCRUSHER HOPPER ASSEMBLY ..................................................................... 54-55
TRACKS ............................................................................................................................. 56
OPTIONAL - MAGNET ........................................................................................................ 57
DUST SUPPRESSION ASSEMBLY - FT 4240 ................................................................... 58
DUST SUPPRESSION ASSEMBLY - UNDERSCREEN CONVEYOR ................................ 59
OMNEX RADIO / ELECTRICAL ..................................................................................... 60-63
HYDRAULIC ASSEMBLY .................................................................................................... 64
DECALS AND LEVEL INDICATORS .................................................................................. 65
CONVEYOR - SIDE DELIVERY W/FOLD ...................................................................... 66-67
page
ORDERING PARTS
We want to service your equipment promptly and accurately. Your observance of the
instructions below will greatly aid us in giving you such parts service.
When ordering parts be sure you supply the following:

(A) Part Numbers, (B) Descriptions, (C) Quantities
(D) Serial Numbers, (E) Shipping Instructions.
(A) PART NUMBERS

Compare part number found on the part with part number in the parts book,
whenever possible. When part number is not available, give full description and
where used.
(B) DESCRIPTIONS
Use Part Book descriptions in addition to part numbers. Most structural parts,
such as framework, gussets, braces etc., are not listed. To order such parts, give
size, shape (channel, angle, plate, etc.), and location, as related to units or
groups identified in the parts book.
(C) QUANTITIES
Be specific. State exactly how many of each part are required. Avoid the
use of words like “sets” or “complete”.
(D) Identify your equipment by Serial Number whenever possible.
(E) SHIPPING INSTRUCTIONS

Specify name, shipping point, and mail address for notification if different
than shipping point. State whether freight, express, parcel post or other handling is desired.
Confirm telephone orders in writing.
INSPECTION
Shortages or damage should be noted by the carrier agent at time material is accepted.
Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.
Claims for damage or loss can likely be collected with proper notation on delivery receipt.
ORDER EARLY
Make periodical inspections of equipment. Wear parts can be ordered by

mail ahead of actual replacement time. Save on telephone expense and have
material on hand when needed.
page 1
VIBRATING FEEDER
Spring Assy Grizzly Module
page 2
VIBRATING FEEDER
Hydraulic Motor 201503
(see replaceable parts)
Replaceable Parts
ITEM PART #
Seal Kit 289449
Output Shaft 289448
Square Key 289447
for Hardware see Pkg 2
for Hardware see Pkg 1
Hardware Pkg 2
Hardware qty 28
ITEM PART #
Plow Bolt 45-18047
Washer 45-60008
Locknut 45-42160
7,200
Hardware Pkg 1
40X14 VIB FDR ASSEMBLY
Hardware qty 24 EAS 7/15/2005
ITEM PART #
Flat Head Socket 45-24087 EAS 7/15/2005
1
Washer 45-60008 238892 1
Locknut 45-42160
page 3
VIBRATING FEEDER - HOUSING ASSEMBLY
page 4
VIBRATING FEEDER - HOUSING ASSEMBLY
2450
MECH HSG ASSY; 42X14 VGF
EAS 7/15/2005
EAS 7/15/2005
1
1/5 238887 2
page 5
VIBRATING FEEDER - MOTOR MOUNT ASSEMBLY
USE LOCTITE #242 (BLUE) ON

THREADS OF CAP SCREWS.
page 6
VIBRATING FEEDER - MOTOR MOUNT ASSEMBLY
MTR MNT ASSY; 50X15 VGF DRIVE

EAS 6/14/2002
1
1:4 211655 1
page 7
HSI
Item 38,39,57
Hardware
for Wear Tip
For Wear Tip
See Item #70
Drive Assembly See page following
SHAFT BRUSH SEAL DETAIL

page 8
HSI
DETAIL B
DETAIL C
page 9
HSI - APRON ADJUST
APRON DETAIL
page 10
HSI - REAR APRON ADJUST
REAR APRON ADJUSTMENT DETAIL
page 11
HSI - LINER
Item 52,59,63
Hardware for Liners
LINER DETAIL
page 12
HSI - PARTS LIST
Wrench: Apron Adjust

227765
(see replaceable parts)

Hydraulic Cylinder 78902
Replaceable Parts
ITEM PART #
14730
CRUSHER; 3-BAR, 4240 HSI, BASIC
Seal Kit 255325
JLB 4/10/2006
SEE SHEET TWO FOR DETAILS Clevis Pin 281293
VWP 4/10/2006
1
Cotter Pin 281294
1" = 12" 272685 2 Rod 281295
page 13
HSI - ROTOR ASSEMBLY
5 207475 1 SHIM-MAIN WEDGE-5/16
3 201607 4 FLAT HEAD CAPSCREW
1 253751 1 MAIN BLOWBAR WEDGE
ITEM PART NO. QTY DESCRIPTION
SHIMS AVAILABLE
1. 207473--3/16"
1
2. 207474--1/4"
2 3
3. 207475--5/16"
4. 207476--3/8"
SECTION A-A
page 14
HSI - ROTOR ASSEMBLY
(OPTIONAL BLOW BARS

224879 High Chrome - 28% Hard Rock
224871 LOW CHROME Any / Recycle
224880 X-WIN Low Chrome / Ceramic Insert Any / Recycle
224881 X-WIN High Chrome / Ceramic Insert Hard Rock
Lift Bracket for Blow Bars
227765
20 224871 3 BLOW BAR

- 09-20083 2 LOCKNUT
- 237163 1 SHAFT
19 237162 1 SHAFT ASSEMBLY
18 45-60011 3 WASHER
17 45-60009 9 WASHER
16 126356 3 END CAP
15 139738 1 FLOAT SIDE BEARING ASSY (See page following)
14 45-00095 12 HEX CAPSCREW
13 233710 12 LOCKWASHER
10 253752 18 CONE WEDGE WELDMENT
9 253750 9 MAIN WEDGE ASSY (see replaceable items)
8 45-42161 9 HEX LOCKNUT
7 139737 1 FIXED SIDE BEARING ASSY (see page following)
6 09-20084 2 LOCKWASHER
5 139736 2 RING FEDER
4 139743 2 GUARD WELDMENT
2 237164 3 RETAINING ROD;
1 237159 1 ROTOR WLDMNT
WEIGHT MATERIAL BETWEEN FINISHED SURFACES ± 0.010"
6527 TOLERANCES - UNLESS NOTED: DETAIL DIMENSIONS: ± 0.06
DRAWN DATE TITLE ROTOR ASSY; 3-BAR, FT4240, HYD

BHF 5/12/2005
MODELED DATE
BHF 4/13/2005
SCALE DRAWING NUMBER SHEET
1
APPROVED DATE
.125=1 237160 1
page 15
HSI - FIXED SIDE BEARING ASSEMBLY
Lobed Flinger Collar Assy 272760
Lobed Flinger Collar Assy

Part Number 272760
(includes following)
Item #1Flinger Collar 253786
Item #2Set Screw 45-36024
Ref.
- Fixed Side Bearing Assembly 139737 1

1 Inner Flinger Collar WSL-02699 1
2 Pillow Block L-02695 1
3 Pillow Block Cover L-02697 1
4 Bearing 09-35012 1
5 Spacer Collar AA-28950 1
6 Removable Sleeve WSL-02702 1
7 Bolt 45-00125 6
8 Washer 45-60008 6
9 Set Screw 45-36024 2
10 Grease Fitting 43-00031 4
11 Pipe Plug 47-18024 1
page 16
HSI - FLOAT SIDE BEARING ASSEMBLY
Ref.
- Float Side Bearing Assembly 139738 1

1 Pillow Block Cover L-02698 1
2 Inner Flinger Collar WSL-02699 1
3 Bearing 09-35012 1
4 Removable Sleeve WSL-02702 1
5 Spacer Collar AA-28950 1
6 Bearing Housing 149561 1
7 Plate 149562 1
8 Bolt 45-00125 6
9 Bolt 45-00122 6
10 Washer 45-60008 12
11 Set Screw 45-36024 2
12 Grease Fitting 43-00031 5
13 Pipe Plug 47-18024 1
page 17
END DELIVERY CONVEYOR
Turnbuckle Assy Carriage Bolt 45-12037 qty 10
204353 Washer 45-60006 qty 10
13
Locknut 45-42159 qty 10
hardware
Plate 227629
35.8
15
45.4 35.5
11 6
35.6 35.2
29
45.6
43 31 35.1.1
30 32 35.1
32
28
33
34
12.1 27
14
45.5 45.2
6
42 37 7 44
39 18
Tail End 17
24
45.1
45.3
Head End
Support hook -
one each side
182339
Chain 46-12004 (2) 2' pieces

page 18
END DELIVERY CONVEYOR
ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION
35 250710
284236 1 CONVEYOR SUB ASSEMBLY 1 09-00032 2 BEARING
35.1 250697
284258 1 FR;CNVR,HD,WLD 2 254892 1 BELT WIPER see replaceable parts
35.1.1 243221 2 JACK; 15" TRAVEL 3 172019 2 BUSHING
35.2 227100 1 PIN 4 172909 2 BUSHING
35.3 45-60015 1 WASHER 5 182312 2 BEARING
35.4 14582 1 SPRING PIN 6 182334 8 BEARING
35.5 182325 2 PIN 7 182337 2 THR ROD
35.6 45-60011 4 WASHER 8 190522 2 DOUBLE CLEVIS LINK
35.7 45-48014 2 COTTER PIN 9 191600 1 PULLEY
35.8 250703
284231 1 TAIL SECTION WELDMENT 10 216127 1 PULLEY
36 250714 2 12" SLIDE TUBE TAKE-UP 11 227195 1 BELT RMNT
36.1 205681 1 ACME ROD WLDMNT 12 227626 1 IMPACT BED ASSY
36.2 205678 1 HEX NUT;ACME WITH HOLE 12.1 163030 7 RUBBER IMPACT BAR
36.3 4920 1 SPRING PIN 13 254065 1 GUARD
36.4 2870 1 HEX NUT;ACME 14 227644 2 X-BRACE WLDMNT
36.5 227657 1 INNER TUBE WLD 15 227649 1 PLATE
36.6 243237 1 OUTER TUBE WLD 16 227658 1 SHAFT
37 45-42160 8 LOCKNUT 17 227664 1 PLATE
38 45-42012 1 HEX NUT 18 227665 1 TIVAR
39 250718 1 PLATE 19 284174 1 WIPER MOUNT WLD; LH
40 273594 1 DRIVE MOUNT 20 284176 1 WIPER MOUNT WLD; RH
41 284206 1 PLATE 21 236119 1 MOTOR
42 45-60010 8 WASHER 22 236123 1 DRIVE COUPLING
43 250789
284245 1 V-PLOW WELDMENT 23 284207 1 COUPLING GUARD
44 250702 2 PLATE 24 250325 1 RETURN ROLL GUARD
45 262234
284238 1 IDLER KIT 25 243133 1 DRIVE SHAFT
45.1 221696 4 RETURN IDLER 26 243245
273612 2 PLATE
45.2 237180 3 IDLER;LIVE SFT,RUBBER 27 243246 1 FLASHING
45.3 234089 8 DROP BRACKET 28 243247 1 FLASHING
45.4 237179 1 IDLER;LIVE SFT,URETHANE 29 243248
284240 1 CLAMP BAR; LEFT
45.5 236181 9 IDLER;TROUGH,20,"C" 30 243249
284242 1 CLAMP BAR; RIGHT
45.6 236179 5 IDLER;TROUGH,IMP,20,"C" 31 243250 2 CLAMP BAR WELDMENT
45.7 237149 4 GUIDE ROLLER W/MTG BRKT 32 243251 4 CLAMP BAR WELDMENT
46 284169 1 STRAIGHT KEY 33 243252 2 CLAMP BAR WELDMENT
47 243107 1 CONVEYOR BELT 34 243253 2 CLAMP BAR WELDMENT
Hardware for Item #6

Replaceable Belt Wiper Parts
ITEM PART #
Blade 284903
Capscrew 45-00148 Twist Tensioner 48123
Washer 45-60009 Replaceable Twist Tensioner Parts
Locknut 45-42161 Plunger 279131
Belt Wiper Spring 279132
Hardware for Item #11 & 15 254892 Ratchet Knob 279133
Shaft Collar 253722 qty 2
ITEM PART # Pin 279134
Carriage Bolt 45-12015
Washer 45-60004
Locknut 45-42157 Hydraulic Cylinder
Hardware for Clamp Bars for further information
ITEM PART # on hyd see hyd section
Capscrew 45-00096 in back of manual
Washer 45-60006 Hydraulic Cylinder 175183
Locknut 45-42159 Replaceable Parts
Hardware (4) per Idler ITEM PART #
ITEM PART # Seal Kit 255490
Capscrew 45-00092 Clevis Pin 241003
Washer 45-60006 Cotter Pin 241004
Locknut 45-42159 Rod 281260
page 19
END DELIVERY CONVEYOR - REMOTE GREASE
page 20
END DELIVERY CONVEYOR - REMOTE GREASE
page 21
DRIVE ASSEMBLY
Lobed Flinger Collar Assy 272760
Lobed Flinger Collar Assy

Part Number 272760
(includes following)
Item #1Flinger Collar 253786
Item #2Set Screw 45-36024
DETAIL A
page 22
DRIVE ASSEMBLY
Accumulator 202544
Service Parts
Bladder Repair Kit 255493
Anit-Extrusion Ring 255494
Replacement Parts for Motor 204362

Cross Over Relief Cartridge 266505
Loop Flush Relief Cartridge 266502
Replacement
Parts Check Valve 266599 qty 2
Shaft Seal 289411
907
DRIVE ASSEMBLY, RT4250
BHF 10/11/2005
BHF 10/12/2005
1
.125=1 245160 1
page 23
POWER UNIT ASSEMBLY
Battery Disconnect
216776
Battery Disconnect
Hasp 216781 Engine C11-385 HP 257266 Cat Fuel
Replaceable Parts Pump Harness
ITEM PART #
Flashing & Grill Assy see dwg in back
Engine S/N GLS02656 245264
287430 of manual
Fan Blade 255450
Primary Element 289428
Safety Element 289429
Oil Filter 279138
Primary Fuel Filter 289426
Secondary Fuel Filter 279143
Fan 296015
Starter 296016
Alternator 296017
Air Cleaner 296018
Excel Clean 274883 Muffler 296019
Cleaning Asphalt from Radiator Gear Box 296020
Radiator 274874
Filters & Elements
Replacement Replaceable Parts
Filter No Element
In Tank Filter 204375 224327 Dirt Alarm 48221
Tracks Charge Filter 175177 190082
Feeder Charge Filter 175177 190082
Impactor Charge Filter 202545 202546 Dirt Alarm 255473
Accumulator Circuit Filter 202545 202546 Head 220813
Pumps
Pump No Replaceable Parts
Crusher 202516 El Displacment Control 229747
Pressure Limiters 202559
Feeder 185245
Pump Displacement 111379
Seal Kit 289457
Track 202555 Multi Function Valve 266544
Stacker 202576
Under Crusher 220863
Closed Circuit Conveyor 228087
Stacker & Side Del Conv 220864
page 24
POWER UNIT ASSEMBLY
246768 WIRE HARNESS CAT ENGINE FT 1 See Electrical

246772 CIRCUIT BREAKER;60A 30V FT ENG 1 Section for further
246786 RELAY 24VDC FT ENGINE STARTER 1 information
page 25
HYDRAULIC TANK
NOTE: ADD ITEMS 10, 11, AND 12 ,IN ORDER, TO OIL TANK DRAIN
OUTLET, VALVE IS TO POINT DOWN,CAP VALVE WITH ITEM # 8.
page 26
HYDRAULIC TANK
Replacement Seal
Kit
Parts
139036
Replacement Filter
Element
Parts
224327
786
HYDRAULIC TANK--200 GAL
DAO 12/9/2003
BHF 11/21/2003
1
.125 204719 1
Filter 204375
Replaceable Element 224327
Breather 180276
Level/Temp Gauge 9399
Cover Resevoir 800373

Replaceable Seal Kit 1139036
Capscrew 45-00124
page 27
FUEL TANK ASSEMBLY
Fuel Tank Assy 227692

Replaceable Parts on Fuel Tank
Fuel Cap 112925
Neck 112926
Fuel Guage 114749
page 28
BATTERY PACKAGE ASSEMBLY
E-Item: 204745 BATTERY PACKAGE ASSY

Revision: 3
ITEM NO PART NO DESCRIPTION QTY
1 800536 BATTERY; 12VDC 2
2 161574 BATTERY CASE 2
3 257143 BATTERY CABLE KIT 1
7 28980 HEX CAP SCREW 8
8 45-60002 WASHER 8
9 13464 LOCKWASHER 8
10 158271 RUBBER MOUNT 4
11 224707 SHCS 4
12 10498 HEX NUT 4
13 45-60002 WASHER 4
14 70.58791 FLAT WASHER 4
15 41-80021 INSULATED SUPPORT CLAMP 4
16 273547 WASHER 8
page 29
UNDERSCREEN CONVEYOR
23
24 20
30
3 23
1
26
32 40.3
5
29
30
40.2
40.3
12
30
16
7 18
C 30
38 37 15 33 34
28
29
1 D
38 37
15 33 34
23 20
35 36
24 21
1 1
27
32
SECTION D-D
DETAIL C
D
5
31
A
page 30
UNDERSCREEN CONVEYOR
UNDERSCREEN CONVEYOR ASSY 241358

1 09-00032 2 BEARING
2 216127 1 PULLEY
3 191600 1 PULLEY
4 172019 2 BUSHING
Replaceable Belt Wiper Parts 5 254892 1 BELT CLEANER
Blade 284903
Twist Tensioner 48123 6 243245 2 PLATE
Replaceable Twist Tensioner Parts 7 182312 2 BEARING
Plunger 279131
Belt Wiper Spring 279132 10 227024 1 BELT RMNT
254892 Ratchet Knob 279133 11 227027 1 RUBBER
Pin 279134
12 227028 1 RUBBER
13 227029 2 SHEET
Tail End
14 227030 2 RUBBER
15
14
14
15
15 227031 2 RTNR,WLDMNT
16 227033 1 SHEET
18 227658 1 SHAFT
20 236119 1 MOTOR
21 236123 1 DRIVE COUPLING
23 236226 1 DRIVE MOUNT
SECTION A-A
24 236229 1 COUPLING GUARD
Head End 26 250325 2 RETURN ROLL GUARD
FS
27 237230 1 TORQUE ARM PLATE WELDMENT
12
NS 28 284149 1 WIPER MOUNT WLDMNT; RH
13
11
29 284147 1 WIPER MOUNT WLDMNT;LH
10 30 241360 1 SCRN AND CNVR FR WLDMNT
16
31 250714 2 12" SLIDE TUBE TAKE-UP
32 243133 1 DRIVE SHAFT
33 45-00053 16 CAP SCREW
34 45-60004 16 PLAIN WASHER
43 35 45-42012 1 HEX NUT
36 6086 1 HEX CAPSCREW
2
37 250743 2 180 X 3/16HS; 1/4FT, 1/4FT90
DETAIL B 6 38 42-16716 2 BULKHEAD
39 42-16772 2 ELBOW, 90
Conveyor Belt 273660 40 262235 1 IDLER KIT
40.1 234089 4 DROP BRACKET
40.2 221696 2 RETURN/R-DISC ROLL;C5-RI-36SB
40.3 236181 6 IDLER;TROUGH,20CIT,"C",36
40.4 237149 2 GDE RLR W/ MTG BRKT
42 284169 1 STRAIGHT KEY
43 172909 2 BUSHING
Shaft Collar 253721 qty 2
page 31
4 X 12 SCREEN - SCREEN ASSEMBLY
DETAIL C
SECTION B-B
page 32
7686
SCRN, 4' x 12' / UNDRSCRN CNVR
SPM 8/4/2005
SPM 8/4/2005
1
1/16 241350 2
SECTION A-A
page 33
page 34
(see page following)
2855
SCREEN ASSEMBLY; 4' x 12'
SPM 8/4/2005
SPM 8/4/2005
1
1/10 241351 1
page 35
DETAIL B
DETAIL E
SECTION C-C
page 36
- 08-03238 2 SCREEN CLOTH

- 08-03304 2 SCREEN CLOTH
2220
SCRN ASSY, 4' x 12', HUCK BLTD
SPM 12/2/2005
SPM 12/2/2005
1
1/10 245081 1
page 37
4 X 12 SCREEN - CYLINDER ASSEMBLY

Replaceable Parts
ITEM PART #
Seal Kit 281156
CB Valve 281155
Pin 281157
Pin 281158
Cotter Pin 45-48037
Rod 281172
CYLINDER ASSEMBLY
page 38
SHIPPING BRACKET & PINS
Optional Magnet
Pin 204351
(see screen support and
discharge conveyor page)
Pin 169936
Bracket 220515
Pin 204350
Pin 169936
(includes Cotter Pin)
page 39
SCREEN SUPPORT AND DISCHARGE CONVEYOR
6.00
page 40
SCREEN SUPPORT AND DISCHARGE CONVEYOR
(seal kit 288705)
284144
284143
(seal kit 288705)
1858
SRN SPRT & DISCH CNVR ASSY
SPM 5/26/2005
SPM 5/26/2005
1
1/10 237642 1
page 41
DISCHARGE CONVEYOR
24.25
DETAIL C
DETAIL B
page 42
DISCHARGE CONVEYOR
387
CVYR ASSY, 18" x 7'
SPM 5/26/2005
SPM 5/26/2005
1
1/8 237646 1
page 43
CLOSED CIRCUIT CONVEYOR
SECTION E-E DETAIL G
SECTION B-B
SECTION C-C
SECTION D-D
page 44
284157
10
3
2480
SPM 8/18/2005
SPM 8/18/2005
1
.0625=1 241490 1
page 45
RECEIVING HOPPER ASSEMBLY
DETAIL A
page 46
5,500
REC HPR INSTL, 40 x 14
SPM 9/20/2005
FT2640 & FT4240
SPM 9/20/2005
1
1/32 244943 1
page 47
page 48
page 49
BYPASS CHUTE ASSEMBLY
SECTION C-C
SECTION B-B
233710
924
JMW 7/16/2004
BHF 1/21/2003
1
.0625=1 224991 1
page 50
800
BYPASS CHUTE WELDMENT; RT4239
JMW 7/16/2004
BHF 7/13/2004
1
3/32 = 1 224990 1
page 51
RETURN CHUTE ASSEMBLY
page 52
227609
page 53
UNDERCRUSHER HOPPER ASSEMBLY
16-17
hardware
for wear
tips
page 54
UNDERCRUSHER HOPPER ASSEMBLY
1,060
U/C HOPPER ASSY; FT4240
JLB 4/11/2006
JLB 4/11/2006
1
1 1/2" = 12" 253922 1
page 55
TRACKS
1 Track 230116
Service Parts
Track Shoe 251248
Track Shoe Bolt 233532
Track Shoe Nut 233533
Grease Tensioner 253909
Tensioner Lube Nipple 241024
Seal 233510
Seal 233511
Track Grease Tensioner 253909

Track Grease Kit 261829 Includes the following
Coupler & Adaptor 255449
Grease Fitting 800370
page 56
OPTIONAL - MAGNET
P/N 45-12037
P/N 45-60006
P/N 45-42159
P/N 227629
Replaceable Parts for Magnet 289680

Motor 228088
Pulley 274850
Drive Shaft 274851
Take Up Shaft
Compression Coupling 245297
Drive Bearing 274853
Take Up Bearing 274854
Take Up Frame 274855
QD Bushing 15-06306
Belt W/ Cleats 274856
Cleats 255369
Belt Splice Cable 266492
Ref.
1 Magnet 289680 1
2 Chain 46-12004 8’
3 Double Clevis Link 190522 4
4 Hex Capscrew 45-00091 4
5 Washer 45-60006 10
6 Plate 197219 4
7 Plate 190512 1
8 Carriage Bolt 45-12036 6
9 Locknut 45-42159 6
page 57
DUST SUPPRESSION ASSEMBLY - FT 4240
B B
DUST SUPPRESSION ASSY 284173
284172
1 284137 1 DUST SUPPRESSION ASSY
12 3
2 284132 1 SPRAY NOZZLE ASSY
3 237185 76' BLACK HOSE
4 284177 2 SPRAY NOZZLE
4
1
5 284178 2 COUPLING
5
6 284117 2 ELBOW; 90
6
9 7 284118 2 PIPE NIPPLE
7 8 11
8
8 237192 5 KING NIPPLE
VIEW B-B 9
9 25359 5 HOSE CLAMP
10 37973 1 U-BOLT
11 204360 1 FEMALE TEE
12 127044 2 INSULATED SUPPORT CLAMP
10
DETAIL A
CLOSED CIRCUIT
DUST SUPPRESSION
ASSEMBLY - P/N 284179
14
13
DUST SUPPRESSION ASSY 284137
12
1 ITEM PART NO. QTY DESCRIPTION
1 227744 1 PLATE
2 206831 9 PIPE NIPPLE
15 4 225841 4 BALL VALVE
7
5 284119 1 STRAINER
7 37973 2 U-BOLT
11
8 244005 2 ELBOW;90 DEG
10 9 25359 4 HOSE CLAMP
10 284117 2 ELBOW; 90
3 11 205740 1 PLATE
9
13 45-60008 4 WASHER
6 14 45-42160 2 LOCKNUT
8 15 45-60003 8 WASHER
4 2
5
6
page 58
DUST SUPPRESSION ASSEMBLY - UNDERSCREEN CONVEYOR
Manufactured Item: 284179 DUST SUP ASSY;UNDSCRN

Revision
ITEM NO PART NO QTY DESCRIPTION
1 284177 2 SPRAY NOZZLE
2 284178 2 COUPLING
3 284117 2 ELBOW;90
4 284118 2 NIPPLE
6 25359 5 HOSE CLAMP
8 37973 1 U-BOLT
9 237185 41' HOSE;3/4 ID,300 PSI,BLANK
page 59
OMNEX RADIO / ELECTRICAL
Manufactured Item: 254012 EL,PCKG,FT4240 HYD DIGSY,CAT

Revision
1 246743 EL,ASB FT42 HYDR DIG LOC BOX 1
2 246709 OMNEX RADIO T150/R170 CAN BUS 1 Replaceable Parts
3 246871 OMNEX RADIO TETHER 1 Transmitter 246723
4 237596 FOLDING ANTENNA MOUNT,SS 1 E-Stop 246730
5 204700 CONTROL BOX;RT4250 1 Receiver 246710
6 246764 DECAL FT TRANS JCI/KPI COMP 1 Connector Kit 246711
7 246797 EL,ASB CAT ENGINE PNL FT UNITS 1 Ex Antenna 216607
8 246768 WIRE HARNESS CAT ENGINE FT 1
9 246772 CIRCUIT BREAKER;60A 30V FT ENG 1
10 246786 RELAY 24VDC FT ENGINE STARTER 1
page 60
ELECTRICAL
Manufactured Item: 246743 EL,ASB FT42 HYDR DIG LOC BOX

Revision :
ITEM NO PART NO QTY DESCRIPTION
1 246714 1 EL,DIGSY CAN BUS PACKAGE Replaceable Parts
2 246742 1 EL,CGM W/ENCLOSURE FT UNITS Compact Controller 246715
3 216756 1 EUROFAST CORDSET 5P 1M/1F 1M CGM Display 246716
4 246747 1 WIRING HARNESS FT42 HYDR,DIGSY
5 246736 3 RELAY 24VDC DPDT FAST TRAX
6 110353 36 SLEEVE TERMINAL;1-2 MM WIRE
7 110355 72 CABLE SEAL;2.03-2.85MM CA OD
8 216695 4 FUSE;AUTO BLADE 10A RED
9 183639 3 DECAL EL TMC DO NOT WELD
10 183643 5 DECAL TMC WELD DISCONNECT
11 125234 2' WIRING DUCT;1-1/2"X1-1/2",1/4"
12 204705 1 PL .19 X 18 X 38.17
13 216681 5 TERM FUSED BLK;600V 30A AUTO
14 216682 5 TERM MARK STRIP;USE W/216681
15 216683 1 TERM SEPARATOR PLATE;W/216681
16 216684 4 TERM JUMPER;USE W/216681
17 229714 4 VIBRATION DAMPING MOUNT
18 166251 1 HORN,24VDC,FED #450-024-31
19 183545 2 ALARM,BACK-UP,12-24V ADJUST
20 183555 90' CORD;#18AWG,2COND,TYPE SEOW-A
21 145248 10 FITTING;1/2"NPT,.250-.350 CORD
22 97794 12 1/2" SEALING GASKET
23 40-96062 18 CONDUIT LOCKNUT-1/2"
24 183616 9 PARKARD,4 PIN TOWER CONN
26 183611 12 PARKARD,2 PIN SHROUD CONN
27 11861 1 MOUNTING BOX,FEDERAL HORN
28 70.02372 20 TERMINAL PIN CRIMP
29 70.02373 20 TERMINAL;PIN,CRIMP,14 AWG (2.5
30 40-75003 30' CORD;#16,AWG,4COND,TYPE SEOW-A
31 183546 1 PL12 GA X 3 X 3
32 216645 4 DIN CONN LIGHTED W/CORD 1M
33 183569 2 DECAL EL TMC MACHINE DIRECTION
35 48074 20 CABLE TIE;3/16 X 7-1/2,BLACK
36 125245 3 MTG INSERT;CABLETIE ATTACHMENT
38 156925 1 LARGE PRINT POCKET,12 X 12
40 40-80064 1 FITTING;1/2 NPT,.150-.250 CORD
41 97795 2 3/4" SEALING GASKET
42 40-80012 4 FITTING;1/2"NPT,.350-.450 CORD
43 30802 2 RIGID CONDUIT FTG;BUSHED CHASE
44 216699 1 DEVICENET;FEED THROUGH CONN
45 45-00003 4 CAP SCREW;1/4-20UNC-2AX1
47 45-00093 2 CAP SCREW;1/2-13UNC-2AX1-3/4
48 193427 6 SELF DRILLING SCREW 10X1/2 Item: 246757 EL,KIT DUAL LATE BREAK E-STOP
49 193429 4 SELF DRILLING SCREW 8X1/2 Revision: 2
50 41-50010 9 INSULATED SUPPORT CLAMP 3/8" PART NO QTY DESCRIPTI ON

246753 2 PUSH BUTTON;E-STO P LATE BREAK
52 216787 1 HOOK,DOUBLE VINYL COATED 246754 2 CONTACT BLO CK;N.C.LATE BREAK
54 216687 1 LIGHT STROBE EMERG AMBER 246755 2 CONTACT BLO CK;LATCH LATE BREAK
55 229723 1 LIGHT STROBE EMER RED 246756 2 ENCLOSURE;1HOLE YEL LATE BREAK
229819 2 LEGEND PLATES;EMERG STOP YEL
56 234048 1 SH 12GA X 8.82 X 18.14
183555 20' CORD;#18AWG,2CO ND,TYPE SEOW-A
57 246757 1 EL,KIT DUAL LATE BREAK E-STOP 145248 4 FITTING;1/2"NPT,.250-.350 CORD
58 246861 1 PROX,SW 12MM PNP OMRON 97794 4 1/2" SEALING GASKET
59 110354 36 PIN TERMINAL 1-2MM WIRE 40-96062 4 CONDUIT LOCKNUT-1/2"
60 183599 1 SWITCH;TOGGLE BOOT WAYTEK
page 61
ELECTRICAL
61 229800 1 LIGHT LICENSE KIT FT 24V CNTRL

62 183598 1 SWITCH;TOGGLE,SPST SEAL ON/OFF
63 183615 4 PARKARD,4 PIN SHROUD CONN
66 193458 1 CORDSET,EURO STYLE Q/DISC CBLE
67 118633 1 CONNECTOR;MALE,4COND,STRAIGHT,
68 229760 1 FUSE;AUTO BLADE 5A YELLOW
69 246765 1 DECAL BATTERY DISCONNECT
70 246767 1 DECAL FT INDICATING LIGHT R&A
71 246775 1 DECAL START UP/OPER DIGSY SYS
72 229828 1 DECAL,EL TMC ANTENNA POSITION
73 246764 1 DECAL FT TRANS JCI/KPI COMP
76 246771 1 DECAL WELD DISCONNECT DIAGRAM
77 93100 2 RING TERM;#6WIRE,1/2"STUD,BARE
78 10626 1 ELEC FTG;CONDUIT NIPPLE,3/4" X
79 10542 1 3/4" CHASE NIPPLE
80 40-96063 3 CONDUIT LOCKNUT 3/4"
81 40-96071 1 CONDUIT PLASTIC BUSHING 3/4"
82 10649 1 CONNECTOR;SEALFLEX,1/2",45 DEG
83 16111 1 CONDUIT CONN;NON-MET,1/2" STR
84 40-75039 12' FLEX.STEEL CONDUIT;TYPE EF 1/2
85 40-80016 1 FITTING;3/4 NPT,.650-.750 CORD
86 222068 6 TERM,600V 30A#18-#10 DOUBLE
87 222069 1 TERMEND BARRIER FOR 222068
88 10333 2 TERM;FEM DISCONNECT,#14-16 AWG
89 10331 1 INSUL BUTT SPLICE;16-14 WIRE
90 27537 2 INSULATED TERMINAL;8-10 STUD
91 108208 10' 1/4" BLACK CONVOLUTED LOOM
93 113949 4 #14-#14 BUTT SPLICE W/ADHESIVE
94 246804 1' 16AWG MTV,GREEN,600VOLT
95 145263 8 #8-32X5/8 SCREW;ROUND HEAD,SS
96 237592 6 HEX LOCK NUT,#8 - 32 UNC,SS
97 16452 1 RD HD MACH SCREW;#4-40UNC X1/2
98 32144 2 END CLAMP FOR MOUNTING TRACK
99 70.02375 4 TERMINAL;PIN,CRIMP,10 AWG(6 SQ
100 77455 7 CABLE TIE;3/16 X 8,BLACK UV
103 10496 2 RD HD MACH SCREW #8-32 X 1
104 222082 3 TERM BLOCK JUMPERS FOR 222068
105 170404 6 TERM MARKING STRIP AUTO DIRECT
106 257128 4 SCREW;BIND HD;#10-32UNF-2AX1/2
107 246850 1 EL,BACK PANEL CGM ENCLOSURE
109 228302 6 SS 1032 LOCK NUT
110 40-75017 12' CORD;#12AWG,4COND,TYPE SEOW-A
111 40-50023 7'' MOUNTING TRACK
112 127043 3 INSULATED SUPPORT CLAMP;7/8"OD
113 18300 3 INSULATED SUPPORT CLAMP;3/4"
114 246809 4' EDGE TRIM;#150-B2X3/16
115 257157 2 CONN,PLUG,DEUTSCH,3 PIN,BOOT
116 801586 4 CONN SOC TERM DEUTSCH 16-18AW
117 246793 2 CONN,DEUTSCH 3 PIN
118 257167 2 CONN,DEUTSCH 3 PIN LOCK KEY
page 62
ELECTRICAL
E-Item: 246797 EL,ASB CAT ENGINE PNL FT UNITS

Revision: 9
1 246792 METER;HOURMETER 2" 12-24VDC FT 1
2 246788 LIGHT CLUSTER ENGINE PANEL 1
3 246789 LIGHT CLUSTER HARNESS ENG PNL 1
4 183604 SWITCH;TOGGLE,SPST SEAL MOM 1
5 246787 SWITCH;TOGGLE SPOT MOM 3 POS 1
6 246807 SWITCH;TOGGLE,DPST ON/OFF 1
7 246790 KEYSWITCH;FT END PANEL 1
8 229714 VIBRATION DAMPING MOUNT 4
9 250315 ENGINE PANEL 1
10 183599 SWITCH;TOGGLE BOOT WAYTEK 3
11 246791 CONN;BULKHEAD DEUTSCH 31PIN FT 1
12 246793 CONN,DEUTSCH 3 PIN 1
13 246794 CONN,DEUTSCH DATA CONNECTOR 1
14 193449 CONN SOCKET DEUTSCH 2 PIN 1
15 193450 CONN PLUG DEUTSCH 2 PIN 1
16 193451 CONN,PLUG DEUTSCH PART LOCK 1
17 193452 CONN SOCKET DEUTSCH PART LOCK 1
18 801586 CONN SOC TERM DEUTSCH 16-18AW 5
19 801587 CONN PIN TERM DEUTSCH 16-18 A 28
25 183615 PARKARD,4 PIN SHROUD CONN 1
26 183612 PARKARD,2 PIN TOWER CONN 1
27 110353 SLEEVE TERMINAL;1-2 MM WIRE 2
28 110354 PIN TERMINAL 1-2MM WIRE 4
29 110355 CABLE SEAL;2.03-2.85MM CA OD 6
30 246785 RECEPT:DATA LINK CAT ENG PNL 1
31 246801 CONN,DEUTSCH 3 PIN LOCK KEY 1
32 246802 CONN,DEUTSCH 4 PIN RECEPT 1
33 246803 CONN,DEUTSCH 4 PIN WEDGE LOCK 1
34 246805 CONN,DEUTSCH 31 PIN LOCK NUT 1
35 246806 CONN,DEUTSCH 31 PIN WASHER 1
36 246812 RECEPTACLE;DATA LINK CAP ENG 1
37 246808 EDGE TRIM;#150-B2X1/8 1'
38 10327 TERMINAL;RING,#6STUD,#14-16 8
39 27537 INSULATED TERMINAL;8-10 STUD 8
40 91353 INSULATED TERM;1/4"STUD,12-10 4
41 10328 TERM RING;#8-10STUD,#10-12WIRE 2
42 257101 LAMP;585,24V,WEDGEBASE 4
43 246813 LABEL;INC/DEC FT ENG PANEL 1
44 246814 LABEL;RUN/IDLE FT ENGINE PANEL 1
45 246815 LABEL;DIAGNOSTIC FT ENG PANEL 1
46 246818 CONN,DEUTSCH 4PIN PLUG 1
47 246820 CONN,DEUTSCH 4PIN PLUG WEDGE 1
48 228314 LANYARD,12"SS.LOOP/EYE 1
page 63
HYDRAULIC ASSEMBLY
FOR HYDRAULIC AND ELECTRICAL

SEE DRAWINGS IN BACK OF MANUAL
DRAWING DESCRIPTION
229438 PIPING FT-4240H TRACK DRIVES
229439 PIPING FT-4240 IMPACTOR
229440 PIPING;FEEDER,FT4240H
229441 PIPING;END DEL CONV,FT4240H
229442 PIPING;END DEL CYL,FT4240H
229443 HYD PIPING 4240H IMPACTOR LID
229444 PIPING MAGNET FT4240H PLANT
229391 PIPING;MAGNET DRIVE,FT4240
229445 PIPING FT4240H 20GPM STACKER
229446 PIPING SIDE DLVY(PLANT)FT4240H
249346 PP FT4240H SCRN/FINE PLNT ONLY
249348 PP FT4240H TOPDKCNVR&CYL PLANT
249350 PP FT4240H 2ND DCK CNVR PLANT
249352 PP FT4240HCARRYBACK CNVR PLANT
229452 PIPING;TANK TO PUMPS FT-4240H
249347 PP FT4240H SCRN/FINE CNVR ONLY
249349 PPFT4240H TOPDKCNVR&CYL OPTION
249351 PP FT4240H 2ND DCK CNVR OPTION
249353 PP FT4240HCARRYBACK CNVR ONLY
249314 PP ENGINE
249313 PP ENGINE
229447 PIPING; SIDE DELIVERY CONVEYOR
ELECTRICAL
246743 ELECTRICAL FT4240
246797 ELECTRICAL ENGINE
page 64
DECALS AND LEVEL INDICATORS
E-Item: 229409 DECAL PACKAGE,FT-4240 CC
Revision : 6
ITEM NO. PART NO. DESCRIPTION QTY.
1 139088 LUBE POINT 10
2 807517 WARNING ... 2
3 139089 FIRE/EXPLOSION HAZARD 1
4 129562 IMPORTANT-MANUAL ENCLOSED 1
5 74958 FOR V/F GEAR CASE 1
6 46-60044 ROTATION ARROW 1
7 114929 DANGER,ROTATING PULLEY 4
8 114933 CAUTION,SAFETY INSTRUCTION 2
11 221578 BUILT IN USA 4
17 185173 WARNING,MOVING TRACKS 4
18 54880 CAUTION NO STEP 2
19 114928 WARNING,ROTATING PULLEY 3
20 139085 DIESEL FUEL ONLY 1
22 114927 CAUTION,FALLING/FLYING 2
23 139083 WARNING,LOADING AREA 3
24 202607 WARNING CB VALVE HAZARD 2
25 221583 FAST TRAX 2
26 139014 SERIAL PLATE 1
27 229406 FT 4240,HYD 1
28 250775 FT4250/4240,DUST SUP 1
29 220763 KPI/JCI BRAND 2
30 254815 PIONEER 2
31 254817 FT 4240 2
32 46-60146 ROCK EATER DRAGON 2
3 Deg Level Indicator Assy 283353 1 Deg Level Indicator Assy 283349
page 65
24 X 11 SIDE DELIVERY CONVEYOR (FOLD)
2
Hopper 3
6
4
12 11 10 9
8 3
28
27 26 24
25
5 13 15
12
45
32
38
9 10
11
60 44 43
52 51
26 24
13 16 14 11
25
28 12 61
27
43
44
A
43 24 26
3 56 55 54 53 2 34 27
44 35
37
59
36 40
10
48
44
22 31 1 60 43 44 43
23
15
19 5 39
62 44 42 43 44 22 45
38
page 66
24 X 11 SIDE DELIVERY CONVEYOR (FOLD)
SIDE DELIVERY CONVEYOR W/FOLD 230166

11
1 253934 1 CONV FRAME WELD
44 43 59 20
2 235501 1 IMPACT BED WELDMENT
3 212586 1 GUARD; TAIL PULLEY
4 244975 1 COUPLING GUARD 9
5 205688 2 ACME ROD WLDMNT

6 244973 1 DRIVE MOUNT
9 1591 2 BEARING 47 8
7
10 234094 1 PULLEY 4
11 174871 4 BUSHING 58 55 57
6
21
12 234096 1 IDLER
44 43 60
13 234095 1 PULLEY
14 150511 1 SHAFT
15 234097 1 RETURN IDLER
16 09-95048 2 BEARING
19 40289 4 ACME NUT DETAIL A
20 253706 1 SHAFT
21 245297 1 SQUEEZE COUPLER
22 234098 4 DROP BRACKET
23 237578 1 RETURN IDLER Replaceable Belt Wiper Parts
24 182325 2 PIN Blade 284901
25 45-60011 4 WASHER Twist Tensioner 48123
26 45-48027 2 COTTER PIN Replaceable Twist Tensioner Parts
27 45-00200 2 HEX CAPSCREW Plunger 279131
28 45-42165 2 LOCKNUT Belt Wiper Spring 279132
31 237576 2 PLATE 254890 Ratchet Knob 279133
32 228089 1 MOTOR Seal Kit 288705 Pin 279134
34 227721 2 CLAMP
35 227722 1 CLAMP
36 204454 1 BELT REM
37 227725 2 FLASHING 24 x 11 w/ fold Cylinders
38 254890 1 BELT WIPER
41 273649 1 BELT
42 45-00091 10 HEX CASPCREW
43 45-42159 40 LOCKNUT
44 45-60006 54 WASHER
45 243218 1 RETURN ROLL GUARD
47 233779 1 WASHER
48 254030 1 REMOTE GREASE; TAIL
49 M-15129 1 KEY
50 253721 2 SHAFT COLLAR
51 273659 1 TAKE-UP WELD
52 45-42008 2 HEX NUT
53 45-12016 12 CARRIAGE BOLT
Replaceable Parts
54 45-42003 12 HEX NUT
55 45-60004 16 WASHER ITEM PART #
56 45-60039 12 LOCKWASHER Seal Kit 255490
57 45-00047 2 HEX CAPSCREW Clevis Pin 241003
58 45-42157 2 LOCKNUT Cotter Pin 241004
59 45-00093 8 HEX CAPSCREW Rod 281260
60 45-00094 10 HEX CAPSCRW
61 45-00096 4 HEX CAPSCREW For further information on
62 45-00090 4 HEX CAPSCREW hydraulic see drawings in back
of manual
page 67
Service
For Ser vice
KPI -Toll free - 800-532-9311 (605-665-9311)
Fax- 800-514-6115 (605-665-9348)
JCI - Toll free - 866-875-4058 (541-736-1400)
Fax - 541-988-9501
Par
For Parts
ar ts
KPI - Toll free - 800-766-9793 (605-665-9793)
Fax - 605-665-9348
JCI - 888-474-0115 (541-736-1400)
Fax - 541-988-9487
page
5/07
Replaceable parts for Valve 149273
Control Lever 178415
Power Beyond Sleeve 213758
Relief Valve Cartridge 220723
Seal Kit 251292
Replacement Parts for Valve 202572
Handle 240945
Replacement Parts for Hydraulic Cylinder 175183
Cylinder Pin 241003
Cotter Pin 241004
Extended End Clevis 241005
Seal Kit 255491
Seal Kit 251292
Replacement Parts for Accumulator 202544
Bladder Repair Kit 255493
Anti-Extrusion Ring 255494
Replacement Part for Valve 202572
Handle 240945
Replacement Parts for Flow Div 122635
Flow Control Valve 220724
Seal Kit 251292

Replacement Parts: Model FT4240 Close Circuit Track Mounted Impactor Plant

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Replacement Parts: Model FT4240 Close Circuit Track Mounted Impactor Plant

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Replacement Parts

MODEL FT4240 S/N 409893

MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.

Serial Number Plate

Use IB272 for Operation Manual

Quantity for machine

Abbreviations and Symbols Used In This Parts Book

* See notes at bottom of page

N/S Not Serviced

X Parts not exactly as shown

O/E Optional Equipment

P/N Part Number

KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to

ORDERING PARTS .............................................................................................................. 1

When ordering parts be sure you supply the following:

(A) PART NUMBERS

(D) Identify your equipment by Serial Number whenever possible.

(E) SHIPPING INSTRUCTIONS

Make periodical inspections of equipment. Wear parts can be ordered by

for Hardware see Pkg 2

for Hardware see Pkg 1

USE LOCTITE #242 (BLUE) ON

MTR MNT ASSY; 50X15 VGF DRIVE

Drive Assembly See page following

SHAFT BRUSH SEAL DETAIL

REAR APRON ADJUSTMENT DETAIL

Wrench: Apron Adjust

(see replaceable parts)

(OPTIONAL BLOW BARS

20 224871 3 BLOW BAR

DRAWN DATE TITLE ROTOR ASSY; 3-BAR, FT4240, HYD

Lobed Flinger Collar Assy

- Fixed Side Bearing Assembly 139737 1

- Float Side Bearing Assembly 139738 1

Chain 46-12004 (2) 2' pieces

Hardware for Item #6

Lobed Flinger Collar Assy

Replacement Parts for Motor 204362

246768 WIRE HARNESS CAT ENGINE FT 1 See Electrical

Level/Temp Gauge 9399

Cover Resevoir 800373

Fuel Tank Assy 227692

E-Item: 204745 BATTERY PACKAGE ASSY

UNDERSCREEN CONVEYOR ASSY 241358

(see page following)

- 08-03238 2 SCREEN CLOTH

Hydraulic Cylinder 220883

(seal kit 288705)

(seal kit 288705)

SECTION E-E DETAIL G

RETURN CHUTE ASSEMBLY

Track Grease Tensioner 253909

Replaceable Parts for Magnet 289680

Manufactured Item: 284179 DUST SUP ASSY;UNDSCRN

Manufactured Item: 254012 EL,PCKG,FT4240 HYD DIGSY,CAT

Manufactured Item: 246743 EL,ASB FT42 HYDR DIG LOC BOX

50 41-50010 9 INSULATED SUPPORT CLAMP 3/8" PART NO QTY DESCRIPTI ON

61 229800 1 LIGHT LICENSE KIT FT 24V CNTRL

E-Item: 246797 EL,ASB CAT ENGINE PNL FT UNITS

FOR HYDRAULIC AND ELECTRICAL

SIDE DELIVERY CONVEYOR W/FOLD 230166

5 205688 2 ACME ROD WLDMNT