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Eaton Jockey Touch™ Microprocessor Based Jockey Pump Controller
Eaton Jockey Touch™ Microprocessor Based Jockey Pump Controller
Contents
Description Page Description Page
1. INTRODUCTION ............................................................. 3 APPENDIX A: MAIN MENU TREE ........................................12
1.1 Safety......................................................................... 3 APPENDIX B(A): PANEL SETUP MENU TREE ........................13
1.2 Warranty ..................................................................... 3 APPENDIX B(B): PANEL SETUP MENU TREE ........................14
1.3 Safety Precautions........................................................ 3 APPENDIX B(C): PANEL SETUP MENU TREE ........................15
2. INSTALLATION AND ELECTRICAL CONNECTIONS ............. 3 APPENDIX C(A): PRESSURE SETTINGS MENU TREE .............16
2.1 Installation and Mounting of the Controller....................... 3 APPENDIX C(B): PRESSURE SETTINGS MENU TREE .............17
2.2 System Pressure Connection .......................................... 3 APPENDIX C(C): PRESSURE SETTINGS MENU TREE .............18
2.3 Electrical Connections ................................................... 3 APPENDIX C(D): PRESSURE SETTINGS MENU TREE .............19
2.4 Electrical Checkout Instructions...................................... 3 APPENDIX D: TIMER VALUES MENU TREE ..........................20
2.4.1 Motor Rotation Check .......................................... 3 APPENDIX E: ALARM SETPOINTS MENU TREE ....................21
2.4.2 Starting and Stopping .......................................... 3 APPENDIX F(A): INPUTS / OUTPUTS / VIRTUAL LEDS
2.4.3 Motor Circuit Protector / Overload Relay Trip Setting ..... 4 MENU TREE .....................................................................22
2.4.4 Circuit Breaker Trip Settings .................................. 4 APPENDIX F(B): INPUTS / OUTPUTS / VIRTUAL LEDS
MENU TREE .....................................................................23
3. HARDWARE DESCRIPTION.............................................. 4
APPENDIX F(C): INPUTS / OUTPUTS / VIRTUAL LEDS
3.1 General ....................................................................... 4
MENU TREE .....................................................................24
3.2 Contactor .................................................................... 4
APPENDIX G: MESSAGE HISTORY / STATISTICS /
3.3 Front Operator Panel (Color Touchscreen Display).............. 4 DIAGNOSTICS MENU TREE ...............................................25
3.3.1 Memory ............................................................. 4 APPENDIX H: SAVE DATA TO USB MENU TREE ..................26
3.3.2 Battery Backup.................................................... 4 APPENDIX J: UPDATE FIRMWARE MENU TREE ...................27
3.3.3 Color Touchscreen Specifications ........................... 4
3.3.4 Internal Power Supplies ........................................ 4
3.3.5 Supply Voltage .................................................... 4
3.3.6 Output Relays (2) ................................................ 4
4. OPERATION .................................................................. 4
4.1 General ....................................................................... 4
4.2 Starting Methods.......................................................... 4
4.2.1 Using the built in transducer in Auto mode with
a programmable start point. .................................. 4
4.2.2 Using the Hand mode push button on the
touchscreen display.............................................. 4
4.2.3 Programming an input for Remote Start and
closing the input.................................................. 4
4.2.4 Programming an input for Pump Start and closing
the input. ........................................................... 4
4.3 Programming ............................................................... 4
4.3.1 Menu ................................................................. 4
4.3.2 Hand / Off / Auto ................................................ 5
4.3.3 Pressure ............................................................. 5
4.3.4 Voltage .............................................................. 5
4.3.5 Timers................................................................ 5
4.3.6 Virtual LEDs ........................................................ 5
4.3.7 Navigation .......................................................... 5
4.3.8 Menu System...................................................... 5
4.3.9 Menu System Functions ....................................... 6
2.4.3 Motor Circuit Protector / Overload Relay Trip Setting 3.3.4 Internal Power Supplies
The trip setting should be set to match the motor nameplate full There are two (2) internal 24Vdc power supplies. One to power
load amps. the transducer and one to provide power to energize the
contactor coil.
2.4.4 Circuit Breaker Trip Settings
When a Circuit Breaker is installed, the trip setting must be set 3.3.5 Supply Voltage
as indicated on the chart on the inside of the controller. 3ph - 200V to 600Vac, 50/60Hz
3.3 Front Operator Panel (Color Touchscreen 4.2.1 Using the built in transducer in Auto mode with a
Display) programmable start point.
The front operator panel, depending on the installation, is
normally accessible from the outside of the door. The front 4.2.2 Using the Hand mode push button on the
panel provides a means to: touchscreen display.
• Alert the user to specific conditions.
4.2.3 Programming an input for Remote Start and closing
• Program the controller. the input
• Set and monitor the operating parameters.
4.2.4 Programming an input for Pump Start and closing
3.3.1 Memory the input.
The XTJP has 10K of non-volatile memory which allows the
recording and storage of up to 10,000 events. 4.3 Programming
4.3.2 Hand / Off / Auto If the main menu password has been enabled, the user will be
The Hand/Off/Auto buttons on the display will put the controller required to enter the password at this time.
into the selected mode. The mode selected will be indicated by
Once in the menu system, the menu selections will be
means of a recessed, grey image. HOA modes are maintained
displayed. Up and Down arrow buttons on the display will
after cycling of the AC power.
provide navigation between each menu page.
Upon exiting the Menu, the Hand / Off / Auto buttons are
disabled for one second to prevent accidental placing of the
controller in Auto mode.
4.3.3 Pressure The display will show up to five (5) menu selections per screen.
The Pressure display area will indicate the programmed Start If the Back or Cancel buttons are held for two (2) seconds on
Pressure, Stop Pressure and Current Pressure in 1 psi or 0.1 BAR any screen in the menu system, the display will return to the
increments. default screen.
If the stop pressure value is programmed higher than the start If the OK button is held for two (2) seconds on any screen in the
pressure value, the Main Menu Screen will indicate an error by menu system, the values entered will be saved and the display
displaying the start and stop pressure in RED. will return to the default screen.
4.3.5 Timers
The Timer display area will be visible only if a timer has been
programmed and is currently timing. Up to four timers can be
displayed at the same time in the timer display area.
4.3.7 Navigation
In order to enter the menu system, press the MENU button on
the touchscreen display.
Pressure Units If the controller does not receive a contact closure from the
Pressure Units can be selected as PSI or BAR. contactor aux contact, within the programmed time, a fail to
start message will be recorded in the message history and any
Calibrate Transducer relay / Virtual LED that is programmed will provide indication.
The pressure transducer can be calibrated using a partial or full
calibration procedure. 4.3.9.5 ALARM SETPOINTS
(Phase Reversal, Phase Failure, Overvoltage Alarm,
Full Calibration requires the system to be reduced to a known
value, typically 0 psi. This value is then entered into the controller. Undervoltage Alarm)
The system pressure is then increased to a higher known value
which is also entered into the controller. Phase Reversal
The Phase Reversal button allows the selection of rotation as
Calibrate Using Current Pressure is a partial calibration. The low ABC or CBA.
pressure point is assumed to be correct. The high point is adjusted
based on the actual system pressure.
Phase Failure
Reset To Factory Default resets the transducer calibration to the Phase Failure is user programmable as a percentage value of
original factory settings. the Nominal Voltage.
Common Alarm
When programmed for Common Alarm, the output relay will be ir u l s
energized when the panel is in off mode, or when high pressure
un ions
alarm, phase reversal, phase failure, fail to start, undervoltage,
overvoltage, transducer failure, or motor overload conditions 1 Power On 12 Overvoltage
are present. 2 Pump Run 13 Transducer Failure
3 Hand Mode 14 Motor Overload
Acceleration Timer 4 Off Mode 15 Common Alarm
When programmed for Acceleration Timer, the output relay will 5 Auto Mode 16 Acceleration Timer
energize when any starting condition exists, after the 6 Low Pressure Alarm 17 Remote Start
acceleration timer has timed out. The relay will de-energize
7 High Pressure Alarm 18 Pump Start
when the pump is no longer running.
8 Below Start Point 19 Interlock On
9 Phase Reversal 20 Input #1
Remote Start
When programmed for Remote Start, the output relay will be 10 Phase Failure 21 Input #2
energized when an input is programmed for remote start, the 11 Fail to Start 22 Disabled
input was closed, and the pump is running Progr le ndi ion
1 Red
Pump Start 2 Orange
When programmed for Pump Start, the output relay will be 3 Yellow
energized when an input is programmed for pump start, the
4 Green
input is closed, and the pump is running.
5 Blue
Interlock On
When programmed for Interlock On, the output relay will be 4.3.9.8 Message History
energized when an input is programmed for Interlock, and the Up to ten (10) events can be viewed on the Message History
input is closed. screen. Event dates and times are also displayed.
Pressing the Up or Down arrow buttons will advance through
Input #1 messages saved in the memory one at a time.
When programmed for Input #1, the output relay will energize
Pressing the Page up or Page down arrow buttons will advance
when Input #1 is closed.
through messages saved in the memory 10 messages at a time.
Input #2 Pressing and holding the Up, Down, Page Up or Page Down
When programmed for Input #2, the output relay will energize arrows, allows the messages to scroll continuously through all
when Input #2 is closed. messages saved in the memory. (The scrolling speed increases
the longer the button is held for.)
Disabled Message History data is stored in a comma separated value
When programmed for Disabled, the output relay is disabled (CSV) format.
and does not change state for any reason.
The Message History screen displays an indication of the current
record highlighted of the total number of stored records.
4.3.9.7 VIRTUAL LEDS Eg: 25 of 2503.
There are two (2) virtual LEDs on the Main Menu screen. Each
one can be programmed for twenty two (22) separate status/
alarms and inputs. Each virtual LED can be programmed to 4.3.9.9 Statistics
display in one of five (5) colors (Red, Orange, Yellow, Green, Seven (7) controller statistics can be viewed on the Controller
Blue). Statistics screen.
• LED #1 is i s
LED #1 display area will be visible only if LED #1 has been 1 Total Powered Time
programmed. The LED description will be displayed in the left 2 Pump Run Total Time
hand portion of the display area. The LED button will indicate
3 Motor Starts
the function that it has been programmed for. The LED light will
indicate in the user selected color. 4 Minimum Voltage
5 Maximum Voltage
• LED #2
6 Minimum Pressure
LED #2 display area will be visible only if LED #2 has been 7 Maximum Pressure
programmed. The LED description will be displayed in the left
hand portion of the display area. The LED button will indicate Values can be cleared by pressing the 'Clear All Statistics'
the function that it has been programmed for. The LED light will button. Statistics data will be stored in a text (.txt) format.
indicate in the user selected color.
4.3.9.10 Diagnostics
The Firmware Version as well as the status of the transducer,
inputs and relay outputs are displayed on the Controller
Diagnostics screen. Diagnostics data will be stored in a text
(.txt) format.
i gnos i s
1 Firmware Version
2 Transducer Output
3 Transducer Current 1
4 Transducer Current 2
5 Input #1 Status
6 Input #2 Status
7 Relay #1 Status
8 Relay #2 Status
9 24VDC Output
Update Firmware
Firmware can be uploaded from an external USB memory
device via the USB port, located on the back of the touchscreen
display unit. Select the 'Update Firmware' button from the
Main Menu 3/3 screen and follow the prompts.
es ri ion e ul nge
P nel e u
Language English English, French, Spanish, Portuguese, and Turkish
Change Time 12:00 24 Hours
Change Date 1/1/2014 Any valid date
Nominal Voltage 480V 110V-600V
Phases Three Phase Single Phase, Three Phase
Menu Password Disabled Four digit numeric password or Disabled
Serial Number 16C0000J A fixed 16 prefix with space for (7) seven additional digits. Eg. "16C1234J1."
Pressure e ings
Start Pressure 0 PSI 0-999 PSI
Stop Pressure 0 PSI 0-999 PSI
Low Pressure Alarm 0 PSI 0-999 PSI
High Pressure Alarm 999 PSI 0-999 PSI
Pressure Deviation 15 PSI 0-999 PSI
Pressure Units PSI PSI or BAR
Calibrate Pressure Transducer Based on a 0-500 PSI Transducer Calibrate Using 0 PSI / Calibrate Using Current Pressure
i er lues
Minimum Run Time Disabled 0-999 Seconds
Sequential Start Timer Disabled 0-999 Seconds
Pump Restart Timer Disabled 0-999 Seconds
Acceleration Timer Disabled 0-999 Seconds
Fail To Start Disabled 0-999 Seconds
l r e Poin s
Phase Reversal Disabled ABC / CBA / Disabled
Phase Failure Disabled Disabled / Enabled
Overvoltage Alarm Disabled 1-100% / Disabled
Undervoltage Alarm Disabled 1-100% / Disabled
us o n u u u
Input #1 Disabled Refer to Figure #10
Input #2 Disabled Refer to Figure #10
Output #1 Disabled Refer to Figure #10
Output #2 Disabled Refer to Figure #10
Virtual LED #1 Disabled Refer to Figure #10
Virtual LED #2 Disabled Refer to Figure #10
Virtual LED #1 Color Red Red, Orange, Yellow, Green, Blue
Virtual LED #2 Color Red Red, Orange, Yellow, Green, Blue
MENU
Menu 1/3
GO TO
Panel Setup APPENDIX B(A)
GO TO
Pressure Settings APPENDIX C(A)
Exit
GO TO
Timer Values APPENDIX D
GO TO
Alarm Setpoints APPENDIX E
Menu 2/3
GO TO
Inputs / Outputs / LEDs APPENDIX F(A)
GO TO
Message History APPENDIX G
Exit
GO TO
Statistics APPENDIX G
GO TO
Diagnostics APPENDIX G
Menu 3/3
GO TO
Save Data to USB APPENDIX H
GO TO
Update Firmware APPENDIX J
Exit
Panel Setup
GO TO
Panel APPENDIX B(C)
Setup 1/2
Quick Setup
Cancel
Select Language Cancel / OK
Language:
OK
Back
Set Time:
Cancel
Program Time Cancel / OK
Set Date: OK
Cancel
Appendix A Program Date Cancel / OK
Menu 1/3
OK
GO TO
APPENDIX B(B)
Panel Setup 2/2
Panel Setup
Menu Password:
Disable Yes
?
Serial Number: No
OK
GO TO
APPENDIX B(A) Cancel
Enter Serial
Panel Setup 1/2 Cancel / OK
Number
OK
Quick Setup
Cancel
Set Time Cancel / Next
Next
Next
Cancel
Start Pressure Cancel / Next
Next
Cancel
Stop Pressure Cancel / Next
Next
Cancel
Min Run Time Cancel / Next
Next
OK
GO TO
APPENDIX B(A)
Panel 1/2
Pressure Settings
Program Cancel
Start Pressure Cancel / OK
Pressure
Settings 1/2
OK
Start Pressure:
Program Cancel
Cancel / OK
Stop Pressure
Stop Pressure:
OK
Back
GO TO
APPENDIX C(B)
Pressure Settings 2/2
Pressure Settings
PSI
Pressure Units:
Back BAR
Calibrate Transducer: Cancel
Cancel / OK
OK
GO TO
APPENDIX A
Menu 1/3
Calibrate
Transducer
GO TO
Full Calibration APPENDIX C(C)
Calibrate Using GO TO
Current Pressure APPENDIX C(D)
Reset to
Cancel / OK Back
Factory Default
Full Calibration
Program Low
Pressure Setpoint
Cancel
Cancel / Next
Next
Program High
Pressure Setpoint
Cancel
Cancel / Next
Next
CALIBRATION COMPLETE:
0 PSI = 4.00 mA
120 PSI – 7.84 mA
PRESS “OK” TO SAVE
PRESS “CANCEL” TO
DISREGARD
OK
GO TO
APPENDIX C(B)
Pressure Settings 2/2
Calibrate Using
Current Pessure
Next
Program Current
System Pressure
Cancel
Cancel / Next
Next
CALIBRATION COMPLETE:
0 PSI = 4.00 mA
120 PSI 7.84 mA
PRESS OK TO SAVE
PRESS CANCEL TO
DISREGARD
OK
GO TO
APPENDIX C(B)
Pressure Settings 2/2
Timer Values
Cancel
Program Timer Cancel / OK
Timer
Values 1/2
OK
Acceleration Timer: OK
Cancel
Appendix A Program Timer Cancel / OK
Menu 1/3
OK
Timer
Values 2/2
Cancel
Fail To Start Timer Program Timer Cancel / OK
OK
Inputs
Outputs
Virtual LEDs
Inputs
GO TO
Outputs APPENDIX F(B)
Back
GO TO
Virtual LEDs APPENDIX F(C)
Input # 1
Appendix A Input # 1 Interlock
Menu 2/3 Motor Overload
Fail to Start
OK
Remote Start
Input # 2 Pump Start
Back Input=Output
Disabled
Input # 2
Interlock
Motor Overload
Fail to Start
OK
Remote Start
Pump Start
Input=Output
Disabled
Inputs
Outputs
Virtual LEDs
GO TO
Inputs APPENDIX F(A)
Outputs
Back
GO TO
Virtual LED’s APPENDIX F(C)
Output # 1
Power On
Pump Running
Hand Mode
Off Mode
Appendix A Output # 1 Auto Mode
Menu 2/3 Low Pressure Alarm
High Pressure Alarm
Below Start Pressure OK
Output # 2 Phase Reversal
Phase Failure
Back Fail to Start
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm
Acceleration Timer
Remote Start
Pump Start
Interlock On
Input #1
Input #2
Disabled
Output # 2
Power On
Pump Running
Hand Mode
Off Mode
Auto Mode
Low Pressure Alarm
High Pressure Alarm
Below Start Pressure
Phase Reversal
Phase Failure
Fail to Start
OK
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm
Acceleration Timer
Remote Start
Pump Start
Interlock On
Input #1
Input #2
Disabled
Virtual LEDs
Virtual LED # 1
Power On
Pump Running
Hand Mode
Off Mode
Auto Mode
Low Pressure Alarm
High Pressure Alarm
Below Start Pressure
Phase Reversal
Phase Failure OK
Fail to Start
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm Virtual LED # 1 Color
Virtual Remote Start Red
Leds Pump Start Orange
Yellow OK
Interlock On
Input #1 Green
Virtual LED # 1: Input #2 Blue
Disabled
Message History
View Message
Back
History
Statistics
No
Diagnostics
GO TO
APPENDIX A
Menu 2/3
Menu
3/3
Insert USB
Save Data to USB Device
Back
Saving in
Progress
No Save
Successful
GO TO ?
APPENDIX A Yes
Menu 2/3
OK to Remove
Back
USB
Insert USB
Save Data to USB Device
Back
GO TO Verify the
APPENDIX A firmware version.
Menu 2/2