Maymo, S.A.: Pressure Vessel Design Calculations

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MAYMO,S.A.

TARRAGONA

Pressure Vessel Design Calculations

Item: Columna de Extracción de Alcohol Polivinílico


Vessel No: T-602
Customer: SEKISUI (Sekisui Speciality Chemical Europe S.L.)
Contract:
Designer: O.T. de MAYMO-Tarragona
Date: lunes, diciembre 12, 2011

Rev.0
Table Of Contents
1. Nozzle Schedule
2. Nozzle Summary
3. Pressure Summary
4. Settings Summary
5. Thickness Summary
6. Weight Summary
7. Test Report
8. F&D Head Top
9. Straight Flange on F&D Head Top
10. F&D Head Bottom
11. Straight Flange on F&D Head Bottom
12. Orejetas de izado
13. Cylinder S1
14. Cylinder S2
15. Cylinder S3
16. Cylinder S4
17. Cylinder S5
18. Cylinder S6
19. Cylinder S7
20. Cylinder S8
21. Cylinder S9
22. Cylinder S10
23. Cylinder S11
24. Cylinder S12
25. Cylinder S13
26. Salida acetato de vinilo (N1)
27. Ventilacion (N2)
28. Reserva (N3)
29. 1G-1659 A/B (N4/A)
30. 1G-1659 A/B (N4/D)
31. Copy of 1G-1659 A/B (N4/B)
32. Copy of 1G-1659 A/B (N4/C)
33. Entrada agua blanda (N5)
34. LT-1305 (N6)
35. Entrada de acetato de vinilo (N7)
36. Salida de acetato de vinilo (N8)
37. Drenaje (N9)
38. LT-1605 (N11)
39. Paso de hombre (M2)
40. Support Skirt (Superior)
41. Support Skirt (Inferior)
42. Wind Code
43. Seismic Code
44. Skirt Base Ring
45. Flange #1

1/262
46. Flange #2
47. Flange #3
48. Flange #4

2/262
Nozzle Schedule

Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain

WN A182
M2 Paso de hombre 496,00 IDx6,00 SA-240 316L No No No N/A N/A N/A N/A F316L Class
150

WN A182
Salida acetato de 1,500" Sch 10S SA-312 TP316L
N1 No No No N/A N/A N/A N/A F316L Class
vinilo DN 40 Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N11 LT-1605 No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N2 Ventilacion No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
SA-312 TP316L
N3 Reserva 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N4/A 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N4/B Copy of 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N4/C Copy of 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
1,500" Sch 10S SA-312 TP316L
N4/D 1G-1659 A/B No No No N/A N/A N/A N/A F316L Class
DN 40 Wld pipe
150

WN A182
SA-312 TP316L
N5 Entrada agua blanda 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150

WN A182
0,500" Sch 30 DN SA-312 TP316L
N6 LT-1305 No No No N/A N/A N/A N/A F316L Class
15 Wld pipe
150

WN A182
Entrada de acetato de SA-312 TP316L
N7 1" Sch 10S DN 25 No No No N/A N/A N/A N/A F316L Class
vinilo Wld pipe
150

WN A182
Salida de acetato de 1,500" Sch 10S SA-312 TP316L
N8 No No No N/A N/A N/A N/A F316L Class
vinilo DN 40 Wld pipe
150

WN A182
SA-312 TP316L
N9 Drenaje 2" Sch 10S DN 50 No No No N/A N/A N/A N/A F316L Class
Wld pipe
150

3/262
Nozzle Summary

Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width t
pad
(mm) (mm) (mm) (mm) (mm)

M2 508,00 6,00 2,00 Yes Yes 6,00 1,11 N/A N/A 0,50 694,0

N1 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N11 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N2 48,26 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt

N3 33,40 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt

N4/A 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N4/B 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N4/C 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N4/D 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N5 33,40 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N6 21,34 2,41 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N7 33,40 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N8 48,26 2,77 2,29 Yes Yes 6,00 N/A N/A N/A 0,50 Exempt

N9 60,33 2,77 2,29 Yes Yes 5,00* N/A N/A N/A 0,50 Exempt

tn: Nozzle thickness


Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
* Head minimum thickness after forming

4/262
Pressure Summary

Pressure Summary for Chamber bounded by F&D Head Bottom and F&D Head Top

P T Total Corrosion
Identifier MAWP MDMT MDMT Impact
Design Design ( kg/cm2) (°C) Exemption Allowance Test
( kg/cm2) (°C) (mm)

F&D Head Top 0,00 35,0 11,66 -196,0 Note 1 0,50 No

Straight Flange on F&D Head Top 0,00 35,0 15,17 -196,0 Note 2 0,50 No

Cylinder S1 0,00 35,0 12,74 -196,0 Note 2 0,50 No

Cylinder S2 0,00 35,0 12,59 -196,0 Note 2 0,50 No

Cylinder S3 0,00 35,0 12,50 -196,0 Note 2 0,50 No

Cylinder S4 0,00 35,0 12,41 -196,0 Note 2 0,50 No

Cylinder S5 0,00 35,0 12,26 -196,0 Note 2 0,50 No

Cylinder S6 0,00 35,0 12,11 -196,0 Note 2 0,50 No

Cylinder S7 0,00 35,0 11,96 -196,0 Note 2 0,50 No

Cylinder S8 0,00 35,0 11,81 -196,0 Note 2 0,50 No

Cylinder S9 0,00 35,0 11,67 -196,0 Note 2 0,50 No

Cylinder S10 0,00 35,0 11,52 -196,0 Note 2 0,50 No

Cylinder S11 0,00 35,0 11,39 -196,0 Note 2 0,50 No

Cylinder S12 0,00 35,0 11,37 -196,0 Note 2 0,50 No

Cylinder S13 0,00 35,0 11,22 -196,0 Note 2 0,50 No

Straight Flange on F&D Head Bottom 0,00 35,0 13,50 -196,0 Note 2 0,50 No

F&D Head Bottom 0,00 35,0 9,96 -196,0 Note 3 0,50 No

Flange #1 0,10 35,0 6,35 -196,0 Note 2 0,50 No

Flange #2 0,10 35,0 6,35 -196,0 Note 2 0,50 No

Flange #3 0,10 35,0 2,06 -196,0 Note 2 0,50 No

Flange #4 0,10 35,0 2,06 -196,0 Note 2 0,50 No

Paso de hombre (M2) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Salida acetato de vinilo (N1) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

LT-1605 (N11) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Ventilacion (N2) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Reserva (N3) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

1G-1659 A/B (N4/A) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Copy of 1G-1659 A/B (N4/B) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Copy of 1G-1659 A/B (N4/C) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

1G-1659 A/B (N4/D) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Entrada agua blanda (N5) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

LT-1305 (N6) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Entrada de acetato de vinilo (N7) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Salida de acetato de vinilo (N8) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Drenaje (N9) 0,00 35,0 0,00 -48,0 Note 4 0,50 No

Chamber design MDMT is -28,89°C


Chamber rated MDMT is -48,00°C @ 0,00 kg/cm2

Chamber MAWP hot & corroded is 0,00 kg/cm2 @ 35,0°C

5/262
This pressure chamber is not designed for external pressure.

Notes for Maximum Pressure Rating:

Note # Details

1. Option to calculate MAP was not selected. See 'Set Mode => Calculation' dialog.

Notes for MDMT Rating:

Note # Exemption Details

1. Material Rated MDMT per UHA-51(d)(1)(a) = -196 °C

2. Rated MDMT per UHA-51(d)(1)(a) = -196 °C

3. Straight Flange governs MDMT

Flange rating governs:


4. Flange rated MDMT = -196 °C Per UHA-51(d)(1)(a)
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C

Design notes are available on the Settings Summary page.

6/262
Settings Summary

Units: MKS

Datum Line Location: -50,00 mm from bottom seam

Design

ASME Section VIII Division 1, 2007 Edition Metric

Design or Rating: Get Thickness from Pressure


Minimum thickness: 1,50 mm per UG-16(b)
Design for cold shut down only: Yes
Design for lethal service (full radiography required): No
Design nozzles for: Design P only
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1,20
Skirt/legs stress increase: 1,3
Minimum nozzle projection: 50,01 mm
Juncture calculations for α > 30 only: No
Preheat P-No 1 Materials > 1,25&#34 and <= 1,50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).

Hydro/Pneumatic Test

Shop Hydrotest at user defined pressure


Test liquid specific gravity: 1,00
Field Hydrotest at user defined pressure
33% of
Wind load present @ field:
design
90% of
Maximum stress during test:
yield

Required Marking - UG-116

UG-116 (e) Radiography: RT3


UG-116 (f) Postweld heat treatment: None

Code Cases\Interpretations

Use Code Case 2547: No


Apply interpretation VIII-1-83-66: Yes
Apply interpretation VIII-1-86-175: Yes
Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37: Yes
Disallow UG-20(f) exemptions: No

7/262
UG-22 Loadings

UG-22 (a) Internal or External Design Pressure : Yes


UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: Yes
UG-22 (f) Seismic reactions: Yes
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

8/262
Thickness Summary

Component Material Diameter Length Nominal t Design t Joint Load


Identifier (mm) (mm) (mm) (mm) E

F&D Head Top SA-240 316L 840,00 ID 217,87 5,00* 0,52 1,0000 Internal

Straight Flange on F&D Head Top SA-240 316L 840,00 ID 50,00 6,00 0,52 1,0000 Internal

Cylinder S1 SA-240 316L 840,00 ID 1500,00 6,00 0,58 0,8500 Internal

Cylinder S2 SA-240 316L 840,00 ID 1520,00 6,00 0,68 0,8500 Seismic

Cylinder S3 SA-240 316L 840,00 ID 828,00 6,00 0,75 0,8500 Seismic

Cylinder S4 SA-240 316L 840,00 ID 880,00 6,00 0,84 0,8500 Seismic

Cylinder S5 SA-240 316L 840,00 ID 1500,00 6,00 1,03 0,8500 Seismic

Cylinder S6 SA-240 316L 840,00 ID 1500,00 6,00 1,24 0,8500 Seismic

Cylinder S7 SA-240 316L 840,00 ID 1500,00 6,00 1,47 0,8500 Seismic

Cylinder S8 SA-240 316L 840,00 ID 1500,00 6,00 1,73 0,8500 Seismic

Cylinder S9 SA-240 316L 840,00 ID 1500,00 6,00 2,01 0,8500 Seismic

Cylinder S10 SA-240 316L 840,00 ID 1500,00 6,00 2,30 0,8500 Seismic

Cylinder S11 SA-240 316L 840,00 ID 1280,00 6,00 2,56 0,8500 Seismic

Cylinder S12 SA-240 316L 840,00 ID 188,00 6,00 2,61 0,8500 Seismic

Cylinder S13 SA-240 316L 840,00 ID 1480,00 6,00 3,04 0,8500 Wind

Straight Flange on F&D Head Bottom SA-240 316L 840,00 ID 50,00 6,00 3,06 1,0000 Wind

F&D Head Bottom SA-240 316L 840,00 ID 217,87 5,00* 1,17 1,0000 Internal

Support Skirt (Superior) SA-240 316L 840,00 ID 400,00 6,00 2,83 0,8000 Wind

Support Skirt (Inferior) SA-516 60 840,00 ID 1600,00 8,00 3,25 0,8000 Wind

Nominal t: Vessel wall nominal thickness


Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming

Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs

9/262
Weight Summary

Weight ( kg) Contributed by Vessel Elements


Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid

F&D Head Top 37,59 33,98 0,00 108,40 0,00 105,96 65,36

Cylinder S1 191,74 175,86 0,00 0,00 0,00 833,19 831,18

Cylinder S2 194,24 178,15 0,00 0,00 0,00 848,16 846,81

Cylinder S3 105,99 97,21 0,00 0,00 0,00 462,50 461,80

Cylinder S4 112,64 103,31 0,00 0,00 0,00 488,43 487,27

Cylinder S5 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S6 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S7 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S8 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S9 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S10 192,01 176,10 0,00 0,00 0,00 832,55 830,57

Cylinder S11 163,85 150,27 0,00 0,00 0,00 713,40 712,08

Cylinder S12 24,06 22,07 0,00 0,00 0,00 107,31 107,42

Cylinder S13 179,56 164,68 0,00 0,00 0,00 852,67 850,58

F&D Head Bottom 37,58 33,97 0,00 0,00 0,00 106,98 106,48

Support Skirt (Superior) 51,20 51,20 0,00 206,29 0,00 0,00 0,00

Support Skirt (Inferior) 267,12 233,72 0,00 825,16 0,00 0,00 0,00

Skirt Base Ring 305,72 305,72 0,00 0,00 0,00 0,00 0,00

TOTAL: 2.823,34 2.606,72 0,00 1.139,85 0,00 9.513,90 9.452,40

* Shells with attached nozzles have weight reduced by material cut out for opening.

Weight ( kg) Contributed by Attachments


Component Nozzles &
Body Flanges
Flanges
Packed Ladders & Trays & Rings & Vertical
Beds Platforms Supports Clips Loads
New Corroded New Corroded

F&D Head Top 0,00 0,00 5,33 5,20 0,00 0,00 0,00 0,00 0,00

Cylinder S1 0,00 0,00 6,86 6,61 0,00 0,00 0,00 18,39 0,00

Cylinder S2 65,67 65,14 11,03 10,16 0,00 0,00 22,32 0,00 0,00

Cylinder S3 65,67 65,14 0,00 0,00 0,00 0,00 59,51 0,00 0,00

Cylinder S4 0,00 0,00 0,00 0,00 0,00 0,00 66,95 0,00 0,00

Cylinder S5 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S6 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S7 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S8 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S9 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S10 0,00 0,00 0,00 0,00 0,00 0,00 111,59 0,00 0,00

Cylinder S11 70,93 70,35 0,00 0,00 0,00 0,00 81,83 0,00 0,00

Cylinder S12 70,93 70,35 0,00 0,00 0,00 0,00 0,00 0,00 0,00

Cylinder S13 0,00 0,00 251,08 249,02 0,00 0,00 0,00 0,00 0,00

F&D Head Bottom 0,00 0,00 4,95 4,56 0,00 0,00 0,00 0,00 0,00

Support Skirt (Superior) 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00

Support Skirt (Inferior) 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00

TOTAL: 273,19 270,99 279,25 275,55 0,00 0,00 900,16 18,39 0,00

Vessel operating weight, Corroded: 14.726 kg

10/262
Vessel operating weight, New: 14.948 kg
Vessel empty weight, Corroded: 4.072 kg
Vessel empty weight, New: 4.294 kg
Vessel test weight, New: 13.986 kg

Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 5.434 kg


Center of Gravity: 5.223,34 mm

Vessel Capacity

Vessel Capacity** (New): 9.412 liters


Vessel Capacity** (Corroded): 9.435 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.

11/262
Test Report

Shop test pressure determination for Chamber bounded by F&D Head Bottom and F&D Head Top based on
user defined pressure

Shop test gauge pressure is 0,21 kg/cm2 at 21 °C

The shop test is performed with the vessel in the horizontal position.

Local test Test liquid Stress Allowable


Stress
Identifier pressure static head during test test stress
excessive?
kg/cm2 kg/cm2 kg/cm2 kg/cm2
F&D Head Top 0,31 0,1 21,136 1.560,164 No

Straight Flange on F&D Head Top 0,31 0,1 21,848 1.560,164 No

Cylinder S1 0,31 0,1 21,848 1.560,164 No

Cylinder S2 0,31 0,1 21,848 1.560,164 No

Cylinder S3 0,31 0,1 21,848 1.560,164 No

Cylinder S4 0,31 0,1 21,848 1.560,164 No

Cylinder S5 0,31 0,1 21,848 1.560,164 No

Cylinder S6 0,31 0,1 21,848 1.560,164 No

Cylinder S7 0,31 0,1 21,848 1.560,164 No

Cylinder S8 0,31 0,1 21,848 1.560,164 No

Cylinder S9 0,31 0,1 21,848 1.560,164 No

Cylinder S10 0,31 0,1 21,848 1.560,164 No

Cylinder S11 0,31 0,1 21,848 1.560,164 No

Cylinder S12 0,31 0,1 21,848 1.560,164 No

Cylinder S13 0,31 0,1 21,848 1.560,164 No

Straight Flange on F&D Head Bottom 0,31 0,1 21,848 1.560,164 No

F&D Head Bottom 0,31 0,1 21,136 1.560,164 No

Flange #1 0,31 0,1 NI NI NI

Flange #2 0,31 0,1 NI NI NI

Flange #3 0,31 0,1 NI NI NI

Flange #4 0,31 0,1 NI NI NI

1G-1659 A/B (N4/A) 0,23 0,02 26,244 2.340,247 No

1G-1659 A/B (N4/D) 0,23 0,02 26,244 2.340,247 No

Copy of 1G-1659 A/B (N4/B) 0,23 0,03 27,032 2.340,247 No

Copy of 1G-1659 A/B (N4/C) 0,23 0,02 26,244 2.340,247 No

Drenaje (N9) 0,27 0,07 28,83 2.340,247 No

Entrada agua blanda (N5) 0,33 0,13 28,971 2.340,247 No

Entrada de acetato de vinilo (N7) 0,27 0,06 23,581 2.340,247 No

LT-1305 (N6) 0,23 0,03 18,305 2.340,247 No

LT-1605 (N11) 0,25 0,04 28,807 2.340,247 No

Paso de hombre (M2) 0,34 0,14 146,738 2.340,247 No

Reserva (N3) 0,29 0,08 24,675 2.340,247 No

12/262
Salida acetato de vinilo (N1) 0,28 0,08 32,571 2.340,247 No

Salida de acetato de vinilo (N8) 0,23 0,02 26,126 2.340,247 No

Ventilacion (N2) 0,27 0,07 26,036 2.340,247 No

13/262
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.

Field test pressure determination for Chamber bounded by F&D Head Bottom and F&D Head Top based on
user defined pressure

Field test gauge pressure is 2,2 kg/cm2 at 21 °C

Local test Test liquid Stress Allowable


Stress
Identifier pressure static head during test test stress
excessive?
kg/cm2 kg/cm2 kg/cm2 kg/cm2
F&D Head Top 2,25 0,05 153,242 1.560,164 No

Straight Flange on F&D Head Top 2,25 0,05 158,408 1.560,164 No

Cylinder S1 2,4 0,2 168,974 1.560,164 No

Cylinder S2 2,55 0,35 179,681 1.560,164 No

Cylinder S3 2,63 0,43 185,612 1.560,164 No

Cylinder S4 2,72 0,52 191,81 1.560,164 No

Cylinder S5 2,87 0,67 202,376 1.560,164 No

Cylinder S6 3,02 0,82 212,942 1.560,164 No

Cylinder S7 3,17 0,97 223,509 1.560,164 No

Cylinder S8 3,32 1,12 234,074 1.560,164 No

Cylinder S9 3,47 1,27 244,64 1.560,164 No

Cylinder S10 3,62 1,42 255,206 1.560,164 No

Cylinder S11 3,75 1,55 264,223 1.560,164 No

Cylinder S12 3,77 1,57 265,631 1.560,164 No

Cylinder S13 3,92 1,72 276,056 1.560,164 No

Straight Flange on F&D Head Bottom 3,92 1,72 276,409 1.560,164 No

F&D Head Bottom 3,94 1,74 268,846 1.560,164 No

Flange #1 2,55 0,35 NI NI NI

Flange #2 2,55 0,35 NI NI NI

Flange #3 3,75 1,55 NI NI NI

Flange #4 3,75 1,55 NI NI NI

1G-1659 A/B (N4/A) 2,36 0,16 273,535 2.340,247 No

1G-1659 A/B (N4/D) 2,28 0,08 264,663 2.340,247 No

Copy of 1G-1659 A/B (N4/B) 2,5 0,3 290,052 2.340,247 No

Copy of 1G-1659 A/B (N4/C) 2,42 0,22 281,087 2.340,247 No

Drenaje (N9) 4 1,8 426,419 2.340,247 No

Entrada agua blanda (N5) 2,48 0,28 217,328 2.340,247 No

Entrada de acetato de vinilo (N7) 3,79 1,59 331,411 2.340,247 No

LT-1305 (N6) 2,48 0,28 194,51 2.340,247 No

LT-1605 (N11) 2,48 0,28 287,827 2.340,247 No

Paso de hombre (M2) 3,89 1,69 1.673,87 2.340,247 No

14/262
Reserva (N3) 2,22 0,02 189,598 2.340,247 No

Salida acetato de vinilo (N1) 2,26 0,06 262,347 2.340,247 No

Salida de acetato de vinilo (N8) 3,91 1,71 453,349 2.340,247 No

Ventilacion (N2) 2,22 0,02 214,027 2.340,247 No

Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.

15/262
F&D Head Top

ASME Section VIII, Division 1, 2007 Edition Metric

Component: F&D Head


Material Specification: SA-240 316L (II-D Metric p.70, ln. 12)
Material Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Static liquid head:

Ps= 0,0418 kg/cm2 (SG=1, Hs=418 mm Operating head)


Pth= 0,1049 kg/cm2 (SG=1, Hs=1050 mm Horizontal test head)
Ptv= 0,042 kg/cm2 (SG=1, Hs=420 mm Vertical test head)

Corrosion allowance: Inner C = 0,5 mm Outer C = 0 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = N/A Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Radiography: Category A joints - Full UW-11(a) Type 1


Head to shell seam - Full UW-11(a) Type 1

Estimated weight*: new = 37,6 kg corr = 34 kg


Capacity*: new = 65,1 liters corr = 65,1 liters
* includes straight flange

Inner diameter = 840 mm


Crown radius L = 682 mm
Knuckle radius r = 131 mm
Minimum head thickness = 5 mm
Straight flange length Lsf = 50 mm
Nominal straight flange thickness tsf = 6 mm

Lining/ref thk*: 80 mm density: 2.699,9994 kg/m3 weight: 108,4 kg


* includes straight flange if applicable

Results Summary

The governing condition is UG-16.


Minimum thickness per UG-16 = 1,5 mm + 0,5 mm = 2 mm
Design thickness due to internal pressure (t) = 0,52 mm
Maximum allowable working pressure (MAWP) = 11,66 kg/cm2

Note: Appendix 1-4 footnote 1 used to determine allowable stress.

M (Corroded)

M=1/4*[3 + (L/r)1/2]=1/4*[3 + (682,5/131,5)1/2]=1,319545

16/262
M (New)

M=1/4*[3 + (L/r)1/2]=1/4*[3 + (682/131)1/2]=1,320422

Design thickness for internal pressure, (Corroded at 35 °C) Appendix 1-4(d)

t = P*L*M / (2*S*E - 0,2*P) + Corrosion


= 0,04*682,5*1,3195 / (2*1.172,673*1 - 0,2*0,04) + 0,5
= 0,52 mm

The head internal pressure design thickness is 0,52 mm.

Maximum allowable working pressure, (Corroded at 35 °C) Appendix 1-4(d)

P = 2*S*E*t / (L*M + 0,2*t) - Ps


= 2*1.172,673*1*4,5 / (682,5*1,3195 + 0,2*4,5) - 0,04
= 11,66 kg/cm2

The maximum allowable working pressure (MAWP) is 11,66 kg/cm2.

% Forming strain - UHA-44(a)(2)(b)

= (75*t / Rf)*(1 - Rf / Ro)


= (75*6 / 134)*(1 - 134 / ∞)
= 3,3582%

17/262
Straight Flange on F&D Head Top

ASME Section VIII Division 1, 2007 Edition Metric

Component: Straight Flange


Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,0468 kg/cm2 (SG=1,0000, Hs=468,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,0470 kg/cm2 (SG=1,0000, Hs=470,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Full UW-11(a) Type 1


Circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 6,4002 kg corr = 5,8699 kg


Capacity: New = 18,1584 liters corr = 18,1584 liters
ID = 840,00 mm
Length Lc = 50,00 mm
t = 6,00 mm

Lining/Refractory
80,00 mm density: 2700,0000 kg/m³ Weight: 0,0000 kg
thickness:

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,05*420,50/(1173*1,00 - 0,60*0,05) + 0,50
= 0,5182 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*1,00*5,4996 / (420,50 + 0,60*5,4996) - 0,0468
= 15,1709 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Design thickness = 0,52 mm

The governing condition is due to internal pressure.

18/262
The cylinder thickness of 6,00 mm is adequate.

Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,0060 0,0071


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,0016 0,0114

Wind 0,0060 0,0071


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,0017 0,0114

Wind 0,0012 0,0023


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0003 0,0032

Wind 0,0013 0,0024


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0004 0,0033

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0077 0,0080
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

19/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*Sc*Ks + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*711*1,2000 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 148/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000558 - (0,006513)|
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000558 + (0,006513) - (0,000000)
= 0,01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-0,000338+(0,003946)) / (420,5003 - 0,40*(5,4996-0,000338+(0,003946)))
= 37,03 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*Sc*Ks + 0,40*|P|) (Pressure)

20/262
= 0,00*420,0000/(2*722*1,2000 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 151/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000552 - (0,006574)|
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000552 + (0,006574) - (0,000000)
= 0,01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-0,000340+(0,004049)) / (420,0000 - 0,40*(6,0000-0,000340+(0,004049)))
= 40,46 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 39/(2*π*423,2502*711*1,2000) * 102
= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000558 - (0,001732)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000558 + (0,001732) - (0,000000)
= 0,00 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 43/(2*π*423,0000*722*1,2000) * 102

= 0,00 mm

21/262
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000552 - (0,001868)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000552 + (0,001868) - (0,000000)
= 0,00 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 148/(2*π*423,2502*711*1,0000) * 102

= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000150 - (0,007815)|
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000150 + (0,007815) - (0,000000)
= 0,01 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*Sc*Ks + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*711*1,2000 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 23/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 148/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,004864 - (0,006513)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,004864 + (0,006513) - (0,000000)
= 0,01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-0,002947+(0,003946)) / (420,5003 - 0,40*(5,4996-0,002947+(0,003946)))
= 37,01 kg/cm2

22/262
Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*Sc*Ks + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*722*1,2000 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 24/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 151/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,004857 - (0,006574)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,004857 + (0,006574) - (0,000000)
= 0,01 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-0,002991+(0,004049)) / (420,0000 - 0,40*(6,0000-0,002991+(0,004049)))
= 40,44 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7/(π*423,25022*711*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 39/(2*π*423,2502*711*1,2000) * 102

= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001427 - (0,001732)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001427 + (0,001732) - (0,000000)
= 0,00 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7/(π*423,00002*722*1,2000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)

23/262
= 43/(2*π*423,0000*722*1,2000) * 102
= 0,00 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001479 - (0,001868)|
= 0,00 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001479 + (0,001868) - (0,000000)
= 0,00 mm

24/262
F&D Head Bottom

ASME Section VIII, Division 1, 2007 Edition Metric

Component: F&D Head


Material Specification: SA-240 316L (II-D Metric p.70, ln. 12)
Straight Flange governs MDMT

Static liquid head:

Ps= 1,7419 kg/cm2 (SG=1, Hs=17433,37 mm Operating head)


Pth= 0,1049 kg/cm2 (SG=1, Hs=1050 mm Horizontal test head)
Ptv= 1,742 kg/cm2 (SG=1, Hs=17434,87 mm Vertical test head)

Corrosion allowance: Inner C = 0,5 mm Outer C = 0 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = N/A Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Radiography: Category A joints - Seamless No RT


Head to shell seam - Full UW-11(a) Type 1

Estimated weight*: new = 37,6 kg corr = 34 kg


Capacity*: new = 105,3 liters corr = 106 liters
* includes straight flange

Inner diameter = 840 mm


Crown radius L = 682 mm
Knuckle radius r = 131 mm
Minimum head thickness = 5 mm
Straight flange length Lsf = 50 mm
Nominal straight flange thickness tsf = 6 mm
Results Summary

The governing condition is UG-16.


Minimum thickness per UG-16 = 1,5 mm + 0,5 mm = 2 mm
Design thickness due to internal pressure (t) = 1,17 mm
Maximum allowable working pressure (MAWP) = 9,96 kg/cm2

Note: Appendix 1-4 footnote 1 used to determine allowable stress.

M (Corroded)

M=1/4*[3 + (L/r)1/2]=1/4*[3 + (682,5/131,5)1/2]=1,319545

M (New)

M=1/4*[3 + (L/r)1/2]=1/4*[3 + (682/131)1/2]=1,320422

25/262
Design thickness for internal pressure, (Corroded at 35 °C) Appendix 1-4(d)

t = P*L*M / (2*S*E - 0,2*P) + Corrosion


= 1,74*682,5*1,3195 / (2*1.172,673*1 - 0,2*1,74) + 0,5
= 1,17 mm

The head internal pressure design thickness is 1,17 mm.

Maximum allowable working pressure, (Corroded at 35 °C) Appendix 1-4(d)

P = 2*S*E*t / (L*M + 0,2*t) - Ps


= 2*1.172,673*1*4,5 / (682,5*1,3195 + 0,2*4,5) - 1,74
= 9,96 kg/cm2

The maximum allowable working pressure (MAWP) is 9,96 kg/cm2.

% Forming strain - UHA-44(a)(2)(b)

= (75*t / Rf)*(1 - Rf / Ro)


= (75*6 / 134)*(1 - 134 / ∞)
= 3,3582%

26/262
Straight Flange on F&D Head Bottom

ASME Section VIII Division 1, 2007 Edition Metric

Component: Straight Flange


Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,7206 kg/cm2 (SG=1,0000, Hs=17220,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,7208 kg/cm2 (SG=1,0000, Hs=17222,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Seamless No RT


Circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 6,4002 kg corr = 5,8699 kg


Capacity: New = 27,7088 liters corr = 27,7749 liters
ID = 840,00 mm
Length Lc = 50,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,72*420,50/(1173*1,00 - 0,60*1,72) + 0,50
= 1,1201 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*1,00*5,4996 / (420,50 + 0,60*5,4996) - 1,7206
= 13,4971 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 3,06 mm

The governing condition is due to wind at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

27/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 1,3579 2,5552


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 1,3047 2,4674

Wind 1,3547 2,5250


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 1,3202 2,4690

Wind 1,3608 2,5504


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,2988 0,7977

Wind 1,3576 2,5203


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,3154 0,8280

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1452 0,2316
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

28/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11507/(π*423,25022*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3561/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,453027 - (0,095149)
= 1,36 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11507/(π*423,25022*711*1,2000) * 105
= 2,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,398133 + (0,157037) - (0,000000)
= 2,56 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

29/262
= 2*1173*1,2000*1,00*(5,4996-1,453027+(0,095149)) / (420,5003 - 0,40*(5,4996-1,453027+(0,095149)))
= 27,83 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11508/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3747/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,454877 - (0,100178)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11508/(π*423,00002*722*1,2000) * 105
= 2,36 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,362369 + (0,162666) - (0,000000)
= 2,53 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,454877+(0,100178)) / (420,0000 - 0,40*(6,0000-1,454877+(0,100178)))
= 31,27 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11507/(π*423,25022*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,453027 - (0,092252)
= 1,36 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

30/262
= 11507/(π*423,25022*711*1,2000) * 105
= 2,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,398133 + (0,152257) - (0,000000)
= 2,55 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11508/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,454877 - (0,097280)
= 1,36 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11508/(π*423,00002*722*1,2000) * 105
= 2,36 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,362369 + (0,157959) - (0,000000)
= 2,52 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 173/(π*423,25022*711*1,0000) * 105
= 0,04 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,0000) * 10 2

= 0,19 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,043203 - (0,188445)|
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,043203 + (0,188445) - (0,000000)

31/262
= 0,23 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11086/(π*423,25022*1173*1,2000*1,00) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3561/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,399847 - (0,095149)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11086/(π*423,25022*711*1,2000) * 105
= 2,31 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,310363 + (0,157037) - (0,000000)
= 2,47 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-1,399847+(0,095149)) / (420,5003 - 0,40*(5,4996-1,399847+(0,095149)))
= 28,19 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11235/(π*423,00002*1173*1,2000*1,00) * 105
= 1,42 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3747/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,420348 - (0,100178)
= 1,32 mm

32/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11235/(π*423,00002*722*1,2000) * 105
= 2,31 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,306303 + (0,162666) - (0,000000)
= 2,47 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,420348+(0,100178)) / (420,0000 - 0,40*(6,0000-1,420348+(0,100178)))
= 31,50 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3097/(π*423,25022*1173*1,2000*1,00) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 10 2

= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,391084 - (0,092252)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3097/(π*423,25022*711*1,2000) * 105
= 0,65 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,645461 + (0,152257) - (0,000000)
= 0,80 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3264/(π*423,00002*1173*1,2000*1,00) * 105
= 0,41 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102

33/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,412661 - (0,097280)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3264/(π*423,00002*722*1,2000) * 105
= 0,67 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,670062 + (0,157959) - (0,000000)
= 0,83 mm

34/262
Orejetas de izado

Geometry Inputs

Attached To Cylinder S1
Material SA 516 Gr 60
Distance of Lift Point From Datum 17061,00 mm
Angular Position 120,00° and 300,00°
Length of Lug, L 309,00 mm
Width of Lug, B 142,00 mm
Thickness of Lug, t 16,00 mm
Hole Diameter, d 38,00 mm
Lug Diameter at Pin, D 142,00 mm
Weld Size, tw 8,00 mm
Weld Length, b1 46,00 mm
Weld Length, d2 90,00 mm
Width of Pad, Bp 202,00 mm
Length of Pad, Lp 130,00 mm
Pad Thickness, tp 6,00 mm
Pad Weld Size, twp 5,00 mm
Weld Length, L3 100,00 mm
Length to Brace Plate, L1 74,00 mm
Load Angle from Vertical, φ 0,0000 °
Has Brace Plate Yes

Intermediate Values

Load Factor 1,6000


Vessel Weight (new, incl. Load Factor), W 8695 kg

35/262
Lug Weight (new), Wlug 18 kg (Qty=2)
Allowable Stress, Tensile, σt 577,840 kg/cm²
Allowable Stress, Shear, σs 385,246 kg/cm²
Allowable Stress, Bearing, σp 866,759 kg/cm²
Allowable Stress, Bending, σb 642,076 kg/cm²
Allowable Stress, Weld Shear, τallowable 385,246 kg/cm²
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes

Summary Values

Required Lift Pin Diameter, dreqd 26,80 mm


Required Lug Thickness, treqd 13,20 mm
Lug Stress Ratio, σratio 0,33
Weld Shear Stress Ratio, τratio 0,38
Lug Design Acceptable
Local Stresses Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 6,89°
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.

Lift Forces

Fr = force on vessel at lug


Fr = [W / cos(φ1)] * (1 - x1 / (x1 + x2))
(8694,67) / cos(0,0000) * (1 - 426,00/ (426,00 +
=
426,00))
= 4347 kgf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity

Lug Pin Diameter - Shear stress

dreqd = (2 * Fv / (π * σs))0.5
= (2 * 4347,3 / (π * 385,246))0.5 = 26,80 mm

dreqd / d = 26,8030 / 38,0000 = 0,71 Acceptable

σ = Fv / A
= Fv / (2*(0.25*π*d2))
= 4347,3 / (2 * (0.25 * π * 38,00002)) = 191,6622 kg/cm²

σ / σs = 191,66 / 385,25 = 0,50 Acceptable

36/262
Lug Thickness - Tensile stress

treqd = Fv / ((D - d) * σt)


= 4347,3 / ((142,0000 - 38,0000)*577,840) = 7,23 mm

treqd / t = 7,2341 / 16,0000 = 0,45 Acceptable

σ = Fv / A
= Fv / ((D - d) * t)
= 4347,3 / ((142,0000 - 38,0000)*16,0000) = 261,2583 kg/cm²

σ / σt = 261,26 / 577,84 = 0,45 Acceptable

Lug Thickness - Bearing stress

treqd = Fv / (d * σp)
= 4347,3 / (38,0000 * 866,759) = 13,20 mm

treqd / t = 13,1990 / 16,0000 = 0,82 Acceptable

σ = Fv / Abearing
= Fv / (d * (t))
= 4347,3 / (38,0000 *(16,0000)) = 715,0228 kg/cm²

σ / σp = 715,02 / 866,76 = 0,82 Acceptable

Lug Thickness - Shear stress

treqd = [Fv / σs] / (2*Lshear)


= (4347,3 / 385,246) / (2*71,0000) = 7,95 mm

treqd / t = 7,9469 / 16,0000 = 0,50 Acceptable

τ = Fv / Ashear
= Fv / (2 * Lshear * t)
= 4347,3 / (2*71,0000*16,0000) = 191,3441 kg/cm²

τ / σs = 191,34 / 385,25 = 0,50 Acceptable

Lug Plate Stress

Lug stress, tensile + bending, during rotational lift:


σ ratio = [Ften / (Aten*σt)] + [Mbend / (Zbend*σb)] ≤ 1.0
= [(Ftop(α) * sin(α) ) / (t * B * σt)] + [(6*Ftop(α) * L * cos(α) ) / (t * B2 * σb)] ≤ 1.0
4347 * sin(90,0) / (16,0000*142,0000*577,8) + 6*(4347)*309,0000*cos(90,0) /
=
(16,0000*142,00002*642)

37/262
= 0,33 Acceptable

Weak Axis Bending Stress

Maximum lift cable angle from vertical θ = 6,89°

σb = M/Z = (F*sin(θ)* L1) / Z


F*cos(θ) = 0.5*W => F = 0.5*W / cos(θ)
θ = arctan( (2*σb*Z ) / (W * L1) )
arctan( (2*642,0760*(142,0000*16,00002/6) ) /
θ = = 6,89°
(8694,6650*74,0000*100) )
Loading on brace plate and head are not considered.

Weld Stress

Weld stress, direct and torsional shear, during rotational lift:

Direct shear:

Maximum weld shear stress occurs at lift angle 90,00°; lift force = 4347,3325 kgf

Aweld = A1 + A2 + A3
= 0.707*tw*((d1 + b1) + (2*d2 + b2) + (d3 + b3))
= 0.707*8,0000*((100,0000 + 46,0000) + (2*90,0000 + 50,0000) + (100,0000 + 46,0000))
= 825,7760 + 1300,8801 + 825,7760 = 2952,4324 mm²

τt = Fr * cos(α) / Aweld
= 4347 * cos(90,0) / 2952,4324 = 0,0000 kg/cm²

τs = Fr * sin(α) / Aweld
= 4347 * sin(90,0) / 2952,4324 = 147,2460 kg/cm²

τ = sqr( τt2 + τs2 )


= sqr( 0,002 + 147,252 ) = 147,246 kg/cm²

38/262
τ / τallowable = 147,25 / 385,25 = 0,38 ≤ 1.0 Acceptable

Pad Weld Stress

Direct shear:

Maximum weld shear stress occurs at lift angle 90,00°; lift force = 4347,3325 kgf

Aweld = 0.707*twp*(2*Lp + Bp)


= 0.707*5,0000*(2*130,0000 + 202,0000) = 1633,1700 mm²

τt = Fr * cos(α) / Aweld
= 4347 * cos(90,0) / 1633,1700 = 0,0000 kg/cm²

τs = Fr * sin(α) / Aweld
= 4347 * sin(90,0) / 1633,1700 = 266,1902 kg/cm²

τ = sqr( τt2 + τs2 )


= sqr( 0,002 + 266,192 ) = 266,190 kg/cm²
τ / τallowable = 266,19 / 385,25 = 0,69 ≤ 1.0 Acceptable

WRC 107 Analysis

Geometry

Height(radial): 16,00 mm Pad Thickness: 6,00 mm


Width (circumferential): 142,00 mm Pad Width: 202,00 mm
Length 100,00 mm Pad Length: 130,00 mm
Fillet Weld Size: 8,00 mm Pad Weld Size: 5,00 mm
Location Angle: 120,00° and 300,00°

Applied Loads

Radial load: Pr = 0 kgf


Circumferential moment: Mc = 0 kg-m
Circumferential shear: Vc = 0 kgf
Longitudinal moment: ML = 60,86 kg-m
Longitudinal shear: VL = 4.347,34kgf
Torsion moment: Mt = 0 kg-m
Internal pressure: P= 0 kg/cm2
Mean shell radius: Rm = 423 mm
Shell yield stress: Sy = 1.753,91kg/cm2

39/262
Maximum stresses due to the applied loads at the lug edge (includes pressure)

Rm/t =35,25

C1 = 79, C2 = 58 mm

Local circumferential pressure stress = P*Ri/t =0 kg/cm2

Local longitudinal pressure stress = P*Ri/2t =0 kg/cm2

Maximum combined stress (PL+Pb+Q) = 312,3 kg/cm2


Allowable combined stress (PL+Pb+Q) = +-3*S = +-3.518,02 kg/cm2

Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = -66,65 kg/cm2


Allowable local primary membrane (PL) = +-1,5*S = +-1.759,01 kg/cm2

The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the lug edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4,1722 0,1583 0 0 0 0 0 0 0 0

4C* 5,3146 0,1732 0 0 0 0 0 0 0 0

1C 0,0847 0,1747 0 0 0 0 0 0 0 0

2C-1 0,0509 0,1747 0 0 0 0 0 0 0 0

3A* 1,3775 0,1685 0 0 0 0 0 0 0 0

1A 0,081 0,1935 0 0 0 0 0 0 0 0

3B* 3,9519 0,152 -66,651 -66,651 66,651 66,651 0 0 0 0

1B-1 0,036 0,1583 -136,325 136,325 136,325 -136,325 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress -202,976 69,674 202,976 -69,674 0 0 0 0

Primary membrane
-66,651 -66,651 66,651 66,651 0 0 0 0
circumferential stress*

3C* 3,8666 0,1732 0 0 0 0 0 0 0 0

4C* 5,4933 0,1583 0 0 0 0 0 0 0 0

1C-1 0,093 0,1639 0 0 0 0 0 0 0 0

2C 0,0563 0,1639 0 0 0 0 0 0 0 0

4A* 2,3823 0,1685 0 0 0 0 0 0 0 0

2A 0,0435 0,1827 0 0 0 0 0 0 0 0

4B* 1,3205 0,152 -21,022 -21,022 21,022 21,022 0 0 0 0

2B-1 0,0549 0,16 -205,648 205,648 205,648 -205,648 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress -226,669 184,626 226,669 -184,626 0 0 0 0

Primary membrane
-21,022 -21,022 21,022 21,022 0 0 0 0
longitudinal stress*

Shear from M t 0 0 0 0 0 0 0 0

40/262
Circ shear from V c 0 0 0 0 0 0 0 0

Long shear from V L 0 0 0 0 -156,152 -156,152 156,152 156,152

Total Shear stress 0 0 0 0 -156,152 -156,152 156,152 156,152

Combined stress (P L+Pb+Q) -226,669 184,626 226,669 -184,626 312,303 312,303 312,303 312,303

41/262
Note: * denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm/t =70,5

C1 = 106, C2 = 70 mm

Local circumferential pressure stress = P*Ri/t =0 kg/cm2

Local longitudinal pressure stress = P*Ri/2t =0 kg/cm2

Maximum combined stress (PL+Pb+Q) = 517,6 kg/cm2


Allowable combined stress (PL+Pb+Q) = +-3*S = +-3.518,02 kg/cm2

Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = -173,59 kg/cm2


Allowable local primary membrane (PL) = +-1,5*S = +-1.759,01 kg/cm2

The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4,5972 0,2005 0 0 0 0 0 0 0 0

4C* 7,9864 0,2274 0 0 0 0 0 0 0 0

1C 0,0669 0,2302 0 0 0 0 0 0 0 0

2C-1 0,019 0,2302 0 0 0 0 0 0 0 0

3A* 2,5003 0,2182 0 0 0 0 0 0 0 0

1A 0,0601 0,244 0 0 0 0 0 0 0 0

3B* 6,2671 0,19 -173,588 -173,588 173,588 173,588 0 0 0 0

1B-1 0,0188 0,198 -227,654 227,654 227,654 -227,654 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress -401,241 54,066 401,241 -54,066 0 0 0 0

Primary membrane
-173,588 -173,588 173,588 173,588 0 0 0 0
circumferential stress*

3C* 3,9067 0,2274 0 0 0 0 0 0 0 0

4C* 8,5928 0,2005 0 0 0 0 0 0 0 0

1C-1 0,0472 0,2106 0 0 0 0 0 0 0 0

2C 0,0336 0,2106 0 0 0 0 0 0 0 0

4A* 6,3054 0,2182 0 0 0 0 0 0 0 0

2A 0,0275 0,2264 0 0 0 0 0 0 0 0

4B* 2,7195 0,19 -63,628 -63,628 63,628 63,628 0 0 0 0

2B-1 0,0274 0,1971 -333,325 333,325 333,325 -333,325 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress -396,953 269,697 396,953 -269,697 0 0 0 0

Primary membrane
-63,628 -63,628 63,628 63,628 0 0 0 0
longitudinal stress*

42/262
Shear from M t 0 0 0 0 0 0 0 0

Circ shear from V c 0 0 0 0 0 0 0 0

Long shear from V L 0 0 0 0 -258,8 -258,8 258,8 258,8

Total Shear stress 0 0 0 0 -258,8 -258,8 258,8 258,8

Combined stress (P L+Pb+Q) -401,241 269,697 401,241 -269,697 517,599 517,599 517,599 517,599

Note: * denotes primary stress.

43/262
Cylinder S1

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,1966 kg/cm2 (SG=1,0000, Hs=1968,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,1968 kg/cm2 (SG=1,0000, Hs=1970,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,20*420,50/(1173*0,85 - 0,60*0,20) + 0,50
= 0,5842 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,1966
= 12,7384 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Design thickness = 0,58 mm

The governing condition is due to internal pressure.

The cylinder thickness of 6,00 mm is adequate.

44/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,0068 0,0403


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,0298 0,0726

Wind 0,0062 0,0405


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,0298 0,0731

Wind 0,0102 0,0355


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0025 0,0248

Wind 0,0096 0,0358


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0026 0,0261

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0179 0,0190
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

45/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 119/(π*423,25022*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 349/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017740 - (0,010964)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 119/(π*423,25022*711*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 349/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024887 + (0,015382) - (0,000000)
= 0,04 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

46/262
= 2*1173*1,2000*0,85*(5,4996-0,017740+(0,010964)) / (420,5003 - 0,40*(5,4996-0,017740+(0,010964)))
= 31,41 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120/(π*423,00002*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 369/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017776 - (0,011597)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 120/(π*423,00002*722*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 369/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024534 + (0,016006) - (0,000000)
= 0,04 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,017776+(0,011597)) / (420,0000 - 0,40*(6,0000-0,017776+(0,011597)))
= 34,34 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 119/(π*423,25022*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 240/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017740 - (0,007556)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

47/262
= 119/(π*423,25022*711*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 240/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024887 + (0,010601) - (0,000000)
= 0,04 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120/(π*423,00002*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 260/(2*π*423,0000*1173*1,2000*0,85) * 102

= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,017776 - (0,008187)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 120/(π*423,00002*722*1,2000) * 105
= 0,02 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 260/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,024534 + (0,011300) - (0,000000)
= 0,04 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 349/(2*π*423,2502*711*1,0000) * 102

= 0,02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,000584 - (0,018458)|
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,000584 + (0,018458) - (0,000000)

48/262
= 0,02 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 274/(π*423,25022*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 349/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,040753 - (0,010964)
= 0,03 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 274/(π*423,25022*711*1,2000) * 105
= 0,06 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 349/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,057171 + (0,015382) - (0,000000)
= 0,07 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,040753+(0,010964)) / (420,5003 - 0,40*(5,4996-0,040753+(0,010964)))
= 31,28 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 278/(π*423,00002*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 369/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,041372 - (0,011597)
= 0,03 mm

49/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 278/(π*423,00002*722*1,2000) * 105
= 0,06 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 369/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,057102 + (0,016006) - (0,000000)
= 0,07 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,041372+(0,011597)) / (420,0000 - 0,40*(6,0000-0,041372+(0,011597)))
= 34,20 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 68/(π*423,25022*1173*1,2000*0,85) * 105
= 0,01 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 240/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,010103 - (0,007556)
= 0,00 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 68/(π*423,25022*711*1,2000) * 105
= 0,01 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 240/(2*π*423,2502*711*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,014173 + (0,010601) - (0,000000)
= 0,02 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 72/(π*423,00002*1173*1,2000*0,85) * 105
= 0,01 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 260/(2*π*423,0000*1173*1,2000*0,85) * 102

50/262
= 0,01 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,010758 - (0,008187)
= 0,00 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 72/(π*423,00002*722*1,2000) * 105
= 0,01 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 260/(2*π*423,0000*722*1,2000) * 102
= 0,01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,014848 + (0,011300) - (0,000000)
= 0,03 mm

51/262
Cylinder S2

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,3485 kg/cm2 (SG=1,0000, Hs=3488,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,3487 kg/cm2 (SG=1,0000, Hs=3490,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - N/A

Estimated weight: New = 194,5673 kg corr = 178,4458 kg


Capacity: New = 842,3489 liters corr = 844,3572 liters
ID = 840,00 mm
Length Lc = 1520,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,35*420,50/(1173*0,85 - 0,60*0,35) + 0,50
= 0,6477 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,3485
= 12,5865 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 0,68 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

52/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,0429 0,1152


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,0862 0,1761

Wind 0,0418 0,1151


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,0867 0,1771

Wind 0,0463 0,1105


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0086 0,0577

Wind 0,0452 0,1104


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0092 0,0608

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0319 0,0342
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

53/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,25022*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 625/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062496 - (0,019643)
= 0,04 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 421/(π*423,25022*711*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 625/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,087674 + (0,027557) - (0,000000)
= 0,12 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

54/262
= 2*1173*1,2000*0,85*(5,4996-0,062496+(0,019643)) / (420,5003 - 0,40*(5,4996-0,062496+(0,019643)))
= 31,21 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,00002*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 662/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062585 - (0,020832)
= 0,04 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 421/(π*423,00002*722*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 662/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,086380 + (0,028753) - (0,000000)
= 0,12 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,062585+(0,020832)) / (420,0000 - 0,40*(6,0000-0,062585+(0,020832)))
= 34,13 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,25022*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 516/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062496 - (0,016235)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

55/262
= 421/(π*423,25022*711*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 516/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,087674 + (0,022776) - (0,000000)
= 0,11 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 421/(π*423,00002*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 554/(2*π*423,0000*1173*1,2000*0,85) * 102

= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,062585 - (0,017422)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 421/(π*423,00002*722*1,2000) * 105
= 0,09 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 554/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,086380 + (0,024046) - (0,000000)
= 0,11 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 625/(2*π*423,2502*711*1,0000) * 102

= 0,03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,033068)|
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,033068) - (0,000000)

56/262
= 0,03 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 713/(π*423,25022*1173*1,2000*0,85) * 105
= 0,11 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 625/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,105888 - (0,019643)
= 0,09 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 713/(π*423,25022*711*1,2000) * 105
= 0,15 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 625/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,148547 + (0,027557) - (0,000000)
= 0,18 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,105888+(0,019643)) / (420,5003 - 0,40*(5,4996-0,105888+(0,019643)))
= 30,96 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 723/(π*423,00002*1173*1,2000*0,85) * 105
= 0,11 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 662/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,107505 - (0,020832)
= 0,09 mm

57/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 723/(π*423,00002*722*1,2000) * 105
= 0,15 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 662/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,148377 + (0,028753) - (0,000000)
= 0,18 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,107505+(0,020832)) / (420,0000 - 0,40*(6,0000-0,107505+(0,020832)))
= 33,87 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 167/(π*423,25022*1173*1,2000*0,85) * 105
= 0,02 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 516/(2*π*423,2502*1173*1,2000*0,85) * 102

= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,024882 - (0,016235)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 167/(π*423,25022*711*1,2000) * 105
= 0,03 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 516/(2*π*423,2502*711*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,034906 + (0,022776) - (0,000000)
= 0,06 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 179/(π*423,00002*1173*1,2000*0,85) * 105
= 0,03 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 554/(2*π*423,0000*1173*1,2000*0,85) * 102

58/262
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,026603 - (0,017422)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 179/(π*423,00002*722*1,2000) * 105
= 0,04 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 554/(2*π*423,0000*722*1,2000) * 102
= 0,02 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,036717 + (0,024046) - (0,000000)
= 0,06 mm

59/262
Cylinder S3

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,4326 kg/cm2 (SG=1,0000, Hs=4330,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,4328 kg/cm2 (SG=1,0000, Hs=4332,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - N/A
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 105,9880 kg corr = 97,2060 kg


Capacity: New = 458,8585 liters corr = 459,9525 liters
ID = 840,00 mm
Length Lc = 828,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,43*420,50/(1173*0,85 - 0,60*0,43) + 0,50
= 0,6833 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,4326
= 12,5024 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 0,75 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

60/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,0716 0,1752


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,1276 0,2537

Wind 0,0703 0,1746


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,1285 0,2549

Wind 0,0750 0,1704


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0142 0,0851

Wind 0,0737 0,1699


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0152 0,0892

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0437 0,0459
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

61/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 661/(π*423,25022*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 847/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098257 - (0,026618)
= 0,07 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 661/(π*423,25022*711*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 847/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,137842 + (0,037342) - (0,000000)
= 0,18 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

62/262
= 2*1173*1,2000*0,85*(5,4996-0,098257+(0,026618)) / (420,5003 - 0,40*(5,4996-0,098257+(0,026618)))
= 31,04 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 662/(π*423,00002*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 893/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098388 - (0,028104)
= 0,07 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 662/(π*423,00002*722*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 893/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,135795 + (0,038789) - (0,000000)
= 0,17 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,098388+(0,028104)) / (420,0000 - 0,40*(6,0000-0,098388+(0,028104)))
= 33,97 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 661/(π*423,25022*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 738/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098257 - (0,023210)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

63/262
= 661/(π*423,25022*711*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 738/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,137842 + (0,032561) - (0,000000)
= 0,17 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 662/(π*423,00002*1173*1,2000*0,85) * 105
= 0,10 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 785/(2*π*423,0000*1173*1,2000*0,85) * 102

= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,098388 - (0,024694)
= 0,07 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 662/(π*423,00002*722*1,2000) * 105
= 0,14 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 785/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,135795 + (0,034083) - (0,000000)
= 0,17 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 847/(2*π*423,2502*711*1,0000) * 102

= 0,04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,044810)|
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,044810) - (0,000000)

64/262
= 0,05 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1038/(π*423,25022*1173*1,2000*0,85) * 105
= 0,15 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 847/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,154258 - (0,026618)
= 0,13 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1038/(π*423,25022*711*1,2000) * 105
= 0,22 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 847/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,216405 + (0,037342) - (0,000000)
= 0,25 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,154258+(0,026618)) / (420,5003 - 0,40*(5,4996-0,154258+(0,026618)))
= 30,72 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1053/(π*423,00002*1173*1,2000*0,85) * 105
= 0,16 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 893/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,156608 - (0,028104)
= 0,13 mm

65/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1053/(π*423,00002*722*1,2000) * 105
= 0,22 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 893/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,216149 + (0,038789) - (0,000000)
= 0,25 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,156608+(0,028104)) / (420,0000 - 0,40*(6,0000-0,156608+(0,028104)))
= 33,63 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 252/(π*423,25022*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 738/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,037419 - (0,023210)
= 0,01 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 252/(π*423,25022*711*1,2000) * 105
= 0,05 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 738/(2*π*423,2502*711*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,052494 + (0,032561) - (0,000000)
= 0,09 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 268/(π*423,00002*1173*1,2000*0,85) * 105
= 0,04 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 785/(2*π*423,0000*1173*1,2000*0,85) * 10 2

66/262
= 0,02 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,039914 - (0,024694)
= 0,02 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 268/(π*423,00002*722*1,2000) * 105
= 0,06 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 785/(2*π*423,0000*722*1,2000) * 102
= 0,03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,055088 + (0,034083) - (0,000000)
= 0,09 mm

67/262
Cylinder S4

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,5206 kg/cm2 (SG=1,0000, Hs=5210,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,5208 kg/cm2 (SG=1,0000, Hs=5212,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 112,6442 kg corr = 103,3107 kg


Capacity: New = 487,6757 liters corr = 488,8383 liters
ID = 840,00 mm
Length Lc = 880,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,52*420,50/(1173*0,85 - 0,60*0,52) + 0,50
= 0,7214 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,5206
= 12,4145 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 0,84 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

68/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,1128 0,2480


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,1817 0,3446

Wind 0,1112 0,2467


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,1831 0,3459

Wind 0,1162 0,2432


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0244 0,1144

Wind 0,1146 0,2420


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0261 0,1198

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0527 0,0549
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

69/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,25022*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1017/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144802 - (0,031971)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 975/(π*423,25022*711*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1017/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,203139 + (0,044851) - (0,000000)
= 0,25 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

70/262
= 2*1173*1,2000*0,85*(5,4996-0,144802+(0,031971)) / (420,5003 - 0,40*(5,4996-0,144802+(0,031971)))
= 30,80 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,00002*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1073/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144988 - (0,033753)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 975/(π*423,00002*722*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1073/(2*π*423,0000*722*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,200112 + (0,046586) - (0,000000)
= 0,25 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,144988+(0,033753)) / (420,0000 - 0,40*(6,0000-0,144988+(0,033753)))
= 33,73 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,25022*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 909/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144802 - (0,028563)
= 0,12 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

71/262
= 975/(π*423,25022*711*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 909/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,203139 + (0,040070) - (0,000000)
= 0,24 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 975/(π*423,00002*1173*1,2000*0,85) * 105
= 0,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 965/(2*π*423,0000*1173*1,2000*0,85) * 102

= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,144988 - (0,030344)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 975/(π*423,00002*722*1,2000) * 105
= 0,20 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 965/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,200112 + (0,041880) - (0,000000)
= 0,24 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1017/(2*π*423,2502*711*1,0000) * 10 2

= 0,05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,053821)|
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,053821) - (0,000000)

72/262
= 0,05 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1438/(π*423,25022*1173*1,2000*0,85) * 105
= 0,21 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1017/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,213643 - (0,031971)
= 0,18 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1438/(π*423,25022*711*1,2000) * 105
= 0,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1017/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,299714 + (0,044851) - (0,000000)
= 0,34 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,213643+(0,031971)) / (420,5003 - 0,40*(5,4996-0,213643+(0,031971)))
= 30,41 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1458/(π*423,00002*1173*1,2000*0,85) * 105
= 0,22 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1073/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,216885 - (0,033753)
= 0,18 mm

73/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1458/(π*423,00002*722*1,2000) * 105
= 0,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1073/(2*π*423,0000*722*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,299343 + (0,046586) - (0,000000)
= 0,35 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,216885+(0,033753)) / (420,0000 - 0,40*(6,0000-0,216885+(0,033753)))
= 33,32 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 357/(π*423,25022*1173*1,2000*0,85) * 105
= 0,05 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 909/(2*π*423,2502*1173*1,2000*0,85) * 102

= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,052994 - (0,028563)
= 0,02 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 357/(π*423,25022*711*1,2000) * 105
= 0,07 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 909/(2*π*423,2502*711*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,074343 + (0,040070) - (0,000000)
= 0,11 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 379/(π*423,00002*1173*1,2000*0,85) * 105
= 0,06 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 965/(2*π*423,0000*1173*1,2000*0,85) * 102

74/262
= 0,03 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,056430 - (0,030344)
= 0,03 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 379/(π*423,00002*722*1,2000) * 105
= 0,08 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 965/(2*π*423,0000*722*1,2000) * 102
= 0,04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,077884 + (0,041880) - (0,000000)
= 0,12 mm

75/262
Cylinder S5

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,6704 kg/cm2 (SG=1,0000, Hs=6710,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,6706 kg/cm2 (SG=1,0000, Hs=6712,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,67*420,50/(1173*0,85 - 0,60*0,67) + 0,50
= 0,7849 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,6704
= 12,2646 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 1,03 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

76/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,2040 0,4012


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,2923 0,5251

Wind 0,2020 0,3983


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,2950 0,5267

Wind 0,2074 0,3965


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0471 0,1717

Wind 0,2054 0,3936


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0502 0,1794

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0679 0,0702
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

77/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,25022*1173*1,2000*0,85) * 105
= 0,24 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1305/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,244997 - (0,041015)
= 0,20 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1649/(π*423,25022*711*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1305/(2*π*423,2502*711*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,343699 + (0,057538) - (0,000000)
= 0,40 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

78/262
= 2*1173*1,2000*0,85*(5,4996-0,244997+(0,041015)) / (420,5003 - 0,40*(5,4996-0,244997+(0,041015)))
= 30,28 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,00002*1173*1,2000*0,85) * 105
= 0,25 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1377/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,245301 - (0,043303)
= 0,20 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1649/(π*423,00002*722*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1377/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,338564 + (0,059767) - (0,000000)
= 0,40 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,245301+(0,043303)) / (420,0000 - 0,40*(6,0000-0,245301+(0,043303)))
= 33,21 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,25022*1173*1,2000*0,85) * 105
= 0,24 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1196/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,244997 - (0,037607)
= 0,21 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

79/262
= 1649/(π*423,25022*711*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1196/(2*π*423,2502*711*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,343699 + (0,052758) - (0,000000)
= 0,40 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1649/(π*423,00002*1173*1,2000*0,85) * 105
= 0,25 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1268/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,245301 - (0,039894)
= 0,21 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1649/(π*423,00002*722*1,2000) * 105
= 0,34 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1268/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,338564 + (0,055061) - (0,000000)
= 0,39 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1305/(2*π*423,2502*711*1,0000) * 10 2

= 0,07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,069046)|
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,069046) - (0,000000)

80/262
= 0,07 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2244/(π*423,25022*1173*1,2000*0,85) * 105
= 0,33 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1305/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,333303 - (0,041015)
= 0,29 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2244/(π*423,25022*711*1,2000) * 105
= 0,47 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1305/(2*π*423,2502*711*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,467583 + (0,057538) - (0,000000)
= 0,53 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,333303+(0,041015)) / (420,5003 - 0,40*(5,4996-0,333303+(0,041015)))
= 29,77 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2275/(π*423,00002*1173*1,2000*0,85) * 105
= 0,34 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1377/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,338329 - (0,043303)
= 0,30 mm

81/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2275/(π*423,00002*722*1,2000) * 105
= 0,47 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1377/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,466960 + (0,059767) - (0,000000)
= 0,53 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,338329+(0,043303)) / (420,0000 - 0,40*(6,0000-0,338329+(0,043303)))
= 32,67 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 571/(π*423,25022*1173*1,2000*0,85) * 105
= 0,08 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1196/(2*π*423,2502*1173*1,2000*0,85) * 102

= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,084754 - (0,037607)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 571/(π*423,25022*711*1,2000) * 105
= 0,12 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1196/(2*π*423,2502*711*1,2000) * 102
= 0,05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,118900 + (0,052758) - (0,000000)
= 0,17 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 606/(π*423,00002*1173*1,2000*0,85) * 105
= 0,09 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1268/(2*π*423,0000*1173*1,2000*0,85) * 10 2

82/262
= 0,04 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,090071 - (0,039894)
= 0,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 606/(π*423,00002*722*1,2000) * 105
= 0,12 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1268/(2*π*423,0000*722*1,2000) * 102
= 0,06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,124315 + (0,055061) - (0,000000)
= 0,18 mm

83/262
Cylinder S6

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,8203 kg/cm2 (SG=1,0000, Hs=8210,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,8205 kg/cm2 (SG=1,0000, Hs=8212,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,82*420,50/(1173*0,85 - 0,60*0,82) + 0,50
= 0,8484 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,8203
= 12,1147 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 1,24 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

84/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,3214 0,5914


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,4240 0,7352

Wind 0,3191 0,5863


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,4283 0,7370

Wind 0,3248 0,5866


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,0758 0,2373

Wind 0,3225 0,5816


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,0805 0,2476

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0831 0,0854
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

85/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1592/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371481 - (0,050059)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2501/(π*423,25022*711*1,2000) * 105
= 0,52 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1592/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,521140 + (0,070226) - (0,000000)
= 0,59 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

86/262
= 2*1173*1,2000*0,85*(5,4996-0,371481+(0,050059)) / (420,5003 - 0,40*(5,4996-0,371481+(0,050059)))
= 29,60 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,00002*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1680/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371935 - (0,052853)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2501/(π*423,00002*722*1,2000) * 105
= 0,51 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1680/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,513343 + (0,072948) - (0,000000)
= 0,59 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,371935+(0,052853)) / (420,0000 - 0,40*(6,0000-0,371935+(0,052853)))
= 32,53 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1484/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371481 - (0,046651)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

87/262
= 2501/(π*423,25022*711*1,2000) * 105
= 0,52 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1484/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,521140 + (0,065445) - (0,000000)
= 0,59 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2501/(π*423,00002*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1572/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,371935 - (0,049443)
= 0,32 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2501/(π*423,00002*722*1,2000) * 105
= 0,51 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1572/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,513343 + (0,068242) - (0,000000)
= 0,58 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1592/(2*π*423,2502*711*1,0000) * 10 2

= 0,08 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,084271)|
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,084271) - (0,000000)

88/262
= 0,09 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3191/(π*423,25022*1173*1,2000*0,85) * 105
= 0,47 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1592/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,474030 - (0,050059)
= 0,42 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3191/(π*423,25022*711*1,2000) * 105
= 0,67 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1592/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,665004 + (0,070226) - (0,000000)
= 0,74 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,474030+(0,050059)) / (420,5003 - 0,40*(5,4996-0,474030+(0,050059)))
= 29,02 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3235/(π*423,00002*1173*1,2000*0,85) * 105
= 0,48 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1680/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,481140 - (0,052853)
= 0,43 mm

89/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3235/(π*423,00002*722*1,2000) * 105
= 0,66 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1680/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,664067 + (0,072948) - (0,000000)
= 0,74 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,481140+(0,052853)) / (420,0000 - 0,40*(6,0000-0,481140+(0,052853)))
= 31,90 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 824/(π*423,25022*1173*1,2000*0,85) * 105
= 0,12 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1484/(2*π*423,2502*1173*1,2000*0,85) * 102

= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,122471 - (0,046651)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 824/(π*423,25022*711*1,2000) * 105
= 0,17 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1484/(2*π*423,2502*711*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,171812 + (0,065445) - (0,000000)
= 0,24 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 874/(π*423,00002*1173*1,2000*0,85) * 105
= 0,13 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1572/(2*π*423,0000*1173*1,2000*0,85) * 10 2

90/262
= 0,05 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,129983 - (0,049443)
= 0,08 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 874/(π*423,00002*722*1,2000) * 105
= 0,18 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1572/(2*π*423,0000*722*1,2000) * 102
= 0,07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,179402 + (0,068242) - (0,000000)
= 0,25 mm

91/262
Cylinder S7

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =0,9702 kg/cm2 (SG=1,0000, Hs=9710,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =0,9704 kg/cm2 (SG=1,0000, Hs=9712,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 0,97*420,50/(1173*0,85 - 0,60*0,97) + 0,50
= 0,9119 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 0,9702
= 11,9649 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 1,47 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

92/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,4652 0,8184


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,5742 0,9714

Wind 0,4625 0,8106


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,5804 0,9733

Wind 0,4686 0,8136


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,1097 0,3102

Wind 0,4659 0,8059


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,1164 0,3235

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,0984 0,1006
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

93/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,25022*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1880/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524254 - (0,059103)
= 0,47 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3529/(π*423,25022*711*1,2000) * 105
= 0,74 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1880/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,735462 + (0,082914) - (0,000000)
= 0,82 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

94/262
= 2*1173*1,2000*0,85*(5,4996-0,524254+(0,059103)) / (420,5003 - 0,40*(5,4996-0,524254+(0,059103)))
= 28,78 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,00002*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1984/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524890 - (0,062403)
= 0,46 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3529/(π*423,00002*722*1,2000) * 105
= 0,72 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1984/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,724450 + (0,086129) - (0,000000)
= 0,81 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,524890+(0,062403)) / (420,0000 - 0,40*(6,0000-0,524890+(0,062403)))
= 31,71 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,25022*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1772/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524254 - (0,055695)
= 0,47 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

95/262
= 3529/(π*423,25022*711*1,2000) * 105
= 0,74 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1772/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,735462 + (0,078133) - (0,000000)
= 0,81 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3529/(π*423,00002*1173*1,2000*0,85) * 105
= 0,52 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1875/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,524890 - (0,058993)
= 0,47 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3529/(π*423,00002*722*1,2000) * 105
= 0,72 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1875/(2*π*423,0000*722*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,724450 + (0,081422) - (0,000000)
= 0,81 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1880/(2*π*423,2502*711*1,0000) * 10 2

= 0,10 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,099497)|
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,099497) - (0,000000)

96/262
= 0,10 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4263/(π*423,25022*1173*1,2000*0,85) * 105
= 0,63 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1880/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,633304 - (0,059103)
= 0,57 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4263/(π*423,25022*711*1,2000) * 105
= 0,89 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1880/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,888446 + (0,082914) - (0,000000)
= 0,97 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,633304+(0,059103)) / (420,5003 - 0,40*(5,4996-0,633304+(0,059103)))
= 28,15 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4322/(π*423,00002*1173*1,2000*0,85) * 105
= 0,64 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1984/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,642763 - (0,062403)
= 0,58 mm

97/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4322/(π*423,00002*722*1,2000) * 105
= 0,89 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1984/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,887139 + (0,086129) - (0,000000)
= 0,97 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,642763+(0,062403)) / (420,0000 - 0,40*(6,0000-0,642763+(0,062403)))
= 31,03 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1114/(π*423,25022*1173*1,2000*0,85) * 105
= 0,17 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1772/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,165432 - (0,055695)
= 0,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1114/(π*423,25022*711*1,2000) * 105
= 0,23 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1772/(2*π*423,2502*711*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,232080 + (0,078133) - (0,000000)
= 0,31 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1179/(π*423,00002*1173*1,2000*0,85) * 105
= 0,18 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1875/(2*π*423,0000*1173*1,2000*0,85) * 102

98/262
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,175416 - (0,058993)
= 0,12 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1179/(π*423,00002*722*1,2000) * 105
= 0,24 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1875/(2*π*423,0000*722*1,2000) * 102
= 0,08 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,242108 + (0,081422) - (0,000000)
= 0,32 mm

99/262
Cylinder S8

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,1201 kg/cm2 (SG=1,0000, Hs=11210,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,1203 kg/cm2 (SG=1,0000, Hs=11212,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,12*420,50/(1173*0,85 - 0,60*1,12) + 0,50
= 0,9754 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,1201
= 11,8150 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 1,73 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

100/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,6352 1,0823


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,7405 1,2300

Wind 0,6322 1,0712


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,7487 1,2320

Wind 0,6386 1,0775


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,1482 0,3895

Wind 0,6356 1,0665


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,1571 0,4060

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1136 0,1158
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

101/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4734/(π*423,25022*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2168/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,703317 - (0,068147)
= 0,64 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4734/(π*423,25022*711*1,2000) * 105
= 0,99 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2168/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,986665 + (0,095602) - (0,000000)
= 1,08 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

102/262
= 2*1173*1,2000*0,85*(5,4996-0,703317+(0,068147)) / (420,5003 - 0,40*(5,4996-0,703317+(0,068147)))
= 27,80 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4735/(π*423,00002*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2287/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,704165 - (0,071953)
= 0,63 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4735/(π*423,00002*722*1,2000) * 105
= 0,97 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2287/(2*π*423,0000*722*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,971884 + (0,099309) - (0,000000)
= 1,07 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,704165+(0,071953)) / (420,0000 - 0,40*(6,0000-0,704165+(0,071953)))
= 30,73 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4734/(π*423,25022*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2059/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,703317 - (0,064739)
= 0,64 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

103/262
= 4734/(π*423,25022*711*1,2000) * 105
= 0,99 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2059/(2*π*423,2502*711*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,986665 + (0,090821) - (0,000000)
= 1,08 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 4735/(π*423,00002*1173*1,2000*0,85) * 105
= 0,70 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2179/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,704165 - (0,068543)
= 0,64 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 4735/(π*423,00002*722*1,2000) * 105
= 0,97 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2179/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,971884 + (0,094603) - (0,000000)
= 1,07 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2168/(2*π*423,2502*711*1,0000) * 10 2

= 0,11 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,114722)|
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,114722) - (0,000000)

104/262
= 0,12 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 5443/(π*423,25022*1173*1,2000*0,85) * 105
= 0,81 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2168/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,808607 - (0,068147)
= 0,74 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5443/(π*423,25022*711*1,2000) * 105
= 1,13 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2168/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,134374 + (0,095602) - (0,000000)
= 1,23 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,808607+(0,068147)) / (420,5003 - 0,40*(5,4996-0,808607+(0,068147)))
= 27,20 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 5518/(π*423,00002*1173*1,2000*0,85) * 105
= 0,82 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2287/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,820645 - (0,071953)
= 0,75 mm

105/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5518/(π*423,00002*722*1,2000) * 105
= 1,13 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2287/(2*π*423,0000*722*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,132650 + (0,099309) - (0,000000)
= 1,23 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,820645+(0,071953)) / (420,0000 - 0,40*(6,0000-0,820645+(0,071953)))
= 30,06 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1433/(π*423,25022*1173*1,2000*0,85) * 105
= 0,21 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2059/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,06 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,212925 - (0,064739)
= 0,15 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1433/(π*423,25022*711*1,2000) * 105
= 0,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2059/(2*π*423,2502*711*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,298706 + (0,090821) - (0,000000)
= 0,39 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1517/(π*423,00002*1173*1,2000*0,85) * 105
= 0,23 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2179/(2*π*423,0000*1173*1,2000*0,85) * 102

106/262
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,225620 - (0,068543)
= 0,16 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1517/(π*423,00002*722*1,2000) * 105
= 0,31 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2179/(2*π*423,0000*722*1,2000) * 102
= 0,09 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,311400 + (0,094603) - (0,000000)
= 0,41 mm

107/262
Cylinder S9

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,2699 kg/cm2 (SG=1,0000, Hs=12710,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,2701 kg/cm2 (SG=1,0000, Hs=12712,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,27*420,50/(1173*0,85 - 0,60*1,27) + 0,50
= 1,0389 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,2699
= 11,6651 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 2,01 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

108/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 0,8315 1,3830


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 0,9202 1,5075

Wind 0,8283 1,3681


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 0,9307 1,5096

Wind 0,8349 1,3783


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,1905 0,4742

Wind 0,8317 1,3634


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,2018 0,4940

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1288 0,1311
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

109/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,25022*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2455/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,908670 - (0,077191)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6117/(π*423,25022*711*1,2000) * 105
= 1,27 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2455/(2*π*423,2502*711*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,274749 + (0,108289) - (0,000000)
= 1,38 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

110/262
= 2*1173*1,2000*0,85*(5,4996-0,908670+(0,077191)) / (420,5003 - 0,40*(5,4996-0,908670+(0,077191)))
= 26,68 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,00002*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2591/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,909760 - (0,081503)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6117/(π*423,00002*722*1,2000) * 105
= 1,26 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2591/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,255647 + (0,112490) - (0,000000)
= 1,37 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-0,909760+(0,081503)) / (420,0000 - 0,40*(6,0000-0,909760+(0,081503)))
= 29,60 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,25022*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2347/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,908670 - (0,073783)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

111/262
= 6117/(π*423,25022*711*1,2000) * 105
= 1,27 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2347/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,274749 + (0,103509) - (0,000000)
= 1,38 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6117/(π*423,00002*1173*1,2000*0,85) * 105
= 0,91 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2483/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,909760 - (0,078093)
= 0,83 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6117/(π*423,00002*722*1,2000) * 105
= 1,26 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2483/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,255647 + (0,107784) - (0,000000)
= 1,36 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2455/(2*π*423,2502*711*1,0000) * 10 2

= 0,13 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,129947)|
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,129947) - (0,000000)

112/262
= 0,13 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6714/(π*423,25022*1173*1,2000*0,85) * 105
= 1,00 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2455/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,997421 - (0,077191)
= 0,92 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6714/(π*423,25022*711*1,2000) * 105
= 1,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2455/(2*π*423,2502*711*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,399256 + (0,108289) - (0,000000)
= 1,51 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-0,997421+(0,077191)) / (420,5003 - 0,40*(5,4996-0,997421+(0,077191)))
= 26,17 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 6806/(π*423,00002*1173*1,2000*0,85) * 105
= 1,01 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2591/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,012230 - (0,081503)
= 0,93 mm

113/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 6806/(π*423,00002*722*1,2000) * 105
= 1,40 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2591/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,397074 + (0,112490) - (0,000000)
= 1,51 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,012230+(0,081503)) / (420,0000 - 0,40*(6,0000-1,012230+(0,081503)))
= 29,01 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1779/(π*423,25022*1173*1,2000*0,85) * 105
= 0,26 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2347/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,07 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,264237 - (0,073783)
= 0,19 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1779/(π*423,25022*711*1,2000) * 105
= 0,37 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2347/(2*π*423,2502*711*1,2000) * 102
= 0,10 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,370691 + (0,103509) - (0,000000)
= 0,47 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1882/(π*423,00002*1173*1,2000*0,85) * 105
= 0,28 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2483/(2*π*423,0000*1173*1,2000*0,85) * 102

114/262
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,279846 - (0,078093)
= 0,20 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 1882/(π*423,00002*722*1,2000) * 105
= 0,39 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2483/(2*π*423,0000*722*1,2000) * 102
= 0,11 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,386243 + (0,107784) - (0,000000)
= 0,49 mm

115/262
Cylinder S10

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,4198 kg/cm2 (SG=1,0000, Hs=14210,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,4200 kg/cm2 (SG=1,0000, Hs=14212,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 192,0072 kg corr = 176,0978 kg


Capacity: New = 831,2654 liters corr = 833,2472 liters
ID = 840,00 mm
Length Lc = 1500,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,42*420,50/(1173*0,85 - 0,60*1,42) + 0,50
= 1,1024 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,4198
= 11,5152 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 2,30 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

116/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 1,0541 1,7207


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 1,1110 1,8005

Wind 1,0506 1,7014


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 1,1239 1,8026

Wind 1,0575 1,7159


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,2358 0,5632

Wind 1,0540 1,6967


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,2497 0,5866

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1440 0,1463
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

117/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,25022*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2743/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,140312 - (0,086235)
= 1,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7676/(π*423,25022*711*1,2000) * 105
= 1,60 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2743/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,599714 + (0,120977) - (0,000000)
= 1,72 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

118/262
= 2*1173*1,2000*0,85*(5,4996-1,140312+(0,086235)) / (420,5003 - 0,40*(5,4996-1,140312+(0,086235)))
= 25,40 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,00002*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2895/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,141677 - (0,091053)
= 1,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7676/(π*423,00002*722*1,2000) * 105
= 1,58 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2895/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,575736 + (0,125671) - (0,000000)
= 1,70 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,141677+(0,091053)) / (420,0000 - 0,40*(6,0000-1,141677+(0,091053)))
= 28,32 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,25022*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2635/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,140312 - (0,082827)
= 1,06 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

119/262
= 7676/(π*423,25022*711*1,2000) * 105
= 1,60 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2635/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,599714 + (0,116196) - (0,000000)
= 1,72 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 7676/(π*423,00002*1173*1,2000*0,85) * 105
= 1,14 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2786/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,141677 - (0,087643)
= 1,05 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7676/(π*423,00002*722*1,2000) * 105
= 1,58 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2786/(2*π*423,0000*722*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,575736 + (0,120965) - (0,000000)
= 1,70 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2743/(2*π*423,2502*711*1,0000) * 10 2

= 0,15 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,145173)|
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,145173) - (0,000000)

120/262
= 0,15 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 8059/(π*423,25022*1173*1,2000*0,85) * 105
= 1,20 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2743/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,197227 - (0,086235)
= 1,11 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 8059/(π*423,25022*711*1,2000) * 105
= 1,68 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2743/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,679558 + (0,120977) - (0,000000)
= 1,80 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,197227+(0,086235)) / (420,5003 - 0,40*(5,4996-1,197227+(0,086235)))
= 25,07 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 8169/(π*423,00002*1173*1,2000*0,85) * 105
= 1,21 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2895/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,214963 - (0,091053)
= 1,12 mm

121/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 8169/(π*423,00002*722*1,2000) * 105
= 1,68 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2895/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,676886 + (0,125671) - (0,000000)
= 1,80 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,214963+(0,091053)) / (420,0000 - 0,40*(6,0000-1,214963+(0,091053)))
= 27,90 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2145/(π*423,25022*1173*1,2000*0,85) * 105
= 0,32 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2635/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,08 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,318657 - (0,082827)
= 0,24 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2145/(π*423,25022*711*1,2000) * 105
= 0,45 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2635/(2*π*423,2502*711*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,447036 + (0,116196) - (0,000000)
= 0,56 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2268/(π*423,00002*1173*1,2000*0,85) * 105
= 0,34 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2786/(2*π*423,0000*1173*1,2000*0,85) * 102

122/262
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,337345 - (0,087643)
= 0,25 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2268/(π*423,00002*722*1,2000) * 105
= 0,47 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2786/(2*π*423,0000*722*1,2000) * 102
= 0,12 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,465601 + (0,120965) - (0,000000)
= 0,59 mm

123/262
Cylinder S11

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,5477 kg/cm2 (SG=1,0000, Hs=15490,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,5479 kg/cm2 (SG=1,0000, Hs=15492,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - N/A

Estimated weight: New = 163,8462 kg corr = 150,2701 kg


Capacity: New = 709,3464 liters corr = 711,0376 liters
ID = 840,00 mm
Length Lc = 1280,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,55*420,50/(1173*0,85 - 0,60*1,55) + 0,50
= 1,1557 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,5477
= 11,3873 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 2,56 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

124/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 1,2641 2,0420


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 1,2796 2,0638

Wind 1,2605 2,0185


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 1,2947 2,0658

Wind 1,2675 2,0372


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,2749 0,6447

Wind 1,2639 2,0138


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,2911 0,6712

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1601 0,1623
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

125/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,25022*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3046/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,359838 - (0,095744)
= 1,26 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9154/(π*423,25022*711*1,2000) * 105
= 1,91 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3046/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,907681 + (0,134316) - (0,000000)
= 2,04 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

126/262
= 2*1173*1,2000*0,85*(5,4996-1,359838+(0,095744)) / (420,5003 - 0,40*(5,4996-1,359838+(0,095744)))
= 24,19 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,00002*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3211/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,361462 - (0,101012)
= 1,26 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9154/(π*423,00002*722*1,2000) * 105
= 1,88 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3211/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,879083 + (0,139416) - (0,000000)
= 2,02 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,361462+(0,101012)) / (420,0000 - 0,40*(6,0000-1,361462+(0,101012)))
= 27,12 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,25022*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2937/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,359838 - (0,092336)
= 1,27 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

127/262
= 9154/(π*423,25022*711*1,2000) * 105
= 1,91 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2937/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,907681 + (0,129536) - (0,000000)
= 2,04 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9154/(π*423,00002*1173*1,2000*0,85) * 105
= 1,36 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3103/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,361462 - (0,097602)
= 1,26 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9154/(π*423,00002*722*1,2000) * 105
= 1,88 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3103/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,879083 + (0,134710) - (0,000000)
= 2,01 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3046/(2*π*423,2502*711*1,0000) * 10 2

= 0,16 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,161179)|
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,161179) - (0,000000)

128/262
= 0,16 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9258/(π*423,25022*1173*1,2000*0,85) * 105
= 1,38 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3046/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,375362 - (0,095744)
= 1,28 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9258/(π*423,25022*711*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3046/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,929459 + (0,134316) - (0,000000)
= 2,06 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,375362+(0,095744)) / (420,5003 - 0,40*(5,4996-1,375362+(0,095744)))
= 24,10 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9384/(π*423,00002*1173*1,2000*0,85) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3211/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,395706 - (0,101012)
= 1,29 mm

129/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9384/(π*423,00002*722*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3211/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,926347 + (0,139416) - (0,000000)
= 2,07 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,395706+(0,101012)) / (420,0000 - 0,40*(6,0000-1,395706+(0,101012)))
= 26,92 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2472/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 2937/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,367251 - (0,092336)
= 0,27 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2472/(π*423,25022*711*1,2000) * 105
= 0,52 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2937/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,515206 + (0,129536) - (0,000000)
= 0,64 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2613/(π*423,00002*1173*1,2000*0,85) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3103/(2*π*423,0000*1173*1,2000*0,85) * 102

130/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,388679 - (0,097602)
= 0,29 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2613/(π*423,00002*722*1,2000) * 105
= 0,54 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3103/(2*π*423,0000*722*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,536453 + (0,134710) - (0,000000)
= 0,67 mm

131/262
Cylinder S12

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,5677 kg/cm2 (SG=1,0000, Hs=15690,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,5679 kg/cm2 (SG=1,0000, Hs=15692,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - N/A
Bottom circumferential joint - Spot UW-11(b) Type 1

Estimated weight: New = 24,0649 kg corr = 22,0709 kg


Capacity: New = 104,1853 liters corr = 104,4336 liters
ID = 840,00 mm
Length Lc = 188,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,57*420,50/(1173*0,85 - 0,60*1,57) + 0,50
= 1,1633 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,5677
= 11,3674 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 2,61 mm

The governing condition is due to seismic at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

132/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 1,2960 2,0949


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 1,3041 2,1063

Wind 1,2923 2,0707


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 1,3195 2,1083

Wind 1,2994 2,0901


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,2796 0,6594

Wind 1,2957 2,0660


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,2961 0,6863

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1649 0,1672
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

133/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,25022*1173*1,2000*0,85) * 105
= 1,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3138/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,394632 - (0,098649)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9388/(π*423,25022*711*1,2000) * 105
= 1,96 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3138/(2*π*423,2502*711*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,956493 + (0,138392) - (0,000000)
= 2,09 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

134/262
= 2*1173*1,2000*0,85*(5,4996-1,394632+(0,098649)) / (420,5003 - 0,40*(5,4996-1,394632+(0,098649)))
= 24,01 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,00002*1173*1,2000*0,85) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3306/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,396297 - (0,104000)
= 1,29 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9388/(π*423,00002*722*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3306/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,927163 + (0,143540) - (0,000000)
= 2,07 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,396297+(0,104000)) / (420,0000 - 0,40*(6,0000-1,396297+(0,104000)))
= 26,94 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,25022*1173*1,2000*0,85) * 105
= 1,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3030/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,394632 - (0,095241)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

135/262
= 9388/(π*423,25022*711*1,2000) * 105
= 1,96 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3030/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,956493 + (0,133612) - (0,000000)
= 2,09 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9388/(π*423,00002*1173*1,2000*0,85) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3198/(2*π*423,0000*1173*1,2000*0,85) * 10 2

= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,396297 - (0,100590)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9388/(π*423,00002*722*1,2000) * 105
= 1,93 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3198/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,927163 + (0,138834) - (0,000000)
= 2,07 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 5/(π*423,25022*711*1,0000) * 105
= 0,00 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3138/(2*π*423,2502*711*1,0000) * 10 2

= 0,17 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,001126 - (0,166071)|
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,001126 + (0,166071) - (0,000000)

136/262
= 0,17 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9443/(π*423,25022*1173*1,2000*0,85) * 105
= 1,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3138/(2*π*423,2502*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,402760 - (0,098649)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9443/(π*423,25022*711*1,2000) * 105
= 1,97 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3138/(2*π*423,2502*711*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,967895 + (0,138392) - (0,000000)
= 2,11 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(5,4996-1,402760+(0,098649)) / (420,5003 - 0,40*(5,4996-1,402760+(0,098649)))
= 23,96 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*0,85 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 9571/(π*423,00002*1173*1,2000*0,85) * 105
= 1,42 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3306/(2*π*423,0000*1173*1,2000*0,85) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,423504 - (0,104000)
= 1,32 mm

137/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9571/(π*423,00002*722*1,2000) * 105
= 1,96 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3306/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 1,964713 + (0,143540) - (0,000000)
= 2,11 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*0,85*(6,0000-1,423504+(0,104000)) / (420,0000 - 0,40*(6,0000-1,423504+(0,104000)))
= 26,78 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2523/(π*423,25022*1173*1,2000*0,85) * 105
= 0,37 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3030/(2*π*423,2502*1173*1,2000*0,85) * 10 2

= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,374796 - (0,095241)
= 0,28 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2523/(π*423,25022*711*1,2000) * 105
= 0,53 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3030/(2*π*423,2502*711*1,2000) * 102
= 0,13 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,525791 + (0,133612) - (0,000000)
= 0,66 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2667/(π*423,00002*1173*1,2000*0,85) * 105
= 0,40 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3198/(2*π*423,0000*1173*1,2000*0,85) * 102

138/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,396645 - (0,100590)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2667/(π*423,00002*722*1,2000) * 105
= 0,55 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3198/(2*π*423,0000*722*1,2000) * 102
= 0,14 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,547448 + (0,138834) - (0,000000)
= 0,69 mm

139/262
Cylinder S13

ASME Section VIII Division 1, 2007 Edition Metric

Component: Cylinder
Material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Rated MDMT per UHA-51(d)(1)(a) = -196 °C

Internal design pressure: P = 0 kg/cm2 @ 35°C

Static liquid head:

Ps =1,7156 kg/cm2 (SG=1,0000, Hs=17170,00 mm Operating head)


Pth =0,1049 kg/cm2 (SG=1,0000, Hs=1050,00 mm, Horizontal test head)
Ptv =1,7158 kg/cm2 (SG=1,0000, Hs=17172,00 mm, Vertical test head)

Corrosion allowance: Inner C = 0,50 mm Outer C = 0,00 mm

Design MDMT = -28,89°C No impact test performed


Rated MDMT = -196,00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Radiography: Longitudinal joint - Spot UW-11(b) Type 1


Top circumferential joint - Spot UW-11(b) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight: New = 189,4472 kg corr = 173,7498 kg


Capacity: New = 820,1818 liters corr = 822,1372 liters
ID = 840,00 mm
Length Lc = 1480,00 mm
t = 6,00 mm

Design thickness, (at 35,00°C) UG-27(c)(1)

t = P*R/(S*E - 0,60*P) + Corrosion


= 1,72*420,50/(1173*0,85 - 0,60*1,72) + 0,50
= 1,2268 mm

Maximum allowable working pressure, (at 35,00°C) UG-27(c)(1)

P = S*E*t/(R + 0,60*t) - Ps
= 1173*0,85*5,4996 / (420,50 + 0,60*5,4996) - 1,7156
= 11,2195 kg/cm2

% Forming Strain - UHA-44(a)(2)(a)

= (50 * t / Rf) * (1 - Rf / Ro)


= (50 * 6,00 / 423,0000) * (1 - 423,0000 / ∞)
= 0,7092 %

Required thickness, largest of the following + corrosion = 3,04 mm

The governing condition is due to wind at the Bottom seam in condition: Operating, Hot & Corroded

The cylinder thickness of 6,00 mm is adequate.

140/262
Thickness Required Due to Pressure + External Loads

Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kg/cm2) Increase ( (°C) (mm) Tension (mm) Compression (mm)
kg/cm2)

St Sc

Wind 1,3495 2,5413


Operating, Hot & Corroded 0,00 1172,67 710,52 35,00 0,5000
Seismic 1,2985 2,4572

Wind 1,3463 2,5113


Operating, Hot & New 0,00 1172,67 722,20 35,00 0,0000
Seismic 1,3139 2,4588

Wind 1,3524 2,5365


Empty, Corroded 0,00 1172,67 710,52 -17,78 0,5000
Seismic 0,2971 0,7949

Wind 1,3492 2,5066


Empty, New 0,00 1172,67 722,20 -17,78 0,0000
Seismic 0,3136 0,8251

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0,00 1172,67 710,52 35,00 0,5000 Weight 0,1452 0,2316
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHC = 710,5225 kg/cm²

Allowable Compressive Stress, Hot and New- ScHN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScHN = 722,1975 kg/cm²

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 6,0000)
= 0,001761
B = 722,1975 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCN = 722,1975 kg/cm²

141/262
Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScCC = 710,5225 kg/cm²

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (426,0000 / 5,4996)
= 0,001614
B = 710,5225 kg/cm²
S = 1172,6743 / 1,0000
= 1172,6743 kg/cm²
ScVC = 710,5225 kg/cm²

Operating, Hot & Corroded, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11441/(π*423,25022*1173*1,2000*1,00) * 105
= 1,44 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3561/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,444609 - (0,095149)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11441/(π*423,25022*711*1,2000) * 105
= 2,38 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,384239 + (0,157037) - (0,000000)
= 2,54 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))

142/262
= 2*1173*1,2000*1,00*(5,4996-1,444609+(0,095149)) / (420,5003 - 0,40*(5,4996-1,444609+(0,095149)))
= 27,89 kg/cm2

Operating, Hot & New, Wind, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11442/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3747/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,446449 - (0,100178)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11442/(π*423,00002*722*1,2000) * 105
= 2,35 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,348683 + (0,162666) - (0,000000)
= 2,51 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,446449+(0,100178)) / (420,0000 - 0,40*(6,0000-1,446449+(0,100178)))
= 31,32 kg/cm2

Empty, Corroded, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11441/(π*423,25022*1173*1,2000*1,00) * 105
= 1,44 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,444609 - (0,092252)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)

143/262
= 11441/(π*423,25022*711*1,2000) * 105
= 2,38 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,384239 + (0,152257) - (0,000000)
= 2,54 mm

Empty, New, Wind, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11442/(π*423,00002*1173*1,2000*1,00) * 105
= 1,45 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,446449 - (0,097280)
= 1,35 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11442/(π*423,00002*722*1,2000) * 105
= 2,35 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,348683 + (0,157959) - (0,000000)
= 2,51 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 173/(π*423,25022*711*1,0000) * 105
= 0,04 mm
tw = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,0000) * 10 2

= 0,19 mm
tt = |tp + tm - tw| (total, net compressive)
= |0,000000 + 0,043203 - (0,188445)|
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,043203 + (0,188445) - (0,000000)

144/262
= 0,23 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,5003/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11037/(π*423,25022*1173*1,2000*1,00) * 105
= 1,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3561/(2*π*423,2502*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,393685 - (0,095149)
= 1,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11037/(π*423,25022*711*1,2000) * 105
= 2,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3561/(2*π*423,2502*711*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,300193 + (0,157037) - (0,000000)
= 2,46 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(5,4996-1,393685+(0,095149)) / (420,5003 - 0,40*(5,4996-1,393685+(0,095149)))
= 28,23 kg/cm2

Operating, Hot & New, Seismic, Bottom Seam

tp = P*R/(2*St*Ks*Ec + 0,40*|P|) (Pressure)


= 0,00*420,0000/(2*1173*1,2000*1,00 + 0,40*|0,0000|)
= 0,00 mm
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 11186/(π*423,00002*1173*1,2000*1,00) * 105
= 1,41 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3747/(2*π*423,0000*1173*1,2000*1,00) * 102
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 1,414096 - (0,100178)
= 1,31 mm

145/262
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 11186/(π*423,00002*722*1,2000) * 105
= 2,30 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3747/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 2,296150 + (0,162666) - (0,000000)
= 2,46 mm

Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0,40*(t-tm+tw))
= 2*1173*1,2000*1,00*(6,0000-1,414096+(0,100178)) / (420,0000 - 0,40*(6,0000-1,414096+(0,100178)))
= 31,54 kg/cm2

Empty, Corroded, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3084/(π*423,25022*1173*1,2000*1,00) * 105
= 0,39 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3452/(2*π*423,2502*1173*1,2000*1,00) * 10 2

= 0,09 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,389378 - (0,092252)
= 0,30 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3084/(π*423,25022*711*1,2000) * 105
= 0,64 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3452/(2*π*423,2502*711*1,2000) * 102
= 0,15 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,642644 + (0,152257) - (0,000000)
= 0,79 mm

Empty, New, Seismic, Bottom Seam

tp = 0,00 mm (Pressure)
tm = M/(π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 3250/(π*423,00002*1173*1,2000*1,00) * 105
= 0,41 mm
tw = W/(2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3638/(2*π*423,0000*1173*1,2000*1,00) * 102

146/262
= 0,10 mm
tt = tp + tm - tw (total required, tensile)
= 0,000000 + 0,410860 - (0,097280)
= 0,31 mm
tmc = M/(π*Rm2*Sc*Ks) * MetricFactor (bending)
= 3250/(π*423,00002*722*1,2000) * 105
= 0,67 mm
twc = W/(2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3638/(2*π*423,0000*722*1,2000) * 102
= 0,16 mm
tc = tmc + twc - tpc (total required, compressive)
= 0,667137 + (0,157959) - (0,000000)
= 0,83 mm

147/262
Salida acetato de vinilo (N1)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S1


Liquid static head included: 0,063 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,0609 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 260°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 16611 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

148/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,06 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,06 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00072).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,063*21,86/((998,3014/0,85)*1 - 0,6*0,063)
= 0 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,063*420,5/(1.172,673*1 - 0,6*0,063)
= 0,02 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

149/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,52 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

150/262
Ventilacion (N2)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 5 mm
Leg41 = 4 mm

Note: round inside edges per UG-76(c)

Located on: F&D Head Top


Liquid static head included: 0,0205 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 0°
Calculated as hillside: no
Local vessel minimum thickness: 5 mm
End of nozzle to datum line: 17222 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 185,02 mm
Projection available outside vessel to flange face, Lf: 202,55 mm
Distance to head center, R: 0 mm

151/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,02 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate

Calculations for internal pressure 0,02 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00023).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,0205*21,86/((998,3014/0,85)*1 - 0,6*0,0205)
= 0 mm

Required thickness tr from UG-37(a)(a)

tr = P*L*M/(2*S*E - 0,2*P)
= 0,0205*682,5*1/(2*1.172,673*1 - 0,2*0,0205)
= 0,01 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

152/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,51 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

153/262
Reserva (N3)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 5 mm
Leg41 = 4 mm

Note: round inside edges per UG-76(c)

Located on: F&D Head Top


Liquid static head included: 0,0235 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1" Sch 10S DN 25
Flange description: 1 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,0028 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 180°
Calculated as hillside: yes
Local vessel minimum thickness: 5 mm
End of nozzle to datum line: 17192 mm
Nozzle inside diameter, new: 27,86 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Opening chord length: 30,19 mm
Projection available outside vessel, Lpr: 182,81 mm
Projection available outside vessel to flange face, Lf: 197,03 mm
Distance to head center, R: 200 mm

154/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,02 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate

Calculations for internal pressure 0,02 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00018).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 30,19 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,0235*14,43/((998,3014/0,85)*1 - 0,6*0,0235)
= 0 mm

Required thickness tr from UG-37(a)(a)

tr = P*L*M/(2*S*E - 0,2*P)
= 0,0235*682,5*1/(2*1.172,673*1 - 0,2*0,0235)
= 0,01 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

155/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,51 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,46 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

156/262
1G-1659 A/B (N4/A)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S1


Liquid static head included: 0,1595 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,1574 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 10°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 15645 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

157/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,16 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,16 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00182).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,1595*21,86/((998,3014/0,85)*1 - 0,6*0,1595)
= 0 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,1595*420,5/(1.172,673*1 - 0,6*0,1595)
= 0,06 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

158/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,56 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

159/262
1G-1659 A/B (N4/D)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S1


Liquid static head included: 0,083 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,0808 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 350°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 16411 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

160/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,08 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,08 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00095).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,083*21,86/((998,3014/0,85)*1 - 0,6*0,083)
= 0 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,083*420,5/(1.172,673*1 - 0,6*0,083)
= 0,03 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

161/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,53 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

162/262
Copy of 1G-1659 A/B (N4/B)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S2


Liquid static head included: 0,302 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,2999 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 32,5°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 14219 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

163/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,3 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,3 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00344).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,302*21,86/((998,3014/0,85)*1 - 0,6*0,302)
= 0,01 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,302*420,5/(1.172,673*1 - 0,6*0,302)
= 0,11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

164/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,51 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,61 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

165/262
Copy of 1G-1659 A/B (N4/C)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S2


Liquid static head included: 0,2246 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,2225 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 350°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 14993 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

166/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,22 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,22 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00256).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,2246*21,86/((998,3014/0,85)*1 - 0,6*0,2246)
= 0,01 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,2246*420,5/(1.172,673*1 - 0,6*0,2246)
= 0,08 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

167/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,51 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,58 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

168/262
Entrada agua blanda (N5)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S2


Liquid static head included: 0,2821 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1" Sch 10S DN 25
Flange description: 1 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,2807 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 180°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 14411 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 27,86 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 189,78 mm
Projection available outside vessel to flange face, Lf: 204 mm

169/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,28 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00212).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 28,86 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm
Normal to the vessel wall inside: 2,5*(tn - Cn - C) = 4,42 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,2821*14,43/((998,3014/0,85)*1 - 0,6*0,2821)
= 0 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,2821*420,5/(1.172,673*1 - 0,6*0,2821)
= 0,1 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

170/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,51 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,6 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,46 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

171/262
LT-1305 (N6)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S2


Liquid static head included: 0,2815 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 0,500" Sch 30 DN 15
Flange description: 0,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,2807 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 35°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 14411 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 16,51 mm
Nozzle nominal wall thickness: 2,41 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 192,82 mm
Projection available outside vessel to flange face, Lf: 204 mm

172/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,11
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,34 2,1 weld size is adequate

Calculations for internal pressure 0,28 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(d).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 17,51 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 4,78 mm
Normal to the vessel wall inside: 2,5*(tn - Cn - C) = 3,53 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,2815*8,76/((998,3014/0,85)*1 - 0,6*0,2815)
= 0 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,2815*420,5/(1.172,673*1 - 0,6*0,2815)
= 0,1 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

173/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 1,91 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,34 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,5 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,6 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 2,92 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,41 = 2,11 mm

The nozzle neck thickness is adequate.

174/262
Entrada de acetato de vinilo (N7)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm
Leg43 = 3 mm
hnew = 420 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S13


Liquid static head included: 1,5851 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1" Sch 10S DN 25
Flange description: 1 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 1,5837 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 90°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 1370 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 27,86 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 189,78 mm
Projection available outside vessel to flange face, Lf: 204 mm

175/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,59 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 1,59 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,01193).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 28,86 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm
Normal to the vessel wall inside: 2,5*(tn - Cn - C) = 4,42 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 1,5851*14,43/((998,3014/0,85)*1 - 0,6*1,5851)
= 0,02 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 1,5851*420,5/(1.172,673*1 - 0,6*1,5851)
= 0,57 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

176/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,52 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 1,07 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,46 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

177/262
Salida de acetato de vinilo (N8)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S13


Liquid static head included: 1,7107 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 1,7086 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 0°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 120 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

178/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,71 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 1,71 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,01951).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 1,7107*21,86/((998,3014/0,85)*1 - 0,6*1,7107)
= 0,03 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 1,7107*420,5/(1.172,673*1 - 0,6*1,7107)
= 0,61 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

179/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,54 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 1,12 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

180/262
Drenaje (N9)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 5 mm
Leg41 = 4 mm

Note: round inside edges per UG-76(c)

Located on: F&D Head Bottom


Liquid static head included: 1,803 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 2" Sch 10S DN 50
Flange description: 2 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 1,8035 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 0°
Calculated as hillside: no
Local vessel minimum thickness: 5 mm
End of nozzle to datum line: -830 mm
Nozzle inside diameter, new: 54,79 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 593,74 mm
Projection available outside vessel to flange face, Lf: 612,79 mm
Distance to head center, R: 0 mm

181/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 1,8 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,8 weld size is adequate

Calculations for internal pressure 1,8 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,02623).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 55,79 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 1,803*27,89/((998,3014/0,85)*1 - 0,6*1,803)
= 0,04 mm

Required thickness tr from UG-37(a)(a)

tr = P*L*M/(2*S*E - 0,2*P)
= 1,803*682,5*1/(2*1.172,673*1 - 0,2*1,803)
= 0,52 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

182/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*4 = 2,8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

Wall thickness per UG-45(a): tr1 = 0,55 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 1,19 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,92 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

183/262
LT-1605 (N11)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 3 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S2


Liquid static head included: 0,2828 kg/cm2
Nozzle material specification: SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 19)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1,500" Sch 10S DN 40
Flange description: 1,5 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0,2807 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 60°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 14411 mm
End of nozzle to shell center: 630 mm
Nozzle inside diameter, new: 42,72 mm
Nozzle nominal wall thickness: 2,77 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 186,47 mm
Projection available outside vessel to flange face, Lf: 204 mm

184/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 0,28 kg/cm 2 @ 35 °C
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area


2 2,42
calculations per UG-36(c)(3)(a)

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 1,59 2,1 weld size is adequate

Calculations for internal pressure 0,28 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,00322).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 43,72 mm


Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 5,67 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 0,2828*21,86/((998,3014/0,85)*1 - 0,6*0,2828)
= 0,01 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 0,2828*420,5/(1.172,673*1 - 0,6*0,2828)
= 0,1 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

185/262
Fillet weld: tmin = lesser of 19 mm or tn or t = 2,27 mm
tc(min) = lesser of 6 mm or 0,7*tmin = 1,59 mm
tc(actual) = 0,7*Leg = 0.7*3 = 2,1 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a): tr1 = 0,51 mm (E =1)


Wall thickness per UG-45(b)(1): tr2 = 0,6 mm
Wall thickness per UG-16(b): tr3 = 2 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3,72 mm
The greater of tr2 or tr3: tr5 = 2 mm
The lesser of tr4 or tr5: tr6 = 2 mm

Required per UG-45 is the larger of tr1 or tr6 = 2 mm

Available nozzle wall thickness new, tn = 0,875*2,77 = 2,42 mm

The nozzle neck thickness is adequate.

186/262
Paso de hombre (M2)

ASME Section VIII Division 1, 2007 Edition Metric

tw(lower) = 6 mm
Leg41 = 6 mm

Note: round inside edges per UG-76(c)

Located on: Cylinder S13


Liquid static head included: 1,6884 kg/cm2
Nozzle material specification: SA-240 316L (II-D Metric p. 70, ln. 12)
Nozzle longitudinal joint efficiency: 1
Flange description: 20 inch Class 150 WN A182 F316L
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 1,6636 kg/cm2
ASME B16.5 flange rating MAWP: 16,17 kg/cm2 @ 35°C
ASME B16.5 flange rating MAP: 16,17 kg/cm2 @ 21°C
ASME B16.5 flange hydro test: 24,61 kg/cm2 @ 21°C
Nozzle orientation: 180°
Local vessel minimum thickness: 6 mm
Nozzle center line offset to datum line: 570 mm
End of nozzle to shell center: 730 mm
Nozzle inside diameter, new: 496 mm
Nozzle nominal wall thickness: 6 mm
Nozzle corrosion allowance: 0,5 mm
Projection available outside vessel, Lpr: 261,07 mm
Projection available outside vessel to flange face, Lf: 304 mm

187/262
Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
2
For P = 1,69 kg/cm @ 35 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

2,008 13,9348 12,1606 1,4142 -- -- 0,36 2 6

Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength
calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg 41) 3,85 4,2 weld size is adequate

Calculations for internal pressure 1,69 kg/cm2 @ 35 °C

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0,1102).

Limits of reinforcement per UG-40

Parallel to the vessel wall: d = 497 mm


Normal to the vessel wall outside: 2,5*(t - C) = 13,75 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn/(Sn*E - 0,6*P)


= 1,6884*248,5/(1.172,673*1 - 0,6*1,6884)
= 0,36 mm

Required thickness tr from UG-37(a)

tr = P*R/(S*E - 0,6*P)
= 1,6884*420,5/(1.172,673*1 - 0,6*1,6884)
= 0,61 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1.172,673, Sv = 1.172,673 kg/cm2

fr1 = lesser of 1 or Sn/Sv = 1


fr2 = lesser of 1 or Sn/Sv = 1

188/262
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= 497*0,61*1 + 2*5,5*0,61*1*(1 - 1)
= 3,012 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 24,3212 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= 497*(1*5,5 - 1*0,61) - 2*5,5*(1*5,5 - 1*0,61)*(1 - 1)
= 24,3212 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= 2*(5,5 + 5,5)*(1*5,5 - 1*0,61) - 2*5,5*(1*5,5 - 1*0,61)*(1 - 1)
= 1,0768 cm2

A2 = smaller of the following= 1,4142 cm2

= 5*(tn - trn)*fr2*t
= 5*(5,5 - 0,36)*1*5,5
= 1,4142 cm2

= 5*(tn - trn)*fr2*tn
= 5*(5,5 - 0,36)*1*5,5
= 1,4142 cm2

A41 = Leg2*fr2
= 62*1
= 0,36 cm2

Area = A1 + A2 + A41
= 24,3212 + 1,4142 + 0,36
= 26,0954 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 5,5 mm


tc(min) = lesser of 6 mm or 0,7*tmin = 3,85 mm
tc(actual) = 0,7*Leg = 0.7*6 = 4,2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)

Wall thickness req'd per UG-45(a): tr1 = 0,86 mm (E =1)

189/262
Wall thickness per UG-16(b): tr3 = 2 mm

Available nozzle wall thickness new, tn = 6 mm

The nozzle neck thickness is adequate.

Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement


= 2/3 * A = (2/3)*3,012 = 2,008 cm2

Area that is within 75 percent of the limits of reinforcement is:

A1 = larger of 1,0768 or

= (2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*372,75 - 497)*(1*5,5 - 1*0,61) - 2*5,5*(1*5,5 - 1*0,61)*(1 - 1)
= 12,1606 cm2

Area = A1 + A2 + A3 + A41 + A42 + A43 + A5


= 12,1606 + 1,4142 + 0 + 0,36 + 0 + 0 + 0
= 13,9348 cm2

The area placement requirements of Appendix 1-7 are satisfied.

The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).

Rn/R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).

% Forming strain - UHA-44(a)(2)(a)

= (50*t / Rf)*(1 - Rf / Ro)


= (50*6 / 251)*(1 - 251 / ∞)
= 1,1952%

190/262
Support Skirt (Superior)

Material: SA-240 316L (II-D Metric p. 70, ln. 12)


Design temperature, operating: 35 °C
Inner diameter at top, new: 840 mm
Inner diameter at bottom, new: 840 mm
Overall length: 400 mm
Corrosion allowance inside: 0 mm
Corrosion allowance outside: 0 mm
Weld joint efficiency top: 0,8
Weld joint efficiency bottom: 0,8
Nominal thickness, new: 6 mm
Skirt is attached to: F&D Head Bottom
Skirt attachment offset: 86,79mm down from the top seam

Skirt design thickness, largest of the following + corrosion = 2,83 mm

The governing condition is due to wind, compressive stress at the base, operating & new.

The skirt thickness of 6 mm is adequate.

Vessel Governing Allowable Calculated Required


Temperature
Loading Condition Skirt Stress Stress/E thickness
(°C)
(Stress) Location (kg/cm2) (kg/cm2) (mm)

Wind operating, corroded (+) bottom 35 1.524,47 343,7 1,35

Wind operating, corroded (-) bottom 35 938,86 442,45 2,83

Wind operating, new (+) bottom 35 1.524,47 342,44 1,35

Wind operating, new (-) bottom 35 938,86 443,52 2,83

Wind empty, corroded (+) bottom 21 1.524,47 420,73 1,66

Wind empty, corroded (-) bottom 21 938,86 380,83 2,43

Wind empty, new (+) bottom 21 1.524,47 419,28 1,65

Wind empty, new (-) bottom 21 938,86 382,04 2,44

Wind test, new (+) bottom 21 1.524,47 53,66 0,21

Wind test, new (-) bottom 21 938,86 200,74 1,28

Seismic operating, corroded (+) bottom 35 1.524,47 321,95 1,27

Seismic operating, corroded (-) bottom 35 938,86 425,05 2,72

Seismic operating, new (+) bottom 35 1.524,47 326,38 1,28

Seismic operating, new (-) bottom 35 938,86 430,68 2,75

Seismic empty, corroded (+) bottom 21 1.524,47 91,46 0,36

Seismic empty, corroded (-) bottom 21 938,86 117,41 0,75

Seismic empty, new (+) bottom 21 1.524,47 96,41 0,38

Seismic empty, new (-) bottom 21 938,86 123,74 0,79

Loading due to wind, operating & corroded


Windward side (tensile)

191/262
Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.354,83/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,2/(π*8462*1.524,474/100*0,8)
= 1,35 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.097,34/(π*846*1.524,474/100*0,8) + 48*1e3*963/(π*8462*1.524,474/100*0,8)
= 1,28 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.354,83/(π*846*938,855/100*1) + 48*1e3*1.008,2/(π*8462*938,855/100*1)
= 2,83 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.097,34/(π*846*938,855/100*1) + 48*1e3*963/(π*8462*938,855/100*1)
= 2,71 mm

Loading due to wind, operating & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.520,42/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,3/(π*8462*1.524,474/100*0,8)
= 1,35 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.262,93/(π*846*1.524,474/100*0,8) + 48*1e3*963,1/(π*8462*1.524,474/100*0,8)
= 1,28 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.520,42/(π*846*938,855/100*1) + 48*1e3*1.008,3/(π*8462*938,855/100*1)
= 2,83 mm

192/262
Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.262,93/(π*846*938,855/100*1) + 48*1e3*963,1/(π*8462*938,855/100*1)
= 2,72 mm

Loading due to wind, empty & corroded


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.527,9/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,2/(π*8462*1.524,474/100*0,8)
= 1,66 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.476,7/(π*846*1.524,474/100*0,8) + 48*1e3*963/(π*8462*1.524,474/100*0,8)
= 1,58 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.527,9/(π*846*938,855/100*1) + 48*1e3*1.008,2/(π*8462*938,855/100*1)
= 2,43 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.476,7/(π*846*938,855/100*1) + 48*1e3*963/(π*8462*938,855/100*1)
= 2,33 mm

Loading due to wind, empty & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.716,64/(π*846*1.524,474/100*0,8) + 48*1e3*1.008,3/(π*8462*1.524,474/100*0,8)
= 1,65 mm

193/262
Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.665,44/(π*846*1.524,474/100*0,8) + 48*1e3*963,1/(π*8462*1.524,474/100*0,8)
= 1,57 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.716,64/(π*846*938,855/100*1) + 48*1e3*1.008,3/(π*8462*938,855/100*1)
= 2,44 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.665,44/(π*846*938,855/100*1) + 48*1e3*963,1/(π*8462*938,855/100*1)
= 2,34 mm

Loading due to wind, test & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -12.583,58/(π*846*1.524,474/100*0,8) + 48*1e3*342,4/(π*8462*1.524,474/100*0,8)
= 0,21 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -12.326,09/(π*846*1.524,474/100*0,8) + 48*1e3*327,5/(π*8462*1.524,474/100*0,8)
= 0,19 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 12.583,58/(π*846*938,855/100*1) + 48*1e3*342,4/(π*8462*938,855/100*1)
= 1,28 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 12.326,09/(π*846*938,855/100*1) + 48*1e3*327,5/(π*8462*938,855/100*1)
= 1,24 mm

194/262
Loading due to earthquake, operating & corroded
Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.354,83/(π*846*1.524,474/100*0,8) + 48*1e3*959,3/(π*8462*1.524,474/100*0,8)
= 1,27 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.097,34/(π*846*1.524,474/100*0,8) + 48*1e3*926,7/(π*8462*1.524,474/100*0,8)
= 1,22 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.354,83/(π*846*938,855/100*1) + 48*1e3*959,3/(π*8462*938,855/100*1)
= 2,72 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.097,34/(π*846*938,855/100*1) + 48*1e3*926,7/(π*8462*938,855/100*1)
= 2,63 mm

Loading due to earthquake, operating & new


Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.520,42/(π*846*1.524,474/100*0,8) + 48*1e3*972,2/(π*8462*1.524,474/100*0,8)
= 1,28 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.262,93/(π*846*1.524,474/100*0,8) + 48*1e3*939,2/(π*8462*1.524,474/100*0,8)
= 1,23 mm

195/262
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.520,42/(π*846*938,855/100*1) + 48*1e3*972,2/(π*8462*938,855/100*1)
= 2,75 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.262,93/(π*846*938,855/100*1) + 48*1e3*939,2/(π*8462*938,855/100*1)
= 2,67 mm

Loading due to earthquake, empty & corroded


Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.527,9/(π*846*1.524,474/100*0,8) + 48*1e3*267,8/(π*8462*1.524,474/100*0,8)
= 0,36 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.476,7/(π*846*1.524,474/100*0,8) + 48*1e3*258,8/(π*8462*1.524,474/100*0,8)
= 0,35 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.527,9/(π*846*938,855/100*1) + 48*1e3*267,8/(π*8462*938,855/100*1)
= 0,75 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.476,7/(π*846*938,855/100*1) + 48*1e3*258,8/(π*8462*938,855/100*1)
= 0,73 mm

Loading due to earthquake, empty & new

196/262
Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.716,64/(π*846*1.524,474/100*0,8) + 48*1e3*282,3/(π*8462*1.524,474/100*0,8)
= 0,38 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.665,44/(π*846*1.524,474/100*0,8) + 48*1e3*272,8/(π*8462*1.524,474/100*0,8)
= 0,36 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.716,64/(π*846*938,855/100*1) + 48*1e3*282,3/(π*8462*938,855/100*1)
= 0,79 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.665,44/(π*846*938,855/100*1) + 48*1e3*272,8/(π*8462*938,855/100*1)
= 0,77 mm

197/262
Support Skirt (Inferior)

Material: SA-516 60 (II-D Metric p. 10, ln. 30)


Design temperature, operating: 21 °C
Inner diameter at top, new: 840 mm
Inner diameter at bottom, new: 840 mm
Overall length: 1.600mm
Corrosion allowance inside: 0,5 mm
Corrosion allowance outside: 0,5 mm
Weld joint efficiency top: 0,8
Weld joint efficiency bottom: 0,8
Nominal thickness, new: 8 mm
Skirt is attached to: Support Skirt (Superior)
Skirt attachment offset: 0 mm up from the bottom seam

Skirt design thickness, largest of the following + corrosion = 3,25 mm

The governing condition is due to wind, compressive stress at the base, operating & corroded.

The skirt thickness of 8 mm is adequate.

Vessel Governing Allowable Calculated Required


Temperature
Loading Condition Skirt Stress Stress/E thickness
(°C)
(Stress) Location (kg/cm2) (kg/cm2) (mm)

Wind operating, corroded (+) bottom 21 1.564,24 358,38 1,6

Wind operating, corroded (-) bottom 21 1.371,94 441,29 2,25

Wind operating, new (+) bottom 21 1.564,24 312,45 1,6

Wind operating, new (-) bottom 21 1.409,97 387,08 2,2

Wind empty, corroded (+) bottom 21 1.564,24 429,78 1,92

Wind empty, corroded (-) bottom 21 1.371,94 384,17 1,96

Wind empty, new (+) bottom 21 1.564,24 374,79 1,92

Wind empty, new (-) bottom 21 1.409,97 337,21 1,91

Wind test, new (+) bottom 21 1.564,24 54,4 0,28

Wind test, new (-) bottom 21 1.409,97 171,86 0,98

Seismic operating, corroded (+) bottom 21 1.564,24 317,1 1,42

Seismic operating, corroded (-) bottom 21 1.371,94 408,26 2,08

Seismic operating, new (+) bottom 21 1.564,24 281,16 1,44

Seismic operating, new (-) bottom 21 1.409,97 362,06 2,05

Seismic empty, corroded (+) bottom 21 1.564,24 90,17 0,4

Seismic empty, corroded (-) bottom 21 1.371,94 112,48 0,57

Seismic empty, new (+) bottom 21 1.564,24 83,04 0,42

Seismic empty, new (-) bottom 21 1.409,97 103,82 0,59

Loading due to wind, operating & corroded


Windward side (tensile)

198/262
Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.413,71/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,2/(π*8482*1.564,243/100*0,8)
= 1,6 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.354,83/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,2/(π*8482*1.564,243/100*0,8)
= 1,31 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.413,71/(π*848*1.371,937/100*1) + 48*1e3*1.199,2/(π*8482*1.371,937/100*1)
= 2,25 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.354,83/(π*848*1.371,937/100*1) + 48*1e3*1.008,2/(π*8482*1.371,937/100*1)
= 1,93 mm

Loading due to wind, operating & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.612,7/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,3/(π*8482*1.564,243/100*0,8)
= 1,6 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.520,42/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,3/(π*8482*1.564,243/100*0,8)
= 1,31 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.612,7/(π*848*1.409,972/100*1) + 48*1e3*1.199,3/(π*8482*1.409,972/100*1)
= 2,2 mm

199/262
Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.520,42/(π*848*1.409,972/100*1) + 48*1e3*1.008,3/(π*8482*1.409,972/100*1)
= 1,88 mm

Loading due to wind, empty & corroded


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.761,62/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,2/(π*8482*1.564,243/100*0,8)
= 1,92 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.527,9/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,2/(π*8482*1.564,243/100*0,8)
= 1,61 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.761,62/(π*848*1.371,937/100*1) + 48*1e3*1.199,2/(π*8482*1.371,937/100*1)
= 1,96 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.527,9/(π*848*1.371,937/100*1) + 48*1e3*1.008,2/(π*8482*1.371,937/100*1)
= 1,66 mm

Loading due to wind, empty & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.983,76/(π*848*1.564,243/100*0,8) + 48*1e3*1.199,3/(π*8482*1.564,243/100*0,8)
= 1,92 mm

200/262
Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.716,64/(π*848*1.564,243/100*0,8) + 48*1e3*1.008,3/(π*8482*1.564,243/100*0,8)
= 1,6 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.983,76/(π*848*1.409,972/100*1) + 48*1e3*1.199,3/(π*8482*1.409,972/100*1)
= 1,91 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.716,64/(π*848*1.409,972/100*1) + 48*1e3*1.008,3/(π*8482*1.409,972/100*1)
= 1,62 mm

Loading due to wind, test & new


Windward side (tensile)

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -13.675,86/(π*848*1.564,243/100*0,8) + 48*1e3*405,5/(π*8482*1.564,243/100*0,8)
= 0,28 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -12.583,58/(π*848*1.564,243/100*0,8) + 48*1e3*342,4/(π*8482*1.564,243/100*0,8)
= 0,2 mm
Leeward side (compressive)

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 13.675,86/(π*848*1.409,972/100*1) + 48*1e3*405,5/(π*8482*1.409,972/100*1)
= 0,98 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 12.583,58/(π*848*1.409,972/100*1) + 48*1e3*342,4/(π*8482*1.409,972/100*1)
= 0,85 mm

201/262
Loading due to earthquake, operating & corroded
Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.413,71/(π*848*1.564,243/100*0,8) + 48*1e3*1.090,4/(π*8482*1.564,243/100*0,8)
= 1,42 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.354,83/(π*848*1.564,243/100*0,8) + 48*1e3*959,3/(π*8482*1.564,243/100*0,8)
= 1,23 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.413,71/(π*848*1.371,937/100*1) + 48*1e3*1.090,4/(π*8482*1.371,937/100*1)
= 2,08 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.354,83/(π*848*1.371,937/100*1) + 48*1e3*959,3/(π*8482*1.371,937/100*1)
= 1,85 mm

Loading due to earthquake, operating & new


Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -14.612,7/(π*848*1.564,243/100*0,8) + 48*1e3*1.105,1/(π*8482*1.564,243/100*0,8)
= 1,44 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -13.520,42/(π*848*1.564,243/100*0,8) + 48*1e3*972,2/(π*8482*1.564,243/100*0,8)
= 1,25 mm

202/262
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 14.612,7/(π*848*1.409,972/100*1) + 48*1e3*1.105,1/(π*8482*1.409,972/100*1)
= 2,05 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 13.520,42/(π*848*1.409,972/100*1) + 48*1e3*972,2/(π*8482*1.409,972/100*1)
= 1,82 mm

Loading due to earthquake, empty & corroded


Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.761,62/(π*848*1.564,243/100*0,8) + 48*1e3*304,1/(π*8482*1.564,243/100*0,8)
= 0,4 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.527,9/(π*848*1.564,243/100*0,8) + 48*1e3*267,8/(π*8482*1.564,243/100*0,8)
= 0,35 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.761,62/(π*848*1.371,937/100*1) + 48*1e3*304,1/(π*8482*1.371,937/100*1)
= 0,57 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.527,9/(π*848*1.371,937/100*1) + 48*1e3*267,8/(π*8482*1.371,937/100*1)
= 0,51 mm

Loading due to earthquake, empty & new

203/262
Tensile side

Required thickness, tensile stress at base:

t = -W/(π*D*St*E) + 48*M/(π*D2*St*E)
= -3.983,76/(π*848*1.564,243/100*0,8) + 48*1e3*320,5/(π*8482*1.564,243/100*0,8)
= 0,42 mm

Required thickness, tensile stress at the top:

t = -Wt/(π*Dt*St*E) + 48*Mt/(π*Dt2*St*E)
= -3.716,64/(π*848*1.564,243/100*0,8) + 48*1e3*282,3/(π*8482*1.564,243/100*0,8)
= 0,37 mm
Compressive side

Required thickness, compressive stress at base:

t = W/(π*D*Sc*Ec) + 48*M/(π*D2*Sc*Ec)
= 3.983,76/(π*848*1.409,972/100*1) + 48*1e3*320,5/(π*8482*1.409,972/100*1)
= 0,59 mm

Required thickness, compressive stress at the top:

t = Wt/(π*Dt*Sc*Ec) + 48*Mt/(π*Dt2*Sc*Ec)
= 3.716,64/(π*848*1.409,972/100*1) + 48*1e3*282,3/(π*8482*1.409,972/100*1)
= 0,52 mm

204/262
Wind Code

Building Code: User Defined


Elevation of base above grade: 0,9843 ft (0,3000 m)
Increase effective outer diameter by: 0,3937 ft (0,1200 m)
Wind Force Coefficient Cf: 0,6800
Top Deflection Limit: 5 mm per m.

Vessel Characteristics
Vessel height, h: 62,5219 ft (19,0567 m)
Vessel Minimum Diameter
Operating, Corroded: 2,7953 ft (0,8520 m)
Empty, Corroded: 2,7953 ft (0,8520 m)
hydrotest, New, field: 2,7953 ft (0,8520 m)
Fundamental Frequency, n1
Operating, Corroded: 0,9545 Hz
Empty, Corroded: 1,9596 Hz
hydrotest, New, field: 1,0093 Hz
Damping coefficient, β
Operating, Corroded: 0,0248
Empty, Corroded: 0,0200
hydrotest, New, field: 0,0200
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
hydrotest, New, field
Wind Pressure Table

Wind Deflection Report: Operating, Corroded

Elevation of Platform Total wind bending


Effective OD Elastic modulus Inertia Deflection
Component bottom above wind shear at shear at moment at
(m) E (kg/cm²) I (m4) at top (mm)
base (mm) Bottom (kgf) Bottom (kgf) Bottom (kgf-m)

F&D Head Top 18.788,79 0,97 1.980.290,3 * 0,00 17,68 2,68 44,7498

Cylinder S1 17.288,79 0,97 1.980.290,3 0,00131 0,00 135,66 119,42 43,8913

Cylinder S2 15.760,79 0,97 1.980.290,3 0,00131 0,00 255,85 420,70 39,0849

Cylinder S3 14.926,79 0,97 1.980.290,3 0,00131 0,00 321,44 661,43 34,2008

Cylinder S4 14.046,79 0,97 1.980.290,3 0,00131 0,00 390,66 974,76 31,5492

Cylinder S5 12.546,79 0,97 1.980.290,3 0,00131 0,00 508,64 1.649,23 28,7709

Cylinder S6 11.046,79 0,97 1.980.290,3 0,00131 0,00 626,62 2.500,68 24,1084

Cylinder S7 9.546,79 0,97 1.980.290,3 0,00131 0,00 744,60 3.529,10 19,5903

Cylinder S8 8.046,79 0,97 1.980.290,3 0,00131 0,00 862,58 4.734,49 15,2903

Cylinder S9 6.546,79 0,97 1.980.290,3 0,00131 0,00 980,57 6.116,85 11,2977

Cylinder S10 5.046,79 0,97 1.980.290,3 0,00131 0,00 1.098,55 7.676,18 7,7170

Cylinder S11 3.760,79 0,97 1.980.290,3 0,00131 0,00 1.199,70 9.153,96 4,6680

Cylinder S12 3.566,79 0,97 1.980.290,3 0,00131 0,00 1.214,95 9.388,18 2,5796

Cylinder S13 2.086,79 0,97 1.980.290,3 0,00131 0,00 1.331,36 11.440,71 2,3129

205/262
F&D Head Bottom (top) 2.000,00 0,97 1.980.290,3 * 0,00 1.338,17 11.556,55 0,7518

Support Skirt (Superior) 1.600,00 0,97 1.980.290,3 0,001427 0,00 1.369,63 12.098,11 0,6887

Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001676 0,00 1.495,99 14.390,61 0,4408

*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded

Elevation of Platform Total wind bending


Effective OD Elastic modulus Inertia Deflection
Component bottom above wind shear at shear at moment at
(m) E (kg/cm²) I (m4) at top (mm)
base (mm) Bottom (kgf) Bottom (kgf) Bottom (kgf-m)

F&D Head Top 18.788,79 0,97 1.990.895,4 * 0,00 17,68 2,68 44,5636

Cylinder S1 17.288,79 0,97 1.990.895,4 0,00131 0,00 135,66 119,42 43,7089

Cylinder S2 15.760,79 0,97 1.990.895,4 0,00131 0,00 255,85 420,70 38,9238

Cylinder S3 14.926,79 0,97 1.990.895,4 0,00131 0,00 321,44 661,43 34,0614

Cylinder S4 14.046,79 0,97 1.990.895,4 0,00131 0,00 390,66 974,76 31,4215

Cylinder S5 12.546,79 0,97 1.990.895,4 0,00131 0,00 508,64 1.649,23 28,6555

Cylinder S6 11.046,79 0,97 1.990.895,4 0,00131 0,00 626,62 2.500,68 24,0136

Cylinder S7 9.546,79 0,97 1.990.895,4 0,00131 0,00 744,60 3.529,10 19,5153

Cylinder S8 8.046,79 0,97 1.990.895,4 0,00131 0,00 862,58 4.734,49 15,2339

Cylinder S9 6.546,79 0,97 1.990.895,4 0,00131 0,00 980,57 6.116,85 11,2583

Cylinder S10 5.046,79 0,97 1.990.895,4 0,00131 0,00 1.098,55 7.676,18 7,6924

Cylinder S11 3.760,79 0,97 1.990.895,4 0,00131 0,00 1.199,70 9.153,96 4,6554

Cylinder S12 3.566,79 0,97 1.990.895,4 0,00131 0,00 1.214,95 9.388,18 2,5744

Cylinder S13 2.086,79 0,97 1.990.895,4 0,00131 0,00 1.331,36 11.440,71 2,3085

F&D Head Bottom (top) 2.000,00 0,97 1.990.895,4 * 0,00 1.338,17 11.556,55 0,7515

Support Skirt (Superior) 1.600,00 0,97 1.990.895,4 0,001427 0,00 1.369,63 12.098,11 0,6885

Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001676 0,00 1.495,99 14.390,61 0,4408

*Moment of Inertia I varies over the length of the component

Wind Deflection Report: hydrotest, New, field

Elevation of Platform Total wind bending


Effective OD Elastic modulus Inertia Deflection
Component bottom above wind shear at shear at moment at
(m) E (kg/cm²) I (m4) at top (mm)
base (mm) Bottom (kgf) Bottom (kgf) Bottom (kgf-m)

F&D Head Top 18.788,79 0,97 1.990.895,4 * 0,00 5,83 1,30 13,9966

Cylinder S1 17.288,79 0,97 1.990.895,4 0,001427 0,00 44,77 41,07 13,7300

Cylinder S2 15.760,79 0,97 1.990.895,4 0,001427 0,00 84,43 141,95 12,2377

Cylinder S3 14.926,79 0,97 1.990.895,4 0,001427 0,00 106,08 221,39 10,7213

Cylinder S4 14.046,79 0,97 1.990.895,4 0,001427 0,00 128,92 324,79 9,8980

Cylinder S5 12.546,79 0,97 1.990.895,4 0,001427 0,00 167,85 547,37 9,0353

Cylinder S6 11.046,79 0,97 1.990.895,4 0,001427 0,00 206,79 828,34 7,5870

Cylinder S7 9.546,79 0,97 1.990.895,4 0,001427 0,00 245,72 1.167,72 6,1825

Cylinder S8 8.046,79 0,97 1.990.895,4 0,001427 0,00 284,65 1.565,50 4,8440

Cylinder S9 6.546,79 0,97 1.990.895,4 0,001427 0,00 323,59 2.021,68 3,5984

Cylinder S10 5.046,79 0,97 1.990.895,4 0,001427 0,00 362,52 2.536,26 2,4771

Cylinder S11 3.760,79 0,97 1.990.895,4 0,001427 0,00 395,90 3.023,92 1,5164

206/262
Cylinder S12 3.566,79 0,97 1.990.895,4 0,001427 0,00 400,93 3.101,22 0,8513

Cylinder S13 2.086,79 0,97 1.990.895,4 0,001427 0,00 439,35 3.892,21 0,7656

F&D Head Bottom (top) 2.000,00 0,97 1.990.895,4 * 0,00 441,59 3.930,44 0,2545

Support Skirt (Superior) 1.600,00 0,97 1.990.895,4 0,001427 0,00 451,98 4.109,16 0,2332

Support Skirt (Inferior) 0,00 0,98 2.062.683,3 0,001916 0,00 493,68 4.865,68 0,1492

*Moment of Inertia I varies over the length of the component

Wind Pressure (WP) table

Wind Force Coefficient Cf: 0,6800

Design Wind Pressures

To Height Z Wind Pressure Adjusted by Cf


(m) (kg/cm²) (kg/cm²)
20,00 0,0119 0,0081
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.

207/262
Seismic Code

Method of seismic analysis: User-defined


Base Shear Multiplier 0,0670
Portion at Top 0,0700
Vertical Accelerations Considered: No

Vessel Characteristics

Vessel height: 62,5219 ft (19,06 m)


Vessel Weight:
Operating, Corroded: 32.464 lb (14.726 kg)
Empty, Corroded: 8.977 lb (4.072 kg)

Period of Vibration Calculation

Fundamental Period, T:
Operating, Corroded: 1,048 sec (f = 1,0 Hz)
Empty, Corroded: 0,510 sec (f = 2,0 Hz)

The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:

T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where

Wi is the weight of the ith lumped mass, and


yi is its deflection when the system is treated as a cantilever beam.

Seismic Shear Reports:

Operating, Corroded
Empty, Corroded
Base Shear Calculations

Seismic Shear Report: Operating, Corroded

Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at


Component
above base (mm) (kg/cm²) (m4) Bottom (kgf) Bottom (kgf-m)

F&D Head Top 18.788,79 1.980.290,2 * 103,15 23,34

Cylinder S1 17.288,79 1.980.290,2 0,0013 227,28 275,00

Cylinder S2 15.760,79 1.980.290,2 0,0013 351,74 714,11

Cylinder S3 14.926,79 1.980.290,2 0,0013 422,53 1.040,05

Cylinder S4 14.046,79 1.980.290,2 0,0013 486,69 1.440,14

Cylinder S5 12.546,79 1.980.290,2 0,0013 586,81 2.246,19

Cylinder S6 11.046,79 1.980.290,2 0,0013 675,64 3.194,01

Cylinder S7 9.546,79 1.980.290,2 0,0013 753,17 4.266,66

Cylinder S8 8.046,79 1.980.290,2 0,0013 819,40 5.447,18

Cylinder S9 6.546,79 1.980.290,2 0,0013 874,33 6.718,62

Cylinder S10 5.046,79 1.980.290,2 0,0013 917,96 8.064,05

208/262
Cylinder S11 3.760,79 1.980.290,2 0,0013 947,77 9.263,52

Cylinder S12 3.566,79 1.980.290,2 0,0013 952,72 9.448,00

Cylinder S13 2.086,79 1.980.290,2 0,0013 976,01 11.042,89

F&D Head Bottom (top) 2.000,00 1.980.290,2 * 976,82 11.127,64

Support Skirt (Superior) 1.600,00 1.980.290,1 0,001427 980,62 11.516,88

Support Skirt (Inferior) 0,00 2.062.683,3 0,001916 986,74 13.090,78

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded

Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at


Component
above base (mm) (kg/cm²) (m4) Bottom (kgf) Bottom (kgf-m)

F&D Head Top 18.788,79 1.990.895,3 * 26,66 6,85

Cylinder S1 17.288,79 1.990.895,3 0,0013 52,03 68,74

Cylinder S2 15.760,79 1.990.895,3 0,0013 85,29 168,95

Cylinder S3 14.926,79 1.990.895,3 0,0013 110,66 253,71

Cylinder S4 14.046,79 1.990.895,3 0,0013 128,89 358,91

Cylinder S5 12.546,79 1.990.895,3 0,0013 157,14 573,30

Cylinder S6 11.046,79 1.990.895,3 0,0013 182,20 827,73

Cylinder S7 9.546,79 1.990.895,3 0,0013 204,08 1.117,42

Cylinder S8 8.046,79 1.990.895,3 0,0013 222,76 1.437,59

Cylinder S9 6.546,79 1.990.895,3 0,0013 238,24 1.783,44

Cylinder S10 5.046,79 1.990.895,3 0,0013 250,54 2.150,19

Cylinder S11 3.760,79 1.990.895,3 0,0013 260,10 2.477,64

Cylinder S12 3.566,79 1.990.895,3 0,0013 262,64 2.528,49

Cylinder S13 2.086,79 1.990.895,3 0,0013 270,47 3.089,57

F&D Head Bottom (top) 2.000,00 1.990.895,3 * 270,64 3.113,06

Support Skirt (Superior) 1.600,00 1.990.895,3 0,001427 271,57 3.219,91

Support Skirt (Inferior) 0,00 2.062.683,3 0,001916 273,05 3.655,61

*Moment of Inertia I varies over the length of the component

Base Shear Calculations

Operating, Corroded
Empty, Corroded

Base Shear Calculations: Operating, Corroded

V = Base Shear Multiplier * W


= 0,0670 * 32464,2695
= 2.175,11 lb (986,61 kg)

Base Shear Calculations: Empty, Corroded

V = Base Shear Multiplier * W


= 0,0670 * 8976,7910

209/262
= 601,45 lb (272,81 kg)

210/262
Skirt Base Ring

double base
Base configuration:
plate
Foundation compressive strength: 56 kg/cm2
Concrete ultimate 28-day strength: 210 kg/cm2
Anchor bolt material: 5.6 DIN 267
2.779,998
Anchor bolt allowable stress, Sb:
kg/cm2
Bolt circle, BC: 1.015 mm
Anchor bolt corrosion allowance: 6 mm
Anchor bolt clearance: 10 mm
Base plate material: SA-516 Gr 60
1.406,138
Base plate allowable stress, Sp:
kg/cm2
Base plate inner diameter, Di: 540 mm
Base plate outer diameter, Do: 1.176 mm
Base plate thickness, tb: 20 mm
Gusset separation, w: 100 mm
Gusset height, h: 340 mm
Gusset thickness, tg: 10 mm
Compression ring width: 160 mm
Compression ring thickness, tc: 30 mm
0 % (0
Initial bolt preload:
kg/cm2)
Number of bolts, N: 8
Bolt size and type: 72 mm
Bolt root area (corroded), Ab: 22,4845 cm2
Diameter of anchor bolt holes, db: 82 mm

Foundation
Vessel Base M W
Required tr bearing tr comp tr
Load bolt area Base ring gusset
condition (kg-m) (kg) stress
(cm2) (mm) (mm) (mm)
(kg/cm2)

Wind operating, corroded 14.390,6 14.723,9 1,8879 16,97 9,4792 20,71 6,96
Wind operating, new 14.391,6 14.923,3 1,8792 16,98 9,4908 20,65 6,95
Wind empty, corroded 14.390,6 4.071,8 2,3669 16,37 8,8275 23,78 7,19
Wind empty, new 14.391,6 4.294,3 2,3571 16,39 8,8431 23,72 7,18
Wind test, new 4.865,7 13.986,4 0,2333 10,49 3,6252 6,91 6,36
Seismic operating, corroded 13.084,8 14.723,9 1,6566 16,25 8,692 19,32 6,87
Seismic operating, new 13.260,8 14.923,3 1,6788 16,35 8,809 19,45 6,88
Seismic empty, corroded 3.649,2 4.071,8 0,4636 8,58 2,4223 10,23 6,44
Seismic empty, new 3.846,3 4.294,3 0,4885 8,8 2,5532 10,5 6,45

Anchor bolt load (operating, corroded + Wind)

P = -W / N + 48 * M /(N*BC)
= -14.723,89 / 8 + 48 * 1.199,2 /(8*1,015)
= 5.248,48 kgf

Required area per bolt = P / Sb = 1,8879 cm2

211/262
The area provided (22,4845 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, corroded + Wind)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,386669:

K1 = 2,2529, K2 = 1,7322
L1 = 3,827, L2 = 16,1734, L3 = 10,3121

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.199,2 - 14.723,89 *(0,0972 + 0,2619))/(0,4108 + 0,2619)
= 13.531,07 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*13.531,07 / (10 * (858/2) * 2,2529)
= 139,971 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 13.531,07 + 14.723,89 + 0
= 28.254,96 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*28.254,96 / (((318 - 10) + 9,3092*10)*(858/2)*1,7322)
= 9,479 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 139,971 / (9,3092*9,479))
= 0,386669

Base plate required thickness (operating, corroded + Wind)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*9,479*278,592 = 302,5 kgf

212/262
My = 0.01*-0,278*9,479*1602 = -674,5 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*674,54 / 1.406,138)0,5
= 16,97 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.717,11/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 20,71 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 4.717,11 / (2 * 15,365)
= 153,502 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.717,11*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,88 mm

The skirt thickness is satisfactory.

Anchor bolt load (operating, new + Wind)

P = -W / N + 48 * M /(N*BC)
= -14.923,25 / 8 + 48 * 1.199,3 /(8*1,015)

213/262
= 5.224,07 kgf

Required area per bolt = P / Sb = 1,8792 cm2

The area provided (33,7006 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, new + Wind)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,388315:

K1 = 2,2493, K2 = 1,7363
L1 = 3,7714, L2 = 16,1316, L3 = 10,3552

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.199,3 - 14.923,25 *(0,0958 + 0,263))/(0,4097 + 0,263)
= 13.432,51 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*13.432,51 / (10 * (858/2) * 2,2493)
= 139,175 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 13.432,51 + 14.923,25 + 0
= 28.355,76 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*28.355,76 / (((318 - 10) + 9,3092*10)*(858/2)*1,7363)
= 9,491 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 139,175 / (9,3092*9,491))
= 0,388315

Base plate required thickness (operating, new + Wind)

214/262
From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*9,491*278,592 = 302,9 kgf

My = 0.01*-0,278*9,491*1602 = -675,4 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*675,37 / 1.406,138)0,5
= 16,98 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.690,27/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 20,65 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 4.690,27 / (2 * 15,365)
= 152,628 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.690,27*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,87 mm

The skirt thickness is satisfactory.

215/262
Anchor bolt load (empty, corroded + Wind)

P = -W / N + 48 * M /(N*BC)
= -4.071,8 / 8 + 48 * 1.199,2 /(8*1,015)
= 6.579,99 kgf

Required area per bolt = P / Sb = 2,3669 cm2

The area provided (22,4845 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,308168:

K1 = 2,4242, K2 = 1,5314
L1 = 6,4784, L2 = 18,1545, L3 = 8,2449

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.199,2 - 4.071,8 *(0,1646 + 0,2094))/(0,4611 + 0,2094)
= 19.190,19 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*19.190,19 / (10 * (858/2) * 2,4242)
= 184,487 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 19.190,19 + 4.071,8 + 0
= 23.261,99 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*23.261,99 / (((318 - 10) + 9,3092*10)*(858/2)*1,5314)
= 8,828 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))

216/262
= 1 / (1 + 184,487 / (9,3092*8,828))
= 0,308168

Base plate required thickness (empty, corroded + Wind)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*8,828*278,592 = 281,7 kgf

My = 0.01*-0,278*8,828*1602 = -628,2 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*628,17 / 1.406,138)0,5
= 16,37 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*6.217,32/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 23,78 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 6.217,32 / (2 * 15,365)
= 202,321 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*6.217,32*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3

217/262
= 4,67 mm

The skirt thickness is satisfactory.

Anchor bolt load (empty, new + Wind)

P = -W / N + 48 * M /(N*BC)
= -4.294,32 / 8 + 48 * 1.199,3 /(8*1,015)
= 6.552,69 kgf

Required area per bolt = P / Sb = 2,3571 cm2

The area provided (33,7006 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, empty, new + Wind)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,309628:

K1 = 2,421, K2 = 1,5353
L1 = 6,429, L2 = 18,1179, L3 = 8,2835

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.199,3 - 4.294,32 *(0,1633 + 0,2104))/(0,4602 + 0,2104)
= 19.067,9 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*19.067,9 / (10 * (858/2) * 2,421)
= 183,552 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 19.067,9 + 4.294,32 + 0
= 23.362,22 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*23.362,22 / (((318 - 10) + 9,3092*10)*(858/2)*1,5353)
= 8,843 kg/cm2

218/262
As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 183,552 / (9,3092*8,843))
= 0,309628

Base plate required thickness (empty, new + Wind)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*8,843*278,592 = 282,2 kgf

My = 0.01*-0,278*8,843*1602 = -629,3 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*629,28 / 1.406,138)0,5
= 16,39 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*6.185,8/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 23,72 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 6.185,8 / (2 * 15,365)
= 201,295 kg/cm2

The gusset plate thickness is satisfactory.

219/262
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*6.185,8*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 4,65 mm

The skirt thickness is satisfactory.

Anchor bolt load (test, new + Wind)

P = -W / N + 48 * M /(N*BC)
= -13.986,41 / 8 + 48 * 405,5 /(8*1,015)
= 648,59 kgf

Required area per bolt = P / Sb = 0,2333 cm2

The area provided (33,7006 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, test, new + Wind)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,684417:

K1 = 1,5511, K2 = 2,4081
L1 = -6,2284, L2 = 8,4405, L3 = 17,9691

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*405,5 - 13.986,41 *(-0,1582 + 0,4564))/(0,2144 + 0,4564)
= 1.035,67 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*1.035,67 / (10 * (858/2) * 1,5511)
= 15,561 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 1.035,67 + 13.986,41 + 0
= 15.022,08 kgf

Foundation bearing stress

220/262
fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)
= 100*15.022,08 / (((318 - 10) + 9,3092*10)*(858/2)*2,4081)
= 3,625 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 15,561 / (9,3092*3,625))
= 0,684417

Base plate required thickness (test, new + Wind)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*3,625*278,592 = 115,7 kgf

My = 0.01*-0,278*3,625*1602 = -258 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*257,97 / 1.406,138)0,5
= 10,49 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*524,42/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 6,91 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 524,42 / (2 * 15,365)

221/262
= 17,065 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*524,42*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 0,9 mm

The skirt thickness is satisfactory.

Anchor bolt load (operating, corroded + Seismic)

P = -W / N + 48 * M /(N*BC)
= -14.723,89 / 8 + 48 * 1.090,4 /(8*1,015)
= 4.605,22 kgf

Required area per bolt = P / Sb = 1,6566 cm2

The area provided (22,4845 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, corroded + Seismic)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,399044:

K1 = 2,2257, K2 = 1,7625
L1 = 3,4091, L2 = 15,8584, L3 = 10,6364

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.090,4 - 14.723,89 *(0,0866 + 0,2702))/(0,4028 + 0,2702)
= 11.637,91 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*11.637,91 / (10 * (858/2) * 2,2257)
= 121,858 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload

222/262
= 11.637,91 + 14.723,89 + 0
= 26.361,8 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*26.361,8 / (((318 - 10) + 9,3092*10)*(858/2)*1,7625)
= 8,692 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 121,858 / (9,3092*8,692))
= 0,399044

Base plate required thickness (operating, corroded + Seismic)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*8,692*278,592 = 277,4 kgf

My = 0.01*-0,278*8,692*1602 = -618,5 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*618,53 / 1.406,138)0,5
= 16,25 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.106,68/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 19,32 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

223/262
Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 4.106,68 / (2 * 15,365)
= 133,637 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.106,68*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,54 mm

The skirt thickness is satisfactory.

Anchor bolt load (operating, new + Seismic)

P = -W / N + 48 * M /(N*BC)
= -14.923,25 / 8 + 48 * 1.105,1 /(8*1,015)
= 4.666,99 kgf

Required area per bolt = P / Sb = 1,6788 cm2

The area provided (33,7006 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, new + Seismic)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,399057:

K1 = 2,2257, K2 = 1,7626
L1 = 3,4086, L2 = 15,8581, L3 = 10,6367

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*1.105,1 - 14.923,25 *(0,0866 + 0,2702))/(0,4028 + 0,2702)
= 11.793,76 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*11.793,76 / (10 * (858/2) * 2,2257)
= 123,491 kg/cm2

224/262
Total compressive load on foundation

Cc = T + W + Bolt Preload
= 11.793,76 + 14.923,25 + 0
= 26.717,01 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*26.717,01 / (((318 - 10) + 9,3092*10)*(858/2)*1,7626)
= 8,809 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 123,491 / (9,3092*8,809))
= 0,399057

Base plate required thickness (operating, new + Seismic)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*8,809*278,592 = 281,1 kgf

My = 0.01*-0,278*8,809*1602 = -626,8 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*626,85 / 1.406,138)0,5
= 16,35 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*4.161,73/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 19,45 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

225/262
Sa = 0.07031*(17000 - 0,485*(h / r)2)
= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 4.161,73 / (2 * 15,365)
= 135,429 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*4.161,73*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 3,57 mm

The skirt thickness is satisfactory.

Anchor bolt load (empty, corroded + Seismic)

P = -W / N + 48 * M /(N*BC)
= -4.071,8 / 8 + 48 * 304,1 /(8*1,015)
= 1.288,68 kgf

Required area per bolt = P / Sb = 0,4636 cm2

The area provided (22,4845 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,397879:

K1 = 2,2283, K2 = 1,7597
L1 = 3,4484, L2 = 15,8881, L3 = 10,6059

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)


= (12*304,1 - 4.071,8 *(0,0876 + 0,2694))/(0,4036 + 0,2694)
= 3.262,78 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

226/262
fs = T / (ts * (d/2) * K1)
= 100*3.262,78 / (10 * (858/2) * 2,2283)
= 34,124 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 3.262,78 + 4.071,8 + 0
= 7.334,58 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*7.334,58 / (((318 - 10) + 9,3092*10)*(858/2)*1,7597)
= 2,422 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 34,124 / (9,3092*2,422))
= 0,397879

Base plate required thickness (empty, corroded + Seismic)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*2,422*278,592 = 77,3 kgf

My = 0.01*-0,278*2,422*1602 = -172,4 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*172,37 / 1.406,138)0,5
= 8,58 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*1.150,01/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 10,23 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)

227/262
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 1.150,01 / (2 * 15,365)
= 37,423 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*1.150,01*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 1,52 mm

The skirt thickness is satisfactory.

Anchor bolt load (empty, new + Seismic)

P = -W / N + 48 * M /(N*BC)
= -4.294,32 / 8 + 48 * 320,5 /(8*1,015)
= 1.357,94 kgf

Required area per bolt = P / Sb = 0,4885 cm2

The area provided (33,7006 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)

Base plate width, tc: 318 mm


Average base plate diameter, d: 858 mm
Base plate elastic modulus, Es: 2.038.900kg/cm2
Base plate yield stress, Sy: 2.569,998kg/cm2

Ec = 57.000,00*0,265154*Sqr(210) = 219.019,8 kg/cm2

n = Es/Ec = 2.038.900/219.019,8 = 9,3092

ts = (N*Ab) / (π*d)
= (8*3.370,058) / (π*858)
= 10 mm

From table 12.4 for k = 0,397962:

K1 = 2,2281, K2 = 1,7599
L1 = 3,4456, L2 = 15,886, L3 = 10,6081

Total tensile force on bolting

T = (12*M - W *(L1 + L3))/(L2 + L3)

228/262
= (12*320,5 - 4.294,32 *(0,0875 + 0,2694))/(0,4035 + 0,2694)
= 3.437,69 kgf

Tensile stress in bolts use the larger of fs or bolt preload = 0 kg/cm2

fs = T / (ts * (d/2) * K1)


= 100*3.437,69 / (10 * (858/2) * 2,2281)
= 35,957 kg/cm2

Total compressive load on foundation

Cc = T + W + Bolt Preload
= 3.437,69 + 4.294,32 + 0
= 7.732,01 kgf

Foundation bearing stress

fc = Cc / (((tc - ts) + n*ts)*(d/2)*K2)


= 100*7.732,01 / (((318 - 10) + 9,3092*10)*(858/2)*1,7599)
= 2,553 kg/cm2

As fc <= 56 kg/cm2 the base plate width is satisfactory.

k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 35,957 / (9,3092*2,553))
= 0,397962

Base plate required thickness (empty, new + Seismic)

From Brownell & Young, Table 10.3:, l/b = 0,5743

Mx = 0.01*0,0411*2,553*278,592 = 81,5 kgf

My = 0.01*-0,278*2,553*1602 = -181,7 kgf

tr = (6*Mmax / Sp)0,5
= (100*6*181,69 / 1.406,138)0,5
= 8,8 mm

The base plate thickness is satisfactory.

Check the compression ring for bolt load (Jawad & Farr equation 12.13)

tcr = (3,91*F/(Sy*(2*b/w+w/(2*l)-db*(2/w+1/(2*l)))))0,5
= (3,91*1.211,76/(2.569,998*(2*160/100+100/(2*79,5)-82*(2/100+1/(2*79,5)))))0,5
= 10,5 mm

The compression ring thickness is satisfactory.

Check gusset plate thickness (Bednar chapter 4.3)

Radius of gyration of gusset

r = 0,289*tg
= 0,289*10
= 2,89 mm

229/262
Cross sectional area of one gusset

Ag = tg*(b - 0,25)
= 0.01*10*(160 - 0,25)
= 15,365 cm2

Gusset allowable stress

Sa = 0.07031*(17000 - 0,485*(h / r)2)


= 1.195,27 - 0,485*(340 / 2,89)2
= 723,261 kg/cm2

Gusset axial stress due to bolt load

Sg = F / (2 * Ag)
= 1.211,76 / (2 * 15,365)
= 39,433 kg/cm2

The gusset plate thickness is satisfactory.

Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)

t = 1,76*(F*l/(Mb*hc*Ss))2/3*(ODs/2)1/3
= 1,76*(100*1.211,76*79,5/(336,15*390*1.804,896))2/3*(856/2)1/3
= 1,57 mm

The skirt thickness is satisfactory.

230/262
Flange #1

ASME VIII-1, 2007 Edition Metric, Appendix 2 Flange Calculations

Flange is attached to: Cylinder S2 (Bottom)


Flange type: Ring type integral
SA-182 F316L <= 125 (II-D Metric p. 70,
Flange material specification:
ln. 8)
SA-193 B7 Bolt <= 64 (II-D Metric p.
Bolt material specification:
348, ln. 33)
Internal design pressure, P: 0,1 kg/cm2 @ 35 °C
Liquid static head acting on flange: 0,3493 kg/cm2
Required flange thickness: tr= 45,38 mm
Maximum allowable working pressure,
6,35 kg/cm2 @ 35 °C
MAWP:
Corrosion allowance: Bore = 0,5 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -28,89 °C No impact test performed
Rated MDMT: -196 °C Flange material is not normalized
Material is not produced to fine grain
practice
PWHT is not performed
Estimated weight: New = 65,68 kg corroded = 65,14 kg

Flange dimensions, new

flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 50 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 8 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick

Note: this flange is an optional type calculated as integral.

231/262
Flange calculations for Internal Pressure + Wind

232/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*420,7/(π*874,063)
= 0,3209 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 0,3209 + -0,1041
= 0,3167 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*0,3167
= 1.899,52 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 1.899,52 - 555,22
= 1.344,3 kgf

Wm1 = H + Hp
= 1.899,52 + 87,47
= 1.986,99 kgf

233/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 14,02593 cm2

Am1 = Wm1/Sb = 1.986,99/1.753,91 = 1,1329 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 1.344,3*0,0292 = 39,3 kg-m

HG = Wm1 - H = 1.986,99 - 1.899,52 = 87,47 kgf

MG = HG*hG = 87,47*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 39,3 + 1,8 = 57,9 kg-m

Mg = W*hG = 53.307,63*0,021 = 1.117,7 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5*0,1326 + 1)/1,863718 + 53/88,3995
= 2,306214

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*57,9/(2,306214*14,52*841)
= 75,768 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*57,9/(2,306214*502*841)
= 2,248 kg/cm2

234/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*57,9/(502*841) - 7,8451*2,248
= 24,19 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 39,008 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 49,979 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 752,673 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 964,37 kg/cm2 does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.117,7/(2,3062*1.990.824,302*5,52*0,3*68,01)
= 0,7984497

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for Internal Pressure + Seismic

235/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*712,8/(π*874,063)
= 0,5436 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 0,5436 + -0,1041
= 0,5395 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*0,5395
= 3.235,56 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 3.235,56 - 555,22
= 2.680,35 kgf

Wm1 = H + Hp
= 3.235,56 + 87,47
= 3.323,04 kgf

236/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 14,02593 cm2

Am1 = Wm1/Sb = 3.323,04/1.753,91 = 1,8946 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 2.680,35*0,0292 = 78,4 kg-m

HG = Wm1 - H = 3.323,04 - 3.235,56 = 87,47 kgf

MG = HG*hG = 87,47*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 78,4 + 1,8 = 97 kg-m

Mg = W*hG = 53.307,63*0,021 = 1.117,7 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5*0,1326 + 1)/1,863718 + 53/88,3995
= 2,306214

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*97/(2,306214*14,52*841)
= 126,854 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*97/(2,306214*502*841)
= 3,763 kg/cm2

237/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*97/(502*841) - 7,8451*3,763
= 40,501 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 65,309 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 83,677 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 752,673 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 964,37 kg/cm2 does not exceed Sfa

238/262
Flange #2

ASME VIII-1, 2007 Edition Metric, Appendix 2 Flange Calculations

Flange is attached to: Cylinder S3 (Top)


Flange type: Ring type integral
SA-182 F316L <= 125 (II-D Metric p.
Flange material specification:
70, ln. 8)
SA-193 B7 Bolt <= 64 (II-D Metric p.
Bolt material specification:
348, ln. 33)
Internal design pressure, P: 0,1 kg/cm2 @ 35 °C
Liquid static head acting on flange: 0,3493 kg/cm2
Required flange thickness: tr= 45,38 mm
Maximum allowable working pressure,
6,35 kg/cm2 @ 35 °C
MAWP:
Corrosion allowance: Bore = 0,5 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -28,89 °C No impact test performed
Rated MDMT: -196 °C Flange material is not normalized
Material is not produced to fine grain
practice
PWHT is not performed
Estimated weight: New = 65,68 kg corroded = 65,14 kg

Flange dimensions, new

flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 50 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick

Note: this flange is an optional type calculated as integral.

239/262
Flange calculations for Internal Pressure + Wind

240/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*420,7/(π*874,063)
= 0,3209 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 0,3209 + -0,1041
= 0,3167 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*0,3167
= 1.899,52 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 1.899,52 - 555,22
= 1.344,3 kgf

Wm1 = H + Hp
= 1.899,52 + 87,47
= 1.986,99 kgf

241/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 14,02593 cm2

Am1 = Wm1/Sb = 1.986,99/1.753,91 = 1,1329 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 1.344,3*0,0292 = 39,3 kg-m

HG = Wm1 - H = 1.986,99 - 1.899,52 = 87,47 kgf

MG = HG*hG = 87,47*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 39,3 + 1,8 = 57,9 kg-m

Mg = W*hG = 53.307,63*0,021 = 1.117,7 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5*0,1326 + 1)/1,863718 + 53/88,3995
= 2,306214

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*57,9/(2,306214*14,52*841)
= 75,768 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*57,9/(2,306214*502*841)
= 2,248 kg/cm2

242/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*57,9/(502*841) - 7,8451*2,248
= 24,19 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 39,008 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 49,979 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 752,673 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 964,37 kg/cm2 does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.117,7/(2,3062*1.990.824,302*5,52*0,3*68,01)
= 0,7984497

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for Internal Pressure + Seismic

243/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*712,8/(π*874,063)
= 0,5436 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*624,84/(π*874,062)
= -0,1041 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 0,5436 + -0,1041
= 0,5395 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*0,5395
= 3.235,56 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 3.235,56 - 555,22
= 2.680,35 kgf

Wm1 = H + Hp
= 3.235,56 + 87,47
= 3.323,04 kgf

244/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 14,02593 cm2

Am1 = Wm1/Sb = 3.323,04/1.753,91 = 1,8946 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (14,0259 + 46,7612)*1.753,91/2
= 53.307,63 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 2.680,35*0,0292 = 78,4 kg-m

HG = Wm1 - H = 3.323,04 - 3.235,56 = 87,47 kgf

MG = HG*hG = 87,47*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 78,4 + 1,8 = 97 kg-m

Mg = W*hG = 53.307,63*0,021 = 1.117,7 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5*0,1326 + 1)/1,863718 + 53/88,3995
= 2,306214

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*97/(2,306214*14,52*841)
= 126,854 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*97/(2,306214*502*841)
= 3,763 kg/cm2

245/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*97/(502*841) - 7,8451*3,763
= 40,501 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 65,309 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 83,677 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.117,7/(2,306214*14,52*841)
= 1.461,974 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*50*0,0133 + 1)*1e5*1.117,7/(2,306214*502*841)
= 43,372 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.117,7/(502*841) - 7,8451*43,372
= 466,766 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 752,673 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 964,37 kg/cm2 does not exceed Sfa

246/262
Flange #3

ASME VIII-1, 2007 Edition Metric, Appendix 2 Flange Calculations

Flange is attached to: Cylinder S11 (Bottom)


Flange type: Ring type integral
SA-182 F316L <= 125 (II-D Metric p. 70,
Flange material specification:
ln. 8)
SA-193 B7 Bolt <= 64 (II-D Metric p.
Bolt material specification:
348, ln. 33)
Internal design pressure, P: 0,1 kg/cm2 @ 35 °C
Liquid static head acting on flange: 1,5483 kg/cm2
Required flange thickness: tr= 48,75 mm
Maximum allowable working pressure,
2,06 kg/cm2 @ 35 °C
MAWP:
Corrosion allowance: Bore = 0,5 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -28,89 °C No impact test performed
Rated MDMT: -196 °C Flange material is not normalized
Material is not produced to fine grain
practice
PWHT is not performed
Estimated weight: New = 70,94 kg corroded = 70,35 kg

Flange dimensions, new

flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 54 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick

Note: this flange is an optional type calculated as integral.

247/262
Flange calculations for Internal Pressure + Wind

248/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*9.153,9/(π*874,063)
= 6,9815 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 6,9815 + -0,5076
= 6,5739 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*6,5739
= 39.425,94 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 39.425,94 - 555,22
= 38.870,73 kgf

Wm1 = H + Hp
= 39.425,94 + 87,47
= 39.513,42 kgf

249/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 22,52873 cm2

Am1 = Wm1/Sb = 39.513,42/1.753,91 = 22,5287 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (22,5287 + 46,7612)*1.753,91/2
= 60.764,22 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 38.870,73*0,0292 = 1.136,3 kg-m

HG = Wm1 - H = 39.513,42 - 39.425,94 = 87,48 kgf

MG = HG*hG = 87,48*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 1.136,3 + 1,8 = 1.155 kg-m

Mg = W*hG = 60.764,22*0,021 = 1.274,1 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5,4*0,1326 + 1)/1,863718 + 5,43/88,3995
= 2,701905

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.155/(2,701905*14,52*841)
= 1.289,418 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.155/(2,701905*542*841)
= 34,025 kg/cm2

250/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.155/(542*841) - 7,8451*34,025
= 448,001 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 661,722 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 868,71 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.274,1/(2,701905*14,52*841)
= 1.422,42 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.274,1/(2,701905*542*841)
= 37,534 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.274,1/(542*841) - 7,8451*37,534
= 494,212 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 729,977 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 958,316 kg/cm2 does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.274,1/(2,7019*1.990.824,302*5,52*0,3*68,01)
= 0,7768472

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for Internal Pressure + Seismic

251/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*9.258,4/(π*874,063)
= 7,0612 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 7,0612 + -0,5076
= 6,6536 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*6,6536
= 39.903,97 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 39.903,97 - 555,22
= 39.348,75 kgf

Wm1 = H + Hp
= 39.903,97 + 87,47
= 39.991,44 kgf

252/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 22,80128 cm2

Am1 = Wm1/Sb = 39.991,44/1.753,91 = 22,8013 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (22,8013 + 46,7612)*1.753,91/2
= 61.003,24 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 39.348,75*0,0292 = 1.150,3 kg-m

HG = Wm1 - H = 39.991,44 - 39.903,97 = 87,48 kgf

MG = HG*hG = 87,48*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 1.150,3 + 1,8 = 1.168,9 kg-m

Mg = W*hG = 61.003,24*0,021 = 1.279,1 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5,4*0,1326 + 1)/1,863718 + 5,43/88,3995
= 2,701905

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.168,9/(2,701905*14,52*841)
= 1.305,019 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.168,9/(2,701905*542*841)
= 34,437 kg/cm2

253/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.168,9/(542*841) - 7,8451*34,437
= 453,422 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 669,728 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 879,221 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.279,1/(2,701905*14,52*841)
= 1.428,015 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.279,1/(2,701905*542*841)
= 37,682 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.279,1/(542*841) - 7,8451*37,682
= 496,156 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 732,849 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 962,085 kg/cm2 does not exceed Sfa

254/262
Flange #4

ASME VIII-1, 2007 Edition Metric, Appendix 2 Flange Calculations

Flange is attached to: Cylinder S12 (Top)


Flange type: Ring type integral
SA-182 F316L <= 125 (II-D Metric p.
Flange material specification:
70, ln. 8)
SA-193 B7 Bolt <= 64 (II-D Metric p.
Bolt material specification:
348, ln. 33)
Internal design pressure, P: 0,1 kg/cm2 @ 35 °C
Liquid static head acting on flange: 1,5483 kg/cm2
Required flange thickness: tr= 48,75 mm
Maximum allowable working pressure,
2,06 kg/cm2 @ 35 °C
MAWP:
Corrosion allowance: Bore = 0,5 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -28,89 °C No impact test performed
Rated MDMT: -196 °C Flange material is not normalized
Material is not produced to fine grain
practice
PWHT is not performed
Estimated weight: New = 70,94 kg corroded = 70,35 kg

Flange dimensions, new

flange OD A = 956 mm
bolt circle C = 916 mm
gasket OD = 890 mm
gasket ID = 850 mm
flange ID B = 840 mm
thickness t = 54 mm
bolting = 24- 0,75 in dia
hub thickness g1 = 15 mm
hub thickness g0 = 6 mm
lower fillet weld h = 9 mm
upper fillet weld h1 = 6 mm
length e = 6 mm
groove weld w = 6 mm
gasket factor m =2
seating stress y = 112,491 kg/cm2
Asbestos with binder
gasket description
1/8 in. thick

Note: this flange is an optional type calculated as integral.

255/262
Flange calculations for Internal Pressure + Wind

256/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*9.153,9/(π*874,063)
= 6,9815 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 6,9815 + -0,5076
= 6,5739 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*6,5739
= 39.425,94 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 39.425,94 - 555,22
= 38.870,73 kgf

Wm1 = H + Hp
= 39.425,94 + 87,47
= 39.513,42 kgf

257/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 22,52873 cm2

Am1 = Wm1/Sb = 39.513,42/1.753,91 = 22,5287 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (22,5287 + 46,7612)*1.753,91/2
= 60.764,22 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 38.870,73*0,0292 = 1.136,3 kg-m

HG = Wm1 - H = 39.513,42 - 39.425,94 = 87,48 kgf

MG = HG*hG = 87,48*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 1.136,3 + 1,8 = 1.155 kg-m

Mg = W*hG = 60.764,22*0,021 = 1.274,1 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5,4*0,1326 + 1)/1,863718 + 5,43/88,3995
= 2,701905

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.155/(2,701905*14,52*841)
= 1.289,418 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.155/(2,701905*542*841)
= 34,025 kg/cm2

258/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.155/(542*841) - 7,8451*34,025
= 448,001 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 661,722 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 868,71 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.274,1/(2,701905*14,52*841)
= 1.422,42 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.274,1/(2,701905*542*841)
= 37,534 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.274,1/(542*841) - 7,8451*37,534
= 494,212 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 729,977 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 958,316 kg/cm2 does not exceed Sfa

Flange rigidity per VIII-1, Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0,3882*1.274,1/(2,7019*1.990.824,302*5,52*0,3*68,01)
= 0,7768472

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for Internal Pressure + Seismic

259/262
Longitudinal bending moment on flange

Pm = 16*Mb/(π*G3)
= 16*9.258,4/(π*874,063)
= 7,0612 kg/cm2

Axial load on flange

Pr = -4*F/(π*G2)
= -4*3.045,54/(π*874,062)
= -0,5076 kg/cm2

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + Ps + Pm + Pr
= 0,1 + 0 + 7,0612 + -0,5076
= 6,6536 kg/cm2

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 20 mm

b0 = N/2 = 10 mm

Effective gasket seating width, b = 0,5*b01/2 = 7,97 mm

G = (gasket OD) - 2b = 874,06 mm

hG = (C - G)/2 = (916 - 874,06)/2 = 20,97 mm

hD = R + g1/2 = 23 + 14,5/2 = 30,25 mm

hT = (R + g1 + hG)/2 = (23 + 14,5 + 20,97)/2 = 29,23 mm

Hp = 2*b*3,14*G*m*P
= 0.01*2*7,97*3,14*874,06*2*0,1
= 87,47 kgf

H = 0,785*G2*P
= 0,785*874,062*6,6536
= 39.903,97 kgf

HD = 0,785*B2*P
= 0,785*8412*0,1
= 555,22 kgf

HT = H - HD
= 39.903,97 - 555,22
= 39.348,75 kgf

Wm1 = H + Hp
= 39.903,97 + 87,47
= 39.991,44 kgf

260/262
Wm2 = 3,14*b*G*y
= 3,14*7,97*874,06*112,491
= 24.600,25 kgf

Required bolt area, Am = greater of Am1, Am2 = 22,80128 cm2

Am1 = Wm1/Sb = 39.991,44/1.753,91 = 22,8013 cm2

Am2 = Wm2/Sa = 24.600,25/1.753,91 = 14,0259 cm2

Total area for 24- 0,75 in dia bolts, corroded, Ab = 46,7612 cm2

W = (Am + Ab)*Sa/2
= (22,8013 + 46,7612)*1.753,91/2
= 61.003,24 kgf

MD = HD*hD = 555,22*0,0303 = 16,8 kg-m


MT = HT*hT = 39.348,75*0,0292 = 1.150,3 kg-m

HG = Wm1 - H = 39.991,44 - 39.903,97 = 87,48 kgf

MG = HG*hG = 87,48*0,021 = 1,8 kg-m

Mo = MD + MT + MG = 16,8 + 1.150,3 + 1,8 = 1.168,9 kg-m

Mg = W*hG = 61.003,24*0,021 = 1.279,1 kg-m

Hub and Flange Factors

h0 = (B*g0)1/2 = (841*5,5)1/2 = 68,01 mm

From FIG. 2-7.1, where K = A/B = 956/841 = 1,1367


U=
T = 1,8637 Z = 7,8451 Y = 15,1802
16,6815
h/h0 = 0,1323 g1/g0 = 2,6365
F = 0,9015 V = 0,3882 e = F/h0 = 0,3367

d = (U/V)*h0*g02= (16,6815/0,3882)*6,8009*0,552
= 88,3995 cm3

Stresses at operating conditions - VIII-1, Appendix 2-7

f = 5,3334

L = (t*e + 1)/T + t3/d


= (5,4*0,1326 + 1)/1,863718 + 5,43/88,3995
= 2,701905

SH = f*Mo/(L*g12*B)
= 1e5*5,3334*1.168,9/(2,701905*14,52*841)
= 1.305,019 kg/cm2

SR = (1,33*t*e + 1)*Mo/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.168,9/(2,701905*542*841)
= 34,437 kg/cm2

261/262
ST = Y*Mo/(t2*B) - Z*SR
= 1e5*15,1802*1.168,9/(542*841) - 7,8451*34,437
= 453,422 kg/cm2

Allowable stress Sfo = 1.172,673 kg/cm2


Allowable stress Sno = 1.172,673 kg/cm2

ST does not exceed Sfo


SH does not exceed 1,5*Sfo = 1.759,009 kg/cm2
SR does not exceed Sfo
0,5(SH + SR) = 669,728 kg/cm2 does not exceed Sfo
0,5(SH + ST) = 879,221 kg/cm2 does not exceed Sfo

Stresses at gasket seating - VIII-1, Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*5,3334*1.279,1/(2,701905*14,52*841)
= 1.428,015 kg/cm2

SR = (1,33*t*e + 1)*Mg/(L*t2*B)
= (1,33*54*0,0133 + 1)*1e5*1.279,1/(2,701905*542*841)
= 37,682 kg/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 15,1802*1e5*1.279,1/(542*841) - 7,8451*37,682
= 496,156 kg/cm2

Allowable stress Sfa = 1.172,673 kg/cm2


Allowable stress Sna = 1.172,673 kg/cm2

ST does not exceed Sfa


SH does not exceed 1,5*Sfa = 1.759,009 kg/cm2
SR does not exceed Sfa
0,5(SH + SR) = 732,849 kg/cm2 does not exceed Sfa
0,5(SH + ST) = 962,085 kg/cm2 does not exceed Sfa

262/262
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
ANEXO:A
NOTAS SOBRE LOS CALCULOS
Rev.0

1-Presión de prueba de estanquidad en taller en posición horizontal sobre cunas

El equipo se posicionará en horizontal con la generatriz de 180º (Tubuladura:M2) en el


punto mas bajo para poder drenar totalmente el fluido de prueba a través de esta
tubuladura.
En la generatriz opuesta, es decir a 0º (Tubuladura:N8) y sobre su tapa se montará un
tubo vertical de 1000 mm de altura para purga el aire durante el llenado así como
controlar el rebose de agua al final de la prueba.

Cálculo de la presión de prueba

PP = (columna de agua:1)+ (columna de agua:2)+ (columna de agua:3)

1) desde la generatriz interior de la virola al eje de la columna = 420 mm


2) desde el eje de la columna hasta la cara de junta de la tubuladura N8 = 630 mm
3) altura del tubo de rebose = 1000 mm

PP = 420 + 630 + 1000 = 2050 mm. c. a. = 0,205 kgs/cm2

2-Presión de prueba periódica en campo en posición vertical

Presión de prueba impuesta, según el plano original de MEGRASA nº 265-A-1 Rev.5

PP = 2,2 kgs/cm2

3-Cargas de viento s/ norma CTE DB-SE-AE en Tarragona provincia

Presión estática del viento:

qe = q b * c e * c p

qb = presión dinámica = 0,52 kN/m2 ≈ 53 kgs/m2 (Anejo D-D1-4) para

Tarragona zona C

ce = coeficiente de exposición s/Anejo D.2

Adoptamos valores de la tabla D.2 para grado de entorno IV

k = 0,22

Z = 5,0 m

L = 0,3 m

Página 1 
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
Max entre (z/L) ó (Z/L)

z = altura de la columna = 19,52 m

(z/L) = (19,52/0,3) = 65,066

(Z/L) = (5/0,3) = 16,666

F = k * ln (z/L) = 0,22 * In ( 19,52 / 0,3) = 0,9186

ce = F * (F + 7 * k) = 0,9186 * ( 0,9186 + 7 * 0,22) = 2,258

cp = coeficiente eólico (Tabla:3.4)

Para esbeltez ≤ 5 → cp= 0,8

Finalmente adoptamos para el imput del programa una presión estática de:

qe = 53 x 2,258 = 119,674 kgs/m2 = 0,0119674 kg/cm2

Un coeficiente de fuerza:

cp = 0,68 para el conjunto de la columna

Un incremento del diámetro efectivo de la columna según Pressure Vessel 2º edición de


Henry H. Bednar capitulo1-Tabla: 1.1 para tuberías anexas a la columna

Kd = 0,142 * 0,840 = 0,120 m

4-Cargas de sismo s/ norma NCSE-02

Clasificación de la construcción s/1.2.2.


3.De importancia especial

Método de cálculo:
Adoptamos el método simplificado s/3.7 ya que la construcción cumple con todos los
requisitos de 3.5.1

Cálculo del coeficiente sismico horizontal s/3.7.3.

⎛a ⎞
sk = ⎜⎜ c ⎟⎟ * α * β *η k η
⎝g⎠
-ac = aceleración sísmica de cálculo

ac = S * ρ * ab (s/2.2)

ab = 0,04 × 9,81 = 0,3924

Página 2 
Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
ρ = 1,3

ρ * ab = 1,3 x 0,3924 = 0,51 ≤ 0,1.g = 0,981 luego

S = C / 1,25 = 1,6 / 1,25 =1,28

C = 1,6 para terrenos tipo III

Entonces ac = 1,28 × 1,3 × 0,3924 = 0,653m / s 2

-g = aceleración de la gravedad = 9,81 m/s2

-α = coeficiente de valor

Cálculo del periodo fundamental


El método que se aplica en la norma (3.7.2.2.) no es adecuado para el caso de columnas
Aplicamos aquí el método más específico de (RAYLEIGH) el cual forma parte del
programa de cálculo aplicado

Este programa nos da los siguientes valores para el periodo fundamental

TF (Operación corroído) = 1,048 seg

TF (Vacio corroído) = 0,510 seg

Número de modos a considerar para el valor máximo de TF = 1,048 seg

El 1º y 2ºmodo, si 0,75<TF ≤1,25

TF ≥ 0,75 seg

luego i = 1 y Ti = TF / (2i-1) = 1,048 seg.

Coeficiente de contribución K = 1 para Tarragona según el Anejo:1

Periodos característicos TA y TB

TA = K*C / 10 = 1*1,6 / 10 = 0,16

TB = K*C / 2,5 = 1*1,6 / 2,5 = 0,64

Para Ti ≥ TB tenemos que α = 2,5*(TB/Ti) = 2,02

-β = coeficiente de respuesta

Según Tabla 3.1 del apartado 3.7.3.1 para μ = 2 → β = 0,5

-η = factor de distribución

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Pressure Vessel Design Calculation MAYMO S.A.
Item: Columna de extracción de A de V
Vessel No: T-602
Según la ecuación de 3.7.3.2.

Para: n = 1 , hk = H , i = 1

ηi = 1,0

Al final tenemos que

⎛ 0,653 ⎞
sk = ⎜ ⎟ * 2,02 * 0,5 *1,0 = 0,067
⎝ 9,81 ⎠

Este valor lo pasamos como imput al programa

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