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Millipore Express SHF Hydrophilic Filters: High Flow Sterilizing-Grade PES Filters For Validated Process Steps
Millipore Express SHF Hydrophilic Filters: High Flow Sterilizing-Grade PES Filters For Validated Process Steps
Benefits
• Highly efficient sterilizing-grade membrane
• Designed for validated filtration steps which require
sterility assurance
- Drug Master File available
- Retention testing on each lot of membrane and
filter device
- Each filter subject to the highest sensitivity integ-
rity test in the industry
- Validation kits available
Filter Formats Sterilization Capability
•
OptiScale® small-scale disposable •
Autoclavable
capsule filters •
Sterile
•
Opticap® XL and XLT disposable •
Gamma Compatible
capsule filters– autoclavable,
sterile and gamma compatible
• Cartridge filters
Regulatory Compliance Reduced Surface Area and Lower Costs
• Filters are designed, developed and manufactured in Millipore Express® SHF filters feature faster flow rates,
accordance with a Quality Management System allowing you to process equivalent volumes with reduced
approved by an accredited registering body to the filtration area. This high-flux benefit has been shown to
ISO® 9001 Quality Systems Standard. deliver greater than 50% savings in filtration costs.
Superior Flux
Relative Water Permeability of Millipore Express® SHF Membrane Flux
10-inch Cartridges Relative to Competitors
1.0 25
0.9
0.8 20
0.7
0.6 15
Flow Rate (mL/min – cm 2 ) at 10 psid
Relative water permeability (SHF)
0.5
0.4 10
0.3
0.2 5
0.1
0.0 0
Water 150 mM 25% 0.1 M 1.0 M 0.15 N
Phosphate- Propylene Acetic Sodium Hydrochloric
buffered glycol * acid hydroxide acid
saline
The OptiScale® capsule is perfect for process development; the 25 mm OptiScale® Filters
size is ideal for scaling, while the 47 mm size lends itself to efficient screening.
OptiScale® capsules are faster and easier to set-up than conventional 25 mm
and 47 mm discs, and completely disposable.
Cartridge Filters
Millipore Express® SHF 5, 10, 20, and 30-inch cartridge filters provide very high flow
rates. Cartridges are robust, strong, resilient and designed to withstand multiple
steam-in-place cycles. Each cartridge is integrity tested during manufacturing.
Code-0 and code-7 O-ring adaptors are available to suit your application and
housing needs.
Cartridge Filters
3
Opticap® XL and XLT Disposable Capsule Filters
Convenient and Easy-to-Use
Opticap® XL and XLT capsule filters eliminate the time and expense associated with
assembling, cleaning, and validating stainless steel housings.
Adjustable, easy-to-turn, upstream vents and drain valves with O-ring seals and hose
barb connections allow for easy process control. Other ease-of-use features include
flow direction arrows and ribbed housing for easy gripping even with gloved hands.
Robust Construction
Opticap® XL and XLT capsules’ design allows unparalleled hydraulic stress resistance
in a disposable filter.
4
Specifications
Cartridge Filters and OptiScale® Disposable Capsules
OptiScale® 25 Capsules OptiScale® 47 Capsules 5-inch Cartridge Per 10-inch Cartridge
Diameter: 31 mm (1.21 in.) 69 mm (2.75 in.) 6.9 cm (2.7 in.) 6.9 cm (2.7 in.)
Nominal Dimensions
Length: 39 mm (1.52 in.) 82 mm (3.24 in.) w/flange inlet/hose barb 12.5 cm (5 in.) 25.4 cm (10 in.)
outlet
74 mm (2.91 in.) w/flange inlet/flange outlet
94 mm (3.70 in.) w/hose barb inlet/hose
barb outlet
Reverse: 0 mbar (0 psi) 690 mbar (10 psi) at 25 °C 2100 mbar (30 psi) at 25 °C
69 mbar (1 psi) at 135 °C
Bubble Point at 23 °C — — ≥ 4000 mbar (58 psi) air with water
Air Diffusion at 23 °C — — Through a water wet membrane at 2800 mbar (40 psi):
≤ 16.4 cc/min. ≤ 30.0 cc/min.
Bacterial Retention — — uantitative retention of 10 CFU/cm2 Brevundimonas
Q 7
* OptiScale® 47 capsule is recommended for screening purposes only, please refer to OptiScale® 25 capsule for scaling.
5
Specifications
Opticap® XL and XLT Disposable Capsules (Autoclavable)
Opticap® XL 3 Opticap® XL 5 Opticap® XL 10 Opticap® XLT 10 Opticap® XLT 20 Opticap® XLT 30
Capsules Capsules Capsules Capsules Capsules Capsules
Nominal Dimensions
Maximum length: 17.3 cm (6.8 in.) 21.6 cm (8.5 in.) 33.5 cm (13.2 in.) 37.6 cm (14.8 in) 62.5 cm (24.6 in) 87.1 cm (34.3 in)
Fitting to Fitting
Sanitary flange to sanitary flange: - 15.2 cm (6.0 in.) 15.2 cm (6.0 in.) 15.2 cm (6.0 in.)
Sanitary flange to hose barb: - 17.5 cm (6.9 in.) 17.5 cm (6.9 in.) 17.5 cm (6.9 in.)
Hose barb to hose barb: - 19.8 cm (7.8 in.) 19.8 cm (7.8 in.) 19.8 cm (7.8 in.)
Filtration Area 0.16 m2 (1.7 ft2) 0.29 m2 (3.1 ft2) 0.54 m2 (5.8 ft2) 0.54 m2 (5.8 ft2) 1.08 m2 (11.6 ft2) 1.62 m2 (17.4 ft2)
Materials of Construction
Filter membrane: Hydrophilic polyethersulfone
Film edge: Polypropylene
Supports: Polypropylene
Structural components*: Polypropylene
Core: Polysulfone
Vent O-rings: Silicone
Vent/Drain ¼ in. hose barb with double O-ring seal
Maximum Operating pressure 6900 mbar (100 psi) intermittent 23 C° - - -
Maximum Differential Pressure
Forward: 5500 mbar (80 psi) at 25 °C
6900 mbar (100 psi) intermittent at 25 °C
1000 mbar (15 psi) at 80 °C
Reverse: 2100 mbar (30 psi) intermittent at 25 °C
Bubble Point at 23 °C ≥ 4000 mbar (58 psi) air with water
Air Diffusion at 23 °C Through a water wet membrane at 2800 mbar (40 psi):
≤ 9.1 cc/min. ≤ 16.4 cc/min. ≤ 30 cc/min. ≤ 30 cc/min. ≤ 60 cc/min. ≤ 90 cc/min.
Bacterial Retention Quantitative retention of 10 CFU/cm Brevundimonas diminuta ATCC® 19146 per ASTM® methodology.
7 2
Bacterial Endotoxin Aqueous extraction contains <0.25 EU/mL as determined by the Limulus Amebocyte Lysate (LAL) Test (per 10-inch filter).
TOC/Conductivity Autoclaved capsule effluent meets the WFI criteria for USP <643>, Total Organic Carbon and USP <645>, Conductivity, after a
WFI water flush of:
3.0 L 5.5 L 10 L 10 L 20 L 30 L
Oxidizable Substances Meets the USP Oxidizable Substances Test requirements for sterile purified water after a water flush of:
1000 mL 1000 mL 1000 mL 1000 mL 2000 mL 3000 mL
Sterilization May be autoclaved for 3 cycles of 60 minutes at 126 °C. (Cannot be steam sterilized in-line).
Non-Fiber Releasing Component materials meet criteria for a “non fiber releasing” filter as defined in 21 CFR 210.3 (b) (6).
Component Material Toxicity Component materials were tested and meet the criteria of the USP <88> Reactivity Test for Class VI plastics. Millipore Express®
SHF filters meet the requirements of the USP <88> Safety Test, utilizing a 0.9% sodium chloride extraction.
Toxicity Non-toxic per MEM Elution ISO® 10993-05.
Good Manufacturing Practices These products are manufactured in a facility which adheres to FDA Good Manufacturing Practices.
Indirect Food Additive All component materials meet the FDA Indirect Food Additive requirements cited in 21 CFR 177–182.
* Cage, end caps and capsule housing
6
Typical Clean Water Flow Rates
Cartridge Filters with Millipore Express® SHF Hydrophilic Membrane
gpm
0 5 10 15 20
1.4 20
5-inch Cartridge 18
1.2
10-inch Cartridge
16
20-inch Cartridge
1.0
Pressure Drop (bar)
30-inch Cartridge 14
0.8 12
10
0.6
8
0.4 6
4
0.2
2 psid
0 0
0 10 20 30 40 50 60 70 80
psid
psid
0.0 0 0. 0 0 0.0 0
0 20 40 60 80 0 20 40 60 80 0 20 40 60 80
Flow Rate (L/min) Flow Rate (L/min) Flow Rate (L/min)
Opticap® XLT 10 Capsule Filters with 0.2 μm Opticap® XLT 20 Capsule Filters with 0.2 μm Opticap® XLT 30 Capsule Filters with 0.2 μm
Millipore Express® SHF Membrane Millipore Express® SHF Membrane Millipore Express® SHF Membrane
gpm gpm gpm
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
3.5 50 3.0
TT TT 40 TT 40
3.0 45
HH 2.5 HH 35 2.5 HH 35
40
TB TB TB
2.5
Pressure Drop (bar)
TH 35 TH 30 TH 30
2.0 2.0
2.0 BB 30 BB 25 BB 25
25 1.5 1.5
20 20
1.5
20
1.0 15 1.0 15
1.0 15
10 10
10
0.5 0.5 0.5
5 5 5
psid
psid
psid
0. 0 0 0.0 0 0.0 0
0 20 40 60 80 0 20 40 60 80 0 20 40 60 80
Flow Rate (L/min) Flow Rate (L/min) Flow Rate (L/min)
Opticap® XL Capsule Legends Refer to Connection Type Opticap® XLT Capsule Legends Refer to Connection Type
TT = 38 mm (1 ½ in.) Sanitary Flange Inlet and Outlet TT = 38 mm (1 ½ in.) Sanitary Flange Inlet and Outlet
HH = 14 mm ( 9/16 in.) Hose Barb Inlet and Outlet TH = 38 mm (1 ½ in.) Sanitary Flange Inlet and
TH = 38 mm (1 ½ in.) Sanitary Flange Inlet and 16 mm ( 5/8 in.) Hose Barb Outlet
14 mm (9/16 in.) Hose Barb Outlet HH = 16 mm (5/8 in.) Hose Barb Inlet and Outlet
TB = 38 mm (1 ½ in.) Sanitary Flange Inlet and BB = 25 mm (1 in.) Hose Barb Inlet and Outlet
25 mm (1 in.) Hose Barb Outlet TB = 38 mm (1 ½ in.) Sanitary Flange Inlet
25 mm (1 in.) Hose Barb Outlet
7
Specifications
Opticap® XL 150, 300 and 600 Disposable Capsules (Sterile and Gamma Compatible)
Opticap® XL 150 Capsules Opticap® XL 300 Capsules Opticap® XL 600 Capsules
Nominal Dimensions
Body diameter: 5.6 cm (2.2 in.) 5.6 cm (2.2 in.) 5.6 cm (2.2 in.)
Actual length: - - -
Fitting to Fitting
Sanitary flange to sanitary flange: - - -
Sanitary flange to hose barb: - - -
Hose barb to hose barb: - - -
Filtration Area 0.022 m2 (0.240 ft2) 0.048 m2 (0.514 ft2) 0.097 m2 (1.046 ft2)
Materials of Construction
Filter membrane: Hydrophilic polyethersulfone
Film edge: -
Supports: Polyethylene
Structural components*: Gamma stable polypropylene
Core: Polysulfone
Vent O-rings: Silicone
Vent/Drain ¼ in. hose barb with double O-ring seal
Maximum Inlet Pressure 6900 mbar (100 psi) intermittent at 23 °C
5500 mbar (80 psi) at 23 °C
2800 mbar (40 psi) at 60 °C
1000 mbar (15 psi) at 80 °C
Maximum Differential Pressure
Forward: 6900 mbar (100 psi) intermittent at 25 °C
5500 mbar (80 psi) at 25 °C
1000 mbar (15 psi) at 80 °C
Reverse: 2100 mbar (30 psi) intermittent at 25 °C
Bubble Point at 23 °C ≥ 4000 mbar (58 psi) air with water
Air Diffusion at 23 °C Through a water wet membrane at 2800 mbar (40 psi):
≤ 1.4 cc/min. ≤ 2.8 cc/min. ≤ 5.8 cc/min.
Bacterial Endotoxin Aqueous extraction contains < 0.25 EU/mL as determined by the Limulus Amebocyte Lysate (LAL) Test.
Bacterial Retention Quantitative retention of 107 CFU/cm2 Brevundimonas diminuta ATCC® 19146 per ASTM® methodology.
TOC/Conductivity at 25 °C Gamma Sterilized filter effluent meets the WFI requirements of USP <643> for Total Organic Carbon and USP <645> for
Water Conductivity after a WFI water flush of:
2.0 L 2.5 L 3.0 L
Oxidizable Substances Meets the USP Oxidizable Substances Test requirements for sterile purified water after a water flush of:
1000 mL 1000 mL 1000 mL
Sterilization
Gamma compatible: Gamma compatible to 45 kGy. May be autoclaved for 3 cycles of 60 minutes at 123 °C. (Cannot be steam sterilized in-line).
Sterile capsules: May be autoclaved for 3 cycles of 60 minutes at 123 °C. (Cannot be steam sterilized in-line.)
Sterility
Sterile capsules: Meets current USP and AAMI guidelines for sterility utilizing a validated sterilization cycle.
Toxicity Non-toxic per MEM elution ISO® 10993-05.
Particle Shedding Effluent meets the acceptance criteria set forth in USP <788> for large volume parenterals.
Non-Fiber Releasing Millipore Express® SHF membrane meets the criteria for a “non-fiber releasing” filter as defined in 21 CFR 210.3 (b) (6).
Component Material Toxicity Component materials were tested and meet the criteria of the USP <88> Reactivity Test for Class VI plastics. Millipore
Express® SHF filters meet the requirements of the USP <88> Safety Test, utilizing a 0.9% sodium chloride extraction.
Indirect Food Additive All component materials meet the FDA Indirect Food Additive requirements cited in 21 CFR 177–182.
Good Manufacturing Practices These products are manufactured in a facility which adheres to FDA Good Manufacturing Practices.
8
Typical Clean Water Flow Rates
Opticap® XL and XLT Disposable Capsules (Sterile and Gamma Compatible*)
Opticap® XL 150 Capsule Filters with Opticap® XL 300 Capsule Filters with Opticap® XL 600 Capsule Filters with
0.2 µm Millipore Express® SHF Membrane 0.2 µm Millipore Express® SHF Membrane 0.2 µm Millipore Express® SHF Membrane
psid
psid
psid
psid
9
Specifications
Opticap® XL and XLT Disposable Capsules (Sterile and Gamma Compatible)
Opticap® XL 3 Opticap® XL 5 Opticap® XL 10 Opticap® XLT 10 Opticap® XLT 20 Opticap® XLT 30
Capsule Capsule Capsule Capsule Capsule Capsule
Nominal Dimensions
Maximum length: 17.3 cm (6.8 in.) 21.6 cm (8.5 in.) 33.5 cm (13.2 in.) 37.6 cm (14.8 in.) 62.5 cm (24.6 in.) 87.1 cm (34.3 in.)
Body diameter: 10.7 cm (4.2 in.) 10.7 cm (4.2 in.) 10.7 cm (4.2 in.) - - -
Fitting to Fitting
Sanitary flange to sanitary flange: - - - 15.2 cm (6.0 in.) 15.2 cm (6.0 in.) 15.2 cm (6.0 in.)
Sanitary flange to hose barb: - - - 17.5 cm (6.9 in.) 17.5 cm (6.9 in.) 17.5 cm (6.9 in.)
Hose barb to hose barb: - - - 19.8 cm (7.8 in.) 19.8 cm (7.8 in.) 19.8 cm (7.8 in.)
Filtration Area 0.17 m2 (1.8 ft2) 0.31 m2 (3.3 ft2) 0.57 m2 (6.1 ft2) 0.57 m2 (6.1 ft2) 1.14 m2 (12.3 ft2) 1.71 m2 (18.4 ft2)
Materials of Construction
Filter membrane: Hydrophilic polyethersulfone
Film edge: Polyethylene
Supports: Polyester
Structural components*: Gamma stable polypropylene
Core: Polysulfone
Vent O-rings: Silicone
Vent/Drain ¼ in. hose barb with double O-ring seal
Maximum Differential Pressure
Forward: 5500 mbar (80 psi) at 25 °C
6900 mbar (100 psi) intermittent at 25 °C
1000 mbar (15 psi) at 80 °C
Reverse: 2100 mbar (30 psi) intermittent at 25 °C
Bubble Point at 23 °C ≥ 4000 mbar (58 psi) air with water
Air Diffusion at 23 °C Through a water wet membrane at 2800 mbar (40 psi):
≤ 9.5 cc/min. ≤ 17.4 cc/min. ≤ 32.7 cc/min. ≤ 32.7 cc/min. ≤ 65.5 cc/min. ≤ 98.2 cc/min.
Bacterial Retention Quantitative retention of 10 CFU/cm Brevundimonas diminuta ATCC® 19146 per ASTM® methodology.
7 2
Bacterial Endotoxin Aqueous extraction contains <0.25 EU/mL as determined by the Limulus Amebocyte Lysate (LAL) Test (per 10-inch filter).
TOC/Conductivity Gamma sterilized capsule effluent meets the WFI criteria for USP <643>, Total Organic Carbon, and USP <645>, Conductivity,
after a WFI water flush of:
3.5 L 6.0 L 11 L 11 L 22 L 33 L
Oxidizable Substances Meets the USP Oxidizable Substances Test requirements for sterile purified water after
a water flush of:
1000 mL 1000 mL 1500 mL 1500 mL 3000 mL 4500 mL
Sterilization
Gamma compatible: Gamma compatible to 45 kGy. May be autoclaved for 3 cycles of 60 minutes at 123 °C. (Cannot be steam sterilized in-line).
Sterile capsules: May be autoclaved for 3 cycles of 60 minutes at 123 °C. (Cannot be steam sterilized in-line.)
Sterility
Sterile capsules: Meets current USP and AAMI guidelines for sterility utilizing a validated sterilization cycle.
Non-Fiber Releasing Component materials meet criteria for a “non fiber releasing” filter as defined in 21 CFR 210.3 (b) (6).
Component Material Toxicity Component materials were tested and meet the criteria of the USP <88> Reactivity Test for Class VI plastics. Millipore Express®
SHF filters meet the requirements of the USP <88> Safety Test, utilizing a 0.9% sodium chloride extraction.
Toxicity Non-toxic per MEM Elution ISO® 10993-05.
Good Manufacturing Practices These products are manufactured in a facility which adheres to FDA Good Manufacturing Practices.
Indirect Food Additive All component materials meet the FDA Indirect Food Additive requirements cited in 21 CFR 177–182.
10
Typical Clean Water Flow Rates
Opticap® XL and XLT Disposable Capsules (Sterile and Gamma Compatible*)
Opticap® XL 3 Capsule Filters with 0.2 μm Opticap® XL 5 Capsule Filters with 0.2 μm Opticap® XL 10 Capsule Filters with 0.2 μm
Millipore Express® SHF Membrane Millipore Express® SHF Membrane Millipore Express® SHF Membrane
gpm gpm gpm
0 2 4 6 8 10 12 14 16 18 0 4 8 12 16 20 0 4 8 12 16 20
4.0 3.0 2.5
55 40 35
3.5 TT TT TT
50
HH 2.5 HH 35 HH 30
45 2.0
3.0 TB TB TB
Pressure Drop (bar)
psid
psid
0.0 0 0.0 0 0.0 0
0 20 40 60 0 20 40 60 80 0 20 40 60 80
Flow Rate (L/min) Flow Rate (L/min) Flow Rate (L/min)
Opticap® XLT 10 Capsule Filters with 0.2 μm Opticap® XLT 20 Capsule Filters with 0.2 μm Opticap® XLT 30 Capsule Filters with 0.2 μm
Millipore Express® SHF Membrane Millipore Express® SHF Membrane Millipore Express® SHF Membrane
gpm gpm gpm
0 4 8 12 16 20 0 4 8 12 16 20 0 4 8 12 16 20
3.0 3.0 2.5
35
TT 40 TT 40 TT
2.5 HH 35 2.5 HH 35 HH 30
2.0
TB TB TB
Pressure Drop (bar)
psid
psid
0.0 0 0.0 0 0.0 0
0 20 40 60 80 0 20 40 60 80 0 20 40 60 80
Flow Rate (L/min) Flow Rate (L/min) Flow Rate (L/min)
Filter Sizing
Permeability of Millipore Express® SHF Cartridges Phosphate-buffered Saline vs. Viscous Buffer at 23 °C
n=2 n=2
600 600
500 500
400 400
300 300
200 200
100 100
0 0
Water (n=11) 150 mM Phosphate- 0.1 M Acetic acid, 1.0 M Sodium 0.15 N Hydrochliric 150 mM Phosphate-buffered saline 25% Propylene glycol*
buffered saline, pH 7.4 pH 2.9 hydroxide, pH-14 acid, pH 1.0
* Includes 0.2 M Arginine-HCI, 0.5 M Sodium Phospate
Testing with the Millipore Express® SHF filters across a range of commonly used buffers and cleaning solutions
(pH = 1 - 14) showed an average permeability of 450 liters per hour per psi per 10-inch cartridge.
*Filters were tested post gamma radiation at 25-37 kGy and autoclaved at 123 °C for 60 minutes.
11
Ordering Information
OptiScale® Filters
S G E P A
OptiScale® Membrane Type Membrane Disc Size (mm) Quantity per pkg.
Capsule GEP = Millipore Express® SHF 25 = 25 mm 3 = 3/pack (47 mm only)
Filter
47 = 47 mm 6 = 6/pack (25 mm only)
May be
autoclaved
Connection Type
HH = 6 mm (¼ in.) hose barb inlet and outlet (47 mm only)
FF = 19 mm (¾ in.) sanitary flange inlet and outlet (47 mm only)
FH = 19 mm (¾ in.) sanitary flange inlet and
6 mm (¼ in.) hose barb outlet (47 mm only)
NB = Female Luer-Lok™ inlet/Male Luer-Lok™ outlet (25 mm only)
K G E P
Connection Type
FF = 19 mm (3/4 in.) sanitary flange inlet and outlet
FH = 19 mm (3/4 in.) sanitary flange inlet and
14 mm (9/16 in.) hose barb outlet
HH = 14 mm (9/16 in.) hose barb inlet and outlet
12
Ordering Information
Opticap® XL 3/5/10 Filters
K G E P
K G E P 1
Connection Type
TT = 38 mm (1½ in.) sanitary flange inlet and outlet
TH = 38 mm (1½ in.) sanitary flange inlet and
16 mm (5/8 in.) hose barb outlet
HH = 16 mm (5/8 in.) hose barb inlet and outlet
BB = 25 mm (1 in.) hose barb inlet and outlet
TB = 38 mm (1½ in.) sanitary flange inlet and
25 mm (1 in.) hose barb outlet 13
Ordering Information
Cartridge Filters
C G E P T
Thermoplastic
* Products shown not guaranteed available; please contact your Merck Millipore representative to confirm availability.
14
Part of the Mobius® Solution
Millipore Express® SHF hydrophilic filters are part of the Mobius® integrated, disposable bioprocess solution. No matter
what your application step or scale, Mobius® solutions can help you achieve greater process efficiency and productivity
with the right combination of single-use products, application solutions, and expert validation support. From disposable
process containers to Merck Millipore patented capsule filters and connectors, to validated, gamma-compatible turnkey
assemblies, Mobius® solutions provide faster turnaround time and reliable performance, right out of the box.
www.merckmillipore.com/offices
Merck Millipore, the M logo, Opticap, OptiScale, Millipore Express and Mobius are registered trademarks of Merck KGaA, Darmstadt, Germany.
ISO is a registered trademark of the International Organization for Standardization. ASTM is a registered trademark of the American Society of Testing and Materials.
ATCC is a registered trademark of American Type Culture Collection. Luer-Lok is a trademark of Becton, Dickinson and Company. Lit No. DS1426EN00 Rev. G
05/2015 PS-14-10601 © 2015 EMD Millipore Corporation, Billerica, MA, USA. All rights reserved.