Professional Documents
Culture Documents
3HAC026208-001rev07 SpotPack
3HAC026208-001rev07 SpotPack
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
We reserve all rights in this document and in the information contained therein.Reproduction, use or
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
Customer :
Robot serial number(s) :
Drawing number :
Drawing version :
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Manufacture :
Type :
Type of installation :
Control cabinet :
Mains voltage :
Supply :
Control voltage :
Year of construction :
Project start :
Project manager :
Last revision :
Designed by :
Designed date :
Number of pages :
:
SPOT WELDING
24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE XP/XS103 CABINET
Axis 5 Axis 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
R3.CP/CS R2.CP/CS
CANBUS INTERFACE
XS/XP101
RS232/RS485
115/230VAC
Axis 2
Axis 1
R1.WELD
Base ROBOT SIGNALS, 24VDC SUPPLY XP/XS13
SINGLE CABINET
CONTROLLER
R1.CP/CS/CBUS
SPOT WELDING
CUSTOMER POWER SWC.24V CABINET
CUSTOMER SIGNAL SWC.I/O
We reserve all rights in this document and in the information contained therein.Reproduction, use or
R3.CP/CS R2.CP/CS
CANBUS INTERFACE
RS232/RS485
CONNECTION BOX
Axis 2
3HAC029444-001
3HAC029486-001
3HAC029446-001
R1.WA
R1.CB
R1.CB
Axis 1
R1.WELD
Base
SINGLE CABINET
CONTROLLER
SPOT WELDING
24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE XP/XS103 CABINET
Axis 5 Axis 3
R3.CP/CS R2.CP/CS X101
X104
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AIR UNIT
CANBUS INTERFACE
XS/XP101
RS232/RS485
115/230VAC
Axis 2
Axis 1
PEDESTAL
GUN
SPOT WELDING
24VDC SUPPLY, PARALLEL INTERFACE XP/XS103 CABINET
RS232/RS485
115/230VAC
Axis 2
Axis 1
R1.WELD
Base
SPOT WELDING
CUSTOMER POWER SWC.24V CABINET
CUSTOMER SIGNAL SWC.I/O
WELD POWER SWC.WELD
Servo gun Axis 5 Axis 3
( axis 7 )
WATER AND
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
M
AIR UNIT
CANBUS INTERFACE
Axis 6 Axis 4 R2.CP/CS
R3.CP/CS R2.WELD
RS232/RS485
R3.WELD
CONNECTION BOX
3HAC029444-001
3HAC029486-001
Axis 2
3HAC029446-001
R1.CB
R1.CB
R1.CB
Axis 1
R1.WELD
Axis 5
Axis 3 X101
X104
We reserve all rights in this document and in the information contained therein.Reproduction, use or
XP/XS113
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
WATER AND
AIR UNIT
R2.CP/CS
CANBUS INTERFACE
XS/XP101
RS232/RS485
115/230VAC
Axis 2
Axis 1
B A B
X101
FZ101
135
QC101
VE101
MED
246
K103
MS101
A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
QI101 (MFDC)
QI101 (AC)
XP/XS100
FU100
Front side
QB101 U
LINE
LINE
U U
LINE
LINE
LINE
LINE
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
A1(+)
T1L1
A1(+)
A1(+)
T1L1
T1L1
A2(-)
1234
A2(-)
D 1234
A2(-)
1234 Back side D
REGION A REGION E
3HAC029470-001 3HAC029470-001
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XS8.1 XS8.3
XP5.3
3HAC029396-001
3HAC029396-001
XS8.2 XS8.3
XS8.1
XP5.1 XP5.2
XS/XP100
A C
FU100
X3C
1 3 5
12345678910
MED
2 4 6
I/O BOARD 1
QB101
B B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
A C VE101
CABLE INLET
CABLE INLET
X101
SINGLE
CABINET
POWER 1, BK 2, BK GNYE
CP/CS 9:WHRD 6:WH 4:WH 7:WH 5:WH 9:RD 10:YE 10:WHYE
3
35 0,75 0,75 0,75 0,75
-XS/XP113
B1 A3 A1 A4 B2 B12 B11 A11 A12 PE
A2
OG
AWG16 OG
AWG16 OG
-1027
-1025
AWG18 OG
AWG18 OG
AWG18 OG
SPOT -1029 -1030
AWG16
-1026
-1095
-1096
-1011
WELDING AWG16 OG AWG16 OG AWG16 GNYE
CABINET
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16 OG -1083
AWG18 OG
-K103
OPTION 873
-XT101
13 A1
-K101
OPTION 790-1
8 7 6 5
4 3 2 1 A1(3+) 2
2A 2A 2A 2A
14 A2
AWG16 OG
A2(-4) 1
-1076
-1092
-1091 AWG18 OG AWG16 OG
-1078 AWG18 OG
OG
AWG18 OG
AWG18 AWG18
AWG18 OG
OG
-1085
-1099
-1014
OG
AWG18
-1013
-K102
AWG18 -1082
-1086AWG16
-1100 OG
A1(-) 9
A2(+) 5
-1077
AWG18 OG AWG16 OG
OG
OG
-1079
-XT5.6 -XT5.5 -XT5.4 -XT6.1
-1094AWG18
-1098AWG20
1 2 1 2 11 3 4 7 2 11 1 12 5 6 1 2 3 4 5
OG
OG
OG
OG
XS/XP103
-1073 AWG20
-1074 AWG20
-1067 AWG18
-1068 AWG18
-1069 AWG18
-1070 AWG18
-1072 AWG20
-1071 AWG20
VE101
+.-1043
+.-1044
+.-1053
+.-1033
+.-1034
+.-1037
+.-1032
+.-1031
+.-1035
X104
/
14 21
SEE PAGE 111
AIR UNIT-SWC
SEE PAGE 113
13 24
MEDAR AC - SIGNAL OR
MEDAR MFDC - SIGNAL
12 14 FAN UNIT 11 A1 C1
-QC101
-QC101
-QB101
-QC101
-QB101
-XS100 -FZ101
OPTION: OPTION:
11 13 788-1 .8 14 790-1 A2 C2
-1097 1 3
AWG20 OG
OPTION: OPTION: OPTION:
11 12 .3 14 11 .6
873 MEDAR BOSCH
13 14 .4 21 24 .1
TIP DRESSER AC/MFDC AC/MFDC
SINGLE
CABINET
CP/CS 9:WHRD 6,WH 4,WH 7,WH 5,WH 9:RD 10:YE 10:WHYE POWER 1, BK 2, BK GNYE
-XS/XP113
B1 A3 A1 A4 A2 B2 B12 B11 A11 A12 PE
AWG16 OG
AWG16 OG
AWG16 OG
AWG16 OG
AWG18 OG
AWG18 OG
AWG18 OG
SPOT -1029 -1030
-1027
-1025
-1028
-1026
-1095
-1096
-1011
WELDING AWG16 OG AWG16 OG AWG16 GNYE
CABINET
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16 OG
-K103
OPTION 873
-XT101
13 A1
8 7 6 5
2A 2A 2A 2A 4 3 2 1
14 A2
-1099 AWG18 OG
-1084 AWG18 OG
-K101
OPTION 790-1
-1090 AWG18 OG
A1(3+) 2
-1079 AWG18
OG
AWG18 OG
AWG18 OG
AWG18 OG
OG
-1085
-1014
-1086
-1078
AWG18
A2(-4) 1
-1013 AWG18
-1100 AWG18 OG
OG
-1098AWG18
1 2 1 2 11 1 2 3 4 3 4 7 2 11 1 12 5 6 1 2 3 4
OG
OG
OG
OG
OG
OG
OG
OG
XS/XP103
-1071 AWG20
-1072 AWG20
-1073 AWG20
-1074 AWG20
-1067 AWG18
-1068 AWG18
-1069 AWG18
-1070 AWG18
VE101
+.-1043
+.-1044
+.-1053
+.-1033
+.-1034
+.-1037
+.-1032
+.-1031
+.-1035
/ +.-1036
X104
X104
-QB101
13 24
MEDAR AC - SIGNAL OR
MEDAR MFDC - SIGNAL
C1 12 14 FAN UNIT 11 A1
-QB101
-QC101
-QC101
-QB101
-QC101
-XS100 -FZ101
OPTION: OPTION:
C2 11 13 788-1 .3 14 790-1 A2
-1097 1 3
AWG20 OG
OPTION: 14 11 .7 OPTION: OPTION:
873 23 24 .1 11 12 .4
MEDAR BOSCH
TIP DRESSER 13 14 .4
AC/MFDC AC/MFDC
0V 24V
-XT31
6 2
-K42 -K43
-1001 33 34 -1002 33 34
AWG18 BU AWG18 BU
SINGLE
CABINET
3HAC029446-001
-3HAC15620-1 4BK 3BK 1BK 2BK
AWG18
=SWCE-832 AWG18 OG
SPOT
WELDING
CABINET -XT101
8 7 6 5
10 9 2A 2A 2A 2A 4 3 2 1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG18 OG
AWG18 OG
AWG18 OG
AWG18 OG
AWG18 OG
AWG18 OG
-1026
-1025
-1031
-1032
-1013
-1014
TIMER
BOSCH
-X1S2
2 1
TIMER
BOSCH
-X1S1 -XT/XP5.3
2 1 3 4 5 6 1 2 3 4
-831
AWG18 OG
AWG18 OG
-831
AWG18
-AWG21 2 1
FAN UNIT
-I/OB1 -I/OB1 -I/OB1 -I/OB1 -XS100
X1 X3 X4 X2
.2 .2 .2 .2 OPTION:
.3 9 10 .3 9 10 .2 9 10 .2 9 10 788-1
.4 .4 .4 .3 3 1
CONNECTION
BOX -XS/XP8.1 -XS/XP8.3
1 2 1 4
24V 0V 24V 0V
L1 L1
L2 L2
L3 L3
PE PE
1 3 5 1 3 5
-QB101 -QB101
I> I> I> I> I> I>
-1101AWG16(10) BK -1101AWG16(10) BK
2 4 6 2 4 6
-1102AWG16(10) BK -1102AWG16(10) BK
GNYE
GNYE
GNYE
GNYE
-1103AWG16(10)
BK
BK
BK
BK
-MS101 BK -1103AWG16(10) BK
-PE AWG4
-PE AWG4
-PE AWG4
-PE AWG4
OPTION 873 -MS101
1 3 5
OPTION 873
1 3 5
-RD
-RD
-RD
-RD
-RD
-RD
-RD
-RD
I> I> I>
2 4 6
1 2 3 N I> I> I> 1 2 3 N
We reserve all rights in this document and in the information contained therein.Reproduction, use or
2 4 6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-QI101 -QI101
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
-1104
-1105
-1106
-1104
-1105
-1106
EARTH FAULT EARTH FAULT
PROTECTION PROTECTION
1 2 3 N 1 2 3 N
2T1 4T2 6T3 2T1 4T2 6T3
-K103 -K103
BK
BK
BK
BK
BK
OPTION 873 OPTION 873
1L1 3L2 5L3 1L1 3L2 5L3
-U1A AWG1
-V1A AWG1
-U1A AWG1
-V1A AWG1
-W1A AWG1
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
AWG16 BK
-1107
-1108
-1109
-1107
-1108
-1108
GNYE
-VE101 -VE101
AWG16
U1 V1 PE U1 V1 W1 PE
BOSCH BOSCH
AC MFDC
U2 V2 U2 V2
-XS/XP105 1 2 3 PE -XS/XP105 1 2 3 PE
OPTION 873 OPTION 873
BK
BK
BK
BK
-U1B AWG1
-V1B AWG1
=-U1B AWG4
-V1B AWG4
1 2 3 GNYE 1 2 3 GNYE
PE PE
V V
U1 V1 W1 U1 V1 W1
M U M U
Incomming
phases
(Customer) SPOT WELDING CABINET
L1
L2
L3
PE
1 3 5
-QB101
I> I> I>
2 4 6
3HAC025166-001
GNYE
BK
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
AWG4
-U1A AWG1
-V1A AWG1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-PE
-VE101
BOSCH
COMPACT
1BK
2BK
-U1B
-V1B
3HAC029395-001 3HAC029392-001
-3HAC17137-1 -3HAC3730-1
-X101 -R2.WELD -R3.WELD
GNYE GNYE
PE
1
2BK 2BK
V
2
1BK 1BK
U
3
Outgoing
phases
SHIELD
CAN_H
CAN_L
V-REG
V-REG
Rx+
Tx+
KSR
KSR
24V
Rx-
Tx-
0V
0V
-A35.X2
+.AC-XP60
-A39.X1
3 5 1 4 2 23 24 21 22 1 3 2 9 5
SINGLE
CABINET
4:WHOG
2:WHOG
3:WHGN
1:WHBU
5:WHYE
1/WH
4:OG
2:OG
3:GN
2/RD
1/BU
1:BU
2/BK
5:YE
+.AC-3HAB8277 CP/CS AWG26
5 AWG24 8
35
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OPTION: 796-1
EPV
-XS/XP113
-XS/XP103
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 8
WELDING
CABINET
-XT5.4
AWG26
-3HAB8277 2/RD 2/BK 1/WH 1/BU AWG24 RD BK 4x BU BU/WH OG OG/WH AWG24 RD BK
1 2 3 4 5 6 7 8 9 10 11 12
5 2 2
OG
OG
OG
-1033
-1035
-1034
-1036 OG
OG
OG
AWG18 OG
AWG18 OG
-1040
-1031
AWG18
-1032
-VE101
=SWCAE+B-X13
BOSCH 3 5 1 4 2
AC/MFDC
X10-1
X10-2
X4-10
X4-11
X4-12
X4-6
X4-7
X8-3
X4-3
X2-4
X4-1
X8-2
X2-2
X4-2
X4-9
X3-1
X3-2
X3-3
X3-4
X3-5
X1-5
X1-3
X1-2
X2-1
X2-5
DEVICE NET KSR
Rx+/Tx+
Rx+/Tx+
SHIELD
Rx-/Tx-
Rx-/Tx-
CAN_H
CAN_L
24V
0V
0V
-A35.X2
-A39.X1
3 5 1 4 2 1 3 2 9 5
SINGLE
CABINET
2:WHOG
3:WHGN
1:WHBU
3HAC029444-001 3HAC029486-001
2:WH
2:OG
3:GN
1:RD
2:BU
1:BU
1:BK
-3HAB8277-1 -3HAC025999-001
AWG26
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
SPOT
WELDING
CABINET
-XT/XP5.2
9 10
Bare wire
2:WH
1:RD
2:BU
1:BK
-3HAB8277-1
X5
X5
-I/OB1
-I/OB2
3 5 1 4 2 3 5 1 4 2
2:WHOG
1:WHBU
2:OG
1:BU
-3HAC025999-001
SEE PAGE I/O SIGNALS SEE PAGE I/O SIGNALS
=SWC+B-X3C
BOSCH 5 3 4
COMPACT 3 2 1
1 11 14 13 12 3 4 5 6 7 8 9 10 11 9 10 5 7 8
GND 0V 0...10V
-V101 -I/OB1
X2I SPOT WELDING
CONNECTION BOX
X1 CABINET
-XT/XP5.1 3HAC029393-001 -XS/XP8.1
-3HAC2360-3
-682 AWG20 OG 1 AWG24
start1 1 1:WHBU SPARE
-683 AWG20 OG 2
weld/no weld, ext 11 1 11
-684 AWG20 OG 3
1:BU SPARE
fault reset 14
-710 2 12
-685 AWG20 4 AWG20
ackn. tip dress 13
OG OG 2:WH/OG gun_open
-686 AWG20 OG 5 -711 3 13
ackn. tip change 12 AWG20 OG 2:OG hlift_open
6
4 14
7
-XS/XP8.2
8
-707
AWG20 OG 3:WH/GN temp_ok
5 1 See page:
3:GN SPARE Customer
6 2
signal -
X2 -681
AWG20 OG 4:WH/BN equalize IRBDP SW5
temp ok 3
-688 7 3
1 AWG20
pressure ok 4
OG 4:BN close_gun
-693 AWG20 OG 2 -691 8 4
prog sel 1 5 AWG20 OG 5:WH/GY open_hlift
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-694 AWG20 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OG
prog sel 2 6 -692 9 5
4
AWG20 OG 5:GY close_hlift
-695 AWG20 OG
prog sel 4 7
10 6
-696 AWG20 OG 5
6:RD/BU SPARE
prog sel 8 8
11 7
-697 AWG20 6
prog sel 16 9
OG 6:BU SPARE
-698 AWG20 OG 7 -705 12 8
prog sel 32 10 AWG20 OG 7:RD/OG flow2_ok
8
-706 13 9
AWG20 OG 7:OG air_ok
14
X2O 10
X3 -XT/XP5.2 SPARE
-700
AWG20 OG 8:RD/GN
Weld complete 11
-701 1 1 11
AWG20 OG
Timer ready 9 8:GN SPARE
-702 2
AWG20 OG
Weld fault 10 2 12
-703 3
9:RD/BN SPARE
AWG20 OG
Tip dress req 5
3 13
4
Prewarning tip change 7
9:BN SPARE
5 4 14
End of life tip change 8
-XS/XP8.3
6
-707
10:RD/GY flow1_nok
AWG20 OG 7
-704 5 7
8
AWG20 OG 10:GY flow1_ok
-687 6 8
AWG20 OG 11:BK/BU start_water
-709 7 9
X4 AWG20 OG 11:BU pressure_ok See page:
-709
AWG20 OG
8 10 Water and
-3HAC025999-1 air unit
1 1:WHBU 12:BK/OG Press. output GND
2:WHOG
2 9 11
-712
1:BU 12:OG Press. output (0..10V)
AWG20 OG 3 2:OG 10 12
-713
13:BK/GN SPARE
AWG20 4 11 13
OG 13:GN SPARE
-714 12
AWG20 OG 5 -X2U 14
OPTION: TIMER
6 BOSCH
WELD CONTACT FOR FUTURE TO CONTACTOR COMPACT 3 2 1
4 4 B4 4
IN 5 +.RG-706AWG20 BU 7:WHGY g1_air_ok -1005 AWG18 OG
5 8:WHBK g1_pressure_ok B5
-1007 AWG18 OG 5
5
IN 6 7 7:GY g1_start_water B7
-1006 AWG18 OG 7
6 10:WHYE Spare B6
-1011 AWG18 OG 6
6
IN 7 8:BK g1_weld_power B11 11
8 B8
7
8:OG TIMER ON
10 B10
IN 8 -3HAC15654-1 -XT5.4
21 F7
Medar AC
0 VDC 1:BU 4:OG KSR 9
22 F8
9
2:WHOG 5:WHYE VOLT REG. -1008 AWG18 OG
23 F5
2:OG 5:YE VOLT REG. 8
-1110AWG20 24 F6
INPUT CH 1-8 BU -1010 AWG18 OG
Power supplay
+.RG-709AWG20 Spare/Mains on B12
OPTION 873
IN 9 BU -1094 /
11 10:YE Spare/Tip dress on B1
-1095 /
1
+.RG-710AWG20 12 B2
IN 10 BU 9:WHRD
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
9:RD
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
+.IN-700AWG20 2
IN 11 BU
Bosch AC/MFDC
SEE PAGE: 105
9 4 B12
DSQC YE g1_hlift_open. Pneu/Spare
328 INPUT CH 9-16 +.RG-707AWG20 BU
5 B13
-X1 BU g1_temp_ok. Servo/Pneu
OUT 1 +.RG-681AWG20 BU
7 C19
1
GN g1_equalize. Servo/Pneu/Spare
OUT 2 +.RG-682AWG20 BU
6 B14
2
RD g1_close_gun. Pneu/Spare
6
OUT 7 +.RG-687AWG20 BU AWG24
8 2/OG VOLT REG.
CABLE TO R1.CP/CS
2/OG
7
OUT 8 +.RG-688AWG20 BU
12 B10
8
2/WH 2/WH VOLT REG.
0 VDC +.RG-830AWG20 BU
11 B9
9
1/BU 1/BU KSR
24 VDC +.RG-831AWG20 BU
10 B8
10
1/WH 1/WH KSR
OUTPUT CH 1-8 9 B7
-X2 +.RG-691AWG20 BU BK g1_open_hlift. Pneu/Spare
OUT 9 1 B1
+.RG-692AWG20 BU BN g1_close_hlift. Pneu/Spare
1
OUT 10 2 B2
+.RG-698AWG20 BU
2
OUT 15 -XT6 AWG20
-XT31 +.RG-1088 AWG16 BU 24 BK 24V
7 3
OUT 16 1
BN
A1
7
+.RG-1089 AWG16 BU RD 0V
8
0 VDC 2
OG
A2
BU
BU
9
AWG16
AWG16
24 VDC 2
YE 24V
10 3 A3
6
BU 0V
OUTPUT CH 9-16
4 A4
7 5 B5 5
IN 8 8:WHBK -1007 AWG18 OG
8 7 B7 7
0 VDC 7:GY -1006 AWG18 OG
9 6 B6 6
10:WHYE -1011 AWG18 OG
INPUT CH 1-8 11
B11
X4 +.SG-709 -XT5.4
BOSCH AC/MFDC
IN 9 AWG20 -1009 AWG18
1
+.SG-710 9
IN 10 AWG20 BU 8:BK -1008 AWG18 OG
2
+.SG-711 8 B8 8
IN 11 AWG20 BU 8:OG -1010 AWG18 OG
10
3 10 B10
0 VDC -XT5.6 AWG24
1:WHBK OG 1:WHBK
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
9
13 C3 3 B18
INPUT CH 9-16 1:BK -1016 AWG18 OG 1:BK g1_close_hlift. Pneu/spare
14 C4 4 B19
6:WHGN -1017 AWG18 OG 6:WHGN g1_close_gun. Pneu/spare
15 C5 5 B1
6:GN -1018 AWG18 OG 6:GN g1_gun_open. Pneu/spare
DSQC 16 C6 6 B2
328 6:WHBU -1019 AWG18 OG 6:WHBU g1_hlift_open. Pneu/spare
X1 g1_equalize.
17 C7 7 B3
OUT 1 +.SG-681 AWG20 BU 6:BU -1020 AWG18 OG 6:BU Servo/Pneu/Spare
1 18 C8 8 B4
+.SG-707 AWG20 BU 9:BN -1021 AWG18 OG 9:BN g1_temp_ok. Servo/Pneu
19
C9 9 B14
OUT 6 +.SG-686 AWG20 BU -XS/XP61 2:WHBN -1022 AWG18 OG 2:WHBN SPARE
6 C10 10 B20
OUT 7 +.SG-687 AWG20 BU
11
2:BN -1023 AWG18 OG 2:BN SPARE
7 C11 11 B21
OUT 8 +.SG-688 AWG20 BU
5
9:WHBN -1024 AWG18 OG 3:WHRD SPARE
B22
8 C12 12
0 VDC +.SG-830 AWG20 BU
6
3:WHRD 3:RD
9 C1
24 VDC +.SG-831 AWG20 BU
7
3:RD / =SWC+-XT101_7 -1013 AWG18 OG 0,75 24VDC
10 C2 1 0,75 C4
3 / =SWC+-XT101_3 -1014 AWG18 OG 0,75 0VDC
OUTPUT CH 1-8 0,75
B1 2 C5
4
AWG16 GN/YE
X2 9:WHRD
B2
OUT 9 +.SG-691 AWG20 BU
1
9:RD B12 -VE101_X3 AWG24 -XS/XP5.7
1
OUT 10 +.SG-692 AWG20 BU
2 1
2 RD 4:WHOG KSR
BOSCH AC/MFDC
=SWCAE+PG-XS/XP113 1 B24
KSR
SEE PAGE: 105
10:YE BK 4:OG
2 2
12 2 B25
OUT 16 +.SG-698 AWG20 BU
AWG20
8
-XT31 4
BU 5:WHYE VOLT REG.
Robot Gun (RG)
SEE PAGE: 108
4 B16
0 VDC 7 5
5:YE VOLT REG.
5 B17
9 3
24 VDC 6 3
DRAIN SHIELD
WIRE 3
10 2
OUTPUT CH 9-16
/
/
=WA+--XT101_2
=WA+--XT101_6
DIGITAL I/O UNIT
-I/OBOARD1 SINGLE CABINET SPOT WELDING CABINET WATER AND AIR UNIT
DSQC DSQC
327A 328
-XS/XP113 -XT5.5 -XS/XP103 -XS/XP101
-3HAC16844
-1085 AWG18 OG -1043 AWG18 OG AWG18 WH 24V
-X3 1 1 19
IN 4 +.SG-703 AWG20 BU -XS/XP60 -1086 AWG18 OG -1044 AWG18 OG VT 0V
CP/CS 2 2 6
4
IN 5 +.SG-704 AWG20 BU AWG24 7:WHVT -1003 AWG18 OG -1045 AWG18 OG GY g1_flow1_ok
35
5 3 B3 3 3 5
IN 6 +.SG-705 AWG20 BU 7:VT -1004 AWG18 OG -1046 AWG18 OG WHBK g1_flow2_ok
6 4 B4 4 4 16
IN 7 +.SG-706 AWG20 BU 7:WHGY -1005 AWG18 OG -1047 AWG18 OG WHBN g1_air_ok
7 5 B5 5 5 3
0 VDC
9
INPUT CH 1-8 7:GY -1006 AWG18 OG -1048 AWG18 OG RD g1_start_water
-X4 +.SG-709 6 B6 6 6 15
IN 9 AWG20 BU 8:WHBK -1007 AWG18 OG -1049 AWG18 OG BK g1_pressure_ok. Pneu
1 7 B7 7 7 17
0 VDC -1011 AWG18 OG -1053 AWG18 OG BU PROP. REF. Pneu
9 11 8 9
OG SPARE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
9 7
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
INPUT CH 9-16
Option: BN SPARE
-X1 +.SG-686 SEE PAGE: 105 10 14
OUT 6 AWG20 BU 8:BK -1008 AWG18 OG Bosch AC/MFDC YE SPARE / g1_epvalve_ok
6
+.SG-687 8 B8 11 2
OUT 7 AWG20 BU 8:WHOG -1009 AWG18 OG GN SPARE
7 9 B9 12 13
8:OG -1010 AWG18 OG AWG16 GN/YE
10 B10
+.SG-830 -XT31
0 VDC AWG20 BU 6
9
+.SG-831
24 VDC AWG20 BU -XT5.4
Bosch AC/MFDC
10
Medar AC
OUTPUT CH 1-8
-X2 +.SG-698 -XS/XP61 8
OUT 16 AWG20 BU SPARE 9:WHRD
8 1 B1 9
0 VDC SPARE 9:RD
9 2 B2 10
24 VDC SPARE 10:WHYE
Power supplay
OUTPUT CH 9-16 10:YE /
OPTION 873
12 B12 -1095 /
SPARE 2:WHBN -1096 /
Robot gun (RG)
SEE PAGE: 109
OPTION 873
/ -700 5 C10
/ -701 SPARE 2:BN
/ -1110 6 C11
/ -682 SPARE 9:WHBN
7 C12
SPARE 3:WHRD
3 C1
SPARE 3:RD
4 C2
AWG16 GNYE
=WA_AE+SWC-XS/XP113
-SPLITBOX1
-XS/XP101 -XS/XP101.1 -XS/XP101.1
MECHANICAL OPTION: DIGITAL
24 VDC /112.2
1 1
19
0 VDC 2
0V -VD101.1 WATER 2
0V -VD101.1 WATER
3 1 2 VALVE 3 1 2 VALVE
6 SIGNAL SIGNAL
g1_flow1_ok 4 4
5 5
5
g1_flow2_ok
16
g1_air_ok -XS/XP101.2 -XS/XP101.2
3
24V 24V
1 1
2 2
g1_start_water 0V 0V
3 BU 3 BU
15
SPARE / g1_pressure_ok FLOW OPTION:
17 SIGNAL BK BN CONTROL 1 SIGNAL BK BN FLOW
4 4 CONTROL 1
SPARE / PROP. REF. SIGNAL WH
5 5
9
SPARE -SF101.2 -SF101.2
7 -XS/XP101.3 -XS/XP101.3
SPARE
14 24V 24V
1 1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
SPARE
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2 2
2 0V 0V
SPARE 3 BU 3 BU
13 OPTION: OPTION:
SIGNAL BK BN FLOW SIGNAL BK BN FLOW
4 CONTROL 2 4 CONTROL 2
SIGNAL WH
5 5
(1*)
-SF101.3 -SF101.3
VALID FOR -XS/XP101.4
3HAC16711-1 24V
3HAC16711-2 1
SIGNAL
3HAC16711-3 2
0V
3HAC16711-4 3 BU WH
3HAC16711-5 OPTION:
3HAC16711-6 PRESSURE
SIGNAL BK BN
3HAC16711-7 4 SWITCH
3HAC16711-8 5
3HAC16711-9 (1*)
3HAC16711-10 -SF101.4
3HAC16711-11 -XS/XP101.5
3HAC16711-12
24V
1
PROP. REG.
2
0V OPTION:
3 PROP. VALVE 1
FEED BACK
4 PNEU.
5
-PV1
(1*)
-XS/XP101.6
1
2
3
4
5
-SPLITBOX2
-XS/XP101 -J1
MECHANICAL
24 VDC /111.2
1
19
0 VDC 2
0V -VD101.1 WATER
3 1 2 VALVE
6 SIGNAL
g1_flow1_ok 4
5
5
g1_flow2_ok
16
g1_air_ok -J2
3
24V
1
2
g1_start_water 0V
3 BU
15
SPARE / g1_pressure_ok FLOW
17 SIGNAL BK BN CONTROL 1
4
SPARE / PROP. REF. SIGNAL WH
5
9
SPARE -SF101.2
7 -J3
SPARE
14 24V
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
g1_epvalve_ok
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
2 0V
SPARE 3 BU
13 OPTION:
SIGNAL BK BN FLOW
4 CONTROL 2
SIGNAL WH
5
(1*)
-SF101.3
VALID FOR -J4
3HAC027294-001 24V
3HAC027294-002 1
SIGNAL
3HAC027294-003 2
0V
3 BU WH
PRESSURE
SIGNAL BK BN SWITCH
4
5
-SF101.4
-J5
24V
1
PROP. REG.
2
0V OPTION:
3 PROP. VALVE 1
FEED BACK
4 PNEU.
5
-PV1
-J6
1
2
3
4
5
-XS/XP8.3 MECHANICAL
24 VDC
1
0 VDC 0V
4
EARTH -VD101 WATER
1 2 VALVE
SIGNAL
24V
OPTION: 796-1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DELIVERED BY SMC