Artsen Plus、Pro系列焊接电源用户手册 - V1.5 - compressed

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Full digital IGBT inverter CO2/MAG/MIG multifunctional welding power supply

user manual

Model: Artsen Plus/Pro Version:

V1.5 Code:

R33010579

Shenzhen Megmeet Welding Technology Co., Ltd. provides customers with comprehensive technical support. Users can contact the nearest Shenzhen

Megmeet Welding Technology Co., Ltd. office or customer service center, or directly contact the company headquarters.

Shenzhen Megmeet Welding Technology Co., Ltd.

All rights reserved, all rights reserved, content is subject to change without prior notice.

Shenzhen Megmeet Welding Technology Co., Ltd.

Address: Megmeet Electric: www.megmeet.com Megmeet Welding: www.megmeet-welding.com

Customer Service Hotline: 400 -666-2163

Email: weld4s@megmeet.com

Zip code: 518057

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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foreword

foreword

Thank you for purchasing the full digital IGBT inverter CO2/MAG/MIG multifunctional produced by Shenzhen Megmeet Welding Technology Co., Ltd.

Welding power supply (hereinafter referred to as welding power supply).

This manual provides users with precautions related to installation and wiring, parameter setting, fault diagnosis and troubleshooting, and daily maintenance. to ensure

To be able to correctly install and operate the welding power source and give full play to its superior performance, please read this user manual carefully before use.

Shenzhen Megmeet Welding Technology Co., Ltd. continues to develop and innovate products. If there are differences between the content, parameters, and pictures in this user manual and the

actual product, the actual product shall prevail. Any changes will be made without prior notice. The company reserves the right of final interpretation of this user manual.

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Safety Precautions

Safety Precautions

security definition

In order to use the welding power source safely and correctly, and to prevent harm to you or others and property damage, various warnings are used in this manual.

Please be sure to strictly abide by it on the basis of full understanding.

The following signs are classified according to the degree of danger or damage and warn.

Please operate according to the requirements, otherwise death or serious injury may result.

Please operate according to the requirements, otherwise it may cause moderate or minor injury or property damage.

Installation Precautions

•Before carrying or moving the welding power source, the input power of the switch of the distribution box must be cut

off. • When using a crane to transport the welding power source, make sure that the lifting rings are tightened and the machine shell and cover are

installed. • Do not hoist the welding power source and other objects at the

same time. • Please install it on a non-combustible object and keep it away from combustible objects, otherwise there is a risk of fire.

•Do not install in an environment containing explosive gas, otherwise there is a risk of explosion. •Wiring work must be done by

qualified personnel, otherwise there is a risk of electric shock. • Make sure that the input power is completely disconnected

before wiring, otherwise there is a risk of electric shock. • Before turning on the power, the grounding terminal of the welding power source must be reliably

grounded, otherwise there is a risk of electric shock. •The cover plate must be closed before power on, otherwise there is a risk of electric shock.

• When the power is on, do not touch the terminals with your hands, otherwise there is a risk

of electric shock. •Do not operate the welding power source with wet hands, otherwise there is a risk of electric

shock. •The maintenance operation should be carried out 5 minutes after the power is disconnected. At

this time, the indicator light of the welding power

Below 36V, otherwise there is a risk of electric shock.

• Parts must be replaced by professionals. It is strictly forbidden to leave wire ends or metal objects in the machine, otherwise there is a danger of fire. • After replacing the control board, the

parameters must be set correctly before running, otherwise there is a danger of property damage. •The wiring must be wrapped with insulating tape, otherwise

there is a risk of electric shock. •The power supply of the water tank power plug is high voltage

380VAC, please turn off the welding power supply when wiring, otherwise there is a risk of electric shock.

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Precautions

• When transporting, do not let the operation panel and cover plate be stressed, otherwise there is a risk of injury or property damage if they

fall. • When transporting the welding power source with a forklift, secure the wheels

firmly. •When installing, it should be installed in a place that can bear the weight of the welding power source, otherwise there is a risk of injury or damage to property when it falls

risk.

• It is strictly forbidden to install in places where water droplets may splash, such as water pipes, otherwise there is a risk of property

damage. •Do not drop foreign objects such as screws, washers and metal rods into the welding power source, otherwise there is a risk of fire and property damage. • If the

welding power source is damaged or its parts are incomplete, please do not install and use it, otherwise there is a risk of fire and injury. •The main

circuit terminal and the wire lug must be firmly connected, otherwise there is a danger of property damage.

Precautions for use

• To ensure safety, please have personnel with safe operation knowledge and welding skills perform welding operations. • Do

not use the welding power source for purposes other than welding. •The installation,

commissioning and maintenance of the welding power source must be performed by professionals. •

People with cardiac pacemakers should not approach welding power sources and welding workplaces without a doctor's permission. •Do not touch

live parts, otherwise there is a risk of electric shock. •Do not use cables with

insufficient cross-sectional area, exposed conductors, or damaged cables. • Do not remove

the case or cover during use. • Use undamaged, well-insulated

insulating gloves. • Please pay attention to safety protection when working in

high places. •Please cut off the power supply of welding

power supply and distribution box when not in use. • When welding in a

narrow space or a closed space, please be supervised by inspectors and fully ventilate or use respiratory protection equipment,

Failure to do so may result in suffocation due to lack of oxygen.

• Harmful fumes and gases will be produced during the welding process, please take a full breath or use respiratory protection equipment, otherwise it will endanger your

health. • Do not weld pressure vessels such as air pipes and airtight tanks filled with gas.

• Keep hot workpieces away from combustibles.

•Do not weld near combustibles. • Please place a fire

extinguisher near the welding operation place. • The gas cylinder

must be fixed with a special bracket, otherwise the gas cylinder may fall and cause personal injury. • Do not allow the electrode

to touch the cylinder. • Please use the

pressure reducing valve correctly according to the

requirements. • The disassembly and maintenance of the pressure reducing valve

must be carried out by professionals. • Do not touch rotating parts such as fans and wire feeders in operation, otherwise personal

injury may occur. • When welding or supervising welding, please use protective equipment with sufficient shading to prevent arc light from damaging eyes or skin. • Please

use protective equipment such as welding special leather protective gloves, long-sleeved clothes, foot protectors, aprons, and glasses. Protection against arcing, splashing,

Weld slag damage.

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Precautions

• A protective barrier must be set up around the welding site to prevent arc light from hurting others. • Please use

soundproof appliances to prevent noise hazards.

• It is forbidden to use this welding power source for operations other than welding. •Do not

place heavy objects on the welding power source. •Do not

block the ventilation openings of the welding power source. •

Please place it in a place where metal foreign objects such as spatter cannot fall into the welding power source. •Keep a distance of

more than 30 cm between it and walls or other welding power sources. • To prevent the wind from directly blowing the arc, please

use a screen to cover it. • Please fix the wheels to avoid sliding of the welding

power source. • In order to prevent electromagnetic hazards, please conduct

electromagnetic shielding treatment on the cables or welding operation place. •The inclination angle of the plane where the welding power source is

placed should be less than 15 degrees to prevent the welding power source from toppling over. • The protection level of this welding power source

is IP23S, and the operating environment requirements are as follows:

Operating temperature range: -10°C to +40°C Transport and storage

temperature range: -40°C to +70°C Operating humidity range: at 40°C, not

exceeding 75%RH; at 20°C, not exceeding 95%RH Altitude not exceeding 2000m There is no obvious mechanical vibration and

mechanical shock in the working environment,

and the tilt of the welding power supply does not exceed 15°. The dust, metal dust and corrosive gas in the surrounding air do not exceed the normal

content. Avoid the welding power supply being exposed to rain or the fan inhaling rainwater.

• When the operating environment temperature is lower than 10°C, please use special antifreeze for the water tank, otherwise there is a risk of damage to the water tank.

Precautions for scrapping

When scrapping the welding power source, please pay attention to:

•The electrolytic capacitor of the main circuit and the electrolytic capacitor on the printed board may explode when burned.

•Toxic gas will be produced when plastic parts such as the front panel are incinerated.

•Please treat it as industrial waste.

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents

Table of contents

Chapter 1 Product Overview ................................................ ................................................... ................................................... .................................... 2

1.1 Introduction to Welding Power System................................... ................................................... ................................................... .................. 2

1.2 System Composition ................................................ ................................................... ................................................... ................................ 2

1.3 Model Description................................................ ................................................... ................................................... ................................... 3

1.4 Configuration instructions................................................... ................................................... ................................................... ................................... 4

1.5 Specifications and dimensions................................................... ................................................... ................................................... ................................ 4

1.6 Electrical parameters................................................ ................................................... ................................................... ................................... 5

1.6.1 Welding control process can be realized................................... ................................................... ................................................... ...6

1.6.2 Duty Duty Rate................................................ ................................................... ................................................... ..........7

Chapter 2 Installation and Wiring .............................................. ................................................... ................................................... .................................... 8

2.1 Unpacking and inspection................................... ................................................... ................................................... ................................... 8 2.2 Installation

Requirements................... ................................................... ................................................... ................................................... ................. 8

2.3 Precautions for handling................................................... ................................................... ................................................... ......................... 8

2.4 Power supply specification requirements................................... ................................................... ................................................... .................. 8

2.5 Electrical connection steps................................... ................................................... ................................................... ......................... 9

2.5.1 Welding Power Connection................................................... ................................................... ................................................... ..........10

2.5.2 Wire feeder connection................................................... ................................................... ................................................... ................10

2.5.3 Torch connection................................................... ................................................... ................................................... ...................11

2.5.4 Push-pull socket connection................................................... ................................................... ................................................... ..........12

2.5.5 Connection of welding cable (power ground wire) on workpiece side................................... ................................................... ...................................12

2.5.6 Ground detection wire connection................................... ................................................... ................................................... .....13 2.5.7 Shielding gas

connection................................... ................................................... ................................................... ................................15 2.5.8 Water cooling device

connection................... ................................................... ................................................... ...................................16 2.5.9 Connect the power input side cable

(380VAC)........ ................................................... ................................................... ................ 17

Chapter Three Function Description and Operation ................................................ ................................................... ................................................... ................................... 18

3.1 Panel description................................................... ................................................... ................................................... ................................... 18

3.2 Digital tube display................................................... ................................................... ................................................... ................................... 20

3.3 Jog wire feeding...................................... ................................................... ................................................... ................................ twenty one

3.4 Gas detection................................................... ................................................... ................................................... .............................. twenty two

3.5 Welding Control................................................ ................................................... ................................................... .............................. twenty three

3.5.1 Step 2................................................ ................................................... ................................................... ............................twenty three

3.5.2 4 steps................................................... ................................................... ................................................... ............................twenty four

3.5.3 Special 4 steps................................................... ................................................... ................................................... ...................24 3.5.4 Spot

welding................................... ................................................... ................................................... ...................................25 3.5.5 Intermittent

welding................................................ ................................................... ................................................... ...................25

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents

3.6 Water flow detection................................................... ................................................... ................................................... ................................ 26 3.7 Burnback

parameters..................................... 26 ................................................... ................................................... ................................................... ................... 27 3.8 Pre-

supply .............................................. 27 ................................................... ................................................... ................................................ 28

3.9 Wire feeding in advance................................................ ................................................... ................................................... ................................... 28

3.10 Arc start parameters................................... ................................................... ................................................... ................................................ 29

3.11 Arc extinguishing parameters................................... ................................................... ................................................... ................................................ 30

3.12 Withdrawal parameters................................................... ................................................... ................................................... ................................................ 31

3.13 Hysteresis .............................................................. ................................................... ................................................... ................................... 32

3.14 Jog wire feeding parameters................................... ................................................... ................................................... ................................ 32

3.15 Storage................................................... ................................................... ................................................... ................................... 33 3.16

Locking...................... ................................................... ................................................... ................................................... ................................ 33 3.17

Elimination ........................ ................................................... ................................................... ................................................... .......... 34 3.18 Restoring factory settings and

data ...................... ................................................... ................................................... ................... 34 3.19 Manually switch the JOB

number........................... ................................................... ................................................... ................................................ 36

3.20 Upgrading the welding power source firmware by U disk................................... ................................................... ................................................... .......... 37

3.20.1 Preparations for welding power source firmware upgrade: ................................................ ................................................... ...................................................37

3.20.2 Ordinary upgrade mode: ................................................ ................................................... ................................................... ......37

3.20.3 Power bank upgrade mode: ................................................ ................................................... ................................................... ...38

3.20.4 Communication adapter board (box) firmware upgrade................................... ................................................... ...................................................39

3.20.5 Restoring the factory default program: ................................................ ................................................... ...................................................39

Chapter 4 Welding Power Source Attribute Configuration..................................................... ................................................... ................................................... ................... 40

4.1 Configuration of welding program parameters................................... ................................................... ................................................... 40 4.1.1 Welding power source

control mode selection (P02) .......................... ................................................... ................................................... 40 4.1.2 Activation of the welding power supply water

cooling system (P03)........................... ................................................... ...................................40 4.1.3 Robot communication module activation

(P05).. ................................................... ................................................... ...................................41 4.1.4 Selection of wire feeder

(P06)............ ................................................... ................................................... ................................42

4.1.5 JOB parameter display mode (P07) ................................... ................................................... ...................................................42

4.1.6 Pulse crater switch (P08) ................................................ ................................................... ................................................... .43

4.1.7 Water flow detection function enabling switch (P09) .......................... ................................................... ...................................43

4.1.8 Wire feeder display board/robot wire feeder button enable (P10).......................... ................................................... ...................44

4.1.9 Low-spatter module enable switch (P11)............................ ................................................... ................................................44

4.1.10 Wire drawing motor drive enable switch (P12) ................................... ................................................... ...................................45

4.1.11 Pull force adjustment coefficient 1 of wire drawing motor (P13)........................... ................................................... ...................................45 4.1.12 Drawing

motor tension adjustment coefficient 2 (P14)........ ................................................... ................................................... ................46 4.1.13 Setting/Actual Switching

(P15) .......................... ................................................... ................................................... ................46 4.1.14 Speed/current switching

(P16) .................................. ................................................... ................................................... .....47 4.1.15 Welding mode control switch

(P17).......................... ................................................... ................................................... ......47

4.1.16 No-load protection switch (P19)................................. ................................................... ................................................47

4.1.17 Wire feeding speed ratio/absolute switching switch (P20) .......................... ................................................... ...................................48

4.1.18 Penetration depth control switch (P21) ................................................ ................................................... ................................................48

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents

4.1.19 Low spatter sensitivity adjustment (P22)................................. ................................................... ...................................49 4.1.20 Welding circuit parameter

compensation function Enable (P23) ................................................ ................................................... ...................49 4.1.21 Welding circuit resistance compensation

(P24).......................... ................................................... ................................................... ..........49

4.1.22 Welding circuit inductance compensation (P25) ................................................ ................................................... ...................................................50

4.1.23 Twin-wire welding mode enable switch (P26)............................ ................................................... ...................................................50

4.1.24 Arcing stabilization time deviation value adjustment (P27).......................... ................................................... ...................................51

4.1.25 Arc starting voltage deviation adjustment (P28).......................... ................................................... ...................................51

4.1.26 Duty rate mode switching switch (P29).......................... ................................................... ...................................51

4.1.27 Query the software version number of the power supply display board (P30)........................... ................................................... ...................................52

4.1.28 Motor driver board software version number query (P31).......................... ................................................... ....................................52 4.1.29 Query the software

version number of the power supply control board (P32)............ ................................................... ................................................... ..........52 4.1.30 Query the software

version number of the display board of the wire feeder (P33).......................... ................................................... ..............53 4.1.31 Query the software version number

of the communication adapter board (P34). ................................................... ................................................... ..............53 4.1.32 Ethernet communication adapter

board (box) software version number query (P35).......... ................................................... ...................................53

4.1.33 Welding process software package query (P40) ................................... ................................................... ...................................54

4.1.34 Inquiry of power level of welding power supply (P41)........................... ................................................... ...................................54

4.1.35 Inquiry of Welding Power Supply Product Series (P42) ................................... ................................................... ...................................55

4.1.36 Inquiry of input voltage specifications of welding power supply (P43)........................... ................................................... ...................................55

4.1.37 Query the hardware code of the welding power source (P50)........................... ................................................... ...................................56

4.1.38 Barcode query of welding power source (P51)................................... ................................................... ...................................56

4.1.39 Adjustment of welding wire feeding speed (P60) ................................... ................................................... .................................................. 57 4.1.40 Arcing

current Waveform Adjustment Switch (P61) ................................................ ................................................... ....................57 4.1.41 Arc break detection time

(P62) .................. ................................................... ................................................... ..............58 4.1.42 Cooling fan normally open switch

(P63)............ ................................................... ................................................... .....58 4.2 Configuration of Welding Network

Parameters.......................... ................................................... ................................................... ................................................ 58

4.2.1 Robot protocol configuration (N00)................................... ................................................... .................................................58

4.2.2 Configuration of Welding Power Source ID (N01) ................................... ................................................... ...................................................59

4.2.3 Robot ID configuration (N02)................................... ................................................... ................................................60

4.2.4 Robot communication baud rate (N04)................................... ................................................... ...................................................60

4.2.5 Arcing success signal reverse switch (N05)................................... ................................................... ...................................60

4.2.6 Welding power supply ready signal reversing switch (N06)............................ ................................................... ...................61

4.2.7 Reversal switch of position finding success signal (N07) ................................... ................................................... ...................................61 4.2.8 Current setting/

wire feeding speed setting Select (N08) ................................................ ................................................... ...................62 4.2.9 Welding parameter filter coefficient

(N09).......................... ................................................... ................................................... ...................62 4.2.10 Welding mode selection

(N10).......................... ................................................... ................................................... .................. 63 4.2.11 Network parameter selection

(N11) .......................... ................................................... ................................................... .......... 63

4.3 Welding power channel parameter configuration................................... ................................................... ................................................... .......... 63

4.3.1 Channel parameters................................................ ................................................... ................................................... ...................63

4.3.2 Channel parameter description................................................... ................................................... ................................................... ..........64

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents

Chapter Five Robot Communication Interface................................... ................................................... ................................................... ................................ 68

5.1 Robot communication interface................................... ................................................... ................................................... ................... 68 5.2 Robot Simulation

Interface..................................................... 68 ................................................... ................................................... ................................................ 69 5.2.1 Parameter curve

configuration diagram... ................................................... ................................................... ................................................70

5.3 DeviceNet interface................................................... ................................................... ................................................... ................... 71

5.3.1 Definition of aviation pin................................... ................................................... ................................................... ......71

5.3.2 Communication configuration information................................... ................................................... ................................................... ..........72

5.3.3 Parameter Configuration Curve................................... ................................................... ................................................... ......72

5.4 EtherNet/IP........................................................................................................................................................................... 74

5.4.1 EtherNet/IP communication configuration information................................... ................................................... ................................................74

5.4.2 EtherNet/IP advanced configuration................................... ................................................... ................................................74 5.4 .3 Parameter Configuration

Curve................................... ................................................... ................................................... .....75 5.5 Application layer data

definition................................... ................................................... ................................................... ................................... 76 5.6 Robot Operation

Steps................................... ................................................... ................................................... ................................................... .78

Chapter 6 Fault Diagnosis................................... ................................................... ................................................... ................................... 79

6.1 Fault codes and countermeasures of welding power source................................... ................................................... ................................................... ...... 79

6.2 Fault codes and countermeasures during firmware upgrade................................... ................................................... ................................................ 80

Chapter 7 Maintenance................................... ................................................... ................................................... ................................................ 82

7.1 Daily inspection................................................... ................................................... ................................................... ................................ 82

7.2 Periodic inspection................................................... ................................................... ................................................... ................................ 83

7.3 After-sales service................................................... ................................................... ................................................... ................................ 84

APPENDIX 1 TECHNICAL SPECIFICATIONS................................... ................................................... ................................................... ................................................ 85

Appendix II Electrical Connection Diagram................................... ................................................... ................................................... ................................ 86

Appendix III System configuration table................................... ................................................... ................................................... ................................ 87

APPENDIX IV STRUCTURE DETAILS................................................... ................................................... ................................................... ................................ 89

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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1 Chapter 1 Product Overview

Chapter 1 Product Overview

1.1 Introduction to Welding Power System

Artsen Plus/Pro series full digital IGBT inverter CO2/MAG/MIG multifunctional welding power source has the following features:

ÿ Short-arc pulse transition control technology can realize high-speed pulse welding;

ÿ Special coordinated welding of pulse control and DC control can be realized;

ÿ The welding control method of each channel can be adjusted separately;

ÿ Coordinated control of push-pull wire feeding can be realized;

ÿ 100kHz inverter control frequency;

ÿ A variety of communication interfaces, connected with robots and intelligent tooling;

ÿ Support U disk to upgrade welding power supply firmware;

ÿ Compatible with open and closed wire feeders;

Where Artsen Plus:

ÿ Equipped with a secondary side current blocking module, which can realize ultra-low spatter short-circuit transition welding;

ÿ High-speed intermittent welding can be realized.

1.2 System Composition

The welding power supply system consists of a welding trolley, a water tank, a welding power supply, a wire feeder, a gas supply system, a welding cable on the workpiece side (power ground wire),

Composed of ground wire detection wire, welding torch and combination cable.

The manual welding power supply can be directly upgraded to a robot welding power supply by inserting a card. The robot version is shown in Figure 1-1, closed

The open manual version is shown in Figure 1-2, and the open manual version is shown in Figure 1-3.

Figure 1-1 Configuration and connection diagram of robot welding system

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Chapter 1 Product Overview 2

Figure 1-2 Configuration and connection diagram of manual welding system (with closed manual wire feeder)

Figure 1-3 Configuration and connection diagram of manual welding system (with open manual wire feeder)

1.3 Model description

The model description of Artsen Plus/Pro welding power source is shown in Figure 1-4.

Figure 1-4 Artsen Plus/Pro model description

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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3 Chapter 1 Product Overview

ÿNote: The symbols in "()" are optional, and are used to indicate different types of welding power sources. ·Example

1: Artsen Plus

400Q indicates that the welding processes included in the Artsen Plus series include DC low spatter CO2/MAG, short arc pulse welding, welding materials include carbon steel/stainless steel/

aluminum alloy, and manual welding power supply with a nominal current of 400A. ·Example 2: Artsen Plus 500D indicates that the

welding process

included in the Artsen Plus series includes DC low spatter CO2/MAG, welding materials include carbon steel/stainless steel, and a manual welding power source with a nominal current of 500A.

·Example 3: Artsen Pro 400Q indicates that the welding processes included in the Artsen

Pro series

include DC CO2/MAG, short-arc pulse welding, welding materials include carbon steel/stainless steel/aluminum alloy, and a manual welding power source with a nominal current of 400A.

·Example 4: Artsen Pro 500D means that Artsen Pro series includes DC CO2/MAG welding processes, carbon steel/

stainless steel

welding materials, manual welding power source with a nominal current of 500A.

1.4 Configuration instructions

For details, see ÿAppendix III System Configuration Table Artsen Plus/Pro.

1.5 Specifications and dimensions

This section describes the specifications and dimensions of the manual welding power supply, closed/open manual wire feeder, and robot wire feeder, see table

1-1 shown.

Table 1-1 Dimensions of welding power source and accessories

Part Name Dimensions (L*W*H) mm Net weight(kg)

Robot wire feeder 230*170*170 6

closed manual wire feeder 630*250*400 14.5

open manual wire feeder 519*200*370 9.6

welding power supply 620*300*480 57.5

The overall dimensions of the enclosed manual wire feeder are shown in Figure 1-5.

Figure 1-5 Dimensions of closed manual wire feeder

The dimensions of the open manual wire feeder are shown in Figure 1-6.

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Chapter 1 Product Overview 4

Figure 1-6 Dimensions of open manual wire feeder

The overall dimensions of the robot wire feeder are shown in Figure 1-7.

Figure 1-7 Dimensions of robot wire feeder

The dimensions of the welding power source are shown in Figure 1-8.

Figure 1-8 Dimensions of welding power supply

1.6 Electrical parameters

See ÿAppendix 1 technical specification table for details.

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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5 Chapter 1 Product Overview

1.6.1 Welding control process can be realized

The schematic diagram of the low spatter short circuit transition process is shown in Figure 1-9.

Figure 1-9 The schematic diagram of low spatter short-circuit

transition control short-arc pulse process is shown in Figure 1-10.

Figure 1-10 Short arc pulse transition control

The schematic diagram of the double pulse process is shown in Figure 1-11.

Figure 1-11 The schematic diagram of short-arc pulse

process of double pulse transition control DP cooperative process is shown in Figure 1-12.

Figure 1-12 DP cooperative transition control

Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Chapter 1 Product Overview 6

Table 1-2 Artsen Plus welding power source software configuration table

High-speed special intermittent


model package Welding materials Process type synergy
welding cooperation

Doctors Plus350/400/500D(R) D Solid carbon steel, solid stainless steel short circuit transition low spatter

Artsen Plus350/400/500D(R) DD Solid Core Carbon Steel, Solid Core Stainless Steel Short Circuit Transition Low Spatter Free

Doctors Plus350/400/500P(R) PP solid core carbon steel, solid core stainless steel short circuit transition low spatter, short arc pulse with or without

Doctors Plus350/400/500P(R) DP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes yes no

Doctors Plus350/400/500Q(R) A Solid carbon steel, solid stainless steel, aluminum alloy short circuit transition low spatter, short arc pulse

Table 1-3 Artsen Pro welding power source software configuration table

High-speed special intermittent


model package Welding materials Process type synergy
welding cooperation

Artsen Pro350/400/500(H)D(R) D Solid Carbon Steel, Solid Stainless Steel None None None Short Transition Low Spatter

Artsen Pro350/400/500(H)P(R) PP solid carbon steel, solid stainless steel with or without Short Transition Low Spatter

Artsen Pro350/400/500(H)Q(R) A Solid carbon steel, solid stainless steel, aluminum alloy short transition low spatter, short arc pulse with or without

1.6.2 Duty cycle

Artsen Plus/Pro load duration rate The

rated load duration rate refers to the time ratio of the rated output state within the time unit, taking 10 minutes as the time unit. As shown in

Figure 1-13.

Figure 1-13 Artsen Plus/Pro duty cycle

ÿNote:

X=60% (DC): Within 10 minutes, the welding power supply can last 6 minutes at the rated DC output state.

X=100% (DC): Within 10 minutes, the welding power supply can last for 10 minutes at the rated DC output state.

ÿ Notice

1. Please use the welding power source within the rated load duration range, if it exceeds the rated load duration rate, it may cause the welding power source to burn out.

2. Please ensure the ventilation environment of the welding power supply and clean up the dust of the welding power supply in time to ensure the load duration of the power supply.

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Chapter 2 Installation and Wiring

This chapter introduces the installation requirements of the welding power source, as well as the operation steps and precautions related to the installation.

2.1 Unpacking and inspection

1. Before unpacking, please confirm whether the outer packaging of the product is

intact. 2. After unpacking, please confirm whether all accessories of the welding power source are complete and whether their models are consistent

with the order. If you find missing or wrong delivery of accessories, please contact the supplier in time.

2.2 Installation requirements

Environmental requirements

When choosing the installation environment, you should pay attention to the following items:

·It should be installed in a place with good ventilation and vibration less than 5.9 m/s 2 (0.6g).

·Avoid installation in places with a lot of dust and metal powder.

·It is strictly forbidden to install in places with corrosive and explosive gases.

·The ambient temperature is required to be within the range of -10°C to +40°C. When the temperature exceeds 40°C, external forced heat dissipation or derating is required.

·The humidity requirement should be lower than 95%, without water condensation.

·At the welding site, pay attention to wind protection, and use windshields if necessary, otherwise it will affect the welding process.

If you have special installation requirements, please consult and confirm in advance.

The installation space requires

the welding power source to be at least 20cm away from the wall. When multiple units are placed side by side, the distance between them should be more than 30cm. It is recommended to place the welding power source according to the

reserved space in Table 2-1.

Table 2-1 Reserved space for welding power source installation

Front part top left side Right back

Reserved space ÿ 20 cm ÿ 10 cm ÿ 20 cm ÿ 20 cm ÿ 20 cm

2.3 Handling Precautions

1. Before moving the welding power source, be sure to cut off the input power of the distribution box.

2. When transporting the welding power source with a forklift, be sure to fix the wheels firmly. 3.

There are certain dangers when hoisting the welding power source, so hoisting is not recommended.

2.4 Power supply specification requirements

The specifications and requirements of the power supply for Artsen Plus/Pro series welding power sources are shown in Table 2-2.

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Table 2-2 Power supply specification requirements

Model power

Doctors Plus 500


project Doctors Plus 350 Doctors Plus 400
Doctors Pro 500
Doctors Pro 350 Doctors Pro 400
Doctors Pro 500H

Rated Power Supply Characteristics Three-phase 380VAC Three-phase 380VAC Three-phase 380VAC

Input Frequency 50Hz/60Hz 30kVA 50Hz/60Hz None 50Hz/60Hz 30kVA

grid power or more above 30kVA by or more

Power supply capacity default, None by


Power Equipment default none
optional above 50kVA default, optional above 50kVA

Input protection equipment Air switch power Class C 40A and above Grade C 63A and above Grade C 63A and above

(distribution box) generation / / Class D 80A above

equipment Welding power input side 6mm 2 or more, welding 6mm 2 or more, 6mm 2 above

power output side 35mm 2 or more is equal to or larger than 50mm 2 or more, 50mm 2 is equal
cable
the power input side cable equal to or larger than the power to or larger than the power input
Chassis ground wire
input side cable side cable

ÿNote:

1. The power supply specification of robot series welding power supply is the same as above;

2. The welding power supply suitable for power generation equipment is a customized power supply, please consult the manufacturer

Warningÿ for details. Safety

When the workplace is wet, and when operating on an iron plate or iron frame, please install a leakage protector.

2.5 Electrical connection steps

step

1. Welding cable connection on the output side (see ÿ2.5.1 Welding Power Connection for details)

2. Wire feeder connection (see ÿ2.5.2 Wire feeder connection for details)

3. Connection of welding torch and positive line detection line (see ÿ2.5.3 Welding torch connection and 2.5.4 Welding torch positive line detection line

connection) 4. Push-pull wire socket connection (see ÿ2.5.5 Push-pull wire socket connection for details)

5. Workpiece side welding cable (power ground wire) (see ÿ2.5.6 Workpiece side welding cable (power ground wire) for details)

6. Ground detection line connection (see ÿ2.5.7 Ground detection line connection for

details) 7. Shielding gas connection (see ÿ2.5.8 Shielding gas connection for details)

8. Water cooling device connection (see ÿ2.5.9 Water cooling device connection for details)

9. Input power line connection (see ÿ2.5.10 Input power line connection for details)

ÿNote: The water cooling device is not a standard configuration, and customers can purchase optional parts according to their needs.

ÿ safety warning

1. Please have electrical technicians with electrician qualifications carry out the connection operation.

2. Please wear protective equipment such as protective gloves, safety shoes and long-sleeved work clothes.

3. The electrical connection operation must be carried out under the condition of disconnecting the switch of the distribution box to ensure safety.

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9 Chapter 2 Installation and Wiring

4. Please use cables with specified specifications, and do not touch live parts such as input terminals and output terminals of the welding power source.

5. Please confirm the reliability of the welding power source grounding.

2.5.1 Welding Power Connection

step

1. Install the welding power cable connector to the positive pole of the welding power source

and tighten it; 2. Insert the wire feeder control cable plug into the welding power socket and tighten it, as shown in Figure 2-1.

Figure 2-1 Schematic diagram of welding power connection

2.5.2 Wire feeder connection

step by
step
1. Loosen the buckle at the tail of the wire feeder; fix the welding power cable on the stud on the bottom plate of the wire feeder, and tighten

the nut; 2. Tighten the control cable plug of the wire feeder on the

socket; robot wire feeder The connection diagram is shown in Figure 2-2.

Figure 2-2 Schematic diagram of robot wire feeder connection

The connection diagram of the manual wire feeder is shown in Figure 2-3.

Figure 2-3 Schematic diagram of connection of manual wire feeder

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2.5.3 Torch connection

Step 1. Install

the

welding torch to the socket of the welding torch of the wire feeder; 2. Install the

detection line of the welding torch to the socket of the detection line of the wire feeder, and the installation of the welding torch detection is completed.

The schematic diagram of robot welding torch connection is shown in Figure 2-4.

Figure 2-4 Schematic diagram of robot welding torch connection The

schematic diagram of manual welding torch connection is shown in Figure 2-5.

Figure 2-5 Schematic Diagram of Connection of Manual Welding

Torch The schematic diagram of connection of welding torch of open manual wire feeder is shown in Figure 2-6.

Figure 2-6 Schematic diagram of welding torch connection for open manual wire feeder

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2.5.4 Push-pull socket connection

step by step

The push-pull welding gun motor is connected to the push-pull interface of the wire feeder, the left terminal of the interface is "-", and the right terminal is "+". The schematic

diagram of the push-pull wire socket of the robot wire feeder is shown in Figure 2-7.

Figure 2-7 Schematic diagram of the push-pull wire socket of the robot wire feeder

The schematic diagram of the push-pull wire socket of the manual wire feeder is shown in Figure 2-8.

Figure 2-8 Schematic diagram of the push-pull wire socket of the manual wire feeder

2.5.5 Connection of welding cable (power ground wire) on workpiece side

step by step

step
Fasten one end of the power ground wire to the negative output terminal and the other end to the workpiece, as shown in Figure 2-9.

Figure 2-9 Schematic diagram of welding cable connection on the workpiece side

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2.5.6 Ground wire detection wire connection

When the ground detection line is connected to the side of the welding power source, it is the detection of the welding power source; when the ground detection line is connected to the side of the wire feeder, it is the detection of the wire feeder

end detection. (It is recommended to connect the ground detection line at the wire feeder side)

ÿ hint

When connecting the ground detection wire and soldering, be sure to strictly abide by the following items, otherwise the amount of spatter may

increase. 1. The power ground detection wire should be connected as close as possible to

the welding place; 2. The power ground detection wire should be separated from the welding output cable as much as possible. (The interval should be kept at least 100mm);

3. When using an external positioner, please connect the ground detection wire with the screw of the fixed cover on the base of the external positioner.

ÿ Connect the ground detection wire to the side of the welding power source

step by step

1 : Fasten one end of theStep


ground wire detection wire to the ground wire detection wire terminal, and fasten the other end to the workpiece, and the installation of the detection wire at the welding power supply end is

completed. As shown in Figure 2-10.

Figure 2-10 Schematic diagram of connection of welding power supply ground wire detection wire

ÿ Connect the ground wire detection wire to the side of the wire feeder

step by step

step wire detection wire to the ground wire detection wire terminal, and fasten the other end to the workpiece, and the installation of the ground wire detection wire at the end of the wire feeder
Fasten one end of the ground

is

completed. The connection of the ground wire detection wire of the robot wire feeder is shown in Figure 2-11.

Figure 2-11 Wire feeder ground wire detection wire connection

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The connection of the ground wire detection wire of the enclosed manual wire feeder is shown in Figure 2-12.

Figure 2-12 Connection of the ground wire detection wire of the closed wire feeder

The connection of the ground wire detection wire of the open manual wire feeder is shown in Figure 2-13.

Figure 2-13 Connection of ground wire detection wire of open wire feeder

ÿ Single-station or multi-station ground wire detection line connection

During single-station or multi-station welding, the ground detection wire is connected to the farthest position from the welding power source. The connections are shown in Figure 2-14.

Figure 2-14 Schematic diagram of the connection between the power ground wire and the detection wire of a single welding power supply

ÿ Multiple welding power supply ground wire detection wire connection

When welding with multiple welding power sources, connect their respective power ground wires to the vicinity of the welding workpiece. The ground wire detection line must avoid the welding current path for

wiring, and the distance between the welding output cable and the ground wire detection line should be kept at least 100mm. The connection wiring is shown in

Figure 2-15.

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Figure 2-15 Schematic diagram of connection between power ground wire and detection wire of multiple welding power sources

2.5.7 Shielding gas connection

step by step

Connect one end of the trachea to the trachea joint on the wire feeder fixing plate, and tighten the trachea hose clamp, and connect the other end to the trachea interface of the gas meter end, and

tighten the trachea hose clamp, the connection of the trachea is

completed. The gas pipe connection of the robot wire feeder is shown in Figure 2-16.

Figure 2-16 Schematic diagram of air pipe connection of robot wire feeder

The gas pipe connection of the closed manual wire feeder is shown in Figure 2-17.

Figure 2-17 Schematic diagram of air pipe connection of closed manual wire feeder

The air pipe connection of the open manual wire feeder is shown in Figure 2-18.

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Figure 2-18 Schematic diagram of air pipe connection of open manual wire feeder

ÿ Notice

1. If you use protective gas containing CO2, please use carbon dioxide to heat the pressure reducer.

2. The air pipes at the end of the wire feeder and the end of the gas meter must be fastened, otherwise there is a risk of air leakage.

3. The wall-mounted wire feeder must be used with Artsen Plus500GEZ.

2.5.8 Connection of water cooling unit

ÿ Water tank power connection

As shown in Figure 2-19.

Figure 2-19 Schematic diagram of water tank power connection

ÿ Water tank connection

step
step

Insert the water inlet pipe and water outlet pipe of the combination cable into the water tank inlet and outlet pipes respectively, as shown in Figure 2-20.
step

Figure 2-20 Schematic diagram of water tank connection

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Chapter 2 Installation and Wiring 16

ÿ safety warning

1. The power supply of the water tank power plug is high voltage 380VAC, please turn off the welding power supply when wiring, otherwise there is a risk of electric shock.

2. When using the water tank, the water cooling function needs to be activated (P03 is ON, default OFF), and the water tank can be self-tested on the panel, and it can be used normally after the self-test.

3. Some water tanks are not equipped with water flow detection devices, first turn the program parameter P09 to OFF (the default is ON) and save it. 4. When the ambient temperature

is lower than 10°C, please use special antifreeze for the water tank, otherwise there is a risk of damage to the water tank.

2.5.9 Connecting the Power Input Cable (380VAC)

step
step

1. There is no phase sequence requirement for the three-phase input cables of this product, and no power cables are configured by default, as shown in Figure

2-21; step 2. Before use, please ensure that the PE wire is reliably grounded;

Figure 2-21 Schematic diagram of power input side connection

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Chapter 3 Function Description and Operation

3.1 Panel description

The function description of the welding power panel is shown in Figure 3-1.

Figure 3-1 Welding power panel

Table 3-1 Function description of welding power supply panel

number number name Description of each function key

1 store 2 lock Store the current welding parameters

and lock the current panel operation

3 JOB JOB number adjustable state and non-adjustable state switching

4 Elimination 5 Eliminate the fault display on the current system After

Water Flow Detection 6 activating the water cooling function in the internal menu, check the water

Gas Detection 7 Jogging circuit for the presence or

Wire Feeding 8 Wire absence of shielding gas. In the non-welding state, send the

Diameter welding wire to the end of the welding torch to select different welding

9 Gas advance 10 wire diameters. SP customizes the wire diameter

Welding material type before starting welding. The gas shield setting is used to select different

11* Welding control 12* welding materials, SP custom welding materials are used for different welding modes of operation (2-step, 4-step, special

Welding method 4-step, spot welding, intermittent welding) for selecting different welding methods (DC , pulse, double pulse, DP synergy, SP custom welding method)

13 Hysteresis Gas shield setting after welding

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Chapter 3 Function Description and Operation 18

14 Right Loop The switching key of the digital tube on the right (V, ±, second, m/min) is used for

15 5VDC power bank 5V to directly supply power to the display board for

16 U disk interface firmware upgrade of the welding power supply, and supports a maximum output of 100mA

17 Left circulation 18 The switch key of the left nixie tube (A, channel, program, network) is used to adjust the

Advance wire feeding 19 Left parameters of the left nixie tube to adjust the parameters

knob 20 Arc starting of the left nixie tube before starting welding; when the JOB number is in the adjustable state, it is used to adjust the arc start parameter

parameters 21 Right knob of the JOB number. The setting of parameters such as arc wire feeding speed and arc starting voltage

adjusts the parameters of the digital tube on the right

22 Arc crater parameters Setting of arc crater wire feeding speed, crater voltage and other parameters in arc crater parameters

ÿ Notice

11*: Artsen Plus welding control: (2-step, 4-step, special 4-step, spot, intermittent); Artsen Pro welding control: (2-step, 4-step, special 4-step, spot)

12*: Artsen Plus Welding Methods: (DC, Pulse, Dual Pulse, DP Synergy, SP); Artsen Pro Welding Methods: (DC, Pulse, Dual Pulse,

SPÿ

The functional description of the closed manual wire feeder panel is shown in Figure 3-2.

Figure 3-2 Panel of enclosed manual wire feeder Table

3-2 Function description of panel of enclosed wire feeder Description

serial number number name of each function key

1
In standby mode, switch between display of current and wire feeding

2 storage3 lock speed, store current welding parameters, and

lock current panel operation In standby

4 mode, switch between absolute value of arc length and deviation value

5 Automatic current and voltage matching eliminates the fault display on the current system Adjust the current

6 Elimination 7 through the knob Adjust the voltage through the knob

Current Adjustment Knob 8 Voltage

Adjustment Knob

The function description of the open manual wire feeder panel is shown in Figure 3-3, and the parameter display is shown in Table 3-3.

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Figure 3-3 Open manual wire feeder panel

Table 3-3 Function description of open wire feeder panel Description of

serial number number name each function key

1
In the standby state, the current and wire feeding speed can be switched to

2 storage store the current welding parameters. In the non-

3 wire feed welding state, the welding wire is sent to the end of the welding

4 torch. In the standby state, the arc length absolute value and deviation value

5 locked can be switched to lock the current panel

6 SP

7 operation. Leave separate mode, adjust the current and voltage separately, unary mode, adjust the current and voltage to

8 Gas detection 9 automatically match, check

Elimination 10 Current whether there is a protective gas, and eliminate the fault

adjustment knob 11 Voltage adjustment display on the current system. Adjust the

knob current through the knob and adjust the voltage through the knob.

3.2 Nixie tube display

The digital tube on the left is used to display "A", "Channel", "Program" and "Network". When switching, the corresponding LED indicator will light up. The

digital tube on the right is used to display "V", "±", "second", "m/min", when switching, the corresponding LED indicator will light up. The

digital tube display is shown in Figure 3-4, and the parameter display is shown in Table 3-4.

Figure 3-4 Digital tube display

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Table 3-4 Digital tube display welding parameter description Left

JOB digital tube digital tube right nixie tube

parameter Description of welding parameters parameter Description of welding parameters

A display current V display voltage

Currently selected JOB number Channel Adjustment Channel Parameters ± display voltage correction value

Program Tuning Program Parameters Second display parameter time meter/

Network Tuning Network Parameters minute display wire feeding speed

3.3 Jog wire feeding

step by step

Press and hold the jog wire feed key on the panel of the welding power source or on the wire feeder to start wire feeding, and release the button to stop

wire feeding. 1. The jog wire feeding of the robot wire feeder is shown in Figure 3-5.

Figure 3-5 Jog feeding interface of robot wire feeder

2. Manual wire feeder jog wire feeding as shown in Figure 3-6.

Figure 3-6 Jog wire feeding interface of manual wire feeder

3. The jog wire feeding on the welding power panel is shown in Figure 3-7.

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Figure 3-7 Jog wire feeding interface on the welding power panel

3.4 Gas detection

step by step

Short press the gas detection button on the panel of the welding power supply or the wire feeder to start feeding gas for 30 seconds, short press the gas detection button again to end the feeding in advance

gas.

1. The gas detection of the robot wire feeder is shown in Figure 3-8.

Figure 3-8 Robot wire feeder gas detection interface

2. The gas detection of the manual wire feeder is shown in Figure 3-9.

Figure 3-9 Gas detection interface of manual wire feeder

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3. Gas detection on the welding power panel is shown in Figure 3-10.

Figure 3-10 Gas detection interface on welding power panel

3.5 Welding Control


The welding control panel is shown in Figure 3-11.

Figure 3-11 Welding control interface

3.5.1 2-step

Press the welding control key to switch to 2- step mode; the

logic is shown in Figure 3-12.

Figure 3-12 2-step logic diagram

step by step

1. Set the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion

of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set arc

starting wire feeding speed ratio, hot start time (see ÿ3.10 "4" JOB arc starting parameter description) 4. Set the wire feeding ratio for hot crater

filling and the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12

"6" JOB retraction parameter description) 6ÿ Set the delayed air supply time (see ÿ3.13 "7" JOB delayed air supply instructions)

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7. Set arc crater burnback voltage (see ÿ3.7 "0" initial JOB description)

3.5.2 4 steps

Press the welding control key to switch to 4- step mode; the

logic is shown in Figure 3-13.

Figure 3-13 4-step logic diagram

step

1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion

of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the hot

start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater filling and

the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12 "6" JOB

arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ

3.8 "0" initial JOB description)

3.5.3 Special 4 steps

Press the welding control key to switch to the special 4- step mode;

the logic is shown in Figure 3-14.

Figure 3-14 Special 4-step logic diagram

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step

1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion of

slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the hot

start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater filling and

the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12 "6" JOB

arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ

3.8 "0" initial JOB description)

3.5.4 Spot welding

Press the welding control key to switch to spot welding

mode; the logic is shown in Figure 3-15.

Figure 3-15 Spot welding logic diagram

step

1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion

of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the

hot start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater

filling and the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ

3.12 "6" JOB arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback

voltage (see ÿ3.8 "0" initial JOB description)

3.5.5 Intermittent welding

The logical diagram is shown in Figure 3-16.

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Figure 3-16 Intermittent welding logic diagram

step

step
1. Set the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion of slow wire feeding speed

and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the ratio of wire feed speed and wire feed time at arc start (see ÿ3.10 "4"

JOB arc start parameter description) 4. Set the arc start parameter wire feed ratio and arc start parameter time. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction

speed and arc retraction time (see ÿ3.12 "6" JOB arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ

3.8 "0" initial JOB description)

3.6 Water flow detection

Functional testing of the water-cooling circulation system.

step

1. After step
the water cooling device is installed, enter P03 and select ON to activate the water cooling function (the default is OFF); 2. Press the water flow detection

button, the water flow detection indicator light is on, the water flow detection is automatically completed, and the water cooling setting is successful.

Figure 3-17 Water flow detection setting interface

ÿ Notice

1. When the welding power supply is equipped with a water tank and a water-cooled torch, the function of the water tank can be activated, and the power of the water tank can be turned on at the same time, otherwise the welding torch may be burned.

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2. The welding power supply starts welding, and the water tank motor starts to run synchronously. After the welding stops, the water tank motor stops running after a delay of 2 minutes.

3. After the setting is completed, click the "Save" button to save the parameters.

3.7 Burnback parameters

step

step
1. Press the JOB key, turn the "left knob" to switch to No. 0 JOB, press the JOB key again, select No. 0 Job, and enter the burnback parameter setting interface. As shown in Figure 3-18.

Figure 3-18 Burnback parameter setting interface

2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding burn-back parameter under the channel number. Channel parameters are shown in the table

3-5ÿ

3. Press the JOB button, turn the "left knob" to switch to No. 10 JOB, press the JOB button again, select the No. 10 job, the function

Close, exit burnback parameter setting.

Table 3-5 Burnback parameter table

channel parameters Parameter Description note Defaults

1. In the non-intermittent welding control mode, it is used to set the welding burnback time 2.
C01 Job time 0.1
In the intermittent welding control mode, it is used to set the intermittent welding interval time

C02ÿC04 Reserve the arc length / /

C05 coefficient of the main wire feeding speed for setting the burnback voltage -30

C06 The slope coefficient of the main wire feeding speed is hidden in the user mode 7

C07ÿC10 Reserve DC arc characteristic / /

C11 coefficient 1 DC arc characteristic Hide in user mode Hide in 0

C12 coefficient 2 Short-circuit current slope user mode Hide in user mode 0

C13 coefficient retain low spatter 0

C14 /

Q15 sensitivity coefficient 1 Penetration Hidden in user mode / 0

C16 depth adjustment coefficient -7ÿ+7 0

C17ÿC19 Reserve pulse peak current / /

C20 amplitude coefficient Hiding pulse peak current time coefficient in user mode Hiding 0

C21 pulse current rising slope coefficient in user mode Hiding pulse base value current 0

C22 coefficient Hiding high pulse frequency coefficient in user mode Hiding pulse in user 0

C24 mode Arc characteristic coefficient 2 Hidden in user mode Pulse arc adjustment 0

C25 coefficient Hidden in user mode 0

C27 0

C28 0

C29 pulse arc length adjustment factor hidden in user mode 0

C30ÿC34 reserved / /

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3.8 Pre-aeration

step

Step 1. Press the pre-supply key, the pre-supply indicator light and the "channel" indicator light are on, the function is turned on, and the pre-supply parameter setting

interface is entered. As shown in Figure 3-19.

Figure 3-19 Pre-supply gas setting interface

2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding pre-aeration parameter under the channel number. For channel

parameters, see Table 3-6.

Table 3-6 Pre-supply air parameter list

channel parameters Parameter Description Defaults

C01 JOB time Comments are used to set the timing of pregas 0.1

C02ÿC34 reservation / /

3. Press the pre-supply key, the pre-supply indicator light is off, the function is closed, and the pre-supply parameter setting is exited.

3.9 Wire feeding in advance

step

Step 1. Press the advance wire feed key, the advance wire feed indicator light and the "channel" indicator light are on, the function is turned on, and the advance wire feed parameter

setting interface is entered. As shown in Figure 3-20.

Figure 3-20 Wire feed setting interface in advance

2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding advance wire feeding parameter under the channel number. For channel

parameters, see Table 3-7.

3. Press the advance wire feed key, the advance wire feed indicator light is off, the function is closed, and the advance wire feed setting is exited.

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Table 3-7 Parameter description of wire feeding parameter

channel parameters table in advance note Defaults

C01 Length It is used to set the forward distance of welding wire in the arc starting state 5.0 cm

C02 Reserve / /

C03 Wire Feed Speed It is used to set the advance wire feeding speed in the arc starting state 3.0 m/min

C04 Reserve / /

C05 Main Wire Feed Speed Arc Length / 0

C06 Coefficient Main Wire Feed Speed Slope Coefficient / 7

C07ÿC10 Reserve DC arc characteristic / /

C11 coefficient 1 DC arc characteristic Hide in user mode Hide in 0

C12 coefficient 2 Short-circuit current user mode Hide in user mode 7

C13 slope coefficient retain low spatter 0

C14 / /

Q15 sensitivity coefficient 1 Penetration hidden in user mode 0

C16 depth adjustment coefficient -7ÿ+7 / 0

C17ÿC19 Reserve pulse peak current / /

C20 amplitude coefficient Pulse peak current Hide in user mode Hide in 0

C21 time coefficient Pulse current rising slope user mode Hide in user mode 0

C22 coefficient Pulse base value current Hide in user mode Hide in 0

C24 coefficient High pulse frequency user mode Hide in user mode 0

C25 coefficient Pulse arc Hide in user mode Hide in 0

C27 characteristic coefficient 2 Pulse arc user mode Hide in user mode 0

C28 adjustment coefficient Pulse arc 0

C29 length adjustment coefficient 0

C30ÿC34 reserved / /

3.10 Arcing parameters

step

1. PressStep
the arc start parameter key, the arc start parameter indicator light and the “channel” indicator light up, and enter the arc start parameter setting interface, as shown in Figure 3-21.

Figure 3-21 Arc starting parameter setting interface 2.

The "±" and "second" of the arc starting section can be switched and viewed through the right cycle switching key; 3. Turn the "left knob"

to switch the channel parameter number, and turn the "right knob" to adjust the corresponding arc starting parameter value under the channel number. Channel parameters are shown in the table

3-8ÿ

4. Press the arc starting parameter key, the arc starting parameter indicator light will go out, and exit the arc starting parameter setting.

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Table 3-8 Arc starting parameter list

channel parameters Parameter Description Defaults

C01 JOB time Comments are used to set the thermal 0

C02 start time/ /

C03 / /

C04 reservation reserved main wire feed 100% of the normal welding JOB main wire feeding speed /

C05 speed correction ratio main wire feed 0

C06 speed arc length coefficient main wire feed speed slope coefficient/ 0

C07ÿC10 Reserve DC arc characteristic / /

C11 coefficient 1 DC arc characteristic hidden in user mode hidden 0

C12 coefficient 2 Short-circuit current in user mode hidden in 0

C13 slope coefficient retain low user mode / hidden in user 0

C14 spatter

Q15 sensitivity coefficient 1 Penetration mode / 0

C16 depth adjustment coefficient -7ÿ+7 0

C17ÿC19 reserved / /

C20 Pulse peak current amplitude coefficient user mode hidden user 0

C21 Pulse peak current time coefficient Pulse mode hidden user mode 0

C22 current rising slope coefficient High pulse hidden user mode hidden 0

C25 frequency coefficient Pulse user mode hidden user 0

C27 arc characteristic coefficient 2 Pulse mode hidden user mode 0

C28 arc adjustment coefficient Pulse hidden some software not 0

C29 arc length adjustment coefficient included some software not 0

C30 Synergistic included some software 1.0

C31 frequency slave wire feed speed not included some software 0

C32 duty cycle slave wire feed not included some software 100

C33 speed ratio slave feed Wire Speed Arc not included 0

C34 Length Coefficient from Wire Feed Speed Slope Coefficient 7

3.11 Arc crater parameters

step

Step 1. Press the arc crater parameter key, the arc crater parameter indicator and the “channel” indicator light up, and enter the arc crater parameter setting interface, as shown in Figure 3-22.

Figure 3-22 Interface for setting arc closing

parameters 2. The "±" and "second" of the arc closing section can be switched and viewed through the right cycle switching key;

3. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding arc-ending parameter value under the channel number. For channel

parameters, see Table

3-9. 4. Press the arc extinction parameter key, the arc extinction parameter indicator light is off, the function is closed, and the arc extinction parameter setting is exited.

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Table 3-9 Arc closing parameter list

channel parameters Parameter Description Defaults

C01 JOB time Comments are used to set arc 0

C02ÿC03 reserve /

C04 main wire feed speed correction crater filling time/proportion to normal welding JOB 100

C05 ratio main wire feed speed arc main 0

C06 length coefficient main wire feed 0

C07ÿC10 speed /

C11 slope coefficient retain DC arc wire feeding speed/ / / / 0

C12 characteristic coefficient 1 DC arc hidden in user mode hidden 0

C13 characteristic coefficient 2 short in user mode / hidden in 0

C14 circuit /

Q15 current slope coefficient retain user mode / / hidden in 0

C16 low spatter sensitivity coefficient 1 0

C17ÿC19 /

C20 penetration adjustment coefficient -7ÿ user mode hidden in user 0

C21 +7 Retain Pulse Peak Current Amplitude mode user mode hidden 0

C22 Coefficient Pulse Peak Current Time user mode hidden user 0

C24 Coefficient Pulse Current Rising mode hidden user mode 0

C25 Slope Coefficient Pulse hidden user mode hidden 0

C27 Base Current Coefficient High user mode hidden some 0

C28 Pulse Frequency Coefficient software not included some 0

C29 Pulse Arc Characteristic software not included some 0

C30 Coefficient 2 software not included some 1.0

C31 Pulse Arc Adjustment software not included some 0

C32 Coefficient Ratio from wire software not included 100

C33 feed speed Ratio from wire feed 0

C34 speed Arc length coefficient from wire feed speed Slope coefficient from wire feed speed 7

3.12 Withdrawal parameters

step

step
1. Press the JOB key, turn the "left knob" to switch to No. 6 JOB, press the JOB key again, select No. 6 JOB, and enter the withdrawal parameter setting interface, as shown in Figure

3-23.

Figure 3-23 Retraction parameter setting interface

2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding withdrawal parameter under the channel number. Channel parameters are shown in the table

3-10ÿ

3. Press the JOB key, turn the "left knob" to switch to No. 10 JOB, press the JOB key again, select No. 10 JOB, the function is turned off, and exit the retraction parameter setting.

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Table 3-10 Withdrawal parameter table

channel parameters Parameter Description Defaults

C01 JOB time Comments are used to set the arc 0.04

C02 retention retraction time/ /

C03 setting arc closing and retraction / -9.8

C04ÿC34 speed retention / /

3.13 Hysteresis
step

Step 1. Press the hysteresis key, the hysteresis indicator and the "channel" indicator light up, the function is turned on, and the hysteresis setting interface is entered, as shown in Figure 3-24.

Figure 3-24 Hysteresis setting interface

2. Turn the "knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding hysteresis parameter under the channel number. Channel parameters are shown in the table

3-11ÿ

3. Press the hysteresis key, the hysteresis indicator light is off, the function is turned off, and the hysteresis setting is exited.

Table 3-11 Lag gas supply parameter list

channel parameters Parameter Description note Defaults

C01 JOB time Used to set the air lag time/ 1.0

C02ÿC34 reservation /

3.14 Jog wire feeding parameters

step

step
1. Press the JOB key, turn the "left knob" to switch to No. 9 JOB, press the JOB key again, select No. 9 JOB, and enter the jog wire feeding parameter setting interface, as shown in Figure

3-25.

Figure 3-25 Jog wire feeding parameter setting interface

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2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding jog wire feeding parameter under the channel number. For channel parameters,

see Table 3-12.

3. Press the JOB key, turn the "left knob" to switch to No. 10 JOB, press the JOB key again, select No. 10 JOB, the function is closed, and exit the jog wire feeding parameter

setting.

Table 3-12 Jog wire feeding parameter list

channel parameters Parameter Description note Defaults

C01ÿC02 Retain / /

C03 the main wire feed / 6.0

C04ÿC05 speed / /

C06 Retain the slope coefficient of the main wire / -3

C04ÿC34 feed speed Retain / /

3.15 Storage

Store the current panel parameters.

step

After setting
step the welding parameters, press the storage button, the storage indicator light will flash, which means the current parameters are stored successfully.

Figure 3-26 Storage setting interface

ÿ Notice

1. After the configuration is complete, please save it before powering off the welding power source. Otherwise the parameters will not be saved.

2. After a set of channel parameters is set, it needs to be saved before switching to the next set of channels.

3.16 Locking
Lock the current panel parameters.

step

1. Press the lock button, the lock indicator lights up, the current panel is locked successfully, and the panel function keys will not be able to operate;
step

2. Press the lock button again, and the lock indicator light goes out, indicating that the current panel is unlocked and the panel can be operated.

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Figure 3-27 Lock setting interface

3.17 Elimination

step

1. Pressstep
the cancel key to cancel the alarm that occurs during use. 2. The welding power supply can be

used normally only after the alarm is eliminated. For details, see ÿ5.2 Welding power supply fault codes and countermeasures.

Figure 3-28 Eliminate setting interface

3.18 Restoring factory settings and data

step

Step
ÿ Restore the factory settings of the welding power source

Press and hold the left cycle key and right cycle key on the panel of the welding power source at the same time, release it after 2 seconds, and the welding power source will restore the factory setting parameters.

After restoring the factory settings, please restart the welding power source.

Figure 3-29 Restore factory settings interface of welding power panel

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ÿ The welding power supply restores the factory data

Simultaneously press and hold the cancel, left cycle key and right cycle key on the panel of the welding power source, release them after 2 seconds, wait for 5 seconds, and the welding power source will restore

to the factory defaults. After restoring the factory data, please restart the welding power source.

Figure 3-30 Interface of restoring factory data on welding power panel

ÿ Wire feeder restore factory settings

Press and hold the "A/m/min" and "V/±" keys on the panel of the wire feeder at the same time, release them after 2 seconds, and the panel of the wire feeder has been restored to factory settings successfully.

After restoring the factory settings, please restart the welding power source.

Figure 3-31 Closed wire feeder panel restore factory settings interface

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Figure 3-32 Open wire feeder panel restore factory settings interface

ÿ Notice

1. After restoring factory settings. System job parameters and No. 10 user job parameters will be restored to the factory state;

2. After restoring the factory data, the system job parameters, all user job parameters, welding program parameters and welding network parameters will be restored to the factory status.

3.19 Manually switch job number

Figure 3-33 Manual switch JOB number setting interface

step

1. Press
stepthe "JOB key", the JOB number digital tube flashes to display the current job number, turn the "left knob" to adjust the corresponding job number;

2ÿ Press the "JOB key" again, the JOB number is selected, and the digital tube stops flashing.

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ÿ Notice

If the JOB number digital tube blinks for more than 5 seconds without any selection operation, the currently blinking JOB number is selected and the digital tube stops blinking.

Numbers 0-9 are system jobs, and numbers 10-99 are user jobs. Please switch to user jobs before welding, otherwise the welding power source will alarm Err23.

3.20 U disk upgrade welding power source firmware

3.20.1 Preparation for welding power source firmware upgrade

1. 1 U disk, the storage capacity is not more than 32GB.

2. Copy the firmware file of the welding power supply upgrade to the root directory of

the U disk; 3. 1 mobile power bank (optional), output parameter 5Vÿ1A;

ÿ Notice

1. Before upgrading the firmware of the welding power supply with a U disk, the welding power supply must be powered off first, and all external communication interfaces of the welding power supply must be disconnected.

2. A removable hard disk cannot be used instead of a USB flash drive.

3.20.2 Normal upgrade mode

Proceed as follows:

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3.20.3 Power bank upgrade mode

Proceed as follows:

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3.20.4 Communication adapter board (box) firmware upgrade

3.20.5 Restore factory default program:

ÿ Notice

If the welding power source has not performed any firmware upgrade operations since leaving the factory, when it is necessary to upgrade the firmware of the communication adapter board (box), please use the method of restoring

the factory program.

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39 Chapter 4 Attribute Configuration of Welding Power Source

Chapter Four Welding Power Source Attribute Configuration

4.1 Configuration of welding program parameters

4.1.1 Welding power source control mode selection (P02)

Figure 4-1 P02 display interface

step

1. Press
stepthe left cycle key to select "Program", turn the left knob to select P02, the default is F; 2. Rotate the

right knob to select the corresponding control method. See Table 4-1 for the description of welding power control mode.

Table 4-1 Control mode description

display F N DF DN

control mode Wire feeder control Power supply display board control robot unified control robot JOB call control

ÿ Notice

1. F: Wire feeder board control mode, which means that when the JOB number is "10", the signals controlled by the wire feeder include welding torch switch, jog wire feeding, gas detection, main wire feeding speed and main arc

length coefficient , and other parameters are set by the power panel.

2. N: The display panel control mode of the welding power supply. The signals controlled by the wire feeder include welding torch switch, jog wire feeding, and gas detection, and other parameters are set by the panel.

3. DF: Synchronized control of the robot, which means that when JOB is "10", the signals controlled by the robot include welding torch switch, jog wire feeding, reverse wire drawing, gas detection, etc.

Measurement, fault elimination, main wire feeding speed and arc length coefficient of main wire feeding speed, other parameters are set by the power panel.

4. DN: Robot JOB call control refers to the call channel of the robot to control the welding process. The signals controlled by the robot include welding torch switch, jog wire feeding, reverse wire drawing, gas detection, fault

elimination and JOB number. Other parameters are controlled by the power supply. Panel settings.

4.1.2 Activation of the welding power supply water cooling system (P03)

Figure 4-2 P03 display interface

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step

1. Press
stepthe left cycle button to select "Program", turn the left knob to select P03; 2. Turn the right

knob to select activation, ON means activation, and the default is OFF; 3. After activation, press

the water flow detection button to activate the water cooling system It will self-test, and after the self-test is completed, it can be used normally.

ÿ Notice

1. Before activating the water cooling system, please ensure the integrity and smoothness of the water circuit;

2. To use the water cooling system, please select the corresponding water cooling torch;

3. If there is no water cooling device, please do not activate the water cooling system, otherwise the welding power supply cannot be used normally;

4. The Megmeet welding power supply provides 380VAC power supply and drives the optional water tank of the Megmeet series welding power supply;

5. Before using the water tank function, you should first turn the program parameter P03 (water tank enable) to the ON state (the default is OFF), and save it;

6. When running the water tank for the first time, you should first add water to the water tank and connect the water circuit to avoid idling of the water tank motor. After filling up the water, click the "Water Cooling Detection" button on the panel,

and the water flow detection will automatically stop after 50 seconds. If the water tank is not detected at this time If there is water backflow, fault Err25 will be reported; after welding starts, if the water tank does not detect any water

backflow for more than 10 seconds, fault Err25 will be reported;

7. Some models of water tanks are not equipped with water flow detection devices. You should first turn the program parameter P09 (water flow detection protection switch) to OFF (the default is ON),

And save it, otherwise Err25 will be reported 10 seconds after welding starts.

4.1.3 Robot communication module activation (P05)

Figure 4-3 P05 display interface

step

1. Press
step the left cycle key to select a program, turn the left knob to select P05; 2.

Turn the right knob to select activation, ON means activation, and the default is OFF.

ÿ Notice

1. After the communication module is activated, the communication box must be connected, otherwise an

alarm will occur. 2. After the communication module is activated, and the communication box has been correctly connected to the welding power source, if the welding power source and the robot are not communicating correctly, the "network"

indicator LED will flash; if the welding power source communicates with the robot correctly, the "network" indicator LED will stop flashing; This feature does not work with analog communication boxes.

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4.1.4 Selection of wire feeder (P06)

Figure 4-4 P06 display interface

step

1. Press
step the left cycle button to select "Program", turn the left knob to select P06; 2.

Turn the right knob to select PE/PP/ZP, the default is PE for Plus wire feeder, and ZP for Pro wire feeder. (Note: PE is suitable for

WF12-50PR, WF12-50P, WF2-50PLR, WF2-50PL wire feeder, PP is suitable for WF2-50PP wire feeder, ZP is suitable for WF2-50ZP-MD wire feeder)

ÿ Notice

If the wrong wire feeder model is selected, the wire feeding control will be abnormal and cannot be used normally.

4.1.5 JOB parameter display mode (P07)

Figure 4-5 P07 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P07; 2. Turn

the right knob to select activation, ON means activation, and the default is OFF.

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ÿ Notice

1. ON: Debug mode is on, all channel parameters are displayed and adjustable;

2. OFF: User mode is on, some parameters are displayed and adjustable.

4.1.6 Pulse crater switch (P08)

Figure 4-6 P08 display interface

step

step the left cycle key to select "Program", turn the left knob to select P08; 2. Turn
1. Press

the right knob to select activation, ON means activation, and the default is OFF.

4.1.7 Water flow detection function enabling switch (P09)

Figure 4-7 P09 display interface

step

step the left cycle key to select "Program", turn the left knob to select P09; 2. Turn
1. Press

the right knob to select activation, ON means activation, and the default is ON.

ÿ Notice

1. ON: The water flow detection function is turned on, and the water tank has the water flow detection function;

2. OFF: The water flow detection function is not turned on.

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4.1.8 Wire feeder display board/robot wire feeder key enable (P10)

Figure 4-8 P10 display interface

step

1. Press
step the left cycle button to select "Program", turn the left knob to select P10; 2.

Turn the right knob to select activate, ON means open, and the default is ON.

ÿ Notice

1. ON: The wire feeder display board is enabled; OFF: The wire feeder display board is not enabled.

2. ON: The button board of the robot wire feeder is enabled; OFF: The button board of the robot wire feeder is not enabled.

3. When the wire feeder has no display function, P10 should be set to OFF, otherwise the parameters cannot be adjusted.

4.1.9 Low-splash module enable switch (P11)

Figure 4-9 P11 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P11; 2. Turn

the right knob to select activation, ON means activation, and the default is ON.

ÿ Notice

1. The short-circuit transition low-spatter welding process needs to turn on the low-spatter module (default ON).

2. When using a push-pull welding torch, if the length of the push-pull welding torch is long and there is no voltage detection line extending to the torch tip, it is recommended to turn off the low spatter function

to avoid unstable welding due to the decrease in detection accuracy.

3. Artsen Pro welding power supply is OFF by default.

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4.1.10 Wire drawing motor drive enable switch (P12)

Figure 4-10 P12 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P12; 2. Turn

the right knob to select activation, ON means activation, and the default is OFF.

ÿ Notice

1. Currently only supports TBi-PP2R push-pull system (PP-TX-17V wire drawing motor);

2. In the jog wire feeding state, the welding power panel will display the current of the wire drawing motor, and the adjustment steps are as follows:

A. Adjust the pressing force of the main motor to an appropriate

value; B. After the welding wire is sent out normally, adjust the pressing force of the wire drawing motor to adjust the current of the wire drawing motor to an appropriate value (under default parameters, the value is generally

0.5~0.7A); C . Adjust P13 and observe the current of the drawing motor to confirm whether the parameters are appropriate.

3. If the length of the push-pull welding torch is long and does not extend to the voltage detection line of the torch tip, it is recommended to turn off the low spatter function (P11=OFF) to avoid unstable welding due to the decrease

in detection accuracy.

4. If the length of the push-pull welding gun is long and does not extend to the voltage detection line of the gun tip, it is recommended to adjust the parameter C29 at the same time when using the pulse process to improve the arc

length control accuracy.

4.1.11 Drawing motor tension adjustment coefficient 1 (P13)

Figure 4-11 P13 display interface

step

1. Press
step the left cycle button to select "Program", turn the left knob to select P13; 2. Turn

the right knob to adjust the coefficient, the default is 0.

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ÿ Notice

Range: -7ÿ+7, the bigger the coefficient, the bigger the pulling force.

4.1.12 Drawing motor tension adjustment coefficient 2 (P14)

Figure 4-12 P14 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P14; 2.

Turn the right knob to adjust the coefficient, the default is 0.

ÿ Notice

Range: 0~6, the larger the coefficient, the smaller the pulling force.

4.1.13 Setting/actual switching (P15)

Figure 4-13 P15 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P15; 2. Turn

the right knob to select active, SET is the set value, RAL is the actual value, and the default is RAL.

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4.1.14 Speed/current switching (P16)

Figure 4-14 P16 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P16; 2. Turn

the right knob, CRE is the current, SPD is the wire feeding speed, and the default is CRE.

4.1.15 Welding mode control switch (P17)

Figure 4-15 P17 display interface

step

1. Press
step the left cycle button to select "Program", turn the left knob to select P17; 2. Turn

the right knob to select parameters, ROG is the anti-noise mode, PRE is the fine mode, and the default is PRE.

4.1.16 No-load protection switch (P19)

Figure 4-16 P19 display interface

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step

1. Press
step the left cycle key to select "Program", turn the left knob to select P19; 2. Turn

the right knob to select activation, ON means activation, and the default is ON.

4.1.17 Wire feeding speed ratio/absolute switching switch (P20)

Figure 4-17 P20 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P20; 2. Turn

the right knob to select the parameter, RAT is the ratio, ABS is the absolute value, and the default is ABS.

4.1.18 Penetration control switch (P21)

Figure 4-18 P21 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P21; 2. Turn

the right knob to select activation, ON means activation, and the default is OFF.

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4.1.19 Low Splash Sensitivity Adjustment (P22)

Figure 4-19 P22 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P22; 2. Turn

the right knob to adjust the value of the coefficient, the range is -10 ~ 10 mV, the default is 0 mV.

4.1.20 Enable welding circuit parameter compensation function (P23)

Figure 4-20 P23 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P23; 2. Turn

the right knob to select activation, ON means activation, and the default is OFF.

4.1.21 Welding circuit resistance compensation (P24)

Figure 4-21 P24 display interface

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step

1. Press
step the left cycle key to select "Program", turn the left knob to select P24; 2. Turn

the right knob to adjust the coefficient, the range is 0~30 milliohms, and the default is 3 milliohms.

4.1.22 Welding circuit inductance compensation (P25)

Figure 4-22 P25 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P25; 2. Turn

the right knob to adjust the coefficient, the range is 0~120 microhenry, the default is 6 microhenry.

4.1.23 Twin wire welding mode enable switch (P26)

Figure 4-23 P26 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P26; 2. Turn

the right knob to select activation, ON means activation, and the default is OFF.

ÿ Notice

This function is optional, please contact the manufacturer if necessary.

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4.1.24 Arcing stable time deviation value adjustment (P27)

Figure 4-24 P27 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P27; 2. Turn

the right knob to adjust the coefficient, the range is -7~7, and the default is 0.

4.1.25 Arc Stable Voltage Deviation Adjustment (P28)

Figure 4-25 P28 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P28; 2. Turn

the right knob to adjust the coefficient, the range is -7~7, and the default is 0.

4.1.26 Duty rate mode switching switch (P29)

Figure 4-26 P29 display interface

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53 Chapter 4 Welding Power Source Property Configuration

step

1. Press
stepthe left cycle button to select "Program", turn the left knob to select P29; 2. Turn the right

knob to select activation, ON means high duty cycle mode, OFF means normal mode, and the default is OFF. Remarks: Only models with

high duty cycle are available.

4.1.27 Query the software version number of the power supply display board (P30)

Figure 4-27 P30 display interface

step

Pressstep
the left cycle button to select "Program", turn the left knob to select P30; the digital tube on the right displays the software version number.

4.1.28 Query the software version number of the motor driver board (P31)

Figure 4-28 P31 display interface

step

Pressstep
the left cycle button to select "Program", turn the left knob to select P31; the digital tube on the right displays the software version number of the motor driver board.

4.1.29 Query the software version number of the power control board (P32)

Figure 4-29 P32 display interface

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Chapter Four Welding Power Source Property Configuration 52

step

Press step
the left cycle button to select "Program", turn the left knob to select P32; the digital tube on the right displays the software version number of the power control board.

4.1.30 Query the software version number of the display board of the wire feeder (P33)

Figure 4-30 P33 display interface

step

Press step
the left cycle button to select "Program", turn the left knob to select P33. The digital tube on the right displays the software version number of the display board of the wire feeder.

4.1.31 Query the software version number of the communication adapter board (P34)

Figure 4-31 P34 display interface

step

Press step
the left cycle button to select "Program", turn the left knob to select P34; the digital tube on the right displays the software version number of the communication adapter board.

4.1.32 Query the software version number of the Ethernet communication adapter board (box) (P35)

Figure 4-32 P35 display interface

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53 Chapter 4 Welding Power Source Property Configuration

step

Press the left cycle button to select "Program", turn the left knob to select P35; the digital tube on the right displays the software version number of the Ethernet communication adapter board

(box) .

4.1.33 Welding process software package query (P40)

Figure 4-33 P40 display interface

step

Press the
stepleft cycle button to select "Program", turn the left knob to select P40; the digital tube on the right displays the corresponding welding process software package. See Table 4-2 for the

description of the welding process software package.

Table 4-2 Description of P40 welding process software package

Model Welding Material Process Type Synergy High Speed Intermittent Welding DP Synergy

D Solid carbon steel, solid stainless steel short circuit transition low spatter free no no

DD Solid Carbon Steel, Solid Stainless Steel Short Circuit Transition Low Splash No yes no

PP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes no

DP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes no

A Solid carbon steel, solid stainless steel, aluminum alloy short circuit transition low spatter, short arc pulse no have

4.1.34 Inquiry of power level of welding power supply (P41)

Figure 4-34 P41 display interface

step

1. Pressstep
the left cycle key to select "Program", turn the left knob to select P41; 2. The digital tube on the right shows

the corresponding welding power level. See Table 4-3 for details on the power level of the

welding power supply.

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Chapter Four Welding Power Source Attribute Configuration 54

Table 4-3 Description of power level of welding power supply

Nixie tube display Power level

350 60%@350/31.5V

400 100%@400/34V

500 60%@500/39V

630 100%500A/39V

4.1.35 Inquiry of Welding Power Supply Product Series (P42)

Figure 4-35 P42 display interface

step

1. Pressstep
the left cycle key to select "Program", turn the left knob to select P42; 2. The digital tube on the right

shows the corresponding welding power supply product series. See Table 4-4 for the

description of welding power supply product series.

Table 4-4 Description of welding power supply product series

Nixie tube display Welding power supply series

PLS Artsen Plus Series Welding Power Sources

PRO Artsen Pro Series Welding Power Sources

4.1.36 Inquiry of input voltage specifications of welding power supply (P43)

Figure 4-36 P43 display interface

step

1. Pressstep
the left cycle key to select "Program", turn the left knob to select P43; 2. The digital tube on the right shows

the corresponding input voltage specifications of the welding power supply. See Table 4-5 for the

specifications of the input voltage of the welding power supply.

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55 Chapter Four Attribute Configuration of Welding Power Source

Table 4-5 Specifications of input voltage of welding power supply

Digital tube display Input voltage

380 specification Rated input voltage 380VAC (three-phase

220 without neutral) Rated input voltage 220VAC (three-phase without neutral)

4.1.37 Query welding power supply hardware code (P50)

Figure 4-37 P50 display interface

step

1. Press the left cycle key to select "Program", turn the left knob to select P50; 2. The digital tube on the
step

right will read the hardware code parameters of the welding power source.

4.1.38 Barcode query of welding power source (P51)

Figure 4-38 P51 display interface

step

1. Press the left cycle key to select "Program", turn the left knob to select P51; 2. The digital tube on the
step

right displays the corresponding bar code of the welding power source; 3. Turn the

"right knob" to record the barcode information numbered from 0 to 9 in sequence; 4ÿ Arrange the displayed

barcode data in order according to the serial number to form a complete welding power source barcode. See Table 4-6 for an example

of the barcode of the welding power source.

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Chapter Four Welding Power Source Property Configuration 56

Table 4-6 Barcode example of welding power source

Nixie tube 1 (serial Nixie tube 2 (barcode Nixie tube 3 (barcode


parameter
number) 0 data) / data)

WITH

1 / WITH

2 0 1

3 2 3

4 4 5
P51
5 6 7

6 8 9

7 0 1

8 2 3

9 4

barcode information ZZ012345678901234

4.1.39 Adjustment of wire feeding speed (P60)

Figure 4-39 P60 display interface

step

1. Press the left cycle key to select "Program", turn the left knob to select P60; 2. Turn the right knob to
step

adjust the wire feeding speed when the welding conditions are changed, the range is -30~30, and the default is 0.

4.1.40 Current waveform adjustment switch (P61) in the arcing stage

Figure 4-40 P61 display interface

step

1. Press the left cycle key to select "Program", turn the left knob to select P61; 2. Turn the right knob, ON
step

means to enable, OFF means to close, and the default is ON.

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4.1.41 Arc break detection time (P62)

Figure 4-41 P62 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P62; 2. Turn the

right knob to adjust the arc break detection time, the range is 0.01sÿ0.5s, and the default is 0.25s.

4.1.42 Cooling fan normally open switch (P63)

Figure 4-42 P63 display interface

step

1. Press
step the left cycle key to select "Program", turn the left knob to select P63; 2. Turn the

right knob, ON means to enable, OFF means to enable and close, and the default is OFF.

4.2 Configuration of welding network parameters

4.2.1 Robot protocol configuration (N00)

Figure 4-43 N00 display interface

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Chapter Four Welding Power Supply Attribute Configuration 60

step

1. Press
step the left cycle key to select network N00; 2.

Turn the left knob to select the corresponding protocol.

See Table 4-7 for details of NOO's protocol.

Table 4-7 Protocol correspondence table

agreement number Partner application layer protocol

FAN FANUC DeviceNet

ABB ABB DeviceNet

Approx Kuka DeviceNet

CRP Kalop DeviceNet

CHF Chaifu CanOpen

SHOULD Turing CanOpen

ANC DeviceNet

GSD Yaskawa DeviceNet

FNE Fanuc Ethernet/IP

CHQ Ethernet/IP

LENGTH Kawasaki Hyundai DeviceNet

GOG solid high CanOpen

IS Xinsong DeviceNet

KBA BE CAREFUL CanOpen

THE / analog port

4.2.2 Configuration of welding power source ID (N01)

Figure 4-44 N01 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N01; 2.

Turn the right knob to select ID configuration, the range is 0~63, and the default value is 2.

ÿ hint

The MAC ID of the slave station is the MAC ID of the welding power source, and the default is 2. It can be set arbitrarily within the range of 0-63 through the network parameter N01 of the internal menu of

the welding power source if it is not the same as the MAC ID of the robot.

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59 Chapter 4 Welding Power Source Property Configuration

4.2.3 Robot ID configuration (N02)

Figure 4-45 N02 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N02; 2.

Turn the right knob to select ID configuration, the range is 0~63, and the default value is 1.

ÿ hint

The MAC ID of the master station is the MAC ID of the robot, and it can be set arbitrarily within the range of 0-63 if it is not duplicated with the MAC ID of the welding power source.

4.2.4 Robot communication baud rate (N04)

Figure 4-46 N04 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N04; 2.

Turn the right knob to select the corresponding baud rate, the range is 125kbps, 250kbps, 500kbps, the default value is 125kbps.

4.2.5 Arcing success signal reverse switch (N05)

Figure 4-47 N05 display interface

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Chapter Four Welding Power Supply Attribute Configuration 60

step

1. Press
step the left cycle key to select network, turn the left knob to select N05; 2.

Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.

4.2.6 Welding power supply ready signal reverse switch (N06)

Figure 4-48 N06 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N06; 2.

Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.

4.2.7 Reverse switch of position finding success signal (N07)

Figure 4-49 N07 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N07; 2.

Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.

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4.2.8 Current setting/wire feeding speed setting selection (N08)

Figure 4-50 N08 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N08; 2.

Turn the right knob, CrE is the current setting, SPD is the wire feeding speed setting, the default value is CrE.

4.2.9 Welding parameter filter coefficient (N09)

Figure 4-51 N09 display interface

step

1. Press
step the left cycle key to select network, turn the left knob to select N09; 2.

Turn the right knob to adjust the welding parameter filter coefficient, the range is 1~63, and the default is 63.

ÿ Notice

1. The larger the filter coefficient, the smoother the output and the greater the delay;

2. The smaller the filter coefficient, the sharper the output and the smaller the delay.

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4.2.10 Welding mode selection (N10)

Figure 4-52 Welding mode N10 display interface

step

1. Press the left cycle key to select network, turn the left knob to select N10; 2. Rotate the right
step

knob to select, ON is robot control welding mode, OFF is welding power control welding mode, the default is OFF.

4.2.11 Network parameter selection (N11)

Figure 4-53 Network parameter N11 display interface

step

1. Press the left cycle key to select network, turn the left knob to select N11; 2. Turn the right
step

knob, ON is the separate mode, OFF is the synergistic mode, the default is OFF.

4.3 Welding power channel parameter configuration

4.3.1 Channel parameters

step

Press the left cycle key to select "Channel", turn the left knob to select the corresponding channel parameters. See Table

4-8 for step channel parameters.

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Table 4-8 Channel parameter table

channel number Channel parameter description

C00 reserve

C01 JOB time

C02 reservation

C03 Main wire feeding speed

C04 Main wire feeding speed correction ratio

C05 Arc length coefficient of main wire feeding speed

C06 Slope coefficient of main wire feeding speed

C07ÿC10 Reserved

C11 DC arc characteristic coefficient 1

C12 DC arc characteristic coefficient 2

C13 Short-circuit current slope coefficient reserved

C14

C15 Low Splash Sensitivity Factor 1

C16 Penetration adjustment factor

C17ÿC19 reserved

C20 Pulse peak current amplitude coefficient

C21 Pulse peak current time coefficient

C22 Pulse current rising slope coefficient

C24 Pulse base value current coefficient

C25 High Pulse Frequency Coefficient

C27 Pulse arc characteristic coefficient 2

C28 Pulse arc adjustment factor

C29 pulse arc length adjustment coefficient

C30 Synergy Frequency

C31 Slave wire feeding speed duty cycle

C32 Slave wire feeding speed ratio

C33 arc length coefficient from wire feed speed

C34 Synergistic wire feeding speed slope coefficient

4.3.2 Channel parameter description

ÿ Channel parameter C01: JOB time

Figure 4-54 CO1 display interface

step

1. Press the right cycle key, turn the right knob to select the corresponding time, different channels have different time ranges. See Table 4-9 for specific parameters.
step

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Chapter Four Welding Power Source Property Configuration 64

Table 4-9 JOB schedule range

Channel parameters JOB No. Air feed (seconds) Accuracy 0.1 to 10 (s) Note

in advance 0.1
Advance gas supply

Wire feed in advance 0.1ÿ10 (cm) 0.1


time No-load shielded wire advance
C01 0ÿ10ÿsÿ 0.1
Arc start distance Hot start

0ÿ10ÿsÿ 0.1
parameter Arc time Crater filling

0.1
end parameter lag time of air supply 0ÿ10(s) time Lag gas supply time

ÿ Channel parameters C03, C04, C05, C06: main channel parameters

step

Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic
step

diagram of the main channel parameter description is shown in Figure 4-55, and the parameter description is detailed in Table 4-10.

C 05

C0 3

C0 6

Figure 4-55 Schematic diagram of main channel parameters

Table 4-10 Main channel parameter description

Channel parameter Parameter Description

parameters
C03 Main wire feed speed Main wire

feed speed correction ratio (the proportional relationship with the main wire feed speed of the current user JOB, only applicable
C04
to No. 4 hot start job and No. 5 arc crater filling job)

C05 Arc length coefficient of main wire feeding speed

C06 Slope coefficient of main wire feeding speed

ÿ Channel parameters C12~C15: DC control parameters

step

Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic
step

diagram of DC control parameters is shown in Figure 4-56, and the parameter descriptions are detailed in Table 4-11.

C1 4
C2 0
C1 3
C2 1

C12

C16
C 15

Figure 4-56 Schematic diagram of DC control parameters

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Table 4-11 Description of DC control parameters

Channel parameter parameters Parameter description

C12 DC arc characteristic adjustment coefficient (the more positive the more straight)

C13 Short-circuit current rising slope (the more positive, the

Q15 greater) Low spatter sensitivity coefficient 1 (the more negative, the

C16 more sensitive) Penetration adjustment coefficient -7ÿ+7, the default is 0

ÿ Channel parameters C20~C29: pulse control parameters

step

Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic diagram of
step

pulse control parameter description is shown in Figure 4-57, and the parameter description is detailed in Table 4-12.

C 20
C 21

C23
C2 2

C 24

C2 5

Figure 4-57 Schematic diagram of pulse control parameters

Table 4-12 Description of pulse control parameters

channel parameters Parameter Description

C20 Pulse peak current amplitude coefficient

C21 Pulse peak current time coefficient

C22 Pulse current rising slope coefficient

C23 Pulse current falling slope coefficient

C24 Pulse base value current coefficient

C25 High Pulse Frequency Coefficient

C27 Pulse arc characteristic coefficient 2 (the more positive the more straight)

C28 Pulse arc adjustment coefficient (the more positive the more sensitive to dry elongation)

C29 Pulse arc length adjustment coefficient (the more positive, the longer)

ÿ Channel parameters C30~C34: coordination control parameters

step

Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The synoptic control
step

parameter description diagram is shown in Figure 4-58, and the parameter description is detailed in Table 4-13.

C 31

C3 4 C2 2

C3 2
C3 3

C30

Figure 4-58 Schematic diagram of collaborative control

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Table 4-13 Coordinated control parameter description

channel parameters Parameter Range precision

C30 description 0.1ÿ6.3(Hz) 0ÿ 0.1

C31 Synergy frequency Slave wire feed 75(%) -50ÿ 5(%)

C32 speed Duty cycle Slave wire +200(%) -30%ÿ+30(%) 5(%)

C33 feed speed Ratio Slave wire feed speed 1(%)

C34 Arc length coefficient Synergy wire feed speed Slope coefficient -7ÿ7 1

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Chapter 5 Robot Communication Interface

5.1 Robot communication interface

Artsen Plus/Pro series robot models can be connected to the robot through the analog interface, digital interface, and network port on the back of the welding power source. The schematic diagram of robot communication interface is

shown in Figure 5-1. Artsen Plus/Pro series welding power sources are reserved with CAN communication interface for special customization and background software upgrade; the schematic diagram of the communication box is shown in

Figure 5-2.

Figure 5-1 Robot communication interface

Figure 5-2 Communication box

Table 5-1 Communication box configuration table

Name Material coding Remarks

Analog communication R13401088 Optional

box Digital communication box R13401089 Optional

EthernetIP communication box R13401091 Optional

EtherCAT communication box / Optional

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5.2 Robot Simulation Interface

The sequence of DB25 terminal pins is shown in Figure 5-3, and the pin definitions are shown in Table 5-2.

Figure 5-3 DB25 terminal pin sequence

Table 5-2 Color definition of DB25 terminal pin sequence

pin Communication

Signal name Function Remark


number cable color black 1

1 24V power supply DC power supply positive 24V, provided by the robot to the welding power supply, the arc signal is output by the robot to the welding power supply, low level is effective. (Default) Black 2 Black 3 The reverse Note 1

2 welding wire feeding signal is output from the robot to the welding power supply, and the low level is effective. (Default) Brown 1 The arc start success signal is output to the robot by the Note 2

3 power supply, and the low level is effective. (Default) Brown 2 The ready signal is output from the welding power supply to the robot, and the low level is effective. (Default) Brown 3 I/O signal common ground 1, 2, 3, 4, 5, Note 2

4 7, 8, 9, 10 pin I/O signal common ground. Orange 1 Jog wire feeding signal is output from the robot to the welding power supply, low level is effective. (Default) Orange 2 The emergency stop signal of the robot is output to Note 3

5 the welding power supply by the robot, and the low level is effective. (Default) Orange 3 The gas detection signal is output from the robot to the welding power supply, and the low level is effective. (Default) 10 Violet 1 The Note 3

6 successful positioning signal is output from the welding power supply to the robot, and the low level is effective. (default)

7 Note 2

8 Note 2

9 Note 2

Note 3

11 Purple 2 The analog signal of the welding current signal is output to the robot by the welding power supply, and the actual welding current value is fed back. Note 4 Note 6, Note 7

12 Purple 3 The given current signal analog signal, output by the robot to the given current value of the welding power supply. Blue 1 Analog signal common ground 11, 12, 14, 15 pins common ground of analog signal.

13

14 Blue 2 Welding voltage signal analog signal, output to the robot by the welding power supply, feedback the actual welding voltage value. Note 5 15 Blue 3 The analog signal of the given voltage signal, which is output by the robot to the given voltage value of the welding power supply. Note 8, Note 9

16 Air Reserve

17 empty Reserved

18 powder 1 19 powder 2 20 powder JOB input port 1 is output to the welding power source by a special plane or robot, and the corresponding JOB channel number is shown in Table 5-3 Note 2 JOB input port 2 is output by a special plane or robot to the welding power source, and the

3 gray 1 corresponding JOB channel number is detailed in Table 5-3 Note 2 JOB input port 3 is output to the welding power source by a special machine or robot, and the corresponding JOB channel number is shown in Table 5-3 Note 2 I/O signal common

ground 18, 19, 20, 22, 23 pins of analog signal common ground. 22 Gray 2 Positioning enable signal is output from the robot to the welding power supply, low level is effective. (default)

21

Note 2

23 sky reserved

24 sky reserved

25 sky reserved

Table 5-3 JOB channel truth table

JOB input port 3 JOB input port 2 JOB input port 1 Channel number

0 0 0 Channel 0

0 0 1 Channel 1

0 1 0 Channel 2

0 1 1 Channel 3

1 0 0 Channel 4

1 0 1 Channel 5

1 1 0 Channel 6

1 1 1 Channel 7

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Note: 0 in the truth table means that the JOB input port is disconnected from the ground, and 1 means that the JOB input port is shorted to the ground.

ÿ Definition of the color of the communication cable

The description of the color definition of the communication cable is shown in Figure 5-4.

Figure 5-4 Description of communication cable color definition

Example: Black 3

means there are three points on the black line. ÿ Remarks on pin

definition Note 1: The 24VDC power supply of the

welding power supply is supplied by the robot, and the voltage range should be limited to 20~30V. Note 2: The equivalent circuit of the I/O signal transmission output from the

robot to the welding power source is shown in Figure 5-5, and the low level is valid. That is, when the voltage between the + and - terminals of the I/O signal in the figure is 0-5V, it is low level, and the robot moves; when

the voltage between the + and - terminals of the I/O signal is 18-24V, it is high level, and the robot does not move . I/O signal voltage range is limited to 0~30V.

Figure 5-5 I/O signal equivalent circuit from robot to welding power supply

Note 3: See Figure 5-6 for the equivalent circuit of the I/O signal transmission output from the welding power source to the robot for successful arc start, low level is active. When the I/O signal outputs low level, the arc

starts successfully; when the I/O signal outputs high level, the arc does not start.

Figure 5-6 Equivalent circuit from welding power supply to robot I/O signal

5.2.1 Parameter curve configuration diagram

1. The corresponding relationship of the given current is shown in Figure 5-7.

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Chapter 5 Robot Communication Interface 72

Figure 5-7 Correspondence to given current (FANUC)

2. The corresponding relationship of the synergized voltage deviation value is shown in Figure 5-8.

Figure 5-8 Corresponding relationship of synergized voltage deviation value (FANUC)

3. The corresponding relationship of given voltage in separate mode is shown in Figure 5-9.

Figure 5-9 Corresponding relationship of given voltage in separate mode (FANUC)

5.3 DeviceNet interface

5.3.1 Definition of Aviation Pins

The pin sequence of the robot digital interface aviation socket is shown in Figure 5-10, and the pin definition is shown in Table 5-4.

Figure 5-10 Aviation pin sequence

See Table 5-4 for the definition of the aviation pins of the DeviceNet communication interface.

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Table 5-4 Definition of aviation pins

pin number Color Signal name Function

1
Red (18AWG) White 24V power supply Robot power signal

2
(22AWG) Black CAN_H signal line ground communication line CAN_H

3
(18AWG) Blue Robot power ground

4
(22AWG) Shielded CAN_L signal cable shielded communication line CAN _L

5
wire (18AWG) cable Shell PE

ÿ Notice

1. The welding power supply provides 24V power supply. If the robot has 24V, this power supply should not be connected;

2. A 120 ohm resistor is required between the high and low levels of the digital port. If the robot already has this resistor, there is no need to match the resistor.

5.3.2 Communication configuration information

The communication configuration information of DeviceNet communication interface is shown in Table

5-5. Table 5-5 DeviceNet communication configuration information settings

setting item Setting Contents Remark

1 Baud Rate 125Kbps (default) 12byte 13byte 250Kbps, 500Kbps optional robot send data

2 Polling Area Master Sends Data Length Polling length Welding power supply reply data

3 Area Slave Reply Data length

5.3.3 Parameter configuration curve

Megmeet and FANUC DeviceNet parameter configuration curve.

ÿ Given curve setting

1. The corresponding relation of given wire feeding speed is shown in Fig. 5-11.

Figure 5-11 Corresponding relation of given wire feeding speed

2. The corresponding relationship of the given current is shown in Figure 5-12.

Figure 5-12 Correspondence of given current

3. The corresponding relationship of the synergized given voltage deviation value is shown in Figure 5-13.

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Figure 5-13 Corresponding relationship of synergized voltage deviation value

4. In the separate mode, the corresponding relationship of the given voltage is shown in Figure 5-14.

Figure 5-14 Corresponding relationship of given voltage in separate mode

ÿ Feedback curve setting

1. The corresponding relationship of real-time current feedback is shown in Figure 5-15.

Figure 5-15 Correspondence of real-time current feedback

2. The corresponding relationship of real-time voltage feedback is shown in Figure 5-16.

Figure 5-16 Correspondence of real-time voltage feedback

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5.4 EtherNet/IP

5.4.1 EtherNet/IP communication configuration information

The communication configuration information of EtherNet/IP communication interface is shown in Table 5-6.

Table 5-6 EtherNet/IP communication configuration information

setting items set content Settings Remarks

192.168.0.2-192.168.0.63 (the IP of the master station and the slave station


1 name/IP address 192.168.0.2 (default)
must be in the same segment)

2 Input size (bytes) 37

3 output size (bytes) 37

4 RPI 20

5
Assembly instance (input) 100

6
Assembly instance (output) 150

7 1
Configuration instance 8 Vendor ID

90

9 Device Type 43

10 product code 55

ÿ hint

1. The IP address of the master station is the IP address of the robot, which must be in the same segment as the IP address of the welding power source, and cannot be the same as the IP address of the welding power source;

2. The IP address of the slave station is the IP address of the welding power source. The default is 192.168.0.2. It can be set arbitrarily within the range of 1-63 through the network parameter N01 in the internal menu of the welding power source if it

does not overlap with the IP address of the robot.

3. The EtherNet/IP communication type is SCN (scanner: scanner). After the EtherNet/IP communication configuration is completed, the welding power source and the robot still cannot establish a connection.

To connect, you need to ping the IPs of the master station (robot) and slave station (welding power supply) on the robot teach pendant page to ensure that the link is normal.

5.4.2 EtherNet/IP advanced configuration

The advanced communication configuration information of EtherNet/IP communication interface is shown in Table 5-7.

Table 5-7 EtherNet/IP Advanced Communication Configuration Information Setting

setting item Contents Set value

1 I/0 data type octet

2 timeout multiplier 4

3 reconnect major invalid

4 version minor 1

5 version 35

6 Alarm Severity Quick stop

7 Link Initiator to invalid

8 Target RPI Target to Initiator 20

9 Transfer Type Target to Initiator RPI Unicast

10 Connection Type: Type O=>T 20

11 Format running/idle data

12 Connection type: type O=>T format configuration Modeless

13 string state size (bytes) 0

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Chapter 5 Robot Communication Interface 74

5.4.3 Parameter configuration curve

Megmeet and Fanuc EtherNetIP parameter curve configuration. ÿ Given curve setting

1. The corresponding relation of given wire feeding speed is shown in Fig. 5-17.

Figure 5-17 Corresponding relation of given wire feeding speed

2. The corresponding relationship of the given current is shown in Figure 5-18.

Figure 5-18 Correspondence of given current

3. The corresponding relationship of the synergized given voltage deviation value is shown in Figure 5-19.

Figure 5-19 Corresponding relationship of synergized voltage deviation value

4. The corresponding relationship of given voltage in separate mode is shown in Figure 5-20.

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75 Chapter 5 Robot Communication Interface

Figure 5-20 Corresponding relationship of given voltage in separate mode

ÿ Feedback curve setting

1. The corresponding relationship of real-time current feedback is shown in Figure 5-21.

Figure 5-21 Correspondence of real-time current feedback

2. The corresponding relationship of real-time voltage feedback is shown in Figure 5-22.

Figure 5-22 Correspondence of real-time voltage feedback

5.5 Application layer data definition

Application layer data definitions apply to DeviceNet & EtherNetIP.

The data definition of DeviceNet & EtherNetIP application layer is shown in Table 5-8.

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Chapter 5 Robot Communication Interface 76

Table 5-8 DeviceNet & EtherNetIP application layer data definition

The robot sends a signal to the welding power

data bit source, the data describes the range, and the welding robot is Remark

E01 ready.

E02

E03 Bit0 Working mode of welding power source


0. DC synergy 1. Pulse
synergy 2. JOB mode
E04 Bit1 Working mode of welding power source
3. Intermittent welding

E05 Bit2 Working mode of welding power source

E06 Reserved

E07 Reserved

E08 Reserved

E09 Gas detection Jog

E10 wire feeding

E11 Reverse wire

E12 feeding Welding power supply failure

E13 Reset Positioning

E14 enable

E15 Reserved

E16 Reserved Reserved

E17-E24 JOB mode: JOB number


E25-E31 is
E32
E33-E48 reserved, welding given current/
E49-E64 wire feeding speed, welding given
E65-E72
E73-E80
E81
E82
E83
E84

E85
E86
E87-E96

voltage/synergized correction value are


data bit reserved Power Failure Communication Ready Remark

A01 Reserved
A02 Fault
A03 Code
A04
A05
A06 Reserved Locating
A07 Success
A08
A09-A16 Reserved
A17-A24
A25 Reserved
A26 Wire
A27

A28 Feeder Normal


A29
A30
A31
A32 Reserved
A33-A48 Reserved Given
A49-A64 Overrange Welding Real-time Voltage Welding Real-time Current

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77 Chapter 5 Robot Communication Interface

A65-A72 Reserve

A73-A80 Reserve

E81-E96 the real-time speed of the wire feeder

5.6 Robot operation steps

step

step

Figure 5-23 Robot operation steps

ÿ Notice

1. The control mode issued by the robot must be consistent with the control mode selected on the welding power panel.

2. In the job call mode, if you need to modify the job parameters, you need to exit the job call mode first, enter the display panel control mode, (N mode) to modify,

After the modification is completed, be sure to save the parameters first, and then switch the Job number.

3. After the robot ready signal is reset, the welding power supply will first enter the arc crater state.

4. For reference curve and feedback curve, refer to the description of each communication

protocol. 5. At present, it only responds to the selection of "current/wire feeding speed setting" set on the welding power panel, but not to the selection in the communication protocol.

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Chapter 6 Fault Diagnosis 78

Chapter 6 Fault Diagnosis

6.1 Fault codes and countermeasures of welding power source

Figure 6-1 Code fault display

See the table 6-1 below for the fault codes of the welding power source and their countermeasures.

Table 6-1 Welding power failures and countermeasures

error code Error Name Solution Power

Err1 Main Control Board EEPROM Error Main off and restart, or restore factory settings, or contact the manufacturer

Err2 Control Board Illegal Contact the

Err3 Internal communication error 1 manufacturer to check the communication line between the main control board and the

Err4 Internal communication error 2 communication adapter board Check the communication line between the main control board and the motor drive board

Err5 Reserved

Err6 Internal communication Check the communication line between the main control board and the

Err7 error 3 Welding torch initial state display board Check the welding torch

Err8 error Power input overvoltage switch signal Check the welding power input wiring or power grid

Err9 Power input undervoltage Check the input wiring of the welding power supply or the grid

Err10 Power bus overvoltage Check the input wiring of the welding power supply or the grid

Err11 Power primary overcurrent Check whether the output of the welding power supply is short-circuited, or contact the manufacturer

Err12 power supply overheating Check whether the output of the welding power source is overloaded or the air duct is blocked. Check

Err13 Power supply secondary overcurrent whether the output of the welding power source is overloaded or short-

Err14 Power supply output terminal overtemperature circuited. Check whether the output terminal of the welding power source is loose, or whether the cable is too thin.

Err15 Power supply secondary undervoltage Check whether the output of the welding power source is short-circuited.

Err16 Power Hall Abnormal Check the current of the welding power supply

Err17 Motor Drive Overcurrent Hall cable Check whether the motor is blocked or the motor driver is short-

Err18 Motor Output Undervoltage circuited Check whether the motor is blocked or the code disc terminal is loose

Err19 Solenoid valve drives abnormal Check whether the solenoid valve cable is open or short-circuited

Err20 wire drawing motor over Check whether the drawing motor is blocked

Err21 flow water tank water flow detection switch failure Check the water flow detection switch of the water tank

Err22 reserve /

Err23 Illegal job Check whether to switch to the user JOB number during normal welding

Err24 Check

Err25 No water flow through the tank whether there is water in the water tank, check the water flow circuit

Err27 External communication dropped Check whether the network parameters are set correctly or whether the wiring is normal

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79 Chapter 6 Fault Diagnosis

Err28 Abnormal external communication Check whether the network parameters are set correctly or whether the wiring is normal Check

Err29 drawing motor undervoltage whether the wire drawing motor is blocked or whether the wire drawing motor drive is short-circuited Check

Err30 setting exceeds the limit whether the given signal of the welding power source exceeds the limit

Err31 The robot host is not ready Internal Check whether the robot host is faulty. Check the

Err32 communication error 4 communication line between the main control board and the display

Err33 Power display board EEPROM error board, power off and restart, or contact the manufacturer.

Err34 The button of the power display board is stuck. The Check whether the button is stuck Check

Err35 power display board is illegal. The the communication line between the main control board and the display board, or contact the manufacturer to check

Err36 communication of the display board of the wire feeder is abnormal. the communication line of the display board of the wire feeder

Err37 EEPROM error on the display board of the wire feeder, power on again, or contact the manufacturer to check the buttons on

Err38 Wire feeder display board button error the display board of the wire feeder Contact the

Err41 Power supply display board manufacturer

Err42 illegal motor drive board illegal Contact the manufacturer

Err43 The main control board is illegal. Contact the

Err44 The wire feeder display board is illegal. The manufacturerContact the

Err45 communication adapter board is illegal. manufacturerContact the manufacturer

Err52 The software version of the motor driver board does not match Upgrade the firmware of the welding power supply or contact the

Err53 The software version of the main control board does not match manufacturer to upgrade the firmware of the welding power supply or

Err54 contact the manufacturer. The software version of the display board of the wire feeder does not match. Upgrade the firmware of the welding power supply or contact the

Err57 The software version of the communication adapter board does not match manufacturer to upgrade the firmware of the welding power supply or contact the manufacturer.

6.2 Fault codes and countermeasures during firmware upgrade

The fault codes and countermeasures of the firmware upgrade process of the welding power supply are shown in Table 6-2 below.

Table 6-2 Faults and countermeasures in the firmware upgrade process of welding

error code power source Solution

E1 Reserved /

E2-2 Internal communication error 1 Check the communication line between the power display board and the motor drive board Check

E2-3 Internal communication error 2 the communication line between the power display board and the main control board Check

E2-7 Internal communication error 3 the communication line between the power display board and the communication adapter board

E3 file error Check whether the file is correct

E4 USB connection error Check whether the U disk is in good contact

E5 Flash read and write errors Contact the manufacturer

E6 reserve /

E7 Abnormal APP program Contact the

E8 U disk read and write errors manufacturerContact the manufacturer

E9 EEPROM read and write errors Contact the manufacturer

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Chapter 7 Maintenance 82

Chapter VII Maintenance

7.1 Daily inspection

ÿ safety warning

The daily inspection must be carried out after turning off the power of the user's distribution box and the power of the machine (except for the visual inspection that does not need to touch the conductor), so as to avoid personal injury

accidents such as electric shock and burns.

ÿ Instructions for use

1. Adhering to daily inspections is crucial to maintaining high performance and safe operation of this welding equipment. 2. Perform daily

inspection, and clean or replace as appropriate, according to the items in the following list. 3. In order to ensure the high performance

of this product, please use the components provided or recommended by the original factory.

welding power source

Table 7-1 Contents of daily inspection of welding power source

project check points Remark

Whether the mechanical appliances are damaged or

front panel loose. Check whether the lower cable connection The inside of the lower terminal cover is a periodic inspection item. In case

is tight. Observe whether the fault indicator light is of unqualified conditions, internal inspection of welding power source,

on. Whether the input power terminal cover is intact. supplementary fastening or replacement of parts is required
rear panel
Whether the air inlet is unobstructed and free of

foreign objects. Loosen the side panel Check if the side panel is loose

In case of unqualified situation, supplementary fastening or replacement of

parts is required

Check whether the appearance is discolored or overheated.


In case of any abnormality, internal inspection of the welding power source
conventional Check whether the sound of the fan is normal when the welding power source is
is required
running. Check whether there is any peculiar smell, abnormal vibration or noise when the welding power source is running or welding.

cable

Table 7-2 Contents of daily cable inspection

project check points Remark

In case of unqualified situation, additional fastening or


Grounding cable Check whether the safety grounding wire is off, including the power grounding wire of the workpiece and the welding power grounding wire
replacement of parts is required.

Check whether the insulation layer of the cable is worn or otherwise damaged, and whether there is any exposed conductive part. Check whether the cable In order to ensure safe and normal welding, appropriate

welding cable is stretched by abnormal external force. Check whether the cable connected to methods should be used for inspection according to the

the workpiece is firmly connected to the workpiece. conditions of the work site.

other accessories

Table 7-3 Daily inspection content of other accessories

project check points Remark

welding torch Perform daily inspections according to the requirements of the welding torch instruction /

manual Perform daily inspections on the wire feeder according to the requirements of the instruction manual of the wire feeder /

water tank Perform daily inspections in accordance with the requirements of the water tank instruction manual

gas meter Carry out daily inspection according to the requirements of the gas meter /

manual to check whether the connection is firm. When using a soft clamp, check whether there is looseness, whether the In case of unqualified situation, additional fastening or replacement of the trachea
trachea
hose is worn or leaked is required

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81 Chapter 7 Maintenance

7.2 Periodic inspection

ÿ safety warning

1. To ensure safety, regular inspections need to be carried out by professionally qualified personnel.

2. Periodic inspection must be carried out after turning off the power of the user distribution box and the power of the machine. Avoid personal injury accidents such as electric shock and burns.

3. Due to the discharge of the capacitor, the inspection operation must be carried out 5 minutes after the welding power supply is cut off.

ÿ Operating Instructions

1. In order to prevent semiconductor components and circuit boards from being damaged by static electricity, please wear anti-static devices before touching the conductors and circuit boards of the internal

wiring of the machine, or remove static electricity in advance by touching the metal parts of the case with your hands. 2. When cleaning plastic parts, do not use

solvents other than household neutral detergents. ÿ Regular inspection plan 1ÿ In order to ensure the long-term normal use of this equipment,

regular inspections must be carried

out. 2. Regular inspections should be done in detail, including internal inspection and cleaning of the equipment. 3.

Periodic inspection is generally carried out once every 6 months, but if the welding site has a lot of dust or oily fumes, the period of

regular inspection should be shortened to once every 3 months. ÿ Regularly check the content

(Except for the following items, the user can add inspection items according to the actual situation) 1. Dust removal

inside the welding power source Remove the

top cover and side panels of the welding power source, use dry compressed air to blow off the splashes and dust accumulated inside the welding power source, and then

Then remove dirt and foreign matter that are difficult to blow out.

ÿ Notice

Too much dust accumulation on the radiator will affect heat dissipation and easily cause over-temperature protection.

2. Welding power supply inspection

Remove the top cover and side panels of the welding power supply, check whether the welding power supply has signs of odor, discoloration, overheating damage, and check whether the connection parts are

There is looseness. 3.

Inspection of cables and air pipes

Inspection of safety grounding wires, cables, air pipes, etc. requires more detailed inspections on the basis of daily inspection items, and examples

Supplementary fastening.

4. Withstand voltage test and insulation test The

withstand voltage test and insulation test should be carried out by the company's after-sales service personnel, or by a person with professional knowledge of electrical and welding power sources

staff to operate. ÿ

Operating rules: 1. Turn off

power to the distribution box. 2. Remove all

chassis safety ground wires. 3. Remove all peripheral structures

such as the wire feeder to make the welding power source independent. 4. Connect the three input terminals

on the input terminal block with wires to make a short circuit. 5. Put the welding power switch in the "ON" position. 6. On the secondary

side, connect the positive and negative output terminals and the 19-core aviation

socket (except the 19th core) with wires to make a short circuit. 7. The short-circuit connecting wires used above shall be of the same type, and the cross-sectional area shall not be less than

1.25mm2.

ÿ Notice

All changes and treatments for the withstand voltage test must be restored after the withstand voltage test is completed.

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Chapter 7 Maintenance 82

7.3 After sales service

ÿ Warranty card

Each device has a warranty card, please fill in the relevant content on the warranty card. Please read

the contents of the warranty card carefully and keep it in a safe place.

ÿ Maintenance

Please check and preliminarily eliminate the fault or record the fault information according to ÿ6.1 Welding power source fault codes and countermeasures. Please contact

your local dealer for repair or replacement parts. Please use the parts and accessories provided or recommended by Shenzhen Megmeet Welding Technology Co., Ltd. This

product has a one-year warranty.

Due to abnormal use and man-made damage, it is not included in the scope of free warranty. The time is calculated from the warranty card or purchase invoice.

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83 Appendix I Technical Specifications

Appendix I Technical Specifications

Appendix 1-1 Technical Specifications of Welding Power Source

Doctors Plus 350 D/P/Q Doctors Plus 400 D/P/Q Doctors Plus 500 D/P/Q
welding power source unit
Artsen Pro 350 D/P/Q Digital Artsen Pro 400 D/P/Q Digital Artsen Pro 500(H) D/P/Q Digital

control method -
Control Control Control

Rated input voltage/number of


-
3-phase 380V AC 3-phase 380V AC 3-phase 380V AC

phases input power frequency Hz 45ÿ65Hz 45ÿ65Hz 45ÿ65Hz

KVA/K
Grid rated input capacity 15KVA/12.7KW 16KVA/14KW 24KVA/22.3KW
IN

Generator rated input capacity KVA/K


/ 50KVA/14KW 50KVA/22.3KW
(Optional GEZ suffix model) IN

Power factor -
0.94 0.94 0.93

output characteristics
-
CV CV CV

Rated output current A 350A 400A 500A

Rated output voltage IN 31.5V 34V 39V

DC 60%@500A
Rated duty cycle % DC 60%@350A DC 100%@400A
500H: DC 100%@500A

Rated output no-load voltage IN 85V 85V 85V

Output current range A 30Aÿ350A 30Aÿ400A 30Aÿ500A

output voltage range IN 12Vÿ45V 12Vÿ45V 12Vÿ45V

Enclosure rating -
IP23S IP23S IP23S

ambient temperature ÿ10ÿÿ40ÿ ÿ10ÿÿ40ÿ ÿ10ÿÿ40ÿ

Insulation class - H H H

Appendix 1-2 Technical Specifications of Wire Feeder

Wire Feeder

Wire feed drive control mode / Photoelectric encoder feedback / counter-electric control

Wire feeder rated current A 4.5A

Wire feeder rated voltage V 24V

Wire feed speed m/min 0.8ÿ24 m/min

Wire feed roll diameter mm 0.8ÿ1.6

Wire Reel Type / All standardized wire spools

drive unit / Four-wheel wire feeding drive

Welding torch interface / European interface/Japanese interface (optional)

Water cooling interface / Robot European interface (optional)

Appendix 1-3 Water Tank Technical Specifications

water tank

Input voltage IN 400VAC±10%

Cooling water capacity L 10L

Cooling water flow L/min 3.5L/min

rate Cooling water maximum m 26m

lift Cooling capacity KW 1.5KW

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Appendix II Electrical Connection Diagram 84

Appendix II Electrical Connection Diagram

Figure 1 Electrical Connection Diagram

Note:

1. Only the robot model is equipped with the high-voltage positioning function. 2. The

dotted box in the lower left corner is only available for Artsen Plus machines.

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Appendix III System Configuration Table 85

Appendix III System Configuration Table

Appendix 3-1 Configuration table of Artsen Plus manual welding power supply

model

Name Configuration Quantity 1 Remark Doctors Plus350/400/500D Doctors Plus350/400/500P Doctors Plus350/400/500Q

Welding Power standard configuration 1 • • •

Supply Wire standard configuration 1 optional Japanese interface or European interface 1 optional • • •

Feeder push-pull or low spatter welding torch optional 1 water hose 5m/10m/15m/20m/25m • • •

Welding Gun Water Tank optional standard configuration 3m (5m/10m/15m/20m/25m optional) • • •

Composite cable Standard 1 • • •

Workpiece side welding cable (power ground wire)


Standard 1 standard 1.8m • • •
Ground

wire detection line Standard 1 standard 5m, optional 15m standard 1 optional 1 optional 1 • • •

Aluminum alloy wire feeding accessories • • •

package Welding • • •

trolley Gas meter • •



Appendix 3-2 Configuration Table of Artsen Pro Manual Welding Power Supply

model

Name Configuration Quantity 1 Remark Doctors Pro350/400/500(H)D Doctors Pro350/400/500(H)P ArtsenPro350/400/500(H)Q

Welding Power standard configuration 1 • • •

Supply Wire standard configuration 1 optional Japanese interface or European interface 1 optional • • •

Feeder push-pull or low spatter welding torch optional 1 water hose 5m/10m/15m/20m/25m • • •

Welding Gun Water Tank optional standard configuration 3m (5m/10m/15m/20m/25m optional) • • •

Composite cable Standard 1 • • •

Workpiece side welding cable (power ground wire)


Standard 1 standard 1.8m • • •
Ground

wire detection line Standard 1 heel standard 5m, optional 15m standard 1 optional 1 optional • • •

Aluminum alloy wire feeding accessories 1 • • •

package Welding • • •

trolley Gas meter • • •

Remarks: •Standard, •Optional

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Appendix III System Configuration Table 86

Appendix 3-3 Configuration table of Artsen Plus robot welding power supply

model

Configuration Name Configuration Quantity Robot Welding Remark Doctors Plus350/400/500DR Doctors Plus 350/400/500PR Doctors Plus 350/400/500QR

Power Supply Standard 1 Robot Wire Feeder Standard 1 Optional Japanese • • •

Interface or European Interface Robot Wire Feeder Water Cooling Joint Optional 1 Set Only European Interface Analog Interface Standard 1 • • •

Digital Interface Standard 1 Ethernet port optional 1 welding torch optional 1 push-pull or low spatter welding torch • • •

optional 1 water tank optional 5m/10m/15m/20m/25m optional robot wire feeder • • •

• • •
combination cable standard 1 5m/10m/15m/20m/25m optional robot control cable

workpiece side welding cable (power ground wire) ground wire detection line • • •

aluminum alloy wire feeding accessories package welding trolley gas meter • • •

• • •

• • •

Standard 1 standard 1 • • •

standard 1.8m standard 1 standard 5m, optional 15m • • •

standard 1 optional 1 optional 1 • • •

• • •

• • •

• •

Appendix 3-4 Artsen Pro Robot Welding Power Supply Configuration Table

model

Configuration Name Configuration Quantity Robot Welding Power Remark Doctors Pro 350/400/500(H)DR Artsen Pro 350/400/500(H)PR Artsen Pro 350/400/500(H)QR

Supply Standard 1 Robot Wire Feeder Standard 1 Optional Japanese Interface or • • •

European Interface Robot Wire Feeder Water Cooling Joint Optional 1 Set Only European Interface Analog Interface Standard 1 Digital Interface • • •

Standard 1 Ethernet port optional 1 welding torch optional 1 push-pull/low spatter welding gun optional 5m/10m/15m/ • • •

20m/25m robot control cable comes standard with 1 optional welding cable on the • • •

workpiece side (standard power comes with 1 standard 1.8m ground wire) ground • • •

wire detection line comes standard with 1 and standard 5m, optional 15m aluminum • • •

alloy wire feeding accessories package comes standard with 1 welding trolley optional 1 gas meter optional • • •

• • •

• • •

• • •

• • •

• • •

• • •

• • •

• • •

Remarks: •Standard, •Optional

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Appendix IV Structural Details 87

Appendix IV Structural Details

Figure 1 Structural details

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Shenzhen Megmeet Welding Technology Co., Ltd. Shenzhen Megmeet Welding Technology Co., Ltd.

Welding Power Supply Warranty Welding Power Supply Warranty

User units: User units:

Address: Address:

post code: Contact: post code: Contact:

Telephone: fax: Telephone: fax:

machine type: machine type:

power: machinary code: power: machinary code:

Contract No: Date of purchase: Contract No: Date of purchase:

Service Units: Service Units:

Contact: Telephone: Contact: Telephone:

Maintenance staff: Telephone: Maintenance staff: Telephone:

Maintenance date: Maintenance date:

User's evaluation of service quality: User's evaluation of service quality:

ÿGood ÿFair ÿNormal ÿBad Other ÿGood ÿFair ÿNormal ÿBad Other

comments: User comments: User

signature: Year, Month, Day signature: Year, Month, Day

Return visit record of customer service Return visit record of customer service

center: ÿPhone return visit ÿLetter return center: ÿPhone return visit ÿLetter return

visit visit

Others: Signature of technical support engineer: Year, Month, Day Others: Signature of technical support engineer: Year, Month, Day

Note: This order is void when the user cannot be returned. Note: This order is void when the user cannot be returned.

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Notice to users Notice to users

1. The scope of warranty refers to the main body of the 1. The scope of warranty refers to the main body of the welding power source.

welding power source. 2. The warranty period is twelve months. During the warranty period, the welding power supply fails or is damaged during normal use. Our company 2. The warranty period is twelve months. During the warranty period, the welding power supply fails or is damaged during normal use. Our company repairs for free. 3. The

repairs for free. start time of the

3. The start time of the warranty period is the date of manufacture of the welding power source. The code of the welding power source is the only basis for judging the warranty warranty period is the date of manufacture of the welding power source. The code of the welding power source is the only basis for judging the warranty period. Equipment

period. Equipment without a code of the welding power source will be without a code of the welding power source will be treated as out of warranty. 4.

treated as out of warranty. 4. Even within the warranty period, if the following situations occur, a certain maintenance fee will be Even within the warranty period, if the following situations occur, a certain maintenance fee will be charged:

charged: ÿ Failure to operate the welding power source according to the user manual; ÿ Welding power failure caused by not operating according to the user manual;

ÿ The welding power source is damaged due to fire, flood, abnormal voltage, etc.; ÿ The welding power source is damaged due to fire, flood, abnormal voltage, etc.;

ÿ Damage caused by using the welding power source for non-normal functions. ÿ Damage caused by using the welding power source for non-normal functions.

5. The service fee is calculated according to the actual cost. If there is another contract, the principle of priority shall be given to the 5. The service fee is calculated according to the actual cost. If there is another contract, the principle of priority shall be given to the

contract. 6. Please be sure to keep this card and show it to the maintenance unit during warranty. contract. 6. Please be sure to keep this card and show it to the maintenance unit during warranty. 7. If

7. If you have any questions, you can contact the agent or directly contact our company. you have any questions, you can contact the agent or directly contact our company.

Shenzhen Megmeet Welding Technology Co., Ltd. Customer Service Shenzhen Megmeet Welding Technology Co., Ltd.

Center customer service center

Address: 5th Floor, Building B, Ziguang Information Port, Langshan Road, North District, Science and Technology Park, Nanshan District, Address: 5th Floor, Building B, Ziguang Information Port, Langshan Road, North District, Science and Technology Park, Nanshan District,

Shenzhen, Guangdong Province Shenzhen, Guangdong Province

Postcode: 518057 Customer Service Hotline: 4006662163 Postcode: 518057 Customer Service Hotline: 4006662163

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