Reactor - 1.5KL (Batch) Design Data

Amir Tanks & Vessels Pvt Ltd Sawer Raod, India, 452002
9302556009 Email: amirtanks@rediffmail.com
REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

/ AMIR TANKS & VESSELS
RUSAN PHARMA REACTOR-1.5KL
PVT.LTD.
Equipment Information ........................................................................................................................................... 2

Design Data........................................................................................................................................................... 3
Materials of Construction ......................................................................................................................................... 4
Summary of Effective Design Pressures in kgf/mm² g Vs Temperature in °C ................................................................. 5
Radiography Details................................................................................................................................................ 7
Wind Load Calculation - Design 1, Corr. .................................................................................................................... 8
Seismic Load Calculation - Design 1, Corr.................................................................................................................. 9
Dished End (Front) - Design 1, Corr. (Int. Pr.) ..........................................................................................................10
Main Shell - Design 1, Corr. (Int. Pr.) ...................................................................................................................... 11
Dished End (Rear) - Design 1, Corr. (Int. Pr.) ...........................................................................................................12
Limpet (Main Shell) - Design 1, Corr. ....................................................................................................................... 13
Limpet (Main Shell) - Design 1, Corr. ....................................................................................................................... 15
Limpet (Dish Rear) - Design 1, Corr. ........................................................................................................................ 17
Limpet (Dish Rear) - Design 1, Corr. ........................................................................................................................ 19
Lug Support - Design 1, Corr. (Wind) ...................................................................................................................... 21
Lug Support - Design 1, Corr. (Seismic) ................................................................................................................... 24
Top Bearing .......................................................................................................................................................... 27
Bottom Bearing ..................................................................................................................................................... 28
Shaft ...................................................................................................................................................................30
Impeller (1) - , ...................................................................................................................................................... 32
Lifting Lugs .......................................................................................................................................................... 33
Foundation Load Data............................................................................................................................................ 35
Center of Gravity Data ...........................................................................................................................................36
CademPVD 21.12 by CADEM Softwares, Pune | www.cadem.net 1 of 36


PVT.LTD.
Equipment Information
Customer REACTOR -1.5KL (BATCH)
Project RUSAN PHARMA
Location AMIR TANKS & VESSELS PVT.LTD.
Plant
Design Code ASME VIII Div.1, 19

Equipment Name REACTOR-1.5KL
Equipment Type Reaction Vessel
Equipment Class N.A.
Equipment Category N.A.
Reference Drawing No ---
Service Other Service/Other Service
Support Type Lug Supports
Design & Reviewal:

Designed By
Design Date 02/11/2021 11:20:53
Checked By
Approved By
Revision R00
Inspection & Approval:

Inspection Agency ---
Reviewed By ---
Equipment Data:
Front end Dished End
Front end flanged False
Rear end Dished End
Rear end flanged False
Shell ID 1200 mm
Shell OD 1210 mm
Length, Shell (W.L. to W.L) / Overall 1500 / 2077.1 mm
Jacketing Data:
Jacketing system Shell & Bottom End
Jacket type Limpet Jacketed
Agitator Data:
Power 3 hp (MKS)
RPM 50
Duty Factor 2
Diameter of shaft 55.33 mm
Free Length of shaft 1834.7 mm
No of impellers 1
Propped False
Other Data:
Fabricated weight ( corr / uncorr ) 420.9 / 530.8 kgf
Empty weight + external weights ( corr / uncorr ) 631.8 / 742.5 kgf
Estimated operating weight ( corr / uncorr ) 738.5 / 849.1 kgf
Estimated hydrotest weight ( corr / uncorr ) 738.5 / 849.1 kgf
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PVT.LTD.
Design Data
(1) Process Details:
Shell Side Jacket Side
Media Density kg/m³ Media Density kg/m³
Oprg Process 1000 Process 1000
Design 1 1000 1000
Hydrotest Water 1000 Water 1000
Pneumatic
(2) Pressure: kgf/mm² g

Int. Ext. Int. Ext.
Input Pr. MAWP Input Pr. Input Pr. MAWP Input Pr.
Oprg 0.01055 0.01055 0 0.02 0.02 0
Design 1 0.03 0.03 0 0.05 0.05 0
(3) Test Pressure: kgf/mm² g

Based On
Input Pr. MAWP MAP Input Pr. MAWP MAP
Hydrotest 0.03947 0.03947 0.03947 0.06923 0.06923 0.06923
Pneumatic
(4) Temperature: °C
Min. MDMT. Max. Min. MDMT. Max
Oprg 20 20 120 20 20 120
Design 1 40 40 160 21.67 21.67 160
Hydrotest 21.67 21.67 45 21.67 21.67 45
Pneumatic
(5) Allowances: mm
Int. Ext. Int. Ext.
Corrosion 1.5 0.0 0.0 0.0
Polishing 0 0 0 0
(6) Radiography & Joint Efficiency:

Joint
Radiography Joint Efficiency Radiography
Efficiency
Shell Nil 0.7 Nil 0.7
Head Nil 0.7 Nil 0.7
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PVT.LTD.
Materials of Construction
1. Body Material:
Shell / Channel SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
Shell / Channel alternate
Head SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
Head alternate
Body flange SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
Body flange cover SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
Liner
2. Nozzle Connections:
SA-312 GR. TP316 Smls. & wld. pipe SA-312 GR. TP304 Smls. & wld. pipe
Nozzle neck
[UNS: S31600] [UNS: S30400]
SA-182 GR. F316 Forgings [UNS: SA-182 GR. F304 Forgings [UNS:
Flange=< NPS 40
S31600] S30400]
Cover flange SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Nozzle neck
[UNS: S31600] [UNS: S30400]
Flange > NPS 40;
S31600] S30400]
Cover flange=< NPS 200 SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Nozzle neck
[UNS: S31600] [UNS: S30400]
Flange=> NPS 350
S31600] S30400]
Cover flange SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Pad flange
S31600] S30400]
Pad flange cover SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Manhole flange SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Manhole cover SA-240 GR. 316 Plate [UNS: S31600] SA-240 GR. 304 Plate [UNS: S30400]
Reinforcement pad SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
External bolt SA-193 GR. B7 Bolting [UNS: G41400] SA-193 GR. B7 Bolting [UNS: G41400]
External gasket Asbestos Free (AF 120) Asbestos Free (AF 120)
Stiffener SA-240 GR. 316L Plate [UNS: S31603] SA-240 GR. 304 Plate [UNS: S30400]
Lifting lug IS-2062 GR. A Plate, bar, shapes IS-2062 GR. A Plate, bar, shapes
Support IS-2062 GR. A Plate, bar, shapes IS-2062 GR. A Plate, bar, shapes
SA-36 / IS-1363,67 Bolting [UNS: SA-36 / IS-1363,67 Bolting [UNS:
Anchor bolt
K02600] K02600]
3. Agitator:
Shaft SA-479 GR. 316 Bar [UNS: S31600]
Impeller SA-240 GR. 316 Plate [UNS: S31600]
Internal coupling SA-479 GR. 316 Bar [UNS: S31600]
Housing SA-479 GR. 316 Bar [UNS: S31600]
Housing cover SA-240 GR. 316 Plate [UNS: S31600]
4. Insulation & Cladding:

Mat. / Density / Thk. N.A. / kg/m³ / mm
Mat. / Thk. N.A. / mm
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PVT.LTD.
Summary of Effective Design Pressures in kgf/mm² g Vs Temperature in °C

Inside pr. Liquid Effective pr.
Sr. No. Item name Temp.
+ve -ve pr. +ve -ve
1 Dished End (Front) 160 0.03 0 0 0.03 0
2 Main Shell 160 0.03 0 0 0.03 0
3 Dished End (Rear) 160 0.03 0 0 0.03 0
4 Limpet (Main Shell) 160 0.05 0 0.00008 0.05008 0
5 Limpet (Dish Rear) 160 0.05 0 0.00008 0.05008 0
00


PVT.LTD.
Item Wise Weight Summary

Empty wt Volume Filled wt
Sr. No. Item name Item size
kgf m³ kgf
Torispherical End CR = 1200, KR =
1 Dished End (Front) 83.76 0.224 83.76
120, 6 Nom / 5.4 Min Thk, SF = 50
2 Main Shell 1210 OD x 5 Thk, 1500 Lg 227.1 1.696 227.1
Torispherical End CR = 1200, KR =
3 Dished End (Rear) 83.76 0.224 83.76
120, 6 Nom / 5.4 Min Thk, SF = 50
4 Limpet (Main Shell) 80 OD x 02 Thk, 40544 Lg, 81.51 0.09196 173.5
5 Limpet (Dish Rear) 80 OD x 02 Thk, 6475 Lg, 13.02 0.01469 27.71
170 Long x 165 Wide x 12 Thk, 4
6 Bolting Plate 10.66 0 10.66
Nos.
165 Long x 150 Wide x 12 Thk, 8
7 Gusset Plate 18.81 0 18.81
Nos.
8 Anchor Bolt Anchor - M20 x 200 Lg, 4 Nos. 1.99 0 1.99
9 Support Pad 210 Long x 220 Wide x 5 Thk, 4 Nos. 7.392 0 7.392
10 Motor 3 HP x 1450 RPM 50 0 50
11 Gear Box 3 HP x 29 Red. Ratio 50 0 50
12 Coupling Flexible Coupled - B2A 6.14 0 6.14
13 Bearing Housing 157 OD x 40.5 Thk, 280 Lg 33.2 0.00127 33.2
14 Top Bearing SKF - Taper Roller 32007X 0.02243 0 0.02243
15 Bottom Bearing SKF - Taper Roller 30209 0.04893 0 0.04893
16 Shaft Seal Mechanical Seal 10 0 10
17 Shaft 55.334 OD x 2509.705 Lg 48.28 0 48.28
18 Impeller (1) Anchor - Sweep Dia 1160 x 2 Blades 14 0 14
19 Lifting Lugs 120 Long x 70 Wide x 12 Thk, 2 Nos. 1.596 0 1.596
20 Pad (Lifting Lugs) 70 Long x 170 Wide x 6 Thk, 2 Nos. 1.142 0 1.142
∑ 530.8 ∑ 637.4
00


PVT.LTD.
Radiography Details
Design Code : ASME VIII Div.1, 19
Chamber name Sh Design Data

Applicable Service Other Service
Lethal Service? False
Reference code clause
Selected Radiography level Nil
Category
Sr. No. Item Type Joint Info
A B C D
Radiography Nil Nil Nil
1 Shells Joint Type Type 1 Type 1 Type 1
Joint Eff. 0.7 0.7
Radiography Nil Nil Nil
2 Heads Joint Type Type 1 Type 1 Type 1
Joint Eff. 0.7 0.7
Radiography Nil Nil Nil Nil
3 Nozzles < 10" Nb Joint Type Type 1 Type 1 Type 7 Type 7
Joint Eff. 0.7 0.7
Radiography Nil Nil Nil Nil
4 Nozzles > 10" Nb Joint Type Type 1 Type 1 Type 7 Type 7
Joint Eff. 0.7 0.7
100


PVT.LTD.
Wind Load Calculation - Design 1, Corr.

Design Code: Wind [IS:875, 15]
1. Design Conditions:
Basic wind speed (Section 5.2) Vb 50 m/s
Expected life of equipment ( Section 5.3.1 ) 25 Years
Probability factor (Risk coeff.) ( Section 5.3.1 ) K1 0.902
Terrain category ( Section 5.3.2 ) Category 2
Topography factor ( Section 5.3.3 ) K3 1.3
Cyclonic region imp. factor ( Section 5.3.4 ) K4 1.15
Force coefficient (Shape factor) Cf 0.8
2. Calculation of Forces and Moments:

Equivalent diameter De 1920 mm
Overall length of equipment L 2077.1 mm
Height of C.G. of equipment Hcg 920 mm
Size and height factor ( Section 5.3.2 ) K2 0.98
Effective transverse cross-sectional area
= De x L A 3987951.6 mm²
Effective wind speed
= K1 x K2 x K3 x K4 x Vb Vz 66.06 m/s
Wind pressure
= 6E-08 x Vz 2 Pz 0.00026 kgf/mm²
Longitudinal force
= Cf x A x Pz F 835.4 kgf
Support elevation H 0 mm
Turning moment
= F x ( Hcg - H ) M 768532.4 kgf-mm
501


PVT.LTD.
Seismic Load Calculation - Design 1, Corr.

Design Code: Seismic [IS:1893, 02]
Weight of equipment Wo 738.5 kgf
Importance factor (Table-6 , 2002) I 1.5
Soil profile type Stiff Soil Profile (SD)
Foundation type RCC footings + Tie Beams
Damping factor 5
Seismic zone Zone III
Seismic zone factor (Table-2 , 2002) Z 0.16
Response reduction factor (Table-7 , 2002) R 2.9
Spectral accelerations coeff. (Fig. 2 , 2002) Sa / g 2.5, Use max value
Damping correction factor (Table-3 , 2002) Cf 1
Seismic coefficient (Clause-6.4.2 , 2002)
= 0.5 x Z x I x Cf x ( Sa / g ) x ( 1 / R )
= 0.5 x 0.16 x 1.5 x 1 x 2.5 x ( 1 / 2.9 ) Ah 0.103
2. Calculation of Forces and Moments:

Elevation of support H 0 mm
Height of C.G. of equipment Hcg 536.8 mm
Seismic base shear force
= Ah x Wo
= 0.103 x 738.5 Vb 76.39 kgf
Seismic moment of support
= Vb x ( Hcg - H )
= 76.39 x ( 536.8 - 0 ) M 41004.6 kgf-mm
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PVT.LTD.
Dished End (Front) - Design 1, Corr. (Int. Pr.)

Item Type: Design of Torispherical Head (Internal Pressure)
Design Code: ASME VIII Div.1, 19
Design pressure (internal) Pi 0.03 kgf/mm² g
Design temperature T 160 °C
Material of construction SA-240 GR. 316L Plate [UNS: S31603]
Max. allowable stress @ design temp. S 11.6 kgf/mm²
Radiography Nil
Joint efficiency E 0.7
Inside diameter of shell ID 1203 mm
Crown radius CR 1201.5 mm
Knuckle radius KR 121.5 mm
Nominal thickness 6 mm
Nominal thickness required as per TEMA N.A mm
Internal allowance, corrosion + polishing 1.5 mm
External allowance, corrosion + polishing 0 mm
Thinning allowance / Under tolerance 0.6 mm
Available thickness 3.9 mm
2. Design Calculation as Per UG 32 e / Appendix 1-4 (d):

Factor [M]
= ( 1 / 4 ) x [ 3 + SQRT [ CR / KR ] ]
= ( 1 / 4 ) x [ 3 + SQRT [ 1201.5 / 121.5 ] ]
= 1.536
Thickness for internal pressure [t]

= M x Pi x CR / ( 2 x S x E - 0.2 x Pi )
= 1.536 x 0.03 x 1201.5 / ( 2 x 11.6 x 0.7 - 0.2 x 0.03 )
= 3.411 mm
Since available thickness is more than design thickness, design is safe.

101


PVT.LTD.
Main Shell - Design 1, Corr. (Int. Pr.)

Item Type: Shell (Internal Pressure)
Max. allowable stress at design temp. S 11.6 kgf/mm²
Radiography Nil
Joint efficiency long. seam Ec 0.7
Outside diameter OD 1210 mm
Inside radius ( corroded ) R 601.5 mm
Shell length L 1500 mm
Nominal thickness required as per TEMA N.A. mm
Thickness under tolerance 0 mm
2. Design Calculation as Per UG-27:

Thickness of shell under internal pressure [ti]
= Pi x R / ( S x E - 0.6 x Pi )
= 0.03 x 601.5 / ( 11.6 x 0.7 - 0.6 x 0.03 )
= 2.227 mm

102


PVT.LTD.
Dished End (Rear) - Design 1, Corr. (Int. Pr.)

Item Type: Design of Torispherical Head (Internal Pressure)
Max. allowable stress @ design temp. S 11.6 kgf/mm²
Radiography Nil
Joint efficiency E 0.7
Inside diameter of shell ID 1203 mm
Crown radius CR 1201.5 mm
Knuckle radius KR 121.5 mm
Nominal thickness required as per TEMA N.A mm
Thinning allowance / Under tolerance 0.6 mm
2. Design Calculation as Per UG 32 e / Appendix 1-4 (d):

Factor [M]
= ( 1 / 4 ) x [ 3 + SQRT [ CR / KR ] ]
= ( 1 / 4 ) x [ 3 + SQRT [ 1201.5 / 121.5 ] ]
= 1.536
Thickness for internal pressure [t]

= M x Pi x CR / ( 2 x S x E - 0.2 x Pi )
= 1.536 x 0.03 x 1201.5 / ( 2 x 11.6 x 0.7 - 0.2 x 0.03 )
= 3.411 mm

101


PVT.LTD.
Limpet (Main Shell) - Design 1, Corr.

Item Type: Design of Limpet Coil
1. Shell Side Data:

Design pressure (internal) Ps 0.03 kgf/mm² g
Design temperature Ts 160 °C
Max. allowable stress @ design temp. Ss 11.6 kgf/mm²
Outside diameter OD1 1210 mm
Inside diameter ID1 1203 mm
Provided thickness ts 3.5 mm
2. Limpet Side Data:

Material of construction SA-240 GR. 304 Plate [UNS: S30400]
Design pressure (internal) Pj 0.05008 kgf/mm² g
Design temperature Tj 160 °C
Max. allowable stress @ design temp. Sj 13.2 kgf/mm²
Inside diameter ID 76 mm
Provided thickness tj 2 mm
Internal allowance, corrosion + polishing 0 mm
Limpet coil pitch p 120 mm
Number of limpet coil turns (approx.) Nt 10
Refer to Appendixes:
3. Longitudinal Tensile Stress in Shell:
S’
= 0.5 x Ps x OD1 / ( 2 x ts )
= 0.5 x 0.03 x 1210 / ( 2 x 3.5 )
= 2.593 kgf/mm²
F
= 1.5 x Ss - S'
= 1.5 x 11.6 - 2.593
= 17.21
Factor K
= 101.4
P’
=F/K
= 17.21 / 101.4
= 0.17 kgf/mm² g
 provided shell thickness is sufficient.

4. Check for Coil Thickness:
Coil thickness [tj]
= 0.5 x Pj x ID / ( Sj x 0.7 - 0.6 x Pj )
= 0.5 x 0.05008 x 76 / ( 13.2 x 0.7 - 0.6 x 0.05008 )
= 0.207 mm


PVT.LTD.
 provided coil thickness is sufficient.

101


PVT.LTD.
Limpet (Main Shell) - Design 1, Corr.

Design Code: IS 2825, Refer to Appendix P-3
1. Shell Side Data:


3. Stresses in Coil:
Hoop stress [Fcc]
= Pj x ID / ( 2 x tj x 0.7 )
= 0.05008 x 76 / ( 2 x 2 x 0.7 )
= 1.359 kgf/mm²
Longitudinal tensile stress [Fcl]

= Pj x ID / ( 4 x tj x 0.7 + 2.5 x ts x 0.85 )
= 0.05008 x 76 / ( 4 x 2 x 0.85 + 2.5 x 3.5 x 0.85 )
= 0.294 kgf/mm² is less than Ss
4. Stresses in Shell:
Hoop stress [Fst]
= [ Ps x ID1 / ( 2 x ts x 0.7 ) ] + Fcl
= [ 0.03 x 1203 / ( 2 x 3.5 x 0.7 ) ] + 0.294
Longitudinal tensile stress due to shell pressure [Fs2]

= Ps x ID1 / ( 4 x ts x 0.85 )
= 0.03 x 1203 / ( 4 x 3.5 x 0.85 )
= 2.578 kgf/mm²
Long. tensile stress due to coil pressure [Fs3]

= Pj x ID / ( 2 x ts x 0.85 )
= 0.05008 x 76 / ( 2 x 3.5 x 0.85 )
= 0.544 kgf/mm²
Long. tensile stress due to bending [Fs4]

= 2 x ( Pj - Ps ) x OD 2 / ( 3 x ts 2 )
= 2 x ( 0.05008 - 0.03 ) x 80 2 / ( 3 x 3.5 2 )

PVT.LTD.
= 6.994 kgf/mm²
Total longitudinal tensile stress [Fsl]

= Fs2 + Fs3 + Fs4
= 2.578 + 0.544 + 6.994
= 10.12 kgf/mm² is less than 1.5 x Ss
5. Equivalent Stress at Coil to Shell Junction:

Equivalent stress at coil to shell junction [Fe]
= ( Fsl 2 + Fst 2 + Fcl 2 - Fsl x Fst - Fst x Fcl - Fcl x Fsl ) 0.5
= ( 10.12 2 + 7.66 2 + 0.294 2 - 10.12 x 7.66 - 7.66 x 0.294 - 0.294 x 10.12 ) 0.5
= 8.853 kgf/mm² is less than 2 x Ss

Coil thickness [tj]
= 0.5 x Pj x ID / ( Sj x 0.85 - Pj )
= 0.5 x 0.05008 x 76 / ( 13.2 x 0.85 - 0.05008 )
= 0.103 mm

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PVT.LTD.
Limpet (Dish Rear) - Design 1, Corr.

1. Shell Side Data:


Refer to Appendixes:
3. Longitudinal Tensile Stress in Shell:
S’
= 0.5 x Ps x OD1 / ( 2 x ts )
= 0.5 x 0.03 x 1212 / ( 2 x 4.5 )
= 2.331 kgf/mm²
F
= 1.5 x Ss - S'
= 1.5 x 11.6 - 2.331
= 17.47
Factor K
= 101.4
P’
=F/K
= 17.47 / 101.4
= 0.172 kgf/mm² g

Coil thickness [tj]
= 0.5 x Pj x ID / ( Sj x 0.7 - 0.6 x Pj )
= 0.5 x 0.05008 x 76 / ( 13.2 x 0.7 - 0.6 x 0.05008 )
= 0.207 mm


PVT.LTD.

101


PVT.LTD.
Limpet (Dish Rear) - Design 1, Corr.

Design Code: IS 2825, Refer to Appendix P-3
1. Shell Side Data:


3. Stresses in Coil:
Hoop stress [Fcc]
= Pj x ID / ( 2 x tj x 0.7 )
= 0.05008 x 76 / ( 2 x 2 x 0.7 )
= 1.359 kgf/mm²
Longitudinal tensile stress [Fcl]

= Pj x ID / ( 4 x tj x 0.7 + 2.5 x ts x 0.85 )
= 0.05008 x 76 / ( 4 x 2 x 0.85 + 2.5 x 4.5 x 0.85 )
4. Stresses in Shell:
Hoop stress [Fst]
= [ Ps x ID1 / ( 4 x ts x 0.7 ) ] + Fcl
= [ 0.03 x 1203 / ( 4 x 4.5 x 0.7 ) ] + 0.259
Longitudinal tensile stress due to shell pressure [Fs2]

= Ps x ID1 / ( 4 x ts x 0.85 )
= 0.03 x 1203 / ( 4 x 4.5 x 0.85 )
= 2.005 kgf/mm²
Long. tensile stress due to coil pressure [Fs3]

= Pj x ID / ( 2 x ts x 0.85 )
= 0.05008 x 76 / ( 2 x 4.5 x 0.85 )
= 0.423 kgf/mm²
Long. tensile stress due to bending [Fs4]

= 2 x ( Pj - Ps ) x OD 2 / ( 3 x ts 2 )
= 2 x ( 0.05008 - 0.03 ) x 80 2 / ( 3 x 4.5 2 )

PVT.LTD.
= 4.231 kgf/mm²
Total longitudinal tensile stress [Fsl]

= Fs2 + Fs3 + Fs4
= 2.005 + 0.423 + 4.231
= 6.659 kgf/mm² is less than 1.5 x Ss
5. Equivalent Stress at Coil to Shell Junction:

Equivalent stress at coil to shell junction [Fe]
= ( Fsl 2 + Fst 2 + Fcl 2 - Fsl x Fst - Fst x Fcl - Fcl x Fsl ) 0.5
= ( 6.659 2 + 3.124 2 + 0.259 2 - 6.659 x 3.124 - 3.124 x 0.259 - 0.259 x 6.659 ) 0.5
= 5.552 kgf/mm² is less than 2 x Ss

Coil thickness [tj]
= 0.5 x Pj x ID / ( Sj x 0.85 - Pj )
= 0.5 x 0.05008 x 76 / ( 13.2 x 0.85 - 0.05008 )
= 0.103 mm

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PVT.LTD.
Lug Support - Design 1, Corr. (Wind)

Item Type: Lug Support Design
Design Code: P V Design Manual, D.R. Moss
1. Lug Data:
M.O.C IS-2062 GR. A Plate, bar, shapes
No. of support N 4
Base plate width b1 170 mm
Base plate depth Lb 165 mm
Thickness of base plate tb 12 mm
Allowable bending stress Sb 22.97 kgf/mm²
2. Bolt Data:
M.O.C SA-36 / IS-1363,67 Bolting [UNS: K02600]
No. of bolt / lug Nb 1
Bolt diameter db 20 mm
PCD D 1470 mm
Diameter of bolt hole 24 mm
Allowable tensile stress Fs 10.69 kgf/mm²
3. Gusset Data:
Thickness tg 12 mm
Height h 150 mm
Gusset angle θ 52.52
Gusset depth at top Lc 50 mm
Number of gussets n 2
Distance between gussets b 130 mm
4. Shell Data:
Material SA-240 GR. 316L Plate [UNS: S31603]
OD diameter OD 1210 mm
Thickness available ts 3.5 mm
5. Pad Data:
Thickness tp 5 mm
Width W 210 mm
Length L 220 mm
6. Load And Moment (Wind):

Max. overturning moment M 768532.4 kgf-mm
Design weight of vessel Wt 420.9 kgf
7. Design of Anchor Bolts:

Total uplift force on bolts [T]
= [ 4 x M / ( D x N ) ] - Wt / N
= [ 4 x 768532.4 / ( 1470 x 4 ) ] - 420.9 / 4
= 417.6 kgf
Required area of bolts [Am]

= MAX [ ( T / Fs ) , 0 ]
= MAX [ ( 417.6 / 10.69 ) , 0 ]
= 39.07 mm²
Available area of bolts [Ab]


PVT.LTD.
= Ar x Nb ........................................................................................ where, Ar = 217.1 mm², is root area of bolt

= 217.1 x 1
= 217.1 mm²
Since Ab > Am, bolts provided are sufficient
8. Gusset Design:
Reaction force at each support [Q]
= [ 4 x M / ( D x N ) ] + Wt / N
= [ 4 x 768532.4 / ( 1470 x 4 ) ] + 420.9 / 4
= 628 kgf
Maximum axial force in gusset [P1]

=Q/n
= 628 / 2
= 314 kgf
Allowable compr. stress in gusset [Sg]

= 18000 / [ 1 + 12 x ( h’ / tg ) 2 / 18000 ] ....................................... where, h’ = 189 mm
= 18000 / [ 1 + 12 x ( 189 / 12 ) 2 / 18000 ]
= 15445.4 psi
= 10.86 kgf/mm²
Required thickness of gusset [tg’]

= 2 x P1 x ( 3 x a - Lb ) / [ Sg x Lb 2 x ( sin θ ) 2 ]
= 2 x 314 x ( 3 x 125 - 165 ) / [ 10.86 x ( 165 ) 2 x ( sin 52.52 ) 2 ]
= 0.708 mm
9. Base Plate Design:
Bending moment [Mb]
= Q x b1 / 6
= 628 x 170 / 6
= 17794.7 kgf-mm
Bearing pressure [bp]

= Q / ( w x b1 ) ............................................................................... where, w = 99 mm
= 628 / ( 99 x 170 )
= 0.03732 kgf/mm²
Bending moment due to bearing pressure [Mb’]

= bp x b 2 / 10
= 0.03732 x 130 2 / 10
= 63.07 kgf-mm
Required thickness of base plate between chairs [tb’]

= SQRT { 6 x MAX [ Mb , Mb' ] / [ ( Lb - db ) x Sb ] }
= SQRT { 6 x MAX [ 17794.7 , 63.07 ] / [ ( 165 - 20 ) x 22.97 ] }
= 5.742 mm
10. Check for Compression Plate:
Equivalent radial load [f]
=Qxa/(nxh)
= 628 x 125 / ( 2 x 150 )
= 261.7 kgf
Angle between supports []

=2x/N
=2x/4
= 1.571 rad
Internal bending moment coefficient [Kr]
= 0.5 x [ 1 / ( 0.5 x  ) - cot ( 0.5 x  ) ]
= 0.5 x [ 1 / ( 0. 5 x 1.571 ) - cot ( 0.5 x 1.571 ) ]
= 0.137

PVT.LTD.
Internal bending moment [Mc]

= 0.5 x Kr x f x OD
= 0.5 x 0.137 x 261.7 x 1210
= 21629.7 kgf-mm
Bending stress induced [fb]
= Mo / Zc
= 21629.7 / 1343.3
= 16.1 kgf/mm² ......................................................................... < Sb = 22.97 kgf/mm²
Since, induced stress fb < allow. stress Sb in shell material, design is safe.
102


PVT.LTD.
Lug Support - Design 1, Corr. (Seismic)

Item Type: Lug Support Design
1. Lug Data:
M.O.C IS-2062 GR. A Plate, bar, shapes
No. of support N 4
Base plate width b1 170 mm
Base plate depth Lb 165 mm
Thickness of base plate tb 12 mm
Allowable bending stress Sb 22.97 kgf/mm²
2. Bolt Data:
M.O.C SA-36 / IS-1363,67 Bolting [UNS: K02600]
No. of bolt / lug Nb 1
Bolt diameter db 20 mm
PCD D 1470 mm
Diameter of bolt hole 24 mm
Allowable tensile stress Fs 10.69 kgf/mm²
3. Gusset Data:
Thickness tg 12 mm
Height h 150 mm
Gusset angle θ 52.52
Gusset depth at top Lc 50 mm
Number of gussets n 2
Distance between gussets b 130 mm
4. Shell Data:
OD diameter OD 1210 mm
Thickness available ts 3.5 mm
5. Pad Data:
Thickness tp 5 mm
Width W 210 mm
Length L 220 mm
6. Load And Moment (Seismic):

Max. overturning moment M 41004.6 kgf-mm
Design weight of vessel Wt 738.5 kgf
7. Design of Anchor Bolts:

Total uplift force on bolts [T]
= [ 4 x M / ( D x N ) ] - Wt / N
= [ 4 x 41004.6 / ( 1470 x 4 ) ] - 738.5 / 4
= -156.7 kgf
Required area of bolts [Am]

= MAX [ ( T / Fs ) , 0 ]
= MAX [ ( -156.7 / 10.69 ) , 0 ]
= 0 mm²
Available area of bolts [Ab]


PVT.LTD.
= Ar x Nb ........................................................................................ where, Ar = 217.1 mm², is root area of bolt

= 217.1 x 1
= 217.1 mm²
Since Ab > Am, bolts provided are sufficient
8. Gusset Design:
Reaction force at each support [Q]
= [ 4 x M / ( D x N ) ] + Wt / N
= [ 4 x 41004.6 / ( 1470 x 4 ) ] + 738.5 / 4
= 212.5 kgf
Maximum axial force in gusset [P1]

=Q/n
= 212.5 / 2
= 106.3 kgf
Allowable compr. stress in gusset [Sg]

= 18000 / [ 1 + 12 x ( h’ / tg ) 2 / 18000 ] ....................................... where, h’ = 189 mm
= 18000 / [ 1 + 12 x ( 189 / 12 ) 2 / 18000 ]
= 15445.4 psi
= 10.86 kgf/mm²
Required thickness of gusset [tg’]

= 2 x P1 x ( 3 x a - Lb ) / [ Sg x Lb 2 x ( sin θ ) 2 ]
= 2 x 106.3 x ( 3 x 125 - 165 ) / [ 10.86 x ( 165 ) 2 x ( sin 52.52 ) 2 ]
= 0.24 mm
9. Base Plate Design:
Bending moment [Mb]
= Q x b1 / 6
= 212.5 x 170 / 6
= 6021.2 kgf-mm
Bearing pressure [bp]

= Q / ( w x b1 ) ............................................................................... where, w = 99 mm
= 212.5 / ( 99 x 170 )
= 0.01263 kgf/mm²
Bending moment due to bearing pressure [Mb’]

= bp x b 2 / 10
= 0.01263 x 130 2 / 10
= 21.34 kgf-mm
Required thickness of base plate between chairs [tb’]

= SQRT { 6 x MAX [ Mb , Mb' ] / [ ( Lb - db ) x Sb ] }
= SQRT { 6 x MAX [ 6021.2 , 21.34 ] / [ ( 165 - 20 ) x 22.97 ] }
= 3.34 mm
10. Check for Compression Plate:
Equivalent radial load [f]
=Qxa/(nxh)
= 212.5 x 125 / ( 2 x 150 )
= 88.55 kgf
Angle between supports []

=2x/N
=2x/4
= 1.571 rad
Internal bending moment coefficient [Kr]
= 0.5 x [ 1 / ( 0.5 x  ) - cot ( 0.5 x  ) ]
= 0.5 x [ 1 / ( 0. 5 x 1.571 ) - cot ( 0.5 x 1.571 ) ]
= 0.137

PVT.LTD.
Internal bending moment [Mc]

= 0.5 x Kr x f x OD
= 0.5 x 0.137 x 88.55 x 1210
= 7318.8 kgf-mm
Bending stress induced [fb]
= Mo / Zc
= 7318.8 / 1343.3
= 5.448 kgf/mm² ......................................................................... < Sb = 22.97 kgf/mm²
Since, induced stress fb < allow. stress Sb in shell material, design is safe.
102


PVT.LTD.
Top Bearing
Item Type: Bearing Design and Selection
1. Bearing Data:
Make SKF
Type of bearing Taper Roller
Bearing Designation 32007X
Nominal Dia d 35 mm
Static load Pstat 54000 N
Dynamic load Pdyn 42900 N
Y0 0.7
Y1 1.3
E 0.46
Weight Wt 0.02243 N
2. Loads and Operating Parameters:

Radial load Fr 761.9 kgf
Axial load Fa 68.42 kgf
Revolutions RPM 50
Operating hours / day Hr 8 hrs
Expected operating life Yr 4 years
3. Calculations:
Life in million revolutions [Lf]
= RPM x ( 60 x Hr ) x ( 30 x 12 Yr ) x 1E-06
= 50 x ( 60 x 8 ) x ( 30 x 12 x 4) x 1E-06
= 34.56 million revolutions
Effective load on bearing [Feff]

= Fr + Y1 x Fa
= 761.9 + 1.3 x 68.42
= 850.8 kgf
Dynamic load on bearing [Fdyn]

= Feff x Lf a ................................................................................... where, a = 1/3 for ball bearings
and, a = 3/10 for taper and spherical bearings
= 850.8 x 34.56 0.333 kgf

= 2462.7 kgf
Since Fdyn < Pdyn , the selected bearing is safe for operation
100


PVT.LTD.
Bottom Bearing
Item Type: Bearing Design and Selection
1. Bearing Data:
Make SKF
Type of bearing Taper Roller
Bearing Designation 30209
Nominal Dia d 45 mm
Static load Pstat 76500 N
Dynamic load Pdyn 66000 N
Y0 0.8
Y1 1.5
E 0.4
Weight Wt 0.04893 N
2. Loads and Operating Parameters:

Radial load Fr 663.1 kgf
Axial load Fa 68.42 kgf
Revolutions RPM 50
Operating hours / day Hr 8 hrs
Expected operating life Yr 4 years
3. Calculations:
Life in million revolutions [Lf]
= RPM x ( 60 x Hr ) x ( 30 x 12 Yr ) x 1E-06
= 50 x ( 60 x 8 ) x ( 30 x 12 x 4) x 1E-06
= 34.56 million revolutions
Effective load on bearing [Feff]

= Fr + Y1 x Fa
= 663.1 + 1.5 x 68.42
= 765.7 kgf
Dynamic load on bearing [Fdyn]

= Feff x Lf a ................................................................................... where, a = 1/3 for ball bearings
and, a = 3/10 for taper and spherical bearings
= 765.7 x 34.56 0.333 kgf

= 2216.3 kgf
Since Fdyn < Pdyn , the selected bearing is safe for operation
100


PVT.LTD.
Coupling Data:
Make
Type Flexible Coupled
Designation B2A
Torque capacity 52.6 kgf-mm
Outside diameter 130 mm
Inside diameter 32 mm
Hub diameter 68 mm
Flange thickness 25.5 mm
No of pins 6
Gap between cplgs 3 mm
Clearance for pin removal 70 mm
100


PVT.LTD.
Shaft
Item Type: Agitator Shaft with Intermediate Bearing Housing
1. Shaft Data:
Power P 3 hp (MKS)
Pumping capacity (RPM) RPM 50
Service (Duty) factor sf 2
Material of impeller SA-479 GR. 316 Bar [UNS: S31600]
0.2% Proof stress Sy 21.09 kgf/mm²
Allowable stress Sa 14.05 kgf/mm²
Young’s modulus Es 18912.6 kgf/mm²
Weight density rho 7999.5 kg/m³
Shaft OD OD 55.33 mm
Shaft ID ID 0 mm
Total length 2509.7 mm
Allowance CA 0 mm
Shaft is propped at bottom False
Distance between bearings A 225 mm
Overhanging length L 1834.7 mm
Type of shaft seal Mechanical Seal
Distance of packing Y 300 mm
Allowable deflection at packing 0.5 mm
2. Impeller Torque, Forces and Moments:

Impeller Length, Power, Radius, Torque, Force, Moment,
L(i) P(i) Rb(i) Tm(i) F(i) M(i)
Hub No
mm hp (MKS) mm kgf-mm kgf kgf-mm
1 1734.7 3 580 42986.4 98.82 171422.5
∑ P=3 Tm = 42986.4 F = 98.82 M = 171422.5
Formulae used in the above table:
Tm(i) = [ 736 x 60 x HP(i) / ( 9.81 x 2 x  x RPM ) ] kgf-m = [ 716440.6 x P(i) / RPM ] kgf-mm
F(i) = Tm(i) / ( 0.75 x Rb ) kgf
M(i) = F(i) x L(i) kgf-mm

3. Check for Equivalent Bending Moment:
Reaction at top bearing [R1]
=M/A
= 171422.5 / 225
= 761.9 kgf
Reaction at bottom bearing [R2]

= F - R1
= 98.82 - 761.9
= -663.1 kgf
Induced equivalent moment in shaft [Me]

= ( M 2 + 0.75 x Tm 2 ) 0.5
= ( 171422.5 2 + 0.75 x 42986.4 2 ) 0.5
= 175418.2 kgf-mm
Stress induced in shaft [Fy]

= ( 32 x sf x Me x D1 ) / [  x ( D1 4 - ID 4 ) ] .......................... where, assumed D1 = 55.33 mm
= ( 32 x 2 x 175418.2 x 55.33 ) / [  x ( 55.33 4 - 0 4 ) ]
= 21.09 kgf/mm²

PVT.LTD.
Since induced stress (Fy) <= yield stress (Sy), shaft diameter required for equivalent bending is D1 = 55.33 mm.
4. Check for Continuous Working Stress:
Stress assumed in shaft [Fq]
= ( 16 x sf x Tm x D2 ) / [  x ( D2 4 - ID 4 ) ] .......................... where, assumed D2 = 31.47 mm
= ( 16 x 2 x 42986.4 x 31.47 ) / [  x ( 31.47 4 - 0 4 ) ]
= 14.05 kgf/mm²
Since induced stress (Fq) <= allowable stress (Sa), shaft diameter required for torsion is D2 = 31.47 mm.
5. Shaft Deflection at Impellers:

M.I. of shaft [MI]
=  x ( OD 4 - ID 4 ) / 64
=  x ( 55.33 4 - 0 4 ) / 64
= 460203.5 mm 4
Deflection of shaft centre, mm Deflection at edge of blade, mm

Impeller
Ds(i) 7 x Ds(i) / 3
1 21.46 50.08
Formula used in the above table:

Ds(i) = [ F x L( x ( 3 x L - L(i) ) ] / ( 6 x Es x MI1 )
6 (a). Critical Speed of Shaft:

Critical speed of shaft [Ns]
= [ 60 / ( 2 x  ) ] x SQRT [ 8 x Es x MI x g / ( ws x L 4 ) ] ... where, g = 9810 mm/s 2 & ws = 0.01924 kgf/mm
= [ 60 / ( 2 x  ) ] x SQRT [ 8 x 18912.6 x 460203.5 x 9810 / (0.01924 x 1834.7 4 ) ]
= 534.6 rpm
6 (b). Critical Speed of Attachments (Blades, CPLGS ETC.):
Sr. No. Wt(i), kgf L(i), mm Nc(i), rpm
1 2509.7 534.6
Formula used in the above table:

Nc(i) = [ 60 / ( 2 x  ) ] x SQRT { 3 x Es x MI x g / [ Wt(i) x L(i) 2 x ( A + L(i) ) ] }
6 (c). Critical Speed of The System:

Critical speed of the entire shaft system [Nc]
= 1 / SQRT { [ 1 / Ns 2 ] + [ 1 / Nc(1) 2 ] + [ 1 / Nc(2) 2 ] + [ 1 / Nc(3) 2 ] + [ 1 / Nc(4) 2 ] + [ 1 / Nc(5) 2 ] }
= 399.1 rpm
7. Provided Shaft Diameter 55.33

Provided shaft diameter should be at least equal to MAX [ D1, D2 ] + CA i.e., MAX [ 55.33, 31.47 ] + 0 mm.
210


PVT.LTD.
Impeller (1) - ,
Item Type: Design of Impeller Blade with Stiffener
1. Design Data:
Power P 3 hp (MKS)
Pumping capacity (RPM) RPM 50
Service (Duty) factor sf 2
Material of impeller SA-240 GR. 316 Plate [UNS: S31600]
0.2% Proof stress Sy 21.09 kgf/mm²
Young’s modulus Es 18912.6 kgf/mm²
Weight density  7999.5 kg/m³
Allowance CA 1.5 mm
2. Shaft Data:
Shaft OD at Impeller OD 55.33 mm
Total length L 1734.7 mm
3. Blade Data:
Type of impeller Anchor
Impeller radius R 580 mm
Distance of impeller from bottom bearing c 1734.7 mm
No of blades Nb 2 mm
Width of blade w 100 mm
Blade thickness tb 12 mm
Blade angle  0°
4. Calculation of Blade Thickness

Torsional moment on shaft [Tm]
= 736 x 60 x H.P. / ( 9.81 x 2 x  x RPM ) kg-m
= 716440.6 x P / RPM kgf-mm
= 716440.6 x 3 / 50
= 42986.4 kgf-mm
Effective force on blade [Fm]

= Tm / ( 0.75 x Rb )
= 42986.4 / ( 0.75 x 580 )
= 98.82 kgf
Minimum blade thickness required [tb]

= SQRT [ 6 x sf x Tm / ( Nb x d x Sa ) ]
= SQRT [ 6 x 2 x 42986.4 / ( 2 x 100 x 21.09 ) ]
= 11.06 mm
Since the calculated thickness 11.06 mm is less that provided thickness 12 mm of blade, blade thickness is adequate.
100


PVT.LTD.
Lifting Lugs
Item Type: Design of Lifting Lug
1. Lifting Lug Data:

Material IS-2062 GR. A Plate, bar, shapes
Length of lug LL 70 mm
Width of lug A 120 mm
Thickness of lug plate TL 12 mm
Straight length B1 10 mm
Radius at tip R3 605 mm
Pin Hole diameter D1 40 mm
Lug to vessel weld size W1 6 mm
Min yield stress Sy 25.52 kgf/mm²
Allowable tensile stress ( 2 / 3 x Sy ) St 17.01 kgf/mm²
Allowable bending stress ( 1.5 x St ) Sb 22.97 kgf/mm²
Allowable shear stress (0.6 x St ) Ss 10.21 kgf/mm²
2. Design Loads:
Total design lift weight Wt 530.8 kgf
Number of lifting lugs N 2
Jerk load factor j 1.5
3. Calculation of Reference Dimensions:
Dimension [ L1 ] Dimension [ L2 ]
= LL - B1 - R3 = L1 / SIN ( 1 )
= 70 - 10 - 35 = 25 / SIN ( 0.395 )
= 25 mm = 65 mm
Dimension [ LT ] Angle [ 2 ]
= LL - R3 = ASIN ( R3 / L2 )
= 70 - 35 = ASIN ( 35 / 65 )
= 35 mm = 0.569 radians
Angle [ 1 ] Angle [ 3 ]
= ATAN ( 2 x L1 / A ) = 1 + 2
= ATAN ( 2 x 25 / 120 ) = 0.395 + 0.569
= 0.395 radians = 0.963 radians
Dimension [ L3 ]
= R3 / SIN ( 3 )
= 35 / SIN ( 0.963 )
= 42.62 mm
4. Design of Lug Plate:

Effective design load on each lug [ P ] Required min. thickness of lug plate for shear [ t2 ]
= j x Wt / N = P / [ ( R3 - 0.5 x D1) x ss ]
= 1.5 x 530.8 / 2 = 597.1 / [ ( 35 - 0.5 x 40 ) x 10.21 ]
= 597.1 kgf = 3.899 mm
Required min. thickness of lug plate for bending [ t1 ] Required min. thickness of lug plate for tension [ t3 ]
= 6 x P x LT / ( A 2 x Sb ) = P / [ ( 2 x L3 - D1 ) x ss ]
= 6 x 597.1 x 35 / ( 120 2 x 22.97 ) = 597.1 / [ ( 2 x 42.62 - 40 ) x 17.01 ]
= 0.379 mm = 0.776 mm
5. Calculation of Stresses in Lug Plate Welds:

Bending stress in weld [ f1 ] Max. shear stress in weld [ f2 ]

PVT.LTD.
= 6 x P x LT / [ 2 x LL2 ] =P/[2xA]
= 6 x 597.1 x 35 / ( 2 x 70 2 ) = 597.1 / ( 2 x 120 )
= 12.8 kgf/mm = 2.488 kgf/mm
Min. Size of lug plate weld [ w1 ]
= MAX ( f1 , 2 x f2 ) / ( 0.707 x Ss )
= MAX ( 12.8 , 2 x 2.488 ) / ( 0.707 x 10.21 )
= 1.773 mm
100


PVT.LTD.
Foundation Load Data

Weight
Wind Seismic
( kgf )
Sr. Shear Moment
Mode Condn
No. ( kgf ) ( kgf-m ) Shear Moment
Empty Filled
( kgf ) ( kgf-m )
Tran. Long. Tran. Long.
1 Oprg Corr. 631.8 738.5 835.4 835.4 768.5 768.5 76.39 41
2 Design 1 Corr. 631.8 738.5 835.4 835.4 768.5 768.5 76.39 41
3 Oprg Uncorr. 742.5 849.1 835.4 835.4 768.5 768.5 87.84 53.16
4 Design 1 Uncorr. 742.5 849.1 835.4 835.4 768.5 768.5 87.84 53.16
004


PVT.LTD.
Center of Gravity Data

Empty Operating / Filled
Sr.No. Mode Condition Wt. C.G. Wt. C.G.
( kgf ) ( mm ) ( kgf ) ( mm )
1 Oprg Corr. 631.8 920 738.5 536.8
2 Design 1 Corr. 631.8 920 738.5 536.8
3 Oprg Uncorr. 742.5 920 849.1 605.2
4 Design 1 Uncorr. 742.5 920 849.1 605.2
004

Reactor - 1.5KL (Batch) Design Data

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Amir Tanks & Vessels Pvt Ltd Sawer Raod, India, 452002

9302556009 Email: amirtanks@rediffmail.com

REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Equipment Information ........................................................................................................................................... 2

CademPVD 21.12 by CADEM Softwares, Pune | www.cadem.net 1 of 36

REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Design Code ASME VIII Div.1, 19

Design & Reviewal:

Inspection & Approval:

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

(2) Pressure: kgf/mm² g

(3) Test Pressure: kgf/mm² g

(6) Radiography & Joint Efficiency:

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

4. Insulation & Cladding:

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Summary of Effective Design Pressures in kgf/mm² g Vs Temperature in °C

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Item Wise Weight Summary

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Design Code : ASME VIII Div.1, 19

Chamber name Sh Design Data

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Wind Load Calculation - Design 1, Corr.

2. Calculation of Forces and Moments:

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Seismic Load Calculation - Design 1, Corr.

2. Calculation of Forces and Moments:

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Dished End (Front) - Design 1, Corr. (Int. Pr.)

2. Design Calculation as Per UG 32 e / Appendix 1-4 (d):

Thickness for internal pressure [t]

Since available thickness is more than design thickness, design is safe.

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Main Shell - Design 1, Corr. (Int. Pr.)

2. Design Calculation as Per UG-27:

Since available thickness is more than design thickness, design is safe.

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Dished End (Rear) - Design 1, Corr. (Int. Pr.)

2. Design Calculation as Per UG 32 e / Appendix 1-4 (d):

Thickness for internal pressure [t]

Since available thickness is more than design thickness, design is safe.

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

Limpet (Main Shell) - Design 1, Corr.

1. Shell Side Data:

2. Limpet Side Data:

 provided shell thickness is sufficient.

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REACTOR -1.5KL (BATCH) Rev: R00 / 02/11/2021 11:20:53

 provided coil thickness is sufficient.

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