A Mix Design On: Bituminous Concrete, Gr.-Ii

A Mix Design on
BITUMINOUS CONCRETE, Gr.-II
For the work of
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar
Highway Division in the district of Cooch Behar under RIDF- XXVII.
Work Order Memo No.

R-433/C/498 of SE, North Bengal Highway Circle, P.W( R ) Dte. ; Dated : 13-04-2022
Tender No.
45/C of 2021 - 2022 of SE, North Bengal Highway Circle, P.W( R ) Dte.
Client's
Public Works ( Roads ) Directorate. [ Govt. of West Bengal ]
Name of Agency
M/s A.J. Sarkar & Co.
81/A Old Police Line Road,
Gorabazar, Berhampore, Dist.: Murshidabad
A REPORT ON MIX DESIGN OF BITUMINOUS CONCRETE, Gr.-II
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division in
the district of Cooch Behar under RIDF- XXVII.
Work Order Memo No. : R-433/C/498 of SE, North Bengal Highway Circle, P.W( R ) Dte. ; Dated : 13-04-2022
Tender No. : 45/C of 2021 - 2022 of SE, North Bengal Highway Circle, P.W( R ) Dte.
Client's : Public Works ( Roads ) Directorate. [ Govt. of West Bengal ]
Name of Agency : M/s A.J. Sarkar & Co.
INDEX
SL. No. Description of Report Page No.
1 Design Summary sheet 01
2 Physical Properties 02
3 Plant Details 03
4 Gradation test with job mix 04 - 17
5 Aggregate Impact Value ( A.I.V ) 18
6 Combined Flakiness and Elongation test 19
7 Plastic Index 20
18 Stripping value test 21
8 Specific Gravity and Water Absorbtion test 22 - 26
9 Bitumen Properties 27 - 31
10 Determination of Approximate Bitumen content 32
11 Theoritical maximum specific gravity at different bitumen content 33 - 37
12 Analysis of compacted paving mixture at different bitumen content 38 - 42
13 Summary of compacted paving mixture 43
14 Bitumen content Vs. different properties of compacted paving mixture graph 44 - 46
15 Selection of Optimum bitumen content 47
16 Theoritical maximum specific gravity at optimum bitumen content 48
16 Analysis of compacted paving mixture at at optimum bitumen content 49
17 Analysis of compacted mixture & Water Sensitivity test at optimum bitumen content 50
DESIGN SUMMARY SHEET
Sl Reasult
Description Unit Requirement Reference
No Achived
1 Item Description B.C, Gr.-II
2 Type of Binding Material BITUMEN _VG- 40
3 Source of binding material IOCL , Haldia
4 Source of aggregate Pakur Variety
5 Size of Materials AGGREGATE- 3 , AGGREGATE- 2 , AGGREGATE- 1 & LIME FILLER
6 Selected Job Mix Trial No. Trial - I
7 Proportion of Material in % 25 : 23 : 50 : 2
8 Proportion for batching in % 23.6 : 21.7 : 47.2 : 1.9
9 Optimum Bitumen Content % 5.60 Min.- 5.40 % MORT&H [5th Rev.]
10 Optimum Bitumen Content — 2.516 — —
11 Theoretical max. Sp. Gravity — 2.619 — —
12 Void in Mineral Aggrega ( VMA ) % 13.27 Min.- 11.00 % MORT&H [5th Rev.]
13 Air Voids in the Mix ( Va ) % 3.95 ( 3.0 - 5.0 ) % MORT&H [5th Rev.]
14 Voids filled with Bitumen ( VFB ) % 70.23 ( 65 - 75 ) % MORT&H [5th Rev.]
15 Marshal Stability at 60 °C Kn 11.54 Min.- 9 .00 Kn MORT&H [5th Rev.]
16 Marshal Flow mm 3.14 ( 2.0 - 4.0 ) mm MORT&H [5th Rev.]
17 Marshal Quotient — 3.68 ( 2.0 - 5.0 ) MORT&H [5th Rev.]
18 ( Filler / Bitumen ) Ratio — 4.13 ( 0.6 - 1.2 ) MORT&H [5th Rev.]
19 Water Sensitivity test % 87.78 Min.-80.00 % MORT&H [5th Rev.]

Min.- 95 % Retained
20 Stripping Value % 97.83 MORT&H [5th Rev.]
coating
Contractor's Representative Client's Representative
Page No.- 1
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division in the
district of Cooch Behar under RIDF- XXVII.
PHYSICAL PROPERTIES OF MATERIALS
SL Permissible
Type of Test Unit Result Reference
No Limit
1 AGGREGATE :
(i) Gradation Test % Satisfactory — MORT&H [5th Rev]
(ii) Aggregate Impact Value % 12.53 < 24.00 % MORT&H [5th Rev]
(iii) Flakiness + Elongation Index test % 22.83 < 35.00 % MORT&H [5th Rev]
(iv) Plastic Index % Non - Plastic Max.- 4.00 MORT&H [5th Rev]
(v) Specific Gravity Test
(a) AGGREGATE- 3 ̶ 2.893 — ̶—
(b) AGGREGATE- 2 ̶ 2.879 — ̶—
(c) AGGREGATE- 1 ̶ 2.641 — ̶—
(d) LIME FILLER ̶ 2.270 — ̶—
(vi) Water Absorbtion Test
(a) AGGREGATE- 3 % 0.575 Max.- 2.00 % MORT&H [5th Rev]
(b) AGGREGATE- 2 % 0.699 Max.- 2.00 % MORT&H [5th Rev]
(c) AGGREGATE- 1 % 1.433 Max.- 2.00 % MORT&H [5th Rev]
2 BITUMEN _VG- 40
(i) Specific Gravity ̶ 1.030 — ̶—

(40 - 60) 1/10th
(ii) Penetration Test mm 44.33 IS : 73 ,2013
mm
(iii) Softening point Test °C 53.90 Min.- 50.0 °C IS : 73 ,2013
(iv) Ductility Test Cm 72.34 Min.- 25.0 Cm IS : 73 ,2013
Page No.- 2
BATCH WEIGHT & PLANT DETAILS
Hot Mix Plant Details :-
1 Location of Plant : Vill- Folimary ; P.O- Akrahat ; Dist.- Cooch Behar ; Pin.- 735312
2 Manufacturer of Plant : Nilang
3 Model : ABP- 160
4 Capacity of Plant : 160 TPH
5 Year of manufacture : 2021
6 Type of Mix : Batch Mix
8 Capacity per Batch : 1500.00 Kg
9 Mixing Time : 20 - 25 Sec.
10 Working Condition : Good
11 Weighing System : Auto Weighing System
12 No. & Capacity of bins : 4 nos, 5.4 cum, 2.2 cum, 2.3 cum, 2.1 cum
Batch weight calculation :-

Maximu capacity of one batch : 1500.0 Kg
Percentage of material as Percentage of material for Weight of material per

Name of materials
per Job Mix (%) Batching (%) batch (kg)
BITUMEN _VG- 40 5.60 5.60 84.00
AGGREGATE- 3 25.00 23.60 354.00
AGGREGATE- 2 23.00 21.70 325.68
AGGREGATE- 1 50.00 47.20 708.00
LIME FILLER 2.00 1.90 28.32
Total 100.00 100.00 1500.00
Page No.- 3
INDIVIDUAL GRADATION TEST

AGGREGATE- 3 ( PASSING THROUGH 16.0 MM SIEVE & RETAINED ON 8.0 MM SIEVE )
Tested At : Site Laboratory Sampled By : Jointly

Method of Test : IS:2386 (Part-I) -1963 Date of Sampling : : 14-10-2022
Sample Description : AGGREGATE- 3 Tested By : Jointly
Proposed Used in : B.C, Gr.-II Date of Testing : : 14-10-2022
Specification : Reference Page No.-189, Sec.-500, Cl. No.-507.2.5, Table No.-500-17 of MORT&H [ 5th Rev ]
TRIAL NO. : I TRIAL NO. : II

I.S Sieve Weight of sample taken (gm) : 14340 Weight of sample taken (gm) : 13914
Designation Wt. Cum Wt. Cum. % % of Wt. Cum Wt. Cum. % % of
Retained Retained Retained Passing Retained Retained Retained Passing
19.00 mm 0 0 0.00 100.00 0 0 0.00 100.00
13.20 mm 1638 1638 11.42 88.58 1635 1635 11.75 88.25
9.500 mm 7884 9522 66.40 33.60 7917 9552 68.65 31.35
4.750 mm 4342 13864 96.68 3.32 3840 13392 96.25 3.75
2.360 mm 369 14233 99.25 0.75 385 13777 99.02 0.98
1.180 mm 92 14325 99.90 0.10 121 13898 99.89 0.11
0.600 mm 15 14340 100.00 0.00 15 13913 99.99 0.01
0.300 mm 0 14340 100.00 0.00 0 13913 99.99 0.01
0.150 mm 0 14340 100.00 0.00 0 13913 99.99 0.01
0.075 mm 0 14340 100.00 0.00 0 13913 99.99 0.01
TRIAL NO. : III AVERAGE % OF PASSING
I.S Sieve Weight of sample taken (gm) : 15230 % Of Passing
Average%
Designation Wt. Cum Wt. Cum. % % of Trial No. : Trial No. :
Trial No. : I of Passing
Retained Retained Retained Passing II III
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
13.20 mm 1930 1930 12.67 87.33 88.58 88.25 87.33 88.05
9.500 mm 7997 9927 65.18 34.82 33.60 31.35 34.82 33.26
4.750 mm 5012 14939 98.09 1.91 3.32 3.75 1.91 2.99
2.360 mm 224 15163 99.56 0.44 0.75 0.98 0.44 0.72
1.180 mm 50 15213 99.89 0.11 0.10 0.11 0.11 0.11
0.600 mm 17 15230 100.00 0.00 0.00 0.01 0.00 0.00
0.300 mm 0 15230 100.00 0.00 0.00 0.01 0.00 0.00
0.150 mm 0 15230 100.00 0.00 0.00 0.01 0.00 0.00
0.075 mm 0 15230 100.00 0.00 0.00 0.01 0.00 0.00
Page No.- 4

Tested At : Site Labaratory Sampled By : Jointly


19.00 mm 0 0 0.00 100.00 0 0 0.00 100.00
13.20 mm 0 0 0.00 100.00 0 0 0.00 100.00
9.500 mm 0 0 0.00 100.00 0 0 0.00 100.00
4.750 mm 5567 5567 48.57 51.43 5350 5350 48.52 51.48
2.360 mm 4741 10308 89.94 10.06 4329 9679 87.78 12.22
1.180 mm 322 10630 92.75 7.25 594 10273 93.17 6.83
0.600 mm 332 10962 95.65 4.35 214 10487 95.11 4.89
0.300 mm 148 11110 96.94 3.06 244 10731 97.32 2.68
0.150 mm 205 11315 98.73 1.27 189 10920 99.04 0.96
0.075 mm 146 11461 100.00 0.00 106 11026 100.00 0.00
Average%
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
13.20 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
9.500 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
4.750 mm 5048 5048 42.73 57.27 51.43 51.48 57.27 53.39
2.360 mm 5683 10731 90.83 9.17 10.06 12.22 9.17 10.48
1.180 mm 319 11050 93.53 6.47 7.25 6.83 6.47 6.85
0.600 mm 161 11211 94.90 5.10 4.35 4.89 5.10 4.78
0.300 mm 266 11477 97.15 2.85 3.06 2.68 2.85 2.86
0.150 mm 177 11654 98.65 1.35 1.27 0.96 1.35 1.19
0.075 mm 160 11814 100.00 0.00 0.00 0.00 0.00 0.00
Page No.- 5

AGGREGATE- 1 ( PASSING THROUGH 4.0 MM SIEVE )


19.00 mm 0 0 0.00 100.00 0 0 0.00 100.00
13.20 mm 0 0 0.00 100.00 0 0 0.00 100.00
9.500 mm 0 0 0.00 100.00 0 0 0.00 100.00
4.750 mm 0 0 0.00 100.00 0 0 0.00 100.00
2.360 mm 155 155 4.29 95.71 295 295 6.30 93.70
1.180 mm 914 1069 29.59 70.41 1172 1467 31.31 68.69
0.600 mm 665 1734 47.99 52.01 745 2212 47.20 52.80
0.300 mm 455 2189 60.59 39.41 633 2845 60.71 39.29
0.150 mm 674 2863 79.24 20.76 716 3561 75.99 24.01
0.075 mm 436 3299 91.31 8.69 741 4302 91.81 8.19
Average%
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
13.20 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
9.500 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
4.750 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
2.360 mm 118 118 4.66 95.34 95.71 93.70 95.34 94.92
1.180 mm 623 741 29.27 70.73 70.41 68.69 70.73 69.94
0.600 mm 451 1192 47.08 52.92 52.01 52.80 52.92 52.58
0.300 mm 369 1561 61.65 38.35 39.41 39.29 38.35 39.02
0.150 mm 371 1932 76.30 23.70 20.76 24.01 23.70 22.82
0.075 mm 379 2311 91.27 8.73 8.69 8.19 8.73 8.54
Page No.- 6

LIME FILLER

Sample Description : LIME FILLER Tested By : Jointly

19.00 mm 0 0 0.00 100.00 0 0 0.00 100.00
13.20 mm 0 0 0.00 100.00 0 0 0.00 100.00
9.500 mm 0 0 0.00 100.00 0 0 0.00 100.00
4.750 mm 0 0 0.00 100.00 0 0 0.00 100.00
2.360 mm 0 0 0.00 100.00 0 0 0.00 100.00
1.180 mm 0 0 0.00 100.00 0 0 0.00 100.00
0.600 mm 0 0 0.00 100.00 0 0 0.00 100.00
0.300 mm 0 0 0.00 100.00 0 0 0.00 100.00
0.150 mm 25 25 5.66 94.34 27 27 4.71 95.29
0.075 mm 128 153 34.62 65.38 165 192 33.51 66.49
Average%
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
13.20 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
9.500 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
4.750 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
2.360 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
1.180 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
0.600 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
0.300 mm 0 0 0.00 100.00 100.00 100.00 100.00 100.00
0.150 mm 21 21 4.31 95.69 94.34 95.29 95.69 95.11
0.075 mm 142 163 33.47 66.53 65.38 66.49 66.53 66.13
Page No.- 7
SUMMARY OF AVERAGE PERCENTAGE OF WEIGHT PASSING OF AGGREGATE
IS Sieve
AGGREGATE- 3 AGGREGATE- 2 AGGREGATE- 1 LIME FILLER
Designation
19.00 mm 100.00 100.00 100.00 100.00
13.20 mm 88.05 100.00 100.00 100.00
9.500 mm 33.26 100.00 100.00 100.00
4.750 mm 2.99 53.39 100.00 100.00
2.360 mm 0.72 10.48 94.92 100.00
1.180 mm 0.11 6.85 69.94 100.00
0.600 mm 0.00 4.78 52.58 100.00
0.300 mm 0.00 2.86 39.02 100.00
0.150 mm 0.00 1.19 22.82 95.11
0.075 mm 0.00 0.00 8.54 66.13
COMBINED JOB MIX OF AGGREGATE

TRIAL - I
AGGREGA AGGREGA AGGREGA LIME Limit as per MORT&H [5th
Total % of Rev.]
I.S Sieve TE- 3 TE- 2 TE- 1 FILLER
Weight Passing
Designation [ 25% ] [ 23% ] [ 50 % ] [2%]
(%) Lower Limit Upper Limit
19.00 mm 25.00 23.00 50.00 2.00 100.00 100.00 100.00

13.20 mm 22.01 23.00 50.00 2.00 97.01 90.00 100.00
9.500 mm 8.32 23.00 50.00 2.00 83.32 70.00 88.00
4.750 mm 0.75 12.28 50.00 2.00 65.03 53.00 71.00
2.360 mm 0.18 2.41 47.46 2.00 52.05 42.00 58.00
1.180 mm 0.03 1.58 34.97 2.00 38.58 34.00 48.00
0.600 mm 0.00 1.10 26.29 2.00 29.39 26.00 38.00
0.300 mm 0.00 0.66 19.51 2.00 22.17 18.00 28.00
0.150 mm 0.00 0.27 11.41 1.90 13.58 12.00 20.00
0.075 mm 0.00 0.00 4.27 1.32 5.59 4.00 10.00
Page No.- 8
SIEVE SIZE VS PERCENTAGE OF WEIGHT PASSING's CURVE

TRIAL - I
IS Sieve Percentage of Weight Passing (%)

Proportation in Percentage of Materials Designation Lower Upper
(mm) As per Job Mix Mid Limit
Limit Limit
19.00 mm 100.00 100.00 100.00 100.00
AGGREGATE- 3 : 25.00 %
13.20 mm 90.00 97.01 100.00 95.00
9.500 mm 70.00 83.32 88.00 79.00
4.750 mm 53.00 65.03 71.00 62.00
2.360 mm 42.00 52.05 58.00 50.00
1.180 mm 34.00 38.58 48.00 41.00
0.600 mm 26.00 29.39 38.00 32.00
LIME FILLER : 2.00 %
0.300 mm 18.00 22.17 28.00 23.00
Remarks : Accepted 0.150 mm 12.00 13.58 20.00 16.00
0.075 mm 4.00 5.59 10.00 7.00
## PERCENTAGE OF WEIGHT PASSING CURVE

IS SIEVE SIZE VS
120.00
Lower Limit as per MORT&H [ 5th Rev. ]
PERCENTAGE OF WEIGHT PASSING [ % ]

Mid Limit as per MoRT&H [ 5th Rev. ] 100.00
Percentage of weight passing as per Job Mix

80.00
Upper Limit as per MORT&H [ 5th Rev. ]
60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
IS SIEVE SIZE [ MM ]
Page No.- 9
BLENDED OF JOB MIX

TRIAL - I

Method of Test : IS:2386 (Part-I) -1963 Tested By : Jointly
Sample Description : Mix of B.C, Gr.-II Date of Testing : 15-10-2022
Proportion of Mix : ( 25 : 23 : 50 : 2 ) Weight of Sample ( gm ) : 20000
Cumulative JMF Limit as

Weight of Cumulative Percent of Percentage of per MORT&H
I.S Sieve percentage of
Sample weight weight Passing Passing as per
Designation weight
retained (gm) retained (%) (%) Job Mix (%) Lower Upper
retained (%)
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00
13.20 mm 798 798 3.99 96.01 97.01 91.01 100.00
9.500 mm 3322 4120 20.60 79.40 83.32 77.32 88.00
4.750 mm 2398 6518 32.59 67.41 65.03 60.03 70.03
2.360 mm 3012 9530 47.65 52.35 52.05 48.05 56.05
1.180 mm 2706 12236 61.18 38.82 38.58 34.58 42.58
0.600 mm 2510 14746 73.73 26.27 29.39 26.00 33.39
0.300 mm 1048 15794 78.97 21.03 22.17 19.17 25.17
0.150 mm 1580 17374 86.87 13.13 13.58 12.00 16.58
0.075 mm 1438 18812 94.06 5.94 5.59 4.09 7.09
120.00
Percentage of weight passing as per Blending
100.00
% OF WEIGHT. PASSING [ %
JMF Lower Limit as per MORT&H [ 5th Rev. ] 80.00
JMF Upper Limit as per MORT&H [ 5th Rev. ]
60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
IS SIEVE DESIGNATION [ MM ]
Page No.- 10
IS Sieve
Designation
19.00 mm 100.00 100.00 100.00 100.00
13.20 mm 88.05 100.00 100.00 100.00
9.500 mm 33.26 100.00 100.00 100.00
4.750 mm 2.99 53.39 100.00 100.00
2.360 mm 0.72 10.48 94.92 100.00
1.180 mm 0.11 6.85 69.94 100.00
0.600 mm 0.00 4.78 52.58 100.00
0.300 mm 0.00 2.86 39.02 100.00
0.150 mm 0.00 1.19 22.82 95.11
0.075 mm 0.00 0.00 8.54 66.13

TRIAL - II
AGGREGA AGGREGA AGGREGA Limit as per MORT&H [5th
Total % of Rev.]
I.S Sieve TE- 3 TE- 2 TE- 1 LIME FILLER
Weight Passing
Designation [ 30% ] [ 18% ] [ 50 % ] [2%]
19.00 mm 30.00 18.00 50.00 2.00 100.00 100.00 100.00

13.20 mm 26.42 18.00 50.00 2.00 96.42 90.00 100.00
9.500 mm 9.98 18.00 50.00 2.00 79.98 70.00 88.00
4.750 mm 0.90 9.61 50.00 2.00 62.51 53.00 71.00
2.360 mm 0.22 1.89 47.46 2.00 51.57 42.00 58.00
1.180 mm 0.03 1.23 34.97 2.00 38.23 34.00 48.00
0.600 mm 0.00 0.86 26.29 2.00 29.15 26.00 38.00
0.300 mm 0.00 0.51 19.51 2.00 22.02 18.00 28.00
0.150 mm 0.00 0.21 11.41 1.90 13.52 12.00 20.00
0.075 mm 0.00 0.00 4.27 1.32 5.59 4.00 10.00
Page No.- 11

TRIAL - II

Limit Limit
19.00 mm 100.00 100.00 100.00 100.00
13.20 mm 90.00 96.42 100.00 95.00
9.500 mm 70.00 79.98 88.00 79.00
4.750 mm 53.00 62.51 71.00 62.00
2.360 mm 42.00 51.57 58.00 50.00
1.180 mm 34.00 38.23 48.00 41.00
0.600 mm 26.00 29.15 38.00 32.00
0.300 mm 18.00 22.02 28.00 23.00
Remarks : Not Accepted 0.150 mm 12.00 13.52 20.00 16.00
0.075 mm 4.00 5.59 10.00 7.00
IS SIEVE SIZE VS PERCENTAGE OF WEIGHT PASSING CURVE

120.00

100.00
Mid Limit as per MoRT&H [ 5th Rev.] 80.00

60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
Page No.- 12
BLENDED OF JOB MIX

TRIAL - II
Tested At : : Site Labaratory Sampled By : Jointly


Designation weight
retained (%)
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00
13.20 mm 1438 1438 7.19 92.81 96.42 90.42 100.00
9.500 mm 1726 3164 15.82 84.18 79.98 73.98 85.98
4.750 mm 4484 7648 38.24 61.76 62.51 57.51 67.51
2.360 mm 2184 9832 49.16 50.84 51.57 47.57 55.57
1.180 mm 2498 12330 61.65 38.35 38.23 34.23 42.23
0.600 mm 2234 14564 72.82 27.18 29.15 26.00 33.15
0.300 mm 1024 15588 77.94 22.06 22.02 19.02 25.02
0.150 mm 1200 16788 83.94 16.06 13.52 12.00 16.52
0.075 mm 2134 18922 94.61 5.39 5.59 4.09 7.09
120.00
100.00
Percentage of weight passing as per MORT&H [ 5th Rev. ] 80.00

60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
Page No.- 13
IS Sieve
Designation
19.00 mm 100.00 100.00 100.00 100.00
13.20 mm 88.05 100.00 100.00 100.00
9.500 mm 33.26 100.00 100.00 100.00
4.750 mm 2.99 53.39 100.00 100.00
2.360 mm 0.72 10.48 94.92 100.00
1.180 mm 0.11 6.85 69.94 100.00
0.600 mm 0.00 4.78 52.58 100.00
0.300 mm 0.00 2.86 39.02 100.00
0.150 mm 0.00 1.19 22.82 95.11
0.075 mm 0.00 0.00 8.54 66.13

TRIAL - III
AGGREGA AGGREGA AGGREGA Limit as per MORT&H [5th
Total % of Rev.]
I.S Sieve TE- 3 TE- 2 TE- 1 LIME FILLER
Weight Passing
Designation [ 30% ] [ 15% ] [ 53 % ] [2%]
19.00 mm 30.00 15.00 53.00 2.00 100.00 100.00 100.00

13.20 mm 26.42 15.00 53.00 2.00 96.42 90.00 100.00
9.500 mm 9.98 15.00 53.00 2.00 79.98 70.00 88.00
4.750 mm 0.90 8.01 53.00 2.00 63.91 53.00 71.00
2.360 mm 0.22 1.57 50.31 2.00 54.10 42.00 58.00
1.180 mm 0.03 1.03 37.07 2.00 40.13 34.00 48.00
0.600 mm 0.00 0.72 27.87 2.00 30.59 26.00 38.00
0.300 mm 0.00 0.43 20.68 2.00 23.11 18.00 28.00
0.150 mm 0.00 0.18 12.09 1.90 14.17 12.00 20.00
0.075 mm 0.00 0.00 4.53 1.32 5.85 4.00 10.00
Page No.- 14

TRIAL - III

Limit Limit
19.00 mm 100.00 100.00 100.00 100.00
13.20 mm 90.00 96.42 100.00 95.00
9.500 mm 70.00 79.98 88.00 79.00
4.750 mm 53.00 63.91 71.00 62.00
2.360 mm 42.00 54.10 58.00 50.00
1.180 mm 34.00 40.13 48.00 41.00
0.600 mm 26.00 30.59 38.00 32.00
0.300 mm 18.00 23.11 28.00 23.00
Remarks : Not Accepted 0.150 mm 12.00 14.17 20.00 16.00
0.075 mm 4.00 5.85 10.00 7.00
IS SIEVE SIZE VS PERCENTAGE OF WEIGHT PASSING CURVE

120.00

100.00
Mid Limit as per MoRT&H [ 5th Rev. ] 80.00

UpperLimit as MORT&H [ 5th Rev. ]
60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
Page No.- 15
BLENDED OF JOB MIX

TRIAL - III


Designation weight
retained (%)
19.00 mm 0 0 0.00 100.00 100.00 100.00 100.00
13.20 mm 1434 1434 7.17 92.83 96.42 90.42 100.00
9.500 mm 2674 4108 20.54 79.46 79.98 73.98 85.98
4.750 mm 3634 7742 38.71 61.29 63.91 58.91 68.91
2.360 mm 674 8416 42.08 57.92 54.10 50.10 58.00
1.180 mm 4062 12478 62.39 37.61 40.13 36.13 44.13
0.600 mm 1566 14044 70.22 29.78 30.59 26.59 34.59
0.300 mm 940 14984 74.92 25.08 23.11 20.11 26.11
0.150 mm 1878 16862 84.31 15.69 14.17 12.00 17.17
0.075 mm 2130 18992 94.96 5.04 5.85 4.35 7.35
120.00
Percentage of weight passing as per Job Mix 100.00
Lower Limit as per MORT&H [ 5th Rev. ] 80.00

60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
Page No.- 16
SUMMARY OF JOB MIX
Percentage of weight passing [ % ] Limit as per MORT&H

I.S Sieve
Designation Trial No.-I Trial No.-II Trial No.-III Lower Upper
( 25 : 23 : 50 : 2 ) ( 30 : 18 : 50 : 2 ) ( 30 : 15 : 53 : 2 ) Limit Limit
19.00 mm 100.00 100.00 100.00 100.0 100.0
13.20 mm 97.01 96.42 96.42 90.00 100.0
9.500 mm 83.32 79.98 79.98 70.00 88.00
4.750 mm 65.03 62.51 63.91 53.00 71.00
2.360 mm 52.05 51.57 54.10 42.00 58.00
1.180 mm 38.58 38.23 40.13 34.00 48.00
0.600 mm 29.39 29.15 30.59 26.00 38.00
0.300 mm 22.17 22.02 23.11 18.00 28.00
0.150 mm 13.58 13.52 14.17 12.00 20.00
0.075 mm 5.59 5.59 5.85 4.00 10.00
IS SIEVE SIZE Vs. PERCENTAGE OF WEIGHT PASSING OF JOB MIX

120.00
Trial No.- I
PERCENTAGE OF WEIGHT PASSING [ %

Trial No.- II 100.00
Trial No.- III
80.00
Upper Limit as per MORT&H [ 5 th Rev. ]

60.00
40.00
20.00
0.00
0.01 0.10 1.00 10.00 100.00
Page No.- 17
AGGREGATE IMPACT VALUE TEST
Tested at : Site Laboratory Source of Material : Pakur Variety

: Passing through : 12.5 mm Method of Sampling : Quatering
Description of Sample
: Retained on : 10.0 mm Sampled By : Jointly
Proposed used in : B.C, Gr.-II Date of Sampling : 17-10-2022
Method of Test : IS:2386 (Part-IV) -1963 Tested By : Jointly
Permissible Limit : < 24.00 % Date of Testing : 17-10-2022
Specification : Ref. Page No.-188, Section-500, Clause No.-507.2.2, Table No.-500-16 of MORT&H [ 5th Rev. ]
Test Nos
Sl. No Observation Unit Remarks
I II III
1. Weight of Container ( A ) Gm 709.60 709.70 709.50
2. Weight Container & Aggregate ( B ) Gm 1054.70 1031.90 1074.50
Wt. of Aggregate before crushing (C)=(

3. Gm 345.10 322.20 365.00
B -C )
Wt. of Aggregate retained on 2.36 mm sieve

4. Gm 296.30 280.00 318.10
after crushing ( D)
Wt. of Aggregate passing through 2.36 mm

5. Gm 46.10 39.30 43.90
sieve after crushing ( E )
Aggregate Impact Value (A.I.V)

6. % 13.36 12.20 12.03
= {( E /C ) X 100 }
7. Average Aggregate Impact Value % 12.53
Page No.- 18
FLAKINESS INDEX AND ELONGATION INDEX [ F.I + E.I ]

Description of Sample : Combined Aggregate Sampled By : Jointly
Method of test : IS:2386 (Part-I) -1963 Tested By : Jointly
Permissible Limit : < 35.00 % Date of Testing : 17-10-2022
Flakiness Index of aggregate Elongation Index of aggregate

Size range of Aggregate
Length
Thickness Weight of Weight of
Weight of Weight of gauge
gauge size, Aggregate Aggregate
Passing Retained fraction fraction size, (1.8
(0.6 times in each fraction in each fraction
through through consisting of at consisting of at times of
of the mean passing retained
I.S Sieve I.S sieve least 200 least 200 the mean
sieve) in thickness gauge Length gauge
(mm) (mm) piecess (gm) piecess (gm) sieve) in
mm (gm) (gm)
mm
63 50 W1= 0 33.900 w1= 0 W1= 0 - w1= 0

50 40 W2= 0 27.000 w2= 0 W2= 0 81.000 w2= 0
40 25 W3= 0 19.500 w3= 0 W3= 0 64.400 w3= 0
31.5 25 W4= 0 16.950 w4= 0 W4= 0 - w4= 0
25 20 W5= 0 13.500 w5= 0 W5= 0 40.500 w5= 0
20 16 W6= 2840 10.800 w6= 295 W6= 2545 32.400 w6= 329
16 12.5 W7= 2395 8.550 w7= 260 W7= 2135 25.500 w7= 299
12.5 10 W8= 2886 6.750 w8= 271 W8= 2615 20.200 w8= 252
10 6.3 W9= 2649 4.890 w9= 227 W9= 2422 14.700 w9= 388
W= 10770 w= 1053 W= 9717 w= 1268
Flakiness Index (F.I) in % : 9.78 %

Elongation Index (E.I)in % : 13.05 %
Combined Flakiness Index & Elongation Index (F.I + E.I): 22.83 %
Page No.- 19
PLASTIC LIMIT [ P.L ] TEST

Description of Sample : AGGREGATE- 1 Sampled By : Jointly
Permissible Limit : Max.- 4.00 Tested By : Jointly
Method of test : IS:2720, (Part-V) , 1995 Date of Testing : 17-10-2022
Specification : Ref. Page No.-188, Section-500, Clause No.-507.2.3, of MORT&H [ 5th Rev. ]
Sl Observation No.
Observation Unit Remarks
No I II III
1 Container number ̶
2 Weight of container + Wet Soil Gm
3 Weight of container + Dry Soil Gm
4 Loss of moisture Gm
5 Wt. of container Gm
6 Wt. of dry soil Gm
8 Moisture content %
Plastic Limit (PL) = Specified Thread is not Coming. Hence, it is Non - Pastic
Plastic Index (PI) = Non - Plastic
Page No. :20

STRIPPING VALUE
Tested at : Site Laboratory Type of binder : VG-30

Passing through : 20.0 mm % of Binder : 5.00%
Type of Aggregate :
Retained on : 12.5 mm Sampled By : Jointly
Method of Test : IS : 6241_ 1971 Tested By : Jointly
Permissible Limit : Min.- 95 % Retained coating Date of Testing : 17-10-2022
Specification : Ref. Page No.-188, Section-500, Clause No.-507.2.2 Table No.-500-16 of MORT&H [ 5th Rev. ]
Test Nos
Sl No Observation Unit Remarks
I II III
1. Weight of surface dry sample gm 200.00 200.00 200.00
2. Weight of binder gm 10.00 10.00 10.00
3. Visual percentage of Retained Coating % 98.00 97.00 98.50
4. Visual percentage of Stripping coating % 2.00 3.00 1.50
5. Average Stripping value % 2.17
6. Average Retained Coating % 97.83
Page No. : 21
SPECIFIC GRAVITY AND WATER ABSORBTION TEST


Description of Sample : AGGREGATE- 3 Sampled By : Jointly
Permissible Limit : Max.- 2.00 % Tested By : Jointly
Method of test : IS:2386 (Part-III) -1963 Date of Testing : 18-10-2022
Sl Trial No.
Observation Unit
No I II III
Weight of saturated aggregate and busket in water
1 Gm 2697.00 2626.00 2770.00
(W₁)
2 Weight of busket in water (W₂) Gm 1053.50 1053.50 1053.50
3 Weight of saturated surface dry aggregate (W₃) Gm 2504.50 2396.00 2614.50
4 Weight of oven dried aggregate in air (W₄) Gm 2490.00 2383.00 2599.00
5 Water absorbtion =[{(W₃ - W₄)*100}/W₄] % 0.582 0.546 0.596
6 Bulk Specific Gravity [W₃/{W₃ - (W₁ - W₂)}] - 2.892 2.894 2.894
7 Apparent Specific Gravity [W₄/{W₄ - (W₁ - W₂)}] - 2.942 2.940 2.945
I Average value Water absorbtion % 0.575
II Average value Bulk Specific Gravity - 2.893
III Average value Apparent Specific Gravity - 2.942
Page No.- 22


Description of Sample : : AGGREGATE- 2 Sampled By : Jointly
Sl. Trial No.

No Observation Unit
. I II III
Weight of Surface Saturated Dry aggregate (W₁)
1 gm 1411.00 1377.50 1388.50
gm
Weight of Pycnometre bottle + Water + aggregate
2 gm 2463.50 2441.00 2448.50
(W2) gm
3 Weight of Pycnometre bottle + Water (W₃) gm gm 1539.00 1539.00 1539.00
4 Weight of oven dried aggregate in air (W₄)gm gm 1401.00 1367.50 1379.50
5 Water absorbtion =[{(W1 - W4) / W4 } * 100 ] % 0.714 0.731 0.652
6 Bulk Specific Gravity [W₄/{W1 - (W2 - W3)}] ̶ 2.880 2.876 2.880
7 Apparent Specific Gravity { W₄ / {(W₁ - W₄)} - 2.940 2.938 2.935
I Average value Water absorbtion % 0.699
II Average value Bulk Specific Gravity - 2.879
III Average value Apparent Specific Gravity - 2.938
Page No.- 23

AGGREGATE- 1 ( PASSING THROUGH 4.0 MM SIEVE )

Description of Sample : : AGGREGATE- 1 Sampled By : Jointly
Sl. Trial No.

No Observation Unit
. I II III
Weight of Surface Saturated Dry aggregate (W₁)
1 gm 511.00 658.50 596.00
gm
Weight of Pycnometre bottle + Water + aggregate
2 gm 1859.50 1951.50 1912.50
(W2) gm
3 Weight of Pycnometre bottle + Water (W₃) gm gm 1539.00 1539.00 1539.00
4 Weight of oven dried aggregate in air (W₄)gm gm 504.00 649.00 587.50
5 Water absorbtion =[{(W1 - W4) / W4 } * 100 ] % 1.389 1.464 1.447
6 Bulk Specific Gravity [W₄/{W1 - (W2 - W3)}] ̶ 2.646 2.638 2.640
7. Apparent Specific Gravity { W₄ / {(W₁ - W₄)} - 2.747 2.744 2.745
I. Average value Water absorbtion % 1.433
II. Average value Bulk Specific Gravity - 2.641
III. Average value Apparent Specific Gravity - 2.745
Page No.- 24
SPECIFIC GRAVITY TEST

LIME FILLER
Tested at : Site Laboratory Source of Material :—

Description of Sample : : LIME FILLER Sampled By : Jointly
Permissible Limit :— Tested By : Jointly
Method of test : IS:2720 (Part-III), Section- 1 Date of Testing : 19-10-2022
Sl. Trial No.

No Observation Unit
. I II III
1 Weight of Pycnometre bottle (W₁) gm 1539.00 1539.00 1539.00
2 Weight of Pycnometre bottle + Dry Sample (W2) gm 1797.50 1787.50 1800.50
Weight of Pycnometre bottle + Sample + Kerocen

3 gm 1585.00 1578.50 1587.00
(W₃) gm
Weight of Pycnometre bottle filled with Kerocen
4 gm 1417.50 1417.50 1417.50
(W4)
5 Specific Gravity of Kerocen ( KSpg ) - 0.80 0.80 0.80
Specific Gravity of Filler = [(W2 - W1) ÷ {(W4 - W1) -

6 - 2.273 2.272 2.274
(W3 - W2)}] x KSpg
I. Average value Bulk Specific Gravity - 2.270
Page No.- 25
SUMMARY OF SPECIFIC GRAVITY AND WATER ABSORBTION
Bulk Specific Gravity [ Apperent Specific

Sl. No. Description of Material Water Absorbtion [ % ]
gm/CC ] Gravity [ gm/CC ]
1 AGGREGATE- 3 2.893 2.942 0.575
2 AGGREGATE- 2 2.879 2.938 0.699
3 AGGREGATE- 1 2.641 2.745 1.433
4 LIME FILLER 2.270
BULK SPECIFIC GRAVITY
Specification : Ref. Page No.-47,Clause No.-4.05 of Manual Series No.-2

Bulk Specific Gravity of Aggrgate in combination :
P1 + P2 + P3 + P4
=
(P1 / G1) + ( P2 / G2 ) + ( P3 / G3 ) + ( P4 / G4 )
30 + 15 + 53 + 2
=
(30 / 2.893) + (15 / 2.879) + (53 / 2.641) + (2 / 2.27)
= 2.738 gm / cc
Page No.- 26
PENETRATION TEST
Tested at : Site Laboratory Source of Material : IOCL , Haldia

Description of Sample : VG- 40 Sampled By : Jointly
Method of test : IS : 1203 -1978 Tested By : Jointly
Permissible Limit : (40 - 60) 1/10th mm Date of Testing : 20-10-2022
Designation : Penetration at 25⁰C, 0.1 mm, (100 + 0.25)gm, 5.0 sec
Reference : Ref. Page No.-2, Clause No.-6.2, Table No.-1 of IS : 73 , 2013
Condition as per IS:1203-

Sl. No. Condition during test Condition Maintain during test
1978
Not more than Softening
1 Pouring Temperature, ⁰C 143
Point + 90⁰C
2 periode of cooling in atmosphere, minutes 81 60 min to 90 min
3 Room temperature, ⁰C 21 15⁰C to 30⁰C
4 Period of cooling in water bath, minutes 84 60 min to 90 min
5 Temperatura in Water bath,⁰C 25 (25.0 ± 0.1)⁰C
6 Actual test temperature, ⁰C 25 25⁰C
Pertrometer dial Test No.

Remarks
reading I II III
Initial Reading 15.00 24.00 23.00
Final Reading 58.00 68.00 69.00
Penetration value 43.00 44.00 46.00
Mean Penetration value 44.33
Page No.- 27
SOFTENING POINT TEST

Permissible Limit : Min.- 50.0 °C Date of Testing : 20-10-2022
Designation : Softening Point test with Steel Ball:-9.5 mm in dia & (3.50 ± 0.05)gm in weight
Condition Maintain during

Sl. No. Condition during test Condition as per IS : 1205-1978
test
1 Approximate softening point 56.00 —
(In Between 75⁰C to 100⁰C) +

2 Pouring Temperature, ⁰C 151.00
Softening Point
3 periode of cooling in air, minutes 30.00 30 min
4 Liquid use in Water bath Water Water / Glycerin
Maintain period of cooling in water bath,

5 15.00 15 min
minutes
Maintain temperatura in Water bath for 15
6 5.00 5⁰C
min,⁰C
7 Uniform rate of increasing heat,⁰C 4.50 (5.0 ± 0.5)⁰C/min.
Sample No.-2
Test Property
Ball No.-I Ball No.-II
Temperature(⁰C) at which sample touch bottom
54.2 53.6
plate
Mean value Softening point 53.9
Time (Minutes) 1 2 3 4 5 6 7 8 9 10 11
Temperature (⁰C) 5.0 10.2 15.0 19.7 24.9 30.1 34.8 39.3 44.3 49.5 54.1
Page No.- 28
DUCTILITY TEST

Permissible Limit : Min.- 25.0 Cm Date of Testing : 21-10-2022
Designation : Ductility at temperature (27.0 ± 0.5)⁰C & at a rate of pull of (50.0 ±2.5) cm/min

1978
(In Between 75⁰C to 100⁰C) +

1 Pouring Temperature, ⁰C 155
Softening Point
Periode of cooling in room temperature,

2 39 30 min to 40 min
minutes
Period of cooling in Water bath before

3 30 30 min
trimming,minutes
Period of cooling in Water bath after

4 94 85 min to 95 min
trimming,minutes
5 Temperatura in Water bath,⁰C 26.60 (27.0 ± 0.5)⁰C
6 Actual test temperature, ⁰C 27 27⁰C
Briquette number
Test property Mean value
(a) (b) (C)
Ductility valu (cm) 72 72 73 72.34
Page No.- 29
SPECIFIC GRAVITY TEST

BITUMEN _VG- 40

Description of Sample : BITUMEN_ VG- 40 Sampled By : Jointly
Permissible Limit :— Tested By : Jointly
Method of test : IS : 1202 -1978 Date of Testing : 20-10-2022
Sl Trial No.
No Observation Unit
I II III
1 Weight of Specific Gravity bottle (W₁) gm 28.45 28.45 28.45
Weight of Specific gravity bottle + Distilled water

2 gm 77.21 77.85 77.69
(W2)
3 Weight of Specific Gravity bottle + Bitumen (W₃) gm 54.60 53.88 53.83
Weight of Specific Gravity bottle + Bitumen +

4 gm 78.02 78.54 78.43
Distilled Water (W₄)
Specific Gravity of Bitumen [(W3 - W1) / {(W2 -

6 - 1.032 1.028 1.030
W1) - (W4 - W3)}]
I. Average value Bulk Specific Gravity - 1.030
Page No.- 30
ABSOLUTE VISCOSITY TEST

Method of test : IS:1206 (Part-II)- 1978 Tested By : Jointly
Permissible Limit : Min.- 3200 Poise Poise Date of Testing : 21-10-2022
Designation : Absolute Viscosity at 60 ⁰C in Poise.

1978
Period of Maintaining at (135±5.5)⁰C
1 12 10 ± 2
temperature,Minutes
Period of Maintaining in Viscometre Bath
2 32 30 ± 5
at 60⁰C ,Minutes
3 Vaccum pressure maintain for 30 minutes 30 30 ± 0.05 cm Hg
4 Room temperature,⁰C 28 —
Not more than (softening

5 Pouring temperature,⁰C 135
point + 90 °C)
6 Actual test temperature,⁰C 60 60.00
Test property Canon Manning Viscometre size 13
Viscometre "A" calibration factor for Viscometre "A" calibration factor for Time of flow from Time of flow from
bulb B in Poise/Sec. bulb C in Poise/Sec. bulb B,Sec bulb C,Sec
18.17 5.065 207.76 763.08
Absolute Viscosity at 60⁰C in Poise 3775 3865
Page No.- 31
COMPUTATION OF APPOROXIMATE BITUMEN PERCENTAGE
Specification : Ref. Page No.-56, Section -5, Part-B, Clause No.-4.05 of Manual Series No.-2 .
The Computational formula of approximate Bitumen content in mix is
P = 0.035a + 0.045 b + Kc + F
Where, P = ApproximateBitumen content of mix, Percentage by weight of mix

a = Percentage of mineral aggregate retained on 2.36 mm sieve
b = Percentage of mineral aggregate passing the 2.36 mm sieve and retained on 0.075 mm sieve
c = Percentage of mineral aggregate passing 0.075 mm sieve
K = 0.150 , 11-15 percent passing 0.075 mm sieve
0.180 , 6-10 percent passing 0.075 mm sieve
0.200 , 5 percent or less passing on 0.075 mm sieve
F = 0 to 2 percent Based on absorbtion of light or heavy aggregate. In absense of other data , a value of
0.7 is suggested
As per Job mix Trial No.-I, the approximate Bitumen percentage is

P = 0.035a + 0.045 b + Kc + F
P = {( 0.035 x 47.95 ) + ( 0.045 x 46.46 ) + ( 0.180 x 5.59 )+ 0.70 )}
P = 5.480
As per Manual Series No.-2 , Page No.- 62 , Clause No.- 5.03 , " Tests should be planned on the basis of 1/2 percent
increments of asphalt content , with at least two asphalt contents above the expeted design value and at least two below
this value "
So, Tests mould will be prepared on 4.680 % , 5.180 % , 5.480 % , 5.980 % & 6.480
Page No.- 32
THEORETICAL MAXIMUM SPECIFIC GRAVITY
Tested at : Site Laboratory Source of Material : Prepared Material

Proportion of Mix : ( 30 : 15 : 53 : 2 ) Sampled By : Jointly
Percentage of Bitumen : 4.68 % Date of Sampling : 22-10-2022
Proposed used in : B.C, Gr.-II Tested By : Jointly
Method of test : ASTM D 2041 Date of Testing : 22-10-2022
Trial No.
Sl. No. Observation Unit
I II III
1 Weight of Flask with Lid ( A ) gm 1045.00 1045.00 1045.00
2 Weight of Flask with Lid and mix material ( B ) gm 3011.80 3016.40 3043.40
Duration of agitation by covering the sample

3 with water at a temperature 25⁰C to achieve Minutes 2.00 2.00 2.00
27.5 ± 2.5 mm Hg
Duration of mechanical agitation after

4 Minutes 16.00 14.00 15.00
achieving 3.7 ± 0.3 Kpa or 27.5 ± 2.5 mm Hg
Duration of submerging the Flask wih

5 Minutes 10.00 10.00 9.00
material in water bath at a temperature 25 ⁰C
Weight of Flask with lid , Sample and Water (

6 gm 4610.30 4612.20 4628.50
C)
Weight of Flask with lid and full volume of

7 gm 3402.00 3402.00 3402.00
water at 25⁰C tempereture ( D )
Theoretical Maximum Specific Gravity (Gmm)

8 _ 2.593 2.590 2.589
= [( B - A ) / {( B - A ) + ( D - C )}]
Average Theoretical Maximum Specific

9 _ 2.591
Gravity (Gmm)
Page No.- 33

Trial No.
I II III

27.5 ± 2.5 mm Hg

4 Minutes 16.00 16.00 16.00

5 Minutes 9.00 11.00 9.00

6 gm 4611.90 4690.50 4633.60
C)

7 gm 3402.00 3402.00 3402.00

8 _ 2.623 2.621 2.622
= [( B - A ) / {( B - A ) + ( D - C )}]

9 _ 2.622
Gravity (Gmm)
Page No.- 34

Trial No.
I II III

27.5 ± 2.5 mm Hg

4 Minutes 16.00 16.00 16.00

5 Minutes 9.00 10.00 11.00

6 gm 4543.30 4580.60 4628.60
C)

7 gm 3402.00 3402.00 3402.00

8 _ 2.649 2.649 2.651
= [( B - A ) / {( B - A ) + ( D - C )}]

9 _ 2.650
Gravity (Gmm)
Page No.- 35

Trial No.
I II III

27.5 ± 2.5 mm Hg

4 Minutes 14.00 17.00 17.00

5 Minutes 10.00 9.00 11.00

6 gm 4660.50 4608.90 4655.20
C)

7 gm 3402.00 3402.00 3402.00

8 _ 2.618 2.618 2.618
= [( B - A ) / {( B - A ) + ( D - C )}]

9 _ 2.618
Gravity (Gmm)
Page No.- 36

Trial No.
I II III

27.5 ± 2.5 mm Hg

4 Minutes 14.00 15.00 15.00

5 Minutes 9.00 11.00 10.00

6 gm 4536.10 4496.60 4542.30
C)

7 gm 3402.00 3402.00 3402.00

8 _ 2.586 2.586 2.588
= [( B - A ) / {( B - A ) + ( D - C )}]

9 _ 2.587
Gravity (Gmm)
Page No.- 37
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division in the district
of Cooch Behar under RIDF- XXVII.
ANALYSIS OF COMPACTED PAVING MIXTURE
Tested at : Site Laboratory Sampled By : Jointly

Grade of Bitumen : VG- 40 Tested By : Jointly
Method of test : MS-2, 6th edition Date of Testing : 24-10-2022
Bulk Specific Gravity of aggregate in combination Theoretical Maximum Specific Gravity of mix
2.738 2.591
(Gsb) : (Gmm) :
Specific Gravity of Bitumen (Gb) : 1.030 Proving Ring Factor : 0.0378
SL Trial No.
Description Unit Permissible Limit
No I II III
i Mould No. - M - 1/1 M - 2/1 M - 3/1 —
ii Percentage of Bitumen by weight of aggregate (Pb) % 4.68 Min. 5.4 %
iii Percentage of aggregate content by total weight mix (Ps) % 95.32 —
iv Percentage by Weight of total loose mixture (Pmm) % 100.00 —
v Thickness of Mould mm 6.43 6.50 6.40 63.5 ± 1.27 mm
vi Weight of Mould in Air [ W₁ ] gm 1197.90 1213.90 1194.10 Apporox.-1200 gm
vii Weight of Mould in Water [ W₂ ] gm 730.30 738.30 724.30 —
viii Surface Saturated Dry Weight of Specimen[W₃] gm 1222.50 1236.00 1214.10 —
ix Volume of Mould (V) = [ W₃ - W₂ ] C.C 492.20 497.70 489.80 —
x Bulk Specific Gravity of Mix (Gmb) = [ W₁ ÷ V ] gm/CC 2.434 2.439 2.438 —
Effective Specific Gravity of aggregate
xi - 2.799 —
(Gse)=[(Pmm - Pb) ÷ {(Pmm ÷ Gmm) - (Pb ÷ Gb)}]
Percentage of Bitumen Absorbtion (Pba) = [{(Gse - Gsb) ÷
xii % 0.820 —
(Gsb x Gse)} x 100 x Gb]
Percentage of Effective Bitumen Content (Pbe) = [Pb - {(Pba
xiii % 3.899 —
÷ 100) x Ps}]
Percentage of Void in Mineral Aggrega (VMA) = [100 -
xiv % 15.16 Min. 11.00 %
{(Gmb x Ps) ÷ Gsb}]
Percentage of Air Voids in the Mix (Va) = [100 x {(Gmm -
xv % 5.94 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
Percentage of Voids filled with Bitumen (VFB) = [{100 x
xvi % 60.82 ( 65 - 75 ) %
(VMA - Va)} ÷ VMA]
xvii Proving Ring Reading - 225 221 225 —
xviii Marshal Stability at 60 °C Kn 8.51 8.35 8.51 —
xix Correction Factor - 0.98 1.00 0.97 MS-2, Pg-66
xx Corrected Stability Kn 8.34 8.35 8.25 Min. 9.00 Kn
xxi Marshal Flow mm 1.75 1.96 1.97 ( 2.0 - 4.0 ) mm
Page No.- 38

2.738 2.622
(Gsb) : (Gmm) :
SL Trial No.
No I II III
i Mould No. - M - 4/2 M - 5/2 M - 6/2 —
xi - 2.864 —
xii % 1.655 —
xiii % 3.611 —
÷ 100) x Ps}]
xiv % 13.40 Min. 11.00 %
xv % 4.63 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
xvi % 65.45 ( 65 - 75 ) %
(VMA - Va)} ÷ VMA]
Page No.- 39

2.738 2.650
(Gsb) : (Gmm) :
SL Trial No.
No I II III
i Mould No. - M - 7/3 M - 8/3 M - 9/3 —
xi - 2.916 —
xii % 2.296 —
xiii % 3.310 —
÷ 100) x Ps}]
xiv % 12.07 Min. 11.00 %
xv % 3.89 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
xvi % 67.77 ( 65 - 75 ) %
(VMA - Va)} ÷ VMA]
Page No.- 40

2.738 2.618
(Gsb) : (Gmm) :
SL Trial No.
No I II III
i Mould No. - M - 10/4 M - 11/4 M - 12/4 —
xi - 2.903 —
xii % 2.138 —
xiii % 3.970 —
÷ 100) x Ps}]
xiv % 13.19 Min. 11.00 %
xv % 3.44 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
xvi % 73.92 ( 65 - 75 ) %
(VMA - Va)} ÷ VMA]
Page No.- 41

2.738 2.587
(Gsb) : (Gmm) :
SL Trial No.
No I II III
i Mould No. - M - 13/5 M - 14/5 M - 15/5 —
xi - 2.890 —
xii % 1.979 —
xiii % 4.629 —
÷ 100) x Ps}]
xiv % 13.78 Min. 11.00 %
xv % 2.42 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
xvi % 82.44 ( 65 - 75 ) %
(VMA - Va)} ÷ VMA]
Page No.- 42
SUMMARY OF COMPACTED PAVING MIXTURE
[ I ] Representation of volumetric properties of Compacted paving mixture at different Bitumen Content :
Binder Content Bulk Density [

Air Voids [ % ] VMA [ % ] VFB [ % ] Stability [ kn ] Flow [ mm ]
[%] gm/cc ]
4.68 % 2.437 5.94 15.16 60.82 8.31 1.89
5.18 % 2.501 4.63 13.40 65.45 9.59 2.49
5.48 % 2.547 3.89 12.07 67.77 10.80 2.95
5.98 % 2.528 3.44 13.19 73.92 10.19 3.48
6.48 % 2.520 2.42 13.78 82.44 9.67 4.95
[ II ] Mix composition in percentage in total mix :

Trial No.
Description of Items Represented By
I II III IV V
(i)Total Mix Pmm 100.00 100.00 100.00 100.00 100.00
(ii)Total Aggregate Ps 95.32 94.82 94.52 94.02 93.52
(iii)Bitumen Pb 4.68 5.18 5.48 5.98 6.48
(iv)Aggregate effevtive specific

Gse 2.799 2.864 2.916 2.903 2.890
gravity
(v)Bitumen Absorbtion Pba 0.820 1.655 2.296 2.138 1.979
(vii)Effective Bitumen Content Pbe 3.899 3.611 3.310 3.970 4.629
(vii)Theoretical Maximum Specific

Gmm 2.591 2.622 2.650 2.618 2.587
Gravity
Page No.- 43
BITUMEN CONTENT VS PROPERTIES OF COMPACTED MIXTURE GRAPH
BULK DENSITY VS BITUMEN CONTENT

2.600
Bulk Density [ gm/CC ]
2.550
2.500
2.450
2.400
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
Bitumen Content [ % ]
AIR VOIDS VS BITUMEN CONTENT

7.000
6.000
5.000
Air Voids [ % ]
4.000
3.000
2.000
1.000
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
Page No.- 44
VOID IN MINERAL AGGREGATE VS BITUMEN CONTENT

16.000
[ % ]
15.000
Voids in Mineral aggregate
14.000
13.000
12.000
11.000
10.000
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
VOIDS FILLED BY BITUMIN VS BITUMEN CONTENT

90.000
85.000
Voids Filled by Bitumin [ %
80.000
75.000
70.000
65.000
60.000
55.000
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
Page No.- 45
MARSHAL STABILITY VS BITUMEN CONTENT

12.000
KN ]
11.000
Stability [
10.000
9.000
Marshal
8.000
7.000
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
MARSHAL FLOW VS BITUMEN CONTENT

6.000
5.000
[ mm ]
4.000
Marshal Flow
3.000
2.000
1.000
4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25
Page No.- 46
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division
in the district of Cooch Behar under RIDF- XXVII.
SELECTION OF OPTIMUM BITUMEN CONTENT
Passing Critera of different Properties of Compacted mix :
Passing Bitumen Percentage (%)

Permissible Bitumen
Properties Unit Content at
Limit
4.68
4.78
4.88
4.98
5.08
5.18
5.28
5.38
5.48
5.58
5.68
5.78
5.88
5.98
6.08
6.18
6.28
6.38
6.48
6.58
6.68
Min. Max.
Bulk Specific
gm/cc — 4.68 % 6.48 %
Gravity
Air Voids % 3.00 - 5.00 5.04 % 6.11 %
V.M.A % Min.- 11.00 4.68 % 6.48 %
V.F.B % 65 - 75 5.14 % 6.05 %
Stability Kn Min.- 9.00 4.99 % 6.48 %
Flow mm 2.00 - 4.00 4.78 % 6.19 %
All criteria passes of Bitumen content 5.14 % to

to 6.05 %
Selected Binder Content = ( 5.14 + 6.05 ) / = 5.60 %
Represent Lower Criteria Represent Pass Criteria Represent Upper Criteria
Addopted bitumen content 5.60 % on the basis of 4.0 % Air Voids
Page No.- 47
THEORETICAL MAX. SP. GRAVITY AT OPTIMUM BITUMEN CONTENT

Trial No.
I II III

27.5 ± 2.5 mm Hg

4 Minutes 15.00 16.00 16.00

5 Minutes 11.00 9.00 9.00

6 gm 4685.90 4665.30 4670.10
C)

7 gm 3402.00 3402.00 3402.00

8 _ 2.617 2.619 2.620
= [( B - A ) / {( B - A ) + ( D - C )}]

9 _ 2.619
Gravity (Gmm)
Page No.- 48
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division in the district of
Cooch Behar under RIDF- XXVII.
ANALYSIS OF COMPACTED PAVING MIXTURE AT OPTIMUM BITUMEN CONTENT

2.738 2.619
(Gsb) : (Gmm) :
SL Trial No.
No I II III
i Mould No. - M-I M - II M - III —
Effective Specific Gravity of aggregate (Gse)=[(Pmm
xi - 2.883 —
- Pb) ÷ {(Pmm ÷ Gmm) - (Pb ÷ Gb)}]
xii % 1.892 —
Percentage of Effective Bitumen Content (Pbe) = [Pb - {(Pba ÷
xiii % 3.814 —
100) x Ps}]
Percentage of Void in Mineral Aggrega (VMA) = [100 - {(Gmb
xiv % 13.27 Min. 11.00 %
x Ps) ÷ Gsb}]
xv % 3.95 ( 3.0 - 5.0 ) %
Gmb) ÷ Gmm}]
Percentage of Voids filled with Bitumen (VFB) = [{100 x (VMA
xvi % 70.23 ( 65 - 75 ) %
- Va)} ÷ VMA]
xx Corrected Stability Kn 11.58 11.49 11.56 Min.- 9.00 Kn
Page No.- 49
Falakata - Sildanga Road from 0.00 Kmp to 19.40 Kmp, Strengthening work under Cooch Behar Highway Division in the district of Cooch Behar under RIDF- XXVII.
ANALYSIS OF COMPACTED MIX WITH WATER SENSITIVITY TEST AT SELECTED BITUMEN CONTENT
Tested at : Site Lab Sp. Gravity in combination (Gsb) : : 2.738 Blending Proportion : 25 : 23 : 50 : 2
Type of Mix : B.C, Gr.-II Sp. Gravity of Bitumen (Gb) : 1.03 Date of Sampling : 26-10-2022
Type of Bitumen : VG- 40 Theoretical Max. Sp. Gravity of mix (Gmm) : 2.619 Tested By : Jointly
Permissible Limit : Min.-80.00 % Proving Ring Factor : 0.0378 Date of Testing : 27-10-2022 & 28-10-2022
Bulk specific gravity of marshall specimen Marshall stability at 60°c(KN)

% of
% %Air % voids
Weight Weight Weight Effective % of Effective
%Air
Bitumen % volume Bulk voids in filled Marshall
Thicknes of of of specific Bitumen voids in Proving Marshal Correcte
content aggregat of Specific gravity ( Absorbti Bitumen mineral with correctio flow
s of mould mould mould total ring Stability d
by wt of e in mix specime gravity aggregat bitumen n factor (mm)
Mould in air in Water in SSD Gse) on (Pba) content mix(Va) reading at 60 °C stability
total mix n (Gmb) es(VMA) (VFB)
(gm) (gm) (gm) (Pbe)
STABILITY TEST DATA AT 60 °C AFTER 30 - 40 MINUTES

6.10 1200.2 746.50 1223.1 476.6 2.518 289 10.92 1.06 11.58 3.12
5.60 94.40 6.13 1202.6 736.90 1215.3 478.4 2.514 2.883 1.892026 3.814 3.95 13.27 70.23 284 10.74 1.07 11.49 3.11
6.15 1207.0 743.80 1223.7 479.9 2.515 283 10.70 1.08 11.56 3.18
STABILITY TEST DATA AT 60 °C AFTER 24 HOURS
6.22 1222.3 756.90 1242.5 485.6 2.517 265 10.02 1.01 10.12 —
5.60 94.40 6.18 1213.9 745.80 1228.5 482.7 2.515 2.883 1.892026 3.814 3.95 13.27 70.23 246 9.30 1.09 10.14 —
6.10 1198.6 738.70 1214.9 476.2 2.517 253 9.56 1.06 10.13 —
Stability at 60°c after 24 hours with 75 blows 10.13

Water Sensitivity = x 100 = x 100 = 87.78 %
Stability at 60°c after 30 - 40 minutes with 75 blows 11.54
Page No. : 50

A Mix Design On: Bituminous Concrete, Gr.-Ii

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A Mix Design On: Bituminous Concrete, Gr.-Ii

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A Mix Design on

BITUMINOUS CONCRETE, Gr.-II

For the work of

Work Order Memo No.

SL. No. Description of Report Page No.

1 Design Summary sheet 01

4 Gradation test with job mix 04 - 17

5 Aggregate Impact Value ( A.I.V ) 18

6 Combined Flakiness and Elongation test 19

18 Stripping value test 21

8 Specific Gravity and Water Absorbtion test 22 - 26

10 Determination of Approximate Bitumen content 32

11 Theoritical maximum specific gravity at different bitumen content 33 - 37

12 Analysis of compacted paving mixture at different bitumen content 38 - 42

13 Summary of compacted paving mixture 43

14 Bitumen content Vs. different properties of compacted paving mixture graph 44 - 46

15 Selection of Optimum bitumen content 47

16 Theoritical maximum specific gravity at optimum bitumen content 48

16 Analysis of compacted paving mixture at at optimum bitumen content 49

DESIGN SUMMARY SHEET

1 Item Description B.C, Gr.-II

2 Type of Binding Material BITUMEN _VG- 40

3 Source of binding material IOCL , Haldia

4 Source of aggregate Pakur Variety

5 Size of Materials AGGREGATE- 3 , AGGREGATE- 2 , AGGREGATE- 1 & LIME FILLER

6 Selected Job Mix Trial No. Trial - I

8 Proportion for batching in % 23.6 : 21.7 : 47.2 : 1.9

9 Optimum Bitumen Content % 5.60 Min.- 5.40 % MORT&H [5th Rev.]

10 Optimum Bitumen Content — 2.516 — —

11 Theoretical max. Sp. Gravity — 2.619 — —

14 Voids filled with Bitumen ( VFB ) % 70.23 ( 65 - 75 ) % MORT&H [5th Rev.]

15 Marshal Stability at 60 °C Kn 11.54 Min.- 9 .00 Kn MORT&H [5th Rev.]

16 Marshal Flow mm 3.14 ( 2.0 - 4.0 ) mm MORT&H [5th Rev.]

17 Marshal Quotient — 3.68 ( 2.0 - 5.0 ) MORT&H [5th Rev.]

18 ( Filler / Bitumen ) Ratio — 4.13 ( 0.6 - 1.2 ) MORT&H [5th Rev.]

19 Water Sensitivity test % 87.78 Min.-80.00 % MORT&H [5th Rev.]

Contractor's Representative Client's Representative

PHYSICAL PROPERTIES OF MATERIALS

(i) Gradation Test % Satisfactory — MORT&H [5th Rev]

(v) Specific Gravity Test

(a) AGGREGATE- 3 ̶ 2.893 — ̶—

(b) AGGREGATE- 2 ̶ 2.879 — ̶—

(c) AGGREGATE- 1 ̶ 2.641 — ̶—

(d) LIME FILLER ̶ 2.270 — ̶—

(vi) Water Absorbtion Test

(a) AGGREGATE- 3 % 0.575 Max.- 2.00 % MORT&H [5th Rev]

(b) AGGREGATE- 2 % 0.699 Max.- 2.00 % MORT&H [5th Rev]

(c) AGGREGATE- 1 % 1.433 Max.- 2.00 % MORT&H [5th Rev]

(i) Specific Gravity ̶ 1.030 — ̶—

(iv) Ductility Test Cm 72.34 Min.- 25.0 Cm IS : 73 ,2013

Contractor's Representative Client's Representative

BATCH WEIGHT & PLANT DETAILS

Hot Mix Plant Details :-

2 Manufacturer of Plant : Nilang

3 Model : ABP- 160

4 Capacity of Plant : 160 TPH

5 Year of manufacture : 2021

6 Type of Mix : Batch Mix

8 Capacity per Batch : 1500.00 Kg

9 Mixing Time : 20 - 25 Sec.

10 Working Condition : Good

11 Weighing System : Auto Weighing System