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Artsen Plus、Pro系列焊接电源用户手册 - V1.5 - compressed
Artsen Plus、Pro系列焊接电源用户手册 - V1.5 - compressed
Artsen Plus、Pro系列焊接电源用户手册 - V1.5 - compressed
user manual
V1.5 Code:
R33010579
Shenzhen Megmeet Welding Technology Co., Ltd. provides customers with comprehensive technical support. Users can contact the nearest Shenzhen
Megmeet Welding Technology Co., Ltd. office or customer service center, or directly contact the company headquarters.
All rights reserved, all rights reserved, content is subject to change without prior notice.
Email: weld4s@megmeet.com
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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foreword
foreword
Thank you for purchasing the full digital IGBT inverter CO2/MAG/MIG multifunctional produced by Shenzhen Megmeet Welding Technology Co., Ltd.
This manual provides users with precautions related to installation and wiring, parameter setting, fault diagnosis and troubleshooting, and daily maintenance. to ensure
To be able to correctly install and operate the welding power source and give full play to its superior performance, please read this user manual carefully before use.
Shenzhen Megmeet Welding Technology Co., Ltd. continues to develop and innovate products. If there are differences between the content, parameters, and pictures in this user manual and the
actual product, the actual product shall prevail. Any changes will be made without prior notice. The company reserves the right of final interpretation of this user manual.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Safety Precautions
Safety Precautions
security definition
In order to use the welding power source safely and correctly, and to prevent harm to you or others and property damage, various warnings are used in this manual.
The following signs are classified according to the degree of danger or damage and warn.
Please operate according to the requirements, otherwise death or serious injury may result.
Please operate according to the requirements, otherwise it may cause moderate or minor injury or property damage.
Installation Precautions
•Before carrying or moving the welding power source, the input power of the switch of the distribution box must be cut
off. • When using a crane to transport the welding power source, make sure that the lifting rings are tightened and the machine shell and cover are
installed. • Do not hoist the welding power source and other objects at the
same time. • Please install it on a non-combustible object and keep it away from combustible objects, otherwise there is a risk of fire.
•Do not install in an environment containing explosive gas, otherwise there is a risk of explosion. •Wiring work must be done by
qualified personnel, otherwise there is a risk of electric shock. • Make sure that the input power is completely disconnected
before wiring, otherwise there is a risk of electric shock. • Before turning on the power, the grounding terminal of the welding power source must be reliably
grounded, otherwise there is a risk of electric shock. •The cover plate must be closed before power on, otherwise there is a risk of electric shock.
• When the power is on, do not touch the terminals with your hands, otherwise there is a risk
of electric shock. •Do not operate the welding power source with wet hands, otherwise there is a risk of electric
shock. •The maintenance operation should be carried out 5 minutes after the power is disconnected. At
• Parts must be replaced by professionals. It is strictly forbidden to leave wire ends or metal objects in the machine, otherwise there is a danger of fire. • After replacing the control board, the
parameters must be set correctly before running, otherwise there is a danger of property damage. •The wiring must be wrapped with insulating tape, otherwise
there is a risk of electric shock. •The power supply of the water tank power plug is high voltage
380VAC, please turn off the welding power supply when wiring, otherwise there is a risk of electric shock.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Precautions
• When transporting, do not let the operation panel and cover plate be stressed, otherwise there is a risk of injury or property damage if they
fall. • When transporting the welding power source with a forklift, secure the wheels
firmly. •When installing, it should be installed in a place that can bear the weight of the welding power source, otherwise there is a risk of injury or damage to property when it falls
risk.
• It is strictly forbidden to install in places where water droplets may splash, such as water pipes, otherwise there is a risk of property
damage. •Do not drop foreign objects such as screws, washers and metal rods into the welding power source, otherwise there is a risk of fire and property damage. • If the
welding power source is damaged or its parts are incomplete, please do not install and use it, otherwise there is a risk of fire and injury. •The main
circuit terminal and the wire lug must be firmly connected, otherwise there is a danger of property damage.
• To ensure safety, please have personnel with safe operation knowledge and welding skills perform welding operations. • Do
not use the welding power source for purposes other than welding. •The installation,
commissioning and maintenance of the welding power source must be performed by professionals. •
People with cardiac pacemakers should not approach welding power sources and welding workplaces without a doctor's permission. •Do not touch
live parts, otherwise there is a risk of electric shock. •Do not use cables with
power supply and distribution box when not in use. • When welding in a
narrow space or a closed space, please be supervised by inspectors and fully ventilate or use respiratory protection equipment,
• Harmful fumes and gases will be produced during the welding process, please take a full breath or use respiratory protection equipment, otherwise it will endanger your
health. • Do not weld pressure vessels such as air pipes and airtight tanks filled with gas.
must be fixed with a special bracket, otherwise the gas cylinder may fall and cause personal injury. • Do not allow the electrode
must be carried out by professionals. • Do not touch rotating parts such as fans and wire feeders in operation, otherwise personal
injury may occur. • When welding or supervising welding, please use protective equipment with sufficient shading to prevent arc light from damaging eyes or skin. • Please
use protective equipment such as welding special leather protective gloves, long-sleeved clothes, foot protectors, aprons, and glasses. Protection against arcing, splashing,
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Precautions
• A protective barrier must be set up around the welding site to prevent arc light from hurting others. • Please use
• It is forbidden to use this welding power source for operations other than welding. •Do not
Please place it in a place where metal foreign objects such as spatter cannot fall into the welding power source. •Keep a distance of
more than 30 cm between it and walls or other welding power sources. • To prevent the wind from directly blowing the arc, please
use a screen to cover it. • Please fix the wheels to avoid sliding of the welding
electromagnetic shielding treatment on the cables or welding operation place. •The inclination angle of the plane where the welding power source is
placed should be less than 15 degrees to prevent the welding power source from toppling over. • The protection level of this welding power source
exceeding 75%RH; at 20°C, not exceeding 95%RH Altitude not exceeding 2000m There is no obvious mechanical vibration and
and the tilt of the welding power supply does not exceed 15°. The dust, metal dust and corrosive gas in the surrounding air do not exceed the normal
content. Avoid the welding power supply being exposed to rain or the fan inhaling rainwater.
• When the operating environment temperature is lower than 10°C, please use special antifreeze for the water tank, otherwise there is a risk of damage to the water tank.
When scrapping the welding power source, please pay attention to:
•The electrolytic capacitor of the main circuit and the electrolytic capacitor on the printed board may explode when burned.
•Toxic gas will be produced when plastic parts such as the front panel are incinerated.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents
Table of contents
2.5.5 Connection of welding cable (power ground wire) on workpiece side................................... ................................................... ...................................12
2.5.6 Ground detection wire connection................................... ................................................... ................................................... .....13 2.5.7 Shielding gas
connection................... ................................................... ................................................... ...................................16 2.5.9 Connect the power input side cable
Chapter Three Function Description and Operation ................................................ ................................................... ................................................... ................................... 18
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents
Elimination ........................ ................................................... ................................................... ................................................... .......... 34 3.18 Restoring factory settings and
data ...................... ................................................... ................................................... ................... 34 3.19 Manually switch the JOB
3.20 Upgrading the welding power source firmware by U disk................................... ................................................... ................................................... .......... 37
3.20.1 Preparations for welding power source firmware upgrade: ................................................ ................................................... ...................................................37
4.1 Configuration of welding program parameters................................... ................................................... ................................................... 40 4.1.1 Welding power source
control mode selection (P02) .......................... ................................................... ................................................... 40 4.1.2 Activation of the welding power supply water
cooling system (P03)........................... ................................................... ...................................40 4.1.3 Robot communication module activation
4.1.7 Water flow detection function enabling switch (P09) .......................... ................................................... ...................................43
4.1.8 Wire feeder display board/robot wire feeder button enable (P10).......................... ................................................... ...................44
4.1.10 Wire drawing motor drive enable switch (P12) ................................... ................................................... ...................................45
4.1.11 Pull force adjustment coefficient 1 of wire drawing motor (P13)........................... ................................................... ...................................45 4.1.12 Drawing
motor tension adjustment coefficient 2 (P14)........ ................................................... ................................................... ................46 4.1.13 Setting/Actual Switching
(P16) .................................. ................................................... ................................................... .....47 4.1.15 Welding mode control switch
4.1.17 Wire feeding speed ratio/absolute switching switch (P20) .......................... ................................................... ...................................48
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents
4.1.19 Low spatter sensitivity adjustment (P22)................................. ................................................... ...................................49 4.1.20 Welding circuit parameter
compensation function Enable (P23) ................................................ ................................................... ...................49 4.1.21 Welding circuit resistance compensation
4.1.24 Arcing stabilization time deviation value adjustment (P27).......................... ................................................... ...................................51
4.1.27 Query the software version number of the power supply display board (P30)........................... ................................................... ...................................52
4.1.28 Motor driver board software version number query (P31).......................... ................................................... ....................................52 4.1.29 Query the software
version number of the power supply control board (P32)............ ................................................... ................................................... ..........52 4.1.30 Query the software
version number of the display board of the wire feeder (P33).......................... ................................................... ..............53 4.1.31 Query the software version number
of the communication adapter board (P34). ................................................... ................................................... ..............53 4.1.32 Ethernet communication adapter
4.1.33 Welding process software package query (P40) ................................... ................................................... ...................................54
4.1.34 Inquiry of power level of welding power supply (P41)........................... ................................................... ...................................54
4.1.35 Inquiry of Welding Power Supply Product Series (P42) ................................... ................................................... ...................................55
4.1.36 Inquiry of input voltage specifications of welding power supply (P43)........................... ................................................... ...................................55
4.1.37 Query the hardware code of the welding power source (P50)........................... ................................................... ...................................56
4.1.39 Adjustment of welding wire feeding speed (P60) ................................... ................................................... .................................................. 57 4.1.40 Arcing
current Waveform Adjustment Switch (P61) ................................................ ................................................... ....................57 4.1.41 Arc break detection time
(P62) .................. ................................................... ................................................... ..............58 4.1.42 Cooling fan normally open switch
4.2.6 Welding power supply ready signal reversing switch (N06)............................ ................................................... ...................61
4.2.7 Reversal switch of position finding success signal (N07) ................................... ................................................... ...................................61 4.2.8 Current setting/
wire feeding speed setting Select (N08) ................................................ ................................................... ...................62 4.2.9 Welding parameter filter coefficient
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table of contents
5.1 Robot communication interface................................... ................................................... ................................................... ................... 68 5.2 Robot Simulation
5.4 EtherNet/IP........................................................................................................................................................................... 74
6.1 Fault codes and countermeasures of welding power source................................... ................................................... ................................................... ...... 79
6.2 Fault codes and countermeasures during firmware upgrade................................... ................................................... ................................................ 80
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Artsen Plus/Pro series full digital IGBT inverter CO2/MAG/MIG multifunctional welding power source has the following features:
ÿ Short-arc pulse transition control technology can realize high-speed pulse welding;
ÿ Equipped with a secondary side current blocking module, which can realize ultra-low spatter short-circuit transition welding;
The welding power supply system consists of a welding trolley, a water tank, a welding power supply, a wire feeder, a gas supply system, a welding cable on the workpiece side (power ground wire),
Composed of ground wire detection wire, welding torch and combination cable.
The manual welding power supply can be directly upgraded to a robot welding power supply by inserting a card. The robot version is shown in Figure 1-1, closed
The open manual version is shown in Figure 1-2, and the open manual version is shown in Figure 1-3.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Figure 1-2 Configuration and connection diagram of manual welding system (with closed manual wire feeder)
Figure 1-3 Configuration and connection diagram of manual welding system (with open manual wire feeder)
The model description of Artsen Plus/Pro welding power source is shown in Figure 1-4.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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ÿNote: The symbols in "()" are optional, and are used to indicate different types of welding power sources. ·Example
1: Artsen Plus
400Q indicates that the welding processes included in the Artsen Plus series include DC low spatter CO2/MAG, short arc pulse welding, welding materials include carbon steel/stainless steel/
aluminum alloy, and manual welding power supply with a nominal current of 400A. ·Example 2: Artsen Plus 500D indicates that the
welding process
included in the Artsen Plus series includes DC low spatter CO2/MAG, welding materials include carbon steel/stainless steel, and a manual welding power source with a nominal current of 500A.
·Example 3: Artsen Pro 400Q indicates that the welding processes included in the Artsen
Pro series
include DC CO2/MAG, short-arc pulse welding, welding materials include carbon steel/stainless steel/aluminum alloy, and a manual welding power source with a nominal current of 400A.
·Example 4: Artsen Pro 500D means that Artsen Pro series includes DC CO2/MAG welding processes, carbon steel/
stainless steel
welding materials, manual welding power source with a nominal current of 500A.
For details, see ÿAppendix III System Configuration Table Artsen Plus/Pro.
This section describes the specifications and dimensions of the manual welding power supply, closed/open manual wire feeder, and robot wire feeder, see table
1-1 shown.
The overall dimensions of the enclosed manual wire feeder are shown in Figure 1-5.
The dimensions of the open manual wire feeder are shown in Figure 1-6.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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The overall dimensions of the robot wire feeder are shown in Figure 1-7.
The dimensions of the welding power source are shown in Figure 1-8.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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The schematic diagram of the low spatter short circuit transition process is shown in Figure 1-9.
The schematic diagram of the double pulse process is shown in Figure 1-11.
process of double pulse transition control DP cooperative process is shown in Figure 1-12.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Table 1-2 Artsen Plus welding power source software configuration table
Doctors Plus350/400/500D(R) D Solid carbon steel, solid stainless steel short circuit transition low spatter
Artsen Plus350/400/500D(R) DD Solid Core Carbon Steel, Solid Core Stainless Steel Short Circuit Transition Low Spatter Free
Doctors Plus350/400/500P(R) PP solid core carbon steel, solid core stainless steel short circuit transition low spatter, short arc pulse with or without
Doctors Plus350/400/500P(R) DP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes yes no
Doctors Plus350/400/500Q(R) A Solid carbon steel, solid stainless steel, aluminum alloy short circuit transition low spatter, short arc pulse
Table 1-3 Artsen Pro welding power source software configuration table
Artsen Pro350/400/500(H)D(R) D Solid Carbon Steel, Solid Stainless Steel None None None Short Transition Low Spatter
Artsen Pro350/400/500(H)P(R) PP solid carbon steel, solid stainless steel with or without Short Transition Low Spatter
Artsen Pro350/400/500(H)Q(R) A Solid carbon steel, solid stainless steel, aluminum alloy short transition low spatter, short arc pulse with or without
rated load duration rate refers to the time ratio of the rated output state within the time unit, taking 10 minutes as the time unit. As shown in
Figure 1-13.
ÿNote:
X=60% (DC): Within 10 minutes, the welding power supply can last 6 minutes at the rated DC output state.
X=100% (DC): Within 10 minutes, the welding power supply can last for 10 minutes at the rated DC output state.
ÿ Notice
1. Please use the welding power source within the rated load duration range, if it exceeds the rated load duration rate, it may cause the welding power source to burn out.
2. Please ensure the ventilation environment of the welding power supply and clean up the dust of the welding power supply in time to ensure the load duration of the power supply.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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This chapter introduces the installation requirements of the welding power source, as well as the operation steps and precautions related to the installation.
1. Before unpacking, please confirm whether the outer packaging of the product is
intact. 2. After unpacking, please confirm whether all accessories of the welding power source are complete and whether their models are consistent
with the order. If you find missing or wrong delivery of accessories, please contact the supplier in time.
Environmental requirements
When choosing the installation environment, you should pay attention to the following items:
·It should be installed in a place with good ventilation and vibration less than 5.9 m/s 2 (0.6g).
·It is strictly forbidden to install in places with corrosive and explosive gases.
·The ambient temperature is required to be within the range of -10°C to +40°C. When the temperature exceeds 40°C, external forced heat dissipation or derating is required.
·The humidity requirement should be lower than 95%, without water condensation.
·At the welding site, pay attention to wind protection, and use windshields if necessary, otherwise it will affect the welding process.
If you have special installation requirements, please consult and confirm in advance.
the welding power source to be at least 20cm away from the wall. When multiple units are placed side by side, the distance between them should be more than 30cm. It is recommended to place the welding power source according to the
Reserved space ÿ 20 cm ÿ 10 cm ÿ 20 cm ÿ 20 cm ÿ 20 cm
1. Before moving the welding power source, be sure to cut off the input power of the distribution box.
2. When transporting the welding power source with a forklift, be sure to fix the wheels firmly. 3.
There are certain dangers when hoisting the welding power source, so hoisting is not recommended.
The specifications and requirements of the power supply for Artsen Plus/Pro series welding power sources are shown in Table 2-2.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Model power
Rated Power Supply Characteristics Three-phase 380VAC Three-phase 380VAC Three-phase 380VAC
Input protection equipment Air switch power Class C 40A and above Grade C 63A and above Grade C 63A and above
equipment Welding power input side 6mm 2 or more, welding 6mm 2 or more, 6mm 2 above
power output side 35mm 2 or more is equal to or larger than 50mm 2 or more, 50mm 2 is equal
cable
the power input side cable equal to or larger than the power to or larger than the power input
Chassis ground wire
input side cable side cable
ÿNote:
1. The power supply specification of robot series welding power supply is the same as above;
2. The welding power supply suitable for power generation equipment is a customized power supply, please consult the manufacturer
When the workplace is wet, and when operating on an iron plate or iron frame, please install a leakage protector.
step
1. Welding cable connection on the output side (see ÿ2.5.1 Welding Power Connection for details)
2. Wire feeder connection (see ÿ2.5.2 Wire feeder connection for details)
3. Connection of welding torch and positive line detection line (see ÿ2.5.3 Welding torch connection and 2.5.4 Welding torch positive line detection line
connection) 4. Push-pull wire socket connection (see ÿ2.5.5 Push-pull wire socket connection for details)
5. Workpiece side welding cable (power ground wire) (see ÿ2.5.6 Workpiece side welding cable (power ground wire) for details)
6. Ground detection line connection (see ÿ2.5.7 Ground detection line connection for
details) 7. Shielding gas connection (see ÿ2.5.8 Shielding gas connection for details)
8. Water cooling device connection (see ÿ2.5.9 Water cooling device connection for details)
9. Input power line connection (see ÿ2.5.10 Input power line connection for details)
ÿNote: The water cooling device is not a standard configuration, and customers can purchase optional parts according to their needs.
ÿ safety warning
1. Please have electrical technicians with electrician qualifications carry out the connection operation.
2. Please wear protective equipment such as protective gloves, safety shoes and long-sleeved work clothes.
3. The electrical connection operation must be carried out under the condition of disconnecting the switch of the distribution box to ensure safety.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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4. Please use cables with specified specifications, and do not touch live parts such as input terminals and output terminals of the welding power source.
step
1. Install the welding power cable connector to the positive pole of the welding power source
and tighten it; 2. Insert the wire feeder control cable plug into the welding power socket and tighten it, as shown in Figure 2-1.
step by
step
1. Loosen the buckle at the tail of the wire feeder; fix the welding power cable on the stud on the bottom plate of the wire feeder, and tighten
the nut; 2. Tighten the control cable plug of the wire feeder on the
socket; robot wire feeder The connection diagram is shown in Figure 2-2.
The connection diagram of the manual wire feeder is shown in Figure 2-3.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Step 1. Install
the
welding torch to the socket of the welding torch of the wire feeder; 2. Install the
detection line of the welding torch to the socket of the detection line of the wire feeder, and the installation of the welding torch detection is completed.
The schematic diagram of robot welding torch connection is shown in Figure 2-4.
Torch The schematic diagram of connection of welding torch of open manual wire feeder is shown in Figure 2-6.
Figure 2-6 Schematic diagram of welding torch connection for open manual wire feeder
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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step by step
The push-pull welding gun motor is connected to the push-pull interface of the wire feeder, the left terminal of the interface is "-", and the right terminal is "+". The schematic
diagram of the push-pull wire socket of the robot wire feeder is shown in Figure 2-7.
Figure 2-7 Schematic diagram of the push-pull wire socket of the robot wire feeder
The schematic diagram of the push-pull wire socket of the manual wire feeder is shown in Figure 2-8.
Figure 2-8 Schematic diagram of the push-pull wire socket of the manual wire feeder
step by step
step
Fasten one end of the power ground wire to the negative output terminal and the other end to the workpiece, as shown in Figure 2-9.
Figure 2-9 Schematic diagram of welding cable connection on the workpiece side
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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When the ground detection line is connected to the side of the welding power source, it is the detection of the welding power source; when the ground detection line is connected to the side of the wire feeder, it is the detection of the wire feeder
end detection. (It is recommended to connect the ground detection line at the wire feeder side)
ÿ hint
When connecting the ground detection wire and soldering, be sure to strictly abide by the following items, otherwise the amount of spatter may
increase. 1. The power ground detection wire should be connected as close as possible to
the welding place; 2. The power ground detection wire should be separated from the welding output cable as much as possible. (The interval should be kept at least 100mm);
3. When using an external positioner, please connect the ground detection wire with the screw of the fixed cover on the base of the external positioner.
ÿ Connect the ground detection wire to the side of the welding power source
step by step
Figure 2-10 Schematic diagram of connection of welding power supply ground wire detection wire
ÿ Connect the ground wire detection wire to the side of the wire feeder
step by step
step wire detection wire to the ground wire detection wire terminal, and fasten the other end to the workpiece, and the installation of the ground wire detection wire at the end of the wire feeder
Fasten one end of the ground
is
completed. The connection of the ground wire detection wire of the robot wire feeder is shown in Figure 2-11.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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The connection of the ground wire detection wire of the enclosed manual wire feeder is shown in Figure 2-12.
Figure 2-12 Connection of the ground wire detection wire of the closed wire feeder
The connection of the ground wire detection wire of the open manual wire feeder is shown in Figure 2-13.
Figure 2-13 Connection of ground wire detection wire of open wire feeder
During single-station or multi-station welding, the ground detection wire is connected to the farthest position from the welding power source. The connections are shown in Figure 2-14.
Figure 2-14 Schematic diagram of the connection between the power ground wire and the detection wire of a single welding power supply
When welding with multiple welding power sources, connect their respective power ground wires to the vicinity of the welding workpiece. The ground wire detection line must avoid the welding current path for
wiring, and the distance between the welding output cable and the ground wire detection line should be kept at least 100mm. The connection wiring is shown in
Figure 2-15.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Figure 2-15 Schematic diagram of connection between power ground wire and detection wire of multiple welding power sources
step by step
Connect one end of the trachea to the trachea joint on the wire feeder fixing plate, and tighten the trachea hose clamp, and connect the other end to the trachea interface of the gas meter end, and
completed. The gas pipe connection of the robot wire feeder is shown in Figure 2-16.
Figure 2-16 Schematic diagram of air pipe connection of robot wire feeder
The gas pipe connection of the closed manual wire feeder is shown in Figure 2-17.
Figure 2-17 Schematic diagram of air pipe connection of closed manual wire feeder
The air pipe connection of the open manual wire feeder is shown in Figure 2-18.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Figure 2-18 Schematic diagram of air pipe connection of open manual wire feeder
ÿ Notice
1. If you use protective gas containing CO2, please use carbon dioxide to heat the pressure reducer.
2. The air pipes at the end of the wire feeder and the end of the gas meter must be fastened, otherwise there is a risk of air leakage.
step
step
Insert the water inlet pipe and water outlet pipe of the combination cable into the water tank inlet and outlet pipes respectively, as shown in Figure 2-20.
step
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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ÿ safety warning
1. The power supply of the water tank power plug is high voltage 380VAC, please turn off the welding power supply when wiring, otherwise there is a risk of electric shock.
2. When using the water tank, the water cooling function needs to be activated (P03 is ON, default OFF), and the water tank can be self-tested on the panel, and it can be used normally after the self-test.
3. Some water tanks are not equipped with water flow detection devices, first turn the program parameter P09 to OFF (the default is ON) and save it. 4. When the ambient temperature
is lower than 10°C, please use special antifreeze for the water tank, otherwise there is a risk of damage to the water tank.
step
step
1. There is no phase sequence requirement for the three-phase input cables of this product, and no power cables are configured by default, as shown in Figure
2-21; step 2. Before use, please ensure that the PE wire is reliably grounded;
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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The function description of the welding power panel is shown in Figure 3-1.
Water Flow Detection 6 activating the water cooling function in the internal menu, check the water
Wire Feeding 8 Wire absence of shielding gas. In the non-welding state, send the
Diameter welding wire to the end of the welding torch to select different welding
Welding material type before starting welding. The gas shield setting is used to select different
11* Welding control 12* welding materials, SP custom welding materials are used for different welding modes of operation (2-step, 4-step, special
Welding method 4-step, spot welding, intermittent welding) for selecting different welding methods (DC , pulse, double pulse, DP synergy, SP custom welding method)
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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14 Right Loop The switching key of the digital tube on the right (V, ±, second, m/min) is used for
15 5VDC power bank 5V to directly supply power to the display board for
16 U disk interface firmware upgrade of the welding power supply, and supports a maximum output of 100mA
17 Left circulation 18 The switch key of the left nixie tube (A, channel, program, network) is used to adjust the
Advance wire feeding 19 Left parameters of the left nixie tube to adjust the parameters
knob 20 Arc starting of the left nixie tube before starting welding; when the JOB number is in the adjustable state, it is used to adjust the arc start parameter
parameters 21 Right knob of the JOB number. The setting of parameters such as arc wire feeding speed and arc starting voltage
22 Arc crater parameters Setting of arc crater wire feeding speed, crater voltage and other parameters in arc crater parameters
ÿ Notice
11*: Artsen Plus welding control: (2-step, 4-step, special 4-step, spot, intermittent); Artsen Pro welding control: (2-step, 4-step, special 4-step, spot)
12*: Artsen Plus Welding Methods: (DC, Pulse, Dual Pulse, DP Synergy, SP); Artsen Pro Welding Methods: (DC, Pulse, Dual Pulse,
SPÿ
The functional description of the closed manual wire feeder panel is shown in Figure 3-2.
1
In standby mode, switch between display of current and wire feeding
4 mode, switch between absolute value of arc length and deviation value
5 Automatic current and voltage matching eliminates the fault display on the current system Adjust the current
6 Elimination 7 through the knob Adjust the voltage through the knob
Adjustment Knob
The function description of the open manual wire feeder panel is shown in Figure 3-3, and the parameter display is shown in Table 3-3.
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1
In the standby state, the current and wire feeding speed can be switched to
3 wire feed welding state, the welding wire is sent to the end of the welding
4 torch. In the standby state, the arc length absolute value and deviation value
6 SP
7 operation. Leave separate mode, adjust the current and voltage separately, unary mode, adjust the current and voltage to
Elimination 10 Current whether there is a protective gas, and eliminate the fault
adjustment knob 11 Voltage adjustment display on the current system. Adjust the
knob current through the knob and adjust the voltage through the knob.
The digital tube on the left is used to display "A", "Channel", "Program" and "Network". When switching, the corresponding LED indicator will light up. The
digital tube on the right is used to display "V", "±", "second", "m/min", when switching, the corresponding LED indicator will light up. The
digital tube display is shown in Figure 3-4, and the parameter display is shown in Table 3-4.
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Currently selected JOB number Channel Adjustment Channel Parameters ± display voltage correction value
step by step
Press and hold the jog wire feed key on the panel of the welding power source or on the wire feeder to start wire feeding, and release the button to stop
wire feeding. 1. The jog wire feeding of the robot wire feeder is shown in Figure 3-5.
3. The jog wire feeding on the welding power panel is shown in Figure 3-7.
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Figure 3-7 Jog wire feeding interface on the welding power panel
step by step
Short press the gas detection button on the panel of the welding power supply or the wire feeder to start feeding gas for 30 seconds, short press the gas detection button again to end the feeding in advance
gas.
1. The gas detection of the robot wire feeder is shown in Figure 3-8.
2. The gas detection of the manual wire feeder is shown in Figure 3-9.
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3.5.1 2-step
step by step
1. Set the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion
of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set arc
starting wire feeding speed ratio, hot start time (see ÿ3.10 "4" JOB arc starting parameter description) 4. Set the wire feeding ratio for hot crater
filling and the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12
"6" JOB retraction parameter description) 6ÿ Set the delayed air supply time (see ÿ3.13 "7" JOB delayed air supply instructions)
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7. Set arc crater burnback voltage (see ÿ3.7 "0" initial JOB description)
3.5.2 4 steps
step
1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion
of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the hot
start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater filling and
the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12 "6" JOB
arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ
Press the welding control key to switch to the special 4- step mode;
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step
1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion of
slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the hot
start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater filling and
the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ3.12 "6" JOB
arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ
step
1. Set step
the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion
of slow wire feeding speed and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the
hot start wire feeding speed ratio and hot start time (see ÿ3.10 "4" JOB arc start parameter description) 4. Set the wire feeding ratio for hot crater
filling and the time for hot crater filling. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction speed and arc retraction time (see ÿ
3.12 "6" JOB arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback
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step
step
1. Set the air supply time in advance (see ÿ3.8 "1" JOB advance air supply instructions) 2. Set the proportion of slow wire feeding speed
and the forward distance of welding wire in the arc starting state (see ÿ3.9 "2" JOB advance wire feeding instructions) 3ÿ Set the ratio of wire feed speed and wire feed time at arc start (see ÿ3.10 "4"
JOB arc start parameter description) 4. Set the arc start parameter wire feed ratio and arc start parameter time. (See ÿ3.11 "5" JOB arc closing parameter description) 5. Set arc retraction
speed and arc retraction time (see ÿ3.12 "6" JOB arc retraction description) 6ÿ Set the post-supply time (see ÿ3.13 "7" JOB post-supply description) 7. Set arc crater burnback voltage (see ÿ
step
1. After step
the water cooling device is installed, enter P03 and select ON to activate the water cooling function (the default is OFF); 2. Press the water flow detection
button, the water flow detection indicator light is on, the water flow detection is automatically completed, and the water cooling setting is successful.
ÿ Notice
1. When the welding power supply is equipped with a water tank and a water-cooled torch, the function of the water tank can be activated, and the power of the water tank can be turned on at the same time, otherwise the welding torch may be burned.
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2. The welding power supply starts welding, and the water tank motor starts to run synchronously. After the welding stops, the water tank motor stops running after a delay of 2 minutes.
3. After the setting is completed, click the "Save" button to save the parameters.
step
step
1. Press the JOB key, turn the "left knob" to switch to No. 0 JOB, press the JOB key again, select No. 0 Job, and enter the burnback parameter setting interface. As shown in Figure 3-18.
2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding burn-back parameter under the channel number. Channel parameters are shown in the table
3-5ÿ
3. Press the JOB button, turn the "left knob" to switch to No. 10 JOB, press the JOB button again, select the No. 10 job, the function
1. In the non-intermittent welding control mode, it is used to set the welding burnback time 2.
C01 Job time 0.1
In the intermittent welding control mode, it is used to set the intermittent welding interval time
C05 coefficient of the main wire feeding speed for setting the burnback voltage -30
C06 The slope coefficient of the main wire feeding speed is hidden in the user mode 7
C12 coefficient 2 Short-circuit current slope user mode Hide in user mode 0
C14 /
C20 amplitude coefficient Hiding pulse peak current time coefficient in user mode Hiding 0
C21 pulse current rising slope coefficient in user mode Hiding pulse base value current 0
C22 coefficient Hiding high pulse frequency coefficient in user mode Hiding pulse in user 0
C24 mode Arc characteristic coefficient 2 Hidden in user mode Pulse arc adjustment 0
C27 0
C28 0
C30ÿC34 reserved / /
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3.8 Pre-aeration
step
Step 1. Press the pre-supply key, the pre-supply indicator light and the "channel" indicator light are on, the function is turned on, and the pre-supply parameter setting
2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding pre-aeration parameter under the channel number. For channel
C01 JOB time Comments are used to set the timing of pregas 0.1
C02ÿC34 reservation / /
3. Press the pre-supply key, the pre-supply indicator light is off, the function is closed, and the pre-supply parameter setting is exited.
step
Step 1. Press the advance wire feed key, the advance wire feed indicator light and the "channel" indicator light are on, the function is turned on, and the advance wire feed parameter
2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding advance wire feeding parameter under the channel number. For channel
3. Press the advance wire feed key, the advance wire feed indicator light is off, the function is closed, and the advance wire feed setting is exited.
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C01 Length It is used to set the forward distance of welding wire in the arc starting state 5.0 cm
C02 Reserve / /
C03 Wire Feed Speed It is used to set the advance wire feeding speed in the arc starting state 3.0 m/min
C04 Reserve / /
C14 / /
C20 amplitude coefficient Pulse peak current Hide in user mode Hide in 0
C21 time coefficient Pulse current rising slope user mode Hide in user mode 0
C22 coefficient Pulse base value current Hide in user mode Hide in 0
C24 coefficient High pulse frequency user mode Hide in user mode 0
C27 characteristic coefficient 2 Pulse arc user mode Hide in user mode 0
C30ÿC34 reserved / /
step
1. PressStep
the arc start parameter key, the arc start parameter indicator light and the “channel” indicator light up, and enter the arc start parameter setting interface, as shown in Figure 3-21.
The "±" and "second" of the arc starting section can be switched and viewed through the right cycle switching key; 3. Turn the "left knob"
to switch the channel parameter number, and turn the "right knob" to adjust the corresponding arc starting parameter value under the channel number. Channel parameters are shown in the table
3-8ÿ
4. Press the arc starting parameter key, the arc starting parameter indicator light will go out, and exit the arc starting parameter setting.
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C03 / /
C04 reservation reserved main wire feed 100% of the normal welding JOB main wire feeding speed /
C06 speed arc length coefficient main wire feed speed slope coefficient/ 0
C14 spatter
C17ÿC19 reserved / /
C20 Pulse peak current amplitude coefficient user mode hidden user 0
C21 Pulse peak current time coefficient Pulse mode hidden user mode 0
C22 current rising slope coefficient High pulse hidden user mode hidden 0
C31 frequency slave wire feed speed not included some software 0
C32 duty cycle slave wire feed not included some software 100
C33 speed ratio slave feed Wire Speed Arc not included 0
step
Step 1. Press the arc crater parameter key, the arc crater parameter indicator and the “channel” indicator light up, and enter the arc crater parameter setting interface, as shown in Figure 3-22.
parameters 2. The "±" and "second" of the arc closing section can be switched and viewed through the right cycle switching key;
3. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding arc-ending parameter value under the channel number. For channel
3-9. 4. Press the arc extinction parameter key, the arc extinction parameter indicator light is off, the function is closed, and the arc extinction parameter setting is exited.
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C02ÿC03 reserve /
C04 main wire feed speed correction crater filling time/proportion to normal welding JOB 100
C07ÿC10 speed /
C14 circuit /
C17ÿC19 /
C21 +7 Retain Pulse Peak Current Amplitude mode user mode hidden 0
C22 Coefficient Pulse Peak Current Time user mode hidden user 0
C34 speed Arc length coefficient from wire feed speed Slope coefficient from wire feed speed 7
step
step
1. Press the JOB key, turn the "left knob" to switch to No. 6 JOB, press the JOB key again, select No. 6 JOB, and enter the withdrawal parameter setting interface, as shown in Figure
3-23.
2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding withdrawal parameter under the channel number. Channel parameters are shown in the table
3-10ÿ
3. Press the JOB key, turn the "left knob" to switch to No. 10 JOB, press the JOB key again, select No. 10 JOB, the function is turned off, and exit the retraction parameter setting.
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C01 JOB time Comments are used to set the arc 0.04
3.13 Hysteresis
step
Step 1. Press the hysteresis key, the hysteresis indicator and the "channel" indicator light up, the function is turned on, and the hysteresis setting interface is entered, as shown in Figure 3-24.
2. Turn the "knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding hysteresis parameter under the channel number. Channel parameters are shown in the table
3-11ÿ
3. Press the hysteresis key, the hysteresis indicator light is off, the function is turned off, and the hysteresis setting is exited.
C01 JOB time Used to set the air lag time/ 1.0
C02ÿC34 reservation /
step
step
1. Press the JOB key, turn the "left knob" to switch to No. 9 JOB, press the JOB key again, select No. 9 JOB, and enter the jog wire feeding parameter setting interface, as shown in Figure
3-25.
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2. Turn the "left knob" to switch the channel parameter number, and turn the "right knob" to adjust the corresponding jog wire feeding parameter under the channel number. For channel parameters,
3. Press the JOB key, turn the "left knob" to switch to No. 10 JOB, press the JOB key again, select No. 10 JOB, the function is closed, and exit the jog wire feeding parameter
setting.
C01ÿC02 Retain / /
C04ÿC05 speed / /
3.15 Storage
step
After setting
step the welding parameters, press the storage button, the storage indicator light will flash, which means the current parameters are stored successfully.
ÿ Notice
1. After the configuration is complete, please save it before powering off the welding power source. Otherwise the parameters will not be saved.
2. After a set of channel parameters is set, it needs to be saved before switching to the next set of channels.
3.16 Locking
Lock the current panel parameters.
step
1. Press the lock button, the lock indicator lights up, the current panel is locked successfully, and the panel function keys will not be able to operate;
step
2. Press the lock button again, and the lock indicator light goes out, indicating that the current panel is unlocked and the panel can be operated.
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3.17 Elimination
step
1. Pressstep
the cancel key to cancel the alarm that occurs during use. 2. The welding power supply can be
used normally only after the alarm is eliminated. For details, see ÿ5.2 Welding power supply fault codes and countermeasures.
step
Step
ÿ Restore the factory settings of the welding power source
Press and hold the left cycle key and right cycle key on the panel of the welding power source at the same time, release it after 2 seconds, and the welding power source will restore the factory setting parameters.
After restoring the factory settings, please restart the welding power source.
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Simultaneously press and hold the cancel, left cycle key and right cycle key on the panel of the welding power source, release them after 2 seconds, wait for 5 seconds, and the welding power source will restore
to the factory defaults. After restoring the factory data, please restart the welding power source.
Press and hold the "A/m/min" and "V/±" keys on the panel of the wire feeder at the same time, release them after 2 seconds, and the panel of the wire feeder has been restored to factory settings successfully.
After restoring the factory settings, please restart the welding power source.
Figure 3-31 Closed wire feeder panel restore factory settings interface
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Figure 3-32 Open wire feeder panel restore factory settings interface
ÿ Notice
1. After restoring factory settings. System job parameters and No. 10 user job parameters will be restored to the factory state;
2. After restoring the factory data, the system job parameters, all user job parameters, welding program parameters and welding network parameters will be restored to the factory status.
step
1. Press
stepthe "JOB key", the JOB number digital tube flashes to display the current job number, turn the "left knob" to adjust the corresponding job number;
2ÿ Press the "JOB key" again, the JOB number is selected, and the digital tube stops flashing.
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ÿ Notice
If the JOB number digital tube blinks for more than 5 seconds without any selection operation, the currently blinking JOB number is selected and the digital tube stops blinking.
Numbers 0-9 are system jobs, and numbers 10-99 are user jobs. Please switch to user jobs before welding, otherwise the welding power source will alarm Err23.
2. Copy the firmware file of the welding power supply upgrade to the root directory of
ÿ Notice
1. Before upgrading the firmware of the welding power supply with a U disk, the welding power supply must be powered off first, and all external communication interfaces of the welding power supply must be disconnected.
Proceed as follows:
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Proceed as follows:
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ÿ Notice
If the welding power source has not performed any firmware upgrade operations since leaving the factory, when it is necessary to upgrade the firmware of the communication adapter board (box), please use the method of restoring
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step
1. Press
stepthe left cycle key to select "Program", turn the left knob to select P02, the default is F; 2. Rotate the
right knob to select the corresponding control method. See Table 4-1 for the description of welding power control mode.
display F N DF DN
control mode Wire feeder control Power supply display board control robot unified control robot JOB call control
ÿ Notice
1. F: Wire feeder board control mode, which means that when the JOB number is "10", the signals controlled by the wire feeder include welding torch switch, jog wire feeding, gas detection, main wire feeding speed and main arc
length coefficient , and other parameters are set by the power panel.
2. N: The display panel control mode of the welding power supply. The signals controlled by the wire feeder include welding torch switch, jog wire feeding, and gas detection, and other parameters are set by the panel.
3. DF: Synchronized control of the robot, which means that when JOB is "10", the signals controlled by the robot include welding torch switch, jog wire feeding, reverse wire drawing, gas detection, etc.
Measurement, fault elimination, main wire feeding speed and arc length coefficient of main wire feeding speed, other parameters are set by the power panel.
4. DN: Robot JOB call control refers to the call channel of the robot to control the welding process. The signals controlled by the robot include welding torch switch, jog wire feeding, reverse wire drawing, gas detection, fault
elimination and JOB number. Other parameters are controlled by the power supply. Panel settings.
4.1.2 Activation of the welding power supply water cooling system (P03)
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step
1. Press
stepthe left cycle button to select "Program", turn the left knob to select P03; 2. Turn the right
knob to select activation, ON means activation, and the default is OFF; 3. After activation, press
the water flow detection button to activate the water cooling system It will self-test, and after the self-test is completed, it can be used normally.
ÿ Notice
1. Before activating the water cooling system, please ensure the integrity and smoothness of the water circuit;
2. To use the water cooling system, please select the corresponding water cooling torch;
3. If there is no water cooling device, please do not activate the water cooling system, otherwise the welding power supply cannot be used normally;
4. The Megmeet welding power supply provides 380VAC power supply and drives the optional water tank of the Megmeet series welding power supply;
5. Before using the water tank function, you should first turn the program parameter P03 (water tank enable) to the ON state (the default is OFF), and save it;
6. When running the water tank for the first time, you should first add water to the water tank and connect the water circuit to avoid idling of the water tank motor. After filling up the water, click the "Water Cooling Detection" button on the panel,
and the water flow detection will automatically stop after 50 seconds. If the water tank is not detected at this time If there is water backflow, fault Err25 will be reported; after welding starts, if the water tank does not detect any water
7. Some models of water tanks are not equipped with water flow detection devices. You should first turn the program parameter P09 (water flow detection protection switch) to OFF (the default is ON),
And save it, otherwise Err25 will be reported 10 seconds after welding starts.
step
1. Press
step the left cycle key to select a program, turn the left knob to select P05; 2.
Turn the right knob to select activation, ON means activation, and the default is OFF.
ÿ Notice
1. After the communication module is activated, the communication box must be connected, otherwise an
alarm will occur. 2. After the communication module is activated, and the communication box has been correctly connected to the welding power source, if the welding power source and the robot are not communicating correctly, the "network"
indicator LED will flash; if the welding power source communicates with the robot correctly, the "network" indicator LED will stop flashing; This feature does not work with analog communication boxes.
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step
1. Press
step the left cycle button to select "Program", turn the left knob to select P06; 2.
Turn the right knob to select PE/PP/ZP, the default is PE for Plus wire feeder, and ZP for Pro wire feeder. (Note: PE is suitable for
WF12-50PR, WF12-50P, WF2-50PLR, WF2-50PL wire feeder, PP is suitable for WF2-50PP wire feeder, ZP is suitable for WF2-50ZP-MD wire feeder)
ÿ Notice
If the wrong wire feeder model is selected, the wire feeding control will be abnormal and cannot be used normally.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P07; 2. Turn
the right knob to select activation, ON means activation, and the default is OFF.
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ÿ Notice
1. ON: Debug mode is on, all channel parameters are displayed and adjustable;
2. OFF: User mode is on, some parameters are displayed and adjustable.
step
step the left cycle key to select "Program", turn the left knob to select P08; 2. Turn
1. Press
the right knob to select activation, ON means activation, and the default is OFF.
step
step the left cycle key to select "Program", turn the left knob to select P09; 2. Turn
1. Press
the right knob to select activation, ON means activation, and the default is ON.
ÿ Notice
1. ON: The water flow detection function is turned on, and the water tank has the water flow detection function;
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4.1.8 Wire feeder display board/robot wire feeder key enable (P10)
step
1. Press
step the left cycle button to select "Program", turn the left knob to select P10; 2.
Turn the right knob to select activate, ON means open, and the default is ON.
ÿ Notice
1. ON: The wire feeder display board is enabled; OFF: The wire feeder display board is not enabled.
2. ON: The button board of the robot wire feeder is enabled; OFF: The button board of the robot wire feeder is not enabled.
3. When the wire feeder has no display function, P10 should be set to OFF, otherwise the parameters cannot be adjusted.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P11; 2. Turn
the right knob to select activation, ON means activation, and the default is ON.
ÿ Notice
1. The short-circuit transition low-spatter welding process needs to turn on the low-spatter module (default ON).
2. When using a push-pull welding torch, if the length of the push-pull welding torch is long and there is no voltage detection line extending to the torch tip, it is recommended to turn off the low spatter function
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P12; 2. Turn
the right knob to select activation, ON means activation, and the default is OFF.
ÿ Notice
1. Currently only supports TBi-PP2R push-pull system (PP-TX-17V wire drawing motor);
2. In the jog wire feeding state, the welding power panel will display the current of the wire drawing motor, and the adjustment steps are as follows:
value; B. After the welding wire is sent out normally, adjust the pressing force of the wire drawing motor to adjust the current of the wire drawing motor to an appropriate value (under default parameters, the value is generally
0.5~0.7A); C . Adjust P13 and observe the current of the drawing motor to confirm whether the parameters are appropriate.
3. If the length of the push-pull welding torch is long and does not extend to the voltage detection line of the torch tip, it is recommended to turn off the low spatter function (P11=OFF) to avoid unstable welding due to the decrease
in detection accuracy.
4. If the length of the push-pull welding gun is long and does not extend to the voltage detection line of the gun tip, it is recommended to adjust the parameter C29 at the same time when using the pulse process to improve the arc
step
1. Press
step the left cycle button to select "Program", turn the left knob to select P13; 2. Turn
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ÿ Notice
Range: -7ÿ+7, the bigger the coefficient, the bigger the pulling force.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P14; 2.
ÿ Notice
Range: 0~6, the larger the coefficient, the smaller the pulling force.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P15; 2. Turn
the right knob to select active, SET is the set value, RAL is the actual value, and the default is RAL.
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P16; 2. Turn
the right knob, CRE is the current, SPD is the wire feeding speed, and the default is CRE.
step
1. Press
step the left cycle button to select "Program", turn the left knob to select P17; 2. Turn
the right knob to select parameters, ROG is the anti-noise mode, PRE is the fine mode, and the default is PRE.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P19; 2. Turn
the right knob to select activation, ON means activation, and the default is ON.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P20; 2. Turn
the right knob to select the parameter, RAT is the ratio, ABS is the absolute value, and the default is ABS.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P21; 2. Turn
the right knob to select activation, ON means activation, and the default is OFF.
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P22; 2. Turn
the right knob to adjust the value of the coefficient, the range is -10 ~ 10 mV, the default is 0 mV.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P23; 2. Turn
the right knob to select activation, ON means activation, and the default is OFF.
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P24; 2. Turn
the right knob to adjust the coefficient, the range is 0~30 milliohms, and the default is 3 milliohms.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P25; 2. Turn
the right knob to adjust the coefficient, the range is 0~120 microhenry, the default is 6 microhenry.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P26; 2. Turn
the right knob to select activation, ON means activation, and the default is OFF.
ÿ Notice
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P27; 2. Turn
the right knob to adjust the coefficient, the range is -7~7, and the default is 0.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P28; 2. Turn
the right knob to adjust the coefficient, the range is -7~7, and the default is 0.
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step
1. Press
stepthe left cycle button to select "Program", turn the left knob to select P29; 2. Turn the right
knob to select activation, ON means high duty cycle mode, OFF means normal mode, and the default is OFF. Remarks: Only models with
4.1.27 Query the software version number of the power supply display board (P30)
step
Pressstep
the left cycle button to select "Program", turn the left knob to select P30; the digital tube on the right displays the software version number.
4.1.28 Query the software version number of the motor driver board (P31)
step
Pressstep
the left cycle button to select "Program", turn the left knob to select P31; the digital tube on the right displays the software version number of the motor driver board.
4.1.29 Query the software version number of the power control board (P32)
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step
Press step
the left cycle button to select "Program", turn the left knob to select P32; the digital tube on the right displays the software version number of the power control board.
4.1.30 Query the software version number of the display board of the wire feeder (P33)
step
Press step
the left cycle button to select "Program", turn the left knob to select P33. The digital tube on the right displays the software version number of the display board of the wire feeder.
4.1.31 Query the software version number of the communication adapter board (P34)
step
Press step
the left cycle button to select "Program", turn the left knob to select P34; the digital tube on the right displays the software version number of the communication adapter board.
4.1.32 Query the software version number of the Ethernet communication adapter board (box) (P35)
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step
Press the left cycle button to select "Program", turn the left knob to select P35; the digital tube on the right displays the software version number of the Ethernet communication adapter board
(box) .
step
Press the
stepleft cycle button to select "Program", turn the left knob to select P40; the digital tube on the right displays the corresponding welding process software package. See Table 4-2 for the
Model Welding Material Process Type Synergy High Speed Intermittent Welding DP Synergy
D Solid carbon steel, solid stainless steel short circuit transition low spatter free no no
DD Solid Carbon Steel, Solid Stainless Steel Short Circuit Transition Low Splash No yes no
PP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes no
DP solid carbon steel, solid stainless steel short circuit transition low spatter, short arc pulse yes no
A Solid carbon steel, solid stainless steel, aluminum alloy short circuit transition low spatter, short arc pulse no have
step
1. Pressstep
the left cycle key to select "Program", turn the left knob to select P41; 2. The digital tube on the right shows
the corresponding welding power level. See Table 4-3 for details on the power level of the
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350 60%@350/31.5V
400 100%@400/34V
500 60%@500/39V
630 100%500A/39V
step
1. Pressstep
the left cycle key to select "Program", turn the left knob to select P42; 2. The digital tube on the right
shows the corresponding welding power supply product series. See Table 4-4 for the
step
1. Pressstep
the left cycle key to select "Program", turn the left knob to select P43; 2. The digital tube on the right shows
the corresponding input voltage specifications of the welding power supply. See Table 4-5 for the
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220 without neutral) Rated input voltage 220VAC (three-phase without neutral)
step
1. Press the left cycle key to select "Program", turn the left knob to select P50; 2. The digital tube on the
step
right will read the hardware code parameters of the welding power source.
step
1. Press the left cycle key to select "Program", turn the left knob to select P51; 2. The digital tube on the
step
right displays the corresponding bar code of the welding power source; 3. Turn the
"right knob" to record the barcode information numbered from 0 to 9 in sequence; 4ÿ Arrange the displayed
barcode data in order according to the serial number to form a complete welding power source barcode. See Table 4-6 for an example
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WITH
1 / WITH
2 0 1
3 2 3
4 4 5
P51
5 6 7
6 8 9
7 0 1
8 2 3
9 4
step
1. Press the left cycle key to select "Program", turn the left knob to select P60; 2. Turn the right knob to
step
adjust the wire feeding speed when the welding conditions are changed, the range is -30~30, and the default is 0.
step
1. Press the left cycle key to select "Program", turn the left knob to select P61; 2. Turn the right knob, ON
step
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step
1. Press
step the left cycle key to select "Program", turn the left knob to select P62; 2. Turn the
right knob to adjust the arc break detection time, the range is 0.01sÿ0.5s, and the default is 0.25s.
step
1. Press
step the left cycle key to select "Program", turn the left knob to select P63; 2. Turn the
right knob, ON means to enable, OFF means to enable and close, and the default is OFF.
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step
1. Press
step the left cycle key to select network N00; 2.
ANC DeviceNet
CHQ Ethernet/IP
IS Xinsong DeviceNet
step
1. Press
step the left cycle key to select network, turn the left knob to select N01; 2.
Turn the right knob to select ID configuration, the range is 0~63, and the default value is 2.
ÿ hint
The MAC ID of the slave station is the MAC ID of the welding power source, and the default is 2. It can be set arbitrarily within the range of 0-63 through the network parameter N01 of the internal menu of
the welding power source if it is not the same as the MAC ID of the robot.
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step
1. Press
step the left cycle key to select network, turn the left knob to select N02; 2.
Turn the right knob to select ID configuration, the range is 0~63, and the default value is 1.
ÿ hint
The MAC ID of the master station is the MAC ID of the robot, and it can be set arbitrarily within the range of 0-63 if it is not duplicated with the MAC ID of the welding power source.
step
1. Press
step the left cycle key to select network, turn the left knob to select N04; 2.
Turn the right knob to select the corresponding baud rate, the range is 125kbps, 250kbps, 500kbps, the default value is 125kbps.
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step
1. Press
step the left cycle key to select network, turn the left knob to select N05; 2.
Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.
step
1. Press
step the left cycle key to select network, turn the left knob to select N06; 2.
Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.
step
1. Press
step the left cycle key to select network, turn the left knob to select N07; 2.
Turn the right knob, ON means the reverse switch is turned on, and the default is OFF.
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step
1. Press
step the left cycle key to select network, turn the left knob to select N08; 2.
Turn the right knob, CrE is the current setting, SPD is the wire feeding speed setting, the default value is CrE.
step
1. Press
step the left cycle key to select network, turn the left knob to select N09; 2.
Turn the right knob to adjust the welding parameter filter coefficient, the range is 1~63, and the default is 63.
ÿ Notice
1. The larger the filter coefficient, the smoother the output and the greater the delay;
2. The smaller the filter coefficient, the sharper the output and the smaller the delay.
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step
1. Press the left cycle key to select network, turn the left knob to select N10; 2. Rotate the right
step
knob to select, ON is robot control welding mode, OFF is welding power control welding mode, the default is OFF.
step
1. Press the left cycle key to select network, turn the left knob to select N11; 2. Turn the right
step
knob, ON is the separate mode, OFF is the synergistic mode, the default is OFF.
step
Press the left cycle key to select "Channel", turn the left knob to select the corresponding channel parameters. See Table
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C00 reserve
C02 reservation
C07ÿC10 Reserved
C14
C17ÿC19 reserved
step
1. Press the right cycle key, turn the right knob to select the corresponding time, different channels have different time ranges. See Table 4-9 for specific parameters.
step
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Channel parameters JOB No. Air feed (seconds) Accuracy 0.1 to 10 (s) Note
in advance 0.1
Advance gas supply
0ÿ10ÿsÿ 0.1
parameter Arc time Crater filling
0.1
end parameter lag time of air supply 0ÿ10(s) time Lag gas supply time
step
Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic
step
diagram of the main channel parameter description is shown in Figure 4-55, and the parameter description is detailed in Table 4-10.
C 05
C0 3
C0 6
parameters
C03 Main wire feed speed Main wire
feed speed correction ratio (the proportional relationship with the main wire feed speed of the current user JOB, only applicable
C04
to No. 4 hot start job and No. 5 arc crater filling job)
step
Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic
step
diagram of DC control parameters is shown in Figure 4-56, and the parameter descriptions are detailed in Table 4-11.
C1 4
C2 0
C1 3
C2 1
C12
C16
C 15
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C12 DC arc characteristic adjustment coefficient (the more positive the more straight)
Q15 greater) Low spatter sensitivity coefficient 1 (the more negative, the
step
Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The schematic diagram of
step
pulse control parameter description is shown in Figure 4-57, and the parameter description is detailed in Table 4-12.
C 20
C 21
C23
C2 2
C 24
C2 5
C27 Pulse arc characteristic coefficient 2 (the more positive the more straight)
C28 Pulse arc adjustment coefficient (the more positive the more sensitive to dry elongation)
C29 Pulse arc length adjustment coefficient (the more positive, the longer)
step
Press the left cycle key to select a channel, turn the left knob to select the corresponding channel parameters. The synoptic control
step
parameter description diagram is shown in Figure 4-58, and the parameter description is detailed in Table 4-13.
C 31
C3 4 C2 2
C3 2
C3 3
C30
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C34 Arc length coefficient Synergy wire feed speed Slope coefficient -7ÿ7 1
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Artsen Plus/Pro series robot models can be connected to the robot through the analog interface, digital interface, and network port on the back of the welding power source. The schematic diagram of robot communication interface is
shown in Figure 5-1. Artsen Plus/Pro series welding power sources are reserved with CAN communication interface for special customization and background software upgrade; the schematic diagram of the communication box is shown in
Figure 5-2.
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The sequence of DB25 terminal pins is shown in Figure 5-3, and the pin definitions are shown in Table 5-2.
pin Communication
1 24V power supply DC power supply positive 24V, provided by the robot to the welding power supply, the arc signal is output by the robot to the welding power supply, low level is effective. (Default) Black 2 Black 3 The reverse Note 1
2 welding wire feeding signal is output from the robot to the welding power supply, and the low level is effective. (Default) Brown 1 The arc start success signal is output to the robot by the Note 2
3 power supply, and the low level is effective. (Default) Brown 2 The ready signal is output from the welding power supply to the robot, and the low level is effective. (Default) Brown 3 I/O signal common ground 1, 2, 3, 4, 5, Note 2
4 7, 8, 9, 10 pin I/O signal common ground. Orange 1 Jog wire feeding signal is output from the robot to the welding power supply, low level is effective. (Default) Orange 2 The emergency stop signal of the robot is output to Note 3
5 the welding power supply by the robot, and the low level is effective. (Default) Orange 3 The gas detection signal is output from the robot to the welding power supply, and the low level is effective. (Default) 10 Violet 1 The Note 3
6 successful positioning signal is output from the welding power supply to the robot, and the low level is effective. (default)
7 Note 2
8 Note 2
9 Note 2
Note 3
11 Purple 2 The analog signal of the welding current signal is output to the robot by the welding power supply, and the actual welding current value is fed back. Note 4 Note 6, Note 7
12 Purple 3 The given current signal analog signal, output by the robot to the given current value of the welding power supply. Blue 1 Analog signal common ground 11, 12, 14, 15 pins common ground of analog signal.
13
14 Blue 2 Welding voltage signal analog signal, output to the robot by the welding power supply, feedback the actual welding voltage value. Note 5 15 Blue 3 The analog signal of the given voltage signal, which is output by the robot to the given voltage value of the welding power supply. Note 8, Note 9
16 Air Reserve
17 empty Reserved
18 powder 1 19 powder 2 20 powder JOB input port 1 is output to the welding power source by a special plane or robot, and the corresponding JOB channel number is shown in Table 5-3 Note 2 JOB input port 2 is output by a special plane or robot to the welding power source, and the
3 gray 1 corresponding JOB channel number is detailed in Table 5-3 Note 2 JOB input port 3 is output to the welding power source by a special machine or robot, and the corresponding JOB channel number is shown in Table 5-3 Note 2 I/O signal common
ground 18, 19, 20, 22, 23 pins of analog signal common ground. 22 Gray 2 Positioning enable signal is output from the robot to the welding power supply, low level is effective. (default)
21
Note 2
23 sky reserved
24 sky reserved
25 sky reserved
JOB input port 3 JOB input port 2 JOB input port 1 Channel number
0 0 0 Channel 0
0 0 1 Channel 1
0 1 0 Channel 2
0 1 1 Channel 3
1 0 0 Channel 4
1 0 1 Channel 5
1 1 0 Channel 6
1 1 1 Channel 7
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Note: 0 in the truth table means that the JOB input port is disconnected from the ground, and 1 means that the JOB input port is shorted to the ground.
The description of the color definition of the communication cable is shown in Figure 5-4.
Example: Black 3
means there are three points on the black line. ÿ Remarks on pin
welding power supply is supplied by the robot, and the voltage range should be limited to 20~30V. Note 2: The equivalent circuit of the I/O signal transmission output from the
robot to the welding power source is shown in Figure 5-5, and the low level is valid. That is, when the voltage between the + and - terminals of the I/O signal in the figure is 0-5V, it is low level, and the robot moves; when
the voltage between the + and - terminals of the I/O signal is 18-24V, it is high level, and the robot does not move . I/O signal voltage range is limited to 0~30V.
Figure 5-5 I/O signal equivalent circuit from robot to welding power supply
Note 3: See Figure 5-6 for the equivalent circuit of the I/O signal transmission output from the welding power source to the robot for successful arc start, low level is active. When the I/O signal outputs low level, the arc
starts successfully; when the I/O signal outputs high level, the arc does not start.
Figure 5-6 Equivalent circuit from welding power supply to robot I/O signal
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2. The corresponding relationship of the synergized voltage deviation value is shown in Figure 5-8.
3. The corresponding relationship of given voltage in separate mode is shown in Figure 5-9.
The pin sequence of the robot digital interface aviation socket is shown in Figure 5-10, and the pin definition is shown in Table 5-4.
See Table 5-4 for the definition of the aviation pins of the DeviceNet communication interface.
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1
Red (18AWG) White 24V power supply Robot power signal
2
(22AWG) Black CAN_H signal line ground communication line CAN_H
3
(18AWG) Blue Robot power ground
4
(22AWG) Shielded CAN_L signal cable shielded communication line CAN _L
5
wire (18AWG) cable Shell PE
ÿ Notice
1. The welding power supply provides 24V power supply. If the robot has 24V, this power supply should not be connected;
2. A 120 ohm resistor is required between the high and low levels of the digital port. If the robot already has this resistor, there is no need to match the resistor.
1 Baud Rate 125Kbps (default) 12byte 13byte 250Kbps, 500Kbps optional robot send data
2 Polling Area Master Sends Data Length Polling length Welding power supply reply data
1. The corresponding relation of given wire feeding speed is shown in Fig. 5-11.
3. The corresponding relationship of the synergized given voltage deviation value is shown in Figure 5-13.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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4. In the separate mode, the corresponding relationship of the given voltage is shown in Figure 5-14.
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5.4 EtherNet/IP
The communication configuration information of EtherNet/IP communication interface is shown in Table 5-6.
4 RPI 20
5
Assembly instance (input) 100
6
Assembly instance (output) 150
7 1
Configuration instance 8 Vendor ID
90
9 Device Type 43
10 product code 55
ÿ hint
1. The IP address of the master station is the IP address of the robot, which must be in the same segment as the IP address of the welding power source, and cannot be the same as the IP address of the welding power source;
2. The IP address of the slave station is the IP address of the welding power source. The default is 192.168.0.2. It can be set arbitrarily within the range of 1-63 through the network parameter N01 in the internal menu of the welding power source if it
3. The EtherNet/IP communication type is SCN (scanner: scanner). After the EtherNet/IP communication configuration is completed, the welding power source and the robot still cannot establish a connection.
To connect, you need to ping the IPs of the master station (robot) and slave station (welding power supply) on the robot teach pendant page to ensure that the link is normal.
The advanced communication configuration information of EtherNet/IP communication interface is shown in Table 5-7.
2 timeout multiplier 4
4 version minor 1
5 version 35
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Megmeet and Fanuc EtherNetIP parameter curve configuration. ÿ Given curve setting
1. The corresponding relation of given wire feeding speed is shown in Fig. 5-17.
3. The corresponding relationship of the synergized given voltage deviation value is shown in Figure 5-19.
4. The corresponding relationship of given voltage in separate mode is shown in Figure 5-20.
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The data definition of DeviceNet & EtherNetIP application layer is shown in Table 5-8.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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data bit source, the data describes the range, and the welding robot is Remark
E01 ready.
E02
E06 Reserved
E07 Reserved
E08 Reserved
E14 enable
E15 Reserved
E85
E86
E87-E96
A01 Reserved
A02 Fault
A03 Code
A04
A05
A06 Reserved Locating
A07 Success
A08
A09-A16 Reserved
A17-A24
A25 Reserved
A26 Wire
A27
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A65-A72 Reserve
A73-A80 Reserve
step
step
ÿ Notice
1. The control mode issued by the robot must be consistent with the control mode selected on the welding power panel.
2. In the job call mode, if you need to modify the job parameters, you need to exit the job call mode first, enter the display panel control mode, (N mode) to modify,
After the modification is completed, be sure to save the parameters first, and then switch the Job number.
3. After the robot ready signal is reset, the welding power supply will first enter the arc crater state.
4. For reference curve and feedback curve, refer to the description of each communication
protocol. 5. At present, it only responds to the selection of "current/wire feeding speed setting" set on the welding power panel, but not to the selection in the communication protocol.
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See the table 6-1 below for the fault codes of the welding power source and their countermeasures.
Err1 Main Control Board EEPROM Error Main off and restart, or restore factory settings, or contact the manufacturer
Err3 Internal communication error 1 manufacturer to check the communication line between the main control board and the
Err4 Internal communication error 2 communication adapter board Check the communication line between the main control board and the motor drive board
Err5 Reserved
Err6 Internal communication Check the communication line between the main control board and the
Err7 error 3 Welding torch initial state display board Check the welding torch
Err8 error Power input overvoltage switch signal Check the welding power input wiring or power grid
Err9 Power input undervoltage Check the input wiring of the welding power supply or the grid
Err10 Power bus overvoltage Check the input wiring of the welding power supply or the grid
Err11 Power primary overcurrent Check whether the output of the welding power supply is short-circuited, or contact the manufacturer
Err12 power supply overheating Check whether the output of the welding power source is overloaded or the air duct is blocked. Check
Err13 Power supply secondary overcurrent whether the output of the welding power source is overloaded or short-
Err14 Power supply output terminal overtemperature circuited. Check whether the output terminal of the welding power source is loose, or whether the cable is too thin.
Err15 Power supply secondary undervoltage Check whether the output of the welding power source is short-circuited.
Err16 Power Hall Abnormal Check the current of the welding power supply
Err17 Motor Drive Overcurrent Hall cable Check whether the motor is blocked or the motor driver is short-
Err18 Motor Output Undervoltage circuited Check whether the motor is blocked or the code disc terminal is loose
Err19 Solenoid valve drives abnormal Check whether the solenoid valve cable is open or short-circuited
Err20 wire drawing motor over Check whether the drawing motor is blocked
Err21 flow water tank water flow detection switch failure Check the water flow detection switch of the water tank
Err22 reserve /
Err23 Illegal job Check whether to switch to the user JOB number during normal welding
Err24 Check
Err25 No water flow through the tank whether there is water in the water tank, check the water flow circuit
Err27 External communication dropped Check whether the network parameters are set correctly or whether the wiring is normal
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Err28 Abnormal external communication Check whether the network parameters are set correctly or whether the wiring is normal Check
Err29 drawing motor undervoltage whether the wire drawing motor is blocked or whether the wire drawing motor drive is short-circuited Check
Err30 setting exceeds the limit whether the given signal of the welding power source exceeds the limit
Err31 The robot host is not ready Internal Check whether the robot host is faulty. Check the
Err32 communication error 4 communication line between the main control board and the display
Err33 Power display board EEPROM error board, power off and restart, or contact the manufacturer.
Err34 The button of the power display board is stuck. The Check whether the button is stuck Check
Err35 power display board is illegal. The the communication line between the main control board and the display board, or contact the manufacturer to check
Err36 communication of the display board of the wire feeder is abnormal. the communication line of the display board of the wire feeder
Err37 EEPROM error on the display board of the wire feeder, power on again, or contact the manufacturer to check the buttons on
Err38 Wire feeder display board button error the display board of the wire feeder Contact the
Err44 The wire feeder display board is illegal. The manufacturerContact the
Err52 The software version of the motor driver board does not match Upgrade the firmware of the welding power supply or contact the
Err53 The software version of the main control board does not match manufacturer to upgrade the firmware of the welding power supply or
Err54 contact the manufacturer. The software version of the display board of the wire feeder does not match. Upgrade the firmware of the welding power supply or contact the
Err57 The software version of the communication adapter board does not match manufacturer to upgrade the firmware of the welding power supply or contact the manufacturer.
The fault codes and countermeasures of the firmware upgrade process of the welding power supply are shown in Table 6-2 below.
Table 6-2 Faults and countermeasures in the firmware upgrade process of welding
E1 Reserved /
E2-2 Internal communication error 1 Check the communication line between the power display board and the motor drive board Check
E2-3 Internal communication error 2 the communication line between the power display board and the main control board Check
E2-7 Internal communication error 3 the communication line between the power display board and the communication adapter board
E6 reserve /
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Chapter 7 Maintenance 82
ÿ safety warning
The daily inspection must be carried out after turning off the power of the user's distribution box and the power of the machine (except for the visual inspection that does not need to touch the conductor), so as to avoid personal injury
1. Adhering to daily inspections is crucial to maintaining high performance and safe operation of this welding equipment. 2. Perform daily
inspection, and clean or replace as appropriate, according to the items in the following list. 3. In order to ensure the high performance
of this product, please use the components provided or recommended by the original factory.
front panel loose. Check whether the lower cable connection The inside of the lower terminal cover is a periodic inspection item. In case
is tight. Observe whether the fault indicator light is of unqualified conditions, internal inspection of welding power source,
on. Whether the input power terminal cover is intact. supplementary fastening or replacement of parts is required
rear panel
Whether the air inlet is unobstructed and free of
foreign objects. Loosen the side panel Check if the side panel is loose
parts is required
cable
Check whether the insulation layer of the cable is worn or otherwise damaged, and whether there is any exposed conductive part. Check whether the cable In order to ensure safe and normal welding, appropriate
welding cable is stretched by abnormal external force. Check whether the cable connected to methods should be used for inspection according to the
the workpiece is firmly connected to the workpiece. conditions of the work site.
other accessories
welding torch Perform daily inspections according to the requirements of the welding torch instruction /
manual Perform daily inspections on the wire feeder according to the requirements of the instruction manual of the wire feeder /
water tank Perform daily inspections in accordance with the requirements of the water tank instruction manual
gas meter Carry out daily inspection according to the requirements of the gas meter /
manual to check whether the connection is firm. When using a soft clamp, check whether there is looseness, whether the In case of unqualified situation, additional fastening or replacement of the trachea
trachea
hose is worn or leaked is required
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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81 Chapter 7 Maintenance
ÿ safety warning
1. To ensure safety, regular inspections need to be carried out by professionally qualified personnel.
2. Periodic inspection must be carried out after turning off the power of the user distribution box and the power of the machine. Avoid personal injury accidents such as electric shock and burns.
3. Due to the discharge of the capacitor, the inspection operation must be carried out 5 minutes after the welding power supply is cut off.
ÿ Operating Instructions
1. In order to prevent semiconductor components and circuit boards from being damaged by static electricity, please wear anti-static devices before touching the conductors and circuit boards of the internal
wiring of the machine, or remove static electricity in advance by touching the metal parts of the case with your hands. 2. When cleaning plastic parts, do not use
solvents other than household neutral detergents. ÿ Regular inspection plan 1ÿ In order to ensure the long-term normal use of this equipment,
out. 2. Regular inspections should be done in detail, including internal inspection and cleaning of the equipment. 3.
Periodic inspection is generally carried out once every 6 months, but if the welding site has a lot of dust or oily fumes, the period of
regular inspection should be shortened to once every 3 months. ÿ Regularly check the content
(Except for the following items, the user can add inspection items according to the actual situation) 1. Dust removal
top cover and side panels of the welding power source, use dry compressed air to blow off the splashes and dust accumulated inside the welding power source, and then
Then remove dirt and foreign matter that are difficult to blow out.
ÿ Notice
Too much dust accumulation on the radiator will affect heat dissipation and easily cause over-temperature protection.
Remove the top cover and side panels of the welding power supply, check whether the welding power supply has signs of odor, discoloration, overheating damage, and check whether the connection parts are
There is looseness. 3.
Inspection of safety grounding wires, cables, air pipes, etc. requires more detailed inspections on the basis of daily inspection items, and examples
Supplementary fastening.
withstand voltage test and insulation test should be carried out by the company's after-sales service personnel, or by a person with professional knowledge of electrical and welding power sources
staff to operate. ÿ
such as the wire feeder to make the welding power source independent. 4. Connect the three input terminals
on the input terminal block with wires to make a short circuit. 5. Put the welding power switch in the "ON" position. 6. On the secondary
side, connect the positive and negative output terminals and the 19-core aviation
socket (except the 19th core) with wires to make a short circuit. 7. The short-circuit connecting wires used above shall be of the same type, and the cross-sectional area shall not be less than
1.25mm2.
ÿ Notice
All changes and treatments for the withstand voltage test must be restored after the withstand voltage test is completed.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Chapter 7 Maintenance 82
ÿ Warranty card
Each device has a warranty card, please fill in the relevant content on the warranty card. Please read
the contents of the warranty card carefully and keep it in a safe place.
ÿ Maintenance
Please check and preliminarily eliminate the fault or record the fault information according to ÿ6.1 Welding power source fault codes and countermeasures. Please contact
your local dealer for repair or replacement parts. Please use the parts and accessories provided or recommended by Shenzhen Megmeet Welding Technology Co., Ltd. This
Due to abnormal use and man-made damage, it is not included in the scope of free warranty. The time is calculated from the warranty card or purchase invoice.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Doctors Plus 350 D/P/Q Doctors Plus 400 D/P/Q Doctors Plus 500 D/P/Q
welding power source unit
Artsen Pro 350 D/P/Q Digital Artsen Pro 400 D/P/Q Digital Artsen Pro 500(H) D/P/Q Digital
control method -
Control Control Control
KVA/K
Grid rated input capacity 15KVA/12.7KW 16KVA/14KW 24KVA/22.3KW
IN
Power factor -
0.94 0.94 0.93
output characteristics
-
CV CV CV
DC 60%@500A
Rated duty cycle % DC 60%@350A DC 100%@400A
500H: DC 100%@500A
Enclosure rating -
IP23S IP23S IP23S
Insulation class - H H H
Wire Feeder
Wire feed drive control mode / Photoelectric encoder feedback / counter-electric control
water tank
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Note:
1. Only the robot model is equipped with the high-voltage positioning function. 2. The
dotted box in the lower left corner is only available for Artsen Plus machines.
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Appendix 3-1 Configuration table of Artsen Plus manual welding power supply
model
Name Configuration Quantity 1 Remark Doctors Plus350/400/500D Doctors Plus350/400/500P Doctors Plus350/400/500Q
Supply Wire standard configuration 1 optional Japanese interface or European interface 1 optional • • •
Feeder push-pull or low spatter welding torch optional 1 water hose 5m/10m/15m/20m/25m • • •
wire detection line Standard 1 standard 5m, optional 15m standard 1 optional 1 optional 1 • • •
package Welding • • •
model
Supply Wire standard configuration 1 optional Japanese interface or European interface 1 optional • • •
Feeder push-pull or low spatter welding torch optional 1 water hose 5m/10m/15m/20m/25m • • •
wire detection line Standard 1 heel standard 5m, optional 15m standard 1 optional 1 optional • • •
package Welding • • •
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Appendix 3-3 Configuration table of Artsen Plus robot welding power supply
model
Configuration Name Configuration Quantity Robot Welding Remark Doctors Plus350/400/500DR Doctors Plus 350/400/500PR Doctors Plus 350/400/500QR
Interface or European Interface Robot Wire Feeder Water Cooling Joint Optional 1 Set Only European Interface Analog Interface Standard 1 • • •
Digital Interface Standard 1 Ethernet port optional 1 welding torch optional 1 push-pull or low spatter welding torch • • •
• • •
combination cable standard 1 5m/10m/15m/20m/25m optional robot control cable
workpiece side welding cable (power ground wire) ground wire detection line • • •
aluminum alloy wire feeding accessories package welding trolley gas meter • • •
• • •
• • •
Standard 1 standard 1 • • •
• • •
• • •
• •
•
Appendix 3-4 Artsen Pro Robot Welding Power Supply Configuration Table
model
Configuration Name Configuration Quantity Robot Welding Power Remark Doctors Pro 350/400/500(H)DR Artsen Pro 350/400/500(H)PR Artsen Pro 350/400/500(H)QR
European Interface Robot Wire Feeder Water Cooling Joint Optional 1 Set Only European Interface Analog Interface Standard 1 Digital Interface • • •
Standard 1 Ethernet port optional 1 welding torch optional 1 push-pull/low spatter welding gun optional 5m/10m/15m/ • • •
20m/25m robot control cable comes standard with 1 optional welding cable on the • • •
workpiece side (standard power comes with 1 standard 1.8m ground wire) ground • • •
wire detection line comes standard with 1 and standard 5m, optional 15m aluminum • • •
alloy wire feeding accessories package comes standard with 1 welding trolley optional 1 gas meter optional • • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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Shenzhen Megmeet Welding Technology Co., Ltd. Shenzhen Megmeet Welding Technology Co., Ltd.
Address: Address:
ÿGood ÿFair ÿNormal ÿBad Other ÿGood ÿFair ÿNormal ÿBad Other
Return visit record of customer service Return visit record of customer service
center: ÿPhone return visit ÿLetter return center: ÿPhone return visit ÿLetter return
visit visit
Others: Signature of technical support engineer: Year, Month, Day Others: Signature of technical support engineer: Year, Month, Day
Note: This order is void when the user cannot be returned. Note: This order is void when the user cannot be returned.
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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1. The scope of warranty refers to the main body of the 1. The scope of warranty refers to the main body of the welding power source.
welding power source. 2. The warranty period is twelve months. During the warranty period, the welding power supply fails or is damaged during normal use. Our company 2. The warranty period is twelve months. During the warranty period, the welding power supply fails or is damaged during normal use. Our company repairs for free. 3. The
3. The start time of the warranty period is the date of manufacture of the welding power source. The code of the welding power source is the only basis for judging the warranty warranty period is the date of manufacture of the welding power source. The code of the welding power source is the only basis for judging the warranty period. Equipment
period. Equipment without a code of the welding power source will be without a code of the welding power source will be treated as out of warranty. 4.
treated as out of warranty. 4. Even within the warranty period, if the following situations occur, a certain maintenance fee will be Even within the warranty period, if the following situations occur, a certain maintenance fee will be charged:
charged: ÿ Failure to operate the welding power source according to the user manual; ÿ Welding power failure caused by not operating according to the user manual;
ÿ The welding power source is damaged due to fire, flood, abnormal voltage, etc.; ÿ The welding power source is damaged due to fire, flood, abnormal voltage, etc.;
ÿ Damage caused by using the welding power source for non-normal functions. ÿ Damage caused by using the welding power source for non-normal functions.
5. The service fee is calculated according to the actual cost. If there is another contract, the principle of priority shall be given to the 5. The service fee is calculated according to the actual cost. If there is another contract, the principle of priority shall be given to the
contract. 6. Please be sure to keep this card and show it to the maintenance unit during warranty. contract. 6. Please be sure to keep this card and show it to the maintenance unit during warranty. 7. If
7. If you have any questions, you can contact the agent or directly contact our company. you have any questions, you can contact the agent or directly contact our company.
Shenzhen Megmeet Welding Technology Co., Ltd. Customer Service Shenzhen Megmeet Welding Technology Co., Ltd.
Address: 5th Floor, Building B, Ziguang Information Port, Langshan Road, North District, Science and Technology Park, Nanshan District, Address: 5th Floor, Building B, Ziguang Information Port, Langshan Road, North District, Science and Technology Park, Nanshan District,
Postcode: 518057 Customer Service Hotline: 4006662163 Postcode: 518057 Customer Service Hotline: 4006662163
Artsen Plus/Pro Series Full Digital IGBT Inverter CO2/MAG/MIG Multifunctional Welding Power Source User Manual
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