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Gas-Insulated Medium Voltage Switchgear: Catalogue
Gas-Insulated Medium Voltage Switchgear: Catalogue
ELEKTROBUDOWA
Gas-Insulated
Medium Voltage Switchgear
type
OPTIMA-24 CATALOGUE
energetyka energetyka energetyka przemysł przemysł przemysł przemysł przemysł przemysł trakcja
wytwarzanie przesył dystrybucja paliwowy chemiczny węglowy metalurgiczny mineralny papierniczy rail
power power power fuel chemical coal metallurgy mineral paper transport
generation transmission distribution industry industry industry industry industry industry
INTRUDUCTION
1. GENERAL _______________________________________________________1
1.1. Efficiency / compactness _____________________________________1
1.2. Safety for personel _________________________________________1
1.3. Safety of operation _________________________________________1
1.4. Application ________________________________________________1
1.5. Conformity to standards _____________________________________2
1.6. Environmental conditions ____________________________________2
1.7. General characteristics ______________________________________2
1.8. Features __________________________________________________2
2. TECHNOLOGY ____________________________________________________3
2.1. General___________________________________________________3
2.2. Interlocking _______________________________________________3
2.3. Modular design ____________________________________________3
2.4. Instrument transformers _____________________________________3
2.5. Vacuum circuit breakers______________________________________3
2.6. Secondary systems__________________________________________3
3. MONITORING SYSTEM _____________________________________________4
3.1. Insulating gas monitoring ____________________________________4
3.2. Voltage indicators __________________________________________4
4. SWITCHGEAR DESIGN _____________________________________________5
4.1. Switchgear construction _____________________________________5
4.2. Busbar system compartment__________________________________8
4.3. Auxiliary circuits compartment ________________________________9
4.4. Gas compartment _________________________________________10
4.5. Connection compartment ___________________________________11
4.6. Switch operating mechanisms compartment ____________________13
An award for an outstanding product
4.7. Three-position switch ______________________________________14
presented at “ENERGETAB 2015” fair
4.8. Two-position switch ________________________________________14
4.9. Busbar system earthing switch _______________________________14
4.10. Vacuum circuit breaker GMX-S _______________________________15
5. TECHNICAL DATA ________________________________________________16
6. MAIN CIRCUITS _________________________________________________17
6.1. Switchgear equipment______________________________________21
7. FOUNDATION ___________________________________________________23
8. INSTALLATION __________________________________________________25
9. DESIGNING_____________________________________________________27
10. TRANSPORT ___________________________________________________27
11. ORDERING ____________________________________________________27
12. NOTES _______________________________________________________28
Deciding to install OPTIMA-24 switchgear in newly designed rooms their size can be considerably minimized, in their length, width and
height, what brings substantial project savings.
Low maintenance costs owing to self-operating switchgear compartments filled with the SF6 gas and provided with vacuum circuit-
breakers characterized with high electrical endurance.
1.4. Application
Modern, indoor, SF6 gas-insulated medium voltage switchgear type OPTIMA-24 is designed for distribution of electrical Energy of the 3-
phase alternating current of frequency 50 Hz, at the rated voltage up to 25 kV both in the distribution network of power sector and in other
industries.
Modern design solutions ensure simple, safe operation and make the switchgear fit for use in self-operated stations. Areas of
application:
n power distribution companies,
n industrial plants,
n infrastructure,
n mining plants,
n railway traction supply systems,
n power stations.
1
1.5. Conformity to standards ISO 9001
ISO 14001
The SF6 gas-insulated switchgear type OPTIMA-24 fulfils the requirements of the standards:
n PN-EN 62271-200:2012, AQAP 2110
n PN-EN 62271-1:2009+A1:2011,
n PN-EN 62271-102:2005+A1:2011+A2:2013-10.
The switchgear has obtained a certificate after having been fully type-tested. It is designed, manufactured and installed according to the
certified quality management system conforming to ISO 9001, ISO 14001 and AQAP-2110.
1.8. Features
n High reliability.
n Efficiency.
n Long endurance.
n Maintenance-free.
n The interlocking system preventing switching errors.
n Safety for operators.
n Affordability.
n Operating parameters indicators.
n Easy access to equipment and cables.
n Environmentally safe production and operation.
n Professional manufacturer's service.
n Possibility to replace a panel during operation.
All medium voltage compartments are arc-proof. An OPTIMA-24 panel mounted in the MV/MV
Supply Station Trzebicko
2
2. TECHNOLOGY
2.1. General
n The 3-pole primary circuit with switches situated in the stainless-steel vessel.
n Insulating gas SF6.
n Three-position switch with the function of disconnector of busbars and outgoing earthing switch.
n Earthing process is executed by closing the vacuum circuit breaker after the three-position switch has been switched to EARTHED position.
n Compact size, owing to application of insulating gas SF6.
n Hermetically welded vessel made of stainless steel.
n Plug-in busbars in single-pole silicone insulation with earthed, conductive coating.
n Cable connection made in single-pole plug-in technology.
n Wall-standing or free-standing arrangement.
n Access to cable connections on the front of the panel.
n Installation and possibility of extension of the existing switchgear at both ends without gas work and without modification of the existing
panels.
2.2. Interlocking
The switchgear design solutions prevent accidental switching errors. The switchgear panel is provided with the following mechanical
interlocks:
n interlock against access to the operating mechanism of the three-position switch when the circuit breaker is in the “closed” position (this
refers to the circuit breaker panel),
n interlock against closing the circuit breaker during maneuvering the three-position switch (the circuit breaker can be closed only
when the interrogation lever has returned to its initial position),
n interlock against access to the socket of the manual operating mechanism of the circuit breaker when the earthing switch is in the “closed”
position,
n interlock against access to the socket of the manual operating mechanism of the earthing switch when the disconnector is in the “closed”
position,
n locking the “OFF” pushbutton on the circuit breaker with a padlock (earthed connection),
n locking with the padlock the operating mechanism of the two-position switch of voltage transformers in either of the positions:
“transformers earthed” or “transformers closed”,
n interlock of cable compartment cover preventing its removal when the earthing switch and the circuit breaker are open,
n bolt interlock of covers of the three-position switch and circuit breaker operating mechanism compartment and of the cable
compartment (option),
n control gate and locking device of selecting a switch depending on the position of the interrogation lever,
n interlock of interrogation lever operation when the circuit breaker is closed.
3
3. MONITORING SYSTEM
3.1. Insulating gas monitoring
Pressure of the insulating gas in each vessel is measured with a pressure gauge [18] with auxiliary contacts, mounted inside the
compartment of switch operating mechanisms. The drawing below shows a method of mounting the gauge in the panel. Each panel is
provided with a pressure gauge. Indications of the gauge can be observed through the inspection window on the front cover of the
compartment. Operating personnel can locally identify a panel's readiness for service from colour indications on the gauge:
n green indicator – “ready”,
n yellow indicator – “warning”,
n red indicator – “alarm”.
Whenever a boundary between colours is exceeded, the auxiliary contacts are switched to signal relevant alarm states, which may be
used in the signaling circuits.
An allowable annual loss of SF6 gas < 0.1%.
1 2 3 4
Voltage indicator type WN is fit for work with reactance insulators. An optical element which signals
voltage presence in each phase is based on three electroluminescent diodes on the front of the relay. The
front panel of the WN indicator houses test sockets to which an external portable voltage indicator can be
plugged (e.g. WNf indicator manufactured by ENERGOTEST sp. z o.o.), which can also be used for phase
comparison.
PB switching interlock relay cooperates with reactance insulators. Fitted for detecting voltage
presence; it is fitted for cooperation with the coil interlocking the earthing switch closing, preventing the
earthing switch from closing in the case of voltage presence on its contacts.
Use of other type voltage indicator is possible.
Stationary voltage indicators provide high degree of safety for switchgear operators. A stationary
voltage indicator included capacitance insulators connected to the voltage indicator socket mounted
on the front cover of the auxiliary circuits compartment.
4
4. SWITCHGEAR DESIGN
Following the current global trends, the switchgear has been so developed as to reduce the amount of SF6 gas to a minimum. The
switchgear type OPTIMA-24 is composed of prefabricated SF6-insulated panels and has been designed as a self-supporting construction
divided into functional compartments:
n auxiliary circuits compartment,
n busbar system compartment,
n connection compartment,
n switch operating mechanisms compartment,
n gas compartment (three-position switch, circuit breaker, optional two-position switch),
n pressure relief duct compartment.
The main part of the switchgear is a tight gas vessel made of welded 3 mm stainless-
steel sheet, mounted on the enclosure made from 2 mm steel sheet with corrosion-proof
aluzinc coating. There are removable covers on the front and side of end panels of the
section, facades and door of the auxiliary circuit compartment are made from steel sheet
coated with corrosion-proof paint.
- connection compartment
- gas compartment
Przykładowy
Section przekrój
of a 2500 pola
A circuit wyłącznikowego
breaker 2500 A
panel (an example)
5
150
OPTIMA-24
25 11
1
26
23
7
19
5
4
0 0
20 31
1 1
21
18
B
8 17
D
23 6
12 14
13 9
10
15
16 29
A C
DISCONNECTOR PANEL
150
OPTIMA-24
25 11
1
26
23
24
7 19
5
4
0 0
20 31
1 1
21
22
2
B
3
17
D
0034
23 6 8
12
13
30
29
16
A C
6
OPTIMA-24
150
25 11
1
26
23
7
19
5
4
0 0
20 31
1 1
21
27
28
B
17
D
23
15
16
A C
METERING PANEL
- connection compartment
- gas compartment
Design of the switchgear is presented by describing its compartments. Numbers, as for example [1] refer to the drawing.
7
4.2. Busbar system compartment
The busbar system compartment is situated directly above the gas compartment – vessel of main circuits and is separated from other
compartments by metallic partitions. The bottom part of the compartment houses tight bushing insulators of busbars [7] on which the
insulated busbar system is mounted [1]. The busbar system is made of a round copper bar in silicone rubber insulation connected directly on
the busbar bushings [7] using special cross and end adapters. The busbar system enclosure has silicone rubber insulation. Surfaces of busbar
system enclosure are earthed to the designated earthing point in the upper part of the gas compartment. Upper cover of the busbar system
compartment [25] has standard ventillation openings which, appropriately arranged with a counter-cover, provide tightness of IP 4X.
Busbar features:
n 1-pole, plug-in and bolted design, fully insulated,
n consisting of round-bar copper, insulated by means of silicone rubber,
n busbar joints with cross and end adapters, insulated by means of silicone rubber,
n safe external lining, touchable as the external lining is earthed with switchgear enclosure,
n insensitive to water steam condensation and pollution,
n extension, installation or replacement of the panel is possible without interfering with the gas compartment,
n busbar system is mounted at the site of switchgear installation,
n busbar sections are divided by panels,
n the method of mounting the busbars is similar to the method of mounting the connector heads,
n busbar bushings comply with PN-EN 50181:2010 standard,
n metal enclosure of the system [25] provides protection against mechanical damage,
n easy modernization of the busbar system after dismantling a damaged panel,
n arc-proof, like other compartments of OPTIMA-24 switchgear.
1250 A
(2500 A*)
8
4.3. Auxiliary circuits compartment
The switchgear is provided with a separate compartment to house low voltage equipment and auxiliary circuits. It is situated on the front
of the switchgear, above the gas compartment, and has the dimensions:
n height - 510 mm,
n width - 600, 900 mm,
n depth - 360 mm.
The auxiliary circuits compartment houses terminal strips, auxiliary circuit equipment selected by the designer, and a luminaire (option).
Any protection / controller units of any manufacturer can be mounted.
Because of a big amount of control equipment, height of the auxiliary circuits compartment can be raised by 150 mm or 300 mm. The
dimension has to be taken into account at the stage of designing the switchgear room. The mounting plane for auxiliary circuits equipment is
on the rear wall of the compartment.
Auxiliary circuits cables can be entered to the channel situated above the auxiliary circuits compartment and running along the
switchear, or to the low voltage cable duct located in the floor of the operating gangway. Cables, which can be entered to the duct on the left
or right wall of the switchgear, are enclosed in the connection compartment in metallic enclosures which provide protection against the
effects of arcing.
The equipment of the auxiliary circuits compartment:
n control devices,
n monitoring devices,
n field protection,
n field controller,
n voltage indicator (facade of the compartment door),
n door opening limiter.
810 mm
Dimension Width Height Depth
Panel width mm
600 mm 600 Standard: 810
900 mm 900 Lowered : 360
510*
360 mm
660*
Open auxiliary circuits compartment with height raised by A view of an elevation auxiliary circuit compartment with
300 mm height raised by 300 mm
9
4.4. Gas compartment
The gas compartment is situated in the centre of switchgear construction, it houses switching equipment of the primary circuit. The
compartment enclosure is made of 3 mm stainless steel sheet, suitably reinforced from inside and outside provides stability and durability of
the construction. The sheet steel plates are joined by welding, providing tightness on the level of IP 67.
Standard gas compartment of an outgoing cubicle includes:
n circuit breaker vacuum chamber [3],
n three-position switch [4],
n copper bars [21],
n two-position switch of voltage transformers [14] (option– only when plug–in voltage transformers [15] are mounted inside the
connection compartment).
The compartment houses the vacuum circuit breaker poles, separated from the operating mechanism with a tight partition, three-
position switch [4], two-position switch of voltage transformers [14] and adequately shaped copper bars [21]. The switchgear construction is
fitted for installation of a vacuum circuit breaker type: GMX-S or VEP.
Tight bushings of the busbar system [7] are mounted on the connection between the gas compartment and the busbar compartment.
Similar bushings for voltage transformers [9] and for cable connection [8] are used on the entrance to the connection compartment.
Bushings of the cable connections [8] are of various length.
Switching devices built in inside the compartment depend on the rated current of the panel (630 ÷ 2500 A). Operating shaft of a three-
position switch [4] is entered into the gas compartment through special sealing which guarantees adequate tightness throughout the whole
service life of the switchgear.
In the rear of the compartment there is a safety membrane [17] which provides protection for the vessel against sudden pressure
increase due to arc-fault inside the gas compartment. Gases will be evacuated through the pressure relief duct to the top and outside the
switchgear.
On the front of the panel a manometer - pressure gauge [20] is built-in, it signals the level of gas pressure with the use of microswitches
(“ready”, “warning”, “alarm”).
7 7
5
4 4
19
21 21
18
3
14 8
9
A gas compartment with switches: three-position A gas compartment with a three-position switch,
and two-position and with bushings vacuum chambers of the circuit breaker and
bushings
10
4.5. Connection compartment
The connection compartment is in the bottom part of the switchgear and is made of 2mm metal sheet with corrosion-proof aluzinc
coating. The compartment houses cable connections ended with silicone-insulated connector heads which, through the cable connection
bushings [8], are connected with primary circuits of the gas compartment.
Equipment of the connection compartment:
n connector cables connection [12, 13],
n current transformers [6], optionally, additional current transformers can be
mounted,
n voltage transformers [15] (option), optionally, additional voltage
transformers can be mounted,
n operating mechanism of a two-position switch of voltage transformers [10]
(option) - only when the switchgear is provided with plug-in voltage 29
transformers,
n if the panel is not provided with voltage transformers, bushing pins [9] are
protected with insulating plugs,
n cable brackets [29],
n surge arresters [30] (option), 16
n Ferranti transformer with a divided or non-divided core (option),
n earthing bus [16]. View of return wires and earthing conductors of
All elements in the connection compartment are covered with earthed cables connected to the earthing bus [16]
layers which protect users against direct touch.
The effects of arc-fault occurred in this compartment are evacuated
upwards outside the switchgear through an pressure relief duct.
Access to the connection compartment is possible thanks to a removable
cover provided with mechanical interlock against the three-position switch and
the circuit breaker.
All cable connections are of connector type conforming with PN-EN
13 6
50181:2010 standard, with the following features:
n outside cone end, 12
n single or double connection type C or single connection type F.
Cable test
n a cable tests performed at the front of the switchgear with the use of a special adapter,
n the test in a given cell can be performed when the other panels are energized.
A single connection type „C” in A double connection type C(2xC) in A single connection type „F” in
a 600 mm panel a 900 mm panel a 900 mm panel
11
Current transformers
Applied in switchgear type OPTIMA-24 single pole, toroidal current transformers are
mounted outside the gas compartment. Wires from the instrument transformers are entered
directly into the auxiliary circuits compartment, without any intermediate connections. The 6
transformers applied in the switchgear are listed in chapter 6.1.
Voltage transformers
n Wires from the instrument transformers are entered directly into the auxiliary circuits
compartment, without any intermediate connections.
n 1-pole transformers.
n Transformers with earthed metal coating, plug-in, disconnectable type.
Current transformers [6]
Installation of voltage transformers in the connection compartment
n As a standard, voltage transformers are mounted in the connection compartment, on a pin of
a type A bushing [9].
n As a standard, voltage transformers in the primary circuit are switched on by a two-position
switch [14], mounted outside the gas compartment.
n Standard design enables measurements without removing the transformer from the
connection compartment. 10
n Voltage transformers are mounted outside the gas compartment.
n Possibility to replace a transformer when a fuse-link is damaged or blown.
n Possibility mounting of voltage transformers with unreplaceable fuse-links on the pin of
bushing type A [9].
Fuse links
12
4.6. Switch operating mechanisms compartment
The operating mechanisms compartment is situated in the front part of the switchgear. The compartment is separated from the other
compartments by metallic partitions which provide suitable degree of protection. Wires of the switchgear control circuits run across the
compartment.
The operating mechanisms compartment can house various elements:
n napęd zasobnikowo sprężynowy wyłącznika próżniowego typu GMX-S, VEP,
n spring loaded operating mechanism of the three-position switch:
§manual actuating mechanisms, operating a disconnector and a circuit breaker with the use of a removable operating lever,,
n motor operating mechanism of a three-position switch (option):
§motor operating mechanism of a disconnector (in this design an earthing switch is manually operated),
§motor operating mechanisms of a disconnector and an earthing switch,
n electromagnetic interlocks of the socket of manual operating mechanism of a disconnector and/or earthing switch (option) of the three-
position switch,
n electromagnetic interlock of the socket of manual operating mechanism of busbar system earthing switch,,
n manometer for control of the insulation gas SF6,
n mechanical interlocks between switches which eliminate operator errors,
n a front cover with a synoptic diagram.
The equipment depends on the type of a panel.
0 0
7
1 1
1 8
Manual operating of a three-position switch with an operating lever
0 9
5
6
0 0 0 0 0 0
7
1 1 1 1 1 1 1
8
2
9
3
4
13
14
11
10
0034 12
A view of operating panel of the three-position switch A view of operating mechanism A view of operating mechanism
type CTD-24/F-2M type CTD-24/F
4.8. Two-position switch
Operating mechanisms
A two-position switch is manually operated.
The operating mechanism is located inside the connection
compartment. 10
Options
n the operating mechanism is locked with the use of a padlock. 14
Switching positions 9
Equipment:
n Y1* - electromagnetic lock against closing with a rectifier - V4 (option)
n Y2 - opening voltage release with a rectifier - V3
n Y3 - closing voltage release with a rectifier - V2
n Y10* - 2nd opening voltage release with a rectifier - V5 (option)
n M0 - motor of the circuit breaker operating mechanism with a rectifier V1
n K0 - anti-pumping protection relay
n S1 - limit switch of operating mechanism charging
n S2 - limit switch on the locking electromagnet - Y1
n S3 - auxiliary switch on the operating mechanism shaft
n R0, R1 - series resistors
n XT - 50-terminal strip
n XB - 20-terminal strip
15
5. TECHNICAL DATA
Type of the switchgear OPTIMA-24
Rated voltage kV up to 25
Power frequency withstand voltage kV up to 50
Lightning impulse withstand voltage kV up to 125
Rated current
normal of main busbars A up to 2500
cubicle with circuit breaker A up to 2500
short-time withstand current kA/s up to 31,5/3
peak withstand current kA up to 80
Internal arc withstand current kA/s up to 31,5/1,2
Rated frequency Hz 50
Busbar system Single in solid insulation
Degree of enclosure protection IP 4X
Degree of reservoir protection IP 67
Rated filling pressure for pre insulation at 20°C kPa 130
Alarm level for pme insulation at 20°C kPa 120
Minimum operating pressure level for pme insulation at 20°C kPa 110
Weight of gas-insulated kg 2,850
Dimensions of panels
width [A] mm 600, 9001)
2)
height [B] mm 2150
depth [C] mm 1300, 14253)
Weight of:
disconnector panel 630 A kg 460
disconnector panel 1250 A kg 480
disconnector panel 2500 A kg 580
circuit breaker panel 630 A kg 580
circuit breaker panel 1250 A kg 600
circuit breaker panel 1600 ÷ 2500 A kg 740
metering panel kg 500
Internal Arc Classification AFLR
Loss of Service Continuity Classification LSC2B
PN-EN 62271-1, PN-EN 62271-102, PN-EN 62271-200
Compliance with standards
PN-EN 60529
1)
Width of a panel with rated current Ir > 1600 A.
2)
Other execution after consultation with the manufacturer.
3)
Depth of a panel with voltage transformers with fuse-links connected by cable connections with connector heads.
METERING PANEL CIRCUIT BREAKER PANEL CIRCUIT BREAKER PANEL DISCONNECTOR PANEL COUPLING PANEL COUPLING PANEL
16
6. MAIN CIRCUITS
- busbar system compartment - gas compartment - connection compartment
or and/or and/or
or or
and/or
2) 2)
or
1) 1)
or or
lub and/or or or
1)
or or or or
NOTE!
1) Voltage transformers and surge arresters use 1 connector connection.
2) Standard design.
17
DISCONNECTOR PANEL UP TO 1250 A
or and/or and/or
or or
and/or
2) 2)
or
1) 1)
or or
or and/or or or
1)
or and/or and/or
1) 1)
or or
or
NOTE!
1) Voltage transformers and surge arresters use 1 connector connection.
2) Standard design.
18
CIRCUIT BREAKER PANEL UP TO 2500 A
or and/or and/or
or or
and-
2) 2)
or
1) 1)
or or
or and/or or or or
1)
or or or
or or or or or
or or or or or or
19
DISCONNECTOR PANEL UP TO 2500 A
or and/or and/or
or or
and/or
2) 2)
or
1) 1)
or or
or and/or or or or
1)
or or or
NOTE!
1) Voltage transformers and surge arresters use 1 connector connection.
2) Standard design.
SWITCHING POSITIONS
Two-position switch of
Three-position switch Three-position switch of metering panel a voltage transformer
transformers
earthed
closed closed
transformers
closed
open
open Busbar system earthing switch
busbar system
earthed earthing switch
closed
fuses,
transformers
earthed
busbar system
earthing switch
open
20
6.1. Switchgear equipment
Symbol Type of device Type; technical data Manufacturer
630 ÷ 2500 A
Three-position switch with
an operating mechanism
OU-3P-630 ZARMEN
type CTD-24/F
OU-3P-1250 Zakład ELEKTROBUDOWA
(manually operated)
OU-3P-2000
630 ÷ 2500 A
M M Three-position switch with
an operating mechanism
OU-3P-630 ZARMEN
type CTD-24/F-2M
OU-3P-1250 Zakład ELEKTROBUDOWA
(motor operated)
OU-3P-2000
GMX-S
630 ÷ 1250 A; 2500 A ZARMEN
Zakład ELEKTROBUDOWA
M Circuit breaker VEP-24T
630 ÷ 1250 A GELPAG
1600 ÷ 2500 A
Two-position switch
OU-2P ZARMEN
of a voltage transformer
Zakład ELEKTROBUDOWA
UEIN-24 ARTECHE
lub lub Plug-in and disconnectable
voltage transformer
GBEIC 12-24/0 SES 4)
RITZ
GBEIC 12-24/0 S 2) 5)
KSOH1911
KSOH 2710 RITZ
ICH-3 ARTECHE
Current transformer
ASG106 ASTAT
KATK-85/190-... ALCE
Voltage transformer
in Plug-in GBEAN 12-24/0 RITZ
at the busbar
Capacitive voltage WN
PB ENERGOTEST
detecting system
Wnd
21
Plug-in surge arrester CSA 15-10
NKT cables
on the busbar 3) CSA 17,5-10
CSA 24-10
ABB
Fuse - SIBA 2)
BUSCHMAN
CB24-630 (1250/2)
CB 24-630 (1250/2) + CC 24-630 (1250/2)
NKT cables
CB 42-2500/3
CB 42-2500/3 + CC 42-2500/3
Cable connection with
an outside cone plug K430TB
K430TB + K300PB
K434TB EUROMOLD NEXSANS
K484TB
K484TB + K804PB
CSA24-5(10)
NKT cables
screened
Ferranti IO-13
IO-13d ENERGOTEST
transformer
IO-16
1)
A surge arrester for cable heads as recommended by the manufacturer of the applied head
2)
Preferred solution
3)
A surge arrester for the busbar system as recommended by the manufacturer of the applied system
4)
With fuse-links
5)
Without fuse-links
! Switchgear equipment other than presented in the catalogue shall be agreed with the Construction Team in Konin.
22
7. FOUNDATION
The switchgear can be arranged in one row or in two rows. Panels in one raw must have the same depth and the with adjusted to
their equipment. The switchgear must be placed on a foundation frame fixed directly to the floor or on the raised floor.
The wall distance on the side and back of the switchgear shall be at least 50 mm. Fixing holes in the floor and the dimensions of
foundation frames are shown at the drawing below. Recommended height of the switchgear room: at least switchgear height
B + 600 mm. The manufacturer should be consulted in the case of lower rooms.
ΣA + 38
A
e
f
g5
Fixing holes
4x M10
g4
h
g
g3
B B
d A A
i
g2
g1
j
Design 1
ΣA + 38
A
f
g5
Fixing holes
4x M10
tube Ø160
g6
g9 g8 g8
g
B B
g7
d A A
g2
i
g1
j
Design 2
NOTE:
1. M 10 threaded holes for installation of the switchgear must be made in the channel bars of the foundation frame.
2. The foundation frame must be made of C50 steel channel bar and mounted on the concrete floor or on the construction of raised floor.
3. The frame of each panel must be fixed to the foundation floor with at least two M10 bolts, diagonally.
4. The following methods of arrangement shall be used in the concrete floors:
n Arrangement 1 - when the number of cables is greater than 3 per phase and in 900 mm panels with rated current > 1600 A.
n Arrangement 2 - when the number of cables is not greater than 2 per phase.
23
A g1
d e f h i j g g2 g3 g4 g5 g6 g7 g8 g9
Width
mm
600 30 512 360 44 29 120 75 200 455 540 22 715 170 190 110
1250
900 30 720 540 80 29 180 75 200 700 480 22 - - - -
B-B
cable ducts foundation frame
A-A
3
38
4x70x30 sheet metal. Weld
min. 400
50
greater than 1000 mm at the
angle approx. 60°.
cab
tube ø160 le nich
e foundation frame
B-B
Tube bushings
foundation frame
tube ø160
24
8. INSTALLATION
The PN-EN 62271-200 standards specifies minimum admissible installation conditions for switchgear with classification of internal
arcing resistance IAC. It is forbidden to install the switchgear in rooms which do not meet the relevant requirements of the standard. A
drawing below shows the method of mounting OPTIMA-24 switchgear on the raised floor.
800 / 1100
Minimal dimensions of door in the switchgear
room
600
min. 50 min. 50
C
2650
B
min. 1500
820-1000
Preparation of the room for installing OPTIMA-24 switchgear consists in ensuring suitable door opening (recommended dimensions:
dimensions of a switchgear panel + 200 mm on the width and on the height). Please contact us if, for any reason, the dimension cannot be
assured.
Minimal dimensions of door [1] in the switchroom:
n width: 800; 1100 mm,
n height: 2650 mm (2350, 2500 - in the case of a lowered auxiliary circuit compartment).
It must be considered whether the switchgear is provided with higher auxiliary circuits compartment or additional voltage transformers
cabinet on the top, above the busbar compartment. Height of the auxiliary circuits compartment may be increased by 150 or 300 mm, while
an additional cabinet with voltage transformers is 300 mm high. These dimensions must be taken into account in designing the switchgear
room.
Minimal distance between the switchgear sections in the switchroom is 1500 mm (for a typical panel depth). Dimensions of a cable duct
[2] or cables space depending on the minimal bend radius of MV cables:
n depth of switchgear panel,
n width of the operating gangway.
25
Example of mounting and arrangement of a foundation frame
65
19
15
24
1250
19
19
35
66
600 900 600
4 x 600 = 2400 1800 4 x 600 =2400
ΣA + 38
800 / 1100
1500
1300
35
50 600 600
4 x 600 = 2400 900 900 4 x 600 = 2400
800 / 1100
1500
50
1300
50
26
9. DESIGNING
ELEKTROBUDOWA SA offers designing of the switchgear.
It is advised to get acquainted with the following recommendations before starting to design OPTIMA-24 switchgear. Standard
diagrams are presented in the switchgear catalogue. The technical specification required for manufacture of the switchgear must
include:
n technical description of the switchgear;
n main circuits diagram indicating the selection of devices and connections (types, quantity, cross-section, load capacity; the
method of cable connections routing and phase sequence for each cell);
n development of auxiliary circuits:
§selection of devices,
§schematic diagrams and installation drawings,
§arrangement of equipment,
§the way of entering the auxiliary circuit cables (type, quantity, size),
n summary of equipment of the main and auxiliary circuits in electronic form;
n drawings of foundation and arrangement of panels in the room;
n a list of descriptions of switchgear panels application, numbering and process descriptions;
n colours of front covers (our standard colour is RAL 7032 grey);
n description of external inputs/outputs of the programmable controller;
n defining, either in descriptive or graphic form, logical – time relationships of the programmable controller, accounting for
relations with external signals and internal (logic) signals of the controller.
In the standard design, ELEKTROBUDOWA SA makes connections between devices with the use of single-core conductors (stranded
copper wire) following the rule:
2
n 0,75 mm control and signalling circuits,
2
n 1,5 mm auxiliary circuits of voltage transformers,
2
n 2,5 mm auxiliary circuits of current transformers.
On request, it is possible to use a conductor of different size or type.
External installations and foundation frames are subject to separate agreement. Other than offered in the catalogue equipment of
switchgear panels must be agreed with the Construction Department (TR) in Konin.
10. TRANSPORT
The switchgear is adjusted to road transport. Another means of transport, such as a container or ship, shall be specified together
with the order. A transport set includes one switchgear panel (functional unit). Weight of one transport set as in the table, chapter 5.
Devices which are not shock-resistant, busbar system and additional equipment (levers, keys, etc.) are shipped in separate packages.
Loading and unloading with the use of a hoisting or travelling crane. The switchgear should be transported directly to a suitable
prepared switchroom.
11. ORDERING
An order should include technical data of the switchgear and a technical specification prepared according to the guidelines in
chapter 9 “DESIGNING”.
Warranty terms granted for the switchgear are specified in “Certificate of Warranty”.
Validity of the warranty is subject to the user's conforming to the manufacturer's requirements and the requirements set in the
switchgear operating and maintenance manual.
The switchgear warranty does not cover equipment supplied by the Client.
27
12. NOTES
28
29
Designing, manufacture and installation of:
n gas-insulated high voltage switchgear,
OPTIMA 145
n gas-insulated medium voltage switchgear,
OPTIMA-24
n medium voltage switchgear,
n drawout of D series of types,
D-12P(L), D-17P(L), D-24P(L), D-40P, D-12PT, D-17PT and double-level D-12-2P
n drawout, double-system of D series of types,
D-12-2S, D-17-2S, D-24-2S, D-36-2S
n drawout,
PREM-14S, PREM-14SM
n mining, for application in underground mines, with approval of Chairman of WUG,
PREM-G1dM, D-12-2S, PREM-12G SMART (D-12P - in progress )
n fixed-type,
J-7, J-17, J-24, J-36, D-17G
n secondary distribution,
UNIPANEL
n low voltage switchgear,
NGW R I RNM-2
n traction DC switchgear,
RT-1, RT-3
n rectifier units,
PD 1700/3,3 EB
n medium voltage vacuum circuit breakers,
EV1, GMX-S
n indoor medium voltage earthing switches,
UM i UMR
n mobile containerized power substations provided with switchgear for rated voltages up to 40 kV,
SKP
n operator cabin,
KO-1, KO-2
n transformer chambers,
NGW K
n low voltage busducts,
NGW M-1, PONTIS
n medium voltage busducts
ELPO, ELPE, PELPO
Specialist services:
n overhauls of power equipment,
n control and instrumentation work,
n after-sales service,
n powder paint coating,
n processing of sheet metal on numerically-controlled machines.
Biuro Północ / Office north Biuro Południe / Office South Biuro Zachód / Office West Rynek Eksportu/ Export Market
ul. Przemysłowa 156, 62-510 Konin ul. Porcelanowa 12, 40-246 Katowice Aleja Karkonoska 59B, 53-015 Wrocław ul. Przemysłowa 156, 62-510 Konin
tel. +48 691 780 451 tel. +48 695 759 394 tel. +48 721 060 614 tel. +48 603 338 672
marketing.polnoc@zarmen-elektrobudowa.pl marketing.poludnie@zarmen-elektrobudowa.pl marketing.zachod@zarmen-elektrobudowa.pl products@zarmen-elektrobudowa.pl
© Copyright by ZARMEN Zakład ELEKTROBUDOWA Wszelkie prawa zastrzeżone / All rights reserved Wydanie / Edition 02-2021
® Rozwiązania konstrukcyjne są chronione prawem autorskim / The design solutions are protected by copyright 23/K/2020