Sidel OPERATING INSTRUCTIONS 001/2007 BE

Motorized valves set up

OBJECT
SAE SAG SAF DOC. DATE 11/09/2007
MACHINE CODE
PART CODE DOC. REVISION 0
1 Electronic Technician HOURS NEEDED
TEAM NEEDED
DESCRIPTION
The set up procedure is needed every time the valve is disassembled or replaced.

PROCEDURE

Drive Structure

Control Card Controls the motor and end of

stroke sensors.
Step Motor Moves the transmission system.
The step motor used, with integrated
drive, allows to reduce the dimension
and complexity of the electronic card
and improves the dynamic response of
the valve.
Timing Belt The timing belt transfers the
rotating movement to the serew.
The timing belt is maintenance
free.
Screw The screw converts the rotating
movement of the step motor to a
linear movement.
The springs placed in the
Springs
junction between the valve and
the stem allow to apply a force
to ensure the perfect closing of
the valve.
Is important to verify the
compression of the springs to
adjust the closing of thé valve
without overcome the maximum transmission (see the note in page n.3).
and
torque calculated for the motor

Electrical connections
Remove the cover of the valve to access to the control board.
C DOttom of the board there are two connectors with two different cables.

Externals cables connectors

JI Supply motor and control board
Page 1/5
IBE2007001 Motorized valves set up.doc
 Cable 4 Wires +Ground
(0.5 mm) Power Us
J3 Analog input signals and Control ler

digital input/output 31
FO +2N Hotor

Signals +O Motor
Cable 4 Wires + Shicld 124 Controlle
-O Cortroller
(0.5 mm

Other connectors *****a****i- adadad*aa******** 3

OPositlon In m
Zero sensor in reverse em OPositlon In a
J4 OPralog shiotd
mode ODigital

J5 Zero sensor in direct o u t Poa Zero

--dd--ddds In Prk

mode
J2 Cable supply and signals
to the motor. The electrical connection ofthis cable is Pin To Pin (1-1, 2-2 etc.)

ReveSpeedode
Save F u l Open
niero
l

Test
M
u a l
de

m o t

UP Button

xPOOO0000
STRIF7

5HSL
SW DIP-8
Down Button everseZero
Zero R
MAN&960 Reve
Mode Display
PULSE

CW ccw NormalZero
24V +5V Zero N

BOOST

1000MF C22 R64

470MF
aMAGO 236 bWAGO 256
C21

470MF

OVMotore
24VMotore OVScheda
24Vscheda IN+mA OutZeroPosition
IN-mAShield I/OGnd
INA

Calibration procedure
Calibration procedure is necessary to give the Maximum Stroke and Zero to the positioner.
ero point corresponds to a reference signal of 4 mA, the Maximum Stroke signal corresponds to a referenc
signal of 20 mA.

Work direction
Dip Switch 4
OFF
ON Direct (the zero position is in the lower position of the valve) CO2 valve
Keverse (the zero position is in the upper position of the valve) Water and Syrup valves

IBE2007001 Motorized valves set up.doc Pag

 High and Low speed
Dip Switch 5

ON Low speed (not used)

OFF High speed (all the valves)

Calibration of close position

1. Set the switch 4 (Direct/Reverse) in the right position (sce above).
Set the switches 1,6,7,8 in OFF position.
3. Switch on the power supply to the valve.
Delete any previous oalibration of the valve restoring the factory
conditions: to do that set the switch 2 in ON position for 1 Sec.
. Set ON the switch 1 in the control board.
6. Put the valve in the right zero position, (corresponding to an input
signal of 4 mA) with the pushbuttons UP and DOWN, paying
attention to the spring compression'(seepicture).
If the spring is too compressed is possible that the motor looses the
step; in this case bring again the Switch 1 in OFF position and repeat
the procedure from point n. 4.
8,Store in the eeprom memory the zero position setting ON and then OFF the switch 2 in the control board (the red
dot of the display will switch on to confirm the storage of the calibration)..

Calibration of maximum opening position.

9 Put the valve in the maximum opening position, 40 mm from the full close position, (corresponding to an input
signal of 20 mA) with the pushbuttons UP and DOWN.
10. if the physical maximum opening position is overcomed is possible that the motor tooses the step; in this case bring
again the Switch I in OFF position and repeat the procedure from point n. 4.
1.Store in the EEprom memory the zero position setting ON and then OFF the switch 3 in the control board.
12. Set OFF the switch 1 to leave the learning mode and set ON the switch 6 to enter in automatic mode.

Check of calibration.
At the end of calibration procedure we recommend to check the calibration of the valve and the
compression' of the
spring opening and closing the valve from the PC maintenance screen; if it's not good repeat the calibration.

Working Modes
Automatic Mode
Switch 6 ON
Switch 7 OFF
Switch 8 OFF

Automatic Mode active: the valve follows the analog input reference 4..20 mA

Manual Mode
Switch 6 OFF
Switch 7 ON
Switch 8 OFF

Manual Mode active: is possible to move manually the valve using the
pushbuttons UP and DOWN
Test Mode

The valve is close correctly when,

in the zero position, the spring is Compressed about
compression during the zero position calibration, 0.5mm. Is very imnortant to pay attention to the
the belt of the valve; in the other hand a because overomng e
naximum
torque is possible to spis
spring compression t00 10W
may not
ensure the damage the transmission syst and
correct closure of the valve.
IBE2007001 Motorized valves set
up.doC Pag 3/5
 Switch 6 OFF
Switch 7 OFF
Switch8 ON
and 100% position
does full strokes between 0%
Test Mode active: the valve

RESET Mode
Switch 1 OFF
Switch 2 ON (1 Sec)
Switch 6 OFF
Switch 7 OFF
Switch 8 OFF

KESET Mode: deletes any calibration of the valve restoring the factory conditions.

Control Board

Connectors
Connector Jl
Power supply connector (motor + control board)

Pinl +24VStep Motor

Pin2 +OV Step Motor
Pin3 +24V Control Board
Pin4 +OV Control Board

Connector J2
Step Motor connection

Pinl COMMON (Signal)

Pin2 PULSE
Pin3 CW CCWN
Pin4 BOOST
Pin5 +24V (Motor)
Pin6 +24V (Motor)
Pin7 OV(Motor)
Pin8 OV (Motor)

Connector J3
PLC Signals connector

Pinl |+ in 4.20 mA
Pin2 -in4..20 mA
Pin3 Shield
Pin4 OV digital
Pins Out Valve close
Pin6 In Aux

LED
DLI VCC (+5V)
DL2 PULSE
DL3 BOOST
DL4 CW CCW

IBE2007001 Motorized valves set up.doc Page 4/5

 Sensor engaged)
mode (Of
Sensor valve close
in Reverse
DLS Out Valve closed Sensor engaged)
DL6 mode (Off=
Sensor valve close
in Direct
DL7
AuxiliaryInput
DLS
Power (t 24V)
DL9

DIP SWITCH

DWILearningMode
DW2 SaveZero Position
DW3 Save Full Open Position
DW4 ReverseMode
DWS LowSpeed Mode
DW6 AutomaticMode
DW7 Manual Mode
DW8 Test Mode
control board is erased
1 Sec the EEProm ofthe
NB. With switches 1, 6,7,8 OFF and setting the switch 2 ON for
and all the calibrations of the valve are deleted.

DISPLAY

The display shows the state of the valve as follows:

Automatic Mode Test Mode

Manual Mode EEPROM Erased

Learning Mode Position stored

INTERESTED DEPARTMENTS CONNECTED DOCUMENTS AUTHOR

Technical Assistance Gian Piero Carloni
Field

BE2007001 Motorized valves set up.doc Page