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December 2010 - 2A3

1. 5 things that must be considered when building a new steam generator.

2. Reason for screen tubes, show supports for a horizontal tube bundle, show
connections for stringer tubes

3. Safety valve question. Define simmer, weep and chatter. What are two
methods to check safety valves (gag and hydraulic). Talk about hydraulically
testing. What can happen if a safety valve weeps.

4. What are:
- liquid penetrant inspection
- magnetic particle inspection
- ultrasonic inspection
- radiation inspection
- thermal radiation inspection

5. Sketch and describe a balancing piston

6. A question about gravity filters and the layers, sand, anthracite and one other
medium. Asks for a sketch too

7. A boiler with 2000kg in it has 50ppm of solids. After it operates for 9 hours with
a boiler feed water rate of 900kg/hr the solids are 2200ppm.
A) what is the concentration of solids in the feed water?
B) if the continuous blow down is used to maintain 2200ppm solids what is the
new feed water flow rate?

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