Professional Documents
Culture Documents
Maymo, S.A.: Pressure Vessel Design Calculations
Maymo, S.A.: Pressure Vessel Design Calculations
Maymo, S.A.: Pressure Vessel Design Calculations
TARRAGONA
Rev.0
Table Of Contents
1. Nozzle Schedule
2. Nozzle Summary
3. Pressure Summary
4. Settings Summary
5. Thickness Summary
6. Weight Summary
7. Test Report
8. F&D Head Top
9. Straight Flange on F&D Head Top
10. F&D Head Bottom
11. Straight Flange on F&D Head Bottom
12. Orejetas de izado
13. Cylinder S1
14. Cylinder S2
15. Cylinder S3
16. Cylinder S4
17. Cylinder S5
18. Cylinder S6
19. Cylinder S7
20. Cylinder S8
21. Cylinder S9
22. Cylinder S10
23. Cylinder S11
24. Cylinder S12
25. Cylinder S13
26. Salida acetato de vinilo (N1)
27. Ventilacion (N2)
28. Reserva (N3)
29. 1G-1659 A/B (N4/A)
30. 1G-1659 A/B (N4/D)
31. Copy of 1G-1659 A/B (N4/B)
32. Copy of 1G-1659 A/B (N4/C)
33. Entrada agua blanda (N5)
34. LT-1305 (N6)
35. Entrada de acetato de vinilo (N7)
36. Salida de acetato de vinilo (N8)
37. Drenaje (N9)
38. LT-1605 (N11)
39. Paso de hombre (M2)
40. Support Skirt (Superior)
41. Support Skirt (Inferior)
42. Wind Code
43. Seismic Code
44. Skirt Base Ring
45. Flange #1
1/262
46. Flange #2
47. Flange #3
48. Flange #4
2/262
Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
WN A182
M2 Paso de hombre 496,00 IDx6,00 SA-240 316L No No No N/A N/A N/A N/A F316L Class
150
WN A182
Salida acetato de 1,500" Sch 10S SA-312 TP316L
N1 No No No N/A N/A N/A N/A F316L Class
vinilo DN 40 Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N11 LT-1605 No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N2 Ventilacion No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
SA-312 TP316L
N3 Reserva 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N4/A 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N4/B Copy of 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N4/C Copy of 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
1,500" Sch 10S SA-312 TP316L
N4/D 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150
WN A182
SA-312 TP316L
N5 Entrada agua blanda 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150
WN A182
0,500" Sch 30 DN SA-312 TP316L
N6 LT-1305 No No No N/A N/A N/A N/A F316L Class
15 Wld pipe
150
WN A182
Entrada de acetato de SA-312 TP316L
N7 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
vinilo Wld pipe
150
WN A182
Salida de acetato de 1,500" Sch 10S SA-312 TP316L
N8 No No No N/A N/A N/A N/A F316L Class
vinilo DN 40 Wld pipe
150
WN A182
SA-312 TP316L
N9 Drenaje 2" Sch 10S DN 50 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150
3/262
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width t
pad
(mm) (mm) (mm) (mm) (mm)
M2 508,00 6,00 2,00 Yes Yes 6,00 1,11 N/A N/A 0,50 694,0
N1 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N11 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N2 48,26 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt
N3 33,40 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt
N4/A 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N4/B 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N4/C 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N4/D 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N5 33,40 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N6 21,34 2,41 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N7 33,40 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N8 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt
N9 60,33 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt
4/262
Pressure Summary
Pressure Summary for Chamber bounded by F&D Head Bottom and F&D Head Top
P T Total Corrosion
Identifier MAWP MDMT MDMT Impact
Design Design ( kg/cm2) (°C) Exemption Allowance Test
( kg/cm2) (°C) (mm)
Straight Flange on F&D Head Top 0,00 35,0 15,17 -196,0 Note 2 0,50 No
Straight Flange on F&D Head Bottom 0,00 35,0 13,50 -196,0 Note 2 0,50 No
Salida acetato de vinilo (N1) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
Copy of 1G-1659 A/B (N4/B) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
Copy of 1G-1659 A/B (N4/C) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
Entrada agua blanda (N5) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
Entrada de acetato de vinilo (N7) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
Salida de acetato de vinilo (N8) 0,00 35,0 0,00 -48,0 Note 4 0,50 No
5/262
This pressure chamber is not designed for external pressure.
Note # Details
1. Option to calculate MAP was not selected. See 'Set Mode => Calculation' dialog.
6/262
Settings Summary
Units: MKS
Design
Hydro/Pneumatic Test
Code Cases\Interpretations
7/262
UG-22 Loadings
8/262
Thickness Summary
F&D Head Top SA-240 316L 840,00 ID 217,87 5,00* 0,52 1,0000 Internal
Straight Flange on F&D Head Top SA-240 316L 840,00 ID 50,00 6,00 0,52 1,0000 Internal
Cylinder S10 SA-240 316L 840,00 ID 1500,00 6,00 2,30 0,8500 Seismic
Cylinder S11 SA-240 316L 840,00 ID 1280,00 6,00 2,56 0,8500 Seismic
Cylinder S12 SA-240 316L 840,00 ID 188,00 6,00 2,61 0,8500 Seismic
Cylinder S13 SA-240 316L 840,00 ID 1480,00 6,00 3,04 0,8500 Wind
Straight Flange on F&D Head Bottom SA-240 316L 840,00 ID 50,00 6,00 3,06 1,0000 Wind
F&D Head Bottom SA-240 316L 840,00 ID 217,87 5,00* 1,17 1,0000 Internal
Support Skirt (Superior) SA-240 316L 840,00 ID 400,00 6,00 2,83 0,8000 Wind
Support Skirt (Inferior) SA-516 60 840,00 ID 1600,00 8,00 3,25 0,8000 Wind
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
9/262
Weight Summary
F&D Head Top 37,59 33,98 0,00 108,40 0,00 105,96 65,36
F&D Head Bottom 37,58 33,97 0,00 0,00 0,00 106,98 106,48
Support Skirt (Superior) 51,20 51,20 0,00 206,29 0,00 0,00 0,00
Support Skirt (Inferior) 267,12 233,72 0,00 825,16 0,00 0,00 0,00
Skirt Base Ring 305,72 305,72 0,00 0,00 0,00 0,00 0,00
* Shells with attached nozzles have weight reduced by material cut out for opening.
F&D Head Top 0,00 0,00 5,33 5,20 0,00 0,00 0,00 0,00 0,00
Cylinder S1 0,00 0,00 6,86 6,61 0,00 0,00 0,00 18,39 0,00
Cylinder S2 65,67 65,14 11,03 10,16 0,00 0,00 22,32 0,00 0,00
Cylinder S3 65,67 65,14 0,00 0,00 0,00 0,00 59,51 0,00 0,00
Cylinder S4 0,00 0,00 0,00 0,00 0,00 0,00 66,95 0,00 0,00
Cylinder S5 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S6 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S7 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S8 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S9 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S10 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00
Cylinder S11 70,93 70,35 0,00 0,00 0,00 0,00 81,83 0,00 0,00
Cylinder S12 70,93 70,35 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Cylinder S13 0,00 0,00 251,08 249,02 0,00 0,00 0,00 0,00 0,00
F&D Head Bottom 0,00 0,00 4,95 4,56 0,00 0,00 0,00 0,00 0,00
Support Skirt (Superior) 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
Support Skirt (Inferior) 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
TOTAL: 273,19 270,99 279,25 275,55 0,00 0,00 900,16 18,39 0,00
10/262
Vessel operating weight, New: 14.948 kg
Vessel empty weight, Corroded: 4.072 kg
Vessel empty weight, New: 4.294 kg
Vessel test weight, New: 13.986 kg
Vessel Capacity
11/262
Test Report
Shop test pressure determination for Chamber bounded by F&D Head Bottom and F&D Head Top based on
user defined pressure
The shop test is performed with the vessel in the horizontal position.
12/262
Salida acetato de vinilo (N1) 0,28 0,08 32,571 2.340,247 No
13/262
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
Field test pressure determination for Chamber bounded by F&D Head Bottom and F&D Head Top based on
user defined pressure
14/262
Reserva (N3) 2,22 0,02 189,598 2.340,247 No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
15/262
F&D Head Top
Results Summary
M (Corroded)
16/262
M (New)
17/262
Straight Flange on F&D Head Top
Lining/Refractory
80,00 mm density: 2700,0000 kg/m³ Weight: 0,0000 kg
thickness:
P = S*E*t/(R + 0,60*t) - Ps
= 1173*1,00*5,4996 / (420,50 + 0,60*5,4996) - 0,0468
= 15,1709 kg/cm2
18/262
The cylinder thickness of 6,00 mm is adequate.
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
19/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-0,000338+(0,003946)) / (420,5003 - 0,40*(5,4996-0,000338+(0,003946)))
= 37,03 kg/cm2
20/262
= 0,00*420,0000/(2*722*1,2000 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 151/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000552 - (0,006574)|
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000552 + (0,006574) - (0,000000)
= 0,01 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-0,000340+(0,004049)) / (420,0000 - 0,40*(6,0000-0,000340+(0,004049)))
= 40,46 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 39/(2*π*423,2502*711*1,2000) * 102
= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000558 - (0,001732)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000558 + (0,001732) - (0,000000)
= 0,00 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 43/(2*π*423,0000*722*1,2000) * 102
= 0,00 mm
21/262
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000552 - (0,001868)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000552 + (0,001868) - (0,000000)
= 0,00 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 148/(2*π*423,2502*711*1,0000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000150 - (0,007815)|
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000150 + (0,007815) - (0,000000)
= 0,01 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-0,002947+(0,003946)) / (420,5003 - 0,40*(5,4996-0,002947+(0,003946)))
= 37,01 kg/cm2
22/262
Operating, Hot & New, Seismic, Bottom Seam
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-0,002991+(0,004049)) / (420,0000 - 0,40*(6,0000-0,002991+(0,004049)))
= 40,44 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 39/(2*π*423,2502*711*1,2000) * 102
= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001427 - (0,001732)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001427 + (0,001732) - (0,000000)
= 0,00 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
23/262
= 43/(2*π*423,0000*722*1,2000) * 102
= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001479 - (0,001868)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001479 + (0,001868) - (0,000000)
= 0,00 mm
24/262
F&D Head Bottom
M (Corroded)
M (New)
25/262
Design thickness for internal pressure, (Corroded at 35 °C) Appendix 1-4(d)
26/262
Straight Flange on F&D Head Bottom
P = S*E*t/(R + 0,60*t) - Ps
= 1173*1,00*5,4996 / (420,50 + 0,60*5,4996) - 1,7206
= 13,4971 kg/cm2
The governing condition is due to wind at the Bottom seam in condition: Operating, Hot & Corroded
27/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
28/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
29/262
= 2*1173*1,2000*1,00*(5,4996-1,453027+(0,095149)) / (420,5003 - 0,40*(5,4996-1,453027+(0,095149)))
= 27,83 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,454877+(0,100178)) / (420,0000 - 0,40*(6,0000-1,454877+(0,100178)))
= 31,27 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11507/(π*423,25022*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,453027 - (0,092252)
= 1,36 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
30/262
= 11507/(π*423,25022*711*1,2000) * 105
= 2,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,398133 + (0,152257) - (0,000000)
= 2,55 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11508/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,454877 - (0,097280)
= 1,36 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11508/(π*423,00002*722*1,2000) * 105
= 2,36 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,362369 + (0,157959) - (0,000000)
= 2,52 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 173/(π*423,25022*711*1,0000) * 105
= 0,04 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,0000) * 10 2
= 0,19 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,043203 - (0,188445)|
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,043203 + (0,188445) - (0,000000)
31/262
= 0,23 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-1,399847+(0,095149)) / (420,5003 - 0,40*(5,4996-1,399847+(0,095149)))
= 28,19 kg/cm2
32/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11235/(π*423,00002*722*1,2000) * 105
= 2,31 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,306303 + (0,162666) - (0,000000)
= 2,47 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,420348+(0,100178)) / (420,0000 - 0,40*(6,0000-1,420348+(0,100178)))
= 31,50 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3097/(π*423,25022*1173*1,2000*1,00) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 10 2
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,391084 - (0,092252)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3097/(π*423,25022*711*1,2000) * 105
= 0,65 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,645461 + (0,152257) - (0,000000)
= 0,80 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3264/(π*423,00002*1173*1,2000*1,00) * 105
= 0,41 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
33/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,412661 - (0,097280)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3264/(π*423,00002*722*1,2000) * 105
= 0,67 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,670062 + (0,157959) - (0,000000)
= 0,83 mm
34/262
Orejetas de izado
Geometry Inputs
Attached To Cylinder S1
Material SA 516 Gr 60
Distance of Lift Point From Datum 17061,00 mm
Angular Position 120,00° and 300,00°
Length of Lug, L 309,00 mm
Width of Lug, B 142,00 mm
Thickness of Lug, t 16,00 mm
Hole Diameter, d 38,00 mm
Lug Diameter at Pin, D 142,00 mm
Weld Size, tw 8,00 mm
Weld Length, b1 46,00 mm
Weld Length, d2 90,00 mm
Width of Pad, Bp 202,00 mm
Length of Pad, Lp 130,00 mm
Pad Thickness, tp 6,00 mm
Pad Weld Size, twp 5,00 mm
Weld Length, L3 100,00 mm
Length to Brace Plate, L1 74,00 mm
Load Angle from Vertical, φ 0,0000 °
Has Brace Plate Yes
Intermediate Values
35/262
Lug Weight (new), Wlug 18 kg (Qty=2)
Allowable Stress, Tensile, σt 577,840 kg/cm²
Allowable Stress, Shear, σs 385,246 kg/cm²
Allowable Stress, Bearing, σp 866,759 kg/cm²
Allowable Stress, Bending, σb 642,076 kg/cm²
Allowable Stress, Weld Shear, τallowable 385,246 kg/cm²
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes
Summary Values
Lift Forces
dreqd = (2 * Fv / (π * σs))0.5
= (2 * 4347,3 / (π * 385,246))0.5 = 26,80 mm
σ = Fv / A
= Fv / (2*(0.25*π*d2))
= 4347,3 / (2 * (0.25 * π * 38,00002)) = 191,6622 kg/cm²
36/262
Lug Thickness - Tensile stress
σ = Fv / A
= Fv / ((D - d) * t)
= 4347,3 / ((142,0000 - 38,0000)*16,0000) = 261,2583 kg/cm²
treqd = Fv / (d * σp)
= 4347,3 / (38,0000 * 866,759) = 13,20 mm
σ = Fv / Abearing
= Fv / (d * (t))
= 4347,3 / (38,0000 *(16,0000)) = 715,0228 kg/cm²
τ = Fv / Ashear
= Fv / (2 * Lshear * t)
= 4347,3 / (2*71,0000*16,0000) = 191,3441 kg/cm²
37/262
= 0,33 Acceptable
Weld Stress
Direct shear:
Maximum weld shear stress occurs at lift angle 90,00°; lift force = 4347,3325 kgf
Aweld = A1 + A2 + A3
= 0.707*tw*((d1 + b1) + (2*d2 + b2) + (d3 + b3))
= 0.707*8,0000*((100,0000 + 46,0000) + (2*90,0000 + 50,0000) + (100,0000 + 46,0000))
= 825,7760 + 1300,8801 + 825,7760 = 2952,4324 mm²
τt = Fr * cos(α) / Aweld
= 4347 * cos(90,0) / 2952,4324 = 0,0000 kg/cm²
τs = Fr * sin(α) / Aweld
= 4347 * sin(90,0) / 2952,4324 = 147,2460 kg/cm²
38/262
τ / τallowable = 147,25 / 385,25 = 0,38 ≤ 1.0 Acceptable
Direct shear:
Maximum weld shear stress occurs at lift angle 90,00°; lift force = 4347,3325 kgf
τt = Fr * cos(α) / Aweld
= 4347 * cos(90,0) / 1633,1700 = 0,0000 kg/cm²
τs = Fr * sin(α) / Aweld
= 4347 * sin(90,0) / 1633,1700 = 266,1902 kg/cm²
Geometry
Applied Loads
39/262
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =35,25
C1 = 79, C2 = 58 mm
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the lug edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4,1722 0,1583 0 0 0 0 0 0 0 0
1C 0,0847 0,1747 0 0 0 0 0 0 0 0
1A 0,081 0,1935 0 0 0 0 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Primary membrane
-66,651 -66,651 66,651 66,651 0 0 0 0
circumferential stress*
2C 0,0563 0,1639 0 0 0 0 0 0 0 0
2A 0,0435 0,1827 0 0 0 0 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Primary membrane
-21,022 -21,022 21,022 21,022 0 0 0 0
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
40/262
Circ shear from V c 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -226,669 184,626 226,669 -184,626 312,303 312,303 312,303 312,303
41/262
Note: * denotes primary stress.
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =70,5
C1 = 106, C2 = 70 mm
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4,5972 0,2005 0 0 0 0 0 0 0 0
1C 0,0669 0,2302 0 0 0 0 0 0 0 0
1A 0,0601 0,244 0 0 0 0 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Primary membrane
-173,588 -173,588 173,588 173,588 0 0 0 0
circumferential stress*
2C 0,0336 0,2106 0 0 0 0 0 0 0 0
2A 0,0275 0,2264 0 0 0 0 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Primary membrane
-63,628 -63,628 63,628 63,628 0 0 0 0
longitudinal stress*
42/262
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -401,241 269,697 401,241 -269,697 517,599 517,599 517,599 517,599
43/262
Cylinder S1
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,1966
= 12,7384 kg/cm2
44/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
45/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
46/262
= 2*1173*1,2000*0,85*(5,4996-0,017740+(0,010964)) / (420,5003 - 0,40*(5,4996-0,017740+(0,010964)))
= 31,41 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,017776+(0,011597)) / (420,0000 - 0,40*(6,0000-0,017776+(0,011597)))
= 34,34 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 119/(π*423,25022*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 240/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017740 - (0,007556)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
47/262
= 119/(π*423,25022*711*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 240/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024887 + (0,010601) - (0,000000)
= 0,04 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120/(π*423,00002*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 260/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017776 - (0,008187)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 120/(π*423,00002*722*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 260/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024534 + (0,011300) - (0,000000)
= 0,04 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 349/(2*π*423,2502*711*1,0000) * 102
= 0,02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000584 - (0,018458)|
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000584 + (0,018458) - (0,000000)
48/262
= 0,02 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,040753+(0,010964)) / (420,5003 - 0,40*(5,4996-0,040753+(0,010964)))
= 31,28 kg/cm2
49/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 278/(π*423,00002*722*1,2000) * 105
= 0,06 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 369/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,057102 + (0,016006) - (0,000000)
= 0,07 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,041372+(0,011597)) / (420,0000 - 0,40*(6,0000-0,041372+(0,011597)))
= 34,20 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 68/(π*423,25022*1173*1,2000*0,85) * 105
= 0,01 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 240/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,010103 - (0,007556)
= 0,00 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 68/(π*423,25022*711*1,2000) * 105
= 0,01 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 240/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,014173 + (0,010601) - (0,000000)
= 0,02 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 72/(π*423,00002*1173*1,2000*0,85) * 105
= 0,01 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 260/(2*π*423,0000*1173*1,2000*0,85) * 102
50/262
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,010758 - (0,008187)
= 0,00 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 72/(π*423,00002*722*1,2000) * 105
= 0,01 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 260/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,014848 + (0,011300) - (0,000000)
= 0,03 mm
51/262
Cylinder S2
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,3485
= 12,5865 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
52/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
53/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
54/262
= 2*1173*1,2000*0,85*(5,4996-0,062496+(0,019643)) / (420,5003 - 0,40*(5,4996-0,062496+(0,019643)))
= 31,21 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,062585+(0,020832)) / (420,0000 - 0,40*(6,0000-0,062585+(0,020832)))
= 34,13 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,25022*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 516/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062496 - (0,016235)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
55/262
= 421/(π*423,25022*711*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 516/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,087674 + (0,022776) - (0,000000)
= 0,11 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,00002*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 554/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062585 - (0,017422)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 421/(π*423,00002*722*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 554/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,086380 + (0,024046) - (0,000000)
= 0,11 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 625/(2*π*423,2502*711*1,0000) * 102
= 0,03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,033068)|
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,033068) - (0,000000)
56/262
= 0,03 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,105888+(0,019643)) / (420,5003 - 0,40*(5,4996-0,105888+(0,019643)))
= 30,96 kg/cm2
57/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 723/(π*423,00002*722*1,2000) * 105
= 0,15 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 662/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,148377 + (0,028753) - (0,000000)
= 0,18 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,107505+(0,020832)) / (420,0000 - 0,40*(6,0000-0,107505+(0,020832)))
= 33,87 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 167/(π*423,25022*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 516/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,024882 - (0,016235)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 167/(π*423,25022*711*1,2000) * 105
= 0,03 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 516/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,034906 + (0,022776) - (0,000000)
= 0,06 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 179/(π*423,00002*1173*1,2000*0,85) * 105
= 0,03 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 554/(2*π*423,0000*1173*1,2000*0,85) * 102
58/262
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,026603 - (0,017422)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 179/(π*423,00002*722*1,2000) * 105
= 0,04 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 554/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,036717 + (0,024046) - (0,000000)
= 0,06 mm
59/262
Cylinder S3
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,4326
= 12,5024 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
60/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
61/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
62/262
= 2*1173*1,2000*0,85*(5,4996-0,098257+(0,026618)) / (420,5003 - 0,40*(5,4996-0,098257+(0,026618)))
= 31,04 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,098388+(0,028104)) / (420,0000 - 0,40*(6,0000-0,098388+(0,028104)))
= 33,97 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 661/(π*423,25022*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 738/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098257 - (0,023210)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
63/262
= 661/(π*423,25022*711*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 738/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,137842 + (0,032561) - (0,000000)
= 0,17 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 662/(π*423,00002*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 785/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098388 - (0,024694)
= 0,07 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 662/(π*423,00002*722*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 785/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,135795 + (0,034083) - (0,000000)
= 0,17 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 847/(2*π*423,2502*711*1,0000) * 102
= 0,04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,044810)|
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,044810) - (0,000000)
64/262
= 0,05 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,154258+(0,026618)) / (420,5003 - 0,40*(5,4996-0,154258+(0,026618)))
= 30,72 kg/cm2
65/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1053/(π*423,00002*722*1,2000) * 105
= 0,22 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 893/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,216149 + (0,038789) - (0,000000)
= 0,25 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,156608+(0,028104)) / (420,0000 - 0,40*(6,0000-0,156608+(0,028104)))
= 33,63 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 252/(π*423,25022*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 738/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,037419 - (0,023210)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 252/(π*423,25022*711*1,2000) * 105
= 0,05 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 738/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,052494 + (0,032561) - (0,000000)
= 0,09 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 268/(π*423,00002*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 785/(2*π*423,0000*1173*1,2000*0,85) * 10 2
66/262
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,039914 - (0,024694)
= 0,02 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 268/(π*423,00002*722*1,2000) * 105
= 0,06 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 785/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,055088 + (0,034083) - (0,000000)
= 0,09 mm
67/262
Cylinder S4
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,5206
= 12,4145 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
68/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
69/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
70/262
= 2*1173*1,2000*0,85*(5,4996-0,144802+(0,031971)) / (420,5003 - 0,40*(5,4996-0,144802+(0,031971)))
= 30,80 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,144988+(0,033753)) / (420,0000 - 0,40*(6,0000-0,144988+(0,033753)))
= 33,73 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,25022*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 909/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144802 - (0,028563)
= 0,12 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
71/262
= 975/(π*423,25022*711*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 909/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,203139 + (0,040070) - (0,000000)
= 0,24 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,00002*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 965/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144988 - (0,030344)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 975/(π*423,00002*722*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 965/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,200112 + (0,041880) - (0,000000)
= 0,24 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1017/(2*π*423,2502*711*1,0000) * 10 2
= 0,05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,053821)|
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,053821) - (0,000000)
72/262
= 0,05 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,213643+(0,031971)) / (420,5003 - 0,40*(5,4996-0,213643+(0,031971)))
= 30,41 kg/cm2
73/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1458/(π*423,00002*722*1,2000) * 105
= 0,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1073/(2*π*423,0000*722*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,299343 + (0,046586) - (0,000000)
= 0,35 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,216885+(0,033753)) / (420,0000 - 0,40*(6,0000-0,216885+(0,033753)))
= 33,32 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 357/(π*423,25022*1173*1,2000*0,85) * 105
= 0,05 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 909/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,052994 - (0,028563)
= 0,02 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 357/(π*423,25022*711*1,2000) * 105
= 0,07 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 909/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,074343 + (0,040070) - (0,000000)
= 0,11 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 379/(π*423,00002*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 965/(2*π*423,0000*1173*1,2000*0,85) * 102
74/262
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,056430 - (0,030344)
= 0,03 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 379/(π*423,00002*722*1,2000) * 105
= 0,08 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 965/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,077884 + (0,041880) - (0,000000)
= 0,12 mm
75/262
Cylinder S5
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,6704
= 12,2646 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
76/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
77/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
78/262
= 2*1173*1,2000*0,85*(5,4996-0,244997+(0,041015)) / (420,5003 - 0,40*(5,4996-0,244997+(0,041015)))
= 30,28 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,245301+(0,043303)) / (420,0000 - 0,40*(6,0000-0,245301+(0,043303)))
= 33,21 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,25022*1173*1,2000*0,85) * 105
= 0,24 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1196/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,244997 - (0,037607)
= 0,21 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
79/262
= 1649/(π*423,25022*711*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1196/(2*π*423,2502*711*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,343699 + (0,052758) - (0,000000)
= 0,40 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,00002*1173*1,2000*0,85) * 105
= 0,25 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1268/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,245301 - (0,039894)
= 0,21 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1649/(π*423,00002*722*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1268/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,338564 + (0,055061) - (0,000000)
= 0,39 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1305/(2*π*423,2502*711*1,0000) * 10 2
= 0,07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,069046)|
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,069046) - (0,000000)
80/262
= 0,07 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,333303+(0,041015)) / (420,5003 - 0,40*(5,4996-0,333303+(0,041015)))
= 29,77 kg/cm2
81/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2275/(π*423,00002*722*1,2000) * 105
= 0,47 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1377/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,466960 + (0,059767) - (0,000000)
= 0,53 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,338329+(0,043303)) / (420,0000 - 0,40*(6,0000-0,338329+(0,043303)))
= 32,67 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 571/(π*423,25022*1173*1,2000*0,85) * 105
= 0,08 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1196/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,084754 - (0,037607)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 571/(π*423,25022*711*1,2000) * 105
= 0,12 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1196/(2*π*423,2502*711*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,118900 + (0,052758) - (0,000000)
= 0,17 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 606/(π*423,00002*1173*1,2000*0,85) * 105
= 0,09 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1268/(2*π*423,0000*1173*1,2000*0,85) * 10 2
82/262
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,090071 - (0,039894)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 606/(π*423,00002*722*1,2000) * 105
= 0,12 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1268/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,124315 + (0,055061) - (0,000000)
= 0,18 mm
83/262
Cylinder S6
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,8203
= 12,1147 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
84/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
85/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
86/262
= 2*1173*1,2000*0,85*(5,4996-0,371481+(0,050059)) / (420,5003 - 0,40*(5,4996-0,371481+(0,050059)))
= 29,60 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,371935+(0,052853)) / (420,0000 - 0,40*(6,0000-0,371935+(0,052853)))
= 32,53 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1484/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371481 - (0,046651)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
87/262
= 2501/(π*423,25022*711*1,2000) * 105
= 0,52 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1484/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,521140 + (0,065445) - (0,000000)
= 0,59 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,00002*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1572/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371935 - (0,049443)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2501/(π*423,00002*722*1,2000) * 105
= 0,51 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1572/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,513343 + (0,068242) - (0,000000)
= 0,58 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1592/(2*π*423,2502*711*1,0000) * 10 2
= 0,08 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,084271)|
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,084271) - (0,000000)
88/262
= 0,09 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,474030+(0,050059)) / (420,5003 - 0,40*(5,4996-0,474030+(0,050059)))
= 29,02 kg/cm2
89/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3235/(π*423,00002*722*1,2000) * 105
= 0,66 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1680/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,664067 + (0,072948) - (0,000000)
= 0,74 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,481140+(0,052853)) / (420,0000 - 0,40*(6,0000-0,481140+(0,052853)))
= 31,90 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 824/(π*423,25022*1173*1,2000*0,85) * 105
= 0,12 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1484/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,122471 - (0,046651)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 824/(π*423,25022*711*1,2000) * 105
= 0,17 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1484/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,171812 + (0,065445) - (0,000000)
= 0,24 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 874/(π*423,00002*1173*1,2000*0,85) * 105
= 0,13 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1572/(2*π*423,0000*1173*1,2000*0,85) * 10 2
90/262
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,129983 - (0,049443)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 874/(π*423,00002*722*1,2000) * 105
= 0,18 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1572/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,179402 + (0,068242) - (0,000000)
= 0,25 mm
91/262
Cylinder S7
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,9702
= 11,9649 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
92/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
93/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
94/262
= 2*1173*1,2000*0,85*(5,4996-0,524254+(0,059103)) / (420,5003 - 0,40*(5,4996-0,524254+(0,059103)))
= 28,78 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,524890+(0,062403)) / (420,0000 - 0,40*(6,0000-0,524890+(0,062403)))
= 31,71 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,25022*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1772/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524254 - (0,055695)
= 0,47 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
95/262
= 3529/(π*423,25022*711*1,2000) * 105
= 0,74 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1772/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,735462 + (0,078133) - (0,000000)
= 0,81 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,00002*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1875/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524890 - (0,058993)
= 0,47 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3529/(π*423,00002*722*1,2000) * 105
= 0,72 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1875/(2*π*423,0000*722*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,724450 + (0,081422) - (0,000000)
= 0,81 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1880/(2*π*423,2502*711*1,0000) * 10 2
= 0,10 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,099497)|
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,099497) - (0,000000)
96/262
= 0,10 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,633304+(0,059103)) / (420,5003 - 0,40*(5,4996-0,633304+(0,059103)))
= 28,15 kg/cm2
97/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4322/(π*423,00002*722*1,2000) * 105
= 0,89 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1984/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,887139 + (0,086129) - (0,000000)
= 0,97 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,642763+(0,062403)) / (420,0000 - 0,40*(6,0000-0,642763+(0,062403)))
= 31,03 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1114/(π*423,25022*1173*1,2000*0,85) * 105
= 0,17 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1772/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,165432 - (0,055695)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1114/(π*423,25022*711*1,2000) * 105
= 0,23 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1772/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,232080 + (0,078133) - (0,000000)
= 0,31 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1179/(π*423,00002*1173*1,2000*0,85) * 105
= 0,18 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1875/(2*π*423,0000*1173*1,2000*0,85) * 102
98/262
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,175416 - (0,058993)
= 0,12 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1179/(π*423,00002*722*1,2000) * 105
= 0,24 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1875/(2*π*423,0000*722*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,242108 + (0,081422) - (0,000000)
= 0,32 mm
99/262
Cylinder S8
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,1201
= 11,8150 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
100/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
101/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
102/262
= 2*1173*1,2000*0,85*(5,4996-0,703317+(0,068147)) / (420,5003 - 0,40*(5,4996-0,703317+(0,068147)))
= 27,80 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,704165+(0,071953)) / (420,0000 - 0,40*(6,0000-0,704165+(0,071953)))
= 30,73 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4734/(π*423,25022*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2059/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,703317 - (0,064739)
= 0,64 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
103/262
= 4734/(π*423,25022*711*1,2000) * 105
= 0,99 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2059/(2*π*423,2502*711*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,986665 + (0,090821) - (0,000000)
= 1,08 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4735/(π*423,00002*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2179/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,704165 - (0,068543)
= 0,64 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4735/(π*423,00002*722*1,2000) * 105
= 0,97 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2179/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,971884 + (0,094603) - (0,000000)
= 1,07 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2168/(2*π*423,2502*711*1,0000) * 10 2
= 0,11 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,114722)|
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,114722) - (0,000000)
104/262
= 0,12 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,808607+(0,068147)) / (420,5003 - 0,40*(5,4996-0,808607+(0,068147)))
= 27,20 kg/cm2
105/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5518/(π*423,00002*722*1,2000) * 105
= 1,13 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2287/(2*π*423,0000*722*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,132650 + (0,099309) - (0,000000)
= 1,23 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,820645+(0,071953)) / (420,0000 - 0,40*(6,0000-0,820645+(0,071953)))
= 30,06 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1433/(π*423,25022*1173*1,2000*0,85) * 105
= 0,21 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2059/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,212925 - (0,064739)
= 0,15 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1433/(π*423,25022*711*1,2000) * 105
= 0,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2059/(2*π*423,2502*711*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,298706 + (0,090821) - (0,000000)
= 0,39 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1517/(π*423,00002*1173*1,2000*0,85) * 105
= 0,23 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2179/(2*π*423,0000*1173*1,2000*0,85) * 102
106/262
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,225620 - (0,068543)
= 0,16 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1517/(π*423,00002*722*1,2000) * 105
= 0,31 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2179/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,311400 + (0,094603) - (0,000000)
= 0,41 mm
107/262
Cylinder S9
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,2699
= 11,6651 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
108/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
109/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
110/262
= 2*1173*1,2000*0,85*(5,4996-0,908670+(0,077191)) / (420,5003 - 0,40*(5,4996-0,908670+(0,077191)))
= 26,68 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,909760+(0,081503)) / (420,0000 - 0,40*(6,0000-0,909760+(0,081503)))
= 29,60 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,25022*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2347/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,908670 - (0,073783)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
111/262
= 6117/(π*423,25022*711*1,2000) * 105
= 1,27 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2347/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,274749 + (0,103509) - (0,000000)
= 1,38 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,00002*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2483/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,909760 - (0,078093)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6117/(π*423,00002*722*1,2000) * 105
= 1,26 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2483/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,255647 + (0,107784) - (0,000000)
= 1,36 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2455/(2*π*423,2502*711*1,0000) * 10 2
= 0,13 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,129947)|
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,129947) - (0,000000)
112/262
= 0,13 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,997421+(0,077191)) / (420,5003 - 0,40*(5,4996-0,997421+(0,077191)))
= 26,17 kg/cm2
113/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6806/(π*423,00002*722*1,2000) * 105
= 1,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2591/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,397074 + (0,112490) - (0,000000)
= 1,51 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,012230+(0,081503)) / (420,0000 - 0,40*(6,0000-1,012230+(0,081503)))
= 29,01 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1779/(π*423,25022*1173*1,2000*0,85) * 105
= 0,26 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2347/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,264237 - (0,073783)
= 0,19 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1779/(π*423,25022*711*1,2000) * 105
= 0,37 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2347/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,370691 + (0,103509) - (0,000000)
= 0,47 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1882/(π*423,00002*1173*1,2000*0,85) * 105
= 0,28 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2483/(2*π*423,0000*1173*1,2000*0,85) * 102
114/262
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,279846 - (0,078093)
= 0,20 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1882/(π*423,00002*722*1,2000) * 105
= 0,39 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2483/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,386243 + (0,107784) - (0,000000)
= 0,49 mm
115/262
Cylinder S10
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,4198
= 11,5152 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
116/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
117/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
118/262
= 2*1173*1,2000*0,85*(5,4996-1,140312+(0,086235)) / (420,5003 - 0,40*(5,4996-1,140312+(0,086235)))
= 25,40 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,141677+(0,091053)) / (420,0000 - 0,40*(6,0000-1,141677+(0,091053)))
= 28,32 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,25022*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2635/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,140312 - (0,082827)
= 1,06 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
119/262
= 7676/(π*423,25022*711*1,2000) * 105
= 1,60 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2635/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,599714 + (0,116196) - (0,000000)
= 1,72 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,00002*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2786/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,141677 - (0,087643)
= 1,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7676/(π*423,00002*722*1,2000) * 105
= 1,58 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2786/(2*π*423,0000*722*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,575736 + (0,120965) - (0,000000)
= 1,70 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2743/(2*π*423,2502*711*1,0000) * 10 2
= 0,15 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,145173)|
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,145173) - (0,000000)
120/262
= 0,15 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,197227+(0,086235)) / (420,5003 - 0,40*(5,4996-1,197227+(0,086235)))
= 25,07 kg/cm2
121/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 8169/(π*423,00002*722*1,2000) * 105
= 1,68 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2895/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,676886 + (0,125671) - (0,000000)
= 1,80 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,214963+(0,091053)) / (420,0000 - 0,40*(6,0000-1,214963+(0,091053)))
= 27,90 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2145/(π*423,25022*1173*1,2000*0,85) * 105
= 0,32 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2635/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,318657 - (0,082827)
= 0,24 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2145/(π*423,25022*711*1,2000) * 105
= 0,45 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2635/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,447036 + (0,116196) - (0,000000)
= 0,56 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2268/(π*423,00002*1173*1,2000*0,85) * 105
= 0,34 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2786/(2*π*423,0000*1173*1,2000*0,85) * 102
122/262
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,337345 - (0,087643)
= 0,25 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2268/(π*423,00002*722*1,2000) * 105
= 0,47 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2786/(2*π*423,0000*722*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,465601 + (0,120965) - (0,000000)
= 0,59 mm
123/262
Cylinder S11
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,5477
= 11,3873 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
124/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
125/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
126/262
= 2*1173*1,2000*0,85*(5,4996-1,359838+(0,095744)) / (420,5003 - 0,40*(5,4996-1,359838+(0,095744)))
= 24,19 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,361462+(0,101012)) / (420,0000 - 0,40*(6,0000-1,361462+(0,101012)))
= 27,12 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,25022*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2937/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,359838 - (0,092336)
= 1,27 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
127/262
= 9154/(π*423,25022*711*1,2000) * 105
= 1,91 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2937/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,907681 + (0,129536) - (0,000000)
= 2,04 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,00002*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3103/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,361462 - (0,097602)
= 1,26 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9154/(π*423,00002*722*1,2000) * 105
= 1,88 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3103/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,879083 + (0,134710) - (0,000000)
= 2,01 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3046/(2*π*423,2502*711*1,0000) * 10 2
= 0,16 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,161179)|
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,161179) - (0,000000)
128/262
= 0,16 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,375362+(0,095744)) / (420,5003 - 0,40*(5,4996-1,375362+(0,095744)))
= 24,10 kg/cm2
129/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9384/(π*423,00002*722*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3211/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,926347 + (0,139416) - (0,000000)
= 2,07 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,395706+(0,101012)) / (420,0000 - 0,40*(6,0000-1,395706+(0,101012)))
= 26,92 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2472/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2937/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,367251 - (0,092336)
= 0,27 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2472/(π*423,25022*711*1,2000) * 105
= 0,52 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2937/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,515206 + (0,129536) - (0,000000)
= 0,64 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2613/(π*423,00002*1173*1,2000*0,85) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3103/(2*π*423,0000*1173*1,2000*0,85) * 102
130/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,388679 - (0,097602)
= 0,29 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2613/(π*423,00002*722*1,2000) * 105
= 0,54 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3103/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,536453 + (0,134710) - (0,000000)
= 0,67 mm
131/262
Cylinder S12
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,5677
= 11,3674 kg/cm2
The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded
132/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
133/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
134/262
= 2*1173*1,2000*0,85*(5,4996-1,394632+(0,098649)) / (420,5003 - 0,40*(5,4996-1,394632+(0,098649)))
= 24,01 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,396297+(0,104000)) / (420,0000 - 0,40*(6,0000-1,396297+(0,104000)))
= 26,94 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,25022*1173*1,2000*0,85) * 105
= 1,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3030/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,394632 - (0,095241)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
135/262
= 9388/(π*423,25022*711*1,2000) * 105
= 1,96 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3030/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,956493 + (0,133612) - (0,000000)
= 2,09 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,00002*1173*1,2000*0,85) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3198/(2*π*423,0000*1173*1,2000*0,85) * 10 2
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,396297 - (0,100590)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9388/(π*423,00002*722*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3198/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,927163 + (0,138834) - (0,000000)
= 2,07 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3138/(2*π*423,2502*711*1,0000) * 10 2
= 0,17 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,166071)|
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,166071) - (0,000000)
136/262
= 0,17 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,402760+(0,098649)) / (420,5003 - 0,40*(5,4996-1,402760+(0,098649)))
= 23,96 kg/cm2
137/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9571/(π*423,00002*722*1,2000) * 105
= 1,96 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3306/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,964713 + (0,143540) - (0,000000)
= 2,11 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,423504+(0,104000)) / (420,0000 - 0,40*(6,0000-1,423504+(0,104000)))
= 26,78 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2523/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3030/(2*π*423,2502*1173*1,2000*0,85) * 10 2
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,374796 - (0,095241)
= 0,28 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2523/(π*423,25022*711*1,2000) * 105
= 0,53 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3030/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,525791 + (0,133612) - (0,000000)
= 0,66 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2667/(π*423,00002*1173*1,2000*0,85) * 105
= 0,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3198/(2*π*423,0000*1173*1,2000*0,85) * 102
138/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,396645 - (0,100590)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2667/(π*423,00002*722*1,2000) * 105
= 0,55 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3198/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,547448 + (0,138834) - (0,000000)
= 0,69 mm
139/262
Cylinder S13
Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C
P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,7156
= 11,2195 kg/cm2
The governing condition is due to wind at the Bottom seam in condition: Operating, Hot & Corroded
140/262
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²
Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²
141/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
142/262
= 2*1173*1,2000*1,00*(5,4996-1,444609+(0,095149)) / (420,5003 - 0,40*(5,4996-1,444609+(0,095149)))
= 27,89 kg/cm2
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,446449+(0,100178)) / (420,0000 - 0,40*(6,0000-1,446449+(0,100178)))
= 31,32 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11441/(π*423,25022*1173*1,2000*1,00) * 105
= 1,44 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,444609 - (0,092252)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
143/262
= 11441/(π*423,25022*711*1,2000) * 105
= 2,38 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,384239 + (0,152257) - (0,000000)
= 2,54 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11442/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,446449 - (0,097280)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11442/(π*423,00002*722*1,2000) * 105
= 2,35 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,348683 + (0,157959) - (0,000000)
= 2,51 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 173/(π*423,25022*711*1,0000) * 105
= 0,04 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,0000) * 10 2
= 0,19 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,043203 - (0,188445)|
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,043203 + (0,188445) - (0,000000)
144/262
= 0,23 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-1,393685+(0,095149)) / (420,5003 - 0,40*(5,4996-1,393685+(0,095149)))
= 28,23 kg/cm2
145/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11186/(π*423,00002*722*1,2000) * 105
= 2,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,296150 + (0,162666) - (0,000000)
= 2,46 mm
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,414096+(0,100178)) / (420,0000 - 0,40*(6,0000-1,414096+(0,100178)))
= 31,54 kg/cm2
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3084/(π*423,25022*1173*1,2000*1,00) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 10 2
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,389378 - (0,092252)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3084/(π*423,25022*711*1,2000) * 105
= 0,64 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,642644 + (0,152257) - (0,000000)
= 0,79 mm
tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3250/(π*423,00002*1173*1,2000*1,00) * 105
= 0,41 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
146/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,410860 - (0,097280)
= 0,31 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3250/(π*423,00002*722*1,2000) * 105
= 0,67 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,667137 + (0,157959) - (0,000000)
= 0,83 mm
147/262
Salida acetato de vinilo (N1)
tw(lower) = 6 mm
Leg41 = 3 mm
148/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,06 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,063*420,5/(1.172,673*1 - 0,6*0,063)
= 0,02 mm
149/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
150/262
Ventilacion (N2)
tw(lower) = 5 mm
Leg41 = 4 mm
151/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,02 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate
tr = P*L*M/(2*S*E - 0,2*P)
= 0,0205*682,5*1/(2*1.172,673*1 - 0,2*0,0205)
= 0,01 mm
152/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
153/262
Reserva (N3)
tw(lower) = 5 mm
Leg41 = 4 mm
154/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,02 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate
tr = P*L*M/(2*S*E - 0,2*P)
= 0,0235*682,5*1/(2*1.172,673*1 - 0,2*0,0235)
= 0,01 mm
155/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
156/262
1G-1659 A/B (N4/A)
tw(lower) = 6 mm
Leg41 = 3 mm
157/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,16 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,1595*420,5/(1.172,673*1 - 0,6*0,1595)
= 0,06 mm
158/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
159/262
1G-1659 A/B (N4/D)
tw(lower) = 6 mm
Leg41 = 3 mm
160/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,08 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,083*420,5/(1.172,673*1 - 0,6*0,083)
= 0,03 mm
161/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
162/262
Copy of 1G-1659 A/B (N4/B)
tw(lower) = 6 mm
Leg41 = 3 mm
163/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,3 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,302*420,5/(1.172,673*1 - 0,6*0,302)
= 0,11 mm
164/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
165/262
Copy of 1G-1659 A/B (N4/C)
tw(lower) = 6 mm
Leg41 = 3 mm
166/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,22 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,2246*420,5/(1.172,673*1 - 0,6*0,2246)
= 0,08 mm
167/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
168/262
Entrada agua blanda (N5)
tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm
169/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,2821*420,5/(1.172,673*1 - 0,6*0,2821)
= 0,1 mm
170/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
171/262
LT-1305 (N6)
tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm
172/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,34 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,2815*420,5/(1.172,673*1 - 0,6*0,2815)
= 0,1 mm
173/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 1,91 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,34 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
174/262
Entrada de acetato de vinilo (N7)
tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm
175/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,59 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 1,5851*420,5/(1.172,673*1 - 0,6*1,5851)
= 0,57 mm
176/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
177/262
Salida de acetato de vinilo (N8)
tw(lower) = 6 mm
Leg41 = 3 mm
178/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,71 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 1,7107*420,5/(1.172,673*1 - 0,6*1,7107)
= 0,61 mm
179/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
180/262
Drenaje (N9)
tw(lower) = 5 mm
Leg41 = 4 mm
181/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,8 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate
tr = P*L*M/(2*S*E - 0,2*P)
= 1,803*682,5*1/(2*1.172,673*1 - 0,2*1,803)
= 0,52 mm
182/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
183/262
LT-1605 (N11)
tw(lower) = 6 mm
Leg41 = 3 mm
184/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 0,2828*420,5/(1.172,673*1 - 0,6*0,2828)
= 0,1 mm
185/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
186/262
Paso de hombre (M2)
tw(lower) = 6 mm
Leg41 = 6 mm
187/262
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
2
For P = 1,69 kg/cm @ 35 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
Nozzle to shell fillet (Leg 41) 3,85 4,2 weld size is adequate
tr = P*R/(S*E - 0,6*P)
= 1,6884*420,5/(1.172,673*1 - 0,6*1,6884)
= 0,61 mm
188/262
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= 497*0,61*1 + 2*5,5*0,61*1*(1 - 1)
= 3,012 cm2
= 5*(tn - trn)*fr2*t
= 5*(5,5 - 0,36)*1*5,5
= 1,4142 cm2
= 5*(tn - trn)*fr2*tn
= 5*(5,5 - 0,36)*1*5,5
= 1,4142 cm2
A41 = Leg2*fr2
= 62*1
= 0,36 cm2
Area = A1 + A2 + A41
= 24,3212 + 1,4142 + 0,36
= 26,0954 cm2
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
189/262
Wall thickness per UG-16(b): tr3 = 2 mm
A1 = larger of 1,0768 or
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn/R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
190/262
Support Skirt (Superior)
The governing condition is due to wind, compressive stress at the base, operating & new.
191/262
Required thickness, tensile stress at base:
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.354,83/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,2/(π*8462*1.524,474/100*0,8)
= 1,35 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.097,34/(π*846*1.524,474/100*0,8) + 48*1e3*963/(π*8462*1.524,474/100*0,8)
= 1,28 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.354,83/(π*846*938,855/100*1) + 48*1e3*1.008,2/(π*8462*938,855/100*1)
= 2,83 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.097,34/(π*846*938,855/100*1) + 48*1e3*963/(π*8462*938,855/100*1)
= 2,71 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.520,42/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,3/(π*8462*1.524,474/100*0,8)
= 1,35 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.262,93/(π*846*1.524,474/100*0,8) + 48*1e3*963,1/(π*8462*1.524,474/100*0,8)
= 1,28 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.520,42/(π*846*938,855/100*1) + 48*1e3*1.008,3/(π*8462*938,855/100*1)
= 2,83 mm
192/262
Required thickness, compressive stress at the top:
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.262,93/(π*846*938,855/100*1) + 48*1e3*963,1/(π*8462*938,855/100*1)
= 2,72 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.527,9/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,2/(π*8462*1.524,474/100*0,8)
= 1,66 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.476,7/(π*846*1.524,474/100*0,8) + 48*1e3*963/(π*8462*1.524,474/100*0,8)
= 1,58 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.527,9/(π*846*938,855/100*1) + 48*1e3*1.008,2/(π*8462*938,855/100*1)
= 2,43 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.476,7/(π*846*938,855/100*1) + 48*1e3*963/(π*8462*938,855/100*1)
= 2,33 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.716,64/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,3/(π*8462*1.524,474/100*0,8)
= 1,65 mm
193/262
Required thickness, tensile stress at the top:
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.665,44/(π*846*1.524,474/100*0,8) + 48*1e3*963,1/(π*8462*1.524,474/100*0,8)
= 1,57 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.716,64/(π*846*938,855/100*1) + 48*1e3*1.008,3/(π*8462*938,855/100*1)
= 2,44 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.665,44/(π*846*938,855/100*1) + 48*1e3*963,1/(π*8462*938,855/100*1)
= 2,34 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -12.583,58/(π*846*1.524,474/100*0,8) + 48*1e3*342,4/(π*8462*1.524,474/100*0,8)
= 0,21 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -12.326,09/(π*846*1.524,474/100*0,8) + 48*1e3*327,5/(π*8462*1.524,474/100*0,8)
= 0,19 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 12.583,58/(π*846*938,855/100*1) + 48*1e3*342,4/(π*8462*938,855/100*1)
= 1,28 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 12.326,09/(π*846*938,855/100*1) + 48*1e3*327,5/(π*8462*938,855/100*1)
= 1,24 mm
194/262
Loading due to earthquake, operating & corroded
Tensile side
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.354,83/(π*846*1.524,474/100*0,8) + 48*1e3*959,3/(π*8462*1.524,474/100*0,8)
= 1,27 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.097,34/(π*846*1.524,474/100*0,8) + 48*1e3*926,7/(π*8462*1.524,474/100*0,8)
= 1,22 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.354,83/(π*846*938,855/100*1) + 48*1e3*959,3/(π*8462*938,855/100*1)
= 2,72 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.097,34/(π*846*938,855/100*1) + 48*1e3*926,7/(π*8462*938,855/100*1)
= 2,63 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.520,42/(π*846*1.524,474/100*0,8) + 48*1e3*972,2/(π*8462*1.524,474/100*0,8)
= 1,28 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.262,93/(π*846*1.524,474/100*0,8) + 48*1e3*939,2/(π*8462*1.524,474/100*0,8)
= 1,23 mm
195/262
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.520,42/(π*846*938,855/100*1) + 48*1e3*972,2/(π*8462*938,855/100*1)
= 2,75 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.262,93/(π*846*938,855/100*1) + 48*1e3*939,2/(π*8462*938,855/100*1)
= 2,67 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.527,9/(π*846*1.524,474/100*0,8) + 48*1e3*267,8/(π*8462*1.524,474/100*0,8)
= 0,36 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.476,7/(π*846*1.524,474/100*0,8) + 48*1e3*258,8/(π*8462*1.524,474/100*0,8)
= 0,35 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.527,9/(π*846*938,855/100*1) + 48*1e3*267,8/(π*8462*938,855/100*1)
= 0,75 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.476,7/(π*846*938,855/100*1) + 48*1e3*258,8/(π*8462*938,855/100*1)
= 0,73 mm
196/262
Tensile side
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.716,64/(π*846*1.524,474/100*0,8) + 48*1e3*282,3/(π*8462*1.524,474/100*0,8)
= 0,38 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.665,44/(π*846*1.524,474/100*0,8) + 48*1e3*272,8/(π*8462*1.524,474/100*0,8)
= 0,36 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.716,64/(π*846*938,855/100*1) + 48*1e3*282,3/(π*8462*938,855/100*1)
= 0,79 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.665,44/(π*846*938,855/100*1) + 48*1e3*272,8/(π*8462*938,855/100*1)
= 0,77 mm
197/262
Support Skirt (Inferior)
The governing condition is due to wind, compressive stress at the base, operating & corroded.
198/262
Required thickness, tensile stress at base:
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.413,71/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,2/(π*8482*1.564,243/100*0,8)
= 1,6 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.354,83/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,2/(π*8482*1.564,243/100*0,8)
= 1,31 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.413,71/(π*848*1.371,937/100*1) + 48*1e3*1.199,2/(π*8482*1.371,937/100*1)
= 2,25 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.354,83/(π*848*1.371,937/100*1) + 48*1e3*1.008,2/(π*8482*1.371,937/100*1)
= 1,93 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.612,7/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,3/(π*8482*1.564,243/100*0,8)
= 1,6 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.520,42/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,3/(π*8482*1.564,243/100*0,8)
= 1,31 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.612,7/(π*848*1.409,972/100*1) + 48*1e3*1.199,3/(π*8482*1.409,972/100*1)
= 2,2 mm
199/262
Required thickness, compressive stress at the top:
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.520,42/(π*848*1.409,972/100*1) + 48*1e3*1.008,3/(π*8482*1.409,972/100*1)
= 1,88 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.761,62/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,2/(π*8482*1.564,243/100*0,8)
= 1,92 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.527,9/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,2/(π*8482*1.564,243/100*0,8)
= 1,61 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.761,62/(π*848*1.371,937/100*1) + 48*1e3*1.199,2/(π*8482*1.371,937/100*1)
= 1,96 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.527,9/(π*848*1.371,937/100*1) + 48*1e3*1.008,2/(π*8482*1.371,937/100*1)
= 1,66 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.983,76/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,3/(π*8482*1.564,243/100*0,8)
= 1,92 mm
200/262
Required thickness, tensile stress at the top:
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.716,64/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,3/(π*8482*1.564,243/100*0,8)
= 1,6 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.983,76/(π*848*1.409,972/100*1) + 48*1e3*1.199,3/(π*8482*1.409,972/100*1)
= 1,91 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.716,64/(π*848*1.409,972/100*1) + 48*1e3*1.008,3/(π*8482*1.409,972/100*1)
= 1,62 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.675,86/(π*848*1.564,243/100*0,8) + 48*1e3*405,5/(π*8482*1.564,243/100*0,8)
= 0,28 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -12.583,58/(π*848*1.564,243/100*0,8) + 48*1e3*342,4/(π*8482*1.564,243/100*0,8)
= 0,2 mm
Leeward side (compressive)
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.675,86/(π*848*1.409,972/100*1) + 48*1e3*405,5/(π*8482*1.409,972/100*1)
= 0,98 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 12.583,58/(π*848*1.409,972/100*1) + 48*1e3*342,4/(π*8482*1.409,972/100*1)
= 0,85 mm
201/262
Loading due to earthquake, operating & corroded
Tensile side
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.413,71/(π*848*1.564,243/100*0,8) + 48*1e3*1.090,4/(π*8482*1.564,243/100*0,8)
= 1,42 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.354,83/(π*848*1.564,243/100*0,8) + 48*1e3*959,3/(π*8482*1.564,243/100*0,8)
= 1,23 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.413,71/(π*848*1.371,937/100*1) + 48*1e3*1.090,4/(π*8482*1.371,937/100*1)
= 2,08 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.354,83/(π*848*1.371,937/100*1) + 48*1e3*959,3/(π*8482*1.371,937/100*1)
= 1,85 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.612,7/(π*848*1.564,243/100*0,8) + 48*1e3*1.105,1/(π*8482*1.564,243/100*0,8)
= 1,44 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.520,42/(π*848*1.564,243/100*0,8) + 48*1e3*972,2/(π*8482*1.564,243/100*0,8)
= 1,25 mm
202/262
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.612,7/(π*848*1.409,972/100*1) + 48*1e3*1.105,1/(π*8482*1.409,972/100*1)
= 2,05 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.520,42/(π*848*1.409,972/100*1) + 48*1e3*972,2/(π*8482*1.409,972/100*1)
= 1,82 mm
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.761,62/(π*848*1.564,243/100*0,8) + 48*1e3*304,1/(π*8482*1.564,243/100*0,8)
= 0,4 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.527,9/(π*848*1.564,243/100*0,8) + 48*1e3*267,8/(π*8482*1.564,243/100*0,8)
= 0,35 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.761,62/(π*848*1.371,937/100*1) + 48*1e3*304,1/(π*8482*1.371,937/100*1)
= 0,57 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.527,9/(π*848*1.371,937/100*1) + 48*1e3*267,8/(π*8482*1.371,937/100*1)
= 0,51 mm
203/262
Tensile side
t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.983,76/(π*848*1.564,243/100*0,8) + 48*1e3*320,5/(π*8482*1.564,243/100*0,8)
= 0,42 mm
t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.716,64/(π*848*1.564,243/100*0,8) + 48*1e3*282,3/(π*8482*1.564,243/100*0,8)
= 0,37 mm
Compressive side
t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.983,76/(π*848*1.409,972/100*1) + 48*1e3*320,5/(π*8482*1.409,972/100*1)
= 0,59 mm
t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.716,64/(π*848*1.409,972/100*1) + 48*1e3*282,3/(π*8482*1.409,972/100*1)
= 0,52 mm
204/262
Wind Code
Vessel Characteristics
Vessel height, h: 62,5219 ft (19,0567 m)
Vessel Minimum Diameter
Operating, Corroded: 2,7953 ft (0,8520 m)
Empty, Corroded: 2,7953 ft (0,8520 m)
hydrotest, New, field: 2,7953 ft (0,8520 m)
Fundamental Frequency, n1
Operating, Corroded: 0,9545 Hz
Empty, Corroded: 1,9596 Hz
hydrotest, New, field: 1,0093 Hz
Damping coefficient, β
Operating, Corroded: 0,0248
Empty, Corroded: 0,0200
hydrotest, New, field: 0,0200
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
hydrotest, New, field
Wind Pressure Table
F&D Head Top 18.788,79 0,97 1.980.290,3 * 0,00 17,68 2,68 44,7498
Cylinder S10 5.046,79 0,97 1.980.290,3 0,00131 0,00 1.098,55 7.676,18 7,7170
Cylinder S11 3.760,79 0,97 1.980.290,3 0,00131 0,00 1.199,70 9.153,96 4,6680
Cylinder S12 3.566,79 0,97 1.980.290,3 0,00131 0,00 1.214,95 9.388,18 2,5796
Cylinder S13 2.086,79 0,97 1.980.290,3 0,00131 0,00 1.331,36 11.440,71 2,3129
205/262
F&D Head Bottom (top) 2.000,00 0,97 1.980.290,3 * 0,00 1.338,17 11.556,55 0,7518
Support Skirt (Superior) 1.600,00 0,97 1.980.290,3 0,001427 0,00 1.369,63 12.098,11 0,6887
Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001676 0,00 1.495,99 14.390,61 0,4408
F&D Head Top 18.788,79 0,97 1.990.895,4 * 0,00 17,68 2,68 44,5636
Cylinder S10 5.046,79 0,97 1.990.895,4 0,00131 0,00 1.098,55 7.676,18 7,6924
Cylinder S11 3.760,79 0,97 1.990.895,4 0,00131 0,00 1.199,70 9.153,96 4,6554
Cylinder S12 3.566,79 0,97 1.990.895,4 0,00131 0,00 1.214,95 9.388,18 2,5744
Cylinder S13 2.086,79 0,97 1.990.895,4 0,00131 0,00 1.331,36 11.440,71 2,3085
F&D Head Bottom (top) 2.000,00 0,97 1.990.895,4 * 0,00 1.338,17 11.556,55 0,7515
Support Skirt (Superior) 1.600,00 0,97 1.990.895,4 0,001427 0,00 1.369,63 12.098,11 0,6885
Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001676 0,00 1.495,99 14.390,61 0,4408
F&D Head Top 18.788,79 0,97 1.990.895,4 * 0,00 5,83 1,30 13,9966
Cylinder S10 5.046,79 0,97 1.990.895,4 0,001427 0,00 362,52 2.536,26 2,4771
Cylinder S11 3.760,79 0,97 1.990.895,4 0,001427 0,00 395,90 3.023,92 1,5164
206/262
Cylinder S12 3.566,79 0,97 1.990.895,4 0,001427 0,00 400,93 3.101,22 0,8513
Cylinder S13 2.086,79 0,97 1.990.895,4 0,001427 0,00 439,35 3.892,21 0,7656
F&D Head Bottom (top) 2.000,00 0,97 1.990.895,4 * 0,00 441,59 3.930,44 0,2545
Support Skirt (Superior) 1.600,00 0,97 1.990.895,4 0,001427 0,00 451,98 4.109,16 0,2332
Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001916 0,00 493,68 4.865,68 0,1492
207/262
Seismic Code
Vessel Characteristics
Fundamental Period, T:
Operating, Corroded: 1,048 sec (f = 1,0 Hz)
Empty, Corroded: 0,510 sec (f = 2,0 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
208/262
Cylinder S11 3.760,79 1.980.290,2 0,0013 947,77 9.263,52
Operating, Corroded
Empty, Corroded
209/262
= 601,45 lb (272,81 kg)
210/262
Skirt Base Ring
double base
Base configuration:
plate
Foundation compressive strength: 56 kg/cm2
Concrete ultimate 28-day strength: 210 kg/cm2
Anchor bolt material: 5.6 DIN 267
2.779,998
Anchor bolt allowable stress, Sb:
kg/cm2
Bolt circle, BC: 1.015 mm
Anchor bolt corrosion allowance: 6 mm
Anchor bolt clearance: 10 mm
Base plate material: SA-516 Gr 60
1.406,138
Base plate allowable stress, Sp:
kg/cm2
Base plate inner diameter, Di: 540 mm
Base plate outer diameter, Do: 1.176 mm
Base plate thickness, tb: 20 mm
Gusset separation, w: 100 mm
Gusset height, h: 340 mm
Gusset thickness, tg: 10 mm
Compression ring width: 160 mm
Compression ring thickness, tc: 30 mm
0 % (0
Initial bolt preload:
kg/cm2)
Number of bolts, N: 8
Bolt size and type: 72 mm
Bolt root area (corroded), Ab: 22,4845 cm2
Diameter of anchor bolt holes, db: 82 mm
Foundation
Vessel Base M W
Required tr bearing tr comp tr
Load bolt area Base ring gusset
condition (kg-m) (kg) stress
(cm2) (mm) (mm) (mm)
(kg/cm2)
Wind operating, corroded 14.390,6 14.723,9 1,8879 16,97 9,4792 20,71 6,96
Wind operating, new 14.391,6 14.923,3 1,8792 16,98 9,4908 20,65 6,95
Wind empty, corroded 14.390,6 4.071,8 2,3669 16,37 8,8275 23,78 7,19
Wind empty, new 14.391,6 4.294,3 2,3571 16,39 8,8431 23,72 7,18
Wind test, new 4.865,7 13.986,4 0,2333 10,49 3,6252 6,91 6,36
Seismic operating, corroded 13.084,8 14.723,9 1,6566 16,25 8,692 19,32 6,87
Seismic operating, new 13.260,8 14.923,3 1,6788 16,35 8,809 19,45 6,88
Seismic empty, corroded 3.649,2 4.071,8 0,4636 8,58 2,4223 10,23 6,44
Seismic empty, new 3.846,3 4.294,3 0,4885 8,8 2,5532 10,5 6,45
P = -W / N + 48 * M /(N*BC)
= -14.723,89 / 8 + 48 * 1.199,2 /(8*1,015)
= 5.248,48 kgf
211/262
The area provided (22,4845 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, corroded + Wind)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2529, K2 = 1,7322
L1 = 3,827, L2 = 16,1734, L3 = 10,3121
Cc = T + W + Bolt Preload
= 13.531,07 + 14.723,89 + 0
= 28.254,96 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 139,971 / (9,3092*9,479))
= 0,386669
212/262
My = 0.01*-0,278*9,479*1602 = -674,5 kgf
tr = (6*Mmax / Sp)0,5
= (100*6*674,54 / 1.406,138)0,5
= 16,97 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.717,11/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 20,71 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 4.717,11 / (2 * 15,365)
= 153,502 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.717,11*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,88 mm
P = -W / N + 48 * M /(N*BC)
= -14.923,25 / 8 + 48 * 1.199,3 /(8*1,015)
213/262
= 5.224,07 kgf
The area provided (33,7006 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, new + Wind)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2493, K2 = 1,7363
L1 = 3,7714, L2 = 16,1316, L3 = 10,3552
Cc = T + W + Bolt Preload
= 13.432,51 + 14.923,25 + 0
= 28.355,76 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 139,175 / (9,3092*9,491))
= 0,388315
214/262
From Brownell & Young, Table 10.3:, l/b = 0,5743
tr = (6*Mmax / Sp)0,5
= (100*6*675,37 / 1.406,138)0,5
= 16,98 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.690,27/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 20,65 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 4.690,27 / (2 * 15,365)
= 152,628 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.690,27*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,87 mm
215/262
Anchor bolt load (empty, corroded + Wind)
P = -W / N + 48 * M /(N*BC)
= -4.071,8 / 8 + 48 * 1.199,2 /(8*1,015)
= 6.579,99 kgf
The area provided (22,4845 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,4242, K2 = 1,5314
L1 = 6,4784, L2 = 18,1545, L3 = 8,2449
Cc = T + W + Bolt Preload
= 19.190,19 + 4.071,8 + 0
= 23.261,99 kgf
k = 1 / (1 + fs / (n*fc))
216/262
= 1 / (1 + 184,487 / (9,3092*8,828))
= 0,308168
tr = (6*Mmax / Sp)0,5
= (100*6*628,17 / 1.406,138)0,5
= 16,37 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*6.217,32/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 23,78 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 6.217,32 / (2 * 15,365)
= 202,321 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*6.217,32*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
217/262
= 4,67 mm
P = -W / N + 48 * M /(N*BC)
= -4.294,32 / 8 + 48 * 1.199,3 /(8*1,015)
= 6.552,69 kgf
The area provided (33,7006 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, new + Wind)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,421, K2 = 1,5353
L1 = 6,429, L2 = 18,1179, L3 = 8,2835
Cc = T + W + Bolt Preload
= 19.067,9 + 4.294,32 + 0
= 23.362,22 kgf
218/262
As fc <= 56 kg/cm2 the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 183,552 / (9,3092*8,843))
= 0,309628
tr = (6*Mmax / Sp)0,5
= (100*6*629,28 / 1.406,138)0,5
= 16,39 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*6.185,8/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 23,72 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 6.185,8 / (2 * 15,365)
= 201,295 kg/cm2
219/262
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*6.185,8*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 4,65 mm
P = -W / N + 48 * M /(N*BC)
= -13.986,41 / 8 + 48 * 405,5 /(8*1,015)
= 648,59 kgf
The area provided (33,7006 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, test, new + Wind)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 1,5511, K2 = 2,4081
L1 = -6,2284, L2 = 8,4405, L3 = 17,9691
Cc = T + W + Bolt Preload
= 1.035,67 + 13.986,41 + 0
= 15.022,08 kgf
220/262
fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)
= 100*15.022,08 / (((318 - 10) + 9,3092*10)*(858/2)*2,4081)
= 3,625 kg/cm2
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 15,561 / (9,3092*3,625))
= 0,684417
tr = (6*Mmax / Sp)0,5
= (100*6*257,97 / 1.406,138)0,5
= 10,49 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*524,42/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 6,91 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 524,42 / (2 * 15,365)
221/262
= 17,065 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*524,42*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 0,9 mm
P = -W / N + 48 * M /(N*BC)
= -14.723,89 / 8 + 48 * 1.090,4 /(8*1,015)
= 4.605,22 kgf
The area provided (22,4845 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, corroded + Seismic)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2257, K2 = 1,7625
L1 = 3,4091, L2 = 15,8584, L3 = 10,6364
Cc = T + W + Bolt Preload
222/262
= 11.637,91 + 14.723,89 + 0
= 26.361,8 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 121,858 / (9,3092*8,692))
= 0,399044
tr = (6*Mmax / Sp)0,5
= (100*6*618,53 / 1.406,138)0,5
= 16,25 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.106,68/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 19,32 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
223/262
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 4.106,68 / (2 * 15,365)
= 133,637 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.106,68*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,54 mm
P = -W / N + 48 * M /(N*BC)
= -14.923,25 / 8 + 48 * 1.105,1 /(8*1,015)
= 4.666,99 kgf
The area provided (33,7006 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, new + Seismic)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2257, K2 = 1,7626
L1 = 3,4086, L2 = 15,8581, L3 = 10,6367
224/262
Total compressive load on foundation
Cc = T + W + Bolt Preload
= 11.793,76 + 14.923,25 + 0
= 26.717,01 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 123,491 / (9,3092*8,809))
= 0,399057
tr = (6*Mmax / Sp)0,5
= (100*6*626,85 / 1.406,138)0,5
= 16,35 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.161,73/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 19,45 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
225/262
Sa = 0.07031*(17000 - 0,485*(h / r)2)
= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2
Sg = F / (2 * Ag)
= 4.161,73 / (2 * 15,365)
= 135,429 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.161,73*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,57 mm
P = -W / N + 48 * M /(N*BC)
= -4.071,8 / 8 + 48 * 304,1 /(8*1,015)
= 1.288,68 kgf
The area provided (22,4845 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2283, K2 = 1,7597
L1 = 3,4484, L2 = 15,8881, L3 = 10,6059
226/262
fs = T / (ts * (d/2) * K1)
= 100*3.262,78 / (10 * (858/2) * 2,2283)
= 34,124 kg/cm2
Cc = T + W + Bolt Preload
= 3.262,78 + 4.071,8 + 0
= 7.334,58 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 34,124 / (9,3092*2,422))
= 0,397879
tr = (6*Mmax / Sp)0,5
= (100*6*172,37 / 1.406,138)0,5
= 8,58 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*1.150,01/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 10,23 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
227/262
= 15,365 cm2
Sg = F / (2 * Ag)
= 1.150,01 / (2 * 15,365)
= 37,423 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*1.150,01*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 1,52 mm
P = -W / N + 48 * M /(N*BC)
= -4.294,32 / 8 + 48 * 320,5 /(8*1,015)
= 1.357,94 kgf
The area provided (33,7006 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)
ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm
K1 = 2,2281, K2 = 1,7599
L1 = 3,4456, L2 = 15,886, L3 = 10,6081
228/262
= (12*320,5 - 4.294,32 *(0,0875 + 0,2694))/(0,4035 + 0,2694)
= 3.437,69 kgf
Cc = T + W + Bolt Preload
= 3.437,69 + 4.294,32 + 0
= 7.732,01 kgf
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 35,957 / (9,3092*2,553))
= 0,397962
tr = (6*Mmax / Sp)0,5
= (100*6*181,69 / 1.406,138)0,5
= 8,8 mm
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*1.211,76/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 10,5 mm
r = 0,289*tg
= 0,289*10
= 2,89 mm
229/262
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2
Sg = F / (2 * Ag)
= 1.211,76 / (2 * 15,365)
= 39,433 kg/cm2
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*1.211,76*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 1,57 mm
230/262
Flange #1
flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 50 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 8 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick
231/262
Flange calculations for Internal Pressure + Wind
232/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*420,7/(π*874,063)
= 0,3209 kg/cm2
Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 0,3209 + -0,1041
= 0,3167 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*0,3167
= 1.899,52 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 1.899,52 - 555,22
= 1.344,3 kgf
Wm1 = H + Hp
= 1.899,52 + 87,47
= 1.986,99 kgf
233/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*57,9/(2,306214*14,52*841)
= 75,768 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*57,9/(2,306214*502*841)
= 2,248 kg/cm2
234/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*57,9/(502*841) - 7,8451*2,248
= 24,19 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.117,7/(2,3062*1.990.824,302*5,52*0,3*68,01)
= 0,7984497
235/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*712,8/(π*874,063)
= 0,5436 kg/cm2
Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 0,5436 + -0,1041
= 0,5395 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*0,5395
= 3.235,56 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 3.235,56 - 555,22
= 2.680,35 kgf
Wm1 = H + Hp
= 3.235,56 + 87,47
= 3.323,04 kgf
236/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*97/(2,306214*14,52*841)
= 126,854 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*97/(2,306214*502*841)
= 3,763 kg/cm2
237/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*97/(502*841) - 7,8451*3,763
= 40,501 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2
238/262
Flange #2
flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 50 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick
239/262
Flange calculations for Internal Pressure + Wind
240/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*420,7/(π*874,063)
= 0,3209 kg/cm2
Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 0,3209 + -0,1041
= 0,3167 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*0,3167
= 1.899,52 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 1.899,52 - 555,22
= 1.344,3 kgf
Wm1 = H + Hp
= 1.899,52 + 87,47
= 1.986,99 kgf
241/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*57,9/(2,306214*14,52*841)
= 75,768 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*57,9/(2,306214*502*841)
= 2,248 kg/cm2
242/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*57,9/(502*841) - 7,8451*2,248
= 24,19 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.117,7/(2,3062*1.990.824,302*5,52*0,3*68,01)
= 0,7984497
243/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*712,8/(π*874,063)
= 0,5436 kg/cm2
Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 0,5436 + -0,1041
= 0,5395 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*0,5395
= 3.235,56 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 3.235,56 - 555,22
= 2.680,35 kgf
Wm1 = H + Hp
= 3.235,56 + 87,47
= 3.323,04 kgf
244/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*97/(2,306214*14,52*841)
= 126,854 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*97/(2,306214*502*841)
= 3,763 kg/cm2
245/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*97/(502*841) - 7,8451*3,763
= 40,501 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2
246/262
Flange #3
flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 54 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick
247/262
Flange calculations for Internal Pressure + Wind
248/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*9.153,9/(π*874,063)
= 6,9815 kg/cm2
Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 6,9815 + -0,5076
= 6,5739 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*6,5739
= 39.425,94 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 39.425,94 - 555,22
= 38.870,73 kgf
Wm1 = H + Hp
= 39.425,94 + 87,47
= 39.513,42 kgf
249/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (22,5287 + 46,7612)*1.753,91/2
= 60.764,22 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.155/(2,701905*14,52*841)
= 1.289,418 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.155/(2,701905*542*841)
= 34,025 kg/cm2
250/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.155/(542*841) - 7,8451*34,025
= 448,001 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.274,1/(2,701905*14,52*841)
= 1.422,42 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.274,1/(2,701905*542*841)
= 37,534 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.274,1/(542*841) - 7,8451*37,534
= 494,212 kg/cm2
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.274,1/(2,7019*1.990.824,302*5,52*0,3*68,01)
= 0,7768472
251/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*9.258,4/(π*874,063)
= 7,0612 kg/cm2
Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 7,0612 + -0,5076
= 6,6536 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*6,6536
= 39.903,97 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 39.903,97 - 555,22
= 39.348,75 kgf
Wm1 = H + Hp
= 39.903,97 + 87,47
= 39.991,44 kgf
252/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (22,8013 + 46,7612)*1.753,91/2
= 61.003,24 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.168,9/(2,701905*14,52*841)
= 1.305,019 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.168,9/(2,701905*542*841)
= 34,437 kg/cm2
253/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.168,9/(542*841) - 7,8451*34,437
= 453,422 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.279,1/(2,701905*14,52*841)
= 1.428,015 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.279,1/(2,701905*542*841)
= 37,682 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.279,1/(542*841) - 7,8451*37,682
= 496,156 kg/cm2
254/262
Flange #4
flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 54 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick
255/262
Flange calculations for Internal Pressure + Wind
256/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*9.153,9/(π*874,063)
= 6,9815 kg/cm2
Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 6,9815 + -0,5076
= 6,5739 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*6,5739
= 39.425,94 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 39.425,94 - 555,22
= 38.870,73 kgf
Wm1 = H + Hp
= 39.425,94 + 87,47
= 39.513,42 kgf
257/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (22,5287 + 46,7612)*1.753,91/2
= 60.764,22 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.155/(2,701905*14,52*841)
= 1.289,418 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.155/(2,701905*542*841)
= 34,025 kg/cm2
258/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.155/(542*841) - 7,8451*34,025
= 448,001 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.274,1/(2,701905*14,52*841)
= 1.422,42 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.274,1/(2,701905*542*841)
= 37,534 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.274,1/(542*841) - 7,8451*37,534
= 494,212 kg/cm2
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.274,1/(2,7019*1.990.824,302*5,52*0,3*68,01)
= 0,7768472
259/262
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*9.258,4/(π*874,063)
= 7,0612 kg/cm2
Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2
= P + Ps + Pm + Pr
= 0,1 + 0 + 7,0612 + -0,5076
= 6,6536 kg/cm2
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket width N = 20 mm
b0 = N/2 = 10 mm
Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf
H = 0,785*G2*P
= 0,785*874,062*6,6536
= 39.903,97 kgf
HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf
HT = H - HD
= 39.903,97 - 555,22
= 39.348,75 kgf
Wm1 = H + Hp
= 39.903,97 + 87,47
= 39.991,44 kgf
260/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf
Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2
W = (Am + Ab)*Sa/2
= (22,8013 + 46,7612)*1.753,91/2
= 61.003,24 kgf
d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3
f = 5,3334
SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.168,9/(2,701905*14,52*841)
= 1.305,019 kg/cm2
SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.168,9/(2,701905*542*841)
= 34,437 kg/cm2
261/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.168,9/(542*841) - 7,8451*34,437
= 453,422 kg/cm2
SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.279,1/(2,701905*14,52*841)
= 1.428,015 kg/cm2
SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.279,1/(2,701905*542*841)
= 37,682 kg/cm2
ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.279,1/(542*841) - 7,8451*37,682
= 496,156 kg/cm2
262/262
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
ANEXO:A
NOTAS SOBRE LOS CALCULOS
Rev.0
PP = 2,2 kgs/cm2
qe = q b * c e * c p
Tarragona zona C
k = 0,22
Z = 5,0 m
L = 0,3 m
Página 1
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
Max entre (z/L) ó (Z/L)
Finalmente adoptamos para el imput del programa una presión estática de:
Un coeficiente de fuerza:
Método de cálculo:
Adoptamos el método simplificado s/3.7 ya que la construcción cumple con todos los
requisitos de 3.5.1
⎛a ⎞
sk = ⎜⎜ c ⎟⎟ * α * β *η k η
⎝g⎠
-ac = aceleración sísmica de cálculo
ac = S * ρ * ab (s/2.2)
Página 2
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
ρ = 1,3
-α = coeficiente de valor
TF ≥ 0,75 seg
Periodos característicos TA y TB
-β = coeficiente de respuesta
-η = factor de distribución
Página 3
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
Según la ecuación de 3.7.3.2.
Para: n = 1 , hk = H , i = 1
ηi = 1,0
⎛ 0,653 ⎞
sk = ⎜ ⎟ * 2,02 * 0,5 *1,0 = 0,067
⎝ 9,81 ⎠
Página 4