9323A250 Edition: 2

Test Plan:
JCB 63.0 KW @ 2200 RPM 9323A250 Issue Date:

Rotation: Anti-Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.5 mm.
Gov. Link Length: 10.1 ± 0.5 mm.
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure: adjustable.
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 320/06737 Setting Code: ...././....

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 5.0 psi
Backleak pressure: 0 psi
Nozzles: YDB286 (BDL0S6844)
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then 4.5 turns
in before commencing test.
No additional shimming is required.
CA solenoid to be de-energised unless otherwise stated.
Un-lock and fully unscrew the idle screw.
Torque trimmer plug to be wound out until thread appears.
Latch valve adjuster, if fitted, screw fully in then
6 turns out
Turn light load adjuster valve fully in ,then 2 turns out.

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
De-energise CA solenoid.
1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 500 rpm 5 times.
Open throttle.
2. Transfer Press. (S) 1100 84 to 86 psi
Stabilise. Cycle speed between 100 to 1150 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
3. Delivery (S) 1100 78.0 ± 0.5 mm3/st.
4. Governor (S) 1280 12.0 to 16.0 mm3/st.
5. Backleakage (C) 1100 Flow rate 500 to 1000 cm3/min.
6. Cambox Press. (C) 1100 5 to 11 psi.
7. Transfer Press. (S) 1100 Press at test(6 ) + 77.0to 78.0psi
Run test machine down to 0 rpm.
8. Transfer Press. (C) 100 Minimum 12 psi.
9. Transfer Press (C) 1100 As test (7 ) ± 1.0 psi
If incorrect repeat from test (7 ).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
10. Advance (S) 500 0° (Datum advance gauge)
11. Advance (C) 750 0.3° Max.
12. Advance (C) 1050 0.8 to 1.2°.
13. Advance (C) 1100 0.8 to 1.2°.
Stop test machine.
Energise CA solenoid.
14. Advance (C) 700 7.0 to 10.0°.

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9323A250 Edition: 2
Test Plan:
JCB 63.0 KW @ 2200 RPM 9323A250 Issue Date:

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
De-energise CA solenoid.
15. Advance - (S) 1100 3.8to 4.2° 30.0to 34.0mm3/st.
Light load Adjust throttle/torque screw
& LLA valve.
Run test machine down to 0 rpm.
16. Advance - (C) 1100 3.8to 4.2° 32.0 ± 2.0mm3/st.
Light load Use throttle/Torque screw.
17. Advance - (C) 1100 9.8to 10.2° 15.0 ± 9.0mm3/st.
Light load Use throttle/Torque screw.
18. Advance - (C) 650 1.8to 2.2° 42.0 ± 8.0mm3/st.
Light load Use throttle/Torque screw.
Open throttle.
Run test machine down to 0 rpm.
Remove Max Fuel adjuster tool
Fit CPS tool
19. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
20. Torque Trimmer (S) 525 Adjust CPS to 1.56 to 1.60mm
CPS
Run test machine down to 0 rpm.
Stabilise and run at 1150rpm for 5 seconds
21. Torque Trimmer (C) 1100 As test (19) ± 0.05 mm
CPS
22. Torque Trimmer (C) 625 As test (21) + 0.4 ± 0.3 mm
CPS
23. Torque Trimmer (C) 450 As test (21) + 2.1 ± 0.3 mm
CPS
Screw latch valve adjuster fully in.
24. Latch Valve S/C 260 CPS = 1.5 to 3.0 mm
If incorrect, adjust LV pre-load
& repeat test.
Run test machine down to 0 rpm.
25. Torque Trimmer (C) 220 Check CPS is -1.5 to -3.5mm
CPS
26. Torque Trimmer (C) 280 Check CPS is 1.5 to 3.0mm
CPS
If incorrect repeat from test (24).
Run test machine down to 0 rpm.
27. Delivery (C) 100 Minimum 70.0 mm3/st.
28. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
29. Idle delivery (S) 400 12.0 to 16.0 mm3/st. Throttle closed.
30. Delivery (C) 530 Maximum 3.0 mm3/st.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
31. Max. Delivery (S) 1100 78.0 ± 0.5 mm3/st.
32. Delivery (C) 725 As test (31) + 3.0 ± 1.0 mm3/st.
33. Delivery (C) 1100 Record delivery mm3/st.
34. Governor (S) 1205 12.0 to 16.0 mm3/st.
35. Gov. cut-off (C) 1280 Maximum 3.0 mm3/st.
36. Delivery (C) 1100 Throttle as test (34).
Minimum as test (33) - 1.0 mm3/st.
37. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 276.2°
speed (S) 1100 Trigger level 25 %
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has been developed in
conjunction with the Original Equipment Manufacturer.
Providing all values are achieved, the pump settings will
maintain the original homologated engine performance. Failure to
attain any one of the values will indicate a pump setting or
function failure and require further investigation.
.

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9323A250 Edition: 2
Test Plan:
JCB 63.0 KW @ 2200 RPM 9323A250 Issue Date:

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer to DT339)
Drive shaft lock bolt to remain locked until zero angle
recorded.
CA advance motor to be de-energised unless otherwise stated.
No adjustments to be made unless otherwise stated.
Fully unscrew the Maximum speed adjusting screw.
Close throttle.
Stabilise. Cycle speed between 100 to 400 rpm 5 times.
Open throttle.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
38. Advance (S) 500 0° (Datum advance gauge)
39. Backleakage (C) 1100 Flow rate 500 to 1000 cm3/min.
40. Advance (C) 1100 0.7 to 1.3°.
41. Advance (C) 750 0.5° Max.
Stop test machine.
Energise CA solenoid.
42. Advance (C) 700 7.0 to 10.0°.
De-energise CA solenoid.
43. Advance - (C) 1100 3.8to 4.2° 32.0 ± 4.0mm3/st.
Light load Use throttle/Torque screw.
44. Advance - (C) 1100 9.8to 10.2° 15.0 ± 10.0mm3/st.
Light load Use throttle/Torque screw.
45. Advance - (C) 650 1.8to 2.2° 42.0 ± 10.0mm3/st.
Light load Use throttle/Torque screw.
Stop test machine.
Open throttle.
Fit CPS tool
46. Torque Trimmer (S) 1100 Datum CPS reading to 0mm.
47. Torque Trimmer (C) 650 As test (46) + 0.4 ± 0.3 mm
CPS
48. Torque Trimmer (C) 425 As test (46) + 2.1 ± 0.3 mm
CPS
Close throttle.
49. Delivery (C) 530 Maximum 3.0 mm3/st.
Open throttle.
50. Delivery (C) 100 Minimum 70.0 mm3/st.
51. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 3.0 mm3/st.
Stop test machine.
52. Delivery (C) 1100 76.0 to 80.0 mm3/st.
53. Delivery (C) 725 As test (52) + 4.0 ± 2.0 mm3/st.
54. Governor (S) 1205 12.0 to 16.0 mm3/st.
55. Gov. cut-off (C) 1280 Maximum 3.0 mm3/st.
56. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 276.2°
speed (S) 1100 Trigger level 25 %

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