ERECTION METHODOLOGY

PROJECT: GLOVE MANUFACTURING FACILITY @ SIPCOT PHASE 2

DOCUMENT NO : ANS/URC /JP- REV.00

REVISION NO. : 00

CONTRACTOR : M/S URC CONSTRUCTION PRIVATE LIMITED

ADDRESS : 119, POWER HOUSE ROAD, PERIYAR NAGAR, ERODE

CLIENT : M/S ANSELL STERLITE SOLUTIONS PVT LTD.

BUILDING : PHASE-1 MAIN BUILDING

LOCATION : TAMILNADU

DATE : 12-04-2023

Prepared By Approved By
M/s URC M/s Gleeds / M/s ANSELL LTD
 ERECTION METHODOLOGY

CONTENTS

S.No. DESCRIPTION

I. PURPOSE

II. SCOPE

III. REFERENCES

IV. RESPONSIBILITY

V. PREPERATION BEFORE COMMENCE THE WORK

VI. PROCEDURE FOR ERECTION OF STAIRCASE

 ERECTION METHODOLOGY

I.PURPOSE:

 To ensure the erection work at M/S Ansell Safety, Correctly &Comply with Ansell &
Gleeds.
II.SCOPE:

 This Method statement shall applicable for the PEB structure work for erection at
Construction of Factory – M/s ANSELL LTD as per the Technical specification & BOQ.
III.REFERENCE:

Following documents required to be referred for preparation of this method statement:

 BOQ for PEB structure

 Technical Specification.
 LOI & WO
 Approved GA Drawings
 Risk assessment & ITP
IV.RESPONSIBILITY:

 Project Manager: Shall be responsible for control, supervision and Direction for
Implementation of this procedure as per erection schedule and sequence of work on safe
manner.
 Site Engineer: Shall give the necessary guideline for required activity.
 Safety In charge: Shall facilitate to maintaining a good safe working Condition.
 Site Supervisor: Responsible for the day to day supervision if site activities, site personnel
and to ensure that all personnel work in a safe manner also ensure that all daily and weekly
plan and PPE Register /inspections are carried out.
 Erection Team: shall be responsible for erection progress as per erection schedule and
erection procedure with safe manner.

V.PREPARATION BEFORE COMMENCE THE WORK:

Planning & Preparation

 Check all the material as per BOQ and Packing List.
 Physically check the material for any damage, rectify the same in case of damage.
 Bring all the material of particular for assembly at designated area with dry condition.
 Check the anchor bolt conditions, positioning and thread conditions.
 Check the availability of all the tool-tackles, crane and boom lifts.
 Ensure for Safety Tool Box, Work related training and Work permit to be produced.
 ERECTION METHODOLOGY

 Ensure that client and other agencies are informed about the start of the erection.
 Ensure proper housekeeping at site prior to commence the work.
 Erection member must be comprised of steel wire rope of 12, 14 & 16 mm dia. with turn
buckle.
 Erection member must securely tie up with rigid support like in opposite direction of the load
line.
 Before starting the erection activities, handover of site (with checking all dimension as per
Civil/Mech. standard) should be done from Civil to mechanical with appropriate
Documentation.
 Survey for wind direction &roof material storage for installation direction.
 Check for pathway for truck movement, crane capacity as per procedure and list of equipment
register.

Material Unloading from Trailer to Yard

o Purpose: - PEB works material unloading for ANSELL LTD site storage yard.
o Scope: - PEB works of ANSELL LTD PEB building.
o Manpower: - As per site requirement manpower shall be engaged for unloading at
storage yard. Man power involved as supervisor, riggers, Signal Man and Crane
operator.
o Tools & Equipment Machinery: - Cranes & trailer truck based on the site
conditions.

Job steps:-

 All the material to be QC Checked before dispatch from yard and to be informed 24 hours
arrival at site.
 Trailer loaded with PEBs material shall be entered from ANSELL LTD enter gate.
 Vehicle entry shall be recorded at gate with client Material inward procedure.
 Entry of vehicle shall be entered at designated location.
 Supervisor will place trailer at unloading Area. And take work permit for unloading of
material.
 Placing of crane nearby trailer.
 Rigger shall issue slings from store and use for material unloading as per safety and rigging
supervisor approval.
 All material shall be unloaded at designated location.
 All material shall be kept on wooden plank.
 Gap between each material at least 300mm space as per packing list
 Site supervisor shall be checked all material as per packing list.
 ERECTION METHODOLOGY

 Receiving of documents shall be given to trailer operator after unloading and material
checking.

Control measures:-

 Site supervisor shall ensure material inward at site. Required PPEs shall be given to trailer
operator and helper at gate.
 Site supervisor shall ensure vehicle shall reach safely at designated storage yard.
 Trailer operator shall ensure he will drive safely to designated location in space limit 20kmph.
 Site safety norms shall be followed during unloading of material.
 Riggers shall use ANSELL LTD approved Tools and tackles. Supervisor shall ensure the
same.
 All PPE’s shall be worn by riggers as per job requirement, i.e. hand gloves etc.
 As per the site requirement tagline shall be fixed and used by rigger on the both end of
material.
 All material shall be kept on wooden planks below 1.5 meter height.
 Good lighting condition shall be available during job. Over loading of material is strictly
prohibited.
 Experienced &Approved riggers shall be used for material unloading and shifting works as per
Ansell Work permit procedure.

Material Shifting from Storage Yard to Erection Grid Area

o Purpose: - Material shifting for erection works at ANSELL LTD factory building
from site storage yard to erection Grid line Area.
o Scope: - PEB works of ANSELL LTD PEB building.

o Manpower: - As per site requirement manpower shall be engaged for shifting of PEB
material from storage yard to erection work Area

o Man power involved: - Man power involved as supervisor, riggers, Signal Man and
Crane operator.

o Tools & Equipment Machinery: - Crane & trailer truck based on the site condition.

Job steps:-
 Identification of required material by job supervisor and riggers.
 Arrangement of required tools and machinery at storage yard Area.
 ERECTION METHODOLOGY

 Entry of tire mounted crane at storage yard at required Area. Supervisor shall ensure
proper placing of tire mounted crane at material shifting job.
 Take work permit for material shifting.
 Rigger shall issue slings from store and use for material unloading. Material shall be
fixed with webbing slings/slings equally.
 Material shall be kept on wooden plank. And ensure tag line fixed by riggers.
 Site supervisor /foreman shall signal to operator for shifting of material at erection grid.
 Supervisor and rigger shall ensure during shifting vehicle movement shall be slow and as per
site safety norms.
 Material needs to be kept separate storage for column, Stringers, handrail, chequered plate.
 Site engineer shall ensure the pathway for shifting of material shall be providing well
compacted by client side.

Control measures:-

 Site supervisor shall ensure webbing slings shall be fixed properly with packing of tube or
some other good packing material.
 Required PPEs shall be given to all riggers and helpers during works.
 Site supervisor shall ensure vehicle shall reach safely at designated erection grid line.
 Pathway shall be check by operator before shifting of material.
 Operator shall ensure he will drive safely to designated location. Site safety norms shall be
followed during shifting of material.
 Riggers shall use ANSELL LTD approved Tools and tackles. Supervisor shall ensure the
same.
 All PPEs shall be worn by riggers as per job requirement, i.e. hand gloves etc.
 6 meter tagline shall be fixed and used by rigger on the both end of material .All material
shall be kept on wooden planks below 1.5 meter height.

 Good lighting condition shall be available during job. Over loading strictly prohibited.

Post Processing Building Information:-

 Building parameters :
Width, W = 2.2 m C/C Length, L = 5.05 m C/C Height, H = 15 m
 ERECTION METHODOLOGY

V.PROCEDURE FOR ERECTION OF STAIRCASE

o Purpose: - Erection of staircase works at ANSELL LTD factory

building.
o Scope: - PEB works of ANSELL LTD
o Manpower: - As per site requirement manpower shall be engaged for
erection of column & side wall assembly.
o Man power involved: - Riggers, Supervisor, and Crane operator.
o Tools & Equipment Machinery: - Tire Mounted Crane (As per Site requirement),
Girts, Pulley, tag line rope, guy ropes, hardware, Steel rope.
 ABD, Approved shop and GA drawing to be available at site.
 Information to be provided to Gleeds/Ansell
 ITP to be followed as per Gleeds.

Job steps:-

 Identification of required material by job supervisor and riggers and erection grid line Area.
 Assemble the Column and stringer in the ground floor
 Approved lift plan should be ensured before starting the work.
 Loading to be done as per crane loading chart and should not exceed 70% of SWL.
 Check for quality of paint and touch up paint should be matching the approved color code
(RAL).
 Take erection / height work permit by Ansell/Gleeds.
 Check the ground condition of the before start of erection work. Client has to provide good
compacted ground for erection works and machinery movement. No water stagnation allowed
at site.
 Arrangement of required tools and machinery at erection yard Area.
 Riggers shall use ANSELL LTD approved slings from store for erection work. Slings shall
be fixed with proper packing strut tube and bracing structure.
 Barricade the work Area and put warning sign of do not enter.
 Ensure the tag line at both end of and bracing of the column during erection works.
 Foreman / Signal man shall signal to operator for erection of column at erection grid.
 Supervisor shall ensure smooth erection of portal and bracing works, Release the sling from
the strut tube and bracing with help of ladder.
 Team of 2-4 person shall pull girts with the help of rope tied on the both ends .No person
shall cross or enter the miscellaneous erection Area during erection works.
 Riggers shall guide the material on clits and do the nut bolting with help of ladder at 6 meter
height and above six meter rigger shall stand on the man lift & fixed girts.
 Miscellaneous fixing i.e. h a n d r a i l a n d c h e q u e r e d p l a t e shall be done as per PEB
work procedure and method statement.
 Maximum Weight of Staircase is 08MT
 ERECTION METHODOLOGY

Control measures:-

 Site engineer shall ensure the ground condition and satisfy himself that ground condition is
satisfactory for side wall frame erection works.
 Check all machinery and tools and tackles issued for erection is ANSELL LTD approved.
 Webbing slings shall be fixed properly with packing of tube or some other good packing
material in erection activity.
 Required PPEs shall be given to all riggers and helpers during works.
 Site supervisor shall ensure vehicle shall reach safely at designated erection grid line.
 Ground shall be check by operator before erection works.it should be well compacted and side
no excavation.
 Signal man shall give proper signal to Crane operator during erection works.
 All PPEs shall be worn by riggers as per job requirement i.e. hand gloves etc.
 Align and level the column, if there is any gap between the bottom of the base plate and top
of R.C.C Column place the M.S. shim plates.
 6 meter tagline shall be fixed on the bottom of the column and used by rigger to guide the
column on erection grid line Area.
 No person shall come under side wall framing work, ensure Area soft barricading.
 Good lighting condition shall be available during job.
 Erection will start from side wall column of designated Grid Area.
 Bring the particular column designated Area as per drawing and part mark to the GRID.
 Attach connection clips for eaves strut and girt with the main columns at ground only.
 Tie one end of column top with wire sling by providing packing underneath.
 Lift the column designated AREA with the help of crane gradually.
 Erect the column on pedestal. Take care about threads of anchor bolts while inserting base
plate in to this. There should not be damage to threads.
 Immediately tighten the nuts of anchor bolts using proper washers using Spanner.
 Verticality & Tightening of anchor bolt shall be checked by Execution Engineer & QC
Engineer of ANSELL LTD as per Quantum of Check mentioned in ITP.
 Calibration certificate of all Tightening and Alignment instruments used to check, shall be
submitted to the client.
Note: The crane should be released slowly only after placing the Guy Ropes and
full tightening of bolts.
 Same procedure has to be followed for erecting other columns from applicable grid line.
 Install the connection member between the two columns.
 Install the girt and flange braces in same manner.

POINTS TO BE NOTED:

 After completion of primary and secondary erection [completion of structure], installation of

Sheets should start. Structure without sheeting should not be left standing for prolong times.
 After completion of alignment, the gap between top of RCC pedestal and bottom of base plate
(if any) should be grouted by others using CONVEXTRA GP-2 (High strength, Non
 ERECTION METHODOLOGY

shrinkage grouting material).

Attachment:-

1. GA Drawing

 End of the document