Oil Processing Department - South South Process Units: 2023 Shutdown Work List 4A CDU (UNIT # 22 and 24)

OIL PROCESSING DEPARTMENT - SOUTH
SOUTH PROCESS UNITS

2023 SHUTDOWN WORK LIST
4A CDU (UNIT # 22 and 24)
REV. DESCRIPTION DATE

REV-0 4A CDU PRELIMINARY SHUTDOWN WORK LIST 21.10.2021
REV-1 4ACDU FROZEN WORKLIST 16.06.2022
REV-2 4ACDU FROZEN WORKLIST- Based on update received 08.11.2022
REV-3 4ACDU FROZEN WORKLIST- Fireproofing works/ RMD notes updated 04.01.2023
TABLE OF CONTENTS
GENERAL..........................................................................................................................................
COLUMNS........................................................................................................................................
VESSELS............................................................................................................................................
DRUMS...........................................................................................................................................
HEAT EXCHANGERS / COOLERS / CONDENSERS............................................................................
FURNACES......................................................................................................................................
LINES & FITTINGS...........................................................................................................................
INSTRUMENT WORK LIST...............................................................................................................
MECHANICAL.................................................................................................................................
PROJECT TURNOVER JOBS.............................................................................................................
ELECTRICAL WORK LIST..................................................................................................................
#4ACDU SD 2023 Worklist, Rev 03 Page 1 of 78

GENERAL
1. THIS WORK LIST IS TO BE READ IN CONJUNCTION WITH THE APPLICABLE SHUTDOWN PREPARATION SCHEDULE
AND THE GENERAL GUIDE TO REFINERY PROCESS PLANT SHUTDOWNS.
2. FROM MECHANICAL COMPLETION OF SHUTDOWN AND DURING START-UP OPERATIONS, THE UNIT MUST BE
KEPT FREE FROM ALL NON-ESSENTIAL MAINTENANCE PERSONNEL. THE UNIT MUST BE IN A CLEAN, TIDY AND
SAFE CONDITION AND PSSR CHECKLISTS COMPLETED AND SIGNED OFF BEFORE START-UP OPERATIONS. ON-
PLOT PORTA CABINS MUST BE EVACUATED OF ALL NON-ESSENTIAL PERSONNEL DURING START-UP
OPERATIONS.
3. OPD & TSD TO CHECK, RECORD AND WHERE PRACTICAL, PHOTOGRAPH THE CLEANLINESS OF ALL EQUIPMENT
WHEN IT IS FIRST OPENED.
4. SHOPS INSPECTOR TO ENSURE ANY REQUIRED SEAL WELDING IS COMPLETED ON ANY EQUIPMENT REMOVED TO
SHOPS FOR REPAIR OR CLEANING.
5. ROAD ACCESS THAT COVERED WITH GRATING SHOULD BE ROAD PLATED WHEREVER REQUIRED.
6. USE SWEET WATER FOR ALL INCOLOY, DUPLEX AND STAINLESS-STEEL MATERIAL.
7. IF A TUBE TO BE PLUGGED AT BOTH SIDES (OTHER THAN COOLERS, CONDENSERS) MAKE HOLES IN THE TUBES
(TWO HOLES, ONE AT TOP AND ANOTHER AT BOTTOM). TAPER SEAL WELDING REQUIREMENTS TO BE STUDIED
CASE BY CASE. SEAL WELD THE TAPER PLUG ONLY IF THE TUBE SHEET TO TUBE IS SEAL / STRENGTH WELDED. NO
SEAL WELDING REQUIRED FOR ROLLED TUBES.
8. ALL COLUMNS, VESSELS, EXCHANGERS, FIN-FANS AND ALL OTHER FIXED EQUIPMENT TO BE STAGED, INSULATION
REMOVED FROM OUTSIDE FOR RED GAUGING/ INSPECTION IF NO ACCESS FROM INSIDE. RED TO INDICATE THE
SCOPE OF INSULATION UNDER THE RESPECTIVE EQUIPMENT
9. ALL NOZZLES OF ALL COLUMNS, VESSELS, EXCHANGERS, FIN-FANS AND ALL OTHER FIXED EQUIPMENT TO BE
STAGED, INSULATION REMOVED FROM OUTSIDE FOR RED GAUGING/ INSPECTION.
10. ALL GASKETS ONCE REMOVED TO BE REPLACED WITH NEW ONES.
11. ALL THERMOWELLS TO BE INSTALLED BEFORE EQUIPMENT BOXED UP (HEAD UP CHIT ISSUING) OR HYDRO TEST.
TW TO BE INSTALLED BEFORE HYDRO TEST.
12. CARRY OUT AT LEAST TUBES TEST OF HEAT EXCHANGER AT WORKSHOP IF ALL COMPONENTS EXCEPT SHELL IS
SENT TO SHOPS. BAPCO INSPECTOR MUST WITNESS ALL THE TESTS FOR CLAMP TYPE HEAT EXCHANGERS BOTH
AT CONTRACTOR’S WORKSHOP AS WELL AS IN-SITU.
13. SPECIAL CARE MUST BE TAKEN DURING RIGGING OR TRANSPORTATION OF CLAMP TYPE HEAT EXCHANGERS, SO
THE MATING FLANGES ARE NOT DISTURBED.
14. FOR EQUIPMENT/LINES OPERATING ABOVE 300 DEG F; DO NOT USE COATED BOLTS/NUTS IIR-2014-0390
RECOMMENDATION.
15. ENSURE THAT THE PUMP SUCTION / DISCHARGE FLANGE JOINT SHALL BE UNBOLTED FOR ANY PIPING JOB ON
THE PUMP SUCTION / DISCHARGE LINES, INCLUDING REPLACEMENT OF VALVES, OR ANY WORK THAT REQUIRES
OPENING OF FLANGE JOINT OR REPLACEMENT OF PIPING OR SPRING SUPPORTS / RIGID SUPPORTS (IIR-2020-
0174).
16. OPD TO CONSIDER RISK MITIGATION MEASURES LIKE INCREASED FLUSHING OF THE OWS AND IN-CREASED
FREQUENCY OF GAS TESTING BASIS IIR-2020-0170 AND CAPA-2021-0084.
17. FLANGE ASSEMBLY AND BOLT TIGHTENING SHALL BE AS PER PROCEDURE MTCE/SDMM/000/SD/5
SD TO CARRY OUT ESSENTIAL WORKS. WORKLIST IS PREPARED TO ENSURE UN-INTERRUPTED RUN OF 4A CDU UP
TO NEXT FIRM T&I DURING 2026.
COLUMNS
GENERAL:
ALL EQUIPMENT TO BE ENTERED MUST BE SWEETENED DURING SHUTDOWN. VESSEL ENTRY CONDITIONS
MUST COMPLY WITH THE STANDARD PROCEDURE.
BEFORE HEADING UP, OPERATIONS TO CHECK ALL DRAINS, DRAW-OFFS, GAUGE GLASSES, LEVEL AND
PRESSURE LEADS CLEAR. MAINTENANCE TO CLEAR IF NECESSARY.
OPERATIONS TO VERIFY HEADING UP OF EACH INDIVIDUAL COLUMN DECK MAN WAY.

BASED ON IIR-2016-0229 FOLLOWING TO BE PERFORMED FOR FLANGED THERMOWELLS:
REMOVE ALL FLANGED THERMOWELL NOZZLES ON ALL COLUMNS AND VESSELS DURING T&I FOR RMD
INSPECTION
SYSTEM REQUIRING ZYME FLOW DECONTAMINATION

FEED SYSTEM
PREFLASH COLUMN AND ITS ASSOCIATED SYSTEM
ATMOS COLUMN AND ITS ASSOCIATED SYSTEM
VACUUM COLUMN AND ITS ASSOCIATED SYSTEM
STABILIZER COLUMN AND ITS ASSOCIATED SYSTEM
WATER TIGHTNESS CRITERIA FOR SEAL PANS & DRAWOFF TRAYS:

AS AN INSPECTION STANDARD, ALL DRAW-OFF SUMPS, SEAL PANS, COLLECTOR TRAYS AND PARTITION
BAFFLES SHALL BE TESTED FOR WATER TIGHTNESS.
FOR COLLECTOR TRAYS IN VACUUM COLUMN AND PARTITION BAFFLES WHEREVER APPLICABLE, THE
TEST WATER SHALL BE HELD FOR 20 MINUTES WITH THEIR DRAIN HOLES CLOSED, AND THERE SHALL BE
ZERO DROP IN LEVEL I.E. NO LEAK. THE TYPICAL WATER LEVEL DURING THE TEST SHOULD BE AT LEAST
UP TO THE HIGH OPERATING LEVEL DURING NORMAL OPERATION OR UP TO THE FIRST WELDING LINE
OR UP TO THE MAXIMUM POSSIBLE LEVEL.
FOR PARTIAL DRAW-OFF TRAY / SUMPS AND SEAL PANS IN COLUMNS AND STRIPPERS, THE TEST WATER
SHALL BE FILLED UP TO THE TOP WELD JOINT OR 300 MM (WHICHEVER IS HIGHER) AND HELD FOR 20
MINUTES WITH THEIR DRAIN HOLES CLOSED, AND THE DROP IN WATER LEVEL SHALL NOT BE MORE
THAN 25 MM.
1. 22C1 PREFLASH - MAIN COLUMN

1.1. OPEN AND CLEAN FOR INSPECTION AND GAUGING.
1.2. REMOVE INSULATION AROUND ALL NOZZLES AND NIPPLES FOR INSPECTION.
1.3. PROVIDE ACCESS FOR INSPECTION OF NOZZLES ON BOTTOM HEAD INSIDE SKIRT.
1.4. GAUGE THE TOP BLINDED OLD AMMONIA INJECTION NOZZLE. ANTICIPATE HASTELLOY WELD OVERLAY
AT BLIND FLANGE AND WBU AT NOZZLE USING ERNICR-3 WPS DM#8. IF WBU IS NOT POSSIBLE
INTERNALLY, MONEL SLEEVE TO BE WELDED. Check with MCSC for Hastelloy Weld Overlay
1.5. ANTICIPATE 5% BUBBLE CAPS REPLACEMENT. PROCURE/ RESERVE MATERIAL AS PER PTO 05-18-36. (Stk#
D.144919(129),D.144920/144921/144922(100),D.144924(15),D.144925(10),D.195944(60);D.144923(10)
& D.144927(40)- PO227008110. D.144925(10) PR 221009804.
1.6. REPLACE DECK#1 IN-KIND AS PER ENGINEERING DRAWING. PTO 08-22-040. PR NO: 221002144 has been
initiated by PED under Expense account.
1.7. ANTICIPATE PARTIAL REPLACEMENT ON DECK 2 AND DECK3. PROCURE MONEL PLATES AVAILABLE FOR
REPLACEMENT IN NEXT OPPORTUNITY. RESERVE PLATES EQUIVALENT FOR FABRICATION OF 1 TRAY
FULL AS PER ENGINEERING DRAWING. Reserve 160 Sq ft of Monel plate as per Stk# 01.00-12116
1.8. RESERVE 20 SQFT OF MONEL LINING PANELS TO ASTM SB-127 UNS N04400 FOR REPLACEMENT
THROUGHOUT THE COLUMN Stk# 01.00-12116
1.9. INSPECT DECK 14 AND 15 CAREFULLY. ANTICIPATE SEGEMENTAL REPLACEMENT OF TRAY SEGEMENT AT
DK#15. RESERVE SS 316 L PLATE 50 SQFT. Stk# 01.00-01640
1.10. PROVIDE INTER REFLUX DISTRIBUTOR PIPING WITH BRANCHING ARRANGEMENT. Refer to MOC#
20220463. PTO 12-22-004.

1.11. GAUGE THERMOSYPHON TS#1 AND TS# 4 AND ANTICIPATE REPLACEMENT BASED ON INSPECTION
FINDINGS. PTO 05-22-030. (Stk # 11.00-20033,RFQ 55834)
1.12. WATER TIGHTNESS TESTING OF MSR, HSR DRAW OFF TRAYS (TR #9 AND TRAY #19) AND SEAL PANS
(TR#25 AND TR#30).
1.13. STRIPPING STEAM DISTRIBUTOR OUTSIDE THE COLUMN FOR CLEANING AND AIR TEST. TSD TO WITNESS
THE AIR TEST.
1.14. HYDROJET CLEANING OF THE RAMSHORNS (3 NO.S) AT BOTTOM LEVEL.
1.15. WATER WASH QUILL TO BE REMOVED FOR INSPECTION AND CLEANING. ANTICIPATED REPLACEMENT OF
QUILL IN CASE FOUND DAMAGED. RMD TO INSPECT FOR THE HEALTHINESS OF THE QUILL MATERIAL.
(Stk # D.01924)
1.16. CORROSION INHIBITOR AND AMMONIA INJECTION QUILLS TO BE REMOVED FOR INSPECTION AND
CLEANING. ANTICIPATED REPLACEMENT OF QUILLS IN CASE FOUND DAMAGED. RMD TO INSPECT FOR
THE HEALTHINESS OF THE QUILL MATERIAL.
Corrosion inhibitor Injection quill D.01008, PO 197003125 (RFQ 56145,PR 221001279, KINJ-75-HC-
L24.000)
Ammonia injection quill D. 001572, PO 207006626 (RFQ 55461,PR 221005246)
1.17. REFER TO IIR-2021-0100. REPLACE BRIDLE VALVE OF COLUMN HIGH LEVEL SWITCH. NEW ITEM INCLUDED
BASIS RMD MAIL DATED 29/11/2021. PTO 05-22-029.
1.18. BASIS PROCESS ASSESSMENT, TSD HAS RECOMMENDED TO ELIMINATE INLET WEIR OF DECK #2 & #3.
TSD TO CONDUCT (MOC 20220208/CAPA-2022-0192: IIR 2021-0138). PTO 06-22-058.
2. 22C2 PREFLASH - MSR STRIPPER COLUMN

2.2. CHECK SHELL LINING FOR LEAKS AND ANTICIPATE REPAIR / REPLACEMENT. (SS 316 MATERIAL) RESERVE
10 SQFT. Stk# 01.00-01640 Plate
2.3. ANTICIPATE RENEWAL OF DAMAGED/MISSING BUBBLE CAPS AS PER PTO PROCURE 5% OF 12%CR AND SS
316L. (S/D&MM TO RESERVE). PTO 05-21-001 (Stk# D.144928 (10), RFQ 56131,PR 221001279)
2.4. INSPECT/ GAUGE THE COUPON WELDED ON TOP OF VORTEX BREAKER SHARE THE FINDING WITH RMD
SUPPORT SECTION.
2.5. CHECK BOTTOM O/L HASTELLOY WOL AND ANTICIPATE WOL REPAIR USING ER-NiCRMO4. THIS IS AN
ELLIPSOIDAL HEAD IS 4’-1” OD X ½ THICK. WOL THICKNESS 3/8”. APPROX 30% AREA OF BOTTOM DISH
END EXPECTED TO HAVE WOL. (stk# D.02110)
2.6. SCAN BOTTOM MANWAY (M2) AND ANTICIPATE WOL REPAIR USING E 7018/ ER-NiCRMO4. APPROX 25
TO 30% AREA OF THE MANWAY EXPECTED TO HAVE REPAIR WOL. (stk# D.02110)
2.7. CARRY OUT IN KIND REPLACEMENT OF VORTEX BREAKER (REFER PTO #05-18-57).
2.8. WATER TIGHTNESS TESTING OF BOTTOM SEAL PAN (TR#6).
3. 22C3 PREFLASH - HSR STRIPPER COLUMN

3.1. OPEN & CLEAN FOR TSD INSPECTION. DUE TO TROUBES FACED IN P/F SECTION.
3.2. ANTICIPATE RENEWAL OF DAMAGED/MISSING BUBBLE CAPS. ANTICIPATE 5% BUBBLE CAPS
REPLACEMENT. PROCURE/ RESERVE MATERIAL AS PER PTO 05-21-001. (Stk# D.144929 (15)
4. 22C4 STABILISER – COLUMN

NOT INSPECTED IN OCT/NOV 2020 SD (RMD Note: IIR-2019-0117 LEAK IN STEAM POINT LINE AT 22C4
STABILIZER SHELL. AS PER CAPA-2019-0308 RMD TO CARRY OUT UT GAUGING OF ALL THE NOZZLES ABOVE 2
SIZE. PROFILE RADIOGRAPHY OF ALL NOZZLES WITH SIZE 2 INCH AND BELOW SHALL BE CARRIED OUT AND
FINDINGS TO BE RECORDED.)
4.1. OPEN & CLEAN FOR INSPECTION & GAUGING.

4.2. REMOVE ALL THE HORIZONTAL PARTS OF DECKS 16 TO 30 TO ALLOW FOR PASSAGE OF INSPECTOR/
OTHERS.
4.3. ELIMINATE REDUNDANT NOZZLE (N4) AND INSERT A PLATE PER ENGINEERING DRAWING PTO: 12-21-022
(Issue Date: 21-Dec-2021).
4.4. SCAN GAUGE SHELL S25 AND INSPECT THE SHELL FROM INSIDE DURING NEXT T&I. ANTICIPATE WBU
USING E 7018 / OVERLAY PATCH OF APPROX 2 Sq Ft USING ½” THICK A-516 Gr 60 (stk 01.00-04508) AND
PROVIDE SS 316 L PANELS FROM INSIDE BASED ON INSPECTION AND GAUGING. Anticipate 100Sft of
SS316 lining works (Stk# 01.00-01640, plate). FOR ALL WELD REPAIRS ON THE PARENT MATERIAL,
PREHEAT TO 400DegF. CARRY OUT PWHT IN CASE OF ANY WELD REPAIR ON PARENT MATERIAL IF
HARDNESS IS MORE THAN 200BHN. INCASE OF LOCAL PWHT RAISE THE TEMP UP TO 1100F AND COOL
DOWN UNDER KAWOOL. To prevent bulging, drill two holes on existing lining panels in the vicinity prior
to PWHT. Carry out air test & seal weld post PWHT.
4.5. REMOVE INSULATION OF BOTTOM HEAD AND NOZZLES INSIDE SKIRT. FULLY SCAN NOZZLES N8, N9 AND
N10 (MAINLY 6” LENGTH FROM BOTTOM HEAD TO THE FIRST WELDING). ANTICIPATE RENEWAL OF N8,
N9 & N10 BASIS USFD SCANNING AS PER PTO:02-22-008. (stk# 01.00-01653,RFQ 55834)
4.6. CAREFULLY CHECK THE SS316L LINING OF SHELL AND ANTICIPATE REPAIRS. ANTICIPATE EXTENDING
SHELL LINING PANELS BASIS INSPECTION/ USFD GAUGING.PROCURE A TOTAL OF 85 SQ FT OF SS316L
LINING PANELS (Stk# 01.00-01640,plate). FOR ALL WELD REPAIRS ON THE PARENT MATERIAL, PREHEAT
TO 400DegF. CARRY OUT PWHT IN CASE OF ANY WELD REPAIR ON PARENT MATERIAL IF HARDNESS IS
MORE THAN 200BHN. INCASE OF LOCAL PWHT RAISE THE TEMP UP TO 1100F AND COOL DOWN UNDER
KAWOOL. To prevent bulging, drill two holes on existing lining panels in the vicinity prior to PWHT. Carry
out air test & seal weld post PWHT. AS PER RECORD SS LINING PANEL ARE AT FOLLOWING LOCATION.
ONE PIECE LINING PANEL DKS 2, 7, 11, 12, 13, 16, 18 AND 26.TWO PIECES LINING PANELS BELOW DKS:
15, 17, 19, 20, 21, 23, 24, 25, 27, 28, 29 AND 30.
4.7. CAREFULLY CHECK SS316L LINING ON BOTTOM HEAD AND ANTICIPATE REPAIRS. ANTICIPATE LINING
PANELS RENEWAL BASIS INSPECTION.PROCURE A TOTAL OF 65 SQ FT OF SS316L LINING PANELS (Stk#
01.00-01640,plate).
4.8. SCAN SHELL AT DECK LEVELS # 22 TO 30, WHICH WERE FOUND PREFERENTIALLY ATTACKED AT DECK
RINGS TOP WELDS. ANTICIPATE WELD REPAIR USING E7018 BASIS DETERIORATION. FOR ALL WELD
REPAIRS ON THE PARENT MATERIAL, PREHEAT TO 400DegF. CARRY OUT PWHT IN CASE OF ANY WELD
REPAIR ON PARENT MATERIAL IF HARDNESS IS MORE THAN 200BHN. INCASE OF LOCAL PWHT RAISE THE
TEMP UP TO 1100F AND COOL DOWN UNDER KAWOOL. To prevent bulging, drill two holes on existing
lining panels in the vicinity prior to PWHT to prevent bulging. Carry out air test & seal weld post PWHT.
4.9. EXPOSE ANCHOR BOLTS AS PER INSPECTION PRE-S/D LIST. (3 nos foundation bolt to be exposed for
inspection. If any abnormality found same will be exposed 100% for inspection.) Pre-SD work
4.10. ANTICIPATE IN KIND REPLACEMENT OF WEST SIDE VORTEX BREAKER SCREEN. AS PER PTO 02-22-008 (stk
01.00-01653).
4.11. WATER TIGHTNESS TESTING OF SEAL PAN (TR#30).
4.12. WATER TIGHTNESS TESTING OF THE BAFFLE AT THE COLUMN BOTTOM. WATER LEVEL SHALL BE MIN
100% OF LT/LG.
4.13. 22C4 N7 (AS PER RMD SKETCH) FLANGE SHALL BE INSPECTED AND RENEWED IN-KIND AS PER PTO 05-22-
016. (stk #D.013849,RFQ 55284; D.044515, RFQ 54989)
5. 22C5 ATMOS - MAIN COLUMN

5.1. OPEN AND CLEAN FOR INSPECTION AND GAUGING – POWER WIRE BRUSH CLEAN THE UNLINED SHELL
SECTION RED.
5.2. PROVIDE ACCESS AND OPEN INSULATION AROUND ALL NOZZLES FOR INSPECTION.
5.3. REMOVE INSULATION FROM STIFFENING RINGS PER INSPECTOR (IN ACCESSIBLE AREAS ONLY).
5.4. CAREFULLY INSPECT THE SHELL LINING AT NEW AMMONIA INJECTION POINT BETWEEN DKS 1 & 2

5.5. DELETED.
5.6. CAREFULLY INSPECT THE SHELL LINING AT NEW AMMONIA INJECTION POINT BETWEEN DKS 1 & 2
5.7. CAREFULLY INSPECT THE LINING AND REMOVE AS PER INSPECTOR THE PANELS AT DECK SUPPORT RINGS
OF DECK #1, #2 & #3. ANTICIPATE RENEWAL OF 12% CR/MONEL PANELS IN MONEL MATERIAL OF 1/8"
THICKNESS UP TO APPROX. 40 SQFT (S/D&MM TO RESERVE). Stk# 01.00-12116
5.8. CAREFULLY INSPECT THE LINING (BUTTON TYPE &PANEL) FOR ANY SIGN OF BULGING AT DECK 23.
ANTICIPATE RENEWAL OF APPROX. 20 SQ FT OF LINING AT DECK 23 WITH SS 316L MATERIAL DURING
NEXT T&I (S/D&MM TO RESERVE). Stk# 01.00-01640 plate
5.9. REPLACING CS BOLTS AND NUTS FOR N2 WITH MONEL MATERIAL AS PER PTO 02-22-005 (Old PTO 06-18-
02). (7/8” DIA BOLTS). (Stk# D.011559-30nos)
5.10. ANTICIPATE 5% BUBBLE CAPS REPLACEMENT. PTO 05-21-006 Earlier procurement status to be
considered. (Stk 91.00-01556/8 (180),D.144942/5 (20),D.195944(25),D.144948(35);91.00-01552(180) PO
227004232, D.144944(20)-PO 227008110.
5.11. USFD GAUGE S13-N (ABOVE WOL) AND CHECK CAREFULLY & AND ANTICIPATE WOL BASED ON THE
OBSERVATION. (In-between tray 12 & 13 N-W & N-E (Shell ID 17’ & height between tray 12& 13 approx.
2’ 3” WOL using 309Mo (CS#17) basis inspection findings. Tray 14-21 is already having SS WOL. Refer
022-C-GAD-00362-001.)
5.12. CHECK CAREFULLY AND SCAN GAUGE N15(2")
5.13. REPLACE 10” REFLUX NOZZLE(N4) INTERNAL PIPE AS PER PTO 04-22-021.
5.14. WATER TIGHTNESS TESTING OF KEROSENE, LT DIESEL AND MED DIESEL DRAWOFF TRAYS (TR#3,11,19)
AND SEAL PANS (TR# 22,28).
5.15. STRIPPING STEAM DISTRIBUTOR TO BE REMOVED OUTSIDE THE COLUMN FOR CLEANING AND AIR TEST.
TSD TO WITNESS THE AIR TEST.
5.17. RENEW THE FOLLOWING PASSING INSTRUMENT ROOT VALVES
TAG DESCRIPTION REASON REMARKS
LEVEL SWITCH FOUND TO BE
22C5 BOTTOMS HIGH
022-LSH-042 FAULTY AND ISOLATION
LEVEL
VALVES ARE PASSING.
5.18. RENEW THE FOLLOWING DEFECTIVE ISOLATION VALVE WELDED ON EQUIPMENT AS PER OPD VALVE
REPAIR LIST.
Ammonia to 22C5 (at column deck 7) Wheel broken (1”) (VRL PS Sr# 292) (Chemical injection)
6. 22C6 ATMOS - KERO STRIPPER COLUMN

6.1. OPEN & CLEAN FOR INSPECTION BY TSD.
6.2. ANTICIPATE 5% RENEWAL OF DAMAGED/MISSING BUBBLE CAPS.PTO 04-21-045. Earlier procurement
status to be considered. Stk D.144949(20).
6.4. REPLACE 2” BOTTOM DRAIN NOZZLE N7 AS PER PTO 04-22-014 (2” DRAIN) (NOTE: BOTTOM HEAD LINED
WITH SS316 PANELS)
7. 22C7 ATMOS - LIGHT DIESEL STRIPPER COLUMN

7.1. OPEN & CLEAN FOR INSPECTION BY TSD.
7.2. ANTICIPATE 5% RENEWAL OF DAMAGED/MISSING BUBBLE CAPS. PTO 05-21-004. Earlier procurement
status to be considered. (stk 91.00-01554 -15)
7.3. RENEW CHECK VALVE OF 20# LIGHT DIESEL STRIPPER STRIPPING STEAM. (PASSING) PED HAS PROVIDED
ORDERING SPECIFICATION. EXISTING IS 4” x 300# T&G VALVE. (stk 16.00-12311 & 15.00-41591)
8. 22C8 ATMOS - MEDIUM DIESEL STRIPPER COLUMN


8.2. CAREFULLY CHECK THE SS316L LINING OF SHELL BETWEEN DECK 3 TO 6 AND S16 (BELOW DECK 6).
ANTICIPATE WELD REPAIR USING E309Mo (CS#17).
8.3. ANTICIPATE LINING EXTENSION AT S16 (BELOW DECK 6) BASIS INSPECTION/ USFD GAUGING (SS 316).
PROCURE 80 SQ FT OF SS316L LINING PANELS. Stk# 01.00-01640 plate
8.4. ANTICIPATE 5% RENEWAL OF DAMAGED/MISSING BUBBLE CAPS.PTO 05-21-004. (stk 91.00-01552-
30,91.00-01554-15).
8.5. REMOVE INSULATION AND SCAN GAUGE BOTTOM HEAD EXTERNALLY. VISUALLY INSPECT INTERNALLY
FOR PITTING.
9. 24C1 VACUUM COLUMN

NOT FULLY INSPECTED IN OCT/NOV 2020 SD (RMD Note: IIR-2018-0085 BASIS SHELL SIDE LEAK
CONDUCT DETAILED INSPECTION OF 12%CR LINING TO IDENTIFY BRIDGE WELD DEFECT OR CRACKING.
RECORD THE FINDINGS AND ISSUE IWL BASIS FINDING.)
9.2. ANTICIPATE 5% BUBBLE CAPS REPLACEMENT. PTO 11-21-023. Earlier procurement status to be
considered. (stk D.195943(25),D.195544(100);D009727-80/D.009728-65 PO 227008110).
9.3. ISO 990A: PROVIDE ACCESS AND CLEAN THE 36" O/H LINE FROM 24C1 FOR INTERNAL INSPECTION. This
is a double confined space and only horizontal section can be approached owing to safety concerns.
9.4. ANTICIPATE MINOR WBU/ PATCH PLATE (CS- 5/8” CS PLATE) WELDING FROM INSIDE USING E7018 ON
PARENT MATERIAL, LINING EXTENSION USING SS316L; ON SHELL S7, S6 & S5 (ABOVE DECK 15, 16 & 17 )
BASIS FURTHER SHELL THINNING (APPROX. AREA OF 200 SQ FT ) BASED ON UT GAUGING. Stk 01.00-
04510.
9.5. RENEW STRIP (4" X 50") AT SEC OF M#14. (12%Cr lining) Stk# 01.00-01212
9.6. GOUGE OUT THE EXTERNAL PATCH PLATE. UT GAUGING BY RED. ANTICIPATE INSERT PATCH BY 5'X5' BY
CS 516 GR 70 PLATES. RADIOGRAPHY OF INSERT PLATE. RESTORE THE 12%CR LINING FROM INSIDE. AS
PER PTO: 01-22-016. NOTE: STIFFENER RINGS TO BE PROVIDED. NECESSARY INPUTS TO BE PROVIDED
PED TECH SUPPORT.
9.7. RENEW 12 CR LINING - 4" HIGH STRIP JUST ABOVE DECK4 LEVEL AT COLLECTING CHANNEL. Stk# 01.00-
01212
9.8. RENEW 12 CR LINING FEW STRIPS ON BOTTOM HEAD. ANTICIPATE MINOR WBU USING E7018 ON
PARENT MATERIAL.
9.9. RENEW 12 CR LINING FULLY INSIDE BOTTOM OUTLET OR MANWAY #3. PED provided drawings BRC14444
& BRC27126. To be reviewed.
9.10. 150 SQ. FT. OF SS410 LINING PROCUREMENT FOR ENTIRE COLUMN. Stk# 01.00-01212
9.11. RENEW N18#3” LOWER REFLUX NOZZLE IN BETWEEN TRAY 11 AND 12 AS PER PTO. (SHELL 12%CR
LINING) PTO 02-22-004
9.12. REPLACE EXISTING NOZZLE (N6#10” DRAW OFF) TONGUE & GROOVE FLANGE TO BE CHANGED TO
RAISED FACE (RF) TYPE INCLUDING MATING FLANGE ON PIPE SPOOL AS PART OF STANDARDIZATION.
REFER TO PTO: 02-22-047.
9.13. CARRY OUT MECHANICAL POWER TOOL CLEANING OF TOP HEAD, TOP SHELL (DECKS 20 TO 15) FOR
INSPECTION.
9.14. ANTICIPATE WBU ON COVERS OF MANWAYS# 10, 11, 12 & 13. (FILLER WIRE E7018 /E NiCrFe3).
ANTICIPATE IN-SITU MACHINING OF GASKET FACE.
9.15. PIPING CONNECTED TO ALL THE NOZZLES TO BE DISMANTLED FOR INTERNAL INSPECTION. Since the unit
will be de-inventoried & blinded at the battery limit and is declared as H2S/HC free, breaking the column
first flanges has been agreed under controlled condition in discussion with OPD during execution.
9.16. REMOVE INSULATION, CLEAN FOR INSPECTION AND GAUGING AROUND STIFFNER RINGS LOCATIONS
(STIFNNER RING 1,2,7,8,10,14 AS PER ENGG DRAWING BRB29645)
9.17. WATER TIGHTNESS TESTING OF HY DIESEL DRAWOFF TRAY (TR# XX) AND SEAL PANS (TR#1 & #6).

VESSELS
1. 22V1 PREFLASH - HORIZ OH ACCUMULATOR (WAS 22D1)

1.2. OFFER FOR TSD RE-INSPECTION AFTER ROBOTIC CLEANING.
1.3. SCAN GAUGE THE BOTTOM OF SHELL/BOTTOM OF BOTH HEADS/BOTTOM OF BOOT SHELL ANTICIPATE
WELDBUILDUP/ PATCH PLATE FROM INSIDE USING 516 GR 70, 0.5” THICK PLATE.
(Approx 5’x5’ patch plate anticipated from inside).
1.4. BAFFLE INSPECTION HOLE TO BE OPENED FOR TSD INSPECTION.
2. 22V2 STABILIZER BOOT VESSEL (NEW VESSEL COMMISSIONED IN Q2 2022)

2.1. OPEN AND CLEAN FOR TSD/RMD AS PART OF ZERO INSPECTION. PROVIDE STAGING FOR EXTERNAL
INSPECTION.
3. 22V3 STABILIZER - HORIZ OH ACCUMULATOR (WAS 22D3)

NO INTERNAL INSPECTION IN OCT/NOV 2020 SD
3.1. OPEN AND CLEAN FOR INSPECTION & USFD GAUGING.
3.3. MONITOR CORROSION OF M1 AND N4. ANTICIPATE REPLACEMENT. PTO 07-19-040
3.4. CAREFULLY INSPECT THE HEAD AND SHELL SS 316 L LINING. EXTEND THE LINING BASED ON INSPECTION
FINDINGS. 15 SQFT 1/3” SS 316L PANELS. Stk# 91.00-02792
3.5. RENEW ISOLATION V/V OF 22V3 INSTRUMENT BRIDLE. REFER TO 022-L-ISO-00192-001 FOR
TRIM/BRIDLE DETAILS.
4. 22V5 ATMOS - HORIZONTAL STEAM DRUM (WAS 22D5)

----------------------------------STATUTORY VESSEL ------------------------------
NOT INSPECTED IN OCT/NOV 2020 SD
4.2. REMOVE EXTERNAL INSULATION IF NECESSARY, PER INSPECTOR. REMOVE INSULATION AROUND THE
NOZZLES AND POCKETS AS PER RMD SKETCH.
4.3. USFD SCAN SHELL AT CHEMICAL INJECTION POINT.
4.4. HYDROTEST AT 60 PSIG IF IT IS NOT OPENED FOR INSPECTION.
REPAIR LIST.
22D5 vent valve- passing (3/4”) (VRL US Sr# 96)
5. 22V9 GENERAL - 110# VERT STEAM KO POT (WAS 22D9)

5.1. REMOVE 100% INSULATION FOR INSPECTION & GAUGING.
5.2. HYDROTEST THE VESSEL AT 200 PSIG.
6. 22V11 GENERAL - 20 VERT STEAM KO POT (WAS 22D11)

6.1. REMOVE 100% INSULATION FOR EXTERNAL INSPECTION & USFD GAUGING.
6.2. HYDROTEST VESSEL AT 45 PSIG.

7. 22V13 GENERAL - VERT INST AIR RECEIVER (WAS 22D13)
7.1. 100% U/T GAUGE AND CARRY OUT EXTERNAL VISUAL INSPECTION.
7.2. HYDROTEST THE VESSEL AT 190 PSIG.
7.3. AIR DRY THE VESSEL AFTER H.T. TO BE WITNESSED BY OPD
8. 22V14 GENERAL - 20 VERT STEAM KO POT (WAS 22D14)

8.1. REMOVE 100% INSULATION FOR EXTERNAL INSPECTION & USFD GAUGING.
8.2. HYDROTEST AT 45 PSIG.
9. 22V15 GENERAL - HORIZ FUELGAS DRIP DRUM (WAS 22D15)

9.2. ANTICIPATE MINOR REPAIRS OF LINING PANELS. PROCURE 50 SQ FT OF SS316L LINING PANELS. Stk#
91.00-02792
9.3. ANTICIPATE WBU / MACHINING REPAIR FOR THE SOUTH MANWAY. M/W FOUND SLIGHTLY CORRODED
AT GASKET FACE. (USING E7018 ELECTRODE)
10. 22V16 ATMOS - VERTICAL BLOWDOWN DRUM (WAS 22D16)

10.1. OPEN & CLEAN FOR INSPECTION AND GAUGING.
11. 22V20 ATMOS - VERT HOT OIL BLOWDOWN POT (WAS 22D20)
11.1. PREPARE FOR INSPECTION AND GAUGING.
12. 22V21 ATMOS - HORIZ OH REFLUX DRUM (WAS 22D21)

12.1. OPEN & CLEAN FOR INSPECTION AND GAUGING.
12.3. FOLLOWING TO BE CARRIED OUT AS CONCULDED IN THE MOM DTD 06-02-2022. PTO 05-22-026 (Refer
to MOC# 20190649):
A.RENEW THE BOOT WITH PRE-FABRICATED BOOT.
B. PERFORM AIR TEST FOR THE EXISTING PATCH PLATE. IF NO LEAK FILL THE TELL TALE HOLE OF AIR TEST.
C. PERFORM UT GAUGING AT LOCATION FROM OUTSIDE FOR PATCH PLATE LOCATION ALONG WITH
NORMAL GAUGING.
D.REPAIR THE SHELL AS PER RMD INSPECTION FINDINGS.
E. RENEW NOZZLE N7 & N8.
F. HYDRO TEST THE VESSEL (complete Vessel).
G.PROVIDE MONEL LINING AS PER EX64236. FOR EXISTING PATCH LOCATIONS AT BOTTOM MONEL
LINING WILL BE PROVIDED ON THE PLATE AND DEPOSIT BY MONEL ELECTRODE AT WELD LOCATIONS.
12.4. PROVIDE ACCESS FOR ALL NOZZLES GAUGING.
12.5. SCAN GAUGE AND MONITOR TOP 2” NOZZLE(N3).
13. 22V29 GENERAL - VERT 110# STEAM POT (WAS 22D29)


13.1. REMOVE 100 % INSULATION FOR EXTERNAL INSPECTION & USFD GAUGING.
13.2. HYDROTEST AT 200 PSI.
14. 22V30 GENERAL- QUENCH DRUM

14.1. OPEN TOP COVER AND CLEAN AND OFFER IT FOR OPD.
15. 22V27X GENERAL - HORIZ SLOP COLLECTOR (WAS 22D27)

15.1. OPEN MANHOLE FOR INTERNAL INSPECTION.
16. 22V715A ATMOS - KHUFF GAS LIQUID KO POT

16.2. HYDROTEST AT 225 PSIG IF IT IS NOT OPENED FOR INSPECTION.
REPAIR LIST.
22D715A Fuel Gas KO pot drain & drain to flare isolation valve- passing (1”) (VRL PS Sr# 317/ 399) (Fuel
gas)
17. 24V6 VERTICAL STEAM KNOCK OUT DRUM (WAS 24D6)

17.1. REMOVE 100% INSULATION FOR EXTERNAL INSPECTION & GAUGING.
17.2. HYDROTEST AT 200 PSIG.
18. 24V7 FUEL GAS KO POT (WAS 32V10 EX 5VDU)

18.1. OPEN AND CLEAN FOR INSPECTION & GAUGING.
18.2. REPLACE DEMISTER PAD PTO# 11-21-030.
18.3. REPAIR CONCRETE FOUNDATION.
REPAIR LIST.
24D7 drain to flare isolation valve- passing (1”) (VRL PS Sr# 425) (Flare system)
19. 24V14 BAROMETRIC SEAL WELL FORMERLY NUMBERED 24H4
19.1. OPEN & CLEAN FOR RMD INSPECTION.
19.2. FULL LENGTH BAROMETRIC LEGS (8”- 24V15; 6”- 24V16; 6”-24V17) ARE TO BE DROPPED ON TO
GROUND FOR TSD RMD INSPECTION AND CLEANED BY EITHER LOW PRESSURE HJ OR FIRE WATER
FLUSHING.
19.3. ANTICIPATE REPLACEMENT OF CEMENT LINED PIPE FULL LENGTH REPLACEMENT FROM BAROMETRIC
CONDENSER TO BAROMETRIC WELL (8”- 24V15; 6”- 24V16; 6”-24V17). REPLACEMENT SCOPE INSIDE
BAROMETRIC WELL IS ONLY FOR FLANGED PIPING. PTO 03-22-030.
19.4. CAREFULLY INSPECT THE EXTERNAL PAINTING IN BAROMETRIC LEGS, COVER, WALL, 12” ELBOW. BASED
ON INSPECTION FINDINGS. REPAINT USING PHENOLIC EPOXY NAVALOC 2 TWO COATS 150 MICRONS
EACH.
20. 24V15 BAROMETRIC PRE-CONDENSER FORMERLY NUMBERED 24H5X
20.1. OPEN & CLEAN FOR INSPECTION.
20.2. DP-CHECK WELDS FOR ANY CRACKING.

20.3. OPEN 24" DIA NOZZLE ON SOUTH FOR INTERNAL INSPECTION.
20.4. OPEN ALL NOZZLES FOR INTERNAL INSPECTION.
20.5. OPEN S/W INLET LINE AND CARRY OUT HYDROJET CLEANING.
21. 24V16 INTERMEDIATE BAROMETRIC CONDENSER FORMERLY NUMBERED 24H6X

21.1. OPEN & CLEAN FOR INSPECTION.
21.2. DP-CHECK WELDS FOR ANY CRACKING.
21.3. ALL NOZZLES TO BE OPENED FOR INTERNAL INSPECTION.
21.4. OPEN S/W INLET LINE AND CARRY OUT HYDROJET CLEANING.
22. 24V17 BAROMETRIC AFTER CONDENSER FORMERLY NUMBERED 24H7X

22.1. REPLACE THE VESSEL AS PER EX 64619. PTO 12-22-034 (Preliminary PTO 08-22-046). PED to supply the
vessel. PO# 227007339 ETA is 31st Dec 2022 (ex works).
23. 24V30 PRIMARY EJECTOR

23.1. DISMANTLE & CLEAN FOR INTERNAL INSPECTION.
23.2. ANTICIPATE REPLACEMENT OF EJECTOR NOZZLE PTO #11-21-029.
24. 24V31 SECONDARY EJECTOR

24.1. DISMANTLE & CLEAN FOR INTERNAL INSPECTION.
24.2. ANTICIPATE REPLACEMENT OF EJECTOR NOZZLE PTO #11-21-029.
25. 24V32 PROCESS STEAM SILENCER (24C1 STRIPPING STEAM VENT LINE)
25.1. PROVIDE ACCESS AND OFFER FOR INSPECTION.
26. 24V1A VACUUM COLUMN HORIZ REFLUX DRUM (WAS 24D1A)

NO INTERNAL INSPECTION IN OCT/NOV 2020 SD
26.3. WELD REPAIR ANY CRACKED BAFFLE PLATE. (CS)
26.4. ANTICIPATE EXTENSION OF CS LINING BY APPROX. 2' UPWARDS ON BOTH SIDES, ALL ALONG THE SHELL
LENGTH. (MOC: 20190297) AND PTO# 02-22-006
26.5. ISO 990E – REPLACE THE MITER AT TML 11 TO 12 AND CONSIDER STANDARD ELBOW AS PER
ENGINEERING PTO (PATCH PLATE WAS WELDED DURING OCT/NOV2020 SD. Refer to MOC# 20200677).
Preliminary PTO 06-22-047. It may be noted that this line is directly welded to 24V1A (Vac. Column
horizontal Reflux drum). Elbow with flange fabricated and available with SDMM.
DRUMS
1. 22D96X GENERAL-CORROSION INHIBITOR TANK

1.1. OPEN AND CLEAN FOR INSPECTION AND GAUGING

HEAT EXCHANGERS / COOLERS / CONDENSERS
NOTE:
1. ALL THE BUNDLES SHALL BE PULLED AND CLEANED/HYDRO JETTED (BOTH SHELL AND TUBES).
2. EXCHANGER IDENTIFIED WITH IRIS/ECT INSPECTION ENSURE PROPER HYDROJET THROUGHOUT THE
LENGTH OF TUBES.
3. BUNDLES INSTALLED WITH METALLIC FERRULES DO NOT HYDRO JET THE TUBE SHEET AREA. ONLY
WATER WASH CLEANING TO BE DONE.
4. WHEN THE BUNDLES ARE PULLED, THE SEALING STRIPS (SHIMS) SHALL BE REPLACED WITH NEW SEALING
STRIPS.
5. THERMOWELL ASSOCIATED DIRECTLY WITH EXCHANGER (SHELL & TUBE SIDE) TO BE MOUNTED AT
POSITION BEFORE THE HYDRO TEST.
6. BASED ON 2022 SUMMER CAMPAIGN, OPD TO COORDINATE AND CONFIRM TUBE REPLACEMNET SCOPE
FOR THE COOLERS, IF ANY.
7. WITH RESPECT TO BP1600 WR FOR SHOP FOLLOWING TO BE ADHERED:
a) NO RMD BP1600 WR IS REQUIRED TO START STANDARD WORKS LIKE BUNDLE PULLING,
HYDRO JETTING, HYDRO TESTING.
b) MINOR WORKS WHICH ARE COVERED UNDER THE FROZEN MAIN SHUTDOWN WORKLIST, LIKE
UP TO 10% TUBE PULLING, AND NOT TO WAIT FOR RELEVANT RED BP1600 WR APPROVAL .
CAN BE STARTED FOLLOWED BY RELEVANT BP 1600.
c) ANTCIPATED WORK, UNCONFIRMED SCOPE, REPEATED HYDRO TEST ETC SHALL BE STARTED
ONLY THROUGH APPROVED BP1600 BY SD ENGINEER.
1. 22E1 STABILIZER - OVERHEAD CONDENSER (EXCHANGER TO SHOPS AND INSULATED)

1.1. PULL BUNDLE, CLEAN SHELL & COMPONENTS FOR INSPECTION AND GAUGING.
1.2. PROCURE 851 OFF TUBES TO ASTM SB-111 C68700 AS PER STK NO. 14.00-04535 FOR FULL RETUBING
DUE TO DIFFICULTY IN TITATINUM TUBE PULLING AND BASIS BAFFLE CONDITION (OCT 2020). (As per
RMD, at present bundle is having mixed metallurgy of tubes titanium/ Al Brass. As per discussion from
OCT/NOV 2020 it is decided to retube the bundle with ASTM SB-111 C68700.) PTO 06-22-048.
1.3. ARRANGE MATERIAL FOR BAFFLES, TIE RODS, SPACERS. REPLACEMENT AS PER ENG DWG. TUBE BUNDLE
TO BE FABRICATED IN HOUSE DURING SD. PTO 06-22-048.
1.4. SCAN GAUGE SHELL BOTTOM AT U-SH(FH)-B & U-SH(M)-B.
1.5. SCAN GAUGE SHELL 2” BOTTOM NOZZLE.
1.6. ANTICIPATE SHELL OUTLET NOZZLE AREAS DISTRIBUTOR SHROUD PLATE IN KIND REPLACEMENT AS PER
ENGINEERING DRAWING. (NOTE: EXISTING SHROUD PLATE CARBON STEEL MATERIAL, 8MM THICK/0.3”
THICK). PTO 05-22-015
1.7. PROCURE 30 SQFT MONEL LINER PLATE (1/8” THICK) FOR ANTICIPATED SHELL EXISTING MONEL LINING
REPAIR/ NEW MONEL PLATE INSTALLATION ON SHELL AS PER RMD INSPECTION FINDINGS. HOWEVER,
THERE IS A CONCERN IN INSERTION OF TUBE BUNDLE AFTER LINING WORKS. THIS WILL BE REVIEWED
DURING SD. IF LINING IS NOT POSSIBLE EXTERNAL PATCH PLATE ON SHELL USING 11/16” THICK ASTM
A516 Gr 60/70 PLATE. IN SUCH CASE CARRY OUT AIR TEST OF EXISTING MONEL LINING.
1.8. CARRY OUT SHELL TEST @ 330 PSI, TUBE TEST @75 PSI AND BACK SHELL TEST @220 PSI
1.9. PROCURE 856 OFF FERRULES STK# 92-0-40315.
2. 22E2A STABILIZER - REBOILER (EXCHANGER TO SHOPS AND INSULATED)

2.1. OFFER BUNDLE FOR TSD INITIAL INSPECTION OPENING THE CHANNEL COVER AND FLOATING HEAD
COVER FOR INITIAL INSPECTION AND SAMPLE COLLECTION AS PER IIR-2021-019.
2.2. PULL BUNDLE, CLEAN AND OFFER SHELL AND COMPONENTS FOR INSPECTION AND GAUGING.
2.3. SPARE BUNDLE WITH T5 TUBE AND HASTELLOY FERRULES SHALL BE UTILIZED. INCASE THIS SPARE
BUNDLE IS UTILIZED PRIOR TO 4ACDU SD, THIS BUNDLE SHALL BE REMOVED, CLEANED AND 100% IRIS

INSPECTED. SDMM to check for spare tubes which was issued to PMD on loan basis in the month of Aug
2022.
2.4. PROCURE NEW SHELL WITH 12%CR CLADDING. PED TO ENSURE SUFFICIENT CLEARANCE IS AVAILABLE TO
INSERT BUNDLE BY CONSIDERING THE CURRENT BUNDLE TO EXISTING SHELL DIMENSION BASIS OCT
2020 EXPERIENCE. This is an upgradation project. PED to procure under investment budget. PTO:11-22-
037 (Preliminary PTO 08-22-037). PO# 227005556 ETA to Bapco 31 st Dec 2022.
2.5. PROCURE 20 SQFT SS316L LINER PLATE FOR CHANNEL SECTION INTERNAL SURFACE LINING REPAIR/TO
CARRY OUT LINING AT THE NON-LINED SECTION IF FURTHER CORROSION NOTICED.
2.6. ANTICIPATE MINOR WELD BUILDUP USING E7018 ELECTRODES IN THE FLOATING HEAD COVER INTERNAL
SURFACE AND FLANGE WELD LOCATION. REFER TO DRAWING BFP 23231
2.7. CARRY OUT SHELL TEST @ 270 PSI AND TUBE TEST @ 325 PSI, BACK SHELL TEST 180 PSIG.
3. 22E4 STABILIZER - PRODUCT COOLER (EXCHANGER TO SHOPS AND UNINSULATED)

3.1. PULL BUNDLE, CLEAN SHELL COMPONENTS FOR INSPECTION & GAUGING.
3.2. PULL 6 TUBES FOR INSPECTION & REPLACE ALL SALT/ TAPER PLUGGED TUBES.
3.3. PROCURE 326 NYLON FERRULES as per Stk# 92.00-40315
3.4. BASIS BUNDLE LIFE ANTICIPATE FULL RETUBING IN THE NEXT OPPORTUNITY. Procure 326 off ¾” 16 BWG
240” Al Brass tubes against Stk# 14.00-04540
3.5. INSPECT SHELL COVER GASKET FACE (TOP-WEST), ANTICIPATE WBU AND MACHINING USING E-7018
3.6. INSPECT SHELL AND ANTICIPATE WBU USING E -7018. (ID of shell 595 mm. Anticipated WBU on the
circumferential groove surface near the middle grith weld. Also, at random locations based on inspection
findings.)
3.7. CARRY OUT SHELL TEST @ 325 PSI, TUBE TEST @75 PSI AND BACK SHELL TEST @215 PSI.
3.8. PROCURE SS 410 SHIMS / SEALING STRIPS (as per BRA 29183) 0 .005” THKK X 1¾” WIDTH X 25 FT LONG X
12 PIECES. SS410 sealing strips as per D.183205 (52 mm width) available. REFER TO DRAWING BRA 29183
4. 22E5A PREFLASH-OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

4.1. PULL BUNDLE, CLEAN SHELL & COMPONENTS FOR INSPECTION & GAUGING.
PULL 10 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. (ANTICIPATE 100 TUBE
REPACEMENT. PROCURE 100 OFF ¾” OD X BWG 14 X 240” LONG AL BRASS TUBES as per Stk# 14.00-
04535)
4.2. PROCURE 100% FERRULE (1143 NO’S) AND RENEW IN KIND as per STK3 92.00-40315
4.3. MONEL LINING ANTICIPATED FOR THE UNLINED SECTION OF THE SHELL BASED UP ON INSPECTION
FINDINGS. PROCURE/RESERVE 50 SQUARE FEET MONEL LINER PLATE 1/8” THICK TO CARRY OUT
INTERNAL LINING AT APPLICABLE LOCATION AS PER RMD FINDINGS.
4.4. REMOVE 100% OF EXISTING LINING AS THINNING OF PARENT MATERIAL SUSPECTED, GRIT BLAST THE
SHELL COVER. ANTICIPATE WELD BUILD UP USING E 7018 AND REINSTATE WITH MONEL 400 LINING AS
PER STK# 01.00-12116
4.5. CARRY OUT SHELL TEST @ 134 PSI AND TUBE TEST @75 PSI AND BACK SHELL TEST @ 90 PSI.
4.6. BASIS THE DIFFICULTY FACED DURING IN-SITU 22E5C SHELL TEST (SUSPECTED TUBE LEAK) IN FIXING THE
TEST RING (DUE TO VARYING CLEARANCE), SHELL ID SHALL BE MEASURED AND VERIFIED FOR 44”
(1118MM). PED TO PROVIDE DRAWING FOR DUMMY GUAGE PLATE FABRICATION TO VISUALLY CHECK
THE SHELL ROUNDNESS AND BUNDLE CLEARANCE. BASIS THE FINDINGS / OBSERVATIONS, IF ANY, TEAM
TO COLLECTIVELY DISCUSS AND AGREE ON WAY FORWARD ON CORRECTIVE ACTIONS WITHOUT
IMPACTING THE SHUTDOWN DURATION. REFER DWG 022-L-TMP-00012-001.
4.7. ERECT STAGING FOR TIGHTENING UP TUBE CHANNEL SECTION. (DURING STARTUP).

5. 22E5B PREFLASH-OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)
5.1. PULL BUNDLE, CLEAN SHELL AND COMPONENTS FOR INSPECTION AND GAUGING.
5.2. PULL 10 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. PROCURE 100 OFF ¾” OD X
BWG 14 X 240” LONG AL BRASS TUBES as per Stk# 14.00-04535
5.3. PROCURE 1,143 OFF FERRULES as per Stk# 92.00-40315
5.4. RESERVE 20 SQ. FT. 1/8” THICK MONEL 400 LINER PLATE as per Stk# 01.00-12116
6. 22E5C PREFLASH-OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

6.1. PULL BUNDLE, CLEAN SHELL, AND COMPONENTS FOR INSPECTION & GAUGING.
6.2. PULL 4 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. PROCURE 50 tubes of ¾” OD X
BWG 14 X 240” LONG AL BRASS TUBES as per Stk# 14.00-04535
IDENTIFY BUNDLE MARK NUMBER ON TUBESHEET, ACCORDING TO 22E5’S HISTORY SHOULD BE MK30.
6.3. MONEL LINING ANTICIPATED FOR THE UNLINED SECTION OF THE SHELL BASED UP ON INSPECTION
FINDINGS. PROCURE/RESERVE 50 SQUARE FEET MONEL LINER PLATE 1/8” THICK TO CARRY OUT
INTERNAL LINING AT APPLICABLE LOCATION AS PER RMD FINDINGS. RESERVE 30 SQFT OF 1/8" THK
MONEL 400 LINER PLATE PER STANDARD DRAWING. as per Stk# 01.00-12116
6.4. MONITOR SC (ST)-T AND SN(BS)-N AND WBU ACCORDINGLY. (BASIS RMD INSPECTION FINDINGD WBU
USING E-7018. ANTICIPATE PROVIDING 100% MONEL 400 LINING AS PER STK# 01.00-12116
6.5. PROCURE 100% FERRULE (1143 NO’S) AND RENEW IN KIND as per Stk# 92.00-40315
6.7. BASIS THE DIFFICULTY FACED DURING IN-SITU 22E5C SHELL TEST (SUSPECTED TUBE LEAK) IN FIXING THE
TEST RING (DUE TO VARYING CLEARANCE), SHELL ID SHALL BE MEASURED AND VERIFIED FOR 44”
(1118MM). PED TO PROVIDE DRAWING FOR DUMMY GUAGE PLATE FABRICATION TO VISUALLY CHECK
THE SHELL ROUNDNESS AND BUNDLE CLEARANCE. BASIS THE FINDINGS / OBSERVATIONS, IF ANY, TEAM
TO COLLECTIVELY DISCUSS AND AGREE ON WAY FORWARD ON CORRECTIVE ACTIONS WITHOUT
IMPACTING THE SHUTDOWN DURATION. REFER DWG 022-L-TMP-00012-001.
6.8. BELZONA 1511 AND REINFORCEMENT MESH APPLIED AT MONEL LINER AT SHELL ID NEAR FLOATING
HEAD SIDE DURING JAN-FEB 2022 IN SERVICE LEAK BY PMD AT SITE. BELZONA SHALL BE REMOVED AND
REPAIR SHALL BE PERFORMED USING ENICU-7 AND PERFORM AIR TEST.
6.9. PERFORM AIR TEST ON EXISTING MONEL LINERS BASIS FINDING DURING JAN-FEB 2022 IN SERVICE LEAK.
CARRY OUT NECESSARY REPAIRS USING ENICU-7.
6.10. INSPECT FLANGE FACE OF SHELL AT FLOATING HEAD SIDE AND PERFORM WBU USING E-7018 AND
MACHINE TO PROFILE.
6.11. ERECT STAGING FOR TIGHTENING UP TUBE CHANNEL SECTION. (DURING STARTUP).
7. 22E5D PREFLASH - OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

7.1. PULL BUNDLE, CLEAN SHELL COMPONENTS FOR INSPECTION & GAUGING.
7.2. PULL 10 TUBES FOR INSPECTION
7.3. PROCURE 1143 OFF ¾” OD X BWG 14 X 240” LONG AL BRASS TUBES FOR FULL RETUBING INCLUDING
FABRICATION OF BAFFLE, TIE ROD, SPACERS USING EXISTING TUBESHEETS AS PRE-SHUTDOWN ACTIVITY.
SPARE BUNDLE IS AVAILABLE IN RAMSIS WORKSHOP
7.4. PROCURE 1,143 OFF FERRULES as per Stk# 92.00-40315
7.5. CHECK THE GROOVE ON C/S GASKET FACE.
7.6. RESERVE 10 SQ. FT. 1/8” THICK MONEL 400 LINER PLATE. as per Stk# 01.00-12116
8. 22E7A PREFLASH - CRUDE/MSR EXCHANGER (EXCHANGER TO SHOPS)


8.2. CARRY OUT BOROSCOPY INSPECTION OF 20 NOS. OF TUBES.
8.3. PULL 6 TUBES FOR INSPECTION.
8.4. PROCURE 12 OFF, ¾” BWG-12 TUBES SD 2505 tubes to ASTM A789 UNS S32205.
8.5. CARRY OUT SHELL TEST @ 135 PSI AND TUBE TEST @ 675 PSI AND BACK SHELL TEST @ 90 PSI.
8.6. PERFORM ECT INSPECTION OF 50 TUBES IDENTIFIED BY INSPECTOR.
9. 22E8 PREFLASH - MSR COOLER (EXCHANGER TO SHOPS & UNINSULATED)

9.1. PULL BUNDLE, CLEAN COMPONENTS FOR TSD INSPECTION
9.2. CARRY OUT SHELL TEST @ 135 PSI AND TUBE TEST @75 PSI AND BACK SHELL TEST @90 PSI.
9.3. PROCURE 346 OFF FERRULES STK# 92-0-40315
9.4. PROCURE SS 304 SHIMS / SEALING STRIPS OF 0 .005” THKK X 1¾” WIDTH X 25 FT LONG X 12 PIECES as per
Stk# D.02123. REFER TO DRAWING BRA 89967 AND BRA 89968
REPAIR LIST
22E8 tube drain (Seized) 1” isolation valve. (VRL US Sr# 6) (Saltwater System)
10. 22E10 PREFLASH - CRUDE/HSR EXCHANGER (EXCHANGER TO SHOPS & INSULATED)

10.2. CARRY OUT HYDRO-JETTING OF TUBE BUNDLE.
10.3. PULL 2 TUBES FOR RED INSPECTION. PROCURE 3/4", BWG 14, 240" LONG MAT. 12% CR TO ASTM A 268
GR. TP 410 TUBES AS PER D.173039
10.4. PERFORM ECT INSPECTION OF 100 TUBES IDENTIFIED BY INSPECTOR.
10.5. CARRY OUT SHELL TEST @ 135 PSI AND TUBE TEST @675 PSI AND BACK SHELL TEST @90 PSI.
REPAIR LIST
22E10 shell inlet vent valve (Seized) ¾ ” isolation valve. (VRL PS Sr# 175) (HSR System)
11. 22E11 PREFLASH - HSR COOLER (EXCHANGER TO SHOPS & UNINSULATED)

11.2. PULL 8 TUBES FOR INSPECTION. SPARE BUNDLE AT D01105AA (426 TUBES) SHALL BE RETUBED 100%
USING ¾” OD X BWG 16 X 240” LONG AL BRASS TUBES AS PER STK# 14.00-04540. PROCURE 100 OFF ¾”
OD X BWG 16 X 240” LONG AL BRASS TUBES AS PER STK# 14.00-04540.
11.3. USFD SCAN SHELL BOTTOM CENTER.
11.4. PROCURE 426 OFF FERRULES AS PER STK# 92.00-40315.
11.5. CARRY OUT SHELL TEST @ 135 PSI AND TUBE TEST @ 75 PSI AND BACK SHELL TEST @90 PSI.
11.6. PROCURE SS 304 SHIMS / SEALING STRIPS OF 0 .005” THKK X 1¾” WIDTH X 25 FT LONG X 12 PIECES as
per Stk# D.02123. REFER TO BRA 897798 AND TYPICAL SEALING STRIP DETAILED DRAWING PROVIDED BY
PED
12. 22E14 ATMOS - CIRCULATING REFLUX COOLER (EXCHANGER TO SHOPS & UNINSULATED)
12.2. CARRY OUT ECT INSPECTION OF 130 NOS. OF TUBES
12.3. REPLACE SALT/TAPER PLUGGED TUBES OR INSTALL RETUBED BUNDLE IF REQUIRED.
12.4. RESERVE 100 OFF ASTM SB-111 C-68700 AS PER STK NO 14-04530-0 FOR REPLACING SALT PLUGGED
TUBES.
12.5. SCAN SHELL COVER AND ANTICIPATE WBU REPAIR BASIS FINDINGS, USE E7018 ELECTRODE, APPROX.
AREA 1 SQ. FT

12.6. SCAN THE SHELL MIDDLE SECTION TOWARD THE F/H FLANGES THIS T&I AND ANTICIPATE PARTIAL
REPLACEMENT BASIS FINDINGS AS PER PTO: 12-21-013.
12.8. CARRY OUT SHELL TEST @220 PSI AND TUBE TEST @75 PSI AND BACK SHELL TEST @145 PSI.
12.9. S/W OUTLET VALVE TO BE REPLACED. ADDED IN VALVE REPLACEMENT VALVE LIST.
12.10. CHECK THE EXISTING VALVE ORIENTATIONS OF 22E13A/B/C/D/E AND RECTIFY BASIS JOINT SITE
VISIT WITH OPD/ RIGGING TO ENABLE 22E14 BUNDLE PULL OUT.
13. 22E14A ATMOS - CIRCULATING REFLUX COOLER (BUNDLE TO SHOPS & UNINSULATED)
13.2. REPLACE WITH SPARE TUBE BUNDLE (CURRENTLY RETUBING IN PROGRESS AT SHOP). FOR THE REMOVED
BUNDLE, CARRY OUT REHABILITATION POST SD. PROCURE 100 OFF, ¾” OD X BWG 16 X 192” LONG AL
BRASS TUBES STK# 14-0-04530.
13.3. SCAN SH(M)B, SH-B, D, E AND SN-B21I AND SN-T2I AND ANTICIPATE REPLACEMENT OF THESE NOZZLES.
REFER TO PTO 04-22-033.
13.4. CARRY OUT REPLACEMENT OF WEST PEDESTAL SUPPORT. Refer to MOC# 20220035. PED- C&S TO ISSUE
PTO/ DRAWING. TEMPORARY LOAD BEARING SUPPORT NEEDS TO BE ERECTED.
13.6. TO PROCURE 1276 OFF FERRULES STK# 92-0-40315.
13.7. RENEW THE FOLLOWING SEAL WELDED THERMOWELL & THERMOWELL BOSS (REFER INSTRUMENT
WORK LIST 5.2)
SR TAG SERVICE REMARKS
NOT REMOVED DURING 2014 SHUTDOWN & INSPECTED IN
4 022TW694 22E-14A SHELL OUTLET
SITU.
14. 22E17 ATMOS - KERO COOLER (EXCHANGER TO SHOP & UNINSULATED)

14.2. PULL 10 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. PROCURE EXCHANGER TUBES
14.00-04540- 50nos
15. 22E18 ATMOS - CRUDE/LIGHT DIESEL EXCHANGER ( EXCHANGER TO SHOPS &

INSULATED)
15.2. CARRY OUT 100% IRIS INSPECTION NEXT T&I (266 TUBES).
15.4. ANTICIPATE FULL RETUBING. PROCURE 100% TUBES IN KIND (CARBON STEEL TUBE MATERIAL SA179,
OD:0.75” GAUGE 14) TO ALLOW FULL RETUBING. BASED UPON IRIS RESULT/RED INSPECTION FINDINGS.
PROCURE SA179, CS, ¾” OD X BWG 14 X 240” LONG TUBES STK# 14-0-12060
15.5. SCAN GAUGE SH-M AND SH-N.
15.6. CARRY OUT FULL SCANNING FOR SHELL 2 NOS 2” NOZZLES LOCATED ON SHELL INLET AND OUTLET
NOZZLES AND ANTICIPATE RENEWAL AS PER PTO: 11-21-049.
15.7. CARRY OUT SHELL TEST @ 190 PSI AND TUBE TEST @ 675 PSI AND BACK SHELL TEST @125 PSI
WORK LIST 5.2)
3 022TW608 22E-18 SHELL OUTLET
SITU.

REPAIR LIST
22E18 Pressure survey line passing ¾” isolation valve. (VRL PS Sr# 44) (Crude feed system)
16. 22E20 ATMOS - CRUDE/MEDIUM DIESEL EXCHANGER (EXCHANGER TO SHOPS &

INSULATED)
16.2. PULL 6 TUBES FOR INSPECTION. PROCURE SA179, CS, ¾” OD X BWG 14 X 240” LONG TUBES. STK# 14-0-
12060.
16.3. PERFORM IRIS INSPECTION OF 100 TUBES AS IDENTIFIED BY INSPECTOR.
16.4. SHELL: USFD SCAN SHELL TOP 2" NOZZLE AND ANTICIPATE RENEWAL. (CS, 2" SCH 80) PTO# 11-21-048
16.5. CHANNEL SECTION: USFD GAUGE CS-B THIS T&I.
REPAIR LIST
22E20 Pressure survey line passing ¾” isolation valve.
17. 22E21 ATMOS - MEDIUM DIESEL COOLER (EXCHANGER TO SHOPS & UNINSULATED)
17.2. PULL 8 TUBES FOR INSPECTION & REPLACE ALL SALT PLUGGED TUBES.
17.3. ANTICIPATE FULL RETUBING (SALT PLUG HISTORY) PROCURE ASTM B 111-C 68700, OD: 3/4 IN, BWG: 16,
LENGTH (230 NOS). STK# 14-0-04540
17.4. GAUGE SHELL LOCATION SH-F, J, K, L, M.
18. 22E22 PREFLASH - SURFACE CONDENSER (EXCHANGER TO SHOP & UNINSULATED) (RMD
Note: ONRUN LEAKER BRASS PLUGGED TUBES K1 AND N4 COUNTING RIGHT TO LEFT FROM SOUTH TUBE
SHEET TO BE PULLED AND SPLIT OPEN TO IDENTIFY THE REASON FOR PREMATURE TUBE FAILURE.IIR-2020-
0010 CAPA ACTION.)
18.1. DROP END COVERS FOR INSPECTION OF ALL COMPONENTS & TUBE ENDS.
18.2. PULL 10 OFF TUBES (5 FROM EACH BANK) AND SPLIT OPEN AND BLAST FOR RMD INSPECTION. THIS
INCLUDES PULLING OF N4 IN EAST BANK (COUNTING RIGHT TO LEFT) AT SOUTH TUBE SHEET WHICH WAS
PLUGGED DUE TO LEAK DURING JAN 2022. PROCURE 50 OFF EXCHANGER TUBES(14.00-
04540) INCLUDING REQUIREMENT OF REPLACING SALT PLUGGED TUBES. (ASTM B111 ALLOY C68700
GAUGE 16)
18.3. PROCURE 100% FERRULE AND RENEW IN KIND. PROCURE FERRULES 92.00-40315 -462nos
18.4. NEW CHANNEL COVER (WEST SIDE) TO BE INSTALLED AS PER PED DIRECTIVE. (Refer to MOC# 20190368)
18.5. 3 OFF MISSING BOLTS (CHANNEL TO TUBE SHEET) AT EAST BANK TO BE FIXED AS PER ENGG DRAWING.
18.6. ANTICIPATE WELD REPAIR OF SOUTH SIDE TUBE SHEET USING C13 (ERCuAl-A2) ELECTRODE AT COLD
REPAIR LOCATION. (Minor weld build up. If weld build up not possible arrange for Cold repair using
Belzona 1511.)
REPAIR LIST
Sr. Valve No of Scope
System Description Reason Remarks
No Size Valves Considered
Surface 22E22 boot gauge glass
117 Seized 0.75" 1 Renew
Condenser upper isolation valve
118 Surface 22E22 boot gauge glass Seized 0.75" 1 Renew

Condenser lower isolation valve
Surface Seized/
119 22LIT21 assembly vent 0.5" 1 Renew
Condenser Renew
Surface Seized/
120 22LIT21 assembly drain 0.5" 1 Renew
Condenser Renew
Surface 3/4" Level establishment Seized/
123 0.75" 1 Renew
Condenser valve at 22E22 boot Renew
19. 22E23 PREFLASH - JET CONDENSER (EXCHANGER TO SHOP & UNINSULATED)

19.1. PREPARE SHELL AND COMPONENTS FOR INSPECTION AND USFD GAUGING.
19.2. GASKET DRGS NOT AVAILABLE WITH PED. PED TO PREPARE AS BUILT DRAWING.
20. 22E24 STABILISER - FEED/BOTTOMS EXCHANGER (EXCHANGER TO SHOPS & INSULATED)

20.1. PULL BUNDLE, CLEAN SHELL AND COMPONENTS FOR INSPECTION & GAUGING.
20.2. PULL 8 TUBES FOR INSPECTION, CONSIDER 50% IRIS FOR BUNDLE MONITORING (337 TUBES). TOP PASS
AS MORE SUSCEPTIBLE LOCATION.
20.3. RESERVE 100% TUBES ¾” X BWG 14 X 240” to ASTM A-179 REPLACE AS PER IRIS FINDINGS (TOTAL
TUBES: 678). STK# 14-0-012060
20.4. CHANNEL SECTION: USFD GAUGE U-CS-T AND ANTICIPATE WELD REPAIR. (CS WITH HEAT TREATMENT)
WPS CS-8.
21. 22E25 ATMOS - LIGHT DIESEL COOLER (EXCHANGER TO SHOPS & UNINSULATED)
21.2. PULL 8 TUBES FOR INSPECTION. PROCURE EXCHANGER TUBES 14.00-04535 -8nos (¾” X 14 BWG, 240”
long to ASTM B111 Alloy C68700)
21.3. REPLACE 8 REDUNDANT BOSSES AT BOTTOM OF SHELL WITH 6”X6”X8MM INSERT PLATES. MOC#
20220479. Preliminary PTO 06-22-017.
21.4. BASIS CONDITION, WBU GASKET FACE AT CHANNEL COVER AL-BRONZE CLADDING AND MACHINE TO
GASKET PROFILE. USE C13 (ER CuAl-A2).
22. 22E28 ATMOS - MEDIUM DIESEL COOLER (EXCHANGER TO SHOPS & UNINSULATED)
22.2. PULL 08 TUBES & FULLY SPLIT OPEN, VISUALLY INSPECT & RECORD THE OBSERVATIONS IN BUNDLE
HISTORY.
22.3. ANTICIPATE 100% RETUBING BASED UPON INSPECTION FINDINGS BY CONSIDERING TUBE END EROSION
AND AGE OF THE BUNDLE. PROCURE 100% TUBES IN KIND TO CARRY OUT FULL RETUBING. AL BRASS
TUBE MATERIAL, GAUGE 16, 238 NO’S TUBE, OD: 0.75”. STK# 14-0-04540
22.4. PROCURE 100% 238 OFF FERRULE AND RENEW IN KIND. STK# 92-0-40315
23. 22E29 ATMOS - CRUDE/MEDIUM DIESEL EXCHANGER ( EXCHANGER TO SHOPS)

23.1. PULL BUNDLE, GRIT BLAST SHELL AND COMPONENTS FOR INSPECTION.
23.2. PULL 6 TUBES FOR INSPECTION
23.3. PERFORM IRIS INSPECTION OF 100 TUBES.

23.4. ANTICIPATE RE-TUBING BASIS IRIS FINDINGS. PROCURE 30 OFF ¾” OD X BWG 14 X 240” LONG CS TUBES.
STK# 14-0-012060
23.5. CARRY OUT SHELL TEST @ 240 PSI AND TUBE TEST @ 675 PSI AND BACK SHELL TEST @ 160 PSI
REPAIR LIST
22E29 Pressure survey line passing ¾” isolation valve. (VRL PS Sr# 56) (Crude feed system)
24. 22E30 PREFLASH - CRUDE/MSR EXCHANGER (EXCHANGER TO SHOPS & INSULATED)

24.2. BY CONSIDERING BAFFLE CONDITION AND TUBE EXTERNAL PITTING, CARRY OUT 100% RETUBING
24.3. PROCURE 299 OFF (155 OFF ASTM A-789 UNS S32750 AS PER STK NO 14-14652-0 AND 144 OFF ASTM A-
213 T5 AS PER STK NO 14-14010-0 AS PER IIR-2020-0165 RECOMMENDATION TO REPLACE TOP 7 &
BOTTOM 5 ROW WITH SUPER DUPLEX AND BALANCE TUBES WITH 5%CR -0.5 MO TUBES.
(IIR-2020-0165 RECOMMENDATION). PTO 06-22-048.
24.4. REPLACE ALL BAFFLES, TIE RODS, SPACERS… BAFFLE SHALL BE FABRICATED WITH THICKER PLATE AS PER
IIR-2020-0165 RECOMMENDATION. MSD shops to fabricate bundle. PTO 06-22-048.
REPAIR LIST
22E30 Pressure survey line passing ¾” isolation valve.
25. 22E31 T1694 Feed turbine Lube oil cooler

25.1. To carry out tube cleaning / hydro jetting. It is essential for startup. To be witnessed and
cleared by OPD/MSD-Mech.
26. 22E32 T1695 feed turbine LUBE OIL COOLER

27. 22E33 T1694 Feed turbine gland seal condenser

28. 22E34 T1695 Feed turbine gland seal condenser

29. 24E1A VAC. OH/CRUDE FEED EXCH (WEST) (BUNDLE TO SHOPS & INSULATED)
29.1. PULL BUNDLE, CLEAN SHELL & COMPONENTS FOR FULL INSPECTION & GAUGING.
29.3. PROCURE 106 OFF (10%), 3/4” X BWG 14 X 240” LONG CS A-179 TUBES. STK #14-0-12060
29.4. PERFORM IRIS INSPECTION OF 200 TUBES.
29.5. CAREFULLY INSPECT THE CHANNEL TO TUBE SHEET SEATING AREA (BASIS FEB 20)
29.6. CARRY OUT SHELL TEST @ 85 PSI AND TUBE TEST @ 675 PSI AND BACK SHELL TEST 50 PSI.
30. 24E2A VAC. OVERHEAD CONDENSER (WEST) (BUNDLE TO SHOPS & UNINSULATED)
30.1. PULL BUNDLE, CLEAN SHELL, AND COMPONENTS FOR INSPECTION & GAUGING.CARE SHOULD BE TAKEN
DURING HYDROJET. TUBE SHEET SHALL NOT BE JETTED TO AVOID METALLIC FERRULE DAMAGE.
30.2. PULL 4 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. PROCURE 50 OFF. ¾” OD X
BWG 16 X 240” LONG AL BRASS TUBES STK# 14-0-04540

(Hydro jetting on tube sheet shall not be done. It will damage the metallic ferrules.)
30.3. FULLY RETUBED BUNDLE FROM 24E2A TO BE AVAILABLE IN STORE. ‘D’ yard location D01102AB.
30.4. CARRY OUT SHELL TEST @ 85 PSI AND TUBE TEST @ 75 PSI AND BACK SHELL TEST 50 PSI.
30.5. PROCURE 560 OFF CTI FERRULES, 70/30 ALLOY, C71500, THICKNESS: 0.020”, 8” LONG AS PER ITEM
D.02815.
30.6. ANTICIPATE WBU & MACHINING OF 36” NOZZLE (SHELL SIDE) FLANGE GASKET FACE. (Refer L&F General
Item# 1.8 for details)
31. 24E2B VAC. OVERHEAD CONDENSER (EAST) (BUNDLE TO SHOPS & UNINSULATED)
31.1. PULL BUNDLE, CLEAN SHELL, AND COMPONENTS FOR INSPECTION & GAUGING.CARE SHOULD BE TAKEN
DURING HYDROJET. TUBE SHEET SHALL NOT BE JETTED TO AVOID METALLIC FERRULE DAMAGE.
31.2. PULL 4 TUBES FOR INSPECTION AND REPLACE ALL SALT PLUGGED TUBES. PROCURE 50 OFF. ¾” OD X
BWG 16 X 240” LONG AL BRASS TUBES STK# 14-0-04540
(Hydro jetting on tube sheet shall not be done. It will damage the metallic ferrules.)
31.3. CAREFULLY INSPECT SHELL AND ANTICPATE WBU USING E-318 ELECTRODE. ANTICIPATED AREA BASIS
RMD INSPECTION FINDING.
31.4. CAREFULLY INSPECT THE TUBE HOLES AT FLOATING HEAD TUBE SHEET (10 NOS PLUGGED LOCATION.
31.5. CARRY OUT SHELL TEST @ 85 PSI AND TUBE TEST @ 75 PSI AND BACK SHELL TEST 50 PSI
31.6. PROCURE 560 OFF CTI FERRULES, 70/30 ALLOY, C71500, THICKNESS: 0.020”, 8” LONG AS PER ITEM
D.02815.
31.7. ANTICIPATE WBU & MACHINING OF 36” NOZZLE (SHELL SIDE) FLANGE GASKET FACE. (Refer L&F General
Item# 1.8 for details)
32. 24E3A HEAVY DIESEL/CRUDE EXCHANGER (BOTTOM) (EXCHANGER TO SHOPS)

32.2. CARRY OUT IRIS INSPECTION OF 200 NOS. OF TUBES
32.4. 100% RETUBING OF THE BUNDLE WHICH WILL BE REMOVED FROM 24E3B WITH ASTM A179 OD:0.75
BWG 14 TUBES (STK# 14.00-12060). SAME WILL BE SPARE FOR 24E3A AND EMERGENCY SPARE FOR 243B
AS PER MOC# 20210022 (CAPA-2021-0007).
32.5. RESERVE 50 TUBES OFF, ¾” X BWG 14 CS TUBES TO A179.
32.6. CARRY OUT SHELL TEST @ 165 PSI, TUBE TEST @ 605 PSI AND BACK SHELL TEST @ 110 PSI
REPAIR LIST
24E3A inlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 63) (Crude feed system)
33. 24E3B HEAVY DIESEL/CRUDE EXCHANGER (TOP) (EXCHANGER TO SHOPS)

33.2. SPARE BUNDLE TO BE RETUBED BY 5%CR-0.5MO TO ASTM A-213T5 AS PER MOC#20210022 (CAPA-2021-
0007) AND TO BE INSTALLED DURING T&I. Procure 658 tubes, ASTM, A 213 Gr T5 (5%Cr - 0.5 Mo) Gauge
14 tubes. STK# 14.00-14010
33.3. SCAN GAUGE SHELL INLET NOZZLE LOCATED TOWARDS CHANNEL SIDE AT THE DISTRIBUTOR DURING
NEXT T&I AND ANTICIPATE WBU REPAIR.
33.4. CARRY OUT SHELL TEST @ 165 PSI, TUBE TEST @ 605 PSI AND BACK SHELL TEST @ 110 PSI.
REPAIR LIST
24E3B inlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 64) (Crude feed system)
34. 24E4 HEAVY DIESEL COOLER (EXCHANGER TO SHOPS AND UNINSULATED) (RMD Note:
ONRUN LEAKER BRASS PLUGGED TUBES N21 TO BE PULLED AND SPLIT OPEN TO IDENTIFY THE REASON FOR
PREMATURE TUBE FAILURE.IIR-2021-0215 CAPA ACTION.)

34.2. PULL 8 TUBES FOR INSPECTION INCLUDING N21 TUBE WHICH WAS PLUGGED DUE TO LEAK DURING DEC
2021 FOR RMD INSPECTION. REPLACE ALL SALT PLUGGED TUBES. PROCURE 25% OF EXCHANGER TUBES
14.00-04540 - 119 nos
34.3. ANTICIPATE PROCURING 100% FERRULE FOR REPLACEMENT. PROCURE EXCHANGER FURRULES 92.00-
40315- 476 nos
WORK LIST 5.2)
9 024TW385 SHELL INLET 24E-4
SITU.
35. 24E5A CRUDE/INTER REFLUX EXCH. (BOTTOM) (EXCHANGER TO SHOPS & INSULATED)
35.1. PULL BUNDLE, CLEAN SHELL AND COMPONENTS FOR INSP. AND GAUGING.
35.2. PULL 8 TUBES FOR INSPECTION. PROCURE 8 OFF 3/4” X BWG 14 X 240” LONG CS A-179 TUBES. STK #14-
0-12060
35.3. PERFORM IRIS INSPECTION OF 75 TUBES IDENTIFIED AS PER INSPECTOR.
35.4. SCAN GAUGE CS-E ANTICIPATE REPAIR BASED ON FINDINGS. WBU USING E7018 BASIS INSPECTION
FINDING.
35.5. FHS DISTRIBUTOR SS 316L INTERNAL LINING TO BE REMOVED AND ANTICIPATE WBU / EXTERNAL PATCH
PATE (USING A-516 Gr 70). WELD USING E7018. ANTICIPATE 100 % LINING REPAIR. WELD USING
ENICRFE-3 AND PERFORM AIR TEST @ 25/5 PSIG.
35.6. SHELL COVER 12% CR LINING ANTICIPATE WELD REPAIR USING ENICRFE-3 AND PERFORM AIR TEST @
25/5 PSIG.
WORK LIST 5.2)
11 024TW626 24E-5A TUBE OUTLET TW FOUND FULL THREADS IN AND SEAL-WELDED.
12 024TW627 24E-5A SHELL OUTLET TW FOUND FULL THREADS IN AND SEAL-WELDED.
36. 24E5B CRUDE/INTER REFLUX EXCH. (TOP) (EXCHANGER TO SHOPS & INSULATED)
36.1. PULL BUNDLE, CLEAN SHELL AND COMPONENTS FOR INSP. AND GAUGING.
36.2. PULL 8 TUBES FOR INSPECTION. PROCURE 8 OFF 3/4” X BWG 14 X 240” LONG CS A-179 TUBES. STK
#14.00-12060
36.3. PERFORM IRIS INSPECTION OF 75 TUBES IDENTIFIED AS PER INSPECTOR.
36.4. FHS DISTRIBUTOR SS 316L INTERNAL LINING TO BE REMOVED AND ANTICIPATE WBU / EXTERNAL PATCH
PATE (USING A-516 Gr 70). WELD USING E7018 . ANTICIPATE 100 % LINING REPAIR. WELD USING
ENICRFE-3 AND PERFORM AIR TEST @ 25/5 PSIG.
36.5. SHELL COVER 12% CR LINING ANTICIPATE WELD REPAIR USING ENICRFE-3 AND PERFORM AIR TEST @
25/5 PSIG.
37. 24E6A CRUDE/RESIDUUM EXCHANGER (BOTTOM) (EXCHANGER TO SHOPS AND

INSULATED)

37.2. PULL 6 TUBES FOR INSPECTION. PROCURE 6 OFF ASTM, A 213 GR T5 (5%CR - 0.5 MO) GAUGE 14 TUBES.
STK# 14.00-14010
37.3. PERFORM IRIS INSPECTION FOR 200 TUBES IDENTIFIED AS PER INSPECTOR
37.4. SCAN GAUGE SHELL OUTLET NOZZLE AT FH END AND ANTICIPATE SS 316L LINING IF ANY THINNING
FOUND BASED UPON RMD INSPECTION. RESERVE 2 SQFT SS 316L LINING. STK# 91.00-02792.
37.5. SCAN GAUGE FLOATING HEAD ANTICIPATE WELD REPAIR.UPDATE EP&RC FOR FUTURE REPLACEMENT.
37.6. (Floating head bolt hole outer area weld build up using E7018)
37.7. CARRY OUT SHELL TEST @ 262 PSI, TUBE TEST @ 675 PSI AND BACK SHELL TEST @ 175.
37.8. REROUTE THE LIVE LINE TO FACILITATE EXCHANGER REMOVAL ON RUN. PTO 08-22-041.
REPAIR LIST
24E6A outlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 75) (Crude feed system)
38. 24E6B CRUDE/RESIDUUM EXCHANGER (TOP) (EXCHANGER TO SHOPS AND INSULATED)

38.2. PULL 6 TUBES FOR INSPECTION. PROCURE 6 OFF 3/4” X BWG 14 X 240” LONG CS A-179 TUBES. STK
#14.00-12060
38.3. PERFORM IRIS INSPECTION FOR 200 TUBES IDENTIFIED AS PER INSPECTOR.
38.4. FULLY SCAN SHELL COVER NEXT OPPORTUNITY AND CARRY LINING AIR TEST.
38.5. ANTICIPATE REPLACING THE BUNDLE DUE TO AGE. RETUBED BUNDLE IS AVAILABLE IN STORE AT
LOCATION- D01107. (CHECK BUNDLE CONDITION BEFORE 2023 SHUTDOWN). Retubed bundle available
from 2014. IRIS Inspection of 10% of tubes before installing and final hydro test will be the integrity
check.
WORK LIST 5.2)
13 024TW628 24E-6B TUBE OUTLET TW FOUND FULL THREADS IN AND SEAL-WELDED.

24E6B Crude/Resid Exchanger Shell side inlet thermowell
15 022TW663 24E6 Shell Inlet (022TW 663) leaking from boss thread joint. Furmanite clamp
installed to arrest the leak.
REPAIR LIST
24E6B outlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 73) (Crude Feed System)
39. 24E6C CRUDE/RESIDUUM EXCHANGER (BOTTOM)
39.1. REROUTE THE LIVE LINE TO FACILITATE EXCHANGER REMOVAL ON RUN. PTO 08-22-041.
WORK LIST 5.2)
10 024TW393 SHELL INLET 24E-6C
SITU.
REPAIR LIST
24E6D outlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 77) (Crude Feed System)
40. 24E6D CRUDE/RESIDUUM EXCHANGER (TOP)
WORK LIST 5.2)

14 024TW630 24E-6D TUBE OUTLET TW FOUND FULL THREADS IN AND SEAL-WELDED.

REPAIR LIST
24E6D outlet drain to slop leaking 1” isolation valve. (VRL PS Sr# 77) (Crude Feed System)
FURNACES
GENERAL
ANITICIPATE REPLCEMENT OF DAMAGED/OXIDIZED TUBE SUPPORTS IN MULTIHEATERS AND VACUUM HEATER
TUBE SUPPORTS
USE TUBE SUPPORTS WHICH ARE AVAILABLE IN WARE HOUSE WHEREVER APPLICABLE.
PROCURE/ RESRVE 3 OFF SS310 x ½” THICK PLATE FOR THE FABRICATION OF NON AVAILABLE TUBE SUPPORTS IN
MULTIHEATER & VACUUM FURNACES.
1. 22F1 CONVECTION SECTION

1.1. OPEN & HYDRO BLAST ALL TUBES FOR THRU GAUGING.
1.2. ALL OPENED & REMOVED HEADERS CLOSELY INSPECT FOR ANY OBVIOUS CASTING DEFECT AND REPAIR
(USE INSPECTION MIRROR FOR INACCESSIBLE LOCATIONS). PLUGS, HOLDING MEMBERS & SCREWS TO BE
CLEANED FOR INSPECTION, ANY TORCH HEATED COMPONENTS TO BE PREPARED FOR HARDNESS CHECKS.
PROCURE 5% SPARE PLUGS, SCREWS AND HOLDING MEMBERS
1.3. PROVIDE ACCESS FOR RETURN BENDS & CLEAN FOR USFD GAUGING.
1.4. PROVIDE ACCESS FOR STACK INTERNAL INSPECTION & GUY WIRE INSPECTION AND ANTICIPATE STACK
MINOR REFRACTORY REPAIR. APPROX. 25 SQ. FT. OF REFRACTORY REPAIR.
1.5. REMOVE PANELS & CLEAN TUBES FOR EXTERNAL INSPECTION. Construction is such the panels cannot be
removed / accessed due to adjoining cells. Only top row HC tubes and bottom row Steam coil tubes can
be accessed for cleaning.
1.6. HYDROTEST PER SCHEDULE AS NECESSARY (INCLUDING STEAM COIL).
1.6.1. CONVECTION SECTION UPPER AND LOWER STRENGTH: 475 PSIG
1.6.2. CONVECTION SECTION UPPER TIGHTNESS: 370 PSIG
1.6.3. CONVECTION SECTION LOWER TIGHTNESS: 455 PSIG
1.6.4. STEAM COIL TIGHTNESS: 425 PSIG)
1.7. ANTICIPATE RENEWING OF FEW ROOF PANELS ENG. DRG. REFER. PTO: 11-21-047.
1.8. ANTICIPATE RENEWING 3 OFF REFRACTORY PANELS. PED to provide PTO
1.9. MAKE AVAILABLE 30 OF SMALL TILES AND 20 OF LARGE TILES FOR FURTHER REPLACEMENT. REFER
EP&RC #1.2. TILES TO BE CAST IN HOUSE.
1.10. HYDROJET/ AIR BLOW FUEL GAS LINE UP TO THE BURNERS’ CONNECTIONS TO REMOVE INTERNAL
SCALING/DEBRIS.
1.11. SERVICE AND CHECK STACK DAMPER CONDITION AND ENSURE IT IS OPERABLE ACROSS FULL RANGE OF
MOVEMENT I.E. FULLY CLOSED TO FULLY OPEN (MSD-MECH)
1.12. ENSURE SOURCES OF TRAMP AIR ARE MINIMIZED BY PROPERLY SEALING THE OPENINGS AROUND THE
HEATER TUBES WITH CERAMIC FIBER AND THE HEADER BOX COVERS WITH CERAMIC TAPE.
1.13. INSTALL MINIMUM OPENING MECHANICAL STOPPER FOR THE MULTIHEATER STACK DAMPER. (MSD-
MECH) TSD TO PROVIDE DETAILS AND WILL CONDUCT MOC. PTO 12-22-033. Basis review execution of
this item will be decided on run or during shutdown.
1.14. ANITICIPATE REPLCEMENT OF DAMAGED/OXIDIZED TUBE SUPPORTS. (Refer to Furnace general notes)
2. 22F2 ATMOSPHERIC FEED HEATER

2.1. RENEW FAILED SKINPOINTS- No known scope.
2.2. HYDROTEST PER SCHEDULE AFTER HEADING UP. TIGHTNESS-370 PSIG, STRENGTH-611 PSIG.
2.3. UT GAUGE CROSSOVER PIPING PER RELEVANT ISOMETRICS.
2.4. INSPECT HEADER DRAINS THOROUGHLY. COMPLETE LENGTH OF DRAIN TO BE FULLY UT SCANNED. IIR-
2020-0179/ CAPA 2020-0374 ACTION ITEM#2 RECOMMENDED TO SHORTEN THE DRAINPIPE. TEAM HAD
MULTIPLE SITE VISIT AND THERE IS NO PROVISION TO FURTHER SHORTEN. HENCE TEAM DECIDED TO
PURSUE WITH MATERIAL UPGRADATION FROM C-0.5Mo TO 9%Cr PROVIDED BUDGET CAN BE MADE
AVAILABLE. PTO 10-22-014. Outsourcing for 6” tube bending to be identified/ finalized.
2.5. RENEW TUBE NO. 51 AS PER STOCK NO. 14-17648-0 ALONG WITH PLUG. REPLACEMENT INVOLVES
PROCUREMENT OF 2 OFF TUBES (#51 & #44), 1 OFF TUBE HEADER (#51 - #44)
2.6. REMOVE ALL BURNERS FOR GRIT BLASTING, INSPECTION AND SERVICE AT SHOPS.
2.7. IMPLEMENTATION OF PROJECT EX64503 PROVISION OF POSITIVE ISOLATION VALVE CONFIGURATION
FOR BURNERS AND PILOTS. PED provided preliminary drawing on 01st Nov 2022. Feasibility of execution
under review. PED to supply material ETA mid
2.8. INSTALL INDEPENDENT RADIANT ARCH DRAFT TRANSMITTER, FREE-DRAINING INTO THE HEATER AND
WITH DISPLAY AT GROUND LEVEL OR MODIFY THE EXISTING ARRANGEMENT. REFER EX64603. MOC#
20220404. PTO 11-22-019. PED to supply material for mechanical nozzle.
2.9. ANTICIPATE 5% ROOF TILE REFRACTORY REPLACEMENT. Refer to 1.9.
WORK LIST 5.2)
22F-2 CONVECTION NOT REMOVED DURING 2014 SHUTDOWN & INSPECTED IN
2 022TW376
EAST SIDE SITU.
3. 22F1A CRUDE FEED TO UPPER PREFLASH SECTION

3.1. RENEW FOLLOWING FAILED SKIN POINTS.
TAG No. TAG NAME CELL

22TI803 22F1A TUBE 233 North Cell
3.2. HYDROTEST PER SCHEDULE AFTER HEADING UP. TIGHTNESS-455 PSIG, STRENGTH-543 PSIG
3.3. RENEW TUBE NO. 252 AS PER STOCK NO. 14-17648. REPLACEMENT INVOLVES PROCUREMENT OF 2 OFF
TUBES (#251 & #252), 1 OFF TUBE HEADER (#251 - #252)
3.4. ANTICIPATE APPROX. 1SQ. MTR. REFRACTORY REPAIRS USING CASTABLE 1400.
AVAILABLE. PTO 10-22-014
3.6. RENEW 1” SOUTH DRAIN LINE LOCATED AT NORTH CELL AFTER THE CAP ALONG WITH THE VALVE USING
1” SCHD. 160 CARBON STEEL PIPE. Refer to 3.5
3.7. SERVICE PRIMARY AND SECONDARY AIR REGISTERS OF ALL BURNERS, ENSURE THEY CAN BE EASILY
OPEN/CLOSE.

20220404. PTO 11-22-019. PED to supply material for mechanical nozzle.
FOR BURNERS AND PILOTS PED provided preliminary drawing on 01st Nov 2022. Feasibility of execution
under review.
3.11. INSTALL STAGING ON MULTIHEATER TRANSFER VALVES TO OPERATE THESE VALVES AS PART OF
SHUTTING DOWN.
3.12. INSTALL STAGING AT WEST SIDE OF MULTIHEATER TO ISOLATE FLOW TRANSMITTERS INSTRUMENT
TAPING VALVES AT ORIFICE FLANGES.
WORK LIST 5.2)
22 F-1A CELL 2 PLENUM NOT REMOVED DURING 2014 SHUTDOWN & INSPECTED IN
1 022TW363
WEST SIDE SITU.
4. 22F1B CRUDE FEED TO LOWER PREFLASH SECTION

4.1. RENEW FAILED SKIN POINTS.
TAG No. TAG NAME CELL

22TI846 22F1B TUBE 162 South cell
22TI843 22F1B TUBE 191 North Cell
22TI845 22FB TUBE 190 North cell
4.2. HYDROTEST PER SCHEDULE AFTER HEADING UP. TIGHTNESS-455 PSIG, STRENGTH-543 PSIG.
4.3. REMOVE ALL BURNERS FOR GRIT BLASTING, INSPECTION AND SERVICE AT SHOPS.
4.4. 4" INLET LINE TO BOTH THE CELLS OF 22F1B FROM 22F1 FOUND EXTERNALLY CORRODED (CORROSION
UNDER INSULATION). TO PREVENT THE FURTHER CUI, LINE TO BE PAINTED UISNG INORGANIC ZINC
SILICATE AS PER PC&P NO. 6. ADDITIONALLY, PROCURE 25 FEET OF 4", SCH 80, A106 GR. B PIPE.
WPS- CS#13 Without PWHT.
AVAILABLE. PTO 10-22-014.
4.6. MAJOR REPAIR OF REFRACTORY BRICKS OF NORTH WALL (NORTH CELL). PTO 05-22-046.
During Oct/Nov 2020 joint site visit was done by SDMM/Refractory Specialist/RMD. All identified
locations shown. Approximate 15 sqmtr considered.

FOR BURNERS AND PILOTS. PED provided preliminary drawing on 01st Nov 2022. Feasibility of execution
under review.
20220404 PTO 11-22-019. PED to supply material for mechanical nozzle .
4.10. INSTALL STAGING ON MULTIHEATER TRANSFER VALVES TO OPERATE THESE VALVES AS PART OF
SHUTTING DOWN.
4.11. INSTALL STAGING AT WEST SIDE OF MULTIHEATER TO ISOLATE FLOW TRANSMITTERS INSTRUMENT
TAPING VALVES AT ORIFICE FLANGES.
5. 24F1 VACUUM FEED HEATER
5.1. RENEW THE DEFECTIVE HOLDING MEMBER OF TUBE NO. 89 SOUTH SIDE.
5.2. STAGE THE STACK INTERNALLY. ANTICIPATE APPROX. 5 SQ. MTR. REFRACTORY REPAIR USING CASTABLE
1400. Anoop to confirm with Scaffolding specialist for internal staging.
5.3. OFFER STACK EXTERNAL INSPECTION USING MAN BASKET.
5.4. ANTICIPATE MINOR REFRACTORY REPAIR THROUGH OUT THE FIRE BOX INCLUDING FLUE GAS DUCTS.
5.5. RENEW FAILED SKINPOINTS.
TAG No. TAG NAME

24TI890 24F1 TUBE 72
24TE891 24F1 TUBE 97
5.6. BOTTOM TUBES, SPECIFICALLY TUBE NO. 71 TO 75 AND 96 TO 100 MUST BE GRIT BLASTED TO REMOVE
THE OXIDATION HARD SCALES. Scope was decided based on OCT/NOV 2020 SD. No additional tube
expected.
5.7. ANTICIPATE RENEWING TUBE NO. 75 & 100 (P5, 7” OD) AND TUBE NO. 99 & 74 (P5, 6” OD) BASIS
OXIDATION. REPLACEMENT INVOLVES PROCUREMENT OF 2 OFF 5” TUBES (#73 & #98), 2 OFF 6” TUBES
(#74 & #99), 2 OFF 7” TUBES (#75 & #100), 2 OFF TUBE HEADER (#73 - #74 & #98 - #99) to connect 5”
and 6” tubes, 2 OFF TUBE HEADER (#74 - #75 & #99 - #100) to connect 6” and 7” tubes. Scope on Outlet
terminal header with flange to be confirmed. PED to provide Material ordering specification and PTO for
execution
5.8. CLEAN OXIDATION HARD SCALES AT TOP TUBES NO AS FOLLOW; EAST SIDE TUBES FROM 9 TO 25 AND
FROM WEST SIDE TUBES 34 TO 50. Only mechanical power tool cleaning possible.
5.9. REMOVE ALL OLD BURNERS FOR GRIT BLASTING, INSPECTION AND SERVICE AT SHOPS.
5.10. ANTICIPATE RENEWING 3 OFF REFRACTORY WALL PANELS AND 3 OFF BRICKS PANELS. PED to provide
PTO
5.11. HYDROTEST THE TUBES – TIGHTNESS AT 251 PSIG, STRENGTH AT 675 PSIG (AS PER RMD).
5.12. SERVICE PRIMARY AND SECONDARY AIR REGISTERS OF ALL NEW BURNERS, ENSURE THEY CAN BE EASILY
OPEN/CLOSE
MOVEMENT I.E. FULLY CLOSED TO FULLY OPEN
5.14. CONSIDER REPLACING THERMOWELL OF FIREBOX FLUE GAS TEMPERATURE INSTRUMENT 24TI398,
WHICH WAS OBSERVED CRACKED AND OXIDIZED DURING 2020 T&I
MOVEMENT I.E. FULLY CLOSED TO FULLY OPEN (MSD-MECH)
FOR BURNERS AND PILOTS. PTO 12-22-043.

5.17. PROVIDE NEW ACTUATOR WITH STOPPER FOR MINIMUM OPENING. DCS CONTROLS AND INDICATIONS
SHALL BE CONFIGURED FOR THE NEW ACTUATOR THAT WILL BE INSTALLED. REFER TO EX 64603. MOC#
20220404. ETA FOR ACTUATOR IS 20TH JAN 2023.

LINES & FITTINGS
1. GENERAL
1.1 MAKE AVAILABLE T/W'S FOR INSPECTION/TESTING RMD LIST.
1.2 CARRY OUT FOUNDATION/FIREPROOFING REPAIRS RMD LIST TO BE PROVIDED ON 31 Dec.2021.
ANY OTHER ESSENTIAL WORKS WILL BE DISCUSSED BY THE CORE TEAM AND ADD TO THE LIST.
1.3 CARRY OUT SALTWATER LINES REPAIRS AS PER CLAMP LIST AS OCTOBER 2021. RMD TO PROVIDE
THE LIST. ANY OTHER ESSENTIAL WORKS WILL BE DISCUSSED BY THE CORE TEAM AND ADD TO THE
LIST.
1.4 ALL SULFIDATION CIRCUIT INSPECTION APPROACH SHALL BE MODIFIED BASIS IIR-2019-0063 & IIR-
2016-0111 FOLLOWING:
• 100% UT SCAN GAUGING AND INTERNAL VISUAL INSPECTION BY DROPPING SPOOL TO THE
EXTENT POSSIBLE DURING EVERY SCHEDULED UNIT SHUTDOWN. (IIR-2016-0111)
• IN ADDITION TO STANDARD PCMS TMLS LOCATIONS, RING UT SCAN ADDITIONAL LOCATIONS
ON STRAIGHT PIPES DUE TO POTENTIAL SULFIDATION ATTACK FOR ISO'S IDENTIFIED
THE RANDOM RADIOGRAPHIC INSPECTION OF 20 FLANGES OF TOTAL SULFIDATION CIRCUITS
IN EACH UNIT (OR) 25% OF TOTAL SULFIDATION CIRCUITS IN EACH UNIT (WHICHEVER IS THE
LESS) FOR MATERIAL OF CONSTRUCTION CARBON STEEL, LOW ALLOY STEEL HAVING LESS THAN
5% CR LIKE - CR ½ MO, P11(1.25CR) & P22(2.25CR). ISSUE IWL TO REPLACE ANY INCORRECT
SCHEDULE FLANGES ACCORDINGLY AND WILL BE REPLACED SUBJECTED TO MATERIAL
AVAILABILITY. RT MAY BE EXTENDED DEPENDING ON FINDINGS. (IIR-2019-063).
UT GAUGING OF THE NECK PORTION OF THE CARBON STEEL, LOW ALLOY STEEL HAVING LESS
THAN 5% CR LIKE - CR ½ MO, P11(1.25CR) & P22(2.25CR) FLANGES UPDATED PROCEDURE
UT001. (IIR-2019-063)
1.5 USE SWEET WATER FOR ALL INCOLOY, DUPLEX AND STAINLESS-STEEL MATERIAL.
1.6 REPLACE OIL SOAKED INSULATION AS PER OPD LIST. (BEFORE STARTUP)
1.7 MODIFY 1/2” HGC CIRCULATION LINE FROM 22E22 TO UPPER ELEVATION. (SAFETY ISSUE) PTO 05-
22-027.
1.8 RENEW TWO 36” FLANGES OF 24C1 VAPOUR LINE. (BAD ACTOR- LEAKING) – Basis joint Team site
visit dated 14-12-2021, Team agreed that the subject non-standard flanges gasket face will be
inspected and repaired (WBU and machining), if required. Vertical section of the piping will be cut to
make provision for inspection and repairs to gasket faces. Subsequently, the piping will be restored
and the weld joints will be treated as Golden joint as this O/H line is directly welded to 24C1 column
and hydro test is not possible.
1.9 REFER TO BELOW P&ID. HYDROJET/ PROVE CLEAR REUSED WATER PIPES. CARRY OUT SECTIONAL
REPLACEMENT OF THE CORRODED 3” PIPING AS MARKED AT SITE USING 3” x SCH 80 CS PIPING &
CARRY OUT HYDROTEST AT 450 PSIG. Explore the possibility of providing flanged piping using 3” x
Sch 80 SOFF flanges.
1.10 CLEAN BOTH CRUDE BOOSTER PUMPS SUCTION SCREENS P1651/1657.

1.11 OPEN AND CLEAN SUCTION SCREENS OF 24V1A AND 22V21 WATER DRAW OFF PUMPS P1666A/B
and P1601A/B RESPECTIVELY.
1.12 24V17 TAIL GAS LINE TO ATMOSPHERE– HYDROJET CLEANING/ PROVE CLEAR SHALL BE CARRIED
OUT
1.13 OPEN AND HYDRO JET 22V1 WATER DRAW OFF PIPING TO RGDP AND WATER WASH SYSTEM AS PER
BELOW MARKED UP P&ID.

2. 22L202 UTILITY LINES & FITTINGS
2.1 DAYLIGHT AND OFFER FOR INSPECTION THE FOLLOWING LINES.
 SLOP LINES (0.5", 1" AND 1.5") SOUTH OF VAC. SECTION EXCHANGERS ANTICIPATE 50%
REPLACEMENT. Basis joint Team site visit dated 14-12-2021, Presently, the line is on the
ground level at certain locations.
3. 22L2203 SALTWATER LINES

3.1 AS AGREED DURING THE JOINT SITE MEETING WITH RMD, OPD, & SD DTD 27 JUL 2022, CARRY OUT
THE FOLLOWING
1. DAYLIGHT 8 LOCATIONS AS PER MARKED UP DRAWING FOR INSPECTION- Out of these 8
locations 7 off locations will be carried out On-run (Orange box) as pre-SD activity. Only 1
location will be during SD (Yellow box). The marked-up locations are indicative and actual U/G
routing of the headers will be on trial basis.
2.
SERVICE TEST (AROUND 30 PSI) THE SUPPLY AND RETURN HEADERS DURING SD MAINTENANCE
WINDOW. SD Team will review on possibility of the same.
3. DROP VALVES/ INSTALL BLINDS OR BOILER MAKERS (FABRICATED FROM PLATES)/ TEMPORARY
JUMP OVER FROM SUPPLY TO RETURN LINES AS REQUIRED. OPD confirmed that this service test
during SD does not require manpower evacuation.
3.2 REMOVE INSPECTOR ALL PLUGS, SMALL BORE CONNECTION AND SCREWED FITTING FOR
INSPECTION OF ANY CORRODED THREADS.
3.3 CHECK ALL SALTWATER NIPPLES ARE OF BRASS OR SS316L MATERIAL.
4. 22L2204 STEAM LINES & FITTINGS

4.1 MODIFY/ RE-ROUTE ¾" #110 STEAM LINE CONNECTED TO LGC SYSTEM AS PER PTO 05-22-028.
4.2 ATTEND FOLLOWING STEAM LEAK LIST AS PER OPD:
SR. SYSTEM DESCRIPTION REASON REMARKS
110 PSIG 110 PSIG STEAM TO PRIMARY EJECTOR D/S FLANGE
1
STEAM FLANGE LEAK
110 PSIG 110 PSIG STEAM TRACING HEADER WEST OF 24C
2
STEAM VACUUM COLUMN AT NORTH OF 24FC40)
550 PSIG P-1647/8 MAIN SEAL FLUSHING LINE NEAR 24C1
3 LEAKING
STEAM VACUUM COLUMN
550 PSIG STEAM SUPPLY TAKE OFF FROM SOUTH
550 PSIG DRAIN
4 SIDE OF UNIT MAIN N/S PIPE RACK STEAM TRAP
STEAM UNION LEAK
DRAIN UNION LEAKAGE
550 PSIG 550 PSIG UNION LEAK ON CONDENSATE LINE
5 UNION LEAK
STEAM (MAIN HEADER WEST OF WORKSTATION)
110 # STEAM TO SURFACE CONDENSER LINE LEAK
110 PSIG FLANGE
6 (S/D ITEM) WEST OF SAMPLE POINT AT PIPE
STEAM LEAK
TRENCH
7 110 PSIG 22ST09 U/S LEAK PINHOLE

SR. SYSTEM DESCRIPTION REASON REMARKS
STEAM
5. 22L29978 CRUDE FEED SYSTEM (SULFIDATION CIRCUIT)

5.1. GAUGE LINE FROM POINT 28 TO 29 OF ISO E978 AS INITIAL GAUGING.
5.2. SCAN #4A & 5 CDU'S FEED LINES AT ANTI-FOULING INJ. POINT LOCATED IN NORTH SOUTH PIPE
TRENCH WEST SIDE OF #4A CDU WORKSTATION.
5.3. 100% RING UT SCAN GAUGING AT GAUGING TML’S AND ADDITIONAL LOCATIONS ON STRAIGHT
PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 978 (J, K, L, M, N, O, P, V & W).
5.4. REFER ITEM 1.4 L&F GENERAL SECTION FOR INSPECTION APPROACH.
5.5. ISO 978B - BASIS PCMS TML 31 TO BE GAUGED & ANTICIPATE REPLACEMENT. (SECTION OF LINE
AFTERTML# 28 UP TO TML#32 (INCLUDING ¾” DRAIN) TO BE REPLACED USING 10” SCH 40 CS PIPE
AND FITTINGS)
6. 22L29979 PREFLASH TRANSFER LINE
6.1. 22F1-A (CELL 1& 2) TRANSFER LINE ALL THERMOCOUPLE BOSS INSPECTION TO BE DONE
6.2. 22F1-B (CELL 1& 2) TRANSFER LINES ALL THERMOCOUPLE BOSS INSPECTION TO BE DONE.
6.3. GAUGE ISO A979 AS PER IDENTIFIED SCOPE.
7. 22L29980 PREFLASH OVERHEAD AND STABILISED LSR (RMD Note: SPLIT OPEN THE
IDENTIFIED PIPE SECTION AS PER RMD L&F INSPECTOR AND SPLIT OPEN/ BLAST CLEAN FOR
RECORDING THE FINDINGS.)
7.1 GAUGE ISO A980, B980, Q980, R980 AS PER IDENTIFIED SCOPE.
7.2 DROP TOP WELD OVERLAY SPOOL FOR DETAIL INSPECTION ENG. DRWG NO. BRC- 136826.
7.3 USFD SCAN INJECTION POINTS ON 22C1 O/H LINE.
7.4 NEWLY INSTALLED AMMONIA INJECTION POINT AND QUILL TO BE INSPECTED.
7.5 CORROSION INHIBITOR QUILL TO BE INSPECTED AND IF FOUND CHOKED, SAMPLE TO BE HANDED
OVER TO TSD FOR FURTHER ANALYSIS
7.6 PROVIDE SAMPLE POINT FOR STABILIZER OFF GAS AND STABILIZER LIQUID. MOC: 20190558, PTO:
10-19-035.
7.7 PROCURE 3 OFF 12” GATE VALVES (WITH MONEL TRIM) AT SHELL INLET OF 22E5A (SOUTH) AND
22E5C (NORTH AND SOUTH) – MOC#20210045.
7.8 VISUALLY INSPECT AND USFD GAUGE/SCAN THE 2" WATER WASH LINE ATTACHED TO 22C1 O/H
LINE.
7.9 SECTIONAL REPLACEMENT OF PRE-FLASH OVHD CS SECTION LINE BASED ON RMD GAUGING
RESULTS. (Updated based on RMD mail dtd 21-06-2021).
8. 22L29981 MSR SYSTEM

8.1. GAUGE ISO A981, B981, C981, G981, I981, H981 AS PER IDENTIFIED SCOPE.
8.2. DROP IDENTIFIED VALVES FOR VISUAL INSPECTION.
8.3. RENEW IN KIND SECTION OF LINE REPLACED WITH CS SCH 160 DURING OCT/NOV 2020 SD WITH
ASTM A-335 P5 & FITTINGS. (BRC131378, BRC137188) AS HIGHLIGHTED.WR ISSUED FOR
REPLACEMENT OF LINE FOR 2021 SUMMER HYDRO JET CAMPAIGN. IF NOT EXECUTED TO BE TAKEN
IN 2023 SD. REFER TO THE BELOW IWL 69 OF OCT/NOV 2020. HIGHLIGHTED IN YELLOW & PINK TO
BE REPLACED. PMD initiated the procurement of required 5%Cr material.
8.4. PROCURE THREE NOS OF 5%CR VALVE INSTALLED BETWEEN TML 1 & 15 BASIS INSPECTION
FINDINGS. (IIR-2020-0165 RECOMMENDATION). Refer to BRC131378 for valve specification.

9. 22L29982 HSR SYSTEM (SULFIDATION CIRCUIT)
PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 982 (A, D &E).
10. 22L29983 ATMOSPHERIC FEED SYSTEM (SULFIDATION CIRCUIT)

PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 983 (A, B, C&D).
10.3. ISO 983A: 14” EIBV TO DROPPED AND STRIPPED DOWN TO INSPECT THE STEM CAM (EX63463) -
14”X 300# FOR 22C1 BOTTOM OUTLET. (AISI 8620 IS THE CAM SHAFT INFERIOR MATERIAL SUPPLIED
INSTEAD OF 13%CR). PED ACTION MOC#20170037 REFER TO PTO 04-22-047. PED TO supply the
required material / spares. SDMM to laisse with MSD-EM and IM. Valve to be dropped & send to
shops for stripping & inspection.
11. 22L29984 ATMOSPHERIC TRANSFER LINE

11.1 . GAUGE ISO A984, B984 AS PER IDENTIFIED SCOPE.
11.2 . 22F2 TRANSFER LINE ALL THERMOCOUPLE BOSS INSPECTION TO BE DONE
12. 22L29985 KEROSENE SYSTEM

12.1. GAUGE ISO A985, B985, C985, D985, E985, F985, L985, M985, N985, O985, Q985, G985, H985, I985,
J985, K985.
12.2. ISO 985E-TML# 25 REDUCER (14X10 SCH 20) AND FLANGE TO BE REPLACED INKIND. WELD AS PER
CS13 WITHOUT PWHT. HYDROTEST THE SPOOL @450 PSIG
13. 22L29986 LIGHT DIESEL SYSTEM (SULFIDATION CIRCUIT)

PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 986 (A, B, C, D E& F).
13.2. REFER ITEM 1.4 L&F GENERAL SECTION FOR INSPECTION APPROACH
14. 22L29987 MEDIUM DIESEL SYSTEM (SULFIDATION CIRCUIT)

PIPES AT EVERY T&I FOR SULFIDATION FOR FOLLOWING ISO'S 987 (A, B, C, D, H& I).
15. 22L30025 ATMOSPHERIC COLUMN OVERHEAD SYSTEM

15.1 GAUGE ISO A025, I025, G025 AS PER IDENTIFIED SCOPE.
15.2 REPLACE IN-KIND PIPING AS PER PTO 12-17-24. AS IIR 2017-0225 RECOMMENDATION TO REPLACE
WITH HASTELLOY LINED PIPING INVESTMENT PROJECT (EX-64438) NOT APPROVED.
16. 22L30031 FLARE SYSTEM

16.1 GAUGE ISO A031 & B031 FULL SCAN BASIS IIR-2020-010 RECOMMENDTAION.
16.2 GAUUGE ISO H031 RV1603 AND RV1604 MANIFOLD PIPE AND LINE CONNECTED TO COLUMN.
17. 22L30038 GAS TO FUEL SYSTEM

17.1 HYDRO JET FUEL GAS LINE FROM BATTERY LIMIT TILL KODs.
17.2 DROP ALL FUEL GAS PCVS AND CARRY OUT HYDRO JETTING AND AIR BLOWN FOR ALL FUEL GAS
LINES.
18. 24L29672 VACUUM RESIDUUM SYSTEM (SULFIDATION CIRCUIT)

18.1 100% RING UT SCAN GAUGING AT GAUGING TML’S AND ADDITIONAL LOCATIONS ON STRAIGHT
PIPES AT EVERY T&I FOR SULFIDATION FOR FOLLOWING ISO'S 672 (A, B, C, D, E, F, G, H, I, J, K, M, N)
18.2 REFER ITEM 1.4 L&F GENERAL SECTION FOR INSPECTION APPROACH.
18.3 ISO 672A: 8” EIBV TO DROPPED AND STRIPPED DOWN TO INSPECT THE STEM CAM (EX63463) – 8”X
300# FOR 24C1 BOTTOM OUTLET. (AISI 8620 IS THE CAM SHAFT INFERIOR MATERIAL SUPPLIED
INSTEAD OF 13%CR). PED ACTION MOC#20170037. REFER TO PTO 04-22-047. PED to supply the
19. 24L29988 VACUUM FEED SYSTEM (SULPHIDATION CIRCUIT)

PIPES AT EVERY T&I FOR SULFIDATION FOR FOLLOWING ISO'S 988 (A, B, C, D, E, F, G, H) IF LINE
REPLACEMENT NOT DONE AS PER 9%CR PROJECT.
19.3 ISO 988A: 12” EIBV TO DROPPED AND STRIPPED DOWN TO INSPECT THE STEM CAM (EX63463) – 8”X
300# FOR 22C5 BOTTOM OUTLET. (AISI 8620 IS THE CAM SHAFT INFERIOR MATERIAL SUPPLIED
INSTEAD OF 13%CR). PED ACTION MOC#20170037. REFER TO PTO 04-22-047. PED to supply the
20. 24L29989 VACUUM TRANSFER LINE

20.1 GAUGE ISO A989, B989, C989 AS PER IDENTIFIED SCOPE.
20.2 OFFER THE BELOW MENTIONED VACUUM TRANSFER LINE (24F1 OUTLET) BAD ACTOR FLANGES FOR
INSPECTION AND REPLACE THE GASKETS
FLANGE NO.2 (LOCATION- ABOVE AMMONIA PANNEL)
FLANGE NO.4 (LOCATION- ABOVE 24LV18)
21. 24L29990 INTER DIESEL SYSTEM (SULPHIDATION CIRCUIT)

21.1 ISO 990A: PROVIDE ACCESS AND CLEAN THE 36" O/H LINE FROM 24C1 FOR INTERNAL INSPECTION.
(INCLUDED IN 24C1)
PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 990 (A).
21.4 ISO 990A – TMLS #14OU, 14WB & 12WS TO BE SCAN GAUGED DURING 2022 T&I AND ANTICIPATE
REPLACEMENT. CONSIDER REPLACEMENT OF THESE MITERS BY STANDARD ELBOW/BEND AS PER
ENGINEERING PTO. The piping seems to have ovality owing to years of service. Replacing mitre with
standard elbow may have fitment problems. Based on the joint site visit dtd 14-12-21, PED
suggested to study on the possibility of providing mitres as replacement than providing elbows.
Since Miter welds cannot be radiographed for Golden joint, proposal needs to consider fabrication
and testing of miters as prefabricated section needs to be considered.
21.5 ISO 990E – REPLACE THE MITER AT TML 11 TO 12 AND CONSIDER STANDARD ELBOW AS PER
ENGINEERING PTO (PATCH PLATE WAS WELDED DURING OCT/NOV2020 SD. Refer to MOC#
20200677). Preliminary PTO 06-22-047. It may be noted that this line is directly welded to 24V1A
(Vac. Column horizontal Reflux drum). Elbow with flange fabricated and available with SDMM.
22. 24L29991 HEAVY DIESEL SYSTEM (SULPHIDATION CIRCUIT)

PIPES FOR SULFIDATION FOR FOLLOWING ISO'S 991 (A, B, C, E, H, I, J, K, L).
22.3 DROP PUMP P1604 SUCTION SPOOL (ISO 991B) FOR GAUGING AND INTERNAL INSPECTION,
ANTICIPATE RENEWAL BASIS FINDINGS USING 8” SCH 80 CS PIPING AND FITTINGS. As per ISO 991B,
snapshot below, the line has 8” Sch 80 and non-standard 5” Sch 80 piping including 8” Sch 80 x 5”
Sch 80 eccentric reducer.

23. 22EXP2201 EXPANSION BELLOWS - T1694 OUTLET
23.1. CLEAN EXPANSION BELLOWS, VISUALLY & DYE CHECK FOR CRACKING.
24. 22EXP2202 EXPANSION BELLOWS - T1695 OUTLET

24.1 CLEAN EXPANSION BELLOWS, VISUALLY & DYE CHECK FOR CRACKING.
25. 22EXP2203 EXPANSION BELLOWS - T1694/5 COMBINED OUTLET AT INLET TO

22E22
25.1 CLEAN EXPANSION BELLOWS, VISUALLY & DYE CHECK FOR CRACKING.
26. RELIEF VALVE LIST

26.1 SWAP BOTH FEED TURBINE EXHAUST RVS (RV1636 FOR T1694 & RV1637 FOR T1695).
27. FURMANITE LIST
PROCESS/
Sr DETAILS MOC# REMARKS
SERVICE
WELDING
1 HEAVY DSL 24C1 HEAVY DIESEL DRAW OFF LINE 20160334
SLEEVE
ATMOS O/H PATCH
2 22D21 WATER BOOT 20160327
BOOT DRUM PLATE
22E12 AND 26 OUTLET TO 22D21 (IN-KIND BUILD UP
3 AMOS O/H 20170484
REPLACEMENT) WELDING
Piping replaced
by PMD on-run
0.75" DIA PHILMPLUS LINE TO 22C1 with threaded
CONVENTI
22L2201(PHIL OBSERVED WITH PIN HOLE LEAK. fittings. Seal
4 ONAL 20200420
MPLUS) CONVENTIONAL CLAMP PROVIDED welding &
CLAMP
COVERING THE LEAK LOCATION. hydrotest to be
carried out
during SD
E990 - PRE T&I IWL#10 TML 11 & 12
PATCH PLATE WELDING THROUGH PATCH
5 HC VAPOR 20200677
IWL#154 IN-LIEU OF REPLACEMENT. JOB PLATE
TO BE TAKEN IN Q4-2022 SD
22E12 SW INLET LINE ELBOW PIN HOLE BOSS
6 SALT WATER 20200678
LEAKAGE WELDING
As per WR
2" S/W LINE TO 22V20 OIL HOT BLOW welding box to
DOWN DRUM (NORTH OF P1620) PIN welded covering
HOLE IN WELD JOINT. AS PER WR CONVENTI the leak. Since
7 SALT WATER CIRCULAR BOX WITH GUNITE WELDING. ONAL 20210362 no hot work
SINCE HOT WORK PERMIT WAS NOT CLAMP permit given
GIVEN CONCENTIONAL CLAMP WAS conventional
INSTALLED clamp was
installed
8 SALT WATER 24E2A S/W OUTLET LINE ELBOW WITH CIRCULAR 20210358
PIN HOLE LEAK. HALF CIRCULAR BOX BOX +

PROCESS/
Sr DETAILS MOC# REMARKS
SERVICE
WELDED AND FILLED WITH GUNITE GUNITE
22E12 ATMOS OVHD CONDENSER
S/W RETURN HEADER HAVING PIN HOLE CS
LEAK AT ELBOW LOCATION. PIPE WITH CIRCULAR
END COVER WELDED AND FILLED WITH BOX +
GUNITE AS PER WR#34135 THROUGH GUNITE
MOC#20210371.
24E6B CRUDE/ RESID EXCHNAGER
24E6B CRUDE/RESID EXCHANGER SHELL
VACUUM SIDE INLET THERMOWELL( 022TW 0063) FURMANI
10 20210522
RESIDUE LEAKING FROM BOSS THREAD JOINT. TED
FURMANITE CLAMP INSTALLED TO
ARREST THE LEAK.
22E 11 PRE FALSH MSE COOLER
CS PIPE
S/W OUTLET LINE VENT BOSS TO PIPE
WITH END
11 SALT WATER WELDJOINT FOUND WITH PIN HOLE LEAK. 20210557
COVER +
CS BOX WELDED AS PER WR#35540 AND
GUNITE
MOC#20210557
2" LOW GRADE CONDENSATE LINE AT
CONVENTI
HIGH GRADE SOUTH TRENCH HAVING MULTIPLE LEAK
12 ONAL 20210663
CONDENSATE DUE TO EXTERNAL CORROSION AND
CLAMP
CONVENTIONAL CLAMP PROVIDED
0.75" DIA PHILMPLUS QUILL LEAKING
PHILMPLUS FROM THE THREADED UNION. SINCE IT IS
FURMANI
13 CORROSION NON-RETRACTABLE QUILL TEAM 20220137
TED
INHIBITOR DECISION TAKEN TO INSTALL FURMANITE
CLAMP THROUGH MOC#
22E21: 6" SW RETURN LINE 45 DEG
CIRCULAR
ELBOW CONNECTING TO 20" RETURN
14 SALT WATER BOX + 20220205
HEADER TO BE REPLACED. (LOCATION:
GUNITE
BELOW THE BALCONY STRUCTURE)
22E5B SW OUTLET LINE ELBOW
REPORTED WITH PIN HOLE LEAK. CS BOX CS BOX +
WELDED AS PER WR# 47911 AND FILLED GUNITE
WITH GUNITE
CS BOX +
16 SALT WATER 22E5C SW OUTLET LINE 20220301
GUNITE
8” FLARE LINE FROM 22V15 DRIP GAS
DRUM REPORTED WITH 1MM HOLE D/S
OF 22PV040. CONVENTIONAL CLAMP
INSTALLED COVERING THE LEAK
LOCATION. BASIS UT GAUGING ONE
CONVENTI
MORE LOCATION D/S OF LEAK LOCATION
ONAL
FOUND THINNED. FURMANITE CLAMP
17 FLARE SYSTEM CLAMP & 20220330
INSTALLED COVERING THE THINNED
FURMANI
ELBOW AND EXISTING CLAMP LOCATION.
TE
(RMD Note: 8” FLARE LINE TO 22V15 TO
22PC40 FURMANITED/WRAPPED
LOCATION SHALL BE CUT AND SPLIT OPEN
AS PER RMD INSPECTOR AND RECORD
THE FINDINGS AS PER IIR-2022-0130)
CONVENTI
6" LEAKING WELD JOINT ON THE HEADER
18 HGC ONAL
OF 22V30 DRAIN LINE
CLAMP
28. CIVIL/ FOUNDATIONS / STRUCTURALS/ FIRE PROOFING

REFER TO THE BELOW UPDATED LIST.

No. Service Location/ Works to be carried out Remarks
Feed Turbine Discharge
1 South of T1694 S/D
Line
2 Sewers canal wall South pipe trench S/D
P1991X Discharge line
3 Near 22C2/22C3 S/D
support
4 Line Support South pipe trench, south of P1690 S/D
5 Med Diesel Pump P1634 Discharge Line support S/D
6 Kerosene Pump P1632 Suction + discharge Line support S/D
MSR to Pump support
7 South of P1630 in the pipe trench S/D
line
Light Diesel Pumps South Pipe trench south of LT DSL pumps
8 P1631/P1634 S/D
suction/discharge
Vacuum Inter Reflux Discharge line support before hot bypass take
9 S/D
P1642/P1643 off
Light diesel pump P1631
10 South of P1631 S/D
suction support
Light diesel pump P1631
11 South of P1631 S/D
discharge support
Atmos Circ (Kero) Via S/D
12 E14A CV 22FV36 South of 22E14A
support
Chip out the foundation to remove pump to
P1691/ M1691 (Vacuum
13 shop for inspection and repair as part of the S/D
SW Booster Pump)
pump casing covered under pump foundation
P1647/ M622 (Vacuum
14 column Residuum North New Base Plate & Foundation Refer PTO 10-19-005
Pump)
P1605/ M1970 (Heavy New Base Plate & Foundation
15 Refer PTO 10-19-005
diesel pump East)
P1630/ M1650 (Kero to New Base Plate & Foundation
16 Refer PTO 10-19-005
storage pump West)
P1690/ M1690 (WSR to New Base Plate & Foundation
17 Refer PTO 10-19-005
storage west pump)
P2304/ M2304 (Diluent New Base Plate & Foundation Refer PTO 10-19-005
18
pump East)
P2305/ M2305 (Diluent New Base Plate & Foundation Refer PTO 10-19-005
19
pump West)
P1637/ M1637 (Feed New Base Plate & Foundation Refer PTO 10-19-005
20 Water Charge pump
west)
P1638/ M1638 (Feed New Base Plate & Foundation Refer PTO 10-19-005
21 Water Charge pump
east)
P1623/ M1623 (HSR to New Base Plate & Foundation
22 S/D
storage west pump)
P1618/ M608 (Stabilizer New Base Plate & Foundation
23 S/D
reflux pump east)
EXPOSE ANCHOR BOLTS AS PER INSPECTION
PRE-S/D LIST. (3 nos foundation bolt to be
24 22C4 Stabiliser Column exposed for inspection. If any abnormality Pre S/D
found same will be exposed 100% for
inspection.)- (Refer Column/ MWL 4.9)
Repair concrete foundation (Refer Vessel/ MWL
25 24V7 Fuel Gas KO Pot S/D
18.3)
DAYLIGHT 8 LOCATIONS AS PER MARKED UP
DRAWING FOR INSPECTION- Out of these 8
locations 7 off locations will be carried out On-
22L2203 SALTWATER run (Orange box) as pre-SD activity. Only 1
26
LINES location will be during SD (Yellow box). The
marked-up locations are indicative and actual
U/G routing of the headers will be on trial basis.
(Refer Lines & Fittings/ MWL 3.1)
Balcony columns south row, 4th column from
27 Fire proofing
west found damaged need to be repaired
North of 22D96 Corrosion Inhibitor Drum (2
28 Civil jobs
Nos)
29 22E14A south side (1 Nos) Fire proofing
30 North of P1625 foundation damaged (1 Nos) Civil jobs
31 South of P1630 foundation damaged (2 Nos) Civil jobs
29. REDUNDANT PIPING
CARRY OUT UT GAUGING OF THE FOLLOWING REDUNDANT PIPING AS THESE ARE TO BE RETAINED
AS PER TSD (THOUGH HAZOP RECOMMENDATION IS FOR REMOVAL).
CARRY OUT HYDROTEST OF THE REDUNDANT PIPING SECTIONS AS PER FLANGE RATING AND OFFER
RMD FOR INSPECTION.
29.1 22FV37 HOT REFLUX OF 22C5 PIPE AS RECOMMENDED BY THE UNIT HAZOP- DEAD LEG END.
MOC#20210121 WAS CONDUCTED TO REVISE TOP REFLUX CONTROL OF 22C5 ATMOS COLUMN
OVHD.
29.2 UT GAUGE THE REDUNDANT PIPING, PERFORM HYDROTEST AS PER FLANGE RATING AND OFFER
RMD FOR WITNESS.
a) Redundant pipe 022-8"-P-0002-C3 from the field as per HAZOP recommendation. P&ID # 022‐A‐
PID‐00001‐002
b) Redundant pipe 022-8"-P-0003-(300#)-IH from the field as per HAZOP recommendation. P&ID #
022‐A‐PID‐00001‐003

30. VALVE REPAIR LIST
REFER TO THE BELOW UPDATED LIST AS ON 17/05/22.
30.1 PROCESS SYSTEM

Crude Feed Repack/ Free
1 Crude feed unit limit valve Gland leak 16" 1
System up
Crude Feed Gland leak/ Repack/ Free
2 P1651 suction valve 14" 1
System Bonnet leak up
4 P1651 discharge valve 10" 1
Crude feed circulation line
6 U/S block valve across filter 6" 1
1
Crude feed circulation line
7 D/S block valve across filter 6" 1
1
22PDIT57 differential
Crude Feed Gland leak/
8 pressure across circulation 0.75" 1 Renew
System Bonnet leak
filters hp line tapping
22PDIT57 differential
9 pressure across circulation 0.75" 1 Renew
System Bonnet leak
filters LP line tapping

Differential pressure
10 gauge isolating valve 0.75" 1 Renew
System Bonnet leak
across circulation filters
Crude Feed P1614 suction valve up
15 Bonnet leak 0.75" 1 Renew
System stream drain
Crude feed drain near flow
0.75"-
Crude Feed transmitter (05 nos).one
16 Bonnet leak 3 5 Renew
System valve hand wheel
1"-2
broken(22PT03)
Crude Feed Crude feed isolating valve Gland leak/ Repack/ Free
17 8" 1
System to upper platform E16 Bonnet leak up
Crude Feed Crude feed isolating valve Gland leak/ Repack/ Free
18 8" 1
System to 22E7A/30 Bonnet leak up
Renew
Crude feed double block 8" -1
Crude Feed Gland leak/ Repack/ Free small
19 and bleed U/S valve 0.75"- 2
System Bonnet leak up bore
(before 22E30/E7A) 1
valve
Crude Feed Crude feed double block Gland leak/ Repack/ Free
20 8" 1
System and bleed D/S valve Bonnet leak up
Crude Feed Crude feed double block Gland leak/ Repack/ Free
21 8" 1
System bypass valve Bonnet leak up
Crude Feed 22E7/E30 main bypass Gland leak/ Repack/ Free
22 8" 1
System valve Bonnet leak up
23 22E30 inlet valve 8" 1
24 22E30 outlet valve 8" 1
25 22E30 inlet drain to slop 1.5" 1 Renew
System Bonnet leak
Crude Feed 22E30 pressure survey line
26 Passing 0.75" 2 Renew
System (02 nos)
27 22E7A inlet valve 8" 1
28 22E7A outlet valve 8" 1
29 22E7A inlet drain to slop 1.5" 1 Renew
System Bonnet leak
Crude Feed 22E7A pressure survey line
System (02 nos)
Crude Feed Gland leak/ Shop
31 22E10 3way valve 8" 1
System Bonnet leak overhaul
System Bonnet leak

Crude feed double block
34 and bleed U/S valve 8" 1
(before 22E16)
Crude Feed Crude feed double block Gland leak/
35 0.75" 1 Renew
System and bleed D/S valve Bonnet leak
36 22E16 main bypass valve 8" 1
System Bonnet leak
System (02 nos)
System Bonnet leak
System (02 nos)
45 Bypass of 22E20 8" 1
System Bonnet leak
System (02 nos)
Crude Feed 22E29 upper platform Gland leak/ Repack/ Free
50 8" 1
System isolating valve Bonnet leak up
Crude Feed
52 22E29 U/S drain Renew 0.75" 1 Renew
System
Crude Feed
54 22E29 D/S drain Renew 0.75" 1 Renew
System
System Bonnet leak
System (02 nos)
Crude Feed 24E1A/B main bypass valve Gland leak/ Repack/ Free
57 8" 1
System to 24e6abcd Bonnet leak up
59 24E1A inlet drain to slop 1" 1 Renew
System Bonnet leak

60 24E1B inlet valve 8" 1
61 24E1B inlet drain to slop 1" 1 Renew
System Bonnet leak
62 24E1A/B bypass valve 8" 1
System Bonnet leak
System Bonnet leak
System Bonnet leak
System Bonnet leak
70 24E5B outlet valve 10" 1
71 24E5A/B bypass valve 8" 1
73 24E6B outlet drain to slop 1" 1 Renew
System Bonnet leak
75 24E6A outlet drain to slop 1" 1 Renew
System Bonnet leak
76 24E6D inlet valve 10" 1
77 24E6D outlet drain to slop 1" 1 Renew
System Bonnet leak
78 24E6C outlet valve 10" 1
79 24E6C outlet drain to slop 1" 1 Renew
System Bonnet leak
Crude Feed Main crude isolating valve Gland leak/ Repack/ Free
80 10" 1
System U/S of multi-heater Bonnet leak up
Resid to 22E2A and 22FV26 Repack/ Free
81 Resid System Gland leak 8" 1
line isolation valve up
Resid to 22E2A 1st drain
82 Resid System valve near 22E2A bypass Bonnet leak 1" 1 Renew
valve
Stabilizer Reboiler 22E2A Repack/ Free
shell inlet valve up
Stabilizer Reboiler 22E2A Repack/ Free
shell outlet valve up
24FV26 upstream isolation Repack/ Free
valve up

Gland leak/
24FV26 downstream Repack/ Free
86 Resid System Flange Leak/ 8" 1
isolation valve up
Bonnet leak
Repack/ Free
87 Resid System 24FV26 bypass valve Gland leak 8" 1
up
Gland leak/ Repack/ Free
88 Resid System 24E6A inlet valve 6" 1
Bonnet leak up
Repack/ Free
89 Resid System 24E6D outlet valve Gland leak 6" 1
up
Repack/ Free
90 Resid System 24FV89 bypass valve Gland leak 4" 1
up
Sample valve near bypass
91 Resid System Gland leak 1" 1 Renew
valve
92 Resid System 24E7A/B bypass valve Seized 6" 1 Free up
93 Resid System 24FV52 bypass valve Gate off 4" 1 Renew
Repack/ Free
94 Resid System 5VDU main unit limit valve Gland leak 6" 1
up
Repack/ Free
95 Resid System 6VDU main unit limit valve Gland leak 6" 1
up
VBU isolation valve in Bonnet
96 Resid System 6" 1 Renew
between 24E7 and 24E9 leak/ Seized
24PV12 upstream isolation
97 Resid System Seized 6" 1 Renew
valve
24PV12 upstream drain
98 Resid System Seized 0.75" 1 Renew
valve
Bonnet
99 Resid System 24PV12 bypass valve 6" 1 Renew
leak/ Seized
100 Resid System 24E9 inlet valve Seized 6" 1 Free up
101 Resid System 24E9 outlet valve Seized 6" 1 Free up
102 Resid System 24E9 bypass valve Seized 6" 1 Free up
Heavy diesel to 1hdu jump Bonnet
over valve leak/ Seized
104 Resid System Resid to slop 1st valve Bonnet leak 4" 1 Renew
Seized/
105 Resid System Slop bleed valve 0.75" 1 Renew
Bonnet leak
Bonnet
106 Resid System Resid to slop 2nd valve 4" 1 Renew
leak/ Seized
Internal plant circulation Bonnet
ball valve leak/ Seized
108 22F1A U/S Block Valve for 22FC04 Seized 4" 1 Free up
109 22F1A D/S Block Valve for 22FC04 Seized 4" 1 Free up
110 22F1A Bypass Valve for 22FC04 Seized 3" 1 Free up
Repack/ Free
111 22F1A U/S Block Valve for 22FC05 Gland leak 4" 1
up
Repack/ Free
112 22F1A D/S Block Valve for 22FC05 Gland leak 4" 1
up
Repack/ Free
113 22F1A Bypass Valve for 22FC05 Gland leak 3" 1
up
Repack/ Free
115 22F1A D/S Block Valve for 22FC06 Gland leak 4" 1
up
Repack/ Free
up

Repack/ Free
118 22F1A D/S Block Valve for 22FC07 Gland leak 4"
1 up
Repack/ Free
up
D/S Bleeder Valve for
120 22F1A Gland leak 0.75" 1 Renew
22FC07
22F1A Cell 1 Heater Repack/ Free
121 22F1A Gland leak 10" 1
Transfer Line up
22F1A Cell 2 Heater Repack/ Free
122 22F1A Gland leak 10" 1
Transfer Line up
U/S Block Valve for Repack/ Free
123 22F1B Seized 4" 1
22FC009 up
D/S Block Valve for
124 22F1B Seized 4" 1 Free up
22FC009
125 22F1B Bypass Valve for 22FC009 Seized 3" 1 Renew
126 22F1B Seized 4" 1
22FC010 up
D/S Block Valve for Repack/ Free
127 22F1B Gland leak 4" 1
22FC010 up
128 22F1B Bypass Valve for 22FC010 Seized 3" 1 Free up
U/S Block Valve for
129 22F1B Seized 4" 1 Free up
22FC011
22FC011 up
131 22F1B Bypass Valve for 22FC011 3" 1
Seized up
132 22F1B Seized 4" 1
22FC012 up
133 22F1B Seized 4" 1
22FC012 up
134 22F1B Bypass Valve for 22FC012 Seized 3" 1 Renew
D/S Bleeder Valve for
135 22F1B Gland leak 0.75" 1 Renew
22FC012
22F1B Cell 1 Heater Repack/ Free
Transfer Line up
22F1B Cell 2 Heater Repack/ Free
Transfer Line up
138 22C1 O/H 22E5A inlet valve (South) Renew 12" 1 Renew
Already
139 22C1 O/H 22E5A inlet valve (North) 12" 1 Free up renewed
in 2020
140 22C1 O/H 22E5C inlet valve (South) Renew 12" 1 Renew
141 22C1 O/H 22E5C inlet valve (North) Renew 12" 1 Renew
Repack/ Free
142 22C1 O/H 22E5B outlet valve (South) Gland leak 8" 1
up
Repack/ Free
143 22C1 O/H 22E5B outlet valve (North) Gland leak 8" 1
up
Repack/ Free
144 22C1 O/H 22E5D outlet valve (South) Gland leak 8" 1
up
Repack/ Free
145 22C1 O/H 22E5D outlet valve (North) Gland leak 8" 1
up
146 22C1 O/H 22PV006 U/S isolation Gland leak 4" 1 Repack/ Free

valve up
22PV006 D/S isolation Repack/ Free
147 22C1 O/H Gland leak 4" 1
valve up
148 22C1 O/H RV1605 (22D1) B/P valve Gland leak 1.5" 1 Renew
Repack/ Free
149 22C1 O/H 22LV005 U/S valve Gland leak 3" 1
up
22LV005 (22D1) D/S Repack/ Free
150 22C1 O/H Gland leak 3" 1
isolation valve up
Repack/ Free
151 22C1 O/H 22LV005 (22D1) B/P valve Gland leak 2" 1
up
152 22C1 O/H 22P1619 suction valve Passing 14" 1 Renew
153 22C1 O/H 22P1619 discharge valve Passing 6" 1 Renew
154 22C1 Column drain Seized 4" 2 Free up
6" MSR stripper vapor
155 MSR System return valve (Column Shell Passing 6" 1 Renew
valve)
156 MSR System 4" bottom outlet valve Passing 4" 1 Renew
4" 22E30/7A shell bypass
157 MSR System Passing 4" 1 Renew
valve
158 MSR System 4" 22E30 shell inlet valve Passing 4" 1 Renew
159 MSR System 4" 22E30 shell outlet valve Passing 4" 1 Renew
160 MSR System 4" 22E7A shell inlet valve Passing 4" 1 Renew
161 MSR System 4" 22E7A shell outlet valve Passing 4" 1 Renew
162 MSR System 4" 22E8 bypass valve Passing 4" 1 Renew
163 MSR System 4" 22E8 shell inlet valve Passing 4" 1 Renew
Wheel
164 MSR System 3/4" bleeder 0.75" 1 Renew
broken
4" MSR to storage U/L
165 MSR System Gland leak 4" 1 Renew
isolation valve
MSR Stripper Bottom O/L
166 MSR System Passing 4" 1 Renew
Valve (5% Cr)
Unit limit 1st isolation Repack/ Free
167 WSR Gland leak 4" 1
valve (west side) up
168 WSR 22FIT HP drain Renew 0.5" 1 Renew
169 WSR 22FIT LP drain Renew 0.5" 1 Renew
22FC16 control valve D/S
170 WSR Passing 4" 1 Renew
1st check valve
Stabilizer 22D15 Bottom Isolation
171 Gland leak 3" 1 Renew
22C-4 Valve
Stabilizer
172 Fuel gas to NOGH Gland leak 8" 1 Renew
22C-4
Stabilizer Fuel gas from 5VDU to yard
22C-4 header
22FV19 (S/S to 22C3) U/S
174 HSR System Gland leak 3" 1 Renew
B/V
175 HSR System 22E10 shell inlet vent valve Seized 0.75" 1 Renew
22E10 shell hot bypass (2
176 HSR System Seized 2" 2 Free up
no.s)
22C5 Seized/
177 4" 22FV31 BY PASSVALVE 6" 1 Renew
SYSTEM Renew
22C5 Wheel
178 3/4" bypass drain 0.75" 1 Renew
SYSTEM broken
179 22C5 3/4" P1601A/B suction Wheel 0.75" 1 Renew

SYSTEM vent broken
22C5 Wheel
180 3/4" P1601A suction PG 0.75" 1 Renew
SYSTEM broken
22C5 Seized/
181 3/4" P1601A suction drain 0.75" 1 Renew
SYSTEM Renew
22C5 3/4" P1601A discharge Seized/
182 0.75" 1 Renew
SYSTEM drain Renew
22C5 3/4" P1601B SUCTION Seized/
183 0.75" 1 Renew
SYSTEM DRAIN Renew
22C5 3/4" P1601B discharge Seized/
184 0.75" 1 Renew
SYSTEM drain Renew
22C5 Gland leak/
185 3" 22FV15 U/S Valve 3" 1 Renew
SYSTEM Seized
US & D/S isolation valves
22C5
186 of 22E14A shell C/V Passing 10" 2 Renew
SYSTEM
22FV36
Repack/ Free
187 22F2 Feed to 22F2 Main Valve Gland leak 8" 1
up
188 22F2 Gland leak 6" 1
22FC030 up
22FC030 up
Repack/ Free
190 22F2 Bypass Valve for 22FC030 Gland leak 6" 1
up
22FC031 up
D/S Block Valve for
192 22F2 Passing 6" 1 Renew
22FC031
U/S Drain Valve Before
193 22F2 Gland leak 3" 1 Renew
Heater Entry for 22FC030
U/S Drain Valve Before
194 22F2 Gland leak 3" 1 Renew
Heater Entry for 22FC031
195 22F2 22F2 Heater Transfer Line Seized 24" 1 Free up
Pre Flash 22C1 column drain line Wheel
196 0.75" 1 Renew
Bottom steam out valve broken
Pre Flash P1624 suction isolation Repack/ Free
197 Gland leak 14" 1
Bottom valve up
Pre Flash P1625 strainer spool drain
198 Gland leak 1.5" 1 Renew
Bottom valve
Pre Flash P1625 suction isolation Repack/ Free
199 Gland leak 14" 1
Bottom valve up
Pre Flash P1625 discharge warm up
Bottom valve
Pre Flash P1625 discharge isolation Repack/ Free
201 Gland leak 8" 1
Bottom valve up
Pre Flash P1624 discharge isolation Repack/ Free
202 Gland leak 8" 1
Bottom valve up
Pre Flash P1624/P1625 combine Repack/ Free
203 Gland leak 8" 1
Bottom discharge valve to 22F2 up
P1624/P1625 combine
Pre Flash Repack/ Free
204 discharge circulation line Gland leak 8" 1
Bottom up
U/S isolation valve
205 Pre Flash MSR draw off isolation Passing 6" 1 Renew

Bottom valve
Pre Flash U/S isolation valve of 22V1
206 Passing 4" 1 Renew
Bottom water draw off valve
Pre Flash valve P/F inter reflux to P/F Seized/
207 3" 1 Renew
Bottom column Renew
Kerosene
208 P1632 suction valve Seized 8" 1 Free up
system
Kerosene Seized/
209 P1632 discharge valve 3" 1 Renew
system Renew
Kerosene Seized/
210 P1632 warm up valve 1" 1 Renew
system Renew
Kerosene
system
Kerosene
212 P1630 discharge valve Seized 3" 1 Free up
system
Kerosene Seized/
213 P1630 warm up valve 1" 1 Renew
system Renew
Kerosene P1630/32 common dis to Seized/
214 2" 1 Renew
system Kero flush valve Renew
Kerosene Kero to 22E-2A 1st Seized/
215 2" 1 Renew
system isolation valve Renew
Kerosene
216 22FC46 U/S block valve Seized 4" 1 Free up
system
Kerosene
217 22FC46 D/S block valve Seized 4" 1 Free up
system
Kerosene Repack/ Free
218 22FC46 bypass valve Seized 3" 1
system up
Kerosene Kero to storage 1st unit
219 Seized 6" 1 Free up
system limit valve
Kerosene Kero to storage 2nd unit
system limit valve
Kerosene Kero to crude booster
system pump suction 1st valve
Kerosene Kero to crude booster
system pump suction 2nd valve
Kerosene
223 Kero to HSR valve Seized 4" 1 Free up
system
Kerosene Kero to FCCU unit limit
system valve
P1630 pump casing drain
Kerosene Seized/
225 valve of West Kerosene 0.75" 1 Renew
system Renew
pump
Kerosene Kero to cutter stock at unit
system limit
Kerosene
227 22E13A tube inlet valve Seized 8" 1 Free up
system
Kerosene
228 22E13B tube inlet valve Seized 8" 1 Free up
system
Kerosene
229 22E13C tube inlet valve Seized 8" 1 Free up
system
Kerosene
230 22E13D tube inlet valve Seized 8" 1 Free up
system
231 Kerosene 22E13E tube inlet valve Seized 8" 1 Free up

system
Kerosene
232 22E13A tube outlet valve Seized 8" 1 Free up
system
Kerosene
233 22E13B tube outlet valve Seized 8" 1 Free up
system
Kerosene
234 22E13C tube outlet valve Seized 8" 1 Free up
system
Kerosene
235 22E13D tube outlet valve Seized 8" 1 Free up
system
Kerosene
236 22E13E tube outlet valve Seized 8" 1 Free up
system
Kerosene 22E13A vent to hot Seized/
237 0.75" 1 Renew
system blowdown Renew
Kerosene 22E13B vent to hot Seized/
238 0.75" 1 Renew
Kerosene 22E13C vent to hot Seized/
239 0.75" 1 Renew
Kerosene 22E13D vent to hot Seized/
240 0.75" 1 Renew
Kerosene 22E13E vent to hot Seized/
241 0.75" 1 Renew
Kerosene 22E-13A vent to hot Seized/
242 1" 1 Renew
Kerosene 22E13B vent to hot Seized/
243 1" 1 Renew
Kerosene 22E13C vent to hot Seized/
244 1" 1 Renew
Kerosene 22E13D vent to hot Seized/
245 1" 1 Renew
Kerosene 22E13E vent to hot Seized/
246 1" 1 Renew
Kerosene
system
Kerosene
system
Kerosene
system
Kerosene
system
251 22FV35 U/S block valve Seized 10" 1
system up
Kerosene
252 22FV35 D/S block valve Seized 10" 1 Free up
system
Bonnet
Kerosene
253 22FV36 bypass valve leak/ Gland 8" 1 Renew
system
leak
Kerosene 22E14A shell outlet drain
254 Seized 1" 1 Renew
system valve
255 22E14A shell outlet valve Seized 10" 1
system up
Light Diesel Light diesel to Med. Diesel Repack/ Free
256 Gland leak 8" 1
system draw off J/O valve up
257 Light Diesel 22LV11 U/S block valve Passing 8" 1 Renew

system
Light Diesel
258 22LV11 D/S block valve Passing 8" 1 Renew
system
Light Diesel P1633 west light diesel
system pump suction valve
Light Diesel 22P1633 suction PG root
system valve
Light Diesel P1633 discharge PG root
system valve
P1631 east light diesel
Light Diesel
262 pump discharge PG root Gland leak 0.75" 1 Renew
system
valve
P1631 east light diesel
Light Diesel
263 pump suction PG root Gland leak 0.75" 1 Renew
system
valve
Light Diesel
264 22FV73 U/S block valve Seized 4" 1 Renew
system
Light Diesel 22FI44 HP tapping vent
system valve
Light Diesel 22FI44 LP tapping vent
system valve
Light Diesel Light diesel to storage unit Repack/ Free
267 Gland leak 4" 1
system limit valve up
Light Diesel Light diesel to cutter stock Repack/ Free
268 Gland leak 4" 1
system valve up
Medium
P1665 west med. diesel Repack/ Free
269 diesel Gland leak 8" 1
pump suction valve up
system
Medium
P1634 east med. diesel Seized/
270 diesel 6" 1 Renew
pump suction valve Renew
system
Medium
271 diesel 22E29 inlet vent valve Seized 0.75" 1 Renew
system
Medium
272 diesel 22E28 outlet valve Seized 4" 1 Renew
system
Medium
22E29 med. Diesel return Repack/ Free
valve up
system
Medium
22E29 Med Diesel outlet
274 diesel Gland leak 0.75" 1 Renew
sample point valve
system
Medium
22E21 Med Diesel outlet Repack/ Free
valve up
system
Medium
Med Diesel to vacuum
276 diesel Seized 4" 1 Free up
inter Rx valve
system
Medium
277 diesel 22FV 42 U/S block valve Seized 6" 1 Renew
system
278 Medium 22FV 42 D/S block valve Seized 6" 1 Free up
diesel

system
Medium
279 diesel 22FV 42 bypass valve Seized 4" 1 Free up
system
Medium
Med Diesel to storage unit
280 diesel Seized 6" 1 Free up
limit valve
system
Medium
281 diesel 22E29 tube outlet valve. Passing 8" 1 Renew
system
MOV down Stream 2'' take Repack/ Free
282 22C5 Bottom Gland leak 2" 1
off valve up
Repack/ Free
283 22C5 Bottom P1636 Suction valve Gland leak 10" 1
up
Repack/ Free
284 22C5 Bottom P1636 Discharge valve Gland leak 6" 1
up
Repack/ Free
up
Repack/ Free
up
Repack/ Free
up
Repack/ Free
up
24FCV34 downstream Repack/ Free
289 22C5 Bottom Gland leak 8" 1
valve up
24C1 Stripping Steam to
290 24C1 Seized 6" 1 Free up
Column Shell
291 24F1 Feed to 24F1 Main Valve 8" 1
Seized up
Chemical ammonia to 22C5 (at Wheel
292 1" 1 Renew
Injections column deck 7) broken
293 Slop LSR to slop U/S block valve Seized 3" 1 Renew
294 Slop LSR to slop D/S block valve Seized 3" 1 Free up
MSR to slop U/S block
295 Slop Seized 3" 1 Free up
valve
MSR to slop D/S block
valve
297 Slop HSR to slop U/S block valve Seized 3" 1 Free up
298 Slop HSR to slop D/S block valve Seized 3" 1 Free up
Kero to slop U/S block
299 Slop Passing 3" 1 Renew
valve
Kero to slop D/S block
valve
Light Diesel to slop U/S
301 Slop Seized 3" 1 Renew
block valve
Light Diesel to slop D/S
block valve
Med. Diesel to slop U/S
block valve
Med. Diesel to slop D/S
block valve
305 Slop Inter Diesel to slop U/S Seized 3" 1 Renew

block valve
Inter Diesel to slop D/S
block valve
Heavy Diesel to slop U/S
block valve
Heavy Diesel to slop D/S Bonnet
308 Slop 4" 1 Renew
block valve leak/ Seized
Vac Resid to slop block Gland leak/
309 Slop 4" 1 Renew
valve Bonnet leak
Khuff gas to unit U/S block
310 Fuel Gas Seized 8" 1 Free up
valve
Khuff gas to unit D/S block
valve
312 Fuel Gas Process gas to yard Seized 8" 1 Free up
24V7 Fuel Gas K.O.P of
24F1 inlet
24F1 outlet
24F1 by pass
24V7 Fuel Gas K.O.P to
316 Fuel Gas Seized 0.75" 1 Renew
24F1 drain
22D715A Fuel Gas K.O.P
317 Fuel Gas Passing 1" 1 Renew
drain valve
Repack/ Free
318 Fuel Gas Process gas to NOGA Seized 8" 1
up
319 Fuel Gas UXSV101A U/S block valve Seized 8" 1 Free up
320 Fuel Gas UXSV101A D/S block valve Seized 8" 1 Free up
UXSV101A bypass glob
valve
322 Fuel Gas UXSV101B U/S block valve Seized 6" 1 Free up
323 Fuel Gas UXSV101B D/S block valve Seized 6" 1 Free up
UXSV101B bypass glob
valve
325 Fuel Gas UXSV101F U/S block valve Seized
326 Fuel Gas UXSV101F D/S block valve Seized
UXSV101F bypass glob
327 Fuel Gas Seized
valve
328 Fuel Gas UXSV101G U/S block valve Seized
329 Fuel Gas UXSV101G D/S block valve Seized
UXSV101G bypass glob
330 Fuel Gas Seized
valve
22F1 A Cell-1 D/S C/Valve
B/V
22F1 A Cell-1 U/S C/Valve
B/V
22F1 A Cell-1 C/Valve
bypass
22F1 A Cell-1 C/Valve 1”
bypass
22F1 A Cell-2 D/S C/Valve Repack/ Free
335 Fuel Gas Seized 6" 1
B/V up
336 Fuel Gas 22F1 A Cell-2 U/S C/Valve Seized 4" 1 Repack/ Free

B/V up
22F1 A Cell-2 C/Valve
bypass
22F1 A Cell-2 C/Valve 1”
bypass
22F1 B Cell-1 D/S C/Valve
B/V
22F1 B Cell-1 U/S C/Valve
B/V
22F1 B Cell-1 C/Valve
bypass
22F1 B Cell-1 C/Valve 1”
bypass
22F1 B Cell-2 D/S C/Valve
B/V
22F1 B Cell-2 U/S C/Valve Repack/ Free
344 Fuel Gas Seized 4" 1
B/V up
22F1 B Cell-2 C/Valve
bypass
22F1 B Cell-2 C/Valve 1”
bypass
347 Fuel Gas 22F2 D/S C/Valve B/V Seized 6" 1 Free up
348 Fuel Gas 22F2 U/S C/Valve B/V Seized 4" 1 Free up
349 Fuel Gas 22F2 C/V bypass Seized 3" 1 Free up
350 Fuel Gas 22F2 C/Valve 1” bypass Seized 0.75" 1 Renew
351 Fuel Gas 58 PV83B bypass B/V Seized 6" 1 Free up
352 Fuel Gas 58PV83B small bypass B/V Seized 2" 1 Free up
Flange Leak
Flanges of 22F1A cell#1 Renew
353 Fuel Gas (bad actor- 6" 1
fuel gas main blind. Gasket
leaking)
Flange Leak
Flanges of 22F1A cell#2 Renew
leaking)
Flange Leak
Flanges of 22F1B cell#1 Renew
leaking)
Flange Leak
Flanges of 22F1B cell#2 Renew
leaking)
Flange Leak
Flanges of 22F2 fuel gas Renew
main blind. Gasket
leaking)
358 Flare System 5VDU line vent valve Seized 1" 1 Renew
359 Flare System 5VDU line drain valve Seized 1" 1 Renew
5VDU line to flare Isolation
360 Flare System Seized 2" 1 Renew
valve
361 Flare System 22Pit 40 Isolation valve Seized 0.75" 1 Renew
22D15 main Isolation valve
362 Flare System Seized 3" 1 Free up
TO LCV8
22LCV 8 upstream isolation
valve
22LCV 8 downstream
isolation valve

365 Flare System 22LCV 8 bypass valve Passing 3" 1 Renew
22LCV 8 upstream drain
366 Flare System Seized 0.75" 1 Renew
valve
22LCV 8 to flare isolation
367 Flare System valve near 5VDU flare line Seized 3" 1 Free up
in
22C4 R/V 2 way upstream
drain valve
Shop
369 Flare System 22C4 R/V 2way valve Seized 3" 1
overhaul
R/V 1707 down steam out
valve
371 Flare System R/v 1707 down drain valve Seized 0.75" 1 Renew
R/V 1707 down isolation
valve
R/V 1708 down steam out
valve
374 Flare System R/V 1708 down drain valve Seized 0.75" 1 Renew
R/v 1708 down isolation
valve
Seized/
376 Flare System 22PCV8A/B to flare valve 3" 1 Renew
Renew
R/V1639 bypass upstream
valve
R/V1639 bypass
downstream valve
22D3 R/V upstream 2way Shop
379 Flare System Seized 2" 1
valve overhaul
380 Flare System R/V1709 down drain valve Seized 0.75" 1 Renew
R/V1709 down steam out
valve
R/V1709 down isolation
valve
383 Flare System R/V1710 down drain valve Seized 0.75" 1 Renew
R/V1710 down steam out
valve
R/V1710 down isolation
valve
R/V 1612 main line 2 drain
valve
22PCV40 Upstream
isolation valve
22PCV40 Upstream drain
valve
22PCV40 downstream
isolation valve
390 Flare System 22PCV40 bypass valve Seized 4" 1 Free up
22PCV40 line vent valve
near line entering
22D21 vent line 1st
isolation valve
22D21 vent line 2nd
Isolation valve

22d21 vent line 1st
394 Flare System isolation valve down drain Seized 0.75" 1 Renew
valve
22D21 vent line 2nd
395 Flare System Isolation valve upstream Seized 0.75" 1 Renew
drain valve
22PCV85 (22D21)
upstream Isolation valve
22PCV85 (22D21)
397 Flare System downstream Isolation Seized 3" 1 Free up
valve
22PCV85 (22D21) Bypass
valve
399 Flare System 22D715A drain to flare Seized 0.75" 1 Renew
22UXSV104C upstream
isolation valve
22UXSV104C downstream
isolation valve
22PCV111 both
402 Flare System downstream isolation Seized 3" 2 Free up
valve
22PCV112 both
valve
22PCV113 both
valve
22PCV114 both
valve
22PCV115 both
valve
24PCV116 both
407 Flare System downstream isolation Passing 3" 2 Renew
valve
Pump vent line 1st main
line isolation valve
Pump vent line 2nd main
409 Flare System line isolation valve and P.G Seized 1" 5 Renew
isolation valve
R/V1653 (22C2) bypass
410 Flare System Passing 1.5" 1 Renew
valve
R/V1654 (22C3) bypass
411 Flare System Passing 1.5" 1 Renew
valve
R/V1721 downstream vent
valve
R/V1721 downstream
isolation valve
valve
R/V1722 downstream
isolation valve

valve
R/V1719 downstream
isolation valve
valve
R/V1720 downstream
isolation valve
valve
R/V1717 downstream
isolation valve
valve
R/V1718 downstream
isolation valve
R/V1703 (24D7)
424 Flare System downstream isolation Seized 1" 1 Renew
valve
425 Flare System 24D7 drain to flare valve Seized 1" 1 Renew
24UXSV 104C downstream
isolation valve
22E2A tube drain to flare
valve 02
Main line P.G valve north
east of 22F1B
Main line drain valve near
main Isolation valve
430 Flare System Main unit Isolation valve Seized 24" 1 Free up
22E2A tube drain to flare
valve 01
Gland leak/
432 Cutter P2305 Discharge 3" 1 Renew
Seized
Gland leak/
433 Cutter P2304 Discharge 3" 1 Renew
Bonnet leak
Bonnet
434 Cutter Cutter flush to 5VDU 2" 1 Renew
leak/ Seized
cutter pump discharge to
435 Cutter Seized 4" 1 Free up
VBU and to 22E9
436 Cutter 24HV53 U/S block valve Seized 3" 1 Free up
Stabilizer charge pump
Stabilizer
437 P1669 discharge check Passing 4” 1 Renew
22C-4
valve
30.2 UTILITY SYSTEM

Take off to biofouling Seized/
1 Salt Water 1" 1 Renew
analyzer Renew
P1662 S/W booster pump
2 Salt Water Seized 24" 1 Free up
suction valve
P1662 S/W booster pump Free up and
3 Salt Water Seized 24" 1
discharge valve greasing

P1662 S/W booster pump Free up and
bypass valve greasing
P1662 S/W booster pump Seized/
bypass hydraulic valve Renew
Seized/
6 Salt Water 22E8 tube drain 1" 1 Renew
Renew
7 Salt Water 22E17 tube inlet Seized 8" 1 Free up
8 Salt Water 22E26 tube inlet Seized 12" 1 Free up
9 Salt Water 22E26 tube outlet Seized 12" 1 Free up
10 Salt Water 22E12 tube inlet Seized 12" 1 Renew
11 Salt Water 22E5A tube inlet Seized 14" 1 Free up
12 Salt Water 22E5A tube outlet Seized 14" 1 Free up
13 Salt Water 22E5A tube inlet backflush Seized 12" 1 Free up
22E5A tube outlet
backflush
15 Salt Water 22E5B tube inlet Seized 14" 1 Free up
16 Salt Water 22E5B tube inlet backflush Seized 12" 1 Free up
22E5B tube outlet
backflush
Free up and
18 Salt Water 22E5C tube inlet Seized 14" 1
greasing
Free up and
19 Salt Water 22E5C tube outlet Seized 14" 1
greasing
Free up and
20 Salt Water 22E5C tube inlet backflush Seized 12" 1
greasing
22E5C tube outlet Free up and
backflush greasing
Free up and
22 Salt Water 22E5D tube inlet Seized 14" 1
greasing
Free up and
23 Salt Water 22E5D tube outlet Seized 14" 1
greasing
Free up and
24 Salt Water 22E5D tube inlet backflush Seized 12" 1
greasing
22E5D tube outlet Free up and
backflush greasing
Seized/
26 Salt Water 22E14 tube outlet 14" 1 Renew
Renew
22E14 tube outlet Seized/
backflush Renew
20# steam main isolation Gland Repack/ Free
28 20# steam 8" 1
valve at unit limit leak up
22PC17 20# pressure
Repack/ Free
29 20# steam control valve; upstream Seized 8" 1
up
isolation valve
Seized/
22PC17 20# pressure Gland
Repack/ Free
30 20# steam control valve; downstream nuts/ 8" 1
up
isolation valve bolts
corroded
31 20# steam 20# importing line block Seized/ 8" 1 Repack/ Free
valve; downstream of the Gland up
check valve nuts/
bolts

corroded
22FIT47 (pipe trench)
Seized/
32 20# steam isolation valves, HP,LP 0.5" 8 Renew
Renew
valves (4 nos)
1" line to ammonia Seized/
33 20# steam 1" 1 Renew
vaporizers Renew
Bleeder- near steam to
Seized/
34 20# steam ammonia vaporizer 0.75" 1 Renew
Renew
isolation valve
22 FIT 69 (22D5 outlet line)
Seized/
35 20# steam isolation valves, HP, LP 0.5" 8 Renew
Renew
tapping valves(8 nos)
Seized/
Gland
Tie-in with B/V (2 nos) 4" - 1
36 20# steam nuts/ 2 Renew
from T 1629 exhaust 6" - 1
bolts
corroded
Seized/
Gland
Tie-in with B/V (2 nos) 4" – 1
37 20# steam nuts/ 2 Renew
from T 1724 exhaust 3" - 1
bolts
corroded
T1724 PG isolation valve Seized/
38 20# steam 0.75" 1 Renew
(D/S of 6" B/V) Renew
22C5 stripping steam main Seized/
39 20# steam 8" 1 Free up
isolation valve Rusty
22FIT33 (S/S to 22C5)
Seized/
40 20# steam isolation valves,HP,LP 0.5" 8 Renew
Renew
drain/vent valves (8 nos)
22FV33 C/V isolation B/V's,
41 20# steam Seized 8" 3 Free up
B/P
22FIT39 (S/S to 22C8)
Seized/
corroded
Steam trap valve U/S of Seized/
43 20# steam 0.75" 1 Renew
22FV39 Renew
22FIT45 (S/S to 22C7)
Seized/
Renew
U/S drain of S/S isolation
45 20# steam Seized 0.75" 1 Renew
valve at 22C7 column shell
U/S drain of S/S isolation
46 20# steam Seized 0.75" 1 Renew
valve at 22C6 column shell
Seized/
47 20# steam Bleeder U/S of FV 56 1" 1 Renew
Renew
20 PSIG main header north
Drain
48 20# steam pipe rack east side drain 1" 1 Renew
passing
passing
20 PSIG SHS TO LT
Gland Repack/ Free
49 20# steam DSL(22FV043) upstream 4" 1
leak up
valve gland leak
20 PSIG vent valve to Gland Repack/ Free
50 20# steam 6" 1
22D16 gland leak leak up
51 110# 22C1 stripping steam c/v Bonnet 0.75" 1 Renew

steam u/s drain valve leak
22C3 stripping steam c/v,
110# Seized/ 3"- 3;
52 u/s& d/s,b/p B/V's and 5 Renew
steam Renew 0.75"-2
drain b/v's
110#
53 Steam point utility Passing 0.75" 1 Renew
steam
110#
steam
110# 22F1B pass 1 & 2 110# Bonnet
55 1.5" 2 Renew
steam valve on C/V bypass leak
110# 22F2 pass 1&2 110# valve Bonnet
56 1.5" 1 Renew
steam on C/V bypass leak
110# Steam D/S Valve to Gland
57 1.5" 1 Renew
steam 22FC031 leak
110#
steam
110# Steam point utility (Near Seized/
59 1" 1 Renew
steam 22TIT8 22F2 comb. Temp) Renew
110# Steam to stab charge Gland
60 4" 1 Renew
steam turbine leak
110# Steam to atmos circulation Gland
61 4" 1 Renew
steam turbine leak
110# Snuffing to
110#
62 multiheater main valve Passing 2" 1 Renew
steam
vent
110# Steam to atmos level
steam switch
110#
64 Steam tracing to 22LIT009 Seized 1" 1 Renew
steam
110# Stab charge 110# drain U/S
steam & D/S of C/V
110# 110# To stabilizer top Seized/
66 0.75" 1 Renew
steam R/V1606 Renew
110#
steam
110# Steam to vacuum ejectors
steam drain point
110# 110# snuffing to vacuum Gland Repack/ Free
69 4" 1
steam heater main valve leak up
110# Steam point utility (North Seized/
70 0.75" 1 Renew
steam 22C2 first isolation valve) Renew
110# Steam point utility Seized/
71 0.75" 1 Renew
steam (Between Med DSL pumps) Renew
110# 110# lead to P/F stripping Bonnet
72 1" 1 Renew
steam steam transmitter leak
Stripping steam C/V
110# Bonnet
73 22FV14 to 22C1 bypass 3" 1 Renew
steam leak
valve
110# Steam trap isolation valve Seized/
74 0.75" 1 Renew
steam D/S of 22FIT19 Renew
75 110# Vent valves on 2" take off Passing 1"-2 3 Renew
steam from north to south-3 nos Nos
(north of D15) 1.5"-1

Nos
Isolation valve on 110#
110# from north to south going Seized/
76 1.5" 1 Renew
steam to surface condenser Renew
ejectors
Water KOD 24 D5 vent and
110#
77 drain at north pipe way (2 Seized 0.75" 2 Renew
steam
nos)
Sealing steam to P
110#
78 1642/43, P2304/05 and Seized 0.5" 6 Renew
steam
P1604/05
110# Aux steam to vac ejectors
steam (2nd valve)
Take off isolation valve to
110#
80 24E 1 A/B steam out, Seized 2" 1 Free up
steam
24D1A, hotwell vent
110# Steam to vac circulation Seized/
81 1.5" 2 Renew
steam line (2nos) corroded
110# Steam trap isolation valve Seized/
82 0.5" 1 Renew
steam on 2" take off to 24EA/B corroded
110# steam to RESID draw off Seized/
83 1.5" 1 Renew
steam line corroded
110# bleeder valve on steam to Seized/
84 0.75" 1 Renew
steam HY.DSL draw off line corroded
110# Steam to HY. DSL draw off Seized/
85 1.5" 1 Renew
steam line corroded
bleeder valves on
110# Seized/
86 P1613/14 steam out line 0.75" 2 Renew
steam Renew
(2nos)
Sealing steam valves to
110# Seized/
87 P1635/36/58, P 1631/33, 0.5" 7 Renew
steam Renew
P1634/65
Gland smothering steam
110# isolation valve at multi Seized/
88 1.5" 1 Renew
steam heater emergency steam corroded
manifold
Steam to flare line down
110# Seized/
89 stream of 22C4 and 22D3 0.5" 1 Renew
steam corroded
RV's
110 PSIG steam to T1694
110# Gland
90 west feed turbine sealing 0.75" 1 Renew
steam leak
steam valve gland leak
110 PSIG steam to utility
110# point west of 22C6 Gland
91 1.5" 1 Renew
steam kerosene stripper valve leak
gland leak
110# 22FC14 u/s drain valve Gland
92 0.75" 1 Renew
steam gland leak leak
110 PSIG north south pipe
110# Gland Repack/ Free
93 rack take off to south pipe 6" 1
steam leak up
rack gland leak
94 110# 110 PSIG utility point Passing 1" 1 Renew
steam isolation valve passing valve
(north of instrument air

filter)
24FI34(24F1 feed) tracing
110# Passing
95 steam drain valve passing 0.75" 1 Renew
steam valve
(east of P1605)
96 22D5 22D5 vent valve Passing 0.75" 1 Renew
T/O from main line to D7 Wheel
97 BFW 0.75" 1 Renew
and 24D1A Ph analyzer broken
550# 550# vent valve D/S of
98 Seized 1" 2 Renew
steam main isolation valve
99 550# main block valve 4" 1
steam leak up
550# 550# main block valve to Gland Repack/ Free
100 4" 1
steam T1694 leak up
550# 550# aux block valve to Gland Repack/ Free
101 4" 1
steam T1694 leak up
550# T1694/1695 idler valve
steam (2nos)
550# 550# main block valve to Gland Repack/ Free
103 4" 1
steam T1695 leak up
550# 550# aux block valve to Gland Repack/ Free
104 4" 1
steam T1695 leak up
550# aux main isolation Gland
550# Repack/ Free
105 valve (west of 4A leak/ 6" 1
steam up
workstation) Seized
550# vent valve D/S of 6" main
steam isolation valve (aux 550#)
550# 22FIT 001 all valves (8 nos) Seized/
107 0.5" 8 Renew
steam east of T1695 Renew
steam trap connected
550# Seized/
108 valves on end of the main 0.75" 5 Renew
steam Renew
header line (5 nos)
550# drain valve U/S of PCV B/V
steam for T1695
550 PSIG auxiliary line to
110 T1695 east feed turbine 4" 1
steam leak up
valve gland leak
T1695 east feed turbine Drain
550#
111 sealing steam drain valve valve 0.75" 1 Renew
steam
passing passing
550 PSIG steam supply
550# Gland
112 valve to T1695 east feed 1" 1 Renew
steam leak
turbine gland leakage
550 PSIG warm up line
550# across T1694 west feed Gland
113 1" 1 Renew
steam turbine steam supply valve leak
gland leak
550 PSIG warm up line
550# across T1695 east feed Gland
114 1" 1 Renew
steam turbine steam supply valve leak
gland leak
22PIT33 isolation valve
Surface
115 take off from the 18" Seized 0.5" 1 Renew
Condenser
exhaust line

1/2" isolation valve take off
Surface
116 from the 18" exhaust line Seized 0.5" 1 Renew
Condenser
to the to local gauge
Condenser upper isolation valve
Condenser lower isolation valve
Surface Seized/
119 22LIT21 assembly vent 0.5" 1 Renew
Condenser Renew
Surface Seized/
120 22LIT21 assembly drain 0.5" 1 Renew
Condenser Renew
Surface Condensate Pump 1640 Seized/
121 2" 1 Renew
Condenser suction Renew
Surface Condensate Pump 1641 Seized/
122 2" 1 Renew
Condenser suction Renew
Surface 3/4" Level establishment Seized/
123 0.75" 1 Renew
Condenser valve at 22E22 boot Renew
Surface 22TV12 upstream isolation Seized/
124 0.75" 1 Renew
Condenser valve Renew
Surface 22TV12 downstream Seized/
125 0.75" 1 Renew
Condenser isolation valve Renew
Surface Seized/
126 22TV12 bypass 1.5" 1 Renew
Condenser Renew
Surface 1 1/2" tie-in at 22E22 from Seized/
127 1.5" 1 Renew
Condenser loop seal Renew
Surface Seized/
128 1/2" from loop seal trap 0.5" 1 Renew
Condenser Renew
Surface Seized/
129 1/2" loop seal trap bypass 1.5" 1 Renew
Condenser Renew
Surface 3/4" to the loop seal take Seized/
130 0.75" 1 Renew
Condenser off at 22E23 Renew
Surface 1/2" after loop seal trap Seized/
131 0.5" 1 Renew
Condenser bypass going to 22E22 Renew
Surface Seized/
132 1/2" drain from loop seal 0.5" 1 Renew
Condenser Renew
Surface 1" from top of primary Seized/
133 1" 1 Renew
Condenser loop seal Renew
Surface Seized/
134 1/2" P1640 vent 0.5" 1 Renew
Condenser Renew
Surface 1 1/2" tie in from pumps Seized/
135 0.75" 1 Renew
Condenser vents at 22E22 Renew
Surface Seized/
136 110# steam Main supply 2" 1 Renew
Condenser Renew
Surface 1st isolation valve of Seized/
137 1.5" 1 Renew
Condenser backup 110# steam Renew
Surface 2nd isolation valve of Seized/
138 1.5" 1 Renew
Condenser backup 110# steam Renew
Surface 110# steam strainer Seized/
139 1" 1 Renew
Condenser upstream Renew
Surface 110# steam strainer Gland
140 1" 1 Renew
Condenser downstream leak
Surface Seized/
141 110# steam strainer bypass 1" 1 Renew
Condenser Renew

Surface 2" Hogging Jet exhaust to Seized/
142 2" 1 Renew
Condenser atmos Renew
Surface 3/4" Hogging Jet exhaust Seized/
143 0.75" 1 Renew
Condenser drain to sewer Renew
Primary ejector 110#
Surface Seized/
144 steam supply PG isolation 1" 1 Renew
Condenser Renew
valve
Secondary ejector 110#
Surface Seized/
145 steam supply PG isolation 0.75" 1 Renew
Condenser Renew
valve
Surface 1" from top of loop seal at Seized/
146 1" 1 Renew
Condenser 22E22 Renew
Surface 1" vent to atmos from Seized/
147 1" 1 Renew
Surface 1" drain to sewer from Seized/
148 1" 1 Renew
Surface P1640 discharge pressure Seized/
149 1/4" 1 Renew
Condenser gauge isolation valve Renew
Surface 1 1/2" tie in at 22E22 from Seized/
150 1.5" 1 Renew
Condenser 22E23 tubes Renew
Surface 1" take off to Antifoulant Seized/
151 1" 1 Renew
Condenser from pumps discharge Renew
Surface HGC circulation line from
152 PTO
Condenser 22E22 to upper elevation.
Drain line and fittings of
Surface Seized/
153 22E22 surface condenser 1.5" 1 Renew
Condenser Renew
to sewer.
H.G.C HGC to Boot level make up
system Isolation valve
1" - 1
H.G.C HGC pump discharge drain Nos
155 Seized 2 Renew
system valve 0.75" -
1Nos
H.G.C Gland
156 22E22 Steam to Ejector I/L 0.5" 1 Renew
system leak
Seized/
H.G.C Valve
157 22V-9 Drain to LGC 0.75" 1 Renew
system wheel
missing
H.G.C 22ST-11 Trap Upstream Wheel
158 0.5" 1 Renew
system valve broken
Seized/
H.G.C 22T1670 Drain to LGC Valve
159 0.75" 1 Renew
system Header wheel
missing
H.G.C 22ST-27 Drain valve (near Seized/
160 0.5" 1 Renew
system Atmos Bottom) Renew
H.G.C 22ST-28 D/S valve to LGC
system Header
H.G.C 22ST-29 D/S valve to LGC
system Header
H.G.C 22ST-26 D/S valve to LGC Wheel
163 0.75" 1 Renew
system Header (Above 22FC-9) missing

H.G.C
164 22ST-22 Drain valve Seized 0.5" 1 Renew
system
H.G.C
165 22ST-21 D/S Both valve Seized 0.5" 1 Renew
system
Multi heater Emergency
H.G.C
166 Steam manifold Trap D/V Seized 0.75" 1 Renew
system
valve
Seized/
H.G.C 24D-5 #110 PSIG K.O. Pot Valve
167 0.75" 1 Renew
system Trap D/S to LGC header wheel
missing
H.G.C 22ST-52 Trap Upstream
system valve
H.G.C 22ST-53 Trap Upstream
system valve
H.G.C Drain valve of 22FI75 LP Seized/
170 0.5" 1 Renew
system tapping Renew
L.G.C Above P1641, 22E22 S.T Seized/
171 0.75" 1 Renew
system Drain Isolation Valve Renew
L.G.C Reboiler outlet valve, S.T Seized/
172 0.5" 1 Renew
system Drain Valve Renew
L.G.C North of 22E7 or E-30, S.T Wheel
173 0.5" 1 Renew
system U/S Isolation Valve broken
L.G.C East of 22E11, steam to T- Seized/
174 0.5" 1 Renew
system 1670, S.T Drain Valve Renew
L.G.C North of P1624, 22D29 Seized/
175 0.75" 1 Renew
system KOP, S.T Drain Valve Renew
South of 22C2 Near
L.G.C Wheel
176 stripper drain, S.T D/S 0.5" 1 Renew
system broken
Isolation Valve
North east of 22C1 P/F
L.G.C Wheel
177 column, S.T U/S Isolation 0.5" 1 Renew
system broken
Valve
South of Emergency steam
L.G.C to multi heater (Main Seized/
178 1" 1 Renew
system header), S.T D/S Isolation Renew
Valve
South of Emergency steam
L.G.C Seized/
179 to multi heater (Main 0.75" 1 Renew
system Renew
header), S.T Drain Valve
North east of multi heater,
L.G.C Seized/
180 utility steam, S.T U/S 0.75" 1 Renew
system Renew
Isolation Valve
L.G.C Steam Tracing 24FIT-89, Seized/
181 0.5" 1 Renew
system S.T Drain Valve Renew
L.G.C Steam Tracing 24FIT62, Seized/
182 0.5" 1 Renew
system S.T U/S Isolation Valve Renew
L.G.C South of 24FIT59,S.T U/S Wheel
183 0.5" 2 Renew
system Isolation Valve broken
L.G.C South of 24FIT62 (N), S.T Seized/
184 0.5" 1 Renew
system Drain Valve Renew
L.G.C South of 24FIT62 (S), S.T Seized/
185 0.5" 1 Renew
system U/S Isolation Valve Renew

L.G.C South of 24 FIT62 (S), S.T Seized/
186 0.5" 1 Renew
system D/S Isolation Valve Renew
L.G.C East of P-1636, S.T U/S Seized/
187 0.5" 1 Renew
system Isolation Valve Renew
L.G.C West of P2304, S.T U/S Seized/
188 0.5" 1 Renew
L.G.C East of P2305,S.T U/S Seized/
189 0.5" 1 Renew
L.G.C 22ST6/9 combined line to Gland
190 0.75" 1 Renew
system LG isolation valve leak
31. STEAM TO HC CHECK VALVE LIST
SR DESCRIPTION
1 1½" 110# STEAM TO 22F1A PASS #1 INLET LINE
5 1½" 110# STEAM TO 22F1B PASS #3 INLET LINE
6 1½" 110# STEAM TO 22F2 PASS #1 INLET LINE
7 1½" 110# STEAM TO 22F2 PASS #2 INLET LINE
8 1½" 110# STEAM TO 22F2 PASS 1& 2 COMMON OUTLET
32. SPRING SUPPORT

FOLLOWING SPRING SUPPORTS TO BE CHECKED.
Sr. Description
1 BOTH ATM CIRC RX PUMPS SUCTION LINES
2 BOTH ATM CIRC RX PUMPS DISCH LINES
3 BOTH P/F BOTTOM PUMPS SUCTION LINES
4 20# STEAM LINE EXPORT FROM 22D5 {ABOVE P/F IN RX C/V}
5 ALL STEAM GENERATOR SHELL BODY ABOVE BALCONY
6 22E13D STEAM GENERATOR OUTLET LINE {NEAR OUTLET ISOLATION VALVE}
7 22E14/E14A COMMON RX LINE TO 22C5 {ABOVE OF 22E14 UPPER COOLER}
8 22C1 V/LINE HORIZONTAL LINE {BEFORE 22E5 INLET ACCUMULATOR}
9 22E5 INLET ACCUMULATOR {NORTH & SOUTH SIDES}
10 22C4 RX LINE {AFTER 22FC27 RX C/V}
11 KERO DRAW OFFLINE TO 22C6 {UNDER 22C5 R/V PLATFORM}
12 110# STEAM OUTPOINT LINE TO 22C5 .{ABOVE STRIPPING C/V TO 22C5}
13 20# STEAM STRIPPING STEAM LINE TO 22C5 {ABOVE STRIPPING STEAM CHECK
VALVE}
14 22C1 UPPER & LOWER FEED LINES {NEAR 22C1 COLUMN SHELL}
15 22C5 FEED INLET LINE {NEAR COLUMN SHELL}
16 M.DSL DRAW OFFLINE {ABOVE DRAW OFF C/V}
17 LT.DSL DRAW OFFLINE {ABOVE DRAW OFF C/V BYPASS}
18 KERO DRAW OFFLINE TO STEAM GENERATORS {NEAR C5 DECK #18 & ONE NEAR C1
DECK #24}
19 22C1 R/Vs LINE TO FLARE LINE
20 22C4 RX LINE ORIFICE {ABOVE OF COLOR ANALYZERS}
21 550# STEAM INLET LINE TO BOTH FEED GLOBE VALVE {UPSTREAM OF VALVES}
22 FEED TO 24C1 LINE {BEFORE ENTER THE COLUMN}

Sr. Description
23 BOTH RESID PUMPS COMMON SUCTION LINES
24 BOTH RESID PUMPS DISCH LINES {UNDER DISCH LINE BEFORE CHECK VALVE &
DISCH COMMON LINE}
25 VIR LINE TO 24C1 {BEFORE ENTER COLUMN}
33. 55L5503 FLARE LINES TO 55C5501

CARRY OUT SECTION REPLACEMENT OF 4ACDU FLARE HEADER INSIDE FLARE COMPOUND AS PER
RMD. MODIFY EXPANSION LOOP, PROVIDE FLANGES AND NEW SUPPORT STRUCTURE PER ENGG
PTO. (The flare header is outside the 4ACDU battery limit and KMU flare header also connected.
Hence KMU will undergo shutdown to execute the job.)
INSTRUMENT WORK LIST
1. INSTRUMENT CONTROL VALVES AND ESD DUMP LIST
SL.NO TAG NUMBER SERVICE DESCRIPTION REASON/REMARKS
HSR STRIPPER LEVEL CONTROL SHOP OVERHAUL

1 22LV002
VALVE
LIGHT DIESEL TO HDU FLOW SHOP OVERHAUL
2 22FV073.1
CONTROL VALVE
HEAVY DIESEL TO HDU FLOW SHOP OVERHAUL
3 24FV061
CONTROL VALVE
Provide assistance in dropping and installation of EIBV valves as per Investment project EX 63463.
2. ORIFICE PLATE LIST:
Make available the following Orifice Plates for TSD inspection:
1 022-FE -001 550 PSIG STEAM TO FEED TURBINES

2 022-FE -002 CRUDE TO PREHEAT EXCHANGER
3 022-FE -003 CRUDE FEED TO 22F1A
4 022-FE -004 22F1A PASS 1
5 022-FE -005 22F1A PASS 2
6 022-FE -006 22F1A PASS 3
7 022-FE -007 22F1A PASS 4
8 022-FE -008 CRUDE FEED TO 22F1B
9 022-FE -009 22F1B PASS 1
10 022-FE -010 22F1B PASS 2
11 022-FE -011 22F1B PASS 3
12 022-FE -012 22F1B PASS 4
13 022-FE -013 TOTAL FEED TO 22F2
14 022-FE -014 STRIP STEAM TO 22C1

15 022-FE -015 PREFLASH INTER REFLUX

16 022-FE -016 WSR TO 22C1
17 022-FE -018 22C1 TOP REFLUX
19 022-FE -020 HSR TO STORAGE
21 022-FE -022 MSR TO STORAGE
22 022-FE -023 FEED TO 22C4
23 022-FE -025 LSR TO NRC

24 022-FE -026 RESID TO 22C4 REBOILER
25 022-FE -027 22C4 REFLUX
26 022-FE -028 22V3 OFF-GAS
27 022-FE -029 22V15 Off-Gas to Fuel Gas
ISCR is required for the new
28 022-FE -030 22F2 PASS 1
orifice.
ISCR is required for the new
29 022-FE -031 22F2 PASS 2
orifice

31 022-FE -035 ATMOS CIRC VIA 22E14
32 022-FE -036 REFLUX TO EXCHANGER 22E14A
33 022-FE -037 22E14'S BYPASS
34 022-FE -038 PREFLASH INTER REFLUX
36 022-FE -041 MED DIESEL TO HDU
37 022-FE -042 MED DIESEL TO STORAGE
39 022-FE -044 LIGHT DIESEL TO STORAGE
41 022-FE -046 KEROSENE TO STORAGE
42 022-FE -047 20 PSIG STEAM EXPORT
43 022-FE -050 22C1 WATER WASH
44 022-FE -050.1 22C1 WATER WASH
45 022-FE -060A 4A CDU FLARE GAS FLOW
46 022-FE -060B 4A CDU FLARE GAS FLOW
47 022-FE -068 FEED WATER TO 22V5
48 022-FE -069 20 PSIG STEAM FROM 22V5

49 022-FE -070 110 PSIG STEAM TO UNIT

50 022-FE -071 FUEL GAS TO UNIT
51 022-FE -073 LIGHT DIESEL TO HDU
52 022-FE -074 UNSTABILIZED LSR NRC
53 022-FE -075 HG CONDENSATE EX 22E22
54 022-FE -076 PREFLASH STRIP STEAM
55 022-FE -079 KHUFF GAS TO REFINERY
56 022-FE -080 YARD AIR TO UNIT
57 022-FE -082 INST AIR TO UNIT
58 022-FE -083 LSR TO NRC
59 022-FE -090 CRUDE FEED TO 22E16
60 022-FE -121
61 024-FE -034 FEED TO 24F1
24C1 EMERGENCY REFLUX FROM
62 024-FE -040
E21/28
63 024-FE -051 FUEL GAS TO 24F1
64 024-FE -052 RESID TO 5VDU
65 024-FE -053 CUTTER STOCK
66 024-FE -054 VACUUM RESID TO VBU
67 024-FE -055 RESID TO STORAGE
68 024-FE -056 STRIPPING STEAM TO 24C1
69 024-FE -057 CUTTER STOCK
70 024-FE -058 24C1 INTER REFLUX
71 024-FE -059 VACUUM INTER REFLUX TO 24E5A/B
72 024-FE -061 HEAVY DIESEL TO HDU
73 024-FE -062 HEAVY DIESEL TO STORAGE
74 024-FE -063 INTER DIESEL TO STORAGE
75 024-FE -064 REFLUX TO 24C1
76 024-FE -065 INTER DIESEL TO HDU
77 024-FE -066 SALT WATER TO BAROMETRICS
78 024-FE -067 110 PSIG STEAM TO BAROMETRIC
79 024-FE -072 RESID TO 6VDU
80 024-FE -080 YARD AIR TO UNIT
81 024-FE -089 TOTAL VAC RESID
82 024-FE -091 24H7 VENT TO ATMOSPHERE
83 024-FE -092 FEED TO 24F1 - PASS 1

84 024-FE -093 FEED TO 24F1 - PASS 2

85 024-FE -094 FEED TO 24F1 - PASS 3
86 024-FE -095 FEED TO 24F1 - PASS 4
REFLUX TO 22C1 THROUGH WSR
87 022-FE-150
LINE
3. HEATERS SKIN POINTS:

REFER TO THE BELOW UPDATED LIST AS ON OCTOBER 2021. The skin points have been reflected
under respective Heaters WL items
Sr. Skin Point Location Cell No. Tag No. Tag Comment
1 Multi-Heater 22F1A Cell No.1 22TI803 SP TUBE 233
4 Multi-Heater 22F1B Cell No.1 22TI843 SP TUBE 191
13 Vacuum Heater 24F1 24TI890 SP TUBE 72
14 Vacuum Heater 24F1 24TE891 24F1 TUBE 97
4. FLANGELESS VALVE INSPECTION

BD6 INSULATION TO BE STRIPPED AND AFTER INSPECTION SAME SHALL BE REINSTATED BY FLAME
IMPINGEMENT SHIELD AS PER CHEVRON DRAWING NO GB-L1110 AS PER II009.
TAG
SR. NO DESCRIPTION
NUMBER#
1 22LV-822V15 GAS DRIP DRUMS CONTROL VALVE.
2 222FV-83 STAB OVERHEAD LIQUID TO NRC CONTROL VALVE
3 22FV-27 STAB REFLUX CONTROL VALVE
4 22FV-42 MED DSL TO STORAGE CONTROL VALVE
5 22FV-37 ATMOS CIRC. HOT REFLUX CONTROL VALVE
6 22LC-3 MSR STRIPPER LEVEL CONTROL VALVE
7 24FV-53 CUTTER STOCK CONTROL VALVE
8 24FC-65 INTER DSL TO HDU CONTROL VALVE
9 24FV-61 HEAVY DSL TO HDU CONTROL VALVE
10 24FV-58 V.H. R CONTROL VALVE
11 24FV-62 HVY DSL R/D CONTROL VALVE
12 24FV-52 RESID TO 5VDU CONTROL VALVE
13 24FV-63 INTER DSL TO STORAGE CONTROL VALVE
14 24FV-56 Wide Spacer
15 22FV-41 A.F. V.C
16 22FV-23 Feed to 22C4

TAG
SR. NO DESCRIPTION
NUMBER#
17 22FV-25 LSR TO NRC
18 22FV-20 HSR TO STORAGE
19 22FV-22 MSR TO STORAGE
20 22FV-18 22C1 TOP REFLUX
21 22FV-35 ATMOS CIRC VIA E14
22 22FV-46 KERO TO STORAGE
23 22LV-20 22V5 LEVEL
5. THERMOWELL LIST
5.1 INSTRUMENT MAINTENANCE TO REMOVE THE FOLLOWING THERMO WELLS, INSPECT AND
REINSTALL AS PER RMD LIST.
TW NO. SERVICE TW NO. SERVICE

22TW00 22 F-1A CELL 1 COMBINED 22C1 PREFLASH COL. ABOVE
1 26 22TW072B
2 OOUTLET DECK 13
22TW00 22 F-1A CELL 2 COMBINED 22C1 PREFLASH COLUMN
2 27 22TW071B
3 OOUTLET ABOVE DECK 7
22TW00 22C5 ATMOS COLUMN ABOVE
3 22F-1B CELL 1 COMBINED OUTLET 28 22TW073B
4 DECK 7
22TW00 22C5 ATMOS COLUMN ABOVE
4 22F-1B CELL 2 COMBINED OUTLET 29 22TW074B
5 DECK 9
22TW00 24F-1 COMBINED PASS
5 22 F-2 COMBINED PASS OUTLET 30 24TW010
8 OUTLET
22TW01
6 22 F-1B CELL 1 PASS 2 31 24TW011 24 C-1 TOPS REFLUX
4
22TW01
7 22F-2 PASS 2 32 24TW023 24 F-1 PASS 1
8
22TW01
8 22 F-1A CELL 1 PASS 1 33 24TW024 24 F-1 PASS 2
9
22TW02
9 22 F-1A CELL 2 PASS 3 34 24TW383 24 C-1 TRAY 11
1
22TW31
10 22 F-1A COMBINED OUTLET 35 24TW384 24C-1 HVY DIESEL DRAWOFF
4
22TW31
11 22F-1B COMB OUTLET 36 24TW387 24C-1 FLASH ZONE
5
22TW32
12 22 C-2 BOTTOMS 37 24TW391 24C-1 BOTTOMS
7
22TW32
13 22 C-3 BOTTOMS 38 24TW613 24E-1A SHELL INLET
9
22TW33
14 22 C-4 FEED 39 22TW330 HSR TO STORAGE
1
22TW33
15 22 C-5 REFLUX 40 22TW354 MED DIESEL TO STORAGE
9
22TW34
16 22C5 DRAW-OFF TO 22E13'S 41 22TW355 LT DIESEL TO STORAGE
1
22TW34
17 22C5 DRAW-OFF TO 22C7 42 22TW516 SW RETURN 22E-17
2
22TW34
18 22 C-6 BOTTOMS 43 22TW523 SW RETURN 22E-14
9
19 22TW35 22 C-7 BOTTOMS 44 22TW700 P1694 LUBE OIL TO COOLER

TW NO. SERVICE TW NO. SERVICE
0
22TW37
20 22F-2 CONVECTION EAST SIDE 45 22TW705 P1695 LUBE OIL EX COOLER
6
22TW37
21 22F-2 CONVECTION WEST SIDE 46 22TW709 20 PSIG STEAM RETURN
7
22TW55
22 SUPERHEATED STM EX 22F-2 47 24TW386 HVY DIESEL TO STORAGE
0
22TW63
23 22 C-1 TRAY 4 48 24TW397 RESID TO STORAGE
5
22TW63
24 22 C-5 TRAY 23 49 22TW666 22 C-2 OVERHEADS
7
22TW63 COMBINED OUTLET 24E-6A &
25 22 C-3 OVERHEADS 50 24TW312
8 C
5.2 THE BELOW TWS INCLUDING THEREMOWELL BOSSES TO BE RENEWED: - SEAL WELDED OPD to
provided marked up P&IDs.

22 F-1A CELL 2 NOT REMOVED DURING 2014 SHUTDOWN &
1 022TW363
PLENUM WEST SIDE INSPECTED IN SITU. (Furnace)
22F-2 CONVECTION NOT REMOVED DURING 2014 SHUTDOWN &
2 022TW376
EAST SIDE INSPECTED IN SITU. (Furnace)
NOT REMOVED DURING 2014 SHUTDOWN &
3 022TW608 22E-18 SHELL OUTLET
INSPECTED IN SITU. (On Exchanger)
CRUDE TO PREFLASH
5 022TW313 TW FOUND FULL THREADS IN AND SEAL-WELDED.
HEATERS
SUPERHEATED STM EX
6 022TW550 TW FOUND FULL THREADS IN AND SEAL-WELDED.
22F-2
7 022TW683 22 C-8 OVERHEADS TW FOUND FULL THREADS IN AND SEAL-WELDED.
8 022TW684 22 C-6 OVERHEADS TW FOUND FULL THREADS IN AND SEAL-WELDED.

9 024TW385 SHELL INLET 24E-4
10 024TW393 SHELL INLET 24E-6C
TW FOUND FULL THREADS IN AND SEAL-WELDED. (On
11 024TW626 24E-5A TUBE OUTLET
Exchanger)
Exchanger)
13 024TW628 24E-6B TUBE OUTLET
Exchanger)
14 024TW630 24E-6D TUBE OUTLET
Exchanger)
24E6B Crude/Resid Exchanger Shell side inlet
thermowell (022TW 663) leaking from boss thread
15 022TW663 24E6 Shell Inlet
joint. Furmanite clamp installed to arrest the leak. (On
Exchanger)

6. INSTRUMENT ROOT VALVES
6.1 RENEW THE FOLLOWING INSTRUMENT PASSING ROOT VALVES AS PER INSTRUMENTATION
SR TAG DESCRIPTION REASON REMARKS

DRAIN LINE CHOCKED AND
22C1 BOTTOMS
1 022-LSH-040 ISOLATION VALVES ARE
HIGH LEVEL
PASSING.
LEVEL SWITCH FOUND TO BE
22C5 BOTTOMS
2 022-LSH-042 FAULTY AND ISOLATION
HIGH LEVEL
VALVES ARE PASSING.
MECHANICAL
1. PUMP GAUGING
1.1. PUMP IN COLD SERVICE WILL BE GAUGED AS PART OF PRE-SHUTDOWN.
1.2. PUMP IN HOT SERVICE WILL BE GAUGED DURING SHUTDOWN (BD6 INUSLATION IF ANY SHALL BE
REMOVED AND CLEANING TO BE DONE FOR GAUGING).
2. PLEASE REFER TO THE BELOW MECHANICAL LIST
REPLACE
FOUNDA
ASSET PIPE TION REMARKS
BASE
SPRING REPAIR
PLATE
SUPPORT
REMOVE PUMP TO SHOP FOR
INTERNAL INSPECTION RELIABILITY
P1691/ M1691 (VACUUM SW
√ √ REPAIR (CURRENTLY PART OF THE
BOOSTER PUMP)
FOUNDATION COVERING PUMP
CASING
P1647/ M622 (VACUUM NEW BASE PLATE & FOUNDATION
COLUMN RESIDUUM NORTH √ √ (MOC# 20190045) PTO 04-19-06/
PUMP) PTO 10-19-005
NEW BASE PLATE & FOUNDATION
P1605/ M1970 (HEAVY DIESEL
√ (MOC# 20190045) PTO 04-19-06/
PUMP EAST)
PTO 10-19-005
P1630/ M1650 (KERO TO
√ (MOC# 20190045) PTO 04-19-06/
STORAGE PUMP WEST)
PTO 10-19-005
P1690/ M1690 (WSR TO
√ (MOC# 20190045) PTO 04-19-06/
STORAGE WEST PUMP)
PTO 10-19-005
P2304/ M2304 (DILUENT PUMP
√ (MOC# 20190045) PTO 04-19-06/
EAST)
PTO 10-19-005
P2305/ M2305 (DILUENT PUMP
√ (MOC# 20190045) PTO 04-19-06/
WEST)
PTO 10-19-005
P1637/ M1637 (FEED WATER
√ (MOC# 20190045) PTO 04-19-06/
CHARGE PUMP WEST)
PTO 10-19-005
NEW BASE PLATE & FOUNDATION.
P1638/ M1638 (FEED WATER
√ (MOC# 20190045) PTO 04-19-06/
CHARGE PUMP EAST)
PTO 10-19-005

REPLACE FOUNDA
ASSET
P1623/ M1623 (HSR TO TION REMARKS
√ REPAIR NEW BASE PLATE & FOUNDATION
STORAGE WEST PUMP)
P1618/ M608 (STABILIZER
√ NEW BASE PLATE & FOUNDATION
REFLUX PUMP EAST)
1. MOTOR HOLDING BOLTS TO BE
P1628/ M1628 (ATMOS CIRC RENEWED

REFLUX (KERO) WEST) 2. MOTOR BASEPLATE PEDESTAL TO
BE MODIFIED
P1622X/ M1662 (MSR TO
INTERNAL INSPECTION & M/SEAL
STORAGE PUMP EAST)
REPAIR
P1651/ M1651 (CRUDE FEED
BOOSTER PUMP SOUTH)
REPAIR
P1657/ M1657 (CRUDE FEED
BOOSTER PUMP NORTH)
REPAIR
3. PUMP ALIGNMENT:
Following pumps where piping connections will be disturbed as part of

maintenance works. Carry out alignment checks.
Sl
Remarks
No. Pump No. Pump Name
1 P1601A P1601A PUMP SOUR WATR TRANSFER
2 P1601B P1601B PUMP SOUR WATR TRANSFER
3 P1604 P1604 PUMP WEST HEAVY DIESEL
4 P1605 P1605 PUMP EAST HEAVY DIESEL
5 P1613 P1613 PUMP WEST CRUDE FEED
6 P1614 P1614 PUMP EAST CRUDE FEED
7 P1618 P1618 PUMP EAST STEBILIZER REFLUX
8 P1619 P1619 PUMP WEST PREFLASH REFLUX
9 P1622X P1622 PUMP EAST MSR TO STORAGE
10 P1623 P1623 PUMP WEST HSR TO STORAGE
11 P1624 P1624 EAST PREFLASH BOTTOMS
12 P1625 P1625 PUMP WEST PREFLASH BOTTOMS
P1628 P1628 PUMP WEST ATOMS CIRC REFLEX
13
(KERO)
P1629 P1629 PUMP EAST ATOMS CIRC REFLEX
14
(KERO)
15 P1630 P1630 PUMP WEST KERO TO STORAGE
P1631 P1631 PUMP EAST LIGHT DIESEL TO
16
STORAGE
17 P1632 P1632 PUMP EAST KERO TO STORAGE
P1633 P1633 PUMP WEST LIGHT DIESEL TO
18
STORAGE
19 P1634 P1634 PUMP EAST MEDIUM DIESEL TO

Sl
Remarks
No. Pump No. Pump Name
STORAGE
P1635 P1635 PUMP WEST ATMOSTPHERIC
20
BOTTOMS
P1636 P1636 PUMP EAST ATMOSTPHERIC
21
BOTTOMS
P1637 P1637 PUMP WEST FEED WATER
22
CHARGE
23 P1638 P1638 PUMP EAST FEED WATER CHARGE
P1640 P1640 PUMP NORTH HIGH GRADE COND
24
RETURN
P1641 P1641 PUMP SOUTH HIGH GRADE COND
25
RETURN
P1642 P1642 PUMP WEST VACCUM
26
INTERMEDIATE REFLUX
P1643 P1643 PUMP EAST VACCUM
27
INTERMEDIATE REFLUX
P1647 P1647 PUMP NORTH VACCUM COLUMN
28
RESIDUUM
P1648 P1648 PUMP SOUTH VACCUM COLUMN
29
RESIDUUM
P1651 P1651 PUMP SOUTH CRUDE FEED
30
BOOSTER
P1657 P1657 PUMP NORTH CRUDE FEED
31
BOOSTER
32 P1662 P1662 PUMP SALT WATER TRANFER
33 P1690 P1690 PUMP WEST MSR TO STORAGE
34 P1691 P1691 PUMP VAC SALTWATER BOOSTER
35 P2304 P2304 PUMP EAST DILUENT
36 P2305 P2305 PUMP WEST DILUENT
37 P1991X P1991X PUMP WATER WASH PUMP
4. FURNACE STACK DAMPER

4.1. SERVICE AND CHECK STACK DAMPER CONDITION IN MULTIHEATER AND VACUUM HEATER STACK
DAMPERS, AND ENSURE IT IS OPERABLE ACROSS FULL RANGE OF MOVEMENT I.E. FULLY CLOSED TO
FULLY OPEN. (Refer Furnace Section 1.11, 5.15)
4.2. INSTALL MINIMUM OPENING MECHANICAL STOPPER FOR THE MULTIHEATER STACK DAMPER AS PER
ENGG PTO 12-22-033 (Refer Furnace Section 1.13)
PROJECT TURNOVER JOBS

EXPENSE PTOS
SR
EQUIPMENT WORKLIST DESCRIPTION PTO NO REMARKS
NO
Column/ ANTICIPATE 5% BUBBLE CAPS
1 22C1 05-18-036
MWL 1.5 REPLACEMENT.
IN-KIND REPLACEMENT OF TRAY#1 IN
Column/ 08-22-040
2 22C1 4ACDU PREFLASH MAIN COLUMN
MWL 1.6 (Preliminary)
22C1
PROVIDE INTER REFLUX DISTRIBUTOR
Column/ 12-22-004
3 22C1 PIPING WITH BRANCHING
MWL 1.10
ARRANGEMENT.

SR
NO
Column/ REPLACEMENT OF THERMOSYPHON
4 22C1 05-22-030
MWL 1.11 PIPING FOR TI317 AND TI318 IN 22C1
BASIS PROCESS ASSESSMENT TSD HAS
Column/ RECOMMENDED TO ELIMINATE INLET
5 22C1 06-22-058
MWL 1.18 WEIR OF DECK #2 & #3. TSD TO
CONDUCT MOC & PED TO ISSUE PTO.
Column/ IN-KIND REPLACEMENT OF 22C1
6 22C1 05-22-029
MWL 1.17 BRIDLE ASSEMBLY
ANTICIPATE RENEWAL OF
Column/ DAMAGED/MISSING BUBBLE CAPS AS
7 22C2 05-21-001
MWL 2.3 PER PTO PROCURE 5% OF 12%CR AND
SS 316L. (S/D&MM TO RESERVE).
ANTICIPATE 5% BUBBLE CAPS
Column/
8 22C3 REPLACEMENT. PROCURE/ RESERVE 05-21-001
MWL 3.2
MATERIAL
ELIMINATE REDUNDANT NOZZLE (N4)
Column/
9 22C4 AND INSERT A PLATE PER 12-21-022
MWL 4.3
ENGINEERING DRAWING
ANTICIPATE RENEWAL OF N8, N9 &
Column/ N10 BASIS USFD SCANNING &
10 22C4 02-22-008
MWL 4.5 ANTICIPATE IN KIND REPLACEMENT OF
WEST SIDE VORTEX BREAKER SCREEN
Column/ IN-KIND REPLACEMENT OF NOZZLE N7
11 22C4 05-22-016
MWL 4.13 IN 22C4
IN-KIND REPLACEMENT OF MONEL
Column/
12 22C5 STUD BOLTS FOR 22C5 TRAY#3 DRAW 02-22-005
MWL 5.9
OFF 20" NOZZLE INTERNAL FLANGE
Column/ RELOCATING THE AMMONIA
13 22C5 Cancelled
MWL 5.5 INJECTION POINT AS PER THE PTO
14 22C5 05-21-006
MWL 5.10 REPLACEMENT.
Column/ IN-KIND REPLACEMENT OF 22C5
15 22C5 04-22-021
MWL 5.13 INTERNAL REFLUX PIPING
Column/ ANTICIPATE 5% RENEWAL OF
16 22C6 04-21-045
MWL 6.2 DAMAGED/MISSING BUBBLE CAPS
Column/ REPLACE 2” BOTTOM DRAIN NOZZLE
17 22C6 04-22-014
MWL 6.4 N7 (2” DRAIN)
Column/
ANTICIPATE 5% RENEWAL OF
18 22C7/8 MWL 7.2/ 05-21-004
DAMAGED/MISSING BUBBLE CAPS
MWL 8.4
19 24C1 11-21-023
MWL 9.2 REPLACEMENT
Column/ IN-KIND PARTIAL REPLACEMENT OF
20 24C1 01-22-016
MWL 9.6 24C1 SHELL
IN-KIND REPLACEMENT OF LOWER
Column/
21 24C1 REFLUX DRAW OFF NOZZLE N13 FOR 02-22-004
MWL 9.11
4A VACUUM COLUMN (24C1)
REPLACEMENT OF HEAVY DIESEL
Column/
22 24C1 DRAW OFF NOZZLE N6 FOR 02-22-047
MWL 9.12
4AVACUUM COLUMN (24C1)
Vessel/ IN-KIND RENEWAL OF NOZZLE #1 & 23
23 22V3 07-19-040
MWL 3.2 FOR 22V3
24 22V21 Vessel/ REPLACE EXISTING BOOT, PROVIDE 05-22-026

SR
NO
MONEL LINING AND CARRY OUT
MWL 12.2 REPLACEMENT OF NOZZLE N7, N8 FOR
22V21
IN-KIND REPLACEMENT OF DEMISTER
Vessel/
25 24V7 PAD FOR FUEL GAS KNOCK OUT POT 11-21-030
MWL 18.2
(24V7)
Vessel/ IN-KIND REPLACEMENT OF 24V14
26 24V14 03-22-030
MWL 19.3 BAROMETRIC SEAL WELL INLET PIPING
Vessel/
IN-KIND REPLACEMENT OF EJECTOR
27 24V30&24V MWL 23.2/ 11-21-029
NOZZLES FOR 24V30 AND 24V31
31 MWL 24.2
Vessel/ EXTENSION OF CS LINING INSIDE
28 24V1A 02-22-006
MWL 26.3 VESSEL 024V0001A
IN-KIND REPLACEMENT OF 22E1
Exchangers
29 22E1 OUTLET NOZZLE DISTRIBUTER 05-22-015
/ MWL 1.6
SHROUD PLATE - 4 ACDU
Exchangers
IN-KIND-PARTIAL REPLACEMENT OF
30 22E14 / MWL 12-21-013
22E14 SHELL
12.6
Exchangers IN-KIND REPLACEMENT OF SHELL
31 22E14A / MWL INLET AND OUTLET 2" NOZZLES OF 04-22-033
13.3 22E14A
Exchangers PED TS to
CARRY OUT REPLACEMENT OF WEST
32 22E14A / MWL provide
PEDESTAL SUPPORT
13.4 feedback.
Exchangers
IN-KIND RENEWAL OF 2’’ FLUSHING
33 22E18 / MWL 11-21-049
NOZZLES OF 22E18
15.6
Exchangers
IN-KIND RENEWAL OF 2’’ FLUSHING
34 22E20 / MWL 11-21-048
NOZZLES OF 22E20
16.4
Exchangers DEMOLISHMENT OF REDUNDANT
06-22-017
35 22E25 / MWL BOSSES AND SADDLE SUPPORT 22E25
(Preliminary)
21.3 - 4ACDU
Exchangers
REPLACEMENT OF THE TUBE BUNDLES 06-22-048
36 22E1/ 22E30 / MWL 1.3/
FOR 22E1 & 22E30 (Preliminary)
24.3/ 24.4
Exchangers
REROUTE THE LIVE LINE TO FACILITATE 08-22-041
37 24E6A/C / MWL
EXCHANGER REMOVAL ON RUN (Preliminary)
37.7/ 39.1
IN-KIND REPLACEMENT OF ROOF
Furnace/
38 22F1A/B PANEL FOR 22F1 A/B SECTION & 11-21-047
MWL 1.7
22F1B
INSTALL MINIMUM OPENING
Furnace/ 12-22-033
39 22F1A/B MECHANICAL STOPPER FOR THE
MWL 1.13 (Preliminary)
MULTIHEATER STACK DAMPER.
22F2/ Furnace/ IIR- 2020-0179/ CAPA 2020-0374
10-22-014
40 22F1A/22F1 MWL 2.4/ ACTION ITEM#2 RECOMMENDED TO
(Preliminary)
B 3.5/ 4.5 SHORTEN THE DRAINPIPE
Furnace/ IN-KIND REPLACEMENT OF 22F1B
41 22F1B 05-22-046
MWL 4.6 NORTH WALL REFRACTORY-4ACDU
HG Lines &
REPLACEMENT OF HG CONDENSATE
42 CONDENSAT Fittings/ 05-22-027
CIRCULATION LINE FROM 22E22
E MWL 1.7

SR
NO
Lines &
REPLACEMENT OF LG CONDENSATE
43 22L2204 Fittings/ 05-22-028
LINE NEAR T1694
MWL 4.1
Lines &
SAMPLING POINT FOR STAB OFF GAS
44 22L29980 Fittings/ 10-19-035
(22V3) & P1617_18 DISCH LINES
MWL 7.6
ISO 990A – TMLS #14OU, 14WB &
12WS TO BE SCAN GAUGED DURING
Lines & 2022 T&I AND ANTICIPATE
To be
45 24L29990 Fittings/ REPLACEMENT. CONSIDER
discussed.
MWL 21.4 REPLACEMENT OF THESE MITERS BY
STANDARD ELBOW/BEND AS PER
ENGINEERING PTO.
ISO 990E – REPLACE THE MITER AT
Lines & TML 11 TO 12 AND CONSIDER
06-22-047
46 24L29990 Fittings/ STANDARD ELBOW AS PER
(Preliminary)
MWL 21.5 ENGINEERING PTO (PATCH PLATE WAS
WELDED DURING OCT/NOV2020 SD).
PUMP BASE REPLACE BASE PLATE FOR PUMPS-
47 Mechanical 04-19-06
PLATE PUMP BASE PLATE
PUMP BASE REPLACE BASE PLATE FOR PUMPS-
48 Mechanical 10-19-005
PLATE PUMP FOUNDATION
CONCRETE REPAIR WORKS (SW PTO 11-22-
PUMP BASE
49 Mechanical BOOSTER PUMP FOUNDATION, 041 (Civil
PLATE
P1662X) foundation)
NEW INVESTMENT PROJECTS

SR
EX PROJECT PROJECT Brief Scope
N DEP.T PTO No Remarks
NO DESCRIPTION ACCOUNT of Work
O
Drop the valves
and offer for
RMD
PTO issued.
PROVIDE EIBV IN inspection.
1 63463 PED EN1224 04-22-047 Material
4A CDU Necessary
received.
material to be
supplied by
ped.
2 64545 PED REPLACEMENT EN1399 Carry out 12-22-039 Essential as
OF 4ACDU MAIN replacement of (Preliminary PTO per IIR and
S/W BOOSTER the existing 08-22-017) MOC
PUMP P1662 pump and
motor with
new pump and 10-22-025 (FE
motor. Replace Electrical)
base frame,
10-22-026 (MSD
foundation and
Electrical)
modify the
piping if there
is change in
design. Carry
out
replacement of

SR
O
relay and
Essential and
project
Provide monel
budget
piping and
available.
CAUSTIC injection quill
BSR/ ASR
5 64258 PED MANAGEMENT EN1352 for caustic 09-22-014
requirement
POST BMP injection.
of old joints
Provide caustic
to be
skid
captured in
the PTO
REPLACE /
RENEW 4A CDU Can be
12-22-034 Refer SR NO
BAROMETRIC deferred if
6 64619 PED EN1408 (Preliminary PTO 22 of the
AFTER project cannot
08-22-046) worklist
CONDENSER be carried out
24V17
Increase the
shell
dimensions
UPGRADE 22E2A
and carry out
STABILIZER
shell 11-22-037
REBOILER Procurement
7 64620 PED EN1406 replacement to (Preliminary
METALLURGY status?
provide PTO 08-22-037)
CLADDED SHELL
additional
WITH 12%CR
lining. Further,
modify piping if
necessary.
Fuel Gas &
12-22-032
Steam Line for
Flare Purging (Tie-in PTO 04-
Headers at 22-015 for info)
PROVIDE SWEET 4ACDU.
GAS & STEAM TBA (FE
Procure PCV
PURGING Instruments) Tie-in PTO
and issue
8 64212 PED EN1410
FACILITY FOR mechanical for executed
4ACDU FLARE installation, RO
HEADERS fabrication and TBA (MSD
Procure
Instruments)
Pressure
Gauges and
installation
11 64503 PED PROVIDE EN1404 Provide double 12-22-043
DOUBLE BLOCK block and (24F1)
AND BLEED bleed 12-22-044
ARRANGEMENT arrangement (Multiheater)
FOR FUEL GAS for fuel gas 01-23-009
INLET LINES FOR inlet lines for (Burner
4ACDU 4ACDU platforms-
MULTIHEATER Multiheater Multiheater)

SR
O
AND 4A
and 4A TBA (FE
VACUUM
Vacuum heater Instruments)
HEATER
To install auto TBA (FE
control on 4A Instruments)
vacuum heater
stack damper TBA (MSD PED/PCED to
and install Instruments) issue PTO by
13 64603 PCED IC0511
independent 11-22-002 (FE December
4ACDU HEATER radiant arch Electrical) 2022.
GAP draft
11-22-003 (MSD
ASSESSMENT transmitter for
Electrical)
4A CDU
Replacement
of nozzles of
17 64603 PED IC0511 existing PDITs 11-22-019
of 4ACDU
Multiheaters

ELECTRICAL WORK LIST
1. TO CARRYOUT SHUTDOWN ACTIVITIES AS PER STANDARD ELE-SDM-002
2. SHUTDOWNS TO PROVIDE POWER ARRANGEMENT DRAWING AND THE LIST OF LIGHTING,

WELDING MACHINES, AND HEAT TREATMENT MACHINES.
3. S/D AND MECHANICAL TO PROVIDE LIST OF MOV’S AND MOTORS WHICH REQUIRE
DISCONNECTION FOR S/D SUPPORT.
M1691 (P1691), M0622 (P1647), M1970 (P1605), M1650 (P1630), M1690 (P1690), M2304
(P2304), M2305 (P2305), M1637 (P1637), M1638 (P1638), M1628 (P1628), M608 (P1618),
M1623 (P1623), P1662X (M1662).
ENGINEERING TO PROVIDE ALL PTO WHICH REQUIRE SUPPORT BY ELECTRICAL.

Oil Processing Department - South South Process Units: 2023 Shutdown Work List 4A CDU (UNIT # 22 and 24)

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Oil Processing Department - South South Process Units: 2023 Shutdown Work List 4A CDU (UNIT # 22 and 24)

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OIL PROCESSING DEPARTMENT - SOUTH

SOUTH PROCESS UNITS

4A CDU (UNIT # 22 and 24)

REV. DESCRIPTION DATE

#4ACDU SD 2023 Worklist, Rev 03 Page 1 of 78

#4ACDU SD 2023 Worklist, Rev 03 Page 2 of 78

SYSTEM REQUIRING ZYME FLOW DECONTAMINATION

WATER TIGHTNESS CRITERIA FOR SEAL PANS & DRAWOFF TRAYS:

1. 22C1 PREFLASH - MAIN COLUMN

#4ACDU SD 2023 Worklist, Rev 03 Page 3 of 78

2. 22C2 PREFLASH - MSR STRIPPER COLUMN

3. 22C3 PREFLASH - HSR STRIPPER COLUMN

4. 22C4 STABILISER – COLUMN

#4ACDU SD 2023 Worklist, Rev 03 Page 4 of 78

5. 22C5 ATMOS - MAIN COLUMN

#4ACDU SD 2023 Worklist, Rev 03 Page 5 of 78

6. 22C6 ATMOS - KERO STRIPPER COLUMN

7. 22C7 ATMOS - LIGHT DIESEL STRIPPER COLUMN

8. 22C8 ATMOS - MEDIUM DIESEL STRIPPER COLUMN

#4ACDU SD 2023 Worklist, Rev 03 Page 6 of 78

9. 24C1 VACUUM COLUMN

#4ACDU SD 2023 Worklist, Rev 03 Page 7 of 78

1. 22V1 PREFLASH - HORIZ OH ACCUMULATOR (WAS 22D1)

2. 22V2 STABILIZER BOOT VESSEL (NEW VESSEL COMMISSIONED IN Q2 2022)

3. 22V3 STABILIZER - HORIZ OH ACCUMULATOR (WAS 22D3)

4. 22V5 ATMOS - HORIZONTAL STEAM DRUM (WAS 22D5)

5. 22V9 GENERAL - 110# VERT STEAM KO POT (WAS 22D9)

6. 22V11 GENERAL - 20 VERT STEAM KO POT (WAS 22D11)

#4ACDU SD 2023 Worklist, Rev 03 Page 8 of 78

8. 22V14 GENERAL - 20 VERT STEAM KO POT (WAS 22D14)

9. 22V15 GENERAL - HORIZ FUELGAS DRIP DRUM (WAS 22D15)

10. 22V16 ATMOS - VERTICAL BLOWDOWN DRUM (WAS 22D16)

12. 22V21 ATMOS - HORIZ OH REFLUX DRUM (WAS 22D21)

13. 22V29 GENERAL - VERT 110# STEAM POT (WAS 22D29)

#4ACDU SD 2023 Worklist, Rev 03 Page 9 of 78

14. 22V30 GENERAL- QUENCH DRUM

15. 22V27X GENERAL - HORIZ SLOP COLLECTOR (WAS 22D27)

16. 22V715A ATMOS - KHUFF GAS LIQUID KO POT

17. 24V6 VERTICAL STEAM KNOCK OUT DRUM (WAS 24D6)

18. 24V7 FUEL GAS KO POT (WAS 32V10 EX 5VDU)

#4ACDU SD 2023 Worklist, Rev 03 Page 10 of 78

21. 24V16 INTERMEDIATE BAROMETRIC CONDENSER FORMERLY NUMBERED 24H6X

22. 24V17 BAROMETRIC AFTER CONDENSER FORMERLY NUMBERED 24H7X

23. 24V30 PRIMARY EJECTOR

24. 24V31 SECONDARY EJECTOR

26. 24V1A VACUUM COLUMN HORIZ REFLUX DRUM (WAS 24D1A)

1. 22D96X GENERAL-CORROSION INHIBITOR TANK

#4ACDU SD 2023 Worklist, Rev 03 Page 11 of 78

1. 22E1 STABILIZER - OVERHEAD CONDENSER (EXCHANGER TO SHOPS AND INSULATED)

2. 22E2A STABILIZER - REBOILER (EXCHANGER TO SHOPS AND INSULATED)

#4ACDU SD 2023 Worklist, Rev 03 Page 12 of 78

3. 22E4 STABILIZER - PRODUCT COOLER (EXCHANGER TO SHOPS AND UNINSULATED)

4. 22E5A PREFLASH-OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

#4ACDU SD 2023 Worklist, Rev 03 Page 13 of 78

6. 22E5C PREFLASH-OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

7. 22E5D PREFLASH - OVERHEAD CONDENSER (EXCHANGER TO SHOPS & UNINSULATED)

8. 22E7A PREFLASH - CRUDE/MSR EXCHANGER (EXCHANGER TO SHOPS)

#4ACDU SD 2023 Worklist, Rev 03 Page 14 of 78

9. 22E8 PREFLASH - MSR COOLER (EXCHANGER TO SHOPS & UNINSULATED)

10. 22E10 PREFLASH - CRUDE/HSR EXCHANGER (EXCHANGER TO SHOPS & INSULATED)

11. 22E11 PREFLASH - HSR COOLER (EXCHANGER TO SHOPS & UNINSULATED)

#4ACDU SD 2023 Worklist, Rev 03 Page 15 of 78