Professional Documents
Culture Documents
© 2019 Yamaha Motor Corporation, U.S.A.: F200 LF200 F225 F250 LF250
© 2019 Yamaha Motor Corporation, U.S.A.: F200 LF200 F225 F250 LF250
© 2019 Yamaha Motor Corporation, U.S.A.: F200 LF200 F225 F250 LF250
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OWNER’S MANUAL
Read this manual carefully before operating this
outboard motor. LIT-18626-10-80
6AL-28199-35-E0
U6AL35E0.book Page 1 Thursday, December 11, 2014 5:42 PM
©
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Read this manual carefully before operating this outboard motor. Keep this
manual onboard in a waterproof bag when boating. This manual should stay
with the outboard motor if it is sold.
U6AL35E0.book Page 1 Thursday, December 11, 2014 5:42 PM
maximum enjoyment from your new Yamaha. tions in the owner’s manual. Any damage
If you have any question about the operation resulting from neglect of these instructions is
19
In this Owner’s Manual particularly important stricting users from taking the product out of
information is distinguished in the following the country where it was purchased, and it
ways.
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: This is the safety alert symbol. It is used ranty may not apply in certain regions. When
to alert you to potential personal injury haz- planning to take the product to another coun-
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ards. Obey all safety messages that follow try, consult the dealer where the product was
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this symbol to avoid possible injury or death. purchased for further information.
EWM00782
If you purchased this outboard motor used,
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WARNING
see your Yamaha dealer to have it registered
or
ECM00702
and the standard accessories are used as a
NOTICE base for the explanations and illustrations in
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A NOTICE indicates special precautions this manual. Therefore some items may not
that must be taken to avoid damage to the apply to every model.
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this manual contains the most current prod- Yamaha Motor Co., Ltd.
uct information available at the time of print- is expressly prohibited.
.
Table of contents
Safety information............................. 1 Specifications and
Outboard motor safety.................... 1 requirements ................................... 14
Propeller ............................................. 1 Specifications ............................... 14
Rotating parts..................................... 1 Installation requirements .............. 15
Hot parts ............................................ 1 Boat horsepower rating.................... 15
©
Gasoline Additives............................ 20
Avoid collisions .................................. 3
Muddy or acidic water .................. 20
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Weather .............................................. 3
Accident reporting.............................. 3 Anti-fouling paint .......................... 20
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Table of contents
Tilt support lever for power trim and Engine control system.................... 45
tilt model ....................................... 30 Alert system .................................. 45
Cowling lock lever (pull up type) ...... 30 Overheat alert................................... 45
Flushing device ................................ 31 Low oil pressure alert ....................... 45
Fuel filter/Water separator................ 31
©
Installation ....................................... 47
Instruments and indicators ............ 33 Installation..................................... 47
20
Speedometer.................................... 34
Checks before starting engine...... 49
Fuel gauge........................................ 35
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indicator ........................................ 36
Engine shut-off cord (lanyard) .......... 51
Fuel management meter ............... 36 Engine oil.......................................... 51
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Warming up engine....................... 57
6Y8 Multifunction speed & fuel
Electric start models......................... 57
meters ........................................ 42
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Shifting ............................................. 57
speedometers ............................ 43 Stop switches................................... 57
6Y8 Multifunction fuel
.A
Shifting.......................................... 57
management meters .................. 44 Stopping boat ............................... 58
.
Stopping engine............................ 58
Procedure......................................... 58
U6AL35E0.book Page 3 Thursday, December 11, 2014 5:42 PM
Table of contents
Trimming outboard motor ............. 59 Trouble Recovery............................ 91
Adjusting trim angle (Power trim Troubleshooting............................ 91
and tilt) .......................................... 59 Temporary action in emergency ... 94
Adjusting boat trim........................... 60 Impact damage ................................ 94
Tilting up and down ...................... 61 Running single engine (twin
Procedure for tilting up .................... 61
©
engines)......................................... 94
Procedure for tilting down................ 63 Replacing fuse.................................. 95
20
outboard motor............................. 69
Periodic maintenance ................... 69 INDEX ............................................. 102
or
Greasing ........................................... 74
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models) ......................................... 87
Connecting the battery..................... 88
Disconnecting the battery ................ 89
U6AL35E0.book Page 1 Thursday, December 11, 2014 5:42 PM
Safety information
EMU33623 EMU33661
contact with the propeller. The propeller can before operating the power trim and tilt
20
even when stationary. when the main switch is off. Keep people be
Stop the engine when a person is in the away from the switches whenever working
water near you. around the motor.
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Keep people out of reach of the propeller, Never get under the lower unit while it is tilted,
even when the engine is off. even when the tilt support lever is locked. Se-
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EMU40272
Rotating parts vere injury could occur if the outboard motor
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come entangled with internal rotating parts of Attach the engine shut-off cord so that the
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the engine, resulting in serious injury or engine stops if the operator falls overboard or
death. leaves the helm. This prevents the boat from
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Keep the top cowling in place whenever pos- running away under power and leaving peo-
or
sible. Do not remove or replace the top cowl- ple stranded, or running over people or ob-
ing with the engine running. jects.
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Only operate the engine with the top cowling Always attach the engine shut-off cord to a
removed according to the specific instruc-
or
jewelry, clothing, PFD straps, etc., away from the helm while the boat is moving. Do not at-
any exposed moving parts. tach the cord to clothing that could tear
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EMU33641
Hot parts loose, or route the cord where it could be-
come entangled, preventing it from function-
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any parts under the top cowling until the en- Do not route the cord where it is likely to be
gine has cooled. accidentally pulled out. If the cord is pulled
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Do not touch any electrical parts while start- could slow rapidly, throwing people and ob-
ing or operating the engine. They can cause
.A
jects forward.
shock or electrocution.
.
1
U6AL35E0.book Page 2 Thursday, December 11, 2014 5:42 PM
Safety information
EMU33811 EMU40281
Gasoline Personal flotation devices (PFDs)
Gasoline and its vapors are highly flamma- Have an approved PFD on board for every
ble and explosive. Always, refuel according occupant. Yamaha recommends that you
to the procedure on page 54 to reduce the must wear a PFD whenever boating. At a
risk of fire and explosion. minimum, children and non-swimmers
©
EMU33821
should always wear PFDs, and everyone
Gasoline exposure and spills
20
EMU33732
Dispose of rags properly. People in the water
If any gasoline spills onto your skin, immedi- Always watch carefully for people in the wa-
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ately wash with soap and water. Change ter, such as swimmers, skiers, or divers,
clothing if gasoline spills on it. whenever the engine is running. When some-
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If you swallow gasoline, inhale a lot of gaso- one is in the water near the boat, shift into
line vapor, or get gasoline in your eyes, get neutral and stop the engine.
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immediate medical attention. Never siphon Stay away from swimming areas. Swimmers
fuel by mouth. can be hard to see.
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EMU33901
The propeller can keep moving even when
Carbon monoxide
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when inhaled. Symptoms include nausea, Consult your boat manufacturer’s instruc-
dizziness, and drowsiness. Keep cockpit and tions for details about appropriate passenger
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cabin areas well ventilated. Avoid blocking locations in your boat and be sure all passen-
or
EMU33781
ating and when operating above an idle
Modifications
speed. Standing or sitting in non-designated
Do not attempt to modify this outboard mo-
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EMU33741
EMU33762
follow when boating.
EMU33711
Overloading
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Alcohol and drugs Do not overload the boat. Consult the boat
Never operate after drinking alcohol or taking capacity plate or boat manufacturer for max-
.
drugs. Intoxication is one of the most com- imum weight and number of passengers. Be
mon factors contributing to boating fatalities. sure that weight is properly distributed ac-
cording to the boat manufacturer’s instruc-
2
U6AL35E0.book Page 3 Thursday, December 11, 2014 5:42 PM
Safety information
tions. Overloading or incorrect weight EMU33791
Weather
distribution can compromise the boats han-
Stay informed about the weather. Check
dling and lead to an accident, capsizing or
weather forecasts before boating. Avoid
swamping.
EMU33773
boating in hazardous weather.
Avoid collisions EMU44161
©
Accident reporting
Scan constantly for people, objects, and oth-
Boat operators are required by law to file a
20
life.
2. There is personal injury that requires
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report is necessary.
Operate defensively at safe speeds and keep EMU44171
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a safe distance away from people, objects, Boat education and training
For U.S.A.
or
waterskiers.
Avoid sharp turns or other maneuvers that Many of the organizations listed in the next
or
make it hard for others to avoid you or un- section can provide information about cours-
es in your area.
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shallow water.
Ride within your limits and avoid aggres- The Online Boating Safety Course provided
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sive maneuvers to reduce the risk of loss of by the BoatU.S. Foundation, is approved by
control, ejection, and collision. the National Association of State Boating
n,
Take early action to avoid collisions. Re- Law Administrators (NASBLA) and recog-
member, boats do not have brakes, and nized by the United States Coast Guard.
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stopping the engine or reducing throttle Most, but not all, states accept this course to
.S
can reduce the ability to steer. If you are not meet their minimum requirements. While it
sure that you can stop in time before hitting cannot replace an in-depth course such as
.A
an obstacle, apply throttle and turn in an- one offered by the U.S. Coast Guard, U.S.
Power Squadron, or other organization, this
.
other direction.
online course does provide a general over-
view of the basics in boating safety, require-
ments, navigation, and operation. Upon
3
U6AL35E0.book Page 4 Thursday, December 11, 2014 5:42 PM
Safety information
successful completion of the course, the user EMU44740
For Canada
All operators of pleasure craft must illustrate In the U.S.A.
20
al Water Craft used for rental purposes which Office of Boating, Public, and Consumer Af-
require a rental checklist be completed. Plea- fairs
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sure Craft Operators Cards can be obtained U.S. Coast Guard Headquarters
following the completion of a competency Washington, D.C. 20593-0001
http://www.uscgboating.org/
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trained to operate the boat in the event of an Boat Owners Association of The United
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emergency. States
EMU33891
or
1-800-336-BOAT (1-800-336-2628)
Boating safety publications
Be informed about boating safety. Additional http://www.boatus.com/
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http://www.nasbla.org/
sets of rules prevail according to geographic
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location, but all are basically the same as the National Marine Manufacturers Associa-
International Rules of the Road. The rules tion (NMMA)
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presented in the following section are con- 200 East Randolph Drive
densed- and have been provided for your Suite 5100
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tors, or your local Power Squadron for a com- Marine Retailers Association of America
plete set of rules governing the waters in
.
4
U6AL35E0.book Page 5 Thursday, December 11, 2014 5:42 PM
Safety information
In Canada Stand-on vessel
National Marine Manufacturers Associa- The vessel with the right-of-way has the duty
tion Canada to continue its course and speed, except to
14 McEwan Drive avoid an immediate collision. When you
Suite 8 maintain your direction and speed, the other
©
http://www.nmma.org/
Give-way vessel
19
EMU33692
operator of the other vessel can see what you
Basic boating rules (Rules of
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are doing.
the road) “The general prudential rule”
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Just as there are rules that apply when you This rule is called Rule 2 in the International
or
are driving on streets and highways, there are Rules and says,
waterway rules that apply when you are driv- “In obeying and construing these rules due
ing your boat. These rules are used interna-
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the United States Coast Guard and local stances, which may render a departure from
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agencies.) You should be aware of these the above rules necessary in order to avoid
rules, and follow them whenever you encoun- immediate danger.”
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ter another vessel on the water. In other words, follow the standard rules ex-
EMU33702
cept when a collision will occur unless both
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called the “stand-on” vessel. The vessel that Rules when encountering vessels
does not have the right-of-way is called the
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determine which vessel has the right-of-way, lead to a collision unless the Steering Rules
and what each vessel should do. are followed:
.
5
U6AL35E0.book Page 6 Thursday, December 11, 2014 5:42 PM
Safety information
Crossing: (you are traveling across the other Crossing
vessel’s path) When two power driven vessels are crossing
Overtaking: (you are passing or being each other’s path close enough to run the risk
passed by another vessel) of collision, the vessel which has the other on
In the following illustration, your boat is in the the starboard (right) side must keep out of the
©
center. You should give the right-of-way to way of the other. If the other vessel is on your
any vessels shown in white area (you are the right, you must keep out of its way; you are
20
Give-Way vessel). Any vessels in the shaded the Give-Way vessel. If the other vessel is on
area must yield to you (they are the Give-Way your port (left) side, remember that you
19
vessels). Both you and the meeting vessel should maintain course and direction, provid-
must alter course to avoid each other. ed the other vessel gives you the right-of-way
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as it should.
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Meeting
If you are meeting another power vessel head Overtaking
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on, and are close enough to run the risk of If you are passing another vessel, you are the
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collision, neither of you has the right-of-way “Give-Way” vessel. This means that the other
Both of you should alter course to avoid an vessel is expected to maintain its course and
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accident. You should keep the other vessel speed. You must stay out of its way until you
on your port (left) side. This rule doesn’t apply are clear of it. Likewise, if another vessel is
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if both of you will clear one another if you con- passing you, you should maintain your speed
and direction so that the other vessel can
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EMU25532
Other special situations
There are three other rules you should be
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vessels.
Narrow channels and bends
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6
U6AL35E0.book Page 7 Thursday, December 11, 2014 5:42 PM
Safety information
ter vessels, the operator should sound a pro- red buoys are passed on the starboard (right)
longed blast on the whistle (4 to 6 seconds). side when proceeding from open water into
If another vessel is around the bend, it too port, and black buoys are to port (left) side.
should sound the whistle. Even if no reply is When navigating out of port, your position
heard, however, the vessel should still pro- with respect to the buoys should be reversed;
©
ceed around the bend with caution. If you red buoys should be to port and black buoys
navigate such waters with your boat, you will to starboard.
20
need to carry a portable air horn, available Many bodies of water used by boaters are
from local marine supply stores. entirely within the boundaries of a particular
19
trawls are considered to be “fishing vessels” This system uses buoys and signs with dis-
under the International Rules. Vessels with tinctive shapes and colors to show regulatory
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trolling lines are not considered fishing ves- or advisory information. These markers are
sels. Fishing vessels have the right-of-way white with black letters and orange boarders.
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regardless of position. Fishing vessels can- They signify speed zones, restricted areas,
not, however, impede the passage of other danger areas, and general information.
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fishing vessel.
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U6AL35E0.book Page 8 Thursday, December 11, 2014 5:42 PM
Safety information
©
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ZMU01708
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U6AL35E0.book Page 9 Thursday, December 11, 2014 5:42 PM
General information
EMU25172 EMU25192
side of the clamp bracket. reference in case you need a new key.
20
1. Key number
or
EMU46132
ZMU01692
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1. Serial number
2. Model name
.S
label location
9
U6AL35E0.book Page 10 Thursday, December 11, 2014 5:42 PM
General information
Regulatory Compliance Mark (RCM)
Engines affixed with this mark conform to 1
certain portion(s) of the Australian Radio
Communications Act.
©
20
19
ZMU08192
1. Manufactured date
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1
ZMU08190
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ZMU08191
Manufactured date
The manufactured date is stamped on the la-
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U6AL35E0.book Page 11 Thursday, December 11, 2014 5:42 PM
General information
EMU33524
EMU33834
Warning labels
19
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
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U6AL35E0.book Page 12 Thursday, December 11, 2014 5:42 PM
General information
1 2
©
20
19
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ZMU06191
EMU34652
Attach engine shut-off cord (lanyard) to
Contents of labels
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WARNING EMU35133
from rotating parts while the engine is The following symbols mean as follows.
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running.
Do not touch or remove electrical parts Notice/Warning
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2
EWM01672
.S
WARNING
Read Owner’s Manuals and labels.
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vice (PFD).
ZMU05696
12
U6AL35E0.book Page 13 Thursday, December 11, 2014 5:42 PM
General information
Read Owner’s Manual
©
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ZMU05664
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ZMU05665
Electrical hazard
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U6AL35E0.book Page 14 Thursday, December 11, 2014 5:42 PM
Fuel injection
Dimension and weight:
Valve clearance IN (cold engine):
19
Overall length:
0.17–0.24 mm (0.0067–0.0094 in)
868 mm (34.2 in)
Valve clearance EX (cold engine):
Overall width:
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512–1150 A
1829 mm (72.0 in)
Battery rating (MCA/ABYC):
ah
80 Ah
Rated power:
Maximum generator output:
F200A 147.1 kW (200 HP)
C
44 A
F225A 165.5 kW (225 HP)
or
Lower unit:
F250A 183.9 kW (250 HP)
Gear shift positions:
LF200A 147.1 kW (200 HP)
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Forward-neutral-reverse
LF250A 183.9 kW (250 HP)
Gear ratio:
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Power unit:
Power trim and tilt
Type:
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Propeller mark:
4-stroke DOHC V6 24 valves
F200A M/T
Total displacement:
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F225A M/T
3352 cm³ (204.5 c.i.)
F250A M/T
.S
Bore × stroke:
LF200A ML/TL
94.0 × 80.5 mm (3.70 × 3.17 in)
.A
LF250A ML/TL
Ignition system:
TCI
.
14
U6AL35E0.book Page 15 Thursday, December 11, 2014 5:42 PM
Installation requirements
or
stability.
replacement):
Before installing the outboard motor(s), con-
n,
replacement):
4.7 L (4.97 US qt, 4.14 Imp.qt) maximum horsepower rating. See the boat’s
.S
Wet sump
Recommended gear oil:
.
15
U6AL35E0.book Page 16 Thursday, December 11, 2014 5:42 PM
or fire hazards.
Because the outboard motor is very For Oceania
19
see page 47. Do not use a battery that does not meet
EMU33582
a
EWM01581
If the engine starts in gear, the boat can ly or be overloaded, causing electric
system damage.
or
passengers overboard.
If the engine ever starts in gear, the are used in parallel circuit, use new bat-
or
start-in-gear protection device is not teries of the same type and make sure
that the total battery rating never ex-
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The remote control unit must be equipped Mount the battery holder securely in a dry,
with a start-in-gear protection device(s). This well-ventilated, vibration-free location in the
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device prevents the engine from starting un- boat. WARNING! Do not put flammable
less it is in neutral. items, or loose heavy or metal objects in
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EMU25695
the same compartment as the battery.
Battery requirements
.S
EMU44721
Fire, explosion or sparks could result.
Specifications of Battery [EWM01821]
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16
U6AL35E0.book Page 17 Thursday, December 11, 2014 5:42 PM
EMU41603
Propeller selection 2
20
EMU36313
life. Yamaha designs and manufactures pro- Counter rotation models
pellers for every Yamaha outboard motor and
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Your Yamaha dealer can help you select the wise and are typically used in multiple motor
right propeller for your boating needs. Select setups.
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a propeller that will allow the engine to reach On counter rotation models, be sure to use a
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the middle or upper half of the operating propeller intended for counterclockwise rota-
range at full throttle with the maximum boat- tion. These propellers are identified with the
or
load. Generally, select a larger pitch propeller letter “L” after the size indication on the pro-
for a smaller operating load and a smaller peller. WARNING! Never use a standard
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pitch propeller for a heavier load. If you carry propeller with a counter rotation motor, or
or
loads that vary widely, select the propeller a counter rotation propeller with a stan-
that lets the engine run in the proper range for dard motor. Otherwise the boat could go
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your maximum load but remember that you in the direction opposite of that expected
may need to reduce your throttle setting to (for example, reverse instead of forward),
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stay within the recommended engine speed which could lead to an accident. [EWM01811]
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range when carrying lighter loads. For instructions on propeller removal and in-
Yamaha recommends to use a propeller suit- stallation, see page 82.
n,
17
U6AL35E0.book Page 18 Thursday, December 11, 2014 5:42 PM
SL
outboard motor oil 20W–50
Recommended engine oil grade 1:
19
SAE 10W-30/10W-40/5W-30
API SE/SF/SG/SH/SJ/SL ZMU06855
Recommended engine oil grade 2:
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EMU36361
SAE 15W-40/20W-40/20W-50 Fuel requirements
API SH/SJ/SL EMU44791
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4.7 L (4.97 US qt, 4.14 Imp.qt) oline or premium unleaded fuel. Yamaha rec-
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ternative oil grade listed under The use of a poor quality gasoline may result
Recommended engine oil grade 2. in starting and running problems. If you en-
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Recommended engine oil grade 1 counter drivability problems, which you sus-
SAE API pect could be related to the fuel you are
or
SJ
5W–30 SL recommendations may also result in un-
scheduled maintenance, fuel system dam-
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18
U6AL35E0.book Page 19 Thursday, December 11, 2014 5:42 PM
LF200A Regular unleaded gasoline tor. However, if gasoline with Ethanol is the
LF250A Mid-grade unleaded gasoline only fuel available in your area, your Yamaha
20
F225A 86
F250A 89 mum octane requirement specified for this
LF200A 86 model.
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LF250A 89 ECM02402
NOTICE
For Oceania
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F200A Regular unleaded gasoline nol, such as E15 which contains 15% Eth-
F225A Regular unleaded gasoline anol or E85 which contains 85% Ethanol,
a
LF250A Premium unleaded gasoline Methanol. These fuels can cause starting
Min. research octane number (RON): and running problems, as well as serious
ot
F225A 90
F250A 94 Gasoline containing ethanol has several
LF200A 90 properties that may cause boat fuel system
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LF250A 94 problems.
or
ECM01982
Ethanol is a strong solvent (cleaning agent)
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Two types of gasoline are commonly avail- can cause problems, such as clogged fuel
able in the U.S.A., Canada, Australia and
.
19
U6AL35E0.book Page 20 Thursday, December 11, 2014 5:42 PM
the gasoline in a layer at the bottom of the lube gasoline additives to reduce internal de-
fuel tank. This ethanol and water mixture is posits and extend the storage life of gasoline.
19
very corrosive to aluminum fuel tanks and Continuous use of Yamalube Ring Free Fuel
fuel system components. Additive Plus reduces harmful internal de-
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The usable life span of E10 gasoline may posits. Yamalube Fuel Stabilizer & Condition-
be shorter than the normal length of off- er Plus added to fresh gasoline will help
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season boat storage, causing starting and protect the fuel system from varnishing while
running problems related to stale fuel. helping to keep the gasoline’s octane level
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For more information on using fuel containing from decreasing excessively during storage.
ethanol, visit: http://www.yamaha-mo- Other additives may also be available on the
a
internal fuel filters. However, excessive water ly available gasoline and environmental con-
or
ternal 10-micron water-separating fuel filter plated water pump kit if you use the outboard
be installed on your boat and serviced fre- motor in muddy or acidic water conditions.
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quently. Consult your authorized Yamaha However, depending on the model it might
dealer for a 10-micron filter that meets your not be required.
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EMU41352
engine’s requirements.
Anti-fouling paint
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EMU41342
Gasoline Additives A clean hull is required to maintain your
Gasoline blends change to meet automobile boat’s performance. Boats moored in the wa-
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emission regulations and economic condi- ter should be protected from marine growth
.S
tions. Additives, added by gasoline distribu- (barnacles, mussels, and marine plants). If
tors, necessary for proper automobile engine approved by regulations for your area, the
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operation and durability, may not be suffi- bottom of the hull can be coated with an anti-
cient for typical boat applications. Intake fouling paint to inhibit marine growth.
.
valve and combustion chamber deposits Anti-fouling paints specifically formulated for
may accumulate in boat engines more rapidly use on aluminum may be applied to the out-
than encountered in automotive use. In addi- board motor. The original Yamaha paint sur-
20
U6AL35E0.book Page 21 Thursday, December 11, 2014 5:42 PM
EMU25223
EMU25232
may contain materials, such as copper,
graphite, and tin, that can cause corrosion
19
cur.
cate
ah
Sacrificial anodes are attached to the out- This label is attached at the location shown.
board motor to provide corrosion protection New Technology; (4-stroke) MFI
a
1
terial may be necessary for maximum corro-
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dealer.
ECM02421
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NOTICE
or
Never illegally discard (dump) the outboard EMISSION CONTROL INFORMATION MFI
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motor. Yamaha recommends consulting the THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA
EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO
dealer about discarding the outboard motor. THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS
AND ADJUSTMENTS. MEETS U.S. EPA EVAP STANDARDS USING
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electrical tape.
Waterproof flashlight with extra batteries.
21
U6AL35E0.book Page 22 Thursday, December 11, 2014 5:42 PM
EMU40331
EMU40351
M
ZMU01704
.A
ZMU01702
EMU33862
.
22
U6AL35E0.book Page 23 Thursday, December 11, 2014 5:42 PM
ZMU05663
ah
a
M
ot
or
C
or
po
ra
tio
n,
U
.S
.A
.
23
U6AL35E0.book Page 24 Thursday, December 11, 2014 5:42 PM
Components
EMU2579Z
Components diagram
TIP:
* May not be exactly as shown; also may not be included as standard equipment on all models
(order from dealer).
©
20
19
Ya
m
ah
12 13 14 15
a
M
ot
or
16 17 18
C
or
po
ZMU05148
4. Propeller*
5. Cooling water inlet*
n,
6. Clamp bracket
7. Cowling lock lever(s)
U
8. Water separator
.S
24
U6AL35E0.book Page 25 Thursday, December 11, 2014 5:42 PM
Components
1 2 3
©
20
SET MODE
19
Ya
4 5 6
m
ah
a
M
SET MODE
ot
or
ZMU05429
EMU26182
Remote control box 4
tio
es are mounted on the remote control box. 1. Power trim and tilt switch
2. Remote control lever
U
3. Free accelerator
.S
25
U6AL35E0.book Page 26 Thursday, December 11, 2014 5:42 PM
Components
EMU26234
1 Free accelerator
2 To open the throttle without shifting into ei-
ther forward or reverse, push the free accel-
erator button and move the remote control
4 lever.
©
2 N
20
3
2
19
ZMU04569
EMU26191
ah
ZMU04576
Remote control lever
Moving the lever forward from the neutral po- 1. Fully open
a
N 3
F 4 1 4 R
or
2 3 1
po
6
6 5 5 ZMU04575
ra
1. Fully open
7
tio
2. Fully closed
7 3. Free accelerator
n,
ZMU04573
TIP:
1. Neutral “ ”
The free accelerator button can only be
U
2. Forward “ ”
3. Reverse “ ” pushed when the remote control lever is in
.S
5. Fully closed
6. Throttle gins to open after the remote control lever
.
26
U6AL35E0.book Page 27 Thursday, December 11, 2014 5:42 PM
Components
matically to its set position. The remote EMU25996
Engine shut-off cord (lanyard) and clip
control will then engage forward and re-
The clip must be attached to the engine shut-
verse normally.
EMU25977
off switch for the engine to run. The cord
Throttle friction adjuster should be attached to a secure place on the
A friction device provides adjustable resis- operator’s clothing, or arm or leg. Should the
©
tance to movement of the throttle grip or the operator fall overboard or leave the helm, the
20
remote control lever, and can be set accord- cord will pull out the clip, stopping ignition to
ing to operator preference. the engine. This will prevent the boat from
19
To increase resistance, turn the adjuster running away under power. WARNING! At-
clockwise. To decrease resistance, turn the tach the engine shut-off cord to a secure
adjuster counterclockwise. WARNING! Do place on your clothing, or your arm or leg
Ya
not overtighten the friction adjuster. If while operating. Do not attach the cord to
there is too much resistance, it could be clothing that could tear loose. Do not
m
difficult to move the remote control lever route the cord where it could become en-
ah
forward. [EWM00123]
C
or
ZMU04563
po
ra
tio
3
2
1
n,
ZMU04565
U
27
U6AL35E0.book Page 28 Thursday, December 11, 2014 5:42 PM
Components
ON ON
OFF START OFF START
ON ON
3 OFF START OFF START
2
©
20
1
19
ZMU05821
ZMU05818
EMU32054
1. Engine shut-off cord (lanyard)
Ya
EMU26092
outboard motor angle in relation to the tran-
Main switch
ah
The main switch controls the ignition system; som. Pushing the switch “ ” (up) trims the
its operation is described below. outboard motor up, and then tilts it up. Push-
a
With the main switch in the “ ” (off) posi- motor down and trims it down. When the
tion, the electrical circuits are off, and the key switch is released, the outboard motor will
ot
not be removed.
“ ” (start)
po
DN
ON
n,
EMU26156
U
cowling
The power trim and tilt switch is located on
.A
28
U6AL35E0.book Page 29 Thursday, December 11, 2014 5:42 PM
Components
trims it down. When the switch is released,
the outboard motor will stop in its current po- 1
sition. DN
For instructions on using the power trim and UP
tilt switch, see page 61.
©
EWM01032
WARNING
20
ZMU04601
is at a complete stop with the engine off.
Attempting to use this switch while the 1. Power trim and tilt switch
Ya
EWM00841
M
WARNING
An improperly adjusted trim tab could
ot
EMU26164
steering control can be turned to either the
Power trim and tilt switches (twin bin-
right or left by applying the same amount of
ra
nacle type)
The power trim and tilt system adjusts the force.
tio
outboard motor angle in relation to the tran- If the boat tends to veer to the left (port side),
som. Pushing the switch “ ” (up) trims the turn the trim tab rear end to the port side “A”
n,
outboard motor up, and then tilts it up. Press- in the figure. If the boat tends to veer to the
ing the switch “ ” (down) tilts the outboard right (starboard side), turn the trim tab end to
U
motor down and trims it down. When the the starboard side “B” in the figure.
.S
ECM00841
switch is released, the outboard motor will
NOTICE
stop in its current position. For instructions
.A
29
U6AL35E0.book Page 30 Thursday, December 11, 2014 5:42 PM
Components
©
20
19
Ya
m
ah
a
M
ot
3. Cap
Do not use the tilt support lever or knob
when trailering the boat. The outboard
C
EMU31422
Cowling lock lever (pull up type)
To remove the top cowling, pull up the cowl-
n,
Bolt tightening torque: position, and then move the cowling lock le-
.S
EMU26342 TIP:
Tilt support lever for power trim and When installing the cowling, check to be
.
30
U6AL35E0.book Page 31 Thursday, December 11, 2014 5:42 PM
Components
Be sure to check that the gap between the
top cowling and the bottom cowling is even
all around the cowling. If the top cowling is
loose or the gap is not even, reinstall the
cowling.
©
20
1
19
Ya
m
ZMU05347
ah
1
ot
1. Flushing device
or
TIP:
For details on usage, see page 68.
C
EMU33467
Fuel filter/Water separator
or
ZMU05349
This engine has a combination fuel filter/wa-
po
ZMU07545
31
U6AL35E0.book Page 32 Thursday, December 11, 2014 5:42 PM
Components
The water separator-alert indicator of 6Y8
Multifunction Tachometer will blink.
The buzzer will sound intermittently only
when the gear shift is in neutral.
If the alert system has activated, stop the
©
TIP:
19
one.
ah
a
M
ot
or
C
or
po
ra
tio
n,
U
.S
.A
.
32
U6AL35E0.book Page 33 Thursday, December 11, 2014 5:42 PM
1 2
Ya
ZMU01740
3
m
EMU26652
Hour meter
4
ah
6. Set button
7. Mode button
C
TIP:
or
EMU36051
Tachometer ZMU01741
The tachometer displays engine speed in
tio
hundreds of revolutions per minute (r/min). To change the display format, press the
“ ” (mode) button. The display can show
n,
EMU26622
Trim meter the “ ” (set) and “ ” (mode) buttons for
.S
This meter shows the trim angle of your out- more than 1 second while the trip hours are
board motor. displayed. This resets the trip counter to 0
.A
your boat under different conditions. Ad- The total number of hours the engine has
just the trim angle to the desired using the been run cannot be reset.
power trim and tilt switch.
33
U6AL35E0.book Page 34 Thursday, December 11, 2014 5:42 PM
NOTICE
1
20
EMU26603
not indicate the engine oil level. Use the Digital speedometer
oil dipstick to check the remaining oil
m
page 51.
a
M
ot
or
C
or
1 ZMU01736 1. Speedometer
2. Fuel gauge
po
Overheat-alert indicator
If the engine temperature rises too high, the All segments of the display will light momen-
tio
alert indicator will start to blink. For further in- tarily after the main switch is turned on and
formation on reading the indicator, see page will return to normal thereafter.
n,
EMU36062
45.
ECM00053
Speedometer
U
34
U6AL35E0.book Page 35 Thursday, December 11, 2014 5:42 PM
EMU26714
Fuel gauge The trip distance is kept in memory by battery
ah
Eight segments indicate the fuel level. When power. The stored data will be lost if the bat-
all segments are showing, the fuel tank is full. tery is disconnected.
a
M
ot
or
C
or
ZMU01745
po
EMU36072
Trip meter / Clock / Voltmeter desired minute is displayed.
The display shows either the trip meter, the 6. Press the “ ” (set) button again to start
clock, or the voltmeter. the clock.
35
U6AL35E0.book Page 36 Thursday, December 11, 2014 5:42 PM
The voltmeter displays the charge of the bat- Fuel management meter
tery in volts(V). The fuel management meter shows the state
a
EMU26723
of the fuel consumption while the engine is
Fuel level-alert indicator
M
ZMU01748
ra
EMU26733 EMU26753
Low battery voltage-alert indicator Fuel flow meter
.
If battery voltage drops, the display will auto- The fuel flow meter displays the amount of
matically turn on and blink. fuel flow over a one-hour period, at the cur-
rent rate of engine operation.
36
U6AL35E0.book Page 37 Thursday, December 11, 2014 5:42 PM
chronizer
20
omy meter will indicate the same unit of This gauge displays the total amount of fuel
M
engine is operating under about 1300 r/min. zero, press the “ ” (set) and “ ” (mode)
or
As the fuel pump cycles on and off, the dis- buttons at the same time.
play indicates either no fuel flow or higher
C
ZMU01751
EMU26772
Fuel economy
U
37
U6AL35E0.book Page 38 Thursday, December 11, 2014 5:42 PM
ZMU01752
ZMU01753
angle, sea conditions (including wind), and
throttle position. Fuel consumption also
a
additives). 5
or
miles traveled, and fuel economy by water 2. Port engine speed is slightly higher
movement at the stern of the boat. This dis- 3. Engine speed is synchronized evenly be-
ra
tance can vary greatly from the actual dis- tween port and starboard engines
4. Starboard engine speed is slightly higher
tio
speed sensor (if partially plugged or dam- If the two engines’ speeds are not synchro-
aged). nized while cruising, adjusting trim angle or
U
Individual engines may slightly vary in their throttle can synchronize them.
fuel consumption due to manufacturing If large differences in trim angle or throttle are
.S
variations. These variations can be even needed to synchronize the engines, consult
.A
greater if the engines are of different year your Yamaha dealer for adjustments to the
models. In addition, variations in propel- throttle cables.
.
38
U6AL35E0.book Page 39 Thursday, December 11, 2014 5:42 PM
1 2
a
ZMU01755
M
EMU31654 ZMU05415
6Y8 Multifunction meters 1. Set button
ot
EMU36185
2. Trim meter
6Y8 Multifunction tachometers
3. Multifunction display
U
39
U6AL35E0.book Page 40 Thursday, December 11, 2014 5:42 PM
ZMU08035
1. Set button
Ya
2. Mode button
1 2 3 4
m
ah
a
M
ZMU05430
5
ot
or
9 8 7 6 ZMU08034
1. Tachometer
C
4. Trim meter
5. Multifunction display
po
6. Battery voltage
7. Cooling water/engine temperature
ra
ZMU05431
8. Oil pressure (4-stroke models)
tio
40
U6AL35E0.book Page 41 Thursday, December 11, 2014 5:42 PM
ZMU05421
a
ZMU05423
M
ot
or
C
or
ZMU05422
po
ZMU05424
tivated. Check the cooling water inlet for
clogging. ECM00911
tio
ECM01593 NOTICE
NOTICE Gasoline mixed with water could cause
n,
EMU36161
engine damage will occur. Engine trouble alert
.S
Do not continue to operate the engine if This indicator will blink if the engine malfunc-
a alert device has activated. Consult tions while cruising. Get back to the port
.A
your Yamaha dealer if the problem can- soon and consult a Yamaha dealer immedi-
.
41
U6AL35E0.book Page 42 Thursday, December 11, 2014 5:42 PM
ZMU05425 ZMU05427
Ya
m
ah
a
M
ZMU05426 ZMU05428
ot
ECM00921 EMU36233
or
ate properly. Consult a Yamaha dealer im- The speed & fuel meter unit shows the boat
or
EMU36171
Low battery voltage-alert display, fuel flow display, and system voltage
If the battery voltage drops, the low battery display. The chosen display is selected by
ra
voltage-alert indicator and the battery voltage using the “ ” (set) and “ ” (mode) but-
tio
value will start to blink. Get back to the port tons as described in this section. If the speed
soon if the low battery voltage-alert device sensor is installed, the unit can also show the
n,
has activated. For charging the battery, con- trip display. However, even if the speed sen-
sult your Yamaha dealer. sor is not installed, the trip display can be
U
42
U6AL35E0.book Page 43 Thursday, December 11, 2014 5:42 PM
ZMU05434
1. Set button
Ya
2. Mode button
1 2
m
ah
1 2
a
M
ZMU05432
1. Set button
ot
2. Mode button
or
3 ZMU05435
1 1. Speedometer
C
2. Fuel meter
3. Multifunction display
or
EMU36242
3 ters
2
ra
ZMU05433
voltage display. The chosen display is select-
1. Speedometer ed by using the “ ” (set) and “ ” (mode)
n,
43
U6AL35E0.book Page 44 Thursday, December 11, 2014 5:42 PM
onds, the gauge will change to normal oper- onds, the gauge will change to normal oper-
ation. ation.
20
For more information, see the operation man- For more information, see the operation man-
ual originally supplied with the meter. ual originally supplied with the meter.
19
Ya
m
ah
1 2 1 2
a
M
ZMU05436 ZMU05438
1 1
C
or
po
3
2 2
ra
tio
ZMU05437 ZMU05439
EMU36251
.S
44
U6AL35E0.book Page 45 Thursday, December 11, 2014 5:42 PM
Alert system
ECM00092
NOTICE ON ON
EMU26828
ZMU05827
Overheat alert
This engine has the overheat alert device. If
If the alert system has activated, stop the en-
Ya
ZMU01757
EMU35026
ZMU04583
.
45
U6AL35E0.book Page 46 Thursday, December 11, 2014 5:42 PM
ZMU01828
ZMU04583
or
C
ON ON
or
ZMU05827
n,
46
U6AL35E0.book Page 47 Thursday, December 11, 2014 5:42 PM
Installation
EMU26903
Installation
The information presented in this section is
intended as reference only. It is not possible
to provide complete instructions for every
possible boat and motor combination. Proper
©
WARNING 1 ZMU01760
Overpowering a boat could cause se- 1. Center line (keel line)
Ya
EMU33482
Mounting the outboard motor affects its efficiency and reliability. If it is
po
The outboard motor should be mounted so mounted too high, propeller ventilation may
that the boat is well balanced. Otherwise, the occur, which will reduce propulsion due to
ra
boat could be hard to steer. For single-engine excessive propeller slip, and the water in-
boats, mount the outboard motor on the cen- takes for the cooling system may not get an
tio
terline (keel line) of the boat. For twin engine adequate water supply, which can cause en-
boats, mount the outboard motors equidis- gine overheating. If the engine is mounted too
n,
tant from the centerline. Consult your low, water resistance (drag) will increase,
Yamaha dealer or boat manufacturer for fur- thereby reducing engine efficiency and per-
U
47
U6AL35E0.book Page 48 Thursday, December 11, 2014 5:42 PM
Installation
optimum mounting height. Consult your
Yamaha dealer or boat manufacturer for fur-
ther information on determining the proper
mounting height.
©
20
19
Ya
ZMU01762
m
ECM01635
ah
NOTICE
Make sure that the idle hole is high
a
48
U6AL35E0.book Page 49 Thursday, December 11, 2014 5:42 PM
Operation
EMU36382 EMU27086
at a planing speed.
3. Remaining 8 hours:
ot
EMU36402
Getting to know your boat
po
ZMU01710
EWM01922
EMU30175 WARNING
U
Breaking in engine
If any item in “Checks before starting en-
.S
could occur.
life. NOTICE: Failure to follow the break-in
procedure could result in reduced engine
life or even severe engine damage. [ECM00802]
49
U6AL35E0.book Page 50 Thursday, December 11, 2014 5:42 PM
Operation
ECM00121 EMU36443
nition.
Be sure you have plenty of fuel for your trip. A
good rule is to use 1/3 of your fuel to get to EWM00911
19
on a trailer or in the water, turn the key to “ ” Check for fuel leakage regularly.
(on) and check the fuel level. For fuel filling in- If any fuel leakage is found, the fuel sys-
m
tem.
Check the fuel tank and fuel lines for
C
EMU37323
Checking the fuel filter
Check that the fuel filter is clean and free of
po
Yamaha dealer.
n,
U
.S
.A
.
ZMU06108
ZMU07545
50
U6AL35E0.book Page 51 Thursday, December 11, 2014 5:42 PM
Operation
EMU36463
Controls
Turn the steering wheel full-right and full-
left. Make sure operation is smooth and un-
restricted throughout the whole range with
no binding or excessive free play.
©
EMU36484
4. Check that the oil level on the oil dipstick
Engine shut-off cord (lanyard) is between the upper and lower marks.
ah
Inspect the engine shut-off cord and clip for Consult your Yamaha dealer if the oil lev-
damage, such as cuts, breaks, and wear. el is not at the proper level or if it appears
a
milky or dirty.
M
1
ot
1 3
or
2
C
or
2
po
ZMU06873
1. Clip ZMU07057
ra
EMU27154
position (not tilted). NOTICE: If the out- Engine
board motor is not level, the oil level Check the engine and engine mounting.
U
indicated on the oil dipstick may not Look for loose or damaged fasteners.
.S
EMU36494
clean.
Flushing device
.
51
U6AL35E0.book Page 52 Thursday, December 11, 2014 5:42 PM
Operation
garden hose connector is not properly
connected, cooling water can leak out and
the engine can overheat during operation.
[ECM01802]
©
1 2
20
19
ZMU06131
Ya
m
ah
a
M
ZMU06133
ot
ZMU06164
Yamaha dealer.
1. Fitting
or
2. Flushing device
po
EMU36942
Install cowling
ra
rubber seal.
.S
52
U6AL35E0.book Page 53 Thursday, December 11, 2014 5:42 PM
Operation
EMU42561
Checking power trim and tilt system
EWM01931
WARNING
Never get under the lower unit while it is
tilted, even when the tilt support lever is
©
tor before performing this check. 5. Check that the tilt rod and trim rods are
free of corrosion or other flaws.
m
2. Operate each of the power trim and tilt trim rods have retracted completely into
switches on the remote control and en- the cylinders.
a
switches work.
3. Tilt the outboard motor up and check
ot
ed completely.
C
or
po
port lever.
n,
1. Tilt rod
U
2. Trim rod
.S
ZMU01885
53
U6AL35E0.book Page 54 Thursday, December 11, 2014 5:42 PM
Operation
8. Tilt the outboard motor down. Check 5. If you use a portable container to store
that the tilt rod and trim rods operate and dispense fuel, only use a locally ap-
smoothly. proved GASOLINE container.
EMU36583
6. Touch the fuel nozzle to the filler opening
Battery
or funnel to help prevent electrostatic
Check that the battery is in good condition,
©
sparks.
and fully charged. Check that the battery
7. Fill the fuel tank, but do not overfill.
20
EMU30027
according to local laws or regulations.
Filling fuel EMU27453
ah
EWM01831
Operating engine
EWM00421
WARNING
a
WARNING
Gasoline and its vapors are highly flam-
Before starting the engine, make sure
M
1. Make sure that the engine is stopped. odorless gas which could cause brain
2. Make sure that the boat is in a well-ven- damage or death when inhaled. Symp-
U
tilated outdoor area, either securely toms include nausea, dizziness, and
.S
54
U6AL35E0.book Page 55 Thursday, December 11, 2014 5:42 PM
Operation
EMU31814
Avoid accidentally pulling the cord dur-
Sending fuel
ing normal operation. Loss of engine
1. If there is a fuel joint or a fuel valve on the
power means the loss of most steering
boat, firmly connect the fuel line to the
control. Also, without engine power, the
joint or open the fuel valve.
boat could slow rapidly. This could
2. Squeeze the primer pump, with the ar-
©
firm.
1. Place the remote control lever in “ ”
19
(neutral).
N
Ya
m
ah
a
1. Arrow
M
ZMU04588
EMU27495
Starting engine
ot
EWM01601
TIP:
or
steer clear of any obstructions. Be sure 2. Attach the engine shut-off cord to a se-
there are no swimmers in the water near cure place on your clothing, or your arm
po
EMU2762B
Electric start and remote control models switch.
EWM01842
tio
WARNING
Failure to attach the engine shut-off
n,
ZMU04628
cord where it could become entangled,
preventing it from functioning.
55
U6AL35E0.book Page 56 Thursday, December 11, 2014 5:42 PM
Operation
ON ON
OFF START OFF START
ON
START
©
20
19
ZMU05828 ZMU05830
3. Turn the main switch to “ ” (on). 5. Immediately after the engine starts, re-
Ya
also operates if one of the engines stalls. Checks after starting engine
4. Turn the main switch to “ ” (start), EMU36524
Cooling water
ra
NOTICE
ZMU04596
If water is not flowing out of the pilot hole
.
56
U6AL35E0.book Page 57 Thursday, December 11, 2014 5:42 PM
Operation
the cooling water inlet on the lower case EMU40461
Stop switches
or the cooling water pilot hole is blocked.
Perform the following procedure to check
Consult your Yamaha dealer if the prob-
that the main switch and engine shut-off
lem cannot be located and corrected.
switch operate properly.
Check that the engine stops when the main
©
EMU31734
Shifting
m
EWM00181
WARNING
ah
EMU30039
you.
Electric start models
M
tor remains off after starting the engine. back to neutral. If this occurs, stop the en-
NOTICE: If the low oil pressure-alert
po
the oil level and add engine oil if nec- 1. Pull the neutral interlock trigger up (if
essary. Consult your Yamaha dealer if equipped).
n,
the cause for the low oil pressure alert 2. Move the remote control lever firmly and
cannot be found. [ECM01832] crisply forward (for forward gear) or rear-
U
57
U6AL35E0.book Page 58 Thursday, December 11, 2014 5:42 PM
Operation
EMU31743
Stopping boat
EWM01511
WARNING
Do not use the reverse function to slow
down or stop the boat as it could cause
©
tral
at planing speeds. Loss of control, boat
1. Close the throttle so that the engine
swamping, or damage to the boat could
m
EMU27822
Stopping engine
C
OFF ON START
U
.S
.A
ZMU04588
.
ZMU04599
58
U6AL35E0.book Page 59 Thursday, December 11, 2014 5:42 PM
Operation
ON ON
OFF OFF
©
20
19
ZMU05833
2. Remove the key if the boat will be left un- 1. Trim operating angle
Ya
attended. EMU27889
switch to “ ” (off).
EMU27865 board motor when adjusting the trim an-
M
EWM00741
Excessive trim for the operating condi- Use caution when trying a trim position
tions (either trim up or trim down) can for the first time. Increase speed gradu-
C
cause boat instability and can make steer- ally and watch for any signs of instability
or
ing the boat more difficult. This increases or control problems. Improper trim an-
the possibility of an accident. If the boat gle can cause loss of control.
po
begins to feel unstable or is hard to steer, If equipped with a power trim and tilt
slow down and/or readjust the trim angle. switch located on the bottom cowling,
ra
angle depends upon the combination of the power trim and tilt switch.
.S
59
U6AL35E0.book Page 60 Thursday, December 11, 2014 5:42 PM
Operation
UP
1
©
20
DN
19
ZMU04193
ZMU04601
or
“ ” (down).
Make test runs with the trim set to different
ra
EMU27913
Adjusting boat trim Bow Down
n,
When the boat is on plane, a bow-up attitude Too much trim-in causes the boat to “plow”
results in less drag, greater stability and effi- through the water, decreasing fuel economy
U
ciency. This is generally when the keel line of and making it hard to increase speed. Oper-
ating with excessive trim-in at higher speeds
.S
cy to steer to one side or the other. Compen- the bow is greatly increased, heightening the
sate for this as you steer. When the bow of danger of “bow steering” and making opera-
.
60
U6AL35E0.book Page 61 Thursday, December 11, 2014 5:42 PM
Operation
To prevent the cooling water passages
from becoming frozen when the ambi-
ent temperature is 5°C (41°F) or below,
tilt the outboard motor up after it has
been stopped 30 seconds or more.
©
EMU42683
Procedure for tilting up
20
N
TIP:
Ya
EMU27948
ZMU07396
if the boat is moored in shallows, the out-
M
board motor should be tilted up to protect the 2. Press the power trim and tilt switch “ ”
propeller and lower case from damage by
ot
WARNING
or
ZMU04194
ECM00993
n,
NOTICE
Before tilting the outboard motor, follow
U
sult.
ZMU04602
61
U6AL35E0.book Page 62 Thursday, December 11, 2014 5:42 PM
Operation
©
20
19
ZMU07399
62
U6AL35E0.book Page 63 Thursday, December 11, 2014 5:42 PM
Operation
EMU42702
Procedure for tilting down
1. Push the power trim and tilt switch “ ”
(up) until the outboard motor is support-
ed by the tilt rod and the tilt support lever
becomes free.
©
EMU28063
Shallow water
EMU32872
m
NOTICE
3. Push the power trim and tilt switch “ ”
M
DN
EMU32923
ZMU04196 Procedure for power trim and tilt models
tio
N
DN
U
.S
.A
.
ZMU04603
ZMU04588
63
U6AL35E0.book Page 64 Thursday, December 11, 2014 5:42 PM
Operation
2. Slightly tilt the outboard motor up to the sult your dealer if normal water flow can not
desired position using the power trim be restored by cleaning the cooling water in-
and tilt switch. WARNING! Using the let covers or flushing with fresh water.
power trim and tilt switch on the bot-
tom cowling while the boat is moving
©
stacle. [EWM01851]
Ya
m
ah
a
M
ot
EMU41371
64
U6AL35E0.book Page 65 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU41532 EMU30722
DO NOT fill fuel container to maximum serviced by an authorized Yamaha dealer pri-
capacity. Gasoline will expand consider- or to storage. However, you, the owner, with
19
ably as it warms up and can build up a minimum of tools, can perform the follow-
pressure in the fuel container. This can ing procedures.
ECM01361
Ya
curely the fuel valve when transporting caused by oil entering the cylinder from
ah
and storing the outboard motor. the sump, keep the outboard motor in
Never get under the outboard motor the attitude shown when transporting
a
while it is tilted. Severe injury could oc- and storing it. Do not store or transport
the outboard motor on its side (not up-
M
Do not use the tilt support lever or knob Do not place the outboard motor on its
side before the cooling water has
or
ning position, use an additional support Store the outboard motor in a dry, well-
ventilated place, not in direct sunlight.
po
the boat, close the fuel valve to prevent fuel The last time you use your Yamaha outboard
tio
and stored in the normal running position. If lizer & Conditioner Plus” to each gallon of fuel
there is insufficient road clearance in this po- in the fuel tank.
U
65
U6AL35E0.book Page 66 Thursday, December 11, 2014 5:42 PM
Maintenance
Consult your Yamaha dealer concerning pre-
ventative measures that may work best for
the gasoline and environmental conditions in
your area.
EMU28306
Procedure
©
EMU30747
Flushing with the flushing attachment
20
Do not fill the fuel tank(s) to the point of over- to be drained instead.
flowing. Approximately 7/8 full will allow 3. Remove the top cowling and propeller.
C
enough space in the fuel tank to prevent gas- 4. Install the flushing attachment over the
oline purging from the fuel tank vent due to
or
Do not cap the fuel tank vent. Excessive cooling water. Either the engine water
pressure could damage the boat and motor’s pump will be damaged or the engine
ra
Air space above the gasoline allows air sages. Avoid running the outboard
movement which can bring in water through motor at high speed while on the
U
66
U6AL35E0.book Page 67 Thursday, December 11, 2014 5:42 PM
Maintenance
er cover, if equipped. When properly do-
ne, the engine will smoke excessively
and almost stall.
8. Remove the flushing attachment and
wipe off any excess water.
©
TIP:
A flushing attachment is available from your
1. Flushing attachment
Yamaha dealer.
Ya
ging up with salt, sand, or dirt. In addi- 1. Change the gear oil. For instructions, see
tion, fogging/lubricating of the engine is page 84. Check the gear oil for the pres-
ah
mandatory to prevent excessive engine ence of water that indicates a leaky seal.
damage due to rust. Perform the flushing Seal replacement should be performed
a
ing operation. Keep hands, hair, and details, see page 74.
or
If the overheat alert device is activated, turn motor with fresh water and dry off com-
the engine off, and consult your Yamaha pletely. NOTICE: Do not spray water
n,
minutes in neutral position while supply- 2. Spray the outboard motor exterior with
.S
ly spray “Yamaha Stor-Rite Engine Fog- ning. Also, do not spray near the si-
ging Oil” alternately into the intake
.
67
U6AL35E0.book Page 68 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU42551
3. With the engine off, turn on the water tap
Flushing power unit
and let the water flush through the cool-
Perform this procedure right after operation
ing passages for about 15 minutes. Turn
for the most thorough flushing.
ECM01531
off the water and disconnect the garden
NOTICE hose adapter from the garden hose con-
©
nector.
Do not perform this procedure while the
4. Reinstall the garden hose connector
20
garden hose connector from the fitting ing fitting or let the hose hang free
on the bottom cowling. during normal operation. Water will
m
TIP:
ot
1. Fitting
U
68
U6AL35E0.book Page 69 Thursday, December 11, 2014 5:42 PM
Maintenance
The power trim and tilt switches operate
1 even when the ignition key is off. Keep
people away from the switches whenev-
er working around the motor. When the
motor is tilted, keep away from the area
©
ZMU07861
Allow the engine to cool before handling
1. Air intake hot parts or fluids.
Ya
dealership.
available from your Yamaha dealer.
EMU44950
For North America:
Periodic maintenance A service manual is available for purchase
C
EMU28512
have the proper skills, tools, or supplies to
Replacement parts
perform a maintenance procedure, have a
tio
EMU35522
you when you perform maintenance un- The service intervals provided in the Mainte-
less otherwise specified. nance Chart were developed based upon
“typical” use that includes operating at varied
speeds, with sufficient time for engine warm
69
U6AL35E0.book Page 70 Thursday, December 11, 2014 5:42 PM
Maintenance
up and cool-down, a medium to light load, throttle use or long periods of trolling or
and an average cruising speed near the 3000 idling, carrying heavy loads, or frequent start-
to 4000 rpm range. As with any engine, how- ing and stopping or shifting. More frequent
ever, if your normal operating conditions are maintenance will often pay off many times
different, you should consider service more over in increased engine life and greater own-
©
often than shown, especially how often you er satisfaction. Consult your Yamaha dealer
change your engine oil and gear oil. Exam- for additional maintenance recommenda-
20
Maintenance chart 1
TIP:
Ya
Refer to the sections in this chapter for explanations of each owner-specific action.
The maintenance cycle on these charts assume usage of 100 hours per year and regular
m
flushing of the cooling water passages. Maintenance frequency should be adjusted when
operating the engine under adverse conditions such as extended trolling.
ah
Expendable or consumable parts and lubricants will lose their effectiveness over time and
M
The “ ” symbol indicates the check-ups which you may carry out yourself.
The “ ” symbol indicates work to be carried out by your Yamaha dealer.
C
Initial Every
or
Inspection or re-
Anode(s) (internal)
placement as nec- —
*1
n,
essary
Anode(s) (internal)
Replacement —
*2
U
Battery (electro-
.S
Inspection 87
lyte level, terminal)
Fill, charging or re-
.A
Battery (electro-
placing as neces- —
lyte level, terminal)
sary
.
Inspection or re-
Cooling water
placement as nec- —
leakage
essary
Cowling lock lever Inspection 50, 52
70
U6AL35E0.book Page 71 Thursday, December 11, 2014 5:42 PM
Maintenance
Initial Every
condition/noise
Engine idle
20
Inspection 77
speed/noise
Engine oil Replacement 77
19
Inspection or re-
Fuel filter (can be
placement as nec- 50
disassembled)
essary
m
Inspection or re-
Fuel line (High
placement as nec- —
pressure)
a
essary
Fuel line (Low
M
Inspection —
pressure)
ot
Inspection or re-
Fuel line (Low
placement as nec- —
pressure)
or
essary
Inspection or re-
Fuel pump placement as nec- —
C
essary
or
Fuel/engine oil
Inspection —
leakage
po
pump housing
essary
Impeller/water
U
Replacement —
pump housing
.S
Inspection or re-
Propeller/propeller
placement as nec- 82
nut/cotter pin
essary
71
U6AL35E0.book Page 72 Thursday, December 11, 2014 5:42 PM
Maintenance
Initial Every
placement as nec- —
Control Valve)
essary
20
Inspection, adjust-
Shift link/shift ca-
ment or replace- —
ble
19
ment as necessary
Inspection or re-
Spark plug(s) placement as nec- 76
Ya
essary
Inspection or re-
Ignition coils/igni-
placement as nec- —
m
Inspection, adjust-
Throttle link/throt-
ment or replace- —
M
tle cable
ment as necessary
ot
Inspection or re-
Thermostat placement as nec- —
or
essary
Inspection or re-
Timing belt placement as nec- —
C
essary
or
Main switch/stop
placement as nec- —
switch
essary
tio
ter/gauge
.S
EMU46060
*1 cylinder head
.A
*2 cylinder head, thermostat cover, exhaust cover, cooling water passage cover, Rectifier
.
Regulator cover
72
U6AL35E0.book Page 73 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU46080
Maintenance chart 2
Every
Item Actions Page
1000 hours
Inspection or re-
Exhaust guide/ex-
©
placement as nec- —
haust manifold
essary
20
73
U6AL35E0.book Page 74 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU41302
Greasing
Yamalube Marine Grease
F200A, LF200A, F225A
©
20
19
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n,
U
.S
.A
.
ZMU02138
74
U6AL35E0.book Page 75 Thursday, December 11, 2014 5:42 PM
Maintenance
F250A, LF250A
©
20
19
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n,
U
.S
ZMU05149
.A
.
75
U6AL35E0.book Page 76 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU3077A
Cleaning and adjusting spark plug
The spark plug is an important engine com-
ponent and is easy to inspect. The condition
of the spark plug can indicate something
about the condition of the engine. For exam-
©
2. Ignition coil
move and inspect the spark plug because
3. Remove the spark plug. If electrode ero-
heat and deposits will cause the spark plug to
m
LFR6A-11
or
2. Remove the bolts that are securing the measure the electrode gap with a wire
tio
ignition coil, and then remove the ignition thickness gauge; replace it if out of spec-
coil. Do not use any tools to remove or ification.
n,
76
U6AL35E0.book Page 77 Thursday, December 11, 2014 5:42 PM
Maintenance
EMU29045
Inspecting idle speed
EWM00452
WARNING
Do not touch or remove electrical parts
when starting or during operation.
©
ECM00491
from the threads, and then screw it in to chometer for this procedure. Results may
vary depending on whether testing is con-
M
Spark plug torque: tank, or with the outboard motor in the water.
25 Nm (2.55 kgf-m, 18.4 ft-lb) 1. Start the engine and allow it to warm up
or
If a torque-wrench is not available when you whether the idle speed is set to specifi-
or
are reinstalling a spark plug, a good estimate cation. For idle speed specifications, see
of the correct torque is 1/12 turn past finger-
po
EWM00761
7. Install the ECM (Electronic control mod- hot and should be handled with care to
ule) cover and tighten the bolts.
.A
avoid burns.
Bolt tightening torque: Be sure the outboard motor is securely
.
77
U6AL35E0.book Page 78 Thursday, December 11, 2014 5:42 PM
Maintenance
ECM01711
NOTICE
Change the engine oil after the first 20
hours of operation or 3 months, and every
100 hours or at 1-year intervals thereafter.
©
Yamaha dealer.
ah
1. Oil changer
6. Add the correct amount of oil through the
ra
2. Start the engine. Warm it up and keep drain until the level meets the speci-
the idle speed for 5-10 minutes. fied capacity. [ECM01851]
U
utes.
4. Remove the top cowling.
.A
78
U6AL35E0.book Page 79 Thursday, December 11, 2014 5:42 PM
Maintenance
Recommended engine oil: damage. Consult your Yamaha dealer
YAMALUBE 4M FC-W or 4-stroke if the problem cannot be located and
outboard motor oil corrected. [ECM01623]
Engine oil quantity (without oil filter 12. Install the top cowling.
replacement): 13. Dispose of used oil according to local
4.5 L (4.76 US qt, 3.96 Imp.qt)
©
placement): TIP:
4.7 L (4.97 US qt, 4.14 Imp.qt) For more information on the disposal of
19
level.
or
3
C
1
or
po
ra
2 ZMU07953
tio
2. Lower mark 3. Stop the engine and leave it for 5-10 min-
3. Upper mark utes.
U
11. Start the engine and make sure that the 4. Remove the top cowling and oil filler cap.
.S
79
U6AL35E0.book Page 80 Thursday, December 11, 2014 5:42 PM
Maintenance
2
1
©
20
19
ZMU02145
1. Oil filler cap 1. Drain screw
Ya
2. Gasket
5. Remove the bolts to remove the apron
from the starboard side. TIP:
m
TIP:
If a torque wrench is not available when you
or
2. Apron
torque wrench as soon as possible.
6. Prepare a suitable container that holds a
8. Add the correct amount of oil through the
n,
80
U6AL35E0.book Page 81 Thursday, December 11, 2014 5:42 PM
Maintenance
Recommended engine oil: problem could cause severe engine
YAMALUBE 4M FC-W or 4-stroke damage. Consult your Yamaha dealer
outboard motor oil if the problem cannot be located and
Engine oil quantity (without oil filter corrected. [ECM01623]
replacement): 14. Apply LOCTITE 572 to the threads of the
4.5 L (4.76 US qt, 3.96 Imp.qt)
©
Engine oil quantity (with oil filter re- bolts, and then install the apron.
20
placement): TIP:
4.7 L (4.97 US qt, 4.14 Imp.qt) LOCTITE 572 is used as a sealant.
19
into the dipstick guide, otherwise the oil Change the oil more often when operating
level measurement will be incorrect. the engine under adverse conditions such
a
12. Recheck the oil level using the dipstick to as extended trolling.
EMU29116
M
be sure the level falls between the upper Inspecting wiring and connectors
and lower marks. Consult your Yamaha Inspect that each connector is engaged se-
ot
1 3
or
po
ra
2
tio
ZMU07057
n,
1. Oil dipstick
2. Lower mark
U
3. Upper mark
.S
81
U6AL35E0.book Page 82 Thursday, December 11, 2014 5:42 PM
Maintenance
©
20
19
Checkpoints
Ya
damage.
Check the propeller shaft for damage.
ah
peller shaft.
M
ot
EMU32113
or
Checking propeller
EWM01882
WARNING
C
switch if your boat has one. 1. Straighten the cotter pin and pull it out
using a pair of pliers.
U
82
U6AL35E0.book Page 83 Thursday, December 11, 2014 5:42 PM
Maintenance
stalling the propeller. Otherwise, the
lower case and propeller boss could
6 be damaged. [ECM01882]
5 3. Install the spacer, washer, and propeller
43 nut. Tighten the propeller nut to the
2
©
specified torque.
20
1 6
19
5
ZMU07269
43
1. Cotter pin 2
Ya
2. Propeller nut
3. Washer
m
4. Spacer 1
5. Propeller
ah
6. Thrust washer
a
EMU41981
Installing propeller
ot
EWM00771 ZMU07549
5. Propeller
fied with the letter “L” after the size 6. Thrust washer
po
ECM00502
TIP:
NOTICE
Make sure to align the protrusions on the
n,
83
U6AL35E0.book Page 84 Thursday, December 11, 2014 5:42 PM
Maintenance
1
©
20
19
ZMU06956
1. Cotter pin
Ya
TIP:
If the propeller nut slot does not align with the
m
peller nut to the specified torque, tighten the 1. Gear oil drain screw
nut further to align the slot with the hole. 2. Oil level plug
a
EMU42573 3. Gasket
Changing gear oil
M
Never get under the lower unit while it is allow the oil to drain completely.
po
tilted, even when the tilt support lever or NOTICE: Check the used gear oil after
knob is locked. Severe injury could oc- it has been drained. If the gear oil is
ra
gasket. NOTICE: If there is an exces- 5. Put the outboard motor in a vertical posi-
sive quantity of metal particles on the tion. Using a flexible or pressurized filling
.
magnetic gear oil drain screw, this device, inject the gear oil into the gear oil
can indicate lower unit problem. Con- drain screw hole.
sult your Yamaha dealer. [ECM01901]
84
U6AL35E0.book Page 85 Thursday, December 11, 2014 5:42 PM
Maintenance
Recommended gear oil: F250, LF250
EWM00801
Yamalube Marine Gearcase Lube HD
or Hypoid gear oil WARNING
Recommended gear oil grade: Be sure the outboard motor is securely
SAE 90 API GL-4 / SAE 80W API GL- fastened to the transom or a stable
5 / SAE 90 API GL-5
©
falls.
sible.
2. Place a suitable container under the gear
a
case.
3. Remove the cooling water inlet covers on
M
When the oil begins to flow out of the oil the screw is normal. Simply remove
or
level plug hole, insert and tighten the oil them. NOTICE: If there is an excessive
level plug. quantity of metal particles on the
po
9 Nm (0.92 kgf-m, 6.6 ft-lb) can indicate lower unit problem. Con-
sult your Yamaha dealer. [ECM01901]
tio
drain screw.
U
Tightening torque:
9 Nm (0.92 kgf-m, 6.6 ft-lb)
.S
.A
.
85
U6AL35E0.book Page 86 Thursday, December 11, 2014 5:42 PM
Maintenance
Recommended gear oil:
Yamalube Marine Gearcase Lube HD
or Hypoid gear oil
Recommended gear oil grade:
SAE 90 API GL-4 / SAE 80W API GL-
2 5 / SAE 90 API GL-5
©
0.704 Imp.qt)
Ya
m
3
4
ah
5 2
a
3 6
M
ZMU05487
ot
5. Remove the oil level plug and gasket to 7. Put a new gasket on the oil level plug.
po
allow the oil to drain completely. When the oil begins to flow out of the oil
NOTICE: Check the used gear oil after level plug hole, insert and tighten the oil
ra
86
U6AL35E0.book Page 87 Thursday, December 11, 2014 5:42 PM
Maintenance
9. Securely install the cooling water inlet
covers on both sides of the gear case us-
ing the bolt and nut removed earlier.
Tightening torque:
2.0 Nm (0.20 kgf-m, 1.5 ft-lb)
©
20
EMU29318
Inspecting and replacing anode(s)
Yamaha outboard motors are protected from
19
anodes.
ECM00721
ah
NOTICE
Do not paint anodes, as this would render
a
them ineffective.
M
ot
TIP:
or
EMU29324
Checking battery (for electric start
ra
models)
EWM01903
tio
WARNING
Battery electrolyte is poisonous and caus-
n,
gloves.
Do not smoke or bring any other source
.
87
U6AL35E0.book Page 88 Thursday, December 11, 2014 5:42 PM
Maintenance
The procedure for checking the battery varies ECM01125
ECM01921
(-) terminal.
m
1
ah
a
3 2
M
ot
or
3. Battery
tery’s charge. If the battery needs charg-
3. The electrical contacts of the battery and
po
EWM00573
WARNING
.S
the holder.
88
U6AL35E0.book Page 89 Thursday, December 11, 2014 5:42 PM
Maintenance
Single engine Twin engines
1 2
©
20
5
19
3 2 1 4 3 4 3
Ya
4 6
m
7 8 7
ah
6 5
a
M
7 ZMU05939
9 ZMU05941
ot
EMU29372
Disconnecting the battery
tio
89
U6AL35E0.book Page 90 Thursday, December 11, 2014 5:42 PM
Maintenance
4. Clean, maintain, and store the battery
according to the manufacturer’s instruc-
tions.
©
20
19
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n,
U
.S
.A
.
90
U6AL35E0.book Page 91 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
EMU29428
A. Fill tank with clean, fresh fuel.
Troubleshooting
A problem in the fuel, compression, or igni- Q. Is fuel filter clogged?
tion systems can cause poor starting, loss of A. Clean or replace filter.
power, or other problems. This section de-
scribes basic checks and possible remedies,
©
If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer.
it to your Yamaha dealer.
Ya
If the engine trouble-alert indicator is flashing, Q. Are spark plug(s) fouled or of incorrect
consult your Yamaha dealer. type?
m
Q. Are battery connections loose or corrod- Q. Is ignition wiring damaged or poorly con-
ot
ed? nected?
or
A. Tighten battery cables and clean battery A. Check wires for wear or breaks. Tighten all
terminals. loose connections. Replace worn or broken
C
wires.
Q. Is fuse for electric start relay or electric cir-
or
A. Check for cause of electric overload and A. Have serviced by a Yamaha dealer.
repair. Replace fuse with one of correct am-
ra
A. Fill tank with clean, fresh fuel. A. Inspect spark plug(s). Clean or replace
with recommended type.
Q. Is fuel contaminated or stale?
91
U6AL35E0.book Page 92 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
Q. Is fuel system obstructed? A. Return to home position.
A. Check for pinched or kinked fuel line or
other obstructions in fuel system. Q. Is motor angle too high?
A. Return to normal operating position.
Q. Is fuel contaminated or stale?
©
A. Connect correctly.
Q. Have ignition parts failed?
Ya
A. Connect securely.
Q. Is spark plug gap incorrect?
a
nected?
or
A. Check wires for wear or breaks. Tighten all Q. Is engine oil level low?
loose connections. Replace worn or broken A. Fill oil tank with specified engine oil.
C
wires.
or
92
U6AL35E0.book Page 93 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
A. Have serviced by a Yamaha dealer. Q. Are weeds or other foreign matter tangled
on gear housing?
Q. Is load on boat improperly distributed? A. Remove foreign matter and clean lower
A. Distribute load to place boat on an even unit.
plane.
©
board at its recommended speed (r/min) Q. Is ignition wiring damaged or poorly con-
range. nected?
ot
operation.
or
transom?
A. Have motor adjusted to proper transom Q. Is specified fuel not being used?
ra
Q. Has alert system activated? Q. Is specified engine oil not being used?
n,
A. Find and correct cause of alert. A. Check and replace oil with specified type.
U
93
U6AL35E0.book Page 94 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
A. Have serviced by a Yamaha dealer. EMU29434
A. Have serviced by a Yamaha dealer. If the outboard motor hits an object in the wa-
ter, follow the procedure below.
m
Q. Is propeller damaged?
A. Have propeller repaired or replaced.
ot
or
Q. Are weeds or other foreign matter tangled 2. Check the control system and all compo-
on propeller? nents for damage. Also, check the boat
po
Q. Is motor mounting bolt loose? to the nearest harbor slowly and careful-
A. Tighten bolt. ly.
tio
dealer.
When using only one engine in an emergen-
.S
94
U6AL35E0.book Page 95 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
ECM00371
NOTICE
If the boat is operated with one engine in
the water but not running, water may run
into the exhaust pipe due to wave action,
©
TIP:
M
EWM00632
WARNING
tio
95
U6AL35E0.book Page 96 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
EMU37572
7. Engine main fuse (60 A)
Water separator-alert indicator blinks
8. Isolator fuse (60 A)
while cruising
EWM01501
WARNING
1 Gasoline is highly flammable, and its va-
©
cool.
There will be fuel in the fuel filter. Keep
away from sparks, cigarettes, flames or
Ya
1. Fuse puller
EMU29526
spill. Catch fuel in a rag. Wipe up any
ah
Power trim and tilt will not operate spilled fuel immediately.
If the engine cannot be tilted up or down with The fuel filter must be reassembled
a
the power trim and tilt because of a dis- carefully with the O-ring, filter cup, and
charged battery or a failure with the power hoses in place. Improper assembly or
M
trim and tilt unit, the engine can be tilted man- replacement could result in a fuel leak,
ot
1
ra
tio
1
n,
ZMU01905
1
U
96
U6AL35E0.book Page 97 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
1
©
2
20
19
ZMU07550
1. Filter cup
Ya
1. Holder
pler securely until a click is heard.
4. Disconnect the water detection switch
or
97
U6AL35E0.book Page 98 Thursday, December 11, 2014 5:42 PM
Trouble Recovery
©
20
19
1. Holder
Ya
98
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customer’s country of residence (United States or Canada) and registered with Yamaha will be warranted against defects in material or
workmanship, subject to exclusions noted herein, for the following applicable period determined by type of use:
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without regard to the type or percentage of commercial use. Yamaha reserves the right to modify incorrect registration data and
reduce the warranty period to reflect commercial use.
• Yamaha peripheral equipment included with the motor, such as gauges, fuel tanks, and hoses, remote control boxes, and wiring
external from the motor unit, will be warranted for one (1) year from the date of purchase for either pleasure or commercial use.
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Replacement parts used in warranty repairs will be warranted for the balance of the applicable warranty period.
The second and third year of warranty (if applicable) shall be limited to covering the cost of parts and labor for major components only.
The major components covered are:
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• Exhaust System
• Bracket System
• Upper Casing
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WARRANTY REGISTRATION. To be eligible for warranty coverage, the outboard motor must be registered with Yamaha in the country
of residence. Warranty registration can be accomplished by any authorized Yamaha Outboard Motor Dealer.
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OBTAINING REPAIRS UNDER WARRANTY. During the period of warranty, any authorized Yamaha Outboard Motor Dealer in the
country of residence will, free of charge, repair or replace, at Yamaha’s option, any parts adjudged defective by Yamaha due to faulty
or
workmanship or material from the factory. All replaced parts will become the property of Yamaha. If the customer is temporarily using a
U.S.-registered outboard motor in Canada, or a Canada-registered outboard motor in the United States, and it needs warranty repairs,
the owner should contact a nearby authorized Yamaha Outboard Motor Dealer for assistance. The local dealer will contact Yamaha on
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the owner’s behalf so that needed repairs can be made as quickly as possible.
CUSTOMER’S RESPONSIBILITY. Under the terms of this warranty, the customer will be responsible for ensuring that the outboard
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motor is properly operated, maintained, and stored as specified in the applicable Owner’s Manual. The owner of the outboard motor
shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within ten (10) days of discovery and
make the motor available at that time for inspection and repairs at the dealer’s place of business.
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ZMU07048
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6. Normal deterioration.
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SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark
plugs, shear pins, propellers, hubs, fuel and oil filters, brushes for the starter motor and power tilt motor, water pump impellers, and
anodes, are not covered by warranty. Charges for removal of the motor from a boat and transporting the motor to and from an
authorized Yamaha Outboard Motor Dealer are excluded from warranty coverage.
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Specific parts excluded from the second and third year of warranty (if applicable) are:
• Top and Bottom Cowling
• Electric Components (other than ignition system)
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• Rubber Components (such as hoses, tubes, rubber seals, fittings, and clamps)
EMISSION CONTROL WARRANTY (United States only). Yamaha warrants to the ultimate purchaser and any subsequent owner, that
the emission control components on this engine are designed, built and equipped so as to conform at the time of sale with applicable
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regulations under section 213 of the Clean Air Act and that this engine is covered against defects in materials and workmanship which
cause said engine to fail to conform with applicable exhaust emission regulations for five (5) years from the date of purchase or 175
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hours of operation, whichever comes first. Evaporative components (e.g., hoses, fuel tank, fuel cap) are two (2) years from the date of
purchase. Some states have different emission control warranty provisions. As these vary from state to state, consult your Yamaha
dealer or contact Yamaha Customer Relations at 1-866-894-1626 for more information.
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TRANSFER OF WARRANTY Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having
the motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to
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YAMAHA MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF
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MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS
STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA AND EXCLUDED FROM THIS WARRANTY. SOME
STATES/PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
or
LIMITATIONS MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES/PROVINCES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
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THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE/PROVINCE TO PROVINCE.
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be a satisfying one. Please read the following warranty information to help ensure
satisfaction with your Yamaha.
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This model was manufactured with specifications appropriate for sale and use in the
U.S.A. and Canada. Please note the following information:
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1. As explained in the Limited Warranty Statement, the Yamaha warranty covers your
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Yamaha when it is registered and used in your country of residence. If you are
temporarily using a U.S.-registered outboard motor in Canada, or a Canada-
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registered outboard motor in the United States, and it needs warranty repairs, you
should contact a nearby authorized Yamaha Outboard Motor Dealer for assistance.
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The local dealer will contact Yamaha on the owner’s behalf so that needed repairs
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the local authorized Yamaha distributor for that country. Yamaha will work with that
or
distributor to make the needed repairs as quickly as possible. If you have to pay for a
repair that you believe your warranty would have covered at home, present all repair
orders, receipts, or other related documents to your local dealer when you return
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home. He will be able to contact Yamaha on your behalf to see if any refund can be
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provided.
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TIP:
Your Yamaha model may not be sold in some countries. Therefore, a Yamaha dealer
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outside the United States or Canada may not have all of the replacement parts or
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technical information available to provide proper service. This may unavoidably delay
repairs. Thank you for your understanding should this happen.
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3. If your Yamaha is registered or used primarily outside the United States or Canada,
the warranty printed in this manual does not apply to you. Contact the dealer who
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sold the Yamaha marine power unit to you for customer support information.
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ZMU05199
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INDEX
6Y8 Multifunction fuel management Components diagram ........................... 24
meters ................................................ 44 Control functions, checking.................. 51
6Y8 Multifunction meters...................... 39 Cooling water........................................ 56
6Y8 Multifunction speed & fuel Cowling, installing................................. 52
meters ................................................ 42 Cowling lock lever................................. 30
6Y8 Multifunction speedometers.......... 43 Cowling, removing ................................ 50
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A Digital speedometer.............................. 34
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Boating organizations............................. 4 F
Boating safety......................................... 2 Filling fuel.............................................. 54
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INDEX
Fuel level-alert indicator ....................... 36 Muddy or acidic water .......................... 20
Fuel management meter....................... 36
Fuel requirements................................. 18 O
Fuel system .......................................... 50 Operating engine .................................. 54
Fuse, replacing ..................................... 95 Operating in salt water or other
conditions........................................... 64
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P
I Passenger training .................................. 4
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control) ............................................... 28
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Power trim and tilt switches (twin
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Lubrication............................................ 67
Propeller, installing ............................... 83
Propeller, removing............................... 82
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Modifications .......................................... 2
Remote control lever ............................ 26
Mounting height.................................... 47
Remote control requirements ............... 16
Mounting outboard motor .................... 16
Replacement parts ............................... 69
Mounting the outboard motor .............. 47
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INDEX
Rotating parts ......................................... 1 Warranty information (use outside the
Rules when encountering vessels .......... 5 U.S.A. or Canada)............................. 101
Warranty, limited................................... 99
S Water separator alert ............................ 41
Sending fuel.......................................... 55 Water separator-alert indicator............. 39
Shallow water ....................................... 63 Water separator-alert indicator blinks
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Star labels............................................. 22
Starting engine ..................................... 55
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signals .................................................. 5
Stop switches ....................................... 57
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Stopping boat....................................... 58
Stopping engine ................................... 58
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Tachometer .......................................... 33
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Troubleshooting.................................... 91
Twin-engine speed synchronizer.......... 38
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Voltmeter .............................................. 36
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EMU43024
Genuine Yamaha Parts — Genuine Yamaha replacement parts are the exact same parts
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as the ones originally equipped on your vehicle, providing you with the performance and du-
rability you have come to expect. Why settle for aftermarket parts that may not provide full
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Genuine Yamaha Accessories — Yamaha only offers accessories that meet our high stan-
dards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Ac-
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cessories will fit right and perform right — right out of the box.
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Yamalube — Take care of your Yamaha with legendary Yamalube oils, lubricants, and care
products. They’re formulated and approved by the toughest judges we know: the Yamaha
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engineering teams that know your Yamaha from the inside out.
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Genuine Yamaha Service Manuals — Get the same factory manual for your vehicle that
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the technicians at your authorized Yamaha dealer use. Service manuals are available
through your Yamaha dealer or you can order them directly through yamahapubs.com (USA
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only).
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Genuine Yamaha products are available only from your Yamaha dealer.
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Printed in Japan
January 2015–0.6 × 1 CR Printed on recycled paper