Professional Documents
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Hole Ø35: VR-3 VR-2 VR-1
Hole Ø35: VR-3 VR-2 VR-1
Hole Ø35: VR-3 VR-2 VR-1
HOLE Ø35
01 - SUPERIOR FASTENER
02 - HAND-HOLE COVER
03 - AUTOMATIC PRESSURE RELIEF VALVE
04 - JUNCTION BOX TERMINAL BOARD
- DETAIL PNº 7 - 05 - MOV TYPE SERIES ARRESTER
06 - BUSHING
26 07 - EYE FOR CORE AND COIL LIFTING
1480 08 - LIFTING LUGS
- DETAIL PNº 9 -
09 - TAP-CHANGER POSITION INDICATOR
03 820 10 - AUXILIARY BOX CTR-3
11 - NAMEPLATE
12 - DRAIN VALVE
13 - BASE
Ø20 14 - OIL SIGHT GLASS WITH CONTACTS
15 - TEMPERATURE WITH CONTACTS
16 - RADIATOR
01 17 - TANK GROUND CONNECTOR
18 - MULTI-CABLE
L SL 19 - SHUNT-ARRESTER FIXING
1470
02
710
20 - CONTROL CTR-3
21 - MULTI-CABLE (5 m)
04 DETAIL A
S
05
19 15
06
07
08
09
16
2410
10
20
11
18 DETAIL A
100 12 DETAIL A
VR-1 VR-3
13 VR-2 17
21
950 810
910
Dimensions without tolerances: ± 2% / Hole tolerances: 0 / +1mm
APPROVED:
REV 0 1 2 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 30/05/17 21/06/17 10/12/19 the "COPY CONTROL" N.A.
AREA: MEASURING UNIT:
ELABORATED Camila P. Camila P. Camila P. mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre O. Alexandre O. 01 of 01
DESCRIPTION: CODE:
EXTERNAL DIMENSIONS - “AL 50” - 440kVA - 22,0kV - 200A - CTR-3 - MARROCO 8.37.4085
Ø4,5+0,5
-0,0
MADE IN BRAZIL
ITB EQUIPAMENTOS ELÉTRICOS LTDA.
RUA DEVANIR TERENCE Nº 161 - BIRIGUI - ESTADO DE SÃO PAULO
CEP: 16.206-012 - CNPJ: 46.151.130/0001-26
www.itb.ind.br
SINGLE PHASE STEP VOLTAGE REGULATOR - TYPE B - WITH REVERSE POWER FLOW DETECTOR
STANDARD ANSI / IEEE C57.15 SERIAL NUMBER OIL VOLUME 775 l
RATED POWER 440 kVA MANUFACTURED OIL WEIGHT 698 kg
RATED VOLTAGE 22 kV MODEL RAV - 2 UNTANKING WEIGHT (WITH COVER) 1220 kg
RATED CURRENT 200 A OIL TYPE NAPHTHENIC TANK AND ACCESSORIES WEIGHT 412 kg
RATED FREQUENCY 50 Hz CLASS ONAN TOTAL WEIGHT 2330 kg
NUMBER OF PHASES 1 REGULATION ± 10 % IN 32 STEPS OF 0,625%
REACTOR
0
4 TP SERIES WINDING DIELECTRIC INSULATION LEVEL (kV)
SHUNT WINDING
3 8 TERMINALS L S SL
7
200±0,5
210±1,0
6 B E
2 K 5
APPLIED-VOLTAGE LEVEL 50 50 50
4 A LIGHTNING IMPULSE LEVEL 150 150 150
M 3
1 D
2
1 EQUALIZER SUPPLEMENTARY CONTINUOUS-CURRENT RATINGS
WINDING
AUXILIARY % OF THE REGULATION 10 8,75 7,5 6,25 5
2 BOX
TAP-CHANGER POSITION 16 14 12 10 8
3
4 RB1 RB4 % OF LOAD AMPS 100 110 120 135 160
5 2 1
PT
TCM18
VOLTAGE SUPPLY RATIOS
1 3 2 A
14 14 15
E4
15 15 16 RADIO (A)
RST TERMINALS
16 18 8
F.RET 1-5 200 / 0,2 = 1000
19 9
COP2
22
JUNCTION BOX * WARNING OPERATOR:
TERMINAL BOARD
FOR YOUR SAFETY, DO NOT BYPASS UNLESS ON
- WINDINGS SWITCH;
KEY RB - TERMINAL RULES; NEUTRAL POSITION AND CONTROL SWITCH IS
TCM18 - CIRCULAR OUTLET 18 WAY MALE;
"DESLIGADO" (OFF). FAILURE TO DO SO MAY CAUSE
TP - POTENTIAL TRANSFORMER;
WINDING MATERIAL
TC - CURRENT TRANSFORMER; DAMAGE TO REGULATOR, RESULTING IN PERSONAL
NEU - NEUTRAL CONTROL SYSTEM;
SERIES SHUNT LEGEND: M.ELE - MOTOR RAISE; INJURY OR DEATH.
M.ABA - MOTOR LOWER;
AL CU LN - NEUTRAL LIGHT SWITCH;
COP1/COP2 - SWITCH OPERATING COUNTER;
POL - POLARITY INDICATOR SWITCH;
E0-E4 - DIGITAL ENCODER FOR REA DING POSITION;
PI Nº 6453 RST - RESET OF EXTERNAL INDICATOR; INSTRUCTIONS MANUAL MI - 011
F.RET - RETURN PHASE.
200±0,5
210±1,0
MANUFACTURING NOTES:
- RECORDING IN EMPTY SPACES WILL BE MADE IN THE FACTORY AFTER PERFORMANCE OF ROUTINE TESTS;
APPROVED:
REV 0 1 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 30/05/17 10/12/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Camila P. Camila P. mm
STEP VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre O. 01 of 01
DESCRIPTION: CODE:
6
4
155 Detail "A" Detail "B"
16±0,5 Hex.
B
5
50
Ø1
Ø3
34
A A
1 HEX FLANGE SCREW M12 YELLOW BRASS 1
2 HAND-HOLE COVER #12 (2,65mm) CARBON STEEL 1
3 TORQUE LIMITER DIN 3/8" CARBON STEEL 1
4 LOCK BEAM #11 (3,04mm) CARBON STEEL 1
5 GASKET POLYPROPYLENE 1
6 COTTER PIN 3/32 x 1.1/2 CARBON STEEL 1
B
7 O-RING SEAL 141x125x8mm NITRILE 1
ITEM DESCRIPTION MATERIAL QTY
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 26/04/16 19/08/16 12/07/18 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Camila Alexandre João Vithor mm
TRANSFORMER AND REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre Alexandre Alexandre 01 of 01
DESCRIPTION: CODE:
INSPECTION COVER 8.05.0001
NOTA: ITB holds the right on changing this document without previous consent whenever there isn't the "COPY CONTROL" .
1 - Surface Preparation
1.1 - Cleaning
Degrease by jet of hot water and biodegradable detergent with subsequent washing.
Total removal of loose particles of any kind with a jet of compressed air.
1.2 - Abrasive blasting
Preparation Level
Internal - slightly abrasive blasting with steel grit G50.
External - near white metal Sa 2 1/2 as Standard SIS 05 59 00-88 with surface roughness between 10 to 25 microns.
2 - INTERNAL PAINTING
Ink: Epoxy polyamine
Base: Two-component epoxy
Color: White MUNSELL N 9,5
Coat: 1
Thickness film: 40 micrometers (dry film)
Diluent: As indicated by the manufacturer
* Viscosity: 18 à 32 seconds
3 - EXTERNAL PAINTING
3.1 - Base painting
Ink: Epoxy polyamide zinc rich
Base: Two-component epoxy
Color: Dark gray
Coat: 1
Thickness film: 80 micrometers (dry film)
Diluent: As indicated by the manufacturer
* Viscosity: 17 à 32 seconds
3.2 - Intermediary painting
Ink: Epoxy polyamide micaceous iron oxide
Base: Two-component epoxy
Color: Iron oxide
Coat: 1
Thickness film: 60 micrometers (dry film)
Diluent: As indicated by the manufacturer
* Viscosity: 17 à 32 seconds
4 - Aplication conditions
Environment Humidity
Minimum 10°C 20%
Maximum 45°C 85%
5 19/07/12 Retirado ref. Star química 416 do item 3.3 Paulo Technical Drawing
PAGE:
4 02/07/12 Inc. de nota sobre viscosidade Paulo 01 de 01
REVISED:
3 08/01/10 Alteração item 3.1 Rodrigo Camila Pedro
SCALE: REVISED:
N/A 6 03/07/14 Alterado viscosidade Camila Alexandre Orpheo
MEASURING APPROVED:
UNIT: mm N° DATE REVISION ELABORATED Danilo Iwamoto
DESCRIPTION: CODE:
PAINTING TYPE 11 8.11.0012
FOR-143_REV.03
P1 P2
39
16 50
16
50 15
R13
62
Ø25
106
60
70
R13
13
30
10
10 30
60 70
112
8
111
60
70
118,4
Ø24±0,5
Detail A
2
4 5
14 19 19
19
6,35
210±1
LEGENDA:
50±0,1 125±1,5 1 - Support for fixation of arresters, hot dip galvanized
(NBR 6323).
2 - Round head screw, square neck, thread M12X1,75-45mm
(NBR 9527), carbon steel, hot dip galvanized (NBR 6323).
R13 3 - Toothed washer, carbon steel, hot dip galvanized (NBR 6323).
4 - Pressure washer, M12 carbon steel, hot dip galvanized
(NBR 6323).
150±1
07
06 04 02
03
EQUIPMENT
COVER
06
05
01
EQUIPMENT
TANK
Perspective view
LIST OF MATERIALS
ITEM QUANT. DESCRIPTION MATERIAL FINISHING CODE ITB
01 1 Equipment tank Carbon Steel According E.T. -
02 1 Equipment cover Carbon Steel According E.T. -
03 1 Clamping Washer Carbon Steel Hot-dip galvanization 04.004.1044
04 1 Gasket Cover / Tank Ø10mm Nitrilic - 04.003.0016
05 1 Hexagon bolt M12x50mm PT 30mm Carbon Steel Hot-dip galvanization 04.004.1025
06 2 Flat washer M12 Carbon Steel Hot-dip galvanization 04.004.0044
07 1 Lock washer M12 Carbon Steel Hot-dip galvanization 04.004.0056
08 1 Hex Nut M12 Carbon Steel Hot-dip galvanization 04.004.0248
APPROVED:
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 28/08/19 12/11/19 08/01/20 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED João Vithor Camila P. Alexandre O. mm
REGULATOR AND TRANSFORMER PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre O. Camila P. 01 of 01
DESCRIPTION: CODE:
32 50,8
18,5
1
2
38,6
50,3
3
1 1,1
Ø
4
12,7
3
1/2" - 13 NC
LEGEND:
2 - SCREW CONNECTOR 3/8" - 16 NC: Bronze alloy and aluminum (ASTM C95500);
Tolerance ± 0,8mm
Hole Tolerance 0/+1mm
Technical Drawing
PAGE:
01 de 01
REVISED:
1 12/07/12 Added conductors sizes Alexandre Alexandre Orpheo
SCALE: REVISED:
1/1 0 28/10/09 Established Alexandre Gleice Silva
MEASURING APPROVED:
UNIT: mm N° DATE REVISION ELABORATED Danilo Iwamoto
DESCRIPTION: CODE:
GROUNDING TERMINAL STEP-VOLTAGE REGULATOR 8.17.0125
FOR-143_REV.03
ADVICE: ITB holds the right on changing this document without previous notice whenever there isn't stamp "CONTROLLED COPY" .
120°
45 25 60
115
Ø35
125,5
120°
115
60
104,5
Screw RWG 12"
112
Minimum
8- CONTACTS ACTIVATION:
MAX. 113~-117~ / MIN. 3~-7~
9- DEGREE OF PROTECTION: IP-68 (NBR 6146);
10- BLACK BACKGROUND DISPLAY WITH WHITE LETTERS 1 2 3 4 5 6
AND POINTER;
11- EQUIPMENT ACCORDING TO STANDARD NBR 12456.
Technical Drawing
PAGE:
01 de 01
REVISED:
1 21/06/17 Altered layout Camila Camila Pedro
SCALE: REVISED:
S/E 0 03/11/09 Established Fabiano Alexandre Orpheo
MEASURING APPROVED:
UNIT: mm N° DATE REVISION ELABORATED Danilo Iwamoto
DESCRIPTION: CODE:
OIL LEVEL INDICATOR WITH CONTACTS - A100 8.17.0128
FOR-143_REV.03
2
1
3
CODE OF MATERIALS
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 20/05/13 03/09/18 07/06/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Paulo Caio João Vithor mm
TRANSFORMER AND REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Fabiano Fabiano Alexandre O. 01 of 01
DESCRIPTION: CODE:
16 HEX. 47 ± 2
19 ± 2
1/4 - 18 NPT 1 2 3
22 ± 2
4 5 6 7
Requirement 69 kPa
Refill pressure ± 20% 69 kPa (0,70 kgf/cm²)
Minimum sealing pressure 41,4 kPa (0,42 kgf/cm²)
9,91 x 10 5 cm³/min (35 standard cubic feet per
Flow rate
minute), a 103,5 kPa, (1,06 kgf/cm²) a 21,1 ºC
Air admission rate in a range from Zero
41,4 kPa (0,42 kgf/cm²) to 55,2 kPa
(0,56 kgf/cm²)
+0
Ø110 -3 SECTION A
Ø58±0,5 25±0,5
Ø1
4± 0,8
LEGEND:
1 - Silicon discs;
2 - Stand, polyester resin with fillers
minerals crystal fiber;
335
A
160±0,5
3
98
4
5
Characteristics of insulating mineral oil, naphthenic base, type "A" for equipment with maximum voltage
not exceeding 36,2kV, after contact
SPECIFICATIONS
CHARACTERISTIC UNITS METHODS
MINIMUM MAXIMUN
* at 20 ºC - 25
cSt ABNT NBR 10441
* at 40 ºC - 11
* at 100 ºC - 3
Flash point ºC 140 - ABNT NBR 11341
Pour point ºC - -39 ABNT NBR 11349
APPROVED:
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 31/03/16 18/12/17 15/07/19 the "COPY CONTROL" N.A.
AREA: MEASURING UNIT:
ELABORATED Alexandre O. Alexandre O. Camila P. mm
STEP VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Camila P. Camila P. Alexandre O. 01 of 01
DESCRIPTION: CODE:
FEATURES:
- POLYMERIC ARRESTER
- MANUFACTURER: BALESTRO OR SIMILAR
- RATED VOLTAGE: 6 kV
- MAXIMUM CONTINUOUS OPERATING VOLTAGE: 5,10 kV
- RATED FREQUENCY: 50/60 Hz
- NOMINAL DISCHARGE CURRENT: 10kA
- LEAKAGE DISTANCE: 315mm
- WEIGHT: 2,2 kg
APPROVED:
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 10/11/16 09/12/16 12/07/18 the "COPY CONTROL" N.A.
AREA: MEASURING UNIT:
ELABORATED Camila P. Antônio Camila P. mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre O. Alexandre O. 01 of 01
DESCRIPTION: CODE:
30±0,2
R ,1
3 +0 ,0
0
FLAT PATTERN 13
Ø
27,5±0,2 101±0,6 27,5±0,2 FP
2x
A A
Fold Line
Fold Line
50±0,2
156±0,6 105±0,6
2
Ø1
6,7
5±
NC
0,2
13
w
S cre
17±0,2
Material: Stainless Steel AISI 316
Scale: 1/1
Amount: 2
Technical Drawing
PAGE:
01 de 01
REVISED:
1 22/08/13 Change materials Paulo Rafael Fazollo
SCALE: REVISED:
N/A 0 28/10/09 Established Alexandre Lucas Fortuna
MEASURING APPROVED:
UNIT: mm N° DATE REVISION ELABORATED Danilo Iwamoto
DESCRIPTION: CODE:
TANK GROUNDING PROVISIONS 8.37.1730
FOR-143_REV.03
ADVICE: ITB holds the right on changing this document without previous notice whenever there isn't stamp "CONTROLLED COPY" .
422
486
304 286
311
208
406
CHARACTERISTICS:
01 - BUSHING;
02 - TERMINAL'S BLOCK;
03 - MECHANICAL INDICATOR
SUBTITLE 04 - CURRENT TRANSFORMER (COPPER);
05 - TAP CHANGER MOTOR;
06 - REACTOR WINDING (COPPER);
07 - REACTOR CORE (SILICON STEEL);
08 - REACTOR ISOLATOR
09 - TAP-CHANGER;
10 - WINDING MAIN (ALUMINUM AND COPPER);
11 - MAIN WINDING CORE (SILICON STEEL).
01
02
03
04
05
06
07
08
09
10
11
Technical Drawing
PAGE:
2 05/03/18 Modified beams model and standardized TC models on the cover Alexandre 01 de 01
REVISED:
1 10/06/14 Changed base profile Camila Alexandre Orpheo
SCALE: REVISED:
N/A 0 16/08/10 Established Alexandre Camila Pedro
MEASURING APPROVED:
UNIT: mm N° DATE REVISION ELABORATED Danilo Iwamoto
DESCRIPTION: CODE:
INTERNAL ASSEMBLY - "AL" - INSULATED REACTOR - MEC. IND. - TC AT THE COVER 8.37.1918
FOR-143_REV.03
LEGEND 15
14
1 - Came collector
2 - Absolute Encoder
3 - Micro Switch of operation conter 13
4 - Assembly plate 12
5 - Micro swith of polarity
11
6 - Reverse gear trigger
7 - Mobile contacts tiger 10
8 - Insulating arm tiger of the reverse gear
9 - Disk of inertia 9
10 - Mobile contact arm to the axis
11 - Mobile contact arm to the to the ring
8
12 - Mobile contacts
13 - Supporte and pinion for mechanical indicator 7 16
14 - Reverse gear contact 17
15 - Insulating separator of the assembly plates 18
16 - Premix plate 19
6 20
17 - Fix contact 5
18 - Ring collector 21 19 - Brush
20 - Screw conductor
4 22 21 - Axis collector
22 - Insulating arm of the main tiger
23 - Mechanical indicator - Crown
3
23 24 - Mechanism axis
2 25 - Trigger / Positioned
24 26 - Spring trigger fixing
1
25 27 - Trigger disk
28 - Neutral motor
26 29 - Positioned disk
27 30 - Assembly plates separator
28 31 - Micro switch of neutral position
Technical Drawing
29 PAGE:
01 de 01
30 REVISED:
Camila Pedro
SCALE: REVISED:
N/A 0 29/04/16 Oficializado Caio Alexandre Orpheo
31 MEASURING
N° DATE REVISION ELABORATED APPROVED: Danilo Iwamoto
UNIT: mm
DESCRIPTION: CODE:
ON LOAD TAP CHANGER - MODEL CM-2AM - CLASS 24,2 AND 36,2kV - EXPLODED VIEW 8.37.3598
FOR-143_REV.03
GENERAL VIEW
DETAIL A
LEGEND
01 - Circular socket 18 pins VR-1
02 - Circular socket 18 pins VR-2
03 - Circular socket 18 pins VR-3
04 - Grounding terminal
06 07 09 05 - External power terminals 90-145VAC
06 - Power Selector Switch VR-1
07 - Tomada auxiliar saída alimentação 90-145VAC
05 11 08 - Voltmeter terminals for measurement VR-1
09 - Fuse 4,0A output power
10 - LEDs neutral position indicators VR-1
12 11 - Control fuse 3.0A CTR-3
08
10 12 - Fuse 4.0A (standard ITB) for motor VR-1
13 - Power Selector Switch VR-2
A 13 14 - Voltmeter terminals for measurement VR-2
14 15
16 15 - LEDs neutral position indicators VR-2
16 - Fuse 4.0A (standard ITB) for motor VR-2
17 - Power Selector Switch VR-3
17 18 19 18 - Voltmeter terminals for measurement VR-3
19 - LEDs neutral position indicators VR-3
20 20 - Fuse 4.0A (standard ITB) for motor VR-3
21 - Cable Prenss PG7
22 - 3x Cable Prenss PG21
04 21
22
01 02 03
APPROVED:
REV 4 5 6 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 17/01/18 01/03/18 12/07/18 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED João V. João V. Alexandre O. mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre O. Camila P. 01 of 01
DESCRIPTION: CODE:
DESCRIPTION OF CTR-3 CONTROL PANEL SECONDARY COMPONENTS 8.37.3661
SL S L
TANK
CT
0
PT
8
7
E B 6 K COVER
5
4 5
D A 3 M
2 4
1
3 MECHANICAL
MULTI-CABLE
INDICATOR
2
1 - NEUTRAL RESET (V)
1 18R
6 - MOTOR "RAISE" RAISE (B)
6 6E
7 - MOTOR "LOWER" MOTOR LOWER (A)
7 7A
8 - NEUTRAL LIGHT SWITCH
8 16
9 - COUNTER OPERATION SWITCH 1 9 17
10 - POLARITY INDICATOR SWITCH
10 JUNCTION BOX TERMINAL BOARD
11 - ENCODER BIT 0
11
ENCODER
12 - ENCODER BIT 1
12
13 - ENCODER BIT 2
13
14 - ENCODER BIT 3
14
15 - ENCODER BIT 4
15
16 - COUNTER OPERATION SWITCH 2 16
TAP CHANGER
RB2
ADDITIONAL
SHORT
MANUAL
POWER 1 2 2
120VAC LN
5 3
OF CT (C) (IT IS RECOMMENDED
TO USE FUSE)
RB5 3
MULTI - CABLE NEU TC
RB1 1 4
NEU NEU TP TP
1 1 RB4 2 5
TP1 TP1 TC M.ELE
TERMINAL PASSAGE BLOCK FIXED IN COVER
2 2 1 TP 3 6
CONTROL CTR-3
TP2 TP2 M.ELE M.ABA
3 3 2 A 4 7
TP3 TP3 M.ABA RST
4 MECHANICAL 4 3 5 8
TC INDICATOR TC LN F.RET
5 5 6 9
M.ELE 6 6E M.ELE COP1 N/A
6 6 7 10
M.ABA 7 7A M.ABA POL POL
7 7 8 11
LN LN E0 E0
8 8 9 12
COP1 COP1 E1 E1
9 9 10 13
POL POL E2 E2
10 10 11 14
E0 E0 E3 E3
11 11 12 15
E1 E1 E4 E4
12 12 13 16
E2 E2 RST N/A
13 13 14 17
E3 E3 F.RET N/A
14 14 15 18
E4 E4 TP.A
15 15 16
COP2 RME 1 SHORT TC.A NOTE:
16 MECHANICAL 16 6 ACIONAMENTO
MANUAL 17 1 - TERMINAL CLOSURE (A)
INDICATOR RMA 7 19 MANUAL OF CT (F)
17 MOTOR
21 17 SEE NOTE 2 ACCORDING TO REGULATOR
1 18R RST PLATE;
18
F.RET 2 - SHORT MANUAL OF CT.A (SE
19
TP.A DISPONÍVEL).
20
TC.A
21
COP2
22
RB3
CAPACITOR COUNTER
LEGEND: 1
RB - BORNES' RULE 0 0 0 000 PCI CTR-3-P4-PASSAGEM
TCM - CIRCULAR PLUG 2 20µF 380V
3
4
FROM THE TERMINAL BLOCK TO THE AUXILIARY BOX
APPROVED:
REV 4 5 6 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 23/05/18 25/10/18 06/05/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Gilvan Vitor Vitor mm
REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. Alexandre Alexandre 02 of 03
DESCRIPTION: CODE:
GENERAL DIAGRAM FOR REGULATORS WITH CONTROL CTR-3 8.37.3663
ELECTRICAL
MULTI-CABLE OF INTERCONNECTION OUTLET CONTROL BOX CTR-3
CONNECTION
TCF18 TCF18 TCM18
NEU
1 1 1
COP
2 2 2
L.NEUT.
3 3 3
CT
4 4 4
PT
5 5 5
RAISE
6 6 6
LOWER
7 7 7
RST
8 8 8
F.MOT.
9 9 9
REGULATOR 1
10 10 10
POL
11 11 11
E0
12 12 12
E1
13 13 13
E2
14 14 14
E3
15 15 15
E4
16 16 16
17 17 17
18 18 18
LENGTH AS SPECIFIED
1
2
LEGEND: 3
TCM - CIRCULAR PLUG
TCF - CIRCULAR SOCKET
4
5
6
7
8
9
REGULATOR 2
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
REGULATOR 3
10
11
12
13
14
15
16
17
18
03 20±2,0 80±5,0
ACTUAL POSITION
STAINLESS POINTER 10±0,5
PAINT COLOR #1
60±4,0
MAXIMUM RAISE
STAINLESS POINTER
PAINT COLOR
- BACKGROUND #2
- MARKINGS #3 4x PHILIPS STAINLESS
STEEL SCREWS
DETAIL A
WHIP
Ø205±2
Ø5±0,3
Ø193±0,1
Ø166±2
01
15±1,0
16±1,0
Ø95±0,5 CONTROL WIRING
OUTPUT (*) INOX NUT
SEALING PROFILE
DISPLAY CHARACTERS
DEPTH: 4mm
Ø132±0,5 APPLICATION: NUMBERS POSITIONS
FONT: SEGOE UI
RATED HEIGHT: 16mm
Ø114±0,5 LETTER PAINT COLOR: #3
REDUCTION RATIO (18:1)
DEVICE FEATURES:
3x M6x15mm - 1,0
CONNECTION WHIP
STAINLESS THREADED
Item Cable
ROD Signal Identification Length Termination
# Material Conductor
Description Washer (mm) Ref. Intelli
F1 Flexible copper electrolytic wire 1 500 TP-1,5-4
Reset pointers Section: 0.5mm²
F2 18R 200 FET-1,5-6
GENERAL NOTES: Insulation: Silicone
F3 Brown color 6 500 TP-1,5-4
- MICROCHAVES TYPE "NF". Lifting motor
F4 Temp: 300 ° C 6E 200 FET-1,5-6
- PROTECT WIRING OUTPUT WITH
Vn: 750V
THERMO-RETRACTABLE F5 7 500 TP-1,5-4
Motor lower Ven: 2.5kV
F6 Ref .: Tramar 10021001 7A 200 FET-1,5-6
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 12/11/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED João Vithor mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre 01 of 01
DESCRIPTION: CODE:
01
02 14
13
03
12
04
10 09
02
Torque: 2,25N.m
05 11
Torque: 2,25N.m
06
03
REGULATOR 09
COVER
07 08
LIST OF MATERIALS
ITEM CODE ITB DESCRIPTION QUANT. UNIT. DRAWING
1 04.004.0813 SEXT INOX SCREW 316 M8 X 20MM 4 Pç N/A
2 04.004.0073 BRASS M8 FLAT WASHER 8 Pç N/A
3 04.016.0784 TERMINAL BLOCK BOX - TCPI-1 1 Pç 8.43.0002
4 04.003.0419 SEALING - TERMINAL BLOCK BOX- TCPI-1 1 Pç 8.43.0003
MEDIUM BRONZE PRESSURE WASHER
5 04.004.0026 4 Pç N/A
PHOSPHOROUS M8
6 04.004.0272 HEX BRASS NUT M8 4 Pç N/A
7 04.016.0024 EPOXI TERMINAL BLOCK 76 X 32 MM 1 Pç 8.37.0105
8 04.018.1199 PASSAGE BUSHING - TCPI-1 1 Pç 8.43.0012
9 04.004.0868 STAINLESS STEEL HEX SCREW 304 M4 X 6MM 1 Pç N/A
EXTERNAL FLEXIBLE CONNECTION SHAFT
10 N/A 1 Pç 8.43.0019
MOUNTED
11 04.016.0512 TCPI-1 MECHANICAL POSITION INDICATOR 1 Pç 8.43.0001
12 04.003.0420 SEALING - INDICATOR- TCPI-1 1 Pç 8.43.0004
13 04.004.0024 PHOSPHOROUS BRONZE PRESSURE WASHER M6 3 Pç N/A
14 04.004.0267 HEX BRASS NUT M6 3 Pç N/A
MOUNTING NOTES:
1) For mounting the external flexible shaft (10), technical drawing 8.43.0019 must be followed.
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 12/11/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED João Vithor mm
STAP VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 01 of 02
DESCRIPTION: CODE:
10 DETALHE A
1
09
07
08
REGULATOR
COVER
01
05
02 04
03 06
LIST OF MATERIALS
ITEM CODE ITB DESCRIPTION QUANT. UNIT. DRAWING
1 04.004.0405 SCREW BAR M6x50mm 3 Pç N/A
2 04.004.0253 HEX NUT M6 3 Pç N/A
3 04.016.0024 EPOXI TERMINAL BLOCK 76 X 32 MM 1 Pç 8.37.0105
FASTENING FLANGE WITHOUT SPRING AND
4 04.004.0705 1 Pç N/A
WITHOUT SCREW
5 04.003.0049 TERMINAL BLOCK JOINT 74X60X6MM 1 Pç N/A
6 N/A MULTI-CABLE MOUNTED 1 Pç N/A
7 N/A TERMINAL IDENTIFICATION 19 Pç N/A
8 04.018.0091 RED EYE TERMINAL TP-22-4 19 Pç 8.43.0012
9 04.004.0033 EVERDUR M4 PRESSURE WASHER 19 Pç N/A
CYLINDER HEAD SCREW STAINLESS STEEL
10 04.004.0703 19 Pç 8.43.0019
PHILLIPS M4X10MM
MOUNTING NOTES:
1) In order to standardize and organize the terminal block and its connections, technical drawing
8.37.4801 shall be followed.;
2) The connection of the multi-cable to the terminal block must be in accordance with the
electrical connection diagram of the regulator, information provided in the productive data sheet..
APPROVED:
REV 0 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 12/11/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED João Vithor mm
STAP VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 02 of 02
DESCRIPTION: CODE:
287±1
Terminal of
grounding
Comments:
- The markings must be painted in black indelible ink, munsell N1
notation, paint ITB logo as standard mask, the size of the letters
RT-1, RT-2 and RT-3 must be at least 20mm high.
- Box painting scheme should be according to the technical data
sheet.
- ITB Code 04.018.0671
Perspective view
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Danilo Iwamoto
without previous consent whenever there isn't SCALE:
DATE 13/08/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Gilvan Sousa mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 01 of 01
DESCRIPTION: CODE:
262
205
Ø1
18
4
Total Mass: 3,1kg
144
169
222
APPROVED:
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Danilo Iwamoto
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DATE 14/05/19 the "COPY CONTROL" 1/4
AREA: MEASURING UNIT:
ELABORATED Gilvan Sousa mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 01 of 01
DESCRIPTION: CODE:
EXTERNAL DIMENSIONS - AUXILIARY BOX FOR RT - STANDARD / STAINLESS STEEL 8.47.0007
Dimensions without tolerance allow: ± 2% of nominal value
ASSEMBLY OF THE AUXILIARY BOX Detail "A" Detail "C"
Internal and external view Detail "B" Inner box view
of the suspicious screen Inside view of the lid eye terminal
02 09
12 08
07
09
10
06 08
07
01
07 CODE OF MATERIALS
ITEM AMOUNT DESCRIPTION MATERIAL ITB CODE
01.1¹ Auxiliary Box w/ Tamp - Standart Carbon steel 04.018.0670
1
01.2¹ Auxiliary Box w/ Tamp - Stainless Stainless steel 04.018.0953
01
02 1 Rubber of sealing Nitrilic Rubber 04.003.0364
03 1 Circular male connector 18 way - 04.018.1123
04 1 Cable Press Nickel plated brassPG-21 04.018.0550
05 05 1 Lockable door lock Trivalent steel 04.018.0659
14 06 2 Rivet Hermetic Ø4,8X10mm Hermetic Aluminum 04.004.0677
07 2 Phillips screw M4x8mm Stainless steel 04.004.0206
08 2 Pressure washer M4 Everdur 04.004.0033
09 2 Red terminal eyelet TP-22-4 Copper 04.018.0091
10.1¹ Operation warning sticker - PT 04.018.0828
* 11 10.2¹ 1 Operation warning sticker - ES Polyester 04.018.1046
10.3¹ Operation warning sticker - RU 04.018.1013
04 11 2 Rivet pop Ø4,8x6mm Aluminum 04.004.0919
12 2 Sigh screen - 04.019.0096
13 4 Self-locking nut M4 Stainless steel 04.004.0816
14 2 Elastic ring DIN 6799 - 4mm 04.004.0958
13 03
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Danilo Iwamoto
without previous consent whenever there isn't
Note: DATE 14/05/19 the "COPY CONTROL"
SCALE:
N/A
* - Grounding screw for tank connection; AREA: MEASURING UNIT:
ELABORATED Gilvan Sousa mm
¹ - According to technical data sheet. VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 01 of 03
DESCRIPTION: CODE:
AUXILIARY BOX FOR VOLTAGE REGULATOR - DETAILED VIEW 8.47.0010
ELECTRONIC PLATE ASSEMBLY
Detail B Rail Dimension DRIN Detail A TC Support
18 17
16
14 13 1
12
02
18 5
15
5
40 8
17 6 7
19
16
04
9
15 CODE OF MATERIALS
ITEM AMOUNT DESCRIPTION MATERIAL ITB CODE
01 1 Circuit board PCI-CTR-3-P4 - 07.012.0042
02 1 Operation counter 115VAC - 04.018.0284
12
03 1 Capacitor 20µF 380V - 04.018.0102
04 1 Support of capacitor - 04.018.0107
11
05 2 End post - 04.018.0636
06 1 Borne - 04.018.0637
07 1 Closing plate - 04.018.0657
10
08 1 Identification for terminal - 04.018.0645
09 4 Pre-isolated terminal - 04.018.0057
12 10 1 Rail DIN Zinc-plated steel 04.018.0658
11 3 Phillips Screw M4x10 Stainless steel 04.004.0703
11 03 12 6 Flat washer M4 Brass 04.004.0062
13 3 Pressure washer M4 Everdur 04.004.0033
14 3 Hex Nut M4 Brass 04.004.0268
15 3 Phillips Screw M3x10 Stainless steel 04.004.0655
16 3 Flat washer M3 Brass 04.004.0061
17 3 Pressure washe M3 Everdur 04.004.0032
18 3 Hex Nut M3 Brass 04.004.0266
19 1 Key locking bracket - 04.018.1037
APPROVED:
REV 0 ITB holds the right on changing this document
Danilo Iwamoto
without previous consent whenever there isn't SCALE:
Note: In order to connect the cables, the DATE 14/05/19 the "COPY CONTROL" N/A
operating instructions and diagrams in the ELABORATED Gilvan Sousa AREA: MEASURING UNIT:
mm
VOLTAGE REGULATOR
technical data sheet must be followed. DT - FOR-143 REV.04 REVISION Alexandre O.
PAGE:
02 of 03
DESCRIPTION: CODE:
AUXILIARY BOX FOR VOLTAGE REGULATOR - DETAILED VIEW 8.47.0010
FINAL ASSEMBLY OF THE AUXILIARY BOX
Detail "B" grounding Detail "C" fixing the
of the plate - upper right side plate in the box
7
4
3
2 3
1 2
1
Detail "A"
Grounding box / cover
CODE OF MATERIALS
ITEM AMOUNT DESCRIPTION MATERIAL CODE ITB
01 4 Phillips Screw M4x8 Stainless steel 04.004.0206
02 4 Pressure washer M4 Everdur 04.004.0033
03 4 Flat washer M4 Brass 04.004.0062
04 1 Red terminal eyelet TP-22-4 Copper 04.018.0091
05 0,3 Tinned rope Copper 04.011.0056
06 0,3 Green spaghetti 4mm - 04.011.0013
07 0,05 Flexible Cable 1.00mm ground - VD / AM - 04.005.0485
*
5
6
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Danilo Iwamoto
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DATE 14/05/19 the "COPY CONTROL" N/A
AREA: MEASURING UNIT:
ELABORATED Gilvan Sousa mm
VOLTAGE REGULATOR PAGE:
DT - FOR-143 REV.04 REVISION Alexandre O. 03 of 03
DESCRIPTION: CODE:
AUXILIARY BOX FOR VOLTAGE REGULATOR - DETAILED VIEW 8.47.0010