Camouflage NSN 5411-01-548-5065 TAN NSN 5411-01-548-5067

TM 10-5411-238-13&P
TECHNICAL MANUAL
OPERATOR AND FIELD MAINTENANCE

MANUAL INCLUDING REPAIR PARTS AND
SPECIAL TOOLS LIST (RPSTL)
FOR
CARGO BED COVER (CBC)

HMMWV, TYPE IA1
CAMOUFLAGE
NSN 5411-01-548-5065
TAN
NSN 5411-01-548-5067
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY

01 OCTOBER 2009
TM 10-5411-238-13&P
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and
applied during operation and maintenance of this equipment. Failure to observe these precautions may result in serious
injury or death to personnel. Refer to FM 4-25.11 for additional first aid data on treating injuries.
WARNING
The CBC is not a shelter system and is not to be used to transport
personnel or sentry dogs inside. There is a suffocation hazard.
Personnel can only work inside the CBC when the unit is deployed and
the ventilators and doors are open. Failure to comply may result in
injury or death to personnel.
WARNING
The CBC interior can reach high temperatures in desert and high
temperature areas. Ensure the ventilators and doors are open. In case of
heat exhaustion, move personnel to a cool, shady area or improvise
shade if none is available and have soldier slowly drink at least one
canteen of water. Failure to comply may result in injury or death to
personnel.
WARNING
When breaking ice up, eye protection must be worn to protect eyes
from chipping ice. Failure to comply may result in injury to
personnel. In case of eye contact flush eye with water and seek
medical attention.
WARNING
Do not remain inside the CBC with door closed. There is a suffocation
hazard. A person inside the CBC can exit quickly (even with the
external latch padlocked) by operating the inside handle to open the
door. Failure to comply may result in injury or death to personnel.
WARNING
Solvent cleaning compound mixture is combustible. Use mechanical
ventilation whenever product is used in a confined space. DO NOT use
or store near heat, sparks, flame, or other ignition sources. Keep
container sealed when not in use.
Contact with solvent cleaning compound may cause skin irritation. Use
chemical-resistant gloves. In case of skin contact, remove any
contaminated clothing before reuse. Eye contact may cause irritation,
tearing, or blurring of vision. Use face shield or goggles when eye
contact may occur. In case of eye contact, flush eyes with large
amounts of water for at least fifteen minutes or until irritation subsides.
Inhalation may cause irritation to upper respiratory passages. DO NOT
have food or drink in the vicinity. Failure to comply may result in
a
TM 10-5411-238-13&P
WARNING SUMMARY − Continued

WARNING
When cleaning with compressed air, eye protection must be worn to
protect eyes from any flying debris. Compressed air source must not
exceed 30 psi (207 KPa). In case of eye contact, flush eye with water
and seek medical attention. Failure to comply may result in injury to
personnel.
WARNING
Protective eyewear and gloves are required to protect personnel from
metal shavings when drilling rivets. In case of eye contact, flush eye
with water and seek medical attention. Failure to comply may result
in injury to personnel.
WARNING
When lifting or maneuvering heavy equipment, ensure sufficient
personnel are on hand to do the job. Use proper physical lifting
procedures, wear protective equipment, such as gloves and steel-toed
shoes, and, if necessary, use a dolly or suitable lifting device to save
time and effort. Failure to comply may result in damage to equipment
and possible injury to personnel.
WARNING
Safe loading of the CBC requires a suitable lifting device and two
personnel. Unit weighs 450 lbs (204 kg). Stay clear of the unit while
lifting, as serious injury can result if unit swings or drops and hits
personnel. Failure to comply may result in injury or death to personnel.
WARNING
Safety shoes, gloves, and protective eyewear are required to protect
personnel when lifting and installing the CBC. Failure to comply may
result in injury or death to personnel.
WARNING
Personnel should not stand under the CBC, on top of the CBC, inside
the CBC, or on the vehicle while it is being hoisted. Failure to comply
may result in injury or death to personnel.
WARNING
Use only approved lifting devices when installing and removing the
CBC. The lifting device (1 ton or more) should be within the annual
inspection period, and the CBC weight should be within the lifting
device weight capacity. Failure to comply may result in damage to
equipment and injury or death to personnel.
WARNING
All chemical materials used in this process are flammable and toxic.
Use only in well-ventilated areas. Avoid prolonged or repeated
breathing of vapors or contact with skin. Make repairs to fiberglass
parts in a well-ventilated area. Always wear breathing mask, gloves,
and eye protection. Failure to comply may result in injury or death to
personnel.
b
TM 10-5411-238-13&P
WARNING SUMMARY − Continued

WARNING
An active charcoal filter face mask must be worn when sanding the
CARC paint on the interior or exterior of CBC. CARC paint dust is a
carcinogenic agent. Failure to comply may result in injury or death to
personnel.
WARNING
The use of power sanders and grinders is prohibited. Inhalation of
concentrated amounts of CARC paint dust may result in injury or death
to personnel.
WARNING
The resin and acetone (paint remover) must not be allowed to come in
contact with sensitive parts of the body. Blindness could result from
direct contact with these materials to the eyes. In the event of eye
exposure, quickly flush the eyes with water and consult a physician.
Use gloves when handling any of these materials. Failure to comply
may result in injury or death to personnel.
WARNING
Ensure doors are securely latched and closed. Improperly latched doors
could be swept by strong wind gusts. Failure to comply may result in
damage to equipment and injury to personnel.
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TM 10-5411-238-13&P
LIST OF EFFECTIVE PAGES/WORK PACKAGES
NOTE: Zero in the "Change No." column indicates an original page or work package.
Date of issue for original manual is:
Original 01 October 2009
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 34 AND TOTAL
NUMBER OF WORK PACKAGES IS 47, CONSISTING OF THE FOLLOWING:
Page/WP No. Change No. Page/WP No. Change No.

Front Cover 0 WP 0022 (2 pgs) 0
Warning summary (4 pgs) 0 WP 0023 (2 pgs) 0
i–ix 0 WP 0024 (6 pgs) 0
x blank 0 WP 0025 (2 pgs) 0
Chp 1 title page 0 WP 0026 (6 pgs) 0
WP 0001 (4 pgs) 0 WP 0027 (4 pgs) 0
WP 0002 (4 pgs) 0 WP 0028 (2 pgs) 0
WP 0003 (2 pgs) 0 WP 0029 (8 pgs) 0
Chp 2 title page 0 Chp 7 title page 0
WP 0004 (4 pgs) 0 WP 0030 (4 pgs) 0
WP 0005 (8 pgs) 0 WP 0031 (2 pgs) 0
WP 0006 (2 pgs) 0 WP 0032 (6 pgs) 0
WP 0007 (2 pgs) 0 Chp 8 title page 0
WP 0008 (2 pgs) 0 WP 0034 (6 pgs) 0
WP 0009 (4 pgs) 0 WP 0035 (4 pgs) 0
WP 0010 (2 pgs) 0 WP 0037 (4 pgs) 0
WP 0011 (4 pgs) 0 WP 0038 (2 pgs) 0
WP 0012 (2 pgs) 0 WP 0039 (2 pgs) 0
WP 0013 (2 pgs) 0 WP 0040 (4 pgs) 0
Chp 5 title page 0 Chp 9 title page 0
WP 0014 (2 pgs) 0 WP 0041 (2 pgs) 0
WP 0015 (6 pgs) 0 WP 0042 (4 pgs) 0
WP 0016 (2 pgs) 0 WP 0044 (4 pgs) 0
WP 0017 (4 pgs) 0 WP 0045 (2 pgs) 0
WP 0018 (20 pgs) 0 WP 0046 (2 pgs) 0
WP 0019 (2 pgs) 0 WP 0047 (2 pgs) 0
WP 0020 (2 pgs) 0 INDEX-1 – INDEX-2 0
WP 0021 (2 pgs) 0
A/B blank
TM 10-5411-238-13&P
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 01 OCTOBER 2009
TECHNICAL MANUAL
OPERATOR AND FIELD MAINTENANCE MANUAL

INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FOR
CARGO BED COVER (CBC)
HMMWV, TYPE IA1
CAMOUFLAGE
NSN 5411-01-548-5065
TAN
NSN 5411-01-548-5067
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to
Publications and Blank Forms), directly to: TACOM Life Cycle Management Command, ATTN:
AMSTA-LCL-MPP/TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. You may
also send in your recommended changes via electronic mail or by fax. Our fax number is DSN
793-0726 and Commercial (309) 782-0726. Our e-mail address is
TACOMLCMC.DAForm2028@us.army.mil. A reply will be furnished to you.
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
i
TM 10-5411-238-13&P
TABLE OF CONTENTS
WP Sequence No.
Page No.
Warning Summary
How to Use This Manual
Chapter 1 – General Information, Equipment Description, and Theory of Operation

General Information………………………………………………………………………... WP 0001
Equipment Description and Data…………………………………………………………... WP 0002
Figure 1. CBC Major Components……………………………..…... WP 0002-3
Table 1. Equipment Data………………………………………..….. WP 0002-4
Table 2. Lifting Requirements…………………………………..….. WP 0002-4
Theory of Operation……………………………………………………………………….. WP 0003

Figure 1. HMMWV with CBC Installed………………………….... WP 0003-1
Chapter 2 – Operator Instructions

Description and Use of Operator Controls and Indicators……………………………....… WP 0004
Figure 1. Upper Door Handle……………………………….…….... WP 0004-1
Figure 2. Upper Door Latch Override Handle and
Lower Door Handle……………………………………………….. WP 0004-2
Figure 3. 2-Way Ventilators………………………..……………….. WP 0004-2
Figure 4. Folding Step………………………………..…………….. WP 0004-3
Figure 5. Cab Access Doors…………………………..……………. WP 0004-3
Figure 6. Storage Access Panel…………………………………….. WP 0004-4
Figure 7. Access Cover.…………………………...…...…………... WP 0004-4
Operation Under Usual Conditions…………………………………………..……..…..…. WP 0005

Figure 1. Operation of Upper and Lower Doors……………………. WP 0005-2
Figure 2. Operation of Cab Access Doors………………………….. WP 0005-3
Figure 3. Operation of 2-Way Ventilators………………………….. WP 0005-3
Figure 4. Operation of Storage Access Panels……………………… WP 0005-4
Figure 5. Access Cover..……………………………………………. WP 0005-4
Figure 6. Data Plate……………………………………………….... WP 0005-5
Figure 7. Stencil Inside Upper Door..……………………..………... WP 0005-6
Figure 8. Stencil on Rear of CBC..………………………..………... WP 0005-6
Figure 9. Stencil on Side of CBC..………………………………...... WP 0005-7
Operation Under Unusual Conditions…………………………….………………………... WP 0006

Emergency Procedure.………………………………………………..……………………. WP 0007
Figure 1. Upper Door Latch Override………………………..……... WP 0007-1
Chapter 3 – Operator Troubleshooting Procedures

Troubleshooting Index…………………………………………….……………………….. WP 0008
Troubleshooting Procedures……………………………………….……………………….. WP 0009
ii
TM 10-5411-238-13&P
TABLE OF CONTENTS − Continued

WP Sequence No.
Page No.
Chapter 4 – Crew PMCS Maintenance Instructions

Preventive Maintenance Checks and Services (PMCS) Introduction……………........…… WP 0010
Preventive Maintenance Checks and Services (PMCS), Including
Lubrication Instructions ………….….……………………………..……......………….. WP 0011
Table 1. Crew Preventive Maintenance Checks and Services for
CBC HMMWV, Type IA1..……………….….……....…..………. WP 0011-2
Figure 1. CBC Assembly…………………………………..……….. WP 0011-4
CBC Assembly ………..…………………….………………..……………..…….……..... WP 0012

24-Inch Ladder……………..…………………….………………..……………..…….….. WP 0013
Figure 1. 24-Inch Ladder…………….……………………..………. WP 0013-1
Chapter 5 – Service Troubleshooting Procedures

Troubleshooting Index…………………………………………….……………………….. WP 0014
Troubleshooting Procedures……………………………………….……………………….. WP 0015
Chapter 6 – Service PMCS Maintenance Instructions

Preventive Maintenance Checks and Services (PMCS) Introduction…….…..…........…… WP 0016
Preventive Maintenance Checks and Services (PMCS), Including
Lubrication Instructions.………..………………………….………....….......………….. WP 0017
Table 1. Service Preventive Maintenance Checks and Services for
CBC HMMWV, Type IA1..…………………….…….…..………. WP 0017-2
Figure 1. CBC Assembly……………………………………..…….. WP 0017-4
Service Upon Receipt………….………………………….………………………….……. WP 0018

Figure 1. CBC Removal from Crate.………………………..……… WP 0018-3
Figure 2. CBC and Hardware Removal from Pallet ………..……… WP 0018-4
Figure 3. CBC Removal from Pallet ………………….……….…… WP 0018-5
Table 1. Packaging Slip……………….………………...….………. WP 0018-6
Table 2. Equipment Components Inspection………………..……… WP 0018-6
Figure 4. Cargo Bulkhead Removal………………………………… WP 0018-7
Figure 5. Fixed Rear Door Removal………………………………... WP 0018-8
Figure 6. Floor Panel Removal……………………………………... WP 0018-8
Figure 7. Seat Belt Retractor Removal……………………………... WP 0018-9
Figure 8. Footmen Loop and Spring Clip Removal………………… WP 0018-10
Figure 9. HMMWV Rear Tiedown Removal………………………. WP 0018-11
Figure 10. Installing Panels on HMMWV………………………….. WP 0018-12
Figure 11. Installing CBC on HMMWV…………………………… WP 0018-13
Figure 12. Installing Door Frame to HMMWV…………………….. WP 0018-14
iii
TM 10-5411-238-13&P

WP Sequence No.
Page No.
Chapter 6 – Service PMCS Maintenance Instructions – Continued

Service Upon Receipt –Continued..………………………….………………………….……. WP 0018
Figure 13. Installing CBC Brackets on HMMWV……..…………... WP 0018-15
Figure 14. Installing Front of CBC on HMMWV....…..…………… WP 0018-16
Figure 15. Seat Belt Retractor Installation…………………………. WP 0018-17
Figure 16. Internal Stiffening Rib Location..………………………. WP 0018-18
Figure 17. Rivnut Installation…………………………………….... WP 0018-19
2-Way Ventilator…………………………………….……………………………………... WP 0019

Figure 1. 2-Way Ventilator Replacement...……………..…………. WP 0019-1
Panel Assembly, Storage, Access...………………………………...………………..…..…. WP 0020

Figure 1. Storage Access Panel Replacement………………..……... WP 0020-2
Figure 2. Storage Access Panel Latch Removal……………………. WP 0020-3
Cover, Access ..……………………………………...……………..………………..…….. WP 0021

Figure 1. Access Cover Replacement…..……………………..……. WP 0021-2
Step, Folding ..…………………………………………............................…………......... WP 0022

Figure 1. Folding Step Replacement……………………..…………. WP 0022-1
Handle, Bail ………………………………………….…………………...…….………. WP 0023

Figure 1. Bail Handle Replacement……………………..………… WP 0023-1
Door, Access, Cab..………………………………………….……………………….…….. WP 0024

Figure 1. Door Handle Replacement.………………......…………... WP 0024-2
Figure 2. Cab Access Door Latch Replacement……………...…..… WP 0024-3
Figure 3. Cab Access Door Replacement……………………...…… WP 0024-4
Figure 4. Upper Track and Cab Access Door Replacement…..….… WP 0024-5
Figure 5. Cab Access Door Lower Track…………………..….…… WP 0024-6
Lift Ring……………………………………………….……………....…………………… WP 0025

Figure 1. Lift Ring Replacement…………………………..………... WP 0025-1
Door, Upper ……….…………………………….……...……………………………..….. WP 0026

Figure 1. Upper Door Replacement………………………...…..….. WP 0026-1
Figure 2. Door Latch Bar Replacement….………………......…….. WP 0026-2
Figure 3. Door Latch Bar Bracket Replacement…………......…….. WP 0026-3
Figure 4. Door Latch Replacement.…………......………........…….. WP 0026-4
Figure 5. Door Latch Handle Replacement………………......…….. WP 0026-5
Figure 6. Inside Door Handle Replacement………………………… WP 0026-6
iv
TM 10-5411-238-13&P

WP Sequence No.
Page No.
Chapter 6 – Service PMCS Maintenance Instructions – Continued

Door, Lower ………….…………………………………..……...……………...……...….. WP 0027
Figure 1. Lower Door Replacement……………………..………….. WP 0027-1
Figure 2. 3-Point Door Lock Replacement.……………..………….. WP 0027-2
Figure 3. Door Striker Plate Replacement.……………..…………... WP 0027-3
Figure 4. Door Strike Catch Replacement.……………..………….. WP 0027-4
Door Holder……………………………………..………………..……………….....…….. WP 0028

Figure 1. Door Holder Replacement……………………..…………. WP 0028-1
CBC Removal.………….………………………………………………………….…….… WP 0029

Figure 1. Seat Belt Retractor Removal……………………………... WP 0029-1
Figure 2. Removing CBC Front Mounting Hardware……………… WP 0029-3
Figure 3. Removing Mounting Hardware from Front Side and
Center CBC Brackets………………………………………………... WP 0029-4
Figure 4. Securing Door Frame to HMMWV………………………. WP 0029-5
Figure 5. Removing CBC from HMMWV…………………………. WP 0029-7
Chapter 7 – Field Maintenance Instructions

CBC Assembly Repair….………………………………………………………….…….… WP 0030
Figure 1. CBC Door Seals………………..…………………………. WP 0030-2
Figure 2. CBC Mounting Seal Replacement………………………… WP 0030-3
CBC Assembly Service……………………………….…..……………………………..… WP 0031

Torque Limits………………………………………………….……………….…………. WP 0032
Figure 1. Measuring Screw…………………………..…………….. WP 0032-1
Figure 2. Capscrew Head Markings……………….………………. WP 0032-2
Table 1. Torque Limits for Dry Fasteners………………..…………. WP 0032-3
Table 2. Torque Limits for Wet Fasteners………………..………… WP 0032-4
Table 3. Torque Limits for Metric Fasteners……………..………… WP 0032-5
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TM 10-5411-238-13&P

WP Sequence No.
Page No.
Chapter 8 – Parts Information

Repair Parts and Special Tools List (RPSTL) Introduction…….…………..…..….……… WP 0033
Table 1. SMR Code Explanation ………...……...…..………..……. WP 0033-1
CBC Assembly………....………………………..……………………………....…………. WP 0034
Figure 1. CBC Assembly………..………....…..…...…..……..……. WP 0034-1
Door, Access Cab…………………….……….………………..………..…….…………. WP 0035
Figure 2. Door, Access Cab……..………...……...…..………..….... WP 0035-1
Door Assembly ……………………………………………...…..…………….……..……. WP 0036
Figure 3. Door Assembly.……..………....……...…..……….……. WP 0036-1
CBC Installation Kit..….....…………………..……………….…………..…….…………. WP 0037
Figure 4. CBC Installation Kit (Sheet 1 of 2).………..…………….. WP 0037-1
Figure 4. CBC Installation Kit (Sheet 2 of 2)………..……………... WP 0037-2
Bulk Items………………………………………………………..……………….….…….. WP 0038
National Stock Number Index…………………………………………………….…..……. WP 0039
Part Number Index……………………………………….…………………....….….…….. WP 0040
Chapter 9 – Supporting Information

References……………………………………..……………………………….……..…… WP 0041
Maintenance Allocation Chart (MAC) Introduction…………….……..……….…………. WP 0042
Maintenance Allocation Chart (MAC)…………………………………………..….……... WP 0043
Table 1. Maintenance Allocation Chart (MAC) for Cargo Bed
Cover HMMWV, Type IA1…...…………………………..……... WP 0043-1
Table 2. Tools and Test Equipment for Cargo Bed Cover
HMMWV, Type IA1.…………………………………………….. WP 0043-2
Table 3. Remarks for Cargo Bed Cover HMMWV,
Type IA1………………………………………………………..…. WP 0043-2
Components of End Item (COEI) and Basic Issue Items (BII) Lists……………………..... WP 0044
Table 1. Components of End Item (COEI) List……………..….…... WP 0044-2
Table 2. Basic Issue Items (BII) List…………………....………...... WP 0044-3
Additional Authorization List (AAL)…………………………..…………………..……... WP 0045

Table 1. Additional Authorization List…….....……………..….…... WP 0045-2
Expendable and Durable Items List……………………………..…………………..……... WP 0046

Table 1. Expendable and Durable Items List..……………..….…... WP 0046-2
Tool Identification List…………………………………………………....……………….. WP 0047

Table 1. Common Tool Identification List…..………….….…..….. WP 0047-1
Index…………………………………………………….…………….…............................ INDEX-1
vi
TM 10-5411-238-13&P
HOW TO USE THIS MANUAL

ABOUT YOUR MANUAL
Equipment operators shall familiarize themselves with the format and use of this technical manual (TM) prior to
operating equipment or performing routine maintenance. Learning how to use this manual will enable personnel to
quickly locate information, gain proper knowledge of the equipment, and shorten the time necessary to complete the
required procedure.
Features of this TM are:
Work Package Format
This TM is organized in Work Package (WP) format. Each WP is an individual, stand-alone unit of information
identified by a four-digit sequence number. WPs are positioned within the TM in sequential order (i.e., 0001, 0002,
0003, etc.), and each WP is page numbered consecutively after the sequence number at the bottom of each page (i.e.,
0001-1, 0001-2, 0001-3, etc.). A WP may contain as many as thirty pages.
Text Design
A Table of Contents (TOC) is located in the front matter section of the TM. WP titles and sequence numbers are
listed in the TOC in sequential order. WPs are organized into chapters based on subject, and chapters are listed in
the TOC. Chapter title pages are positioned sequentially within the manual, and each chapter title page contains an
index of the WPs in that chapter only. In addition to the TOC and chapter title pages, a separate subject index is
located in the rear matter section of the TM. The subject index is organized in alphabetical order with WP sequence
and page numbers provided.
Each WP contains identification information which includes the following:
Maintenance level(s) – This identifies what maintenance level(s) can perform the task.
WP title – This identifies the equipment name, title of procedure, and, where applicable, the title of the subtasks
within the WP.
Effectivity notice – This is only listed when a WP does not apply to all configurations or models of the equipment,
in which case only the model(s) that apply are listed.
Initial setup requirements may be listed after the WP identification information above. The Initial Setup contains a
list of all tools, materials/parts, authorized personnel, reference information, equipment conditions that must be
performed first, special environmental conditions, and any other specific information required to perform and
complete the task.
Use of Text and Illustrations
WP text may be presented as general information written in paragraphs, a single task having numbered steps, or two
or more subtasks each containing separate information; e.g., removal, cleaning, inspection. Where steps are used,
they must be followed in the order in which they are numbered. When illustrations are used, they are located after
the text to which they apply on facing two-page modules and are identified in the text by figure and item numbers.
Each illustration has a figure number and title beneath it and may contain item numbers with arrows pointing to each
part called out in the corresponding text. Illustration callouts are numbered sequentially, starting at the 11 o’clock
position, and continue clockwise around the illustration. Tables and figures are numbered sequentially within each
WP. Abbreviations and acronyms are spelled out within the text the first time they appear in the manual only. A list
of all abbreviations and acronyms used in this TM is provided in General Information, WP 0001.
vii
TM 10-5411-238-13&P
HOW TO USE THIS MANUAL – Continued
The format of this manual is designed to make accessing information quick and easy. The following example is
intended as a guide and should be reviewed and put to memory before attempting to use this manual. If you have
any questions after reviewing the following example, don’t hesitate to ask your supervisor.
Problem: You observe, while operating the CBC, that the upper door does not close securely.
Solution: You must find information on the upper door in the manual, review the operating procedures, and, if
necessary, perform the appropriate troubleshooting tasks to solve the problem.
Refer to the TOC to determine what chapter and WP contains information on operation of the upper door assembly.
If there is not an obvious WP title that indicates information on operation of the upper door, you may locate the
information more quickly by using the subject index. After reviewing the TOC and/or subject index, you determine
that Chapter 2, WP 0004, Description and Use of Operator Controls and Indicators, and Chapter 3, WP 0009,
Operator Troubleshooting Procedures, contain the information you desire.
Go to WP 0004 and review the operating procedures pertaining to operating the upper door. Then go to WP 0009
and look through the list of symptom descriptions in the Troubleshooting Index until you identify the symptom that
most accurately fits the problem.
Go to WP 0009, symptom, Upper Door Does Not Secure, and follow the steps listed. As you perform the
troubleshooting procedure, you discover the latch does not function. Since replacing the latch of the upper door is
not authorized at the operator’s level, you must notify unit maintenance as instructed.
Service level maintenance will refer to the TOC or subject index for maintenance procedures. In this example, go to
Chapter 6, WP 0026, Door, Upper. Review the initial setup and read through the entire procedure first, then perform
the task steps in the order written, making sure you follow all warnings, cautions, and notes. As you clean,
disassemble, and inspect the upper door assembly, you discover and remove a small piece of debris lodged in the
latch. The debris is likely to have limited the travel of the latch and is the obvious cause of the problem. You must
complete the task, test and verify the upper door latches during operation, and then return it to service.
If the repair failed to correct the malfunction, service level maintenance will refer to the TOC for the repair parts
information. In this example, go to Chapter 8, WP 0035, CBC Rear Doors. Review Figure 2. CBC Rear Doors and
look for the upper door latch assembly. Review the CBC Rear Doors parts list and order replacement part Item No.
7, Lock, Door, 2 Point. Service level maintenance will go to Chapter 6, WP 0026, Door, Upper. Review the initial
setup and read through the entire procedure first, then perform the task steps in the order written, making sure you
follow all warnings, cautions, and notes. Complete the task, test and verify the upper door latches during operation,
and then return it to service.
For information on how to use Preventive Maintenance Checks and Services (PMCS), refer to WP 0010 for Crew or
WP 0016 for Service.
For additional information on how to use the Repair Parts and Special Tools Lists (RPSTL), refer to WP 0033.
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TM 10-5411-238-13&P
HOW TO OBTAIN TECHNICAL MANUALS
When a new system is introduced to the Army inventory, it is the responsibility of the receiving units to
notify and inform the Unit Publication Clerk that a Technical Manual is available for the new system.
Throughout the life cycle of the new system, the Distribution Center DOL-W will also provide updates and
changes to the Technical Manual.
To receive new Technical Manuals or change packages to existing Technical Manuals (TM) for fielded
equipment, provide the Unit Publications Clerk the full Technical Manual number, title, date of publications,
and number of copies required. The Unit Publications Clerk will justify the request through the Unit
Publications Officer. When the request is approved, the Unit Publications Clerk will use DA Form 12-R to
order the series of Technical Manuals from the Army Publishing Directorate (APD).
Instructions for Unit and Publications Clerk
Obtain DA Form 12-R and request publications account from the APD Web site at
http://www.apd.army.mil. Once on the Website, click on the “Orders/Subscriptions/Reports” tab. From
the dropdown menu, select “Establish an Account,” then select “Tutorial” and follow the instructions in the
tutorial presentation.
Complete information for obtaining Army publications can be found in DA PAM 25-33.
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TM 10-5411-238-13&P
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT DESCRIPTION,

AND THEORY OF OPERATION
FOR
CARGO BED COVER (CBC) HMMWV, TYPE IA1
TM 10-5411-238-13&P 0001
CREW, SERVICE, AND FIELD MAINTENANCE
GENERAL INFORMATION
SCOPE
This Technical Manual (TM) contains operator, crew, service, and field maintenance level instructions for the
operation and maintenance of the Cargo Bed Cover (CBC) HMMWV, Type IA1. Operating instructions include
safety requirements, description of equipment, use of controls, and operation under usual and unusual conditions.
Servicing instructions include operator and field level Preventive Maintenance Checks and Services (PMCS),
lubrication, maintenance procedures, and troubleshooting as allocated by the Maintenance Allocation Chart (MAC).
Replacement of components is performed at field level. Parts information is provided for all end items.
Type of Manual: Operator and Field Maintenance Manual Including Repair Parts and Special Tools List (RPSTL).
Equipment Name and Model Number: Cargo Bed Cover (CBC) HMMWV, Type IA1.
Purpose of Equipment: The primary mission of the CBC is to provide a rigid enclosure designed to secure and
environmentally protect items while not diminishing the transportation requirements of the host vehicle. The cover
serves as a vented, weather-tight, lockable alternative to the “bow and canvas” type cover currently used on a
number of light and medium tactical vehicles and trailers.
MAINTENANCE FORMS, RECORDS, AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as
applicable) DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual; DA PAM 738-
751, Functional Users Manual for the Army Maintenance Management System – Aviation (TAMMS-A); or AR
700-138, Army Logistics Readiness and Sustainability.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your CBC needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what
you don't like about your equipment. Let us know why you don't like the design or performance. If you have Internet
access, the easiest and fastest way to report problems or suggestions is to go to
https://aeps.ria.army.mil/aepspublic.cfm (scroll down and choose the “Submit Quality Deficiency Report” bar). The
Internet form lets you choose to submit an Equipment Improvement Recommendation (EIR), a Product Quality
Deficiency Report (PQDR) or a Warranty Claim Action (WCA). You may also submit your information using an SF
368 (Product Quality Deficiency Report). You can send your SF 368 via e-mail, regular mail, or facsimile using the
addresses/facsimile numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS)
Users Manual. We will send you a reply.
HAND RECEIPT (HR) MANUALS
There is not a separate Hand Receipt for the CBC. For a complete list of end-item-related equipment (i.e., COEI,
BII) that must be accounted for, refer to WP 0040.
0001-1
TM 10-5411-238-13&P 0001
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion
problem with this item be reported so that the problem can be corrected and improvements can be made to prevent
the problem in future items.
Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is
commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion
damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or
cracking.
Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal (heat), oxidation (oxygen),
solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat
or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking.
SF 368, PQDR, should be submitted to the address specified in DA PAM 750-8, The Army Maintenance
Management System (TAMMS) Users Manual.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Procedures for destruction of Army materiel to prevent enemy use can be found in TM 750-244-3, Procedures for
Destruction of Equipment to Prevent Enemy Use (Mobility Equipment Command).
PREPARATION FOR STORAGE OR SHIPMENT
If the CBC is being prepared for storage, make sure that 2-way ventilators, storage access panels, access covers and
upper and lower doors are closed. Secure the 24 in. folding step ladder to the inside the CBC with the adjustable
ratchet strap assembly located inside the CBC. Place the installation kit in a bag and attach the bag to the ladder for
storage. Before closing doors, be sure that any equipment stored inside the CBC has been removed or secured. Bolt
the CBC onto the shipping pallet in which it was delivered, or a suitable substitute. Store the CBC with pallet in a
dry place until ready for shipment. Additional information can be found in TM 746-10, Marking, Packing and
Shipment of Supplies and Equipment: General Packing Instructions for Field Units.
Administrative Storage
Placement of equipment in administrative storage should be for short periods of time when a shortage of
maintenance effort exists. Items should be in mission readiness within 24 hours or within the time factors
determined by the directing authority. During the storage period appropriate maintenance records will be kept.
Before placing equipment in administrative storage, current maintenance services and equipment Serviceable
Criteria (ESC) evaluation should be completed, shortcomings and deficiencies should be corrected, and all
Modification work orders (MWO) should be applied.
Storage site selection. Inside storage is preferred for items selected for administrative storage. If inside storage is not
available, trucks, vans, conex containers and other containers may be used.
WARRANTY INFORMATION
The manufacturer shall not be liable for any special or consequential damages, including normal wear and tear or
misuse. Warranty for the CBC will be in effect for a period of ten years from the date of sale.
0001-2
TM 10-5411-238-13&P 0001
NOMENCLATURE CROSS-REFERENCE LIST
The following is a list of official nomenclature used in this manual and the corresponding unofficial nomenclature
(common names or jargon terms) used in the field.
OFFICIAL TM NOMENCLATURE UNOFFICIAL TM NOMENCLATURE

Cargo Bed Cover CBC
Cover, Access Access Cover
Step, Recessed, Folding Folding Step
Door, Upper Upper Door
Door, Lower Lower Door
Handle, Bail Bail Handle
Door, Access, Cab Cab Access Door
Panel Assembly, Storage, Access Storage Access Panel
Multiple Angle Bracket Striker Plate
LIST OF ABBREVIATIONS/ACRONYMS
Abbreviations and acronyms appearing in this manual are defined in the paragraph from where they first appear,
after which only the abbreviation or acronym is used. The following is a quick-reference list of all abbreviations and
acronyms and their corresponding word or compound term used in this manual.
AAL – Additional Authorized List. IAW – In Accordance With

AP – Attaching Parts kg – Kilogram
A/R – As Required KPa – Kilo Pascal
BII – Basic Issue Items lb – Pounds
BOI – Basis of Issue MAC – Maintenance Allocation Chart
CAGEC – Commercial and Government Entity Code MFG – Manufacturing/Manufacturer
CN – Can MWO – Modification Work Orders
Camo – Camouflage mm – Millimeter
CARC – Chemical Agent Resistant Coating MOS – Military Occupational Specialty
CBC – Cargo Bed Cover MTOE – Modified Table of Organization and Equipment
cm – Centimeter ODS – Ozone Depleting Substances
COEI – Components of End Item oz – Ounce
COML – Commercial NHA – Next Higher Assembly
CONEX – Container Express NIIN – National Item Identification Number
CPC – Corrosion Prevention Control N•m – Newton Meters
CTA – Common Table of Allowance No. – Number
DA – Department of the Army NBC – Nuclear, Biological, and Chemical
DIA – Diameter NSN – National Stock Number
DOD – Department of Defense PAM – Pamphlet
EA – Each PMCS – Preventive Maintenance Checks and Services
e.g. – For Example P/N – Part Number
EIR – Equipment Improvement Recommendation PQDR – Product Quality Deficiency Report
EMP – Electromagnetic Pulse PR – Pair
ESC – Equipment Serviceability Criteria PSI – Pounds per Square Inch
ETC. – Et cetera QT/qt – Quart
Fed. Spec. – Federal Specification Qty – Quantity
FGC – Functional Group Code RPSTL – Repair Parts and Special Tools List
ft – Foot Rqr – Required
ft-lb – Foot Pound SF – Standard Form
GL – Gallon SMR – Source, Maintenance and Recoverability
H – Height TAMMS – The Army Maintenance Management System
HT – Height TM – Technical Manual
HCI – Hardness Critical Item Equipment TMDE – Test Measurement and Diagnostic Equipment
HMMWV – High Mobility Multi-Purpose Wheeled TOC – Table of Contents
Vehicle TU – Tube
in. – Inch UOC – Usable on Code
0001-3
TM 10-5411-238-13&P 0001
LIST OF ABBREVIATIONS/ACRONYMS – Continued
UUT – Unit Under Test WCA – Warranty Claim Action

UV – Ultraviolet WP – Work Package
V – Variable Yd – Yard
W – Weight
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE AND SUPPORT
EQUIPMENT
Refer to Chapter 9, WP 0040 through WP 0046, for supporting information. Repair parts are listed and illustrated in
Chapter 8, Parts Information, WP 0033 through WP 0039 of this manual. There are no special tools allocated for the
CBC.
END OF WORK PACKAGE
0001-4
TM 10-5411-238-13&P 0002
EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
The CBC is an alternative to bow and canvas covers and a replacement to the locally constructed built-up, non-
standard plywood, steel, or fiberglass shelters currently used in the field for storage of mission equipment. Unlike
the “bow and canvas,” the CBC cannot transport personnel, but troops can work inside the CBC once the CBC is
deployed.
Characteristics Capabilities
Molded structure 2-Way ventilators

Internal access from vehicle cab Inside override door lock
Upper and lower rear access doors Blackout capable
Can be installed by MOS non-specific personnel Oversized doors capable of entering and exiting while
Waterproofed/non-water intrusive carrying equipment or supplies
Fiberglass reinforced plastic Standard military lift/tie-down points for transport
2-Way ventilators for fresh air ventilation by helicopter sling when installed on vehicle only
External transportable by helicopter Ports provided to permit pass-through of power and signal
lines
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
The major components of the CBC are identified in Major Components illustration and described in the following
paragraphs.
Upper and Lower Door Assemblies
NOTE
The upper door must be opened first to interlock both doors
together.
Two separate door assemblies, upper and lower, are located on the rear end of the CBC. The doors can be
interlocked with each other by engaging the handle of the upper door. This allows both doors to be closed and
opened together at the same time. The lower door can be separately locked in place by operating the latch on the
inside. An override of the latch allows the doors to be opened from the inside in case of emergency.
Cab Access Door
The cab access door is located at the front of the CBC and consists of two halves, which slide on a track. Two
handles are provided, one on each half, for opening and closing the door to gain access to the HMMWV cab.
2-Way Ventilator
A 2-way ventilator is located on both sides of the CBC towards the forward end. The ventilators are operated from
the inside.
Folding Step
There are two folding steps located on the rear (external) end of the CBC. The steps are spring-loaded and extend
and retract when operated by hand. The steps provide access for climbing on top of the CBC. Under normal
conditions, the steps are retracted.
Bail Handle
Two bail handles are provided on top of the CBC near the rear left side. They are used for gripping when climbing
on top of the CBC using the folding steps.
0002-1
TM 10-5411-238-13&P 0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – Continued
Access Cover
The two access covers, one on each side of the CBC, are round covers that are screwed onto the cable boots attached
to the CBC. When loosened, the access cover is supported by a lanyard, which is bolted from inside the CBC. When
the access cover is open, electrical or signal cables can be pushed through the cable boot opening for equipment
used inside the CBC.
Storage Access Panel
The two storage access panels, one on each side of the CBC, provide for storage space on the HMMWV. It
comprises a footmen’s loop and hook and a tie-down rubber, which fastens onto the vehicle to hold the panel in
place.
Door Lock
The door lock can be operated from outside or inside the CBC even if the doors are locked from outside. This is an
override feature. In addition, the upper door can be latched with the lower door to provide a single function
operation.
Lift Ring
There are four lift rings to lift the CBC for installation and removal from the shipping pallet and HMMWV.
Ladder
The ladder is a 24-inch folding step ladder located inside the CBC. It is secured with an adjustable ratchet strap
assembly that is mounted on the CBC.
Data Plate
The data plate is permanently affixed to the CBC shell and lists manufacturer, part number, serial number,
dimensions and weight of the CBC.
0002-2
TM 10-5411-238-13&P 0002
CBC
BAIL HANDLE
LIFT RING
DOOR HOLDER 2-WAY VENTILATOR
DATA PLATE
ACCESS COVER
UPPER DOOR
LOWER DOOR
2-POINT DOOR LOCK LADDER STORAGE ACCESS PANEL
3-POINT DOOR LOCK FOLDING STEP
CBC
BAIL HANDLE
LIFT RING
2-WAY VENTILATOR
CAB ACCESS DOORS

STORAGE ACCESS PANEL
ACCESS COVER
Figure 1. CBC Major Components.
0002-3
TM 10-5411-238-13&P 0002
EQUIPMENT DATA
Table 1 lists the dimensions of the CBC.
Table 1. Equipment Data.
Dimensions
Internal External
Height 62.7 in (159.3 cm) 63.7 in (161.8 cm)
Width 78 in (198.1 cm) 83.0 in (210.8 cm)
Length 81.7 in (207.5 cm) 85.0 in (215.9)
Weight 420 lbs (191 kg)
Usable Floor Space 44 Square Feet (4.1 Square Meters)
Driving Speed Limit 55 MPH ( 88.5 KPH)
Lifting Requirements
Four lifting rings are provided, one on each side corner of the CBC, and located near the top. To lift the CBC, cables
from an approved overhead lifting device are attached to the four lifting rings. See “CBC LIFT ONLY” stenciled on
the shell. See Table 2 for lifting requirements.
Table 2. Lifting Requirements.
Type of Equipment Lifting Capacity

Wrecker or crane 500 lb (227 kg) minimum
Equipment Configuration
The CBC is a single, molded unit which is installed by lifting it onto a HMMWV and bolting it down.
END OF WORK PACKAGE
0002-4
TM 10-5411-238-13&P 0003
THEORY OF OPERATION
GENERAL
This work package describes how components of the Cargo Bed Cover (CBC) work, and is provided to give the
operator and maintenance technician a basic knowledge of the equipment prior to its use. A description of functional
components is provided below.
THEORY OF OPERATION
The CBC HMMWV, Type IA1 unit is designed to be mounted on the HMMWV for carrying and storing equipment
for use in the field. The CBC provides a vented, weather-tight and lockable rigid wall enclosure to store, protect and
secure equipment, tools, and other theft-prone items without interfering with its carrier’s ground, air, or rail
mobility. The CBC is suitable for worldwide transportation and storage environments, including helicopter airlift
when mounted on the HMMWV. The CBC is CARC painted in either tan color or in a camouflage pattern. The
CBC shell features include a non-skid exterior roof, equipment mounting provisions on three walls, and the roof
panel. The shell is composite fiberglass, which makes it resistant to the harshest of environments for the life of the
CBC. All attaching hardware is corrosion-resistant. A CBC installation kit containing the required hardware and
instructions for mounting is furnished with each CBC. The CBC is mounted to the HMMWV using six holes in the
HMMWV bed with no modification to the HMMWV.
The CBC has two doors, an upper and a lower door, located at the rear end to gain access to the unit. After opening
doors, they can be latched together to operate as a single door or operate separately. An override lock on the inside
of upper door allows personnel to exit in case of an emergency. Access from the HMMWV to the CBC can also be
obtained by way of sliding cab access doors, located at the forward end of the CBC.
Additional features of the CBC are as follows:
• Two 2-way ventilators located on the sides of the CBC for air circulation.
• Two access covers, one each side, allows cables to be routed through the cable boot opening for connecting
with equipment inside the CBC. When unscrewed, the access cover hangs to the outside supported by a lanyard.
• Storage access panels, one on each side, when closed, provide storage space for storing tools or equipment. A
tie-down rubber strap fastens to the HMMWV and holds the storage access panel closed.
• A 24-inch ladder is stored inside the CBC and held in place by a ratchet strap assembly. It is used for climbing
into the CBC.
• Two folding steps, located at the rear end, when extended, provide access to the roof of the CBC. The folding
steps are spring-loaded.
• Two bail handles located on the rear of the roof to grab onto when climbing the folding steps for access to the
roof.
• Four lifting rings are attached at each corner of the CBC shell sides near the top for lifting the CBC.
Figure 1. HMMWV with CBC Installed.

END OF WORK PACKAGE
0003-1/2 blank
TM 10-5411-238-13&P
CHAPTER 2
OPERATOR INSTRUCTIONS
FOR
TM 10-5411-238-13&P 0004
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
INTRODUCTION
This work package contains a description and illustration for each control and indicator of the CBC. It is important
to learn the name, location, and function of all controls and indicators before attempting to operate or perform Field
Maintenance on the equipment.
UPPER DOOR HANDLE
Figure 1. Upper Door Handle.
The upper door handle (Figure 1, Item 1) is located on the exterior of the upper door and opens and closes the upper
door. Pull up on the handle to open the door. Push down on the handle to close the door. Both upper and lower doors
can be operated separately or, when latched together, as a unit. When both doors are latched together as a unit, they
are operated by the handle on the upper door.
0004-1
TM 10-5411-238-13&P 0004
UPPER DOOR LATCH OVERRIDE HANDLE AND LOWER DOOR HANDLE
Figure 2. Upper Door Latch Override Handle and Lower Door Handle.
The upper door latch override handle (Figure 2, Item 1) is located on the interior of the upper door and opens and
closes the upper door from inside the CBC. Pull up on the handle to open the door. Push down on the handle to close
the door.
The lower door handle (Figure 2, Item 2) is located on the interior of the lower door and opens and closes the lower
door. Pull up on the handle to open the door. Push down on the handle to close the door. Both upper and lower doors
can be operated separately or, when latched together, as a unit. When both doors are latched together as a unit, they
are operated by the handle on the upper door.
2-WAY VENTILATORS
1 2
Figure 3. 2-Way Ventilators.
Two 2-way ventilators (Figure 3, Item 2) are located on the sides of the CBC toward the front. The ventilators are
operated from inside the CBC. Push the grip bar (Figure 3, Item 1) left or right to open and pull the grip bar
(Figure 3, Item 1) to close the 2-way ventilator (Figure 3, Item 2).
0004-2
TM 10-5411-238-13&P 0004
FOLDING STEPS
Figure 4. Folding Step.
Two folding steps (Figure 4, Item 1) are located on the exterior, right rear of the CBC. The steps fold down to
provide a step. The steps are spring-loaded to keep them from folding down when not in use.
CAB ACCESS DOORS

1
2
5 4 3
Figure 5. Cab Access Doors.
Two cab access doors (Figure 5, Item 1) are located at the front of the CBC to provide access between the CBC and
the HMMWV. Pull the door handles (Figure 5, Item 2) apart to open the sliding doors (Figure 5, Item 1). Pull the
door handles (Figure 5, Item 2) together to close the sliding doors (Figure 5, Item 1). The cab access doors
(Figure 5, Item 1) can be locked from inside the CBC by latching them together. To latch the cab access doors
(Figure 5, Item 1) together, install the tension spring (Figure 5, Item 4) over the hook (Figure 5, Item 3) and push
down on the latch lever (Figure 5, Item 5).
0004-3
TM 10-5411-238-13&P 0004
STORAGE ACCESS PANELS
The storage access panels (Figure 6, Item 1) are located at the front bottom on each side of the CBC. The storage
access panel (Figure 6, Item 1) is secured to the HMMWV (Figure 6, Item 4) using a tie-down strap
(Figure 6, Item 3) and a latch (Figure 6, Item 5). Attach tie-down strap (Figure 6, Item 3) to footmen’s loop
(Figure 6, Item 2) on storage access panel (Figure 6, Item 1) and to bottom of the HMMWV body (Figure 6, Item 4).
Rotate latch handle (Figure 6, Item 5) clockwise to secure storage access panel (Figure 6, Item 1). Rotate latch
(Figure 6, Item 2) counterclockwise to open storage access panel (Figure 6, Item 1).
5
4
Figure 6. Storage Access Panel.
ACCESS COVER
Figure 7. Access Cover.
Two access covers (Figure 7, Item 1), one on each side, are located on the lower front side area of the CBC exterior.
The access cover (Figure 7, Item 1) is attached to a lanyard (Figure 7, Item 2) to avoid misplacement. Remove the
access cover (Figure 7, Item 1) to provide an opening for electrical or signal cable routing into the CBC interior.
Install the access cover to seal the CBC interior.
END OF WORK PACKAGE
0004-4
TM 10-5411-238-13&P 0005
CREW
OPERATION UNDER USUAL CONDITIONS
INITIAL SETUP:
References
WP 0002
WP 0004
WP 0005
WP 0013
GENERAL
This work package provides the operator with instructions to operate the CBC under normal conditions. It describes
the process by which the operator will utilize the equipment and the order in which operational tasks are to be
performed.
BEFORE USE
Once the CBC has been installed and prepared for use, refer to WP 0011 to perform all Crew Preventive
Maintenance Checks and Services (PMCS) prior to operating the equipment.
OPERATING PROCEDURES
WARNING
Personnel can only work inside the CBC when the unit is deployed
and the ventilators and doors are open. Failure to comply may
temperature areas. Ensure the ventilators and doors are open. In
case of heat exhaustion, move personnel to a cool, shady area or
improvise shade if none is available and have soldier slowly drink
at least one canteen of water. Failure to comply may result in
The CBC provides a vented, weather-tight, and lockable, rigid wall enclosure to store, protect, and secure
equipment, tools, and other theft-prone items without interfering with the HMMWV ground, air, or rail mobility.
The CBC can be accessed through the HMMWV by using the cab access doors or from the exterior by using the
upper and lower doors at the back of the CBC, or the storage access panels on the sides of the CBC. When
necessary, cables can be routed through access covers located on the lower front side area of the CBC exterior.
0005-1
TM 10-5411-238-13&P 0005
OPERATING PROCEDURES – Continued
Operation of Upper and Lower Doors
Refer to Figure 1. Both upper and lower doors can be operated separately or, when latched together, as a unit. The
upper door opens and closes by using the upper door handle. The lower door handle is operated from the inside. The
lower door opens by lifting up on the handle and secures by pushing down on the handle.
NOTE
In case of emergency, there is a latch override handle which
allows the door to be opened from the inside.
Refer to Figure 1. The lower door swings sideways and is locked in place from inside. When both doors are latched
together as a unit, they are operated by the upper door handle. With the lower door closed and locked in place, the
upper door can be opened and closed separately. Open the doors and 2-way ventilators whenever working in the
CBC for ventilation.
Refer to Figure 1. Open the upper door by pulling up on the upper door handle. Store, protect, and secure equipment,
tools, and other theft-prone items inside the CBC by closing the upper door and pushing down on the upper door
handle. Install a pad lock on the upper door handle to secure cargo in the CBC.
Upper Door Handle
Latch Override Handle
Lower Door Handle
Figure 1. Operation of Upper and Lower Doors.
0005-2
TM 10-5411-238-13&P 0005
Operation of Cab Access Door
Refer to Figure 2. The cab access doors are used to access cargo stored in the CBC from the HMMWV. The cab
access door is composed of two sliding halves, which are operated by sliding the door handles apart from each other
to open, or together to close. The cab access doors can be locked from inside the CBC by latching the doors
together. To latch the doors together, install the tension spring over the hook and push down on the latch lever.
Cab Access Doors
Latch Lever
Cab Access
Tension Spring Door Handles
Hook
Figure 2. Operation of Cab Access Doors.
Operation of 2-Way Ventilators
Refer to Figure 3. The 2-way ventilators should be opened whenever working in the CBC. The 2-way ventilators can
be opened and closed by operating grip bars from inside the CBC. Push to open and pull to close 2-way ventilator.
2-Way
Grip Bar Ventilator
Figure 3. Operation of 2-Way Ventilators.
0005-3
TM 10-5411-238-13&P 0005
Operation of Storage Access Panel
Refer to Figure 4. The storage access panels are located at the front bottom on each side of the CBC. The storage
access panel is secured to the HMMWV using a tie-down strap and a latch. Attach tie-down strap to footmen’s loop
on storage access panel and to bottom of the HMMWV body. Rotate latch handle clockwise to secure storage access
panel. Rotate latch counterclockwise to open storage access panel.
Footmen’s
Loop
Storage Access Panel
Tie-down
Strap
Latch
HMMWV Body
Figure 4. Operation of Storage Access Panels.
Operation of Access Cover
Refer to Figure 5. Two access covers, one on each side, are located on the lower front side area of the CBC exterior.
The access cover is attached to a lanyard to avoid misplacement. Remove the access cover by turning
counterclockwise to provide an opening for electrical or signal cable routing into the CBC interior. Install the access
cover to seal the CBC interior.
Access Cover
Lanyard
Figure 5. Access Cover.
END OF TASK
0005-4
TM 10-5411-238-13&P 0005
DECALS AND INSTRUCTION PLATES
The following data plate decal is provided on the CBC:
Figure 6. Data Plate.
A data plate decal is permanently affixed to the CBC shell. It is located on the left rear and lists manufacturer, part
number, serial number, etc., of the CBC. See WP 0002, Equipment Description and Data, for location and Figure 6
above for detailed information.
0005-5
TM 10-5411-238-13&P 0005
DECALS AND INSTRUCTION PLATES – Continued
The following stenciled instructions are painted on the CBC:
“WARNING: SUFFOCATION HAZARD. DOORS MUST REMAIN OPEN WHILE OCCUPIED.”
This instruction is located inside on the upper door of the CBC and serves as a warning.
Figure 7. Stencil Inside Upper Door.
“DOOR HOLDER ONLY NO STEP”
This instruction is located outside on the rear left of the CBC and serves as a warning.
Figure 8. Stencil on Rear of CBC.

0005-6
TM 10-5411-238-13&P 0005
DECALS AND INSTRUCTION PLATES – Continued
“CBC LIFT ONLY”
This instruction is located on each upper corner of the CBC next to the lift ring, indicating where to attach chains or
straps for hoisting the CBC.
“ELECTRICAL CABLE PORT”
This instruction is located directly beside the access cover, on either side of the CBC. It indicates that electrical
cables may be pushed through the opening when the access cover is removed.
Figure 9. Stencil on Side of CBC.
PREPARATION FOR MOVEMENT
After the CBC has been installed onto the bed of a vehicle and is ready to be moved, ensure that the following have
been accomplished prior to movement:
1. Disconnect electrical or signal cables in accordance with Unit SOP and close access cover in accordance with
WP 0005.
2. Close and secure storage access panels with strap provided in accordance with WP 0005.
3. Fold and stow ladder inside CBC and secure with adjustable ratchet strap assembly in accordance with
WP 0013.
END OF TASK
END OF WORK PACKAGE
0005-7/8 blank
TM 10-5411-238-13&P 0006
CREW MAINTENANCE
OPERATION UNDER UNUSUAL CONDITIONS
INITIAL SETUP:
Tools and Special Tools

Goggles, Industrial (WP 0047, Item 3)
GENERAL
This work package provides special instructions for operating and maintaining the CBC under unusual conditions.
The CBC is designed to operate normally in a wide range of climate conditions. However, some conditions such as
operating in extreme cold or arctic climates, extreme heat and humidity, high winds and dusty or sandy conditions,
or salty air and sea spray conditions will require additional preparation or protective measures to prevent excessive
wear or damage to the equipment. When operating under unusual conditions, it is especially important to keep the
equipment properly maintained.
UNUSUAL ENVIRONMENT/WEATHER
Operation in Extreme Cold or Arctic Conditions
WARNING
When breaking ice up, eye protection must be worn to protect
eyes from chipping ice. Failure to comply may result in injury
to personnel. In case of eye contact, flush eye with water and
seek medical attention.
CAUTION
Use caution when tapping at or near handle. Excessive force may
result in damage to equipment.
If ice forms around the door locks, gently tap near or at the door lock to free handle for movement.
If ice forms on the hinges, break ice by gently tapping on hinges until free movement of door is obtained.
Operation in Rain, High Winds, Dusty, or Sandy Conditions
In case of severe rain, wind, or sandstorm conditions, ensure both ventilators, access covers, and all doors are
closed.
END OF WORK PACKAGE
0006-1/2 blank
TM 10-5411-238-13&P 0007
CREW MAINTENANCE
EMERGENCY
INITIAL SETUP: Not Applicable.
EMERGENCY PROCEDURE
WARNING
Personnel can only work inside the CBC when the unit is deployed
and the ventilators and doors are open. Failure to comply may
temperature areas. Ensure the ventilators and doors are open. In
case of heat exhaustion, move personnel to a cool, shady area or
improvise shade if none is available and have soldier slowly drink
at least one canteen of water. Failure to comply may result in
In the event that personnel are accidentally locked inside the CBC, an override on the latch allows the upper door to
be opened from the inside. See Upper Door Latch Override illustration below.
Figure 1. Upper Door Latch Override.
END OF WORK PACKAGE
0007-1/2 blank
TM 10-5411-238-13&P
CHAPTER 3
OPERATOR TROUBLESHOOTING PROCEDURES

FOR
TM 10-5411-238-13&P 0008
CREW MAINTENANCE
TROUBLESHOOTING INDEX
MALFUNCTION/SYMPTOM INDEX
Malfunction/Symptom Work Package/Page No.

2-way ventilator will not close….…………………………………………………... 0009-2
Lower door does not secure……….………………………………………………… 0009-1
Lower door latch sticks and handle is hard to move…..……………………………. 0009-1
Upper door does not secure….……………………………………………………… 0009-2
Upper door latch sticks and handle is hard to move.………………………………... 0009-2
Water leaks into CBC…………………….…………………………………………. 0009-3
END OF WORK PACKAGE
0008-1/2 blank
TM 10-5411-238-13&P 0009
CREW MAINTENANCE
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Material/Parts
Lubricating Oil, General Purpose (WP 0046, Item 6)
References
WP 0004
WP 0012
INTRODUCTION
This work package contains operator/crew level troubleshooting procedures for correcting unsatisfactory operation
and basic equipment malfunctions of the Cargo Bed Cover (CBC) HMMWV, Type IA1.
TROUBLESHOOTING PROCEDURE
LOWER DOOR
SYMPTOM
Lower door does not secure.
MALFUNCTION
Lower door latch is damaged.
CORRECTIVE ACTION
STEP 1. Check lower door latch for damage.
a. If latch is damaged, notify Field Maintenance.
END OF TASK
SYMPTOM
Lower door latch sticks and handle is hard to move.
MALFUNCTION
Lower door latch lacks proper lubrication.
CORRECTIVE ACTION
STEP 1. Check for proper lubrication.
a. Lubricate all moving parts.
END OF TASK
0009-1
TM 10-5411-238-13&P 0009
UPPER DOOR
SYMPTOM
Upper door does not secure.
MALFUNCTION
Lower door is not secured.
CORRECTIVE ACTION
STEP 1. Check that lower door is secured.
a. If lower door is not secured, secure lower door (WP 0004).
MALFUNCTION
Upper door latch and latch bars are damaged.
CORRECTIVE ACTION
STEP 2. Check upper door latch and latch bars for damage.
a. If latch bars are damaged, notify Field Maintenance.
END OF TASK
SYMPTOM
Upper door latch sticks and handle is hard to move.
MALFUNCTION
Upper door latch lacks proper lubrication.
CORRECTIVE ACTION
a. Lubricate all moving parts.
END OF TASK
2-WAY VENTILATOR
SYMPTOM
2-way ventilator will not close.
MALFUNCTION
Obstructions such as sand, grit, or dirt prevent 2-way ventilator from closing.
CORRECTIVE ACTION
STEP 1. Check for obstructions such as sand, grit, or dirt.
a. Clean 2-way ventilator (WP 0012).
MALFUNCTION
2-way ventilator is damaged.
CORRECTIVE ACTION
STEP 1. Check 2-way ventilator for damage.
a. If 2-way ventilator is damaged, notify Field Maintenance.
END OF TASK
0009-2
TM 10-5411-238-13&P 0009
CARGO BED COVER ASSEMBLY
SYMPTOM
Water leaks into CBC.
MALFUNCTION
2-way ventilator is open.
CORRECTIVE ACTION
STEP 1. Check that 2-way ventilators are closed.
a. If 2-way ventilators are open, close 2-way ventilators (WP 0004).
MALFUNCTION
CBC mounting seals leak.
CORRECTIVE ACTION
STEP 1. Check CBC mounting seals for damage or signs of leaking.
a. If CBC mounting seals are damaged or show signs of leakage, notify Field Maintenance.
MALFUNCTION
Rear door seal leaks.
CORRECTIVE ACTION
STEP 1. Check rear door seal for damage or signs of leaking.
a. If rear door seal is damaged or shows signs of leakage, notify Field Maintenance.
MALFUNCTION
Upper/Lower door seal leaks.
CORRECTIVE ACTION
STEP 1. Check upper/lower door seal for damage or signs of leaking.
a. If upper/lower door seal is damaged or shows signs of leakage, notify Field Maintenance.
END OF TASK
END OF WORK PACKAGE
0009-3/4 blank
TM 10-5411-238-13&P
CHAPTER 4
CREW PMCS MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-238-13&P 0010
CREW MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL
PMCS is required to keep the equipment in good operating condition. Operator level PMCS is performed before and
after operation to ensure the equipment is fully operational and ready at all times. Failure to perform PMCS as
required may result in major damage or a failure which could compromise the mission or cause injury to personnel.
Operators will perform PMCS as follows:
1. Ensure PMCS is performed each time the CBC is operated.
2. Observe all warnings, cautions, and notes when performing PMCS.
3. Always perform PMCS in the same order as written. With practice, this will enable operators to become
familiar with the equipment and enable them to quickly spot anything wrong with the equipment.
4. Before operating the CBC, perform all “Before” PMCS steps.
5. After operating the CBC, perform all “After” PMCS steps.
6. At any PMCS interval, if the item to be checked or serviced is found to be not ready or available, that problem
must be corrected by troubleshooting and, if necessary, notify Field Maintenance to perform the task.
7. Whenever the equipment is found to be not ready or available and the problem cannot be resolved at the
operator level, describe what is wrong with the equipment using DA Form 2404 or DA Form 5988-E. This will
document the problem and help Field Maintenance locate and correct it. For information on how to use this
form, see DA PAM 750-8.
Preventive maintenance is not limited to performing the checks and services listed in the PMCS table. When
performing PMCS, check all components as follows:
WARNING
Cleaning solvent compound mixture is combustible. Use
mechanical ventilation whenever product is used in a confined
space. DO NOT use or store near heat, sparks, flame, or other
ignition sources. Keep container sealed when not in use.
Contact with cleaning solvent compound may cause skin irritation.

Use chemical-resistant gloves. In case of skin contact, remove any
contaminated clothing before reuse. Eye contact may cause
irritation, tearing, or blurring of vision. Use face shield or goggles
when eye contact may occur. In case of eye contact, flush eyes
with large amounts of water for at least fifteen (15) minutes or
until irritation subsides. Inhalation may cause irritation to upper
respiratory passages. DO NOT have food or drink in the vicinity.
Failure to comply may result in injury or death to personnel.
Compressed air source must not exceed 30 psi (207 kPa). When
cleaning with compressed air, eye shields must be worn. Failure to
comply may result in injury to personnel.
Keep it clean – Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean work area as
needed. Use cleaning solvent compound to clean oil and grease from all exterior metal surfaces of equipment. Use
detergent and water solution to clean dirt and debris from all exterior and interior surfaces and rinse thoroughly with
clean water.
Bolts, nuts, and screws – Check them all for obvious looseness, missing, bent, or broken condition. Look for
corrosion around bolt heads. If mounting hardware is loose, damaged, or corroded, notify Field Maintenance.
0010-1
TM 10-5411-238-13&P 0010
PURPOSE OF PMCS TABLE
The purpose of the PMCS table is to provide a systematic method of inspection and servicing of the equipment. In
this way, small defects can be detected early and corrected before they become a major problem causing the
equipment to fail. The PMCS table is arranged with the individual PMCS procedures listed in sequence under
assigned intervals. The most logical time (before and after operation) to perform each procedure determines the
interval to which it is assigned. Make a habit of performing the checks in the same order each time; anything wrong
will be seen quickly. Refer to WP 0011 for Operator PMCS.
LUBRICATION SERVICE INTERVALS
Lubricate all hinges, latches, bail handles, and folding steps using lubricating oil or equivalent. Recommended
lubrication is every three months, or as required.
Corrosion Prevention and Control (CPC) is a continuing concern. It is important that any corrosion problems with
this equipment be reported so improvements can be made and future problems eliminated.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white powder. This
category of corrosion also includes deterioration of other materials such as rubber and plastic. Unusual cracking,
softening, swelling, or breaking of materials may be the result of corrosion. If a corrosion problem is identified, it
can be reported using SF 368, Product Quality Deficiency Report. Use of key words such as “corrosion,” “rust,”
“deterioration,” or “cracking” will ensure the information is identified as a CPC problem. The form should be
submitted to the address specified in DA PAM 750-8.
END OF WORK PACKAGE
0010-2
TM 10-5411-238-13&P 0011
CREW MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS),
INCLUDING LUBRICATION INSTRUCTIONS
INITIAL SETUP:
Materials/Parts Referen ces

Lubricating Oil, General Purpose (WP 0046, Item 6) DA Form 2404
DA Form 5988-E
DA PAM 750-8
GENERAL
CAUTION
While performing PMCS, ensure components and assemblies are
correctly installed. Incorrect installation may cause damage to
equipment or equipment failure.
When checking/servicing an item, ensure that all attaching/mounting hardware is properly secured. Loose, cracked,
broken, or missing hardware may affect equipment performance or cause premature failure.
The following is a list and description of the column headings in the PMCS table:
ITEM NO. — This column shows the sequence in which the inspection is to be performed and is used to identify the
equipment area on the Equipment Inspection and Maintenance Worksheet, DA Form 2404 or DA Form 5988-E.
INTERVAL — This column indicates when each check is to be performed.
ITEM TO BE CHECKED OR SERVICED – This column identifies the item and location to be checked by part,
component, or assembly name.
PROCEDURE — This column explains what type of service, specific damage, or defect is to be checked.
EQUIPMENT NOT READY/AVAILABLE IF: — This column lists conditions that make the equipment
unavailable for use as a result of damage, missing parts, or improper functioning that would present a safety hazard.
Do not accept or operate equipment with a condition noted in this column.
0011-1
TM 10-5411-238-13&P 0011
Table 1. Crew Preventive Maintenance Checks and Services for CBC HMMWV, Type IA1.
ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT

NO. CHECKED NOT READY/
OR AVAILABLE IF:
SERVICED
1 Before CBC Visually inspect CBC assembly CBC assembly is

After Assembly (Figure 1, Item 1) for damage such as cracks damaged.
or holes.
Check CBC mounting hardware for looseness. Loose or missing
mounting hardware.
2 Before Lift Rings Check for damage, missing, or loose hardware

After on lift rings (Figure 1, Item 3).
3 Before Access Check for damage or missing access cover

After Cover (Figure 1, Item 5).
4 Before Storage Check hinge by inspecting movement of panel Hinge is broken.

After Access (Figure 1, Item 6).
Panel Check panel (Figure 1, Item 6) for damage or Panel is damaged or
loose hardware. hardware is loose.
5 Before Folding Check that steps (Figure 1, Item 7) are fully

After Steps extended and retracted.
6 Before Bail Handles Check for damage or stiff movement of bail

After handles (Figure 1, Item 2).
7 Before Upper Door Check hinge by inspecting movement of door Hinge is broken.
After (Figure 1, Item 9).
Check for proper operation of door latch. Latch is broken.
Check for missing or deteriorated seals. Seals missing or
deteriorated causing
leaks.
Check door holder for missing or broken Door holder
components. components are
broken or missing.
8 Before Lower Door Check hinge by inspecting movement of door Hinge is broken or
After (Figure 1, Item 8). rusted.
Check for proper operation of door latch. Latch is broken.
Check for missing or deteriorated seals. Seals missing or
deteriorated causing
leaks.
Check strike catch for looseness or damage.
9 Before Ladder Check ladder (Figure 1, Item 11) unfolds and

After folds and for broken steps or damage.
10 Before 2-Way Check for movement of ventilators

After Ventilators (Figure 1, Item 4).
11 Before Cab Access Check for movement of both door halves Doors stick or move
After Doors (Figure 1, Item 10). erratically.
0011-2
TM 10-5411-238-13&P 0011
2
3
4
9
5
7
11
5 10
6
Figure 1. CBC Assembly.

END OF TASK
END OF WORK PACKAGE
0011-3/4 blank
TM 10-5411-238-13&P 0012
CREW MAINTENANCE
CBC ASSEMBLY
SERVICE
INITIAL SETUP:
Tools and Special Tools Materials/Parts–Continued

Goggles, Industrial (WP 0047, Item 3) Detergent, General Purpose (WP 0046, Item 4)
Gloves, Men’s (WP 0046, Item 5)
Materials/Parts Lubricating Oil, General Purpose (WP 0046, Item 7)
Cleaning Solvent Compound (WP 0046, Item 1)
Cloth, Cleaning (WP 0046, Item 3)
CLEANING
General maintenance instructions for cleaning and preparation for storage or shipment are provided in this work
package.
The Importance of Cleaning – Great care and effort are required in all cleaning operations. The presence of dirt and
foreign material is a constant threat to satisfactory equipment operation and maintenance. The following instructions
will apply to all cleaning operations.
1. Clean all CBC prior to performing PMCS, lubrication, and maintenance procedures.
2. Keep hands free of any accumulation of grease which can transfer to CBC components thereby collecting dust
and grit.
WARNING
Solvent cleaning compound mixture is combustible. Use
space. Do not use or store near heat, sparks, flame, or other
Contact with solvent cleaning compound may cause skin irritation.

with large amounts of water for at least fifteen minutes or until
irritation subsides. Inhalation may cause irritation to upper
respiratory passages. Do not have food or drink in the vicinity.
Oil and Grease Covered Surfaces – Use solvent cleaning compound to remove oil and grease from exterior surfaces
of CBC components prior to cleaning dirt, mud, and debris with soap and water.
External Surfaces – Clean all accessible external surfaces, to include 2-way ventilators, of CBC components with a
soap and water solution and rinse thoroughly.
Rusted Surfaces – All parts subject to rusting must be lightly oiled after cleaning and prior to storage. Remove all
evidence of corrosion.
END OF TASK
END OF WORK PACKAGE
0012-1/2 blank
TM 10-5411-238-13&P 0013
CREW MAINTENANCE
24-INCH LADDER
REMOVE/INSTALL
INITIAL SETUP: Not Applicable.
REMOVE
Remove ratchet strap (Figure 1, Item 2) from ladder (Figure 1, Item 3) and remove ladder (Figure 1, Item 3) from
CBC (Figure 1, Item 1).
INSTALL
Install ladder (Figure 1, Item 3) on CBC (Figure 1, Item 1) with ratchet strap (Figure 1, Item 2).
Figure 1. 24-Inch Ladder.

END OF TASK
END OF WORK PACKAGE
0013-1/2 blank
TM 10-5411-238-13&P
CHAPTER 5
FIELD TROUBLESHOOTING PROCEDURES

FOR
TM 10-5411-238-13&P 0014
SERVICE MAINTENANCE
TROUBLESHOOTING INDEX
MALFUNCTION/SYMPTOM INDEX
Malfunction/Symptom Work Package/Page No.

2-way ventilator will not close….…………………………………………………... 0015-1
Storage access panel does not secure……………………………………………….. 0015-2
Access cover cannot be removed or installed………....……………………………. 0015-2
Folding step does not store up or fold down.……………..………………………… 0015-2
Bail handle is missing or damaged…………..…....………………………………... 0015-3
Cab access doors do not slide open or closed………………………………………. 0015-3
Cab access doors do not lock……………………………………………………….. 0015-3
Lift ring is missing or damaged…………………………………………………….. 0015-4
Upper door does not secure………………………………………………………… 0015-4
Upper door latch sticks and handle is hard to move………………………………... 0015-4
Lower door does not secure………………………………………………………… 0015-5
Lower door latch sticks and handle is hard to move………………………………... 0015-5
Door holder does not function..…………………………………………………….. 0015-5
Water leaks into CBC…………………….…………………………………………. 0015-6
END OF WORK PACKAGE
0014-1/2 blank
TM 10-5411-238-13&P 0015
SERVICE MAINTENANCE
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Material/Parts Referen ces – Continued

Lubricating Oil, General Purpose (WP 0046, Item 6) WP 0022
WP 0023
WP 0024
References
WP 0025
WP 0004 WP 0026
WP 0011 WP 0027
WP 0012 WP 0028
WP 0019 WP 0030
WP 0020
WP 0021
INTRODUCTION
This work package contains service level troubleshooting procedures for correcting unsatisfactory operation and
basic equipment malfunctions of the Cargo Bed Cover (CBC) HMMWV, Type IA1.
TROUBLESHOOTING PROCEDURE
2-WAY VENTILATOR
SYMPTOM
2-way ventilator will not close.
MALFUNCTION
Obstructions such as sand, grit, or dirt prevent 2-way ventilators from closing.
CORRECTIVE ACTION
STEP 1. Check for obstructions such as sand, grit, or dirt.
a. Clean 2-way ventilator (WP 0012).
MALFUNCTION
2-way ventilator is damaged.
CORRECTIVE ACTION
STEP 1. Check for damage.
a. Replace 2-way ventilator (WP 0019).
END OF TASK
0015-1
TM 10-5411-238-13&P 0015
STORAGE ACCESS PANEL
SYMPTOM
Storage access panel does not secure.
MALFUNCTION
Latch is damaged.
CORRECTIVE ACTION
STEP 1. Check latch for damage.
a. Replace damaged latch (WP 0020).
MALFUNCTION
Hinge or access panel is damaged.
CORRECTIVE ACTION
STEP 1. Check for damage.
a. Replace damaged hinge or access panel (WP 0020).
END OF TASK
ACCESS COVER
SYMPTOM
Access cover cannot be removed or installed.
MALFUNCTION
Access cover is damaged.
CORRECTIVE ACTION
STEP 1. Check access cover for stripped threads or damage.
a. Replace access cover if threads are stripped or damaged (WP 0021).
END OF TASK
FOLDING STEP
SYMPTOM
Folding step does not store up or fold down.
MALFUNCTION
Folding step is damaged.
CORRECTIVE ACTION
STEP 1. Check folding step for damaged and function.
a. Replace folding step if damaged or it does not function (WP 0022).
END OF TASK
0015-2
TM 10-5411-238-13&P 0015
BAIL HANDLE
SYMPTOM
Bail handle is missing or damaged.
MALFUNCTION
Bail handles is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check bail handle for damage or missing handle.
a. Replace bail handle if damaged or handle is missing (WP 0023).
END OF TASK
CAB ACCESS DOORS
SYMPTOM
Cab access doors do not slide open or closed.
MALFUNCTION
Cab access doors are damaged.
CORRECTIVE ACTION
STEP 1. Check cab access doors for damage.
a. Replace cab access doors if damaged (WP 0024).
MALFUNCTION
Cab access doors handles are missing or damaged.
CORRECTIVE ACTION
STEP 1. Check cab access doors for missing or damaged.
a. Replace cab access door handles if missing or damaged (WP 0024).
MALFUNCTION
Cab access doors upper or lower tracks are damaged.
CORRECTIVE ACTION
STEP 1. Check cab access doors’ upper or lower tracks for damage.
a. Replace cab access doors’ upper or lower tracks if damaged (WP 0024).
SYMPTOM
Cab access doors do not lock.
MALFUNCTION
Cab access doors latch is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check cab access doors for missing or damaged latch.
a. Replace cab access door latch if missing or damaged (WP 0024).
END OF TASK
0015-3
TM 10-5411-238-13&P 0015
LIFT RING
SYMPTOM
Lift ring is missing or damaged.
MALFUNCTION
Lift ring is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check for missing or damaged lift ring.
a. Replace lift ring if damaged or missing (WP 0025).
END OF TASK
UPPER DOOR
SYMPTOM
Upper door does not secure.
MALFUNCTION
Lower door is not secured.
CORRECTIVE ACTION
STEP 1. Check that lower door is secured.
a. If lower door is not secured, secure lower door (WP 0004).
MALFUNCTION
Upper door latch, door handle, or latch bars are damaged.
CORRECTIVE ACTION
STEP 1. Check upper door latch, door handle, and latch bars for damage.
a. If latch bars are bent, straighten latch bars or replace latch bars (WP 0026).
b. If latch is damaged replace upper door latch (WP 0026).
c. If door handle is damaged replace door handle (WP 0026).
SYMPTOM
Upper door latch sticks and handle is hard to move.
MALFUNCTION
Upper door latch lacks proper lubrication.
CORRECTIVE ACTION
a. Lubricate all moving parts (WP 0011).
END OF TASK
0015-4
TM 10-5411-238-13&P 0015
LOWER DOOR
SYMPTOM
Lower door does not secure.
MALFUNCTION
Lower door latch is damaged.
CORRECTIVE ACTION
STEP 1. Check lower door latch for damage.
a. If latch is damaged, replace lower door latch (WP 0027).
SYMPTOM
Lower door latch sticks and handle is hard to move.
MALFUNCTION
Lower door latch lacks proper lubrication.
CORRECTIVE ACTION
a. Lubricate all moving parts (WP 0011).
END OF TASK
DOOR HOLDER
SYMPTOM
Door holder does not function.
MALFUNCTION
Door holder is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check for missing or damaged door holder.
a. Replace door holder if damaged or missing (WP 0028).
END OF TASK
0015-5
TM 10-5411-238-13&P 0015
CARGO BED COVER ASSEMBLY
SYMPTOM
Water leaks into CBC.
MALFUNCTION
2-way ventilator is open.
CORRECTIVE ACTION
STEP 1. Check that 2-way ventilators are closed.
a. If 2-way ventilators are open, close 2-way ventilators (WP 0004).
MALFUNCTION
CBC mounting seals leak.
CORRECTIVE ACTION
STEP 1. Check CBC mounting seals for damage or signs of leaking.
a. If CBC mounting seals are damaged or show signs of leakage, replace CBC mounting seals
(WP 0030).
MALFUNCTION
Door seals leak.
CORRECTIVE ACTION
STEP 1. Check door seals for damage or signs of leaking.
a. If door seals are damaged or show signs of leakage, replace seals (WP 0030).
END OF TASK
END OF WORK PACKAGE
0015-6
TM 10-5411-238-13&P
CHAPTER 6
SERVICE PMCS MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-238-13&P 0016
SERVICE MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL
Service Maintenance PMCS is performed at quarterly intervals to ensure the equipment is fully operational and
ready at all times. Maintaining the CBC requires inspection on a regular basis so minor damage or faults can be
discovered and corrected. Performing field PMCS is essential to the reliability and expected longevity of the
equipment. Failing to correct a minor problem may result in major damage or a complete failure of the equipment
which could compromise the mission or result in injury to personnel.
Any effective preventive maintenance program must begin with the training of operators to report equipment
problems to Field Maintenance as noted during daily operator PMCS. This information will be recorded by the
operator on DA Form 2404 or DA Form 5988-E, Equipment Inspection and Maintenance Worksheet. The
Maintainer will use this information during maintenance inspections to verify and correct the problem. The
corrective action taken will also be recorded on DA Form 2404 or DA Form 5988-E by the maintainer.
Maintainers will perform field PMCS as follows:
1. A schedule for field preventive maintenance inspection and service should be established immediately after
installation of the CBC.
2. If the equipment is operated for the first time or has not been operated for a three-month period, perform PMCS
inspection using the operator PMCS table. Refer to WP 0011.
3. If the equipment has been operated for three months or 250 hours of operation, whichever comes first, perform
quarterly PMCS inspection following operator PMCS table. Refer to WP 0015.
4. When operating under unusual conditions, such as in a dusty or sandy environment, it may be necessary to
increase the interval from quarterly to monthly or even weekly, if conditions are extreme.
5. Observe all warnings, cautions, and notes when performing PMCS.
6. Always perform PMCS in the same order as written.
7. At any PMCS interval, if the item to be inspected is found not ready or unavailable, that item must be corrected
by troubleshooting and making the necessary repair.
8. Whenever the equipment is found not ready or unavailable and the problem could not be resolved at the
operator level, refer to DA Form 2404 or DA Form 5988-E for the operator’s description of the problem.
0016-1
TM 10-5411-238-13&P 0016
GENERAL – Continued
Preventive maintenance is not limited to performing the checks and services listed in the PMCS table. When
performing PMCS, check all components as follows:
WARNING
Solvent cleaning compound mixture is combustible. Use
space. DO NOT use or store near heat, sparks, flame, or other
Contact with solvent cleaning compound may cause skin irritation.

with large amounts of water for at least fifteen minutes or until
irritation subsides. Inhalation may cause irritation to upper
respiratory passages. DO NOT have food or drink in the vicinity.
When cleaning with compressed air, eye protection must be worn

to protect eyes from any flying debris. Compressed air source must
not exceed 30 psi (207 KPa), In case of eye contact, flush eye with
water and seek medical attention. Failure to comply may result in
injury to personnel.
Keep it clean – Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean work area as
needed. Use cleaning solvent compound to clean oil and grease from all exterior metal surfaces of equipment. Use a
soap and water solution to clean dirt and debris from all exterior and interior surfaces and rinse thoroughly with
clean water.
Bolts, nuts, and screws – Check them all for obvious looseness, missing, bent, or broken condition. Look for
corrosion around bolt heads. If mounting hardware is loose, damaged, or corroded, notify Field Maintenance.
PURPOSE OF PMCS TABLE
The purpose of the PMCS table is to provide a systematic method of inspection of the equipment. In this way, small
defects can be detected early and corrected before they become a major problem causing the equipment to fail. The
PMCS table is arranged with the individual PMCS procedures listed in sequence under assigned intervals. The most
logical time (before and after operation) to perform each procedure determines the interval to which it is assigned.
Make a habit of performing the checks in the same order each time; anything wrong will be seen quickly. Refer to
WP 0017 for Service level PMCS.
END OF WORK PACKAGE

0016-2
TM 10-5411-238-13&P 0017
SERVICE MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS),
INCLUDING LUBRICATION INSTRUCTIONS
INITIAL SETUP:
Materials/Parts Referen ces

Lubricating Oil, General Purpose (WP 0046, Item 6) DA Form 2404
DA Form 5988-E
GENERAL
CAUTION
While performing PMCS, ensure components and assemblies are
correctly installed. Incorrect installation may cause damage to
equipment or equipment failure.
When inspecting an item, ensure that all attaching/mounting hardware is properly secured. Tighten all loose hardware,
and replace any cracked, broken, or missing parts during inspection.
Verify and correct any discrepancies recorded on DA Form 2404 or DA Form 5988-E, Equipment Inspection and
Maintenance Worksheet, while performing PMCS at the service level maintenance.
The following is a list and description of the column headings in the PMCS table:
ITEM NO. — This column shows the sequence in which the inspection is to be performed and is used to identify the
equipment area on the Equipment Inspection and Maintenance Worksheet, DA Form 2404 or DA Form 5988-E.
INTERVAL — This column indicates when each check is to be performed.
ITEM TO BE CHECKED OR SERVICED – This column identifies the item and location to be checked by part,
component, or assembly name.
PROCEDURE — This column explains what type of service, specific damage, or defect is to be checked.
EQUIPMENT NOT READY/AVAILABLE IF: — This column lists conditions that make the equipment unavailable for
use as a result of damage, missing parts, or improper functioning that would present a safety hazard. Do not accept or
operate equipment with a condition noted in this column.
SERVICE PMCS
Service level maintenance of the CBC is limited to performing quarterly inspection. Perform quarterly PMCS inspection
using Table 1.
0017-1
TM 10-5411-238-13&P 0017
Table 1. Service Preventive Maintenance Checks and Services for CBC HMMWV, Type IA1.
ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT

NO. CHECKED NOT READY/
OR AVAILABLE IF:
SERVICED
1 Quarterly Lift Rings Lubricate pivot point on two lift rings
(Figure 1, Item 2) with lubricating oil.
2 Quarterly Storage Lubricate four storage access panel hinges

Access (Figure 1, Item 3) with lubricating oil.
Panels
3 Quarterly Folding Lubricate pivot point on two folding steps

Steps (Figure 1, Item 4) with lubricating oil.
4 Quarterly Bail Handles Lubricate pivot point on two bail handles

(Figure 1, Item 1) with lubricating oil.
5 Quarterly Upper Door Lubricate upper door (Figure 1, Item 6) latch

and hinge (Figure 1, Item 8) with lubricating
oil.
6 Quarterly Lower Door Lubricate lower door latch (Figure 1, Item 5)

latch and hinge (Figure 1, Item 7) with
lubricating oil.
7 Quarterly Cab Access Lubricate cab access door upper and lower
Door tracks (Figure 1, Item 9) with lubricating oil.
0017-2
TM 10-5411-238-13&P 0017
1
2
6
4
5
9
3

END OF TASK
END OF WORK PACKAGE
0017-3/4 blank
TM 10-5411-238-13&P 0018
SERVICE MAINTENANCE
SERVICE UPON RECEIPT
INITIAL SETUP:
Tools and Special Tools Personnel Required

Drill, Electric, Portable, (WP 0047, Item 1) 63B MOS (1)
Drill Set, Twist, (WP 0047, Item 2) Non-Specific MOS (1)
Goggles, Industrial (WP 0047, Item 3)
Four Lifting Slings (WP 0047, Item 4)
Materials/Parts
Tool Kit, General Mechanic’s (WP 0047, Item 6)
Wrench, Torque (WP 0047, Item 7) Gloves, men’s (WP 0046, Item 5)
Riveter, Blind, Hand (WP 0045, Table 1) Kit, Installation, Hardware (WP 0044, Table 1, Item 2)
Lifting Device, rated at 500 lbs (227 kg) or greater
References
DA PAM 750-8
DD Form 361
GENERAL
This work package contains procedures for unpacking, checking unpacked equipment, processing unpacked
equipment, preparing HMMWV for installation of CBC, installation instructions, assembly of equipment, and
preliminary servicing of equipment to ensure it is complete and in working condition prior to assembly and use of
the CBC. If the equipment contents are not checked for completeness or damage first, there is a chance the mission
could be compromised.
SERVICE UPON RECEIPT OF MATERIEL
Unpacking
When unpacking, each item will be checked against the packing list provided. Unpacking will require 1.0 man-hour.
Report all missing items or discrepancies IAW applicable service instructions. Refer to DA PAM 750-8, The Army
Maintenance Management System (TAMMS) Users Manual.
All items will be checked for damage incurred during shipment, and any item found to be damaged will be reported
on DD Form 361, Transportation Discrepancy Report.
0018-1
TM 10-5411-238-13&P 0018
SERVICE UPON RECEIPT OF MATERIEL – Continued
WARNING
Safety shoes, gloves, and protective eyewear are required to
protect personnel when lifting and installing the CBC. Failure to
comply may result in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC,
inside the CBC, or on the vehicle while it is being hoisted. Failure
to comply may result in injury or death to personnel.
Use only approved lifting devices when installing and removing

the CBC. The lifting device 500 lbs (227 kg) or greater should be
within the annual inspection period, and the CBC weight should be
within the lifting device weight capacity. Failure to comply may
result in damage to equipment and injury or death to personnel.
personnel. Unit weighs 450 lbs (204 kg). Stay clear of the unit
while lifting, as serious injury can result if unit swings or drops
and hits personnel. Failure to comply may result in injury or death
to personnel.
The CBC is shipped as a complete, self-contained assembly. It is bolted to a wooden pallet. Pallet may be lifted by
fork-lift or with straps or sling and a suitable lifting device. A step device may be required for the following
procedures.
WARNING
Have assistant support panels while removing screws. Failure to
1. Remove screws (Figure 1, Item 8) and rear panel (Figure 1, Item 9) from pallet (Figure 1, Item 6).
2. Remove screws (Figure 1, Item 4) and front panel (Figure 1, Item 3) from pallet (Figure 1, Item 6).
3. Remove screws (Figure 1, Item 2) and three boards (Figure 1, Item 1) from top of side panels (Figure 1, Item 7).
4. Remove screws (Figure 1, Item 5) and two side panels (Figure 1, Item 7) from pallet (Figure 1, Item 6).
0018-2
TM 10-5411-238-13&P 0018
~ 4
6
7
5
9 8
Figure 1. CBC Removal from Crate.
0018-3
TM 10-5411-238-13&P 0018
5. Open CBC upper and lower doors.

6. Remove six screws (Figure 2, Item 4) and washers (Figure 2, Item 3) from front CBC brackets
(Figure 2, Item 5).
7. Remove four screws (Figure 2, Item 6) and washers (Figure 2, Item 7) from center CBC brackets
(Figure 2, Item 8).
8. Remove six screws (Figure 2, Item 2), washers (Figure 2, Item 1), and two panels (Figure 2, Item 11) from
pallet floor (Figure 2, Item 10).
9. Remove hardware box (Figure 2, Item 9) containing CBC installation hardware from pallet (Figure 2, Item 10).
2 4
1 3 6
7
FRONT OF CBC
11
9
10
Figure 2. CBC and Hardware Removal from Pallet.
0018-4
TM 10-5411-238-13&P 0018
10. Remove three screws (Figure 3, Item 2) and washers (Figure 3, Item 1) from door frame (Figure 3, Item 3).
11. Close upper and lower CBC doors.
3
2
1
Figure 3. CBC Removal from Pallet.
END OF TASK
0018-5
TM 10-5411-238-13&P 0018
Checking Unpacked Equipment
Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage
on DD Form 361, Transportation Discrepancy Report.
Check the equipment against Table 1, Packing Slip, to see if the shipment is complete. Report all discrepancies in
accordance with applicable service instructions (e.g., for Army instructions, see DA PAM 750-8).
Table 1. Packaging Slip.
COMPONENT QU ANTITY LOCATION

Floor Panels 2 Screwed to pallet floor.
Hardware Box 1 Taped to pallet floor.
Tie Down Straps 2 Contained in hardware box.
Bolts 3/8” x 1-3/4” 4 Contained in hardware box.
Bolts 5/16” x 1” 6 Contained in hardware box.
Bolts 5/16” x 1-1/2” 4 Contained in hardware box.
Flat Head Countersink 3 Contained in hardware box.
Bolts 3/8” x 1-3/4”
Washers 3/8” 11 Contained in hardware box.
Washers 5/16” 20 Contained in hardware box.
Locknuts 3/8” 7 Contained in hardware box.
Locknuts 5/16” 10 Contained in hardware box.
Folding Ladder 1 Strapped inside of CBC.
Table 2. Equipment Components Inspection.
LOCATION ITEM ACTION REMARKS

CBC Fiberglass 1. Inspect for scratches, paint damage, and missing or loose
Shell hardware.
2. Reject if damage prevents it from functioning properly.
END OF TASK
Processing Unpacked Equipment
There are no processing procedures that need to be performed after unpacking the equipment. The CBC is ready to
be installed after being unpacked.
0018-6
TM 10-5411-238-13&P 0018
PREPARING HMMWV FOR INSTALLATION OF THE CBC
CAUTION
Ensure that any accessory or kits installed on HMMWV will

not interfere with the installation of the cargo bed cover.
Failure to comply may result in damage to equipment.
NOTE
Ensure cargo bed tiedowns on HMMWV have been removed
from cargo area.
1. If equipped, remove soft top from HMMWV.

2. If equipped, remove cargo bulkhead:
a. Remove two screws (Figure 4, Item 7), lockwashers (Figure 4, Item 8), and washers
(Figure 4, Item 9) from cargo bulkhead (Figure 4, Item 6). Discard lockwashers (Figure 4, Item 8).
b. Remove two screws (Figure 4, Item 5), washers (Figure 4, Item 4), washers (Figure 4, Item 3),
lockwashers (Figure 4, Item 2), nuts (Figure 4, Item 1), and cargo bulkhead (Figure 4, Item 6) from
HMMWV (Figure 4, Item 10). Discard lockwashers (Figure 4, Item 2). Store cargo bulkhead as
appropriate.
4 5 6
12 3
8
9
10
Figure 4. Cargo Bulkhead Removal.
0018-7
TM 10-5411-238-13&P 0018
PREPARING HMMWV FOR INSTALLATION OF THE CBC – Continued
3. Remove two fixed rear doors:

a. Remove locking pin (Figure 5, Item 1) from fixed rear door (Figure 5, Item 2).
b. Remove four 12-point screws (Figure 5, Item 3), washers (Figure 5, Item 4), and fixed rear door
(Figure 5, Item 2) from HMMWV (Figure 5, Item 5). Store fixed rear doors as appropriate.
3
4
Figure 5. Fixed Rear Door Removal.
4. Remove four locking pins (Figure 6, Item 1) and two floor panels (Figure 6, Item 2) from HMMWV
(Figure 6, Item 3). Store floor panels as appropriate.
3 FRONT OF HMMWV
Figure 6. Floor Panel Removal.
0018-8
TM 10-5411-238-13&P 0018
5. Remove two screws (Figure 7, Item 2), washer (Figure 7, Item 3), and front seat belt retractors
(Figure 7, Item 4) from two B-Pillars (Figure 7, Item 1).
Figure 7. Seat Belt Retractor Removal.
0018-9
TM 10-5411-238-13&P 0018
6. Remove two screws (Figure 8, Item 2) and footmen’s loop (Figure 8, Item 3) from HMMWV
(Figure 8, Item 4). Repeat step for other side.
NOTE
Sanding may be required to locate rivets for spring clips.
7. Using hammer and punch, drive out four rivets (Figure 8, Item 1) and remove two spring clips
(Figure 8, Item 5) located underneath crossmember of HMMWV (Figure 8, Item 4). Repeat step for other side.
5 4
Figure 8. Footmen Loop and Spring Clip Removal.
0018-10
TM 10-5411-238-13&P 0018
PREPARING HMMWV FOR INSTALLATION OF CBC – Continued

8. Lower tailgate on HMMWV.
9. Remove three rear cargo tiedowns (Figure 9, Item 2) only.
a. Remove screw (Figure 9, Item 1), cargo tie-down (Figure 9, Item 2), washer (Figure 9, Item 4), and
locknut (Figure 9, Item 3) from HMMWV (Figure 9, Item 5).
1
2
Figure 9. HMMWV Rear Tiedown Removal.
END OF TASK
0018-11
TM 10-5411-238-13&P 0018
INSTALLATION INSTRUCTIONS
The CBC requires an installation kit to be installed onto a HMMWV vehicle. It is installed as a complete unit. No
assembly is required.
CAUTION
Holes in HMMWV that are not used for mounting the CBC
should be filled/plugged to prevent dust/water leakage prior to
CBC Installation. Failure to comply may result in damage to
equipment.
1. Position two panels from installation kit (Figure 10, Item 1) on HMMWV floor (Figure 10, Item 2). Line up
holes (Figure 10, Item 3) in panels (Figure 10, Item 1) with holes in HMMWV floor (Figure 10, Item 2).
1 2
Figure 10. Installing Panels on HMMWV.
WARNING
Safety shoes, gloves, and protective eyewear are required to protect
personnel when lifting and installing the CBC. Failure to comply may result
in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC, inside the
CBC, or on the vehicle while it is being hoisted. Failure to comply may
Use only approved lifting devices when installing and removing the CBC.
The lifting device 500 lbs (227 kg) or greater should be within the annual
inspection period, and the CBC weight should be within the lifting device
weight capacity. Failure to comply may result in damage to equipment and
personnel. Unit weighs 450 lbs (204 kg). Stay clear of the unit while lifting,
as serious injury can result if unit swings or drops and hits personnel.
2. Attach CBC (Figure 11, Item 4) to lifting device (Figure 11, Item 1) by hooking onto four lift rings
(Figure 11, Item 3) with chains or lifting slings (Figure 11, Item 2).
3. Lower tailgate before proceeding.
0018-12
TM 10-5411-238-13&P 0018
INSTALLATION INSTRUCTIONS – Continued

NOTE
Removal of soft top may be required.
4. Lift CBC (Figure 11, Item 4) off pallet and on to HMMWV (Figure 11, Item 7).
5. Open CBC upper and lower doors.
6. Align holes (Figure 11, Item 8) at rear of HMMWV with holes (Figure 11, Item 9) on rear of CBC
(Figure 11, Item 4).
7. Align holes (Figure 11, Item 6) at front of HMMWV with holes (Figure 11, Item 5) on front of CBC
CAUTION
Ensure CBC is sitting squarely on HMMWV and that all seals
and gaskets fit properly. Failure to comply may result in
damage to equipment.
8. Remove chains or lifting slings (Figure 11, Item 2) from four lift rings (Figure 12, Item 3).
9 6
8 7
Figure 11. Installing CBC on HMMWV.

0018-13
TM 10-5411-238-13&P 0018
9. Install CBC door frame (Figure 12, Item 2) on HMMWV (Figure 12, Item 3) with three screws
(Figure 12, Item 1), washers (Figure 12, Item 4) and locknuts (Figure 12, Item 5).
5
4
Figure 12. Installing Door Frame to HMMWV.
0018-14
TM 10-5411-238-13&P 0018
10. Install two front CBC brackets (Figure 13, Item 3) on floor panels (Figure 13, Item 10) with six screws
(Figure 13, Item 1), washers (Figure 13, Item 2), washers (Figure 13, Item 12), and locknuts
NOTE
Middle CBC brackets can be adjusted by loosening screws and
moving bracket within slotted holes to install bracket to
HMMWV.
11. Install two middle CBC brackets (Figure 13, Item 6) on HMMWV (Figure 13, Item 9) with four screws
(Figure 13, Item 4), washers (Figure 13, Item 5), washers (Figure 13, Item 7), and locknuts (Figure 13, Item 8).
4
5
1
6
2
3
FRONT 7
12 8
11 9
10
Figure 13. Installing CBC Brackets on HMMWV.
0018-15
TM 10-5411-238-13&P 0018
12. Install front of CBC (Figure 14, Item 3) on HMMWV (Figure 14, Item 6) with four screws (Figure 14, Item 1),
washers (Figure 14, Item 2), washers (Figure 14, Item 4), and locknuts (Figure 14, Item 5).
6
5
Figure 14. Installing Front of CBC on HMMWV.
0018-16
TM 10-5411-238-13&P 0018
13. Install two front seat belt retractors (Figure 15, Item 4) on HMMWV (Figure 15, Item 1) with two screws
(Figure 15, Item 2) and washers (Figure 15, Item 3). Using a torque wrench, tighten screws (Figure 15, Item 2)
to 43–60 lb-ft (58–81 N•m).
Figure 15. Seat Belt Retractor Installation.
END OF TASK
0018-17
TM 10-5411-238-13&P 0018
RIVNUT FASTENER INSTALLATION
CAUTION
Rivnuts shall only be installed in the raised CBC internal stiffening
ribs. Drilling in any other part of the CBC shell will result in a hole
through the CBC shell. Failure to comply will result in damage to
equipment.
The purpose of the rivnuts is to provide areas for hanging any number of items within the CBC. Rivnuts may be
installed on any of the internal stiffening ribs on the CBC’s sides or ceiling. It is best to use 5/16 in. flathead rivnuts.
INTERNAL
STIFFENING RIB
Figure 16. Internal Stiffening Rib Location.
0018-18
TM 10-5411-238-13&P 0018
RIVNUT FASTENER INSTALLATION – Continued
1. Drill 0.490–0.500 in. (12.45–12.70 mm) hole, 0.850 in. (21.59 mm) deep into rib of CBC.
2. Using blind hand riveter, insert rivnut.
a. Screw tool (Figure 17, Item 3) into rivnut (Figure 17, Item 2).
b. Pull rivnut (Figure 17, Item 2) by holding tool (Figure 17, Item 3) with a wrench at hex
(Figure 17, Item 4) and rotating head (Figure 17, Item 5) with allen wrench.
c. Remove tool (Figure 17, Item 3) after installation.
1 2 3 2 34 5
HOLE DRILLED RIVNUT AND TOOL RIVNUT PROPERLY

INSTALLED INSTALLED
Figure 17. Rivnut Installation.
END OF TASK
END OF WORK PACKAGE
0018-19/20 blank
TM 10-5411-238-13&P 0019
SERVICE MAINTENANCE
VENTILATOR, 2-WAY
REPLACE
INITIAL SETUP:
Tools and Special Tools Materials/Parts

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, twelve (WP 0034, Item 10)
Sealing Compound (WP 0046, Item 9)
Personnel Required
63B MOS (1)
Non-specific MOS (1)
REPLACE
1. Remove twelve locknuts (Figure 1, Item 1), washers (Figure 1, Item 2), screws (Figure 1, Item 5), plate
(Figure 1, Item 3), and 2-way ventilator (Figure 1, Item 4) from CBC. Discard locknuts (Figure 1, Item 1).
2. Clean any old sealing compound from CBC and sealing flange of 2-way ventilator (Figure 1, Item 4) with putty
knife.
3. Install 2-way ventilator by applying sealing compound on sealing flange of 2-way ventilator (Figure 1, Item 4).
4. Install 2-way ventilator (Figure 1, Item 4) on CBC with twelve screws (Figure 1, Item 5), washers
(Figure 1, Item 2), new locknuts (Figure 1, Item 1) and plate (Figure 1, Item 3).
1
2
3
4
Figure 1. 2-Way Ventilator Replacement.

END OF TASK
END OF WORK PACKAGE

0019-1/2 blank
TM 10-5411-238-13&P 0020
SERVICE MAINTENANCE
PANEL ASSEMBLY, STORAGE, ACCESS
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, eight (WP 0034, Item 30)
Locknuts, two (WP 0034, Item 25)
Personnel Required
63B MOS (1)
REPLACE
1. Remove rubber strap (Figure 1, Item 7) from footmen’s loop (Figure 1, Item 9).
2. Remove six screws (Figure 1, Item 6), washers (Figure 1, Item 4), locknuts (Figure 1, Item 3), and storage
access panel door (Figure 1, Item 10) from hinges (Figure 1, Item 5). Discard six locknuts (Figure 1, Item 3).
3. Remove two screws (Figure 1, Item 8), washers (Figure 1, Item 2), locknuts (Figure 1, Item 1), and footmen’s
loop (Figure 1, Item 9) from storage access panel door (Figure 1, Item 10). Discard two locknuts
(Figure 1, Item 1).
4
3
5
6
12
8
9
10
Figure 1. Storage Access Panel Replacement.
0020-1
TM 10-5411-238-13&P 0020
REPLACE – Continued
4. Remove two screws (Figure 2, Item 3), washers (Figure 2, Item 2), locknuts (Figure 2, Item 5), and latch
(Figure 2, Item 1) from storage access panel door (Figure 2, Item 4). Discard Locknuts (Figure 2, Item 5).
23
1
Figure 2. Storage Access Panel Latch Removal.
5. Install latch (Figure 2, Item 1) on storage access panel door (Figure 2, Item 4) with two screws
(Figure 2, Item 3), washers (Figure 2, Item 2), and new locknuts (Figure 2, Item 5).
6. Install footmen’s loop (Figure 1, Item 9) on storage access panel door (Figure 1, Item 10) with two screws
7. Install storage access panel door (Figure 1, Item 10) on hinges (Figure 1, Item 5) with six screws
8. Install rubber strap (Figure 1, Item 7) on footmen’s loop (Figure 1, Item 9).
END OF TASK
END OF WORK PACKAGE
0020-2
TM 10-5411-238-13&P 0021
SERVICE MAINTENANCE
COVER, ACCESS
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, six (WP 0034, Item 18)
Tie Strap (WP 0034, Item 11)
Personnel Required Sealing Compound (WP 0046, Item 9)
63B MOS (1)
0021-1
TM 10-5411-238-13&P 0021
REPLACE
1. Remove tie strap (Figure 1, Item 1) from cable boot (Figure 1, Item 3). Discard tie strap (Figure 1, Item 1).
2. Remove six screws (Figure 1, Item 5), locknuts (Figure 1, Item 10), washers (Figure 1, Item 9), lanyard
(Figure 1, Item 8), access cover (Figure 1, Item 4), and cable boot (Figure 1, Item 3) from CBC
(Figure 1, Item 2). Discard six locknuts (Figure 1, Item 10).
3. Remove screw (Figure 1, Item 6) and lanyard (Figure 1, Item 8) from access cover (Figure 1, Item 4).
4. Using putty knife, clean old sealing compound from CBC (Figure 1, Item 2) and mounting face of cable boot
(Figure 1, Item 3).
5. Apply sealing compound around mounting face of cable boot (Figure 1, Item 3).
6. Install lanyard (Figure 1, Item 8) on access cover (Figure 1, Item 4) with screw (Figure 1, Item 6).
7. Install access cover (Figure 1, Item 4), cable boot (Figure 1, Item 3), and lanyard (Figure 1, Item 8) on CBC
(Figure 1, Item 2) with six screws (Figure 1, Item 5), washers (Figure 1, Item 9), and new locknuts
8. Install new tie strap (Figure 1, Item 1) on cable boot (Figure 1, Item 3).
5
10
9
8
7
Figure 1. Access Cover Replacement.

END OF TASK
END OF WORK PACKAGE
0021-2
TM 10-5411-238-13&P 0022
SERVICE MAINTENANCE
STEP, RECESSED, FOLDING
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, two (WP 0034, Item 37)
Personnel Required
63B MOS (1)
REPLACE
1. Remove two screws (Figure 1, Item 1), washers (Figure 1, Item 3), locknuts (Figure 1, Item 2), and folding step
(Figure 1, Item 4) from CBC. Discard locknuts (Figure 1, Item 2).
2. Using putty knife, clean old sealing compound from CBC and folding step (Figure 1, Item 4).
3. Apply sealing compound on folding step mounting surface (Figure 1, Item 3).
4. Install folding step (Figure 1, Item 4) on CBC with two screws (Figure 1, Item 1), washers (Figure 1, Item 3),
and new locknuts (Figure 1, Item 2).
1
3
4
Figure 1. Folding Step Replacement.

END OF TASK
END OF WORK PACKAGE
0022-1/2 blank
TM 10-5411-238-13&P 0023
SERVICE MAINTENANCE
HANDLE, BAIL
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, five (WP 0034, Item 10)
Personnel Required
63B MOS (1)
REPLACE
1. Remove five screws (Figure 1, Item 1), washers (Figure 1, Item 4), locknuts (Figure 1, Item 5), and bail handle
(Figure 1, Item 2) from CBC (Figure 1, Item 3). Discard locknuts (Figure 1, Item 5).
2. Clean any old sealing compound from CBC and bail handle (Figure 1, Item 2) with putty knife.
3. Install bail handle (Figure 1, Item 2) by applying sealing compound on bail handle (Figure 1, Item 2) and CBC
(Figure 1, Item 3) mounting surface.
4. Install bail handle (Figure 1, Item 2) on CBC (Figure 1, Item 3) with five screws (Figure 1, Item 1), washers
(Figure 1, Item 4), and new locknuts (Figure 1, Item 5).
1
2
3
4
Figure 1. Bail Handle Replacement.

END OF TASK
END OF WORK PACKAGE
0023-1/2 blank
TM 10-5411-238-13&P 0024
SERVICE MAINTENANCE
DOOR, ACCESS, CAB
REPAIR
INITIAL SETUP:

Drill, Electric, Portable (WP 0047, Item 1) Rivets, twenty-two (WP 0035, Item 5)
Drill Set, Twist (WP 0047, Item 2) Locknuts, eight (WP 0035, Item 13)
Goggles, Industrial (WP 0047, Item 3) Locknuts, four (WP 0035, Item 12)
Tool Kit, General Mechanic’s (WP 0047, Item 6) Gloves, men’s (WP 0046, Item 5)
Riveter, Blind, Hand (WP 0047, Item 5) Sealing compound (WP 0046, Item 9)
Personnel Required References

63B MOS (1) WP 0018
Non-specific MOS (1) WP 0029
0024-1
TM 10-5411-238-13&P 0024
REPAIR
DOOR HANDLE
1. Remove eight locknuts (Figure 1, Item 4), washers (Figure 1, Item 3), screws (Figure 1, Item 1), and four
handles (Figure 1, Item 2) from cab access doors (Figure 1, Item 5). Discard locknuts (Figure 1, Item 4).
2. Install four handles (Figure 1, Item 1) on cab access doors (Figure 1, Item 5) with eight screws
2 1
3
2
4
3
4
Figure 1. Door Handle Replacement.
END OF TASK
0024-2
TM 10-5411-238-13&P 0024
REPAIR
DOOR LATCH
1. Remove two locknuts (Figure 2, Item 2), washers (Figure 2, Item 1), screws (Figure 2, Item 9), and latch
(Figure 2, Item 8) from cab access door (Figure 2, Item 7). Discard locknuts (Figure 2, Item 2).
2. Remove two locknuts (Figure 2, Item 4), washers (Figure 2, Item 3), screws (Figure 2, Item 6), and latch hook
(Figure 2, Item 5) from cab access door (Figure 2, Item 7). Discard locknuts (Figure 2, Item 4).
3. Install latch hook (Figure 2, Item 5) on cab access door (Figure 2, Item 7) with two screws (Figure 2, Item 6),
washers (Figure 2, Item 3), and new locknuts (Figure 2, Item 4).
4. Install latch (Figure 2, Item 8) on cab access door (Figure 2, Item 7) with two screws (Figure 2, Item 9),
1 2
3
4
5
9 8 7 6
Figure 2. Cab Access Door Latch Replacement.
END OF TASK
0024-3
TM 10-5411-238-13&P 0024
REPAIR
CAB ACCESS DOOR
1. Remove CBC from HMMWV; refer to CBC Removal (WP 0029).
2. Remove cab access door handles; refer to Door Handle Replace in this work package.
3. Remove cab access door latch; refer to Door Latch Replace in this work package.
4. Remove two cab access doors (Figure 3, Item 2) from CBC (Figure 3, Item 1) by sliding doors
(Figure 3, Item 2) out of upper (Figure 3, Item 1) and lower track (Figure 3, Item 3).
5. Install two cab access doors (Figure 3, Item 2) on CBC (Figure 3, Item 1) by sliding doors (Figure 3, Item 2) in
to upper (Figure 3, Item 1) and lower track (Figure 3, Item 3).
6. Install cab access door latch; refer to Door Latch Replace in this work package.
7. Install cab access door handles; refer to Door Handle Replace in this work package.
8. Install CBC on HMMWV; refer to CBC installation (WP 0018).
4
2
Figure 3. Cab Access Door Replacement.
END OF TASK
0024-4
TM 10-5411-238-13&P 0024
REPAIR
UPPER TRACK AND CAB ACCESS DOOR
WARNING
Protective eyewear and gloves are required to protect personnel
from metal shavings when drilling rivets. In case of eye contact
flush eye with water and seek medical attention. Failure to
1. Drill out eleven rivets (Figure 4, Item 3), remove eleven washers (Figure 4, Item 2), upper track
(Figure 4, Item 1), and two cab access doors (Figure 4, Item 5) from CBC (Figure 4, Item 4).
2. Using putty knife, clean old sealing compound from back of upper track (Figure 4, Item 1).
3. Apply sealing compound on back of upper track (Figure 4, Item 1).
4. Install two sliding doors (Figure 4, Item 5), and upper track (Figure 4, Item 1) on CBC (Figure 4, Item 4) with
eleven new rivets (Figure 4, Item 3) and washers (Figure 4, Item 2).
Figure 4. Upper Track and Cab Access Door Replacement.
0024-5
TM 10-5411-238-13&P 0024
REPAIR
LOWER TRACK AND CAB ACCESS DOOR
WARNING
1. Drill out eleven rivets (Figure 5, Item 3), remove eleven washers (Figure 5, Item 4), lower track
(Figure 5, Item 5), and two cab access doors (Figure 5, Item 2) from CBC (Figure 5, Item 1).
2. Using putty knife, clean old sealing compound from back of lower track (Figure 5, Item 5).
3. Applying sealing compound on back of lower track (Figure 5, Item 5).
4. Install lower track (Figure 5, Item 5) and two cab access doors (Figure 5, Item 2) on CBC (Figure 5, Item 1)
with eleven new rivets (Figure 5, Item 3) and washers (Figure 5, Item 4).
2
3
5 4
Figure 5. Cab Access Door Lower Track.
END OF TASK
END OF WORK PACKAGE
0024-6
TM 10-5411-238-13&P 0025
SERVICE MAINTENANCE
LIFT RING
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknut (WP 0034, Item 2)
Sealing compound (WP 0046, Item 9)
Personnel Required
63B MOS (1)
REPLACE
1. Remove locknut (Figure 1, Item 1), washer (Figure 1, Item 2), screw (Figure 1, Item 5), lift ring
(Figure 1, Item 4), and washer (Figure 1, Item 3) from CBC (Figure 1, Item 6). Discard locknut
(Figure 1, Item 1).
2. Clean any old sealant from CBC shell with putty knife.
3. Install lift ring by applying sealing compound on washer (Figure 1, Item 3) mounting surface and around hole
(Figure 1, Item 7).
4. Install lift ring (Figure 1, Item 4) on CBC (Figure 1, Item 6) with screw (Figure 1, Item 5), washer
(Figure 1, Item 3), washer (Figure 1, Item 2),and new locknut (Figure 1, Item 1).
13 2 4
5
Figure 1. Lift Ring Replacement.

END OF TASK
END OF WORK PACKAGE
0025-1/2 blank
TM 10-5411-238-13&P 0026
SERVICE MAINTENANCE
DOOR, UPPER
REPLACE
INITIAL SETUP:

Drill, Electric, Portable (WP 0047, Item 1) Cotter Pins, two (WP 0036, Item 14)
Drill Set, Twist (WP 0047, Item 2) Rivets, three (WP 0036, Item 31)
Goggles, Industrial (WP 0047, Item 3) Locknuts, twenty-five (WP 0036, Item 15)
Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, four (WP 0036, Item 10)
Riveter, Blind, Hand (WP 0047, Item 5) Gloves, men’s (WP 0046, Item 5)
Personnel Required References

63B MOS (1) WP 0004
REPLACE
DOOR
1. Open upper door. Refer to WP 0004.

2. Remove seventeen locknuts (Figure 1, Item 1), screws (Figure 1, Item 3), and door (Figure 1, Item 4) from
hinge (Figure 1, Item 2). Discard locknuts (Figure 1, Item 1).
3. Install door (Figure 1, Item 4) on hinge (Figure 1, Item 2) with seventeen screws (Figure 1, Item 3) and new
locknuts (Figure 1, Item 1).
4. Close upper door. Refer to WP 0004.
12 3 4
Figure 1. Upper Door Replacement.

END OF TASK
0026-1
TM 10-5411-238-13&P 0026
REPLACE
DOOR LATCH BAR
NOTE
Note the orientation of the latch bars and handle before
removal.
2. Remove two cotter pins (Figure 2, Item 3), override handle (Figure 2, Item 4), upper latch bar
(Figure 2, Item 2), and lower latch bar (Figure 2, Item 5) from 2-point door lock (Figure 2, Item 1). Discard two
cotter pins (Figure 2, Item 3).
3. Install upper latch bar (Figure 2, Item 2), lower latch bar (Figure 2, Item 5), and override handle
(Figure 2, Item 4) on 2-point door lock (Figure 2, Item 1) with two new cotter pins (Figure 2, Item 3).
1 2
Figure 2. Door Latch Bar Replacement.
END OF TASK
0026-2
TM 10-5411-238-13&P 0026
REPLACE
DOOR LATCH BAR BRACKET
NOTE
removal.
1. Remove latch bars. Refer to Door Latch Bar Replace in this work package.
2. Remove two screws (Figure 3, Item 4), washers (Figure 3, Item 5), locknuts (Figure 3, Item 6), spacer
(Figure 3, Item 2), and upper latch bracket (Figure 3, Item 3) from door (Figure 3, Item 1). Discard locknuts
(Figure 3, Item 6).
3. Remove two screws (Figure 3, Item 7), washers (Figure 3, Item 10), locknuts (Figure 3, Item 11), spacer
(Figure 3, Item 9), and lower latch bracket (Figure 3, Item 8) from door (Figure 3, Item 1). Discard locknuts
4. Install lower latch bracket (Figure 3, Item 8) on door (Figure 3, Item 1) with two screws (Figure 3, Item 7),
washers (Figure 3, Item 10), spacer (Figure 3, Item 9), and two new locknuts (Figure 3, Item 11).
5. Install upper latch bracket (Figure 3, Item 3) on door (Figure 3, Item 1) with two screws (Figure 3, Item 4),
washers (Figure 3, Item 5), spacer (Figure 3, Item 2), and two new locknuts (Figure 3, Item 6).
6. Install latch bars. Refer to Door Latch Bar Replace in this work package.
1 2 3
9 8
11 10
Figure 3. Door Latch Bar Bracket Replacement.
END OF TASK
0026-3
TM 10-5411-238-13&P 0026
REPLACE
DOOR LATCH
NOTE
removal.
1. Remove latch bars. Refer to Door Latch Bar Replace in this work package.
2. Remove four screws (Figure 4, Item 5), washers (Figure 4, Item 4), locknuts (Figure 4, Item 3), and 2-point
door lock (Figure 4, Item 2) from door (Figure 4, Item 1). Discard locknuts (Figure 4, Item 3).
3. Install 2-point door lock (Figure 4, Item 2) on door (Figure 4, Item 1) with four screws (Figure 4, Item 5),
4. Install latch bars. Refer to Door Latch Bar Replace in this work package.
4
3
5
Figure 4. Door Latch Replacement.
END OF TASK
0026-4
TM 10-5411-238-13&P 0026
REPLACE
DOOR LATCH HANDLE
1. Remove door latch. Refer to Door Latch Replace in this work package.
WARNING
2. Drill out three rivets (Figure 5, Item 2) and remove outside handle (Figure 5, Item 3) from door
(Figure 5, Item 1).
3. Install outside handle (Figure 5, Item 3) on door (Figure 5, Item 1) with three new rivets (Figure 5, Item 2).
4. Install door latch. Refer to Door Latch Replace in this work package.
Figure 5. Door Latch Handle Replacement.
END OF TASK
0026-5
TM 10-5411-238-13&P 0026
REPLACE
DOOR HANDLE, INSIDE
2. Remove four screws (Figure 6, Item 5), washers (Figure 6, Item 4), locknuts (Figure 6, Item 3) and inside door
handle (Figure 6, Item 3) from door (Figure 6, Item 1).
3. Install inside door handle (Figure 6, Item 3) on door (Figure 6, Item 1) with four screws (Figure 6, Item 5),
5 4
3 2
Figure 6. Inside Door Handle Replacement.
END OF TASK
END OF WORK PACKAGE
0026-6
TM 10-5411-238-13&P 0027
SERVICE MAINTENANCE
DOOR, LOWER
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, four (WP 0036, Item 10)
Locknuts, twelve (WP 0036, Item 15)
Personnel Required
63B MOS (1)
Non-specific MOS (1) References
WP 0004
REPLACE
DOOR
1. Open upper and lower doors. Refer to WP 0004.
2. Remove eight locknuts (Figure 1, Item 1), screws (Figure 1, Item 3), and lower door (Figure 1, Item 4) from
hinge (Figure 1, Item 2). Discard locknuts (Figure 1, Item 1).
3. Install lower door (Figure 1, Item 4) on hinge (Figure 1, Item 2) with eight screws (Figure 1, Item 3), and new
locknuts (Figure 1, Item 1).
4. Close upper and lower doors. Refer to WP 0004.
12 3
Figure 1. Lower Door Replacement.
END OF TASK
0027-1
TM 10-5411-238-13&P 0027
REPLACE
3-POINT DOOR LOCK
2. Remove four screws (Figure 2, Item 6), washers (Figure 2, Item 5), locknuts (Figure 2, Item 4), spacer (Figure
2, Item 2) and 3-point door lock (Figure 2, Item 3) from lower door (Figure 2, Item 1). Discard locknuts (Figure
2, Item 4).
3. Install 3-point door lock (Figure 2, Item 31) on lower door (Figure 2, Item 1) with spacer (Figure 2, Item 2) four
screws (Figure 2, Item 6), washers (Figure 2, Item 5), and new locknuts (Figure 2, Item 4).
1
2 3
5
6
Figure 2. 3-Point Door Lock Replacement.
END OF TASK
0027-2
TM 10-5411-238-13&P 0027
REPLACE
DOOR STRIKER PLATE
2. Remove four screws (Figure 3, Item 6), washers (Figure 3, Item 5), washers (Figure 3, Item 4), locknuts
(Figure 3, Item 3), and striker plate (Figure 3, Item 2), from lower door (Figure 3, Item 1). Discard locknuts
(Figure 3, Item 3).
3. Install striker plate (Figure 3, Item 2) on lower door (Figure 3, Item 1) with four screws (Figure 3, Item 6),
washers (Figure 3, Item 5), washers (Figure 3, Item 4) and new locknuts (Figure 3, Item 3).
1 2
3
4
6 5
Figure 3. Door Striker Plate Replacement.
END OF TASK
0027-3
TM 10-5411-238-13&P 0027
REPLACE
DOOR STRIKE CATCH
2. Remove three screws (Figure 4, Item 1) washers (Figure 4, Item 2), and strike catch (Figure 4, Item 3) from
door frame (Figure 4, Item 4).
3. Install strike catch (Figure 4, Item 3) on door frame (Figure 4, Item 4) with three washers (Figure 4, Item 2) and
screws (Figure 4, Item 1).
1 2 3
Figure 4. Door Strike Catch Replacement.
END OF TASK
END OF WORK PACKAGE
0027-4
TM 10-5411-238-13&P 0028
SERVICE MAINTENANCE
DOOR HOLDER
REPLACE
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Locknuts, eight (WP 0034, Item 10)
Sealing compound (WP 0046, Item 9)
Personnel Required
63B MOS (1)
REPLACE
1. Remove four screws (Figure 1, Item 6), washers (Figure 1, Item 4), locknuts (Figure 1, Item 3), and door holder
(Figure 1, Item 5) from CBC. Discard locknuts (Figure 1, Item 3).
2. Remove four screws (Figure 1, Item 7), washers (Figure 1, Item 2), locknuts (Figure 1, Item 1), and door holder
bracket (Figure 1, Item 8) from upper door. Discard locknuts (Figure 1, Item 1).
3. Clean any old sealing compound from CBC, mounting surface of door holder (Figure 1, Item 5) and mounting
surface door holder bracket (Figure 1, Item 8) with putty knife.
4. To install door holder, apply sealing compound around mounting surface of door holder (Figure 1, Item 5) and
door holder bracket (Figure 1, Item 8).
5. Install door holder bracket (Figure 1, Item 8) on upper door with four screws (Figure 1, Item 7), washers
(Figure 1, Item 2), and new locknuts (Figure 1, Item 1).
6. Install door holder (Figure 1, Item 5) on CBC with four screws (Figure 1, Item 6), washers (Figure 1, Item 4),
and new locknuts (Figure 1, Item 3).
4
12 3
5
7
8
Figure 1. Door Holder Replacement.

END OF TASK
END OF WORK PACKAGE

0028-1/2 blank
TM 10-5411-238-13&P 0029
SERVICE MAINTENANCE
CBC
REMOVAL
INITIAL SETUP:

Four Lifting Slings (WP 0046, Item 3) Seven locknuts (WP 0037, Item 4)
Tool Kit, General Mechanic’s (WP 0046, Item 6) Ten locknuts (WP 0037, Item 7)
Lifting Device, rated at 500 lbs (227 kg) or greater
Referen ces
Personnel Required WP 0005
63B MOS (1)
0029-1
TM 10-5411-238-13&P 0029
REMOVAL INSTRUCTIONS
1. Remove screw (Figure 1, Item 2), washer (Figure 1, Item 3), and front seat belt retractor (Figure 1, Item 4) from
B-Pillar (Figure 1, Item 1). Repeat for other side.
Figure 1. Seat Belt Retractor Removal.
0029-2
TM 10-5411-238-13&P 0029
REMOVAL INSTRUCTIONS – Continued
NOTE
Positioning HMMWV front seat forward will help gain access
to front mounting hardware.
2. Remove four screws (Figure 2, Item 1), washers (Figure 2, Item 2), washers (Figure 2, Item 4), and locknuts
(Figure 2, Item 4) from front of CBC (Figure 2, Item 5). Discard locknuts (Figure 2, Item 4).
5
4
Figure 2. Removing CBC Front Mounting Hardware.
0029-3
TM 10-5411-238-13&P 0029
3. Open CBC upper and lower doors (WP 0005).
4. Remove four screws (Figure 3, Item 4), washers (Figure 3, Item 5), washers (Figure 3, Item 7), and locknuts
(Figure 3, Item 8) from two center CBC brackets (Figure 3, Item 6). Discard locknuts (Figure 3, Item 8).
5. Remove six screws (Figure 3, Item 1), washers (Figure 3, Item 2), washers (Figure 3, Item 10), and locknuts
(Figure 3, Item 9) from two front side CBC brackets (Figure 3, Item 3). Discard locknuts (Figure 3, Item 9).
4
5
1
6
2
3
10 8
Figure 3. Removing Mounting Hardware from Front Side and Center CBC Brackets.
0029-4
TM 10-5411-238-13&P 0029
6. Remove three screws (Figure 4, Item 1), washers (Figure 4, Item 4), and locknuts (Figure 4, Item 3) from CBC
door frame (Figure 4, Item 2). Discard locknuts (Figure 4, Item 3).
7. Close and Secure CBC upper and lower doors (WP 0005).
4
3
Figure 4. Securing Door Frame to HMMWV.
0029-5
TM 10-5411-238-13&P 0029
WARNING
Safety shoes, gloves, and protective eyewear are required to
protect personnel when lifting and installing the CBC. Failure to
comply may result in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC,
inside the CBC, or on the vehicle while it is being hoisted. Failure
to comply may result in injury or death to personnel.
Use only approved lifting devices when installing and removing

the CBC. The lifting device 500 lbs (227 kg) or greater should be
within the annual inspection period, and the CBC weight should be
within the lifting device weight capacity. Failure to comply may
result in damage to equipment and injury or death to personnel.
personnel. Unit weighs 450 lbs (204 kg). Stay clear of the unit
while lifting, as serious injury can result if unit swings or drops
and hits personnel. Failure to comply may result in injury or death
to personnel.
8. Attach CBC (Figure 5, Item 4) to lifting device (Figure 5, Item 1) by hooking onto four lift rings
(Figure 5, Item 3) with chains or lifting slings (Figure 5, Item 2).
9. Lift and Remove CBC (Figure 5, Item 4) from HMMWV (Figure 5, Item 5).
0029-6
TM 10-5411-238-13&P 0029
Figure 5. Removing CBC from HMMWV.
END OF TASK
END OF WORK PACKAGE
0029-7/8 blank
TM 10-5411-238-13&P
CHAPTER 7
FIELD MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-238-13&P 0030
FIELD MAINTENANCE
CBC ASSEMBLY
REPAIR
INITIAL SETUP:

Tool Kit, General Mechanic’s (WP 0047, Item 6) Cleaning Solvent Compound (WP 0046, Item 2)
Cloth, Cleaning (WP 0046, Item 3)
Personnel Required Adhesive (WP 0046, Item 1)
63B MOS (1)
Non-specific MOS (1) References
WP 0018
WP 0029
GENERAL
This work package contains procedures for seal replacement.
0030-1
TM 10-5411-238-13&P 0030
REPLACE
UPPER, LOWER, AND CAB ACCESS DOOR SEAL
All the seals are installed with adhesive.
1. Remove old seal from component.
2. Clean any remaining seal and adhesive residue with putty knife, cleaning cloth, and cleaning solvent compound.
NOTE
Some seals are made from and sold in bulk material. The new seals
must be cut to length before installation. Length of seal is listed in
the RPSTL under the part description.
Seals are made of foam or rubber and must be cut to length.
3. If seal is made from a bulk item, cut new seal to length.
4. Apply one coat of adhesive to each surface being bonded and let dry 30 minutes.
5. Install seal on component by applying firm pressure and let set for 24 hours before use.
UPPER TO LOWER
DOOR SEAL
CAB ACCESS DOOR
SEAL
UPPER AND LOWER
DOOR SEAL
Figure 1. CBC Door Seals.
END OF TASK
0030-2
TM 10-5411-238-13&P 0030
REPLACE
CBC MOUNTING SEAL
1. Remove CBC from HMMWV; refer to CBC Removal (WP 0029).
2. Remove old seal (Figure 2, Item 2) from CBC (Figure 2, Item 1).
3. Clean any remaining seal adhesive residue from CBC (Figure 2, Item 2) with putty knife and cleaning solvent
compound.
4. Cut new seal (Figure 2, Item 2) to length.
5. Apply one coat of adhesive to CBC (Figure 2, Item 1) and to new seal (Figure 2, Item 2) and let dry 30 minutes.
6. Install new seal (Figure 2, Item 2) on CBC (Figure 2, Item 1) by applying firm pressure and let set for 24 hours
before use.
7. Install CBC on HMMWV; refer to CBC Installation Instructions (WP 0018).
2
2
Figure 2. CBC Mounting Seal Replacement.
END OF TASK
END OF WORK PACKAGE
0030-3/4 blank
TM 10-5411-238-13&P 0031
FIELD MAINTENANCE
CBC ASSEMBLY
SERVICE
INITIAL SETUP:
References
TM 43-0139
MIL-DTL-53072C
GENERAL
For specific painting procedures and techniques, refer to Painting Instructions for Field Use, TM 43-0139.
When camouflage patterns are required, the top coat shall be overcoated per the Government furnished-camouflage
patterns and top coat colors conforming to MIL-DTL-53072C.
END OF WORK PACKAGE
0031-1/2 blank
TM 10-5411-238-13&P 0032
FIELD MAINTENANCE
TORQUE LIMITS
SCOPE
CAUTION
General torque specifications cannot be applied to screws or
fasteners that retain rubber components. Rubber components
will be damaged before correct torque limit can be reached. If
a special torque limit is not given in the maintenance
instructions for use with a rubber component, tighten screw or
nut until it touches component, then tighten it one additional
turn.
This Work Package (WP) provides general torque limits for screws and fasteners used in this TM. Special torque
limits are indicated in the maintenance procedures for applicable components. The general torque limits given in this
WP shall be used when specific torque limits are not indicated in the maintenance procedure.
TORQUE TABLES
Table 1 lists dry torque limits. Dry torque limits are used on screws that do not have lubricants applied to the
threads. Table 2 lists wet torque limits. Wet torque limits are used on screws that have high pressure lubricants
applied to the threads. For metric fasteners, refer to table 3 for torque limit requirements.
How to Use Torque Tables
Figure 1. Measuring Screw.
1. Measure diameter of screw.
2. Count number of threads per inch.
0032-1
TM 10-5411-238-13&P 0032
TORQUE TABLES – Continued
3. Under heading SIZE, look down left hand column and find diameter of screw. (There will usually be two lines
beginning with same size).
4. In second column under SIZE, find number of threads per inch that matches number of threads you counted in
step 2 (not required for metric screws).
5. Determine grade of screw by matching markings on head of screw to correct picture of Capscrew Head
Markings in illustration preceding torque limits table.
6. Look down column under picture found in step 5 until you find torque limit (lb-ft or Nm) for diameter and
threads per inch of screw.
Figure 2. Capscrew Head Markings.
0032-2
TM 10-5411-238-13&P 0032
Table 1. Torque Limits for Dry Fasteners.
0032-3
TM 10-5411-238-13&P 0032
Table 2. Torque Limits for Wet Fasteners.
0032-4
TM 10-5411-238-13&P 0032
Table 3. Torque Limits for Metric Fasteners.
END OF WORK PACKAGE
0032-5/6 blank
TM 10-5411-238-13&P
CHAPTER 8
PARTS INFORMATION
FOR
TM 10-5411-238-13&P 0033
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
INTRODUCTION
SCOPE
This RPSTL lists and authorizes spare and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for performance of field and direct support
(Crew, Service, and Field Maintenance) maintenance of the CBC. It authorizes the requisitioning, issue, and
disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability
(SMR) codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this
RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed
for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric
sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets,
filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK
at the end of the work packages. Repair parts kits are listed separately in their own functional group and work
package. Repair parts for reparable special tools are listed in a separate work package. Items listed are shown on the
associated illustrations.
2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special
support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the
DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or
Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL:
the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index work package. The
National Stock Number Index work package refers you to the figure and item number. The Part Number Index work
package refers you to the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria, and disposition instruction, as shown in the following breakout:
Table 1. SMR Code Explanation.
Source Maintenance Recoverability

Code Code Code
XX XX X
1st two 3rd position 4th position: 5th position:
Positions: Who can install, Who can do Who determines
How to get an replace, or use the complete repair* disposition action on
item. item. on the item. unserviceable items.
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of
the “Repair” function in a use/user environment in order to restore serviceability to a failed item.
0033-1
TM 10-5411-238-13&P 0033
PACKAGE – Continued
Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end
item/equipment. Explanation of source codes follows:
Source Code Application/Explanation

PA NOTE
PB Items coded PC are subject to deterioration.
PC
PD Stock items; use the applicable NSN to requisition/request items
PE with these source codes. They are authorized to the level indicated
PF by the code entered in the third position of the SMR code.
PG
PH
PR
PZ
KD Items with these codes are not to be requisitioned/requested

KF individually. They are part of a kit which is authorized to the
KB maintenance level indicated in the third position of the SMR code.
The complete kit must be requisitioned and applied.
MO-Made at Unit/AMC level Items with these codes are not to be requisitioned/requested
MF-Made at DS/ASB level individually. They must be made from bulk material which is
MH-Made at sustainment level identified by the part number in the DESCRIPTION AND
ML-Made at SRA/TASMG USABLE ON CODE (UOC) column and listed in the bulk material
MD-Made at Depot group work package of the RPSTL. If the item is authorized to you
MG-Navy only by the third position code of the SMR code, but the source code
indicates it is made at a higher level, order the item from the higher
level of maintenance.
AO-Assembled by unit/AMC Items with these codes are not to be requested/requisitioned

level individually. The parts that make up the assembled item must be
AF-Assembled by requisitioned or fabricated and assembled at the level of
DS/ASB level maintenance indicated by the source code. If the third position of
AH-Assembled by sustainment the SMR code authorizes you to replace the item, but the source
level code indicates the item is assembled at a higher level, order the
AL-Assembled by item from the higher level of maintenance.
SRA/TASMG
AD-Assembled by depot
AG-Navy only
XA- Do not requisition an “XA” coded item. Order the next higher
assembly. (Refer to the NOTE below.)
XB- If an item is not available from salvage, order it using the CAGEC
and part number.
XC- Installation drawings, diagrams, instruction sheets, field service
drawings; identified by manufacturer’s part number.
XD- Item is not stocked. Order an XD-coded item through local
purchase or normal supply channels using the CAGEC and part
number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used
as a source of supply for items with the above source codes except for
those items source coded “XA” or those aircraft support items
restricted by requirements of AR 750-1.
0033-2
TM 10-5411-238-13&P 0033
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items.
The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to
remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the
following levels of maintenance:
Maintenance
Code Application/Explanation
O*- Unit/AMC maintenance can remove, replace, and use the item.
F- Direct support/ASB maintenance can remove, replace, and use the item.
H- Sustainment maintenance can remove, replace, and use the item.
L- Specialized repair activity/TASMG can remove, replace, and use the item.
G- Afloat and ashore intermediate maintenance can remove, replace, and use the item. (Navy only)
K- Contractor facility can remove, replace, and use the item.
Z- Item is not authorized to be removed, replaced, or used at any maintenance level.
D- Depot can remove, replace, and use the item.
*NOTE – Army may use C in the third position. However, for joint service publications, Army will use O.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired
and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair
functions).
NOTE
Some limited repair may be done on the item at a lower level of
maintenance, if authorized by the Maintenance Allocation Chart
(MAC) and SMR codes.
Maintenance
O- Unit/AMC is the lowest level that can do complete repair of the item.
F- Direct support/ASB is the lowest level that can do complete repair of the item.
H- Sustainment is the lowest level that can do complete repair of the item.
L- Specialized repair activity/TASMG (enter specialized repair activity or TASMG designator) is the
lowest level that can do complete repair of the item.
D- Depot is the lowest level that can do complete repair of the item.
G- Both afloat and ashore intermediate levels are capable of complete repair of item. (Navy only)
K- Complete repair is done at contractor facility.
Z- Nonreparable. No repair is authorized.
B- No repair is authorized. No parts or special tools are authorized for maintenance of "B" coded item.
However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
0033-3
TM 10-5411-238-13&P 0033
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable
items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Z- Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
service/AMC level.
F- Reparable item. When uneconomically reparable, condemn and dispose of the item at the field
level/ASB.
H- Reparable item. When uneconomically reparable, condemn and dispose of the item at the below
depot sustainment level.
D- Reparable item. When beyond lower level repair capability, return to depot. Condemnation and
disposal of item are not authorized below depot level.
L- Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity
(SRA) or theater aviation sustainment maintenance group (TASMG).
A- Item requires special handling or condemnation procedures because of specific reasons (such as
precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.
G- Field level reparable item. Condemn and dispose at either afloat or ashore intermediate levels.
(Navy only)
K- Reparable item. Condemnation and disposal to be performed at contractor facility.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to
identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm,
corporation, or Government activity), which controls the design and characteristics of the item by means of its
engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a
different part number from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:
1. The federal item name and, when required, a minimum description to identify the item.
2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in
both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown
on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A "V" appearing
in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to
application.
0033-4
TM 10-5411-238-13&P 0033
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
1. National Stock Number (NSN) Index Work Package. NSNs in this index are listed in National Item Identification
Number (NIIN) sequence.
STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits of
the NSN. When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN
should be used when ordering items by stock number.
For example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in
numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This
item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric sequence
(vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A
through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
PART NUMBER Column. Indicates the part number assigned to the item.
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and
special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent
figure number column.
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as
"UOC:..." in the Description Column (justified left) on the first line under the applicable item/nomenclature. Uncoded
items are applicable to all models. Identification of the UOCs used in the RPSTL are:
Code Used On
FWP Cargo Bed Cover Type IAI HMMWV (Camouflage)
FWQ Cargo Bed Cover Type IAI HMMWV (Tan)
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group of
this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line item entry for the
item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or
fabricated are found in WP 0027.
Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item
number column. This index number is a cross-reference between the NSN / Part Number (P/N) Index work packages and
the bulk material list in the repair parts list work package.
0033-5
TM 10-5411-238-13&P 0033
HOW TO LOCATE REPAIR PARTS
1. When NSNs or Part Numbers Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs. This is necessary since
figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work package for the figure and item numbers. The NSNs and part numbers are on
the same line as the associated item numbers.
2. When NSN is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is
arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for.
3. When Part Number Is Known.

First. If you have the part number and not the NSN, look in the PART NUMBER column of the part number index work
package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
ABBREVIATIONS
No uncommon abbreviations are used in this RPSTL.
END OF WORK PACKAGE
0033-6
TM 10-5411-238-13&P 0034
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
0034-1
TM 10-5411-238-13&P 0034
21
20 thru
31
60
46
2
3
4
19 5
6
61
48 5
10 56 7
9 62
59 4 8
9 9 10
8 9
10 11
59 10 10 38 17
53 18 18 17
8 58 12
30
39 13
14
34 37
36 15
57
35 37 28 22 16
35 23 21
55 35 34
56 9
9 30 27 29 24
55 33 40 22 21
53 31
54 37 41 25
51 26
55
35 34
34 50 42
35
49 43
48 44
35
37
46
47 45
0034-2
TM 10-5411-238-13&P 0034
(1) (2) (3) (4) (5) (6) (7)

ITEM SMR DESCRIPTION AND USABLE ON
NO. CODE NSN CAGEC PART NUMBER CODE (UOC) QTY
GROUP 00, CBC ASSEMBLY
FIG. 1 CBC ASSEMBLY
1 XDOFF 0C8U3 17-2-1711-1 CBC SHELL, TYPE 1

UOC: FWP
1 XDOFF 0C8U3 17-2-1711-2 CBC SHELL, TYPE 1

UOC: FWQ
2 PAOZZ 5310-00-488-3889 96906 MS51943-39 NUT,SELF-LOCKING,HE 4
3 PAOZZ 5310-00-809-3079 96906 MS27183-19 WASHER,FLAT 4
4 XDOZZ 0C8U3 17-2-1716 LIFT,RING 4
5 PAOZZ 5340-00-801-2957 96906 MS18012-5 HANDLE,BAIL 2
6 PAOZZ 5305-00-903-3640 80205 MS24667-78 SCREW,CAP,SOCKET HE 4

.500-13 x 1.500
7 PAOZZ 5411-01-481-5892 51489 700429 VENTILATOR 2-WAY 2
8 PAOZZ 5305-00-984-6214 80205 MS35206-267 SCREW,MACHINE 10-24 x 1.00 32
9 PAOZZ 5310-01-564-3319 0Y3H3 33074 WASHER,FLAT 64
10 PAOZZ 5310-01-269-9245 7X677 190254 NUT,SELF-LOCKING,HE 46
11 PAOZZ 5975-01-481-4977 39428 7130K56 STRAP,TIEDOWN,ELECTRICAL 2

COMPONENTS
12 XDOZZ 4AQD2 18-4455 CABLE,NIPPLE,ELECTRICAL 2
13 PAOZZ 5305-01-359-0167 24617 159612 SCREW,MACHINE 8-32 x .625 2

2
14 PAOZZ 5340-01-497-5810 0MCS5 DP40-B COVER,ACCESS
15 PAOZZ 5305-00-984-6195 80205 MS35206-247 SCREW,MACHINE 12
16 XDOZZ 39428 30785T23 LANYARD,SAFETY,INDUSTRIAL 2
18 PAOZZ 5310-01-038-9579 24617 454748 NUT,SELF-LOCKING,HE 12
19 XDOZZ 39428 90272A249 SCREW,MACHINE 10
20 XDOOO 0C8U3 17-2-1730-3 PANEL ASSEMBLY,ACCESS 1
20 XDOOO 0C8U3 17-2-1730-4 PANEL ASSEMBLY,ACCESS 1
21 PAOZZ 5305-00-984-6212 80205 MS35206-265 .SCREW,MACHINE 10-24 x .750 12
22 PAOZZ 5310-01-564-3319 0Y3H3 33074 .WASHER,FLAT 16
0034-3
TM 10-5411-238-13&P 0034
(1) (2) (3) (4) (5) (6) (7)

24 PAOZZ 5305-00-984-6212 80205 MS35206-265 .SCREW,MACHINE 4
25 PAOZZ 5310-01-269-9245 7X677 190254 .NUT,SELF-LOCKING,HE 4
26 PAOZZ 4HRQ8 14-10-14-11 .STUD,TURNLOCK FASTENER 2
27 PAOZZ 0C8U3 17-2-1778-4 .PANEL,ACCESS C/S 1
27 XDOZZ 0C8U3 17-2-1778-3 .PANEL,ACCESS R/S 1
28 XDOZZ 0C8U3 17-2-1731 .HINGE,ACCESS DOOR 3 INCHES 2
29 XDOZZ 5340-01-345-9199 31272 43977-10 .LOOP,STRAP FASTENER 1
30 PAOZZ 5310-01-269-9245 7X677 190254 .NUT,SELF-LOCKING,HE .500-13 14
31 PAOOO 5340-01-247-8582 39428 3891T15 .STRAP,ELASTIC 1
32 XDOZZ 0C8U3 17-2-1714 SEAL,NONMETALLIC STRIP 2
33 MOOZZ 0C8U3 17-2-1806-4 SEAL,NONMETALLIC SPECIAL 1

SHAPED SECTION MAKE FROM
P/N SD-113-T CAGE 81337
270 INCHES
34 PAOZZ 5306-00-226-4827 80204 B1821BH031C100N BOLT,MACHINE 20
35 PAOZZ 5310-00-081-4219 96906 MS27183-12 WASHER,FLAT .3125 44
36 XDOZZ 0C8U3 17-2-1719 BRACKET,ANGLE 2
37 PAOZZ 5310-00-933-4310 24617 271184 NUT,PLAIN,ASSEMBLED .3125-18 24
38 PAOOO 5340-01-345-9199 31272 43977-10 LOOP,STRAP FASTENER 2
39 PAOZZ 5340-01-522-7381 39428 8842T903 STRAP,WEBBING 1
41 PAOZZ 5305-00-821-3869 80204 B1821BH038C175N SCREW,CAP,HEXAGON H 4
42 PAOZZ 5310-00-877-5972 19200 10910174-3 WASHER,FLAT 8
43 XDOZZ 0C8U3 17-2-1791-3 BRACKET,ANGLE 1
43 PAOZZ 0C8U3 17-2-1791-4 BRACKET,ANGLE 1
44 PAOZZ 0C8U3 17-2-1790-3 PLATE,MOUNTING 1
44 PAOZZ 0C8U3 17-2-1790-4 PLATE,MOUNTING 1
46 PAOZZ 5310-00-809-3078 96906 MS27183-11 WASHER,FLAT .250 19
47 MOOZZ 0C8U3 17-2-1758-14 RUBBER STRIP, MAKE FROM 2

P/N 8964K68 CAGE 81337
24 INCHES LONG
48 PAOZZ 5310-01-432-6727 24617 9419471 NUT,SELF-LOCKING,HE .250-20 13
0034-4
TM 10-5411-238-13&P 0034
(1) (2) (3) (4) (5) (6) (7)


P/N 8964K68 CAGE 81337
32.5 INCHES
51 XDOZZ 0C8U3 17-2-1723 BRACKET,MULTIPLE ANGLE 1

51.5 INCHES
53 PAOZZ 5410-00-984-5065 29381 6000176-1 STEP,RECESSED,FOLDING 2
54 PAOZZ 5305-00-226-4831 80240 B1821BH031C150N SCREW,CAP,HEXAGON H 4
55 XDOZZ 0C8U3 17-2-1735-5 RUBBER STRIP 2
56 XDOZZ 39428 97387A245 RIVET,SOLID .250 x .630 20
58 XDOZZ 0C8U3 17-2-1734-1 PLATE,IDENTIFICATIO 1

UOC: FWP
58 PAOZZ 0C8U3 17-2-1734-2 PLATE,IDENTIFICATIO 1

UOC: FWQ
59 PAOZZ 5340-00-302-1840 19220 5601U HOLDER,DOOR 1
61 XDOZZ 0C8U3 17-2-1712 SHROUD,RAIN PLATE 1
62 PAOZZ 5340-01-522-7381 0C8U3 17-2-1740 STRIKE,CATCH 1
END OF FIGURE
0034-5/6 blank
TM 10-5411-238-13&P 0035
0035-1
TM 10-5411-238-13&P 0035
2
1
6 7
8
18
17 4
19
13 12 9
10
7 11
15
8
17
16
9
4
5 14 12
Figure 2. Door, Access, Cab.
0035-2
TM 10-5411-238-13&P 0035
(1) (2) (3) (4) (5) (6) (7)

GROUP 0006, DOOR, ACCESS,

CAB
FIG. 2 DOOR, ACCESS, CAB
1 XDOZZ 0C8U3 17-2-1725 RUBBER STRIP 2
2 XDOZZ 0C8U3 17-2-1738 TRACK,SLIDING DOOR 1
3 MOOZZ 0C8U3 17-2-1789 SEAL,BULB MAKE FROM 1

P/N 1120A232 CAGE 81337
124.6 INCHES LONG
4 PAOZZ 5310-01-564-3319 0Y3H3 33074 WASHER,FLAT 18
7 PAOZZ 5305-00-984-6195 80205 MS35206-247 SCREW,MACHINE 8-32 x .750 4
8 XDOZZ 1KNW3 32856304 CATCH,CLAMPING 1
9 XDOFF 0C8U3 17-2-1744 DOOR,ACCESS,GENERAL 2

PURPOSE
10 XDOZZ 1KNW3 32845653 HANDLE,BOW 4
11 PAOZZ 5305-00-984-6212 80205 MS35206-265 SCREW,MACHINE 10-24 x .750 20
12 PAOZZ 5310-01-038-9579 24617 454748 NUT,SELF-LOCKING,HE 8-32 4
14 XDOZZ 0L8N6 HU244 BEAM,STRUCTURAL 1
15 XDOZZ 0C8U3 17-2-1737 TRACK ASSEMBLY, SLIDING 1

DOOR
16 PAOZZ 5305-00-988-1727 80205 MS35206-283 SCREW,MACHINE .250-20 x 1.00 7
18 PAOZZ 5310-01-432-6727 24617 9419471 NUT,SELF-LOCKING,HE 7
19 XDOZZ 39428 97387A243 RIVET,SOLID 1
END OF FIGURE
0035-3/4 blank
TM 10-5411-238-13&P 0036
0036-1
TM 10-5411-238-13&P 0036
2 5 22
1 thru 4 thru 21 thru
40 8 23
39
2
3 36
31
16
5
15 9
12
10
28
11
38
8
31 13 6
12
40 14
9 5
12 10 15
20
31 16 7
12
36 24
22 17
28
20 23
35 25 14
12 26
15
27 12
34 12 10
29 15
12
18
19
16
30
32 40 16
33
Figure 3. Door Assembly.
0036-2
TM 10-5411-238-13&P 0036
(1) (2) (3) (4) (5) (6) (7)

GROUP 01, DOOR ASSEMBLY
FIG. 3 DOOR ASSEMBLY
1 XDOFF 0C8U3 17-2-1726-1 DOOR,ASSEMBLY 1
1 XDOFF 0C8U3 17-2-1726-2 DOOR,ASSEMBLY 1
2 XDFZZ 0C8U3 17-2-1729 .FRAME,DOOR 1
3 XDOFF 0C8U3 17-2-1727 .DOOR,UPPER 1
4 PAOOO 5340-01-481-6503 51489 700412 .DOOR LOCK 2 POINT 1
5 XDOZZ 0C8U3 ALH105-6X-36-ZN .BRACKET,ANGLE 2
6 XDOZZ 0C8U3 ALH105-6ZN .HANDLE,DOOR 1
7 XDOZZ 0C8U3 ALH105-ZN ..DOOR LOCK 2 POINT 1
8 XDOZZ 0C8U3 EMC8055 ..HANDLE,PADLOCKABLE 1
9 XDOZZ 0C8U3 17-2-1782 .SPACER,PLATE 3.500 x .750 x .250 2
10 PAOZZ 5310-01-269-9245 7X677 190254 .NUT,SELF-LOCKING,HE 10-24 14
11 XDOZZ 0C8U3 17-2-1748-7 .LOCK BAR 1
13 XDOZZ 1KNW3 32845653 .HANDLE,BOW 1
14 XDOZZ 39428 98338A130 .PIN,COTTER .125 x .750 4
15 PAOZZ 5310-01-432-6727 24617 9419471 .NUT,SELF-LOCKING,HE .250-20 20
16 PAOZZ 5310-00-809-3078 96906 MS27183-11 .WASHER,FLAT .250 40
17 XDOZZ 0C8U3 17-2-1748-1 .LOCK BAR 1
18 XDOZZ 0C8U3 17-2-1780 .SPACER,PLATE 6.5 x 2.75 x .3 1
19 MOOZZ 0C8U3 17-2-1717-3 .SEAL,MAKE FROM 2

P/N SD-313-T CAGE 81337
110 INCHES LONG
20 PAOZZ 5305-00-984-6212 80205 MS35206-265 .SCREW,MACHINE 10-24 x .750 6
21 PAOOO 5340-01-481-6506 51489 700413 .DOOR LOCK 3 POINT 1
22 XDOZZ 0C8U3 ALH105-ZN ..DOOR LOCK 2 POINT 1
0036-3
TM 10-5411-238-13&P 0036
(1) (2) (3) (4) (5) (6) (7)

23 XDOZZ 0C8U3 ALH107-50ZN .DOOR LOCK 3 POINT 1
25 XDOZZ 5340-01-522-7381 0C8U3 17-2-1740 STRIKE,CATCH 1
28 PAOZZ 5305-00-984-6214 80205 MS35206-267 SCREW,MACHINE 10-24 x 1.00 4
29 PAOZZ 39428 90272A252 SCREW,MACHINE 10-24 x 1.750 4
30 PAOZZ 0C8U3 17-2-1761 STRIKE,CATCH 1
32 PAOZZ 5305-01-314-9204 39428 90276A551 SCREW,MACHINE .250-20 x 2.25 4
33 XDOFF 0C8U3 17-2-1728 DOOR,ACCESS,GENERAL 1

PURPOSE
34 XDOZZ 0C8U3 17-2-1757 HINGE,ENDWALL,CARGO DOOR 1
35 MOOZZ 0C8U3 17-2-1758-16 RUBBER STRIP MAKE FROM 2

P/N 8694K68 CAGE 81337
12.5 INCHES
36 PAFZZ 5305-00-958-5246 80205 MS35190-289 SCREW,MACHINE 5
38 XDOZZ 0C8U3 17-2-1743 HINGE,ENDWALL,CARGO DOOR 1

P/N 8694K68 CAGE 81337
50.75 INCHES
40 PAFZZ 5305-00-988-1725 80205 MS35206-281 SCREW,MACHINE 5
END OF FIGURE
0036-4
TM 10-5411-238-13&P 0037
2
1 thru
9
8
2
6
6 3
5
4
Figure 4. CBC Installation Kit (Sheet 1 of 2).
0037-1
TM 10-5411-238-13&P 0037
2
1 thru
9
8
6 5
9
7
3
6
4 6
7
Figure 4. CBC Installation Kit (Sheet 2 of 2).
0037-2
TM 10-5411-238-13&P 0037
(1) (2) (3) (4) (5) (6) (7)
GROUP 98 KITS
FIG. 4 CBC INSTALLATION KIT
1 XDFFF 0C8U3 17-2-1810 PARTS KIT INSTALLATION,CBC 1
2 PAFZZ 5305-01-345-6930 39428 91257A630 .SCREW,MACHINE 3

PART OF KIT P/N 17-2-1810
3 PAFZZ 5310-01-558-7711 39428 94744A265 .WASHER,FLAT 11

4 PAFZZ 5310-01-559-7144 39428 93298A130 .NUT,SELF-LOCKING,HE 7

5 PAFZZ 5305-01-549-5177 39428 92620A583 .SCREW,CAP,HEXAGON,H PART 6

OF KIT P/N 17-2-1810
6 PAFZZ 5310-01-533-4147 39428 91090A110 .WASHER,FLAT 20

7 XDFZZ 39428 93298A120 .NUT,SELF LOCKING 11

8 PAFZZ 5305-01-531-6760 39428 91257A587 .SCREW,CAP,HEXAGON,H PART 4

OF KIT P/N 17-2-1810
9 XDFZZ 39428 90275A632 .SCREW,MACHINE 3

END OF FIGURE
0037-3/4 blank
TM 10-5411-238-13&P 0038
(1) (2) (3) (4) (5) (6) (7)

GROUP 99 BULK MATERIAL
FIG. 5 BULK
1 PAOZ 5330-01-534-4043 54786 X103-HT SEAL,NONMETALLIC ST V

Z
2 PAOZ 5330-01-478-7164 39428 8694K68 RUBBER STRIP V

Z
3 XDOZ 2L480 SD-313-T SEAL,NONMETALLIC SPECIAL V

Z SHAPED SECTION
4 PAOZ 39428 1120A232 GASKET V

Z
END OF FIGURE
0038-1/2 blank
TM 10-5411-238-13&P 0039
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG ITEM STOCK NUMBER FIG ITEM

5310-00-081-4219 1 35 5310-01-269-9245 1 10
5306-00-226-4827 1 34 1 25
5305-00-226-4831 1 54 1 30
5340-00-302-1840 1 59 2 13
5305-00-390-0524 1 45 3 10
5310-00-488-3889 1 2 5305-01-314-9204 3 32
5310-00-765-3197 1 17 5305-01-345-6930 4 1
5340-00-801-2957 1 5 5340-01-345-9199 1 29
5310-00-809-3078 1 46 1 38
2 17 5305-01-359-0167 1 13
3 16 5310-01-432-6727 1 48
5310-00-809-3079 1 3 2 18
5305-00-821-3869 1 41 3 15
5310-00-877-5972 1 42 5330-01-478-7164 BULK 2
5305-00-903-3640 1 6 5975-01-481-4977 1 11
5310-00-933-4310 1 37 5411-01-481-5892 1 7
5305-00-958-5246 3 36 5340-01-481-6503 3 4
5410-00-984-5065 1 53 5340-01-481-6506 3 21
5305-00-984-6195 1 15 5340-01-497-5810 1 14
2 7 5340-01-522-7381 1 39
5305-00-984-6212 1 21 1 62
1 24 2 25
1 40 5305-01-531-6760 4 7
1 49 5310-01-533-4147 4 5
2 11 5330-01-534-4043 BULK 1
3 20 5305-01-549-5177 4 4
5305-00-984-6214 1 8 5310-01-558-7711 4 2
3 28 5310-01-559-7144 4 3
5305-00-988-1725 3 40 5310-01-564-3319 1 9
5305-00-988-1727 1 60 1 22
2 16 1 23
5310-01-038-9579 1 18 2 4
2 12 3 12
0039-1/2 blank
TM 10-5411-238-13&P 0040
PART NUMBER INDEX
PART NUMBER FIG ITEM PART NUMBER FIG ITEM

ALH105-6X-36-ZN 3 5 MS51943-39 1 2
ALH105-6ZN 3 6 SD-313-T BULK 3
ALH105-ZN 3 7 X103-HT BULK 1
3 22 10910174-3 1 42
ALH107-50ZN 3 23 1120A232 BULK 4
B1821BH031C100N 1 34 14-10-14-11 1 26
B1821BH031C150N 1 54 159612 1 13
B1821BH038C175N 1 41 17-2-1711-1 1 1
DP40-B 1 14 17-2-1711-2 1 1
EMC8055 3 8 17-2-1712 1 61
HU244 2 14 17-2-1714 1 32
MS18012-5 1 5 17-2-1715 3 26
MS24667-78 1 6 17-2-1716 1 4
MS27183-11 1 46 17-2-1717-3 3 19
2 17 17-2-1718 3 37
3 16 17-2-1719 1 36
MS27183-12 1 35 17-2-1722 1 57
MS27183-19 1 3 17-2-1723 1 51
MS27183-41 1 17 17-2-1725 2 1
MS35190-289 3 36 17-2-1726-1 3 1
MS35206-247 1 15 17-2-1726-2 3 1
2 7 17-2-1727 3 3
MS35206-265 1 21 17-2-1728 3 33
1 24 17-2-1729 3 2
1 40 17-2-1730-3 1 20
2 11 17-2-1730-4 1 20
3 20 17-2-1731 1 28
MS35206-267 1 8 17-2-1734-1 1 58
3 28 17-2-1734-2 1 58
MS35206-281 3 40 17-2-1735-3 3 24
MS35206-283 1 60 17-2-1735-4 3 27
2 16 17-2-1735-5 1 55
MS51849-98 1 45 17-2-1737 2 15
0040-1
TM 10-5411-238-13&P 0040
PART NUMBER INDEX
PART NUMBER FIG ITEM PART NUMBER FIG ITEM

17-2-1738 2 2 271184 1 37
17-2-1740 1 62 30785T23 1 16
3 25 32845653 2 10
17-2-1743 3 38 3 13
17-2-1744 2 9 32856304 2 8
17-2-1748-1 3 17 33074 1 9
17-2-1748-7 3 11 1 22
17-2-1757 3 34 1 23
17-2-1758-14 1 47 2 4
17-2-1758-15 3 39 3 12
17-2-1758-16 3 35 3891T15 1 31
17-2-1758-9 1 50 43977-10 1 29
17-2-1761 3 30 1 38
17-2-1778-3 1 27 454748 1 18
17-2-1778-4 1 27 2 12
17-2-1780 3 18 5601U 1 59
17-2-1782 3 9 6000176-1 1 53
17-2-1789 2 3 700412 3 4
17-2-1790-3 1 44 700413 3 21
17-2-1790-4 1 44 700429 1 7
17-2-1791-3 1 43 7130K56 1 11
17-2-1791-4 1 43 8694K68 BULK 2
17-2-1792 2 6 8842T903 1 39
17-2-1798 1 52 90272A249 1 19
17-2-1806-4 1 33 90272A252 3 29
17-2-1810 4 KIT 90275A632 4 8
18-4455 1 12 90276A551 3 32
190254 1 10 91090A110 4 5
1 25 91257A587 4 7
1 30 91257A630 4 1
2 13 92620A583 4 4
3 10
0040-2
TM 10-5411-238-13&P 0040
PART NUMBER INDEX
PART NUMBER FIG ITEM

93298A120 4 6
93298A130 4 3
9419471 1 48
2 18
3 15
9422297 1 49
94744A265 4 2
97387A243 2 19
97387A245 1 56
2 5
3 31
98338A130 3 14
0040-3/4 blank
TM 10-5411-238-13&P
CHAPTER 9
SUPPORTING INFORMATION
FOR
TM 10-5411-238-13&P 0041
CREW, SERVICE, AND FIELD
REFERENCES
SCOPE
This work package lists all field manuals, forms, technical manuals and miscellaneous publications referenced in
this manual.
FIELD MANUALS
FM 4-25.11 First Aid

FM 20-22 Vehicle Recovery Operations
FM 31-70 Basic Cold Weather Manual
FM 31-71 Northern Operations
FM 90-6 Mountain Operations
FORMS
DA FORM 12-R Request for Establishment of a Publications Account

DA FORM 2028 Recommended Changes to Publications and Blank Forms
DA FORM 2404 Equipment Inspection and Maintenance Worksheet
OR
DA FORM 5988-E
DA FORM 2408-9 Equipment Control Record
DD FORM 361 Transportation Discrepancy Report
SF 368 Product Quality Deficiency Report
TECHNICAL MANUALS
TM 9-2320-280-10 Operator’s Manual for Truck, Utility, Cargo/Troop Carrier, 1-1/4 Ton, 4x4
TM 43-0139 Painting Instructions for Field Use
TM 746-10 Marking, Packing and Shipment of Supplies and Equipment: General Packing
Instructions for Field Use
TM 750-244-3 Procedures for Destruction of Army Equipment to Prevent Enemy Use (Mobility
Equipment Command)
PAMPHLETS
DA PAM 25-33 User’s Guide for Army Publications and Forms

DA PAM 750-8 The Army Maintenance Management System (TAMMS) Users Manual
DA PAM 738-751 Functional Users Manual for The Army Maintenance Management System–Aviation
(TAMMS-A)
MILITARY SPECIFICATIONS
AR 700-138 Army Logistics Readiness and Sustainability

AR 750-1 Army Materiel Maintenance Policy
MIL-DTL-53039B Coating, Aliphatic Polyurethane, Single Component, Chemical Agent Resistant
MIL-DTL-53072C Chemical Agent Resistant Coating (CARC) System Application Procedures and Quality
Control Inspection
0041-1
TM 10-5411-238-13&P 0041
REFERENCES – Continued
MILITARY STANDARDS
MIL-STD-209K Lifting and Tiedown Provisions

MIL-STD-129P Department of Defense Standard Practice for Military Marking for Shipment and Storage
MIL-STD-2073-1D Department of Defense Standard Practice for Military Packaging
FED-STD-595C Colors Used in Government Procurement
CTA 8-100 Army Medical Department Expendable/Durable Items
CTA 50-970 Expendable/Durable Items (Except medical, Class V Repair parts, and Heraldic Items)
CTA 50-909 Field and Garrison Furnishings and Equipment
EXECUTIVE ORDERS (E.O.)
E.O. 12856 Federal Compliance with Right-to-Know Laws and Pollution Prevention Requirements
END OF WORK PACKAGE
0041-2
TM 10-5411-238-13&P 0042
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC)

INTRODUCTION
The Army Maintenance System MAC
This introduction provides a general explanation of all maintenance and repair functions authorized at the two
maintenance levels under the Two-Level Maintenance System concept.
This MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the maintenance
functions to the end item or component shall be consistent with the capacities and capabilities of the designated
maintenance levels, which are shown on the MAC in column (4) as:
Field – includes three subcolumns, Crew Maintenance (C), Service Maintenance (O), and Field Maintenance
(F).
Sustainment – includes two subcolumns, Below Depot (H) and Depot (D).
The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both
special tools and common tool sets) required for each maintenance function as referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions
and explanatory notes for a particular maintenance function.
Maintenance Functions
Maintenance functions are limited to and defined as follows:

1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical
characteristics with established standards through examination (e.g., by sight, sound, or feel). This includes
scheduled inspection and gagings and evaluation of cannon tubes.
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of
an item and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of
lift devices and hydrostatic testing of pressure hoses.
3. Service. Operations required periodically to keep an item in proper operating condition; e.g. to clean (includes
decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or
gases. This includes scheduled exercising and purging of recoil mechanisms. The following are examples of
service functions:
a. Unpack. To remove from packing box for service or when required for the performance of maintenance
operations.
b. Repack. To return item to packing box after service and other maintenance operations.
c. Clean. To rid the item of contamination.
d. Touch up. To spot paint scratched or blistered surfaces.
e. Mark. To restore obliterated identification.
0042-1
TM 10-5411-238-13&P 0042
Maintenance Functions – Continued
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the
operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring,
and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of
which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the
instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service or other maintenance
functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module
(component or assembly) in a manner to allow the proper functioning of an equipment or system.
8. Paint (ammunition only). To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as the
background color of the item. Other markings are to be repainted as original so as to retain proper ammunition
identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. “Replace” is
authorized by the MAC and assigned maintenance level is shown as the third position code of the Source,
Maintenance and Recoverability (SMR) code.
10. Repair. The application of maintenance services, including fault location/troubleshooting, removal/installation,
disassembly/assembly procedures and maintenance actions to identify troubles and restore serviceability to an
item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or
assembly), end item, or system.
NOTE
The following definitions are applicable to the repair maintenance
function: Services. Inspect, test, service, adjust, align, calibrate, and/or
replace.
Fault location/troubleshooting. The process of investigating and
detecting the cause of equipment malfunctioning; the act of isolating a
fault within a system or Unit Under Test (UUT).
Disassembly/assembly. The step-by-step breakdown (taking apart) of a
spare/functional group coded item to the level of its least
component, that is assigned an SMR code for the level of maintenance
under consideration (i.e., identified as maintenance significant).
Actions, Welding, grinding, riveting, straightening, facing,
machining, and/or resurfacing.
11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical publications.
Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally
return an item to like new condition.
12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like-
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipment/components.
0042-2
TM 10-5411-238-13&P 0042
Explanation of Columns in the MAC
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to
identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher
Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies,
and modules for which maintenance is authorized.
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2).
(For a detailed explanation of these functions refer to “Maintenance Functions” outlined above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function
listed in column (3), by indicating work time required (expressed as man-hours in whole hours or decimals) in the
appropriate subcolumn. This work time figure represents the active time required to perform that maintenance
function at the indicated level of maintenance. If the number or complexity of the tasks within the listed
maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each
level. The work time figure represents the average time required to restore an item (assembly, subassembly,
component, module, end item, or system) to a serviceable condition under typical field operating conditions. This
time includes item preparation time (including any necessary disassembly/assembly time), troubleshooting/fault
location time, and quality assurance time in addition to the time required to perform the specific tasks identified for
the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are
as follows:
Field:
C Operator or Crew Maintenance

O Service Maintenance
F Field Maintenance
Sustainment:
L Specialized Repair Activity

H Below Depot Maintenance
D Depot Maintenance
NOTE
The “L” maintenance level is not included in column (4) of the MAC.
Functions to this level of maintenance are identified by work time figure
in the “H” column of column (4), and an associated reference code is
used in the REMARKS column (6). This code is keyed to the remarks
and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not
individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE
and special support equipment required to perform the designated function. Codes are keyed to the entries in the
tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is
keyed to the remarks table entries.
0042-3
TM 10-5411-238-13&P 0042
Explanation Of Columns In The Tools and Test Equipment Requirements
Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a
code used in column (5) of the MAC.
Column (2) Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
Column (3) Nomenclature. Name or identification of tool or test equipment.
Column (4) National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) Tool Number. The manufacturer’s part number, model number, or type number.
Explanation Of Columns In Remarks
Column (1) Remarks Code. The code recorded in column (6) of the MAC.
Column (2) Remarks. This column lists information pertinent to the maintenance function being performed as
indicated in the MAC.
END OF WORK PACKAGE
0042-4
TM 10-5411-238-13&P 0043
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart (MAC) for Cargo Bed Cover HMMWV, Type IA1.
(1) (2) (3) (4) (5) (6)

GROUP COMPONENT/ MAINTENANCE MAINTENANCE LEVEL TOOLS AND REMARKS
NUMBER ASSEMBLY FUNCTION FIELD SUST AINMENT EQUIPMENT CODE
BELOW REFERENCE
CREW SERVICE FIELD DEPOT CODE
DEPOT
CO F H D
00 ASSEMBLY, Install 5.5 1, 3, 6
CBC Inspect 0.8 A
Repair 4.0 1
Replace 4.5 1, 6 B
Service 0.2 C
Remove 0.5 1
0001 VENTILATOR, Inspect 0.1 A

2-WAY Replace 0.5 1
0002 PANEL Inspect 0.1 A

ASSEMBLY, Replace 0.5 1 D
STORAGE, Service 0.1 C
ACCESS
0003 COVER, Inspect 0.1 A

ACCESS Replace 0.5 1 E
0004 STEP, Inspect 0.1 A

RECESSED, Replace 0.3 1
FOLDING Service 0.1 C
0005 HANDLE, Inspect 0.1 A

BAIL Replace 0.3 1
Service 0.1 C
0006 DOOR, Inspect 0.1 A

ACCESS, CAB Repair 1.5 1, 2, 4, 5
Service 0.1 C
0007 LIFT RING Inspect 0.1 A

Replace 1.0 1
Service 0.1 C
01 ASSEMBLY, Inspect 0.2 A

DOOR Replace 2.0 1, 2, 4, 5
0101 DOOR, UPPER Inspect 0.1 A

Replace 1.0 1, 2, 4, 5 F
Service 0.1 C

LOWER Replace 1.0 1, 2, 4, 5 F
Service 0.1 C

HOLDER Replace 1.0 1 B
Service 0.1 C
0043-1
TM 10-5411-238-13&P 0043
Table 2. Tools and Test Equipment for Cargo Bed Cover HMMWV, Type IA1.
(1) (2) (3) (4) (5)

TOOL OR TEST MAINTENANCE NOMENCLATURE NATIONAL TOOL
EQUIPMENT LEVEL STOCK NUMBER NUMBER
REFERENCE (NSN)
CODE
1 O, F Tool Kit, General Mechanic’s 5180-01-483-0249
2 O, F Riveter, Blind, Hand 5120-01-289-4310
3 O, F Riveter, Blind, Hand (Rivnut) 5120-01-020-7814
4 O, F Drill, Electric, Portable 5130-00-204-2703
5 O, F Drill Set, Twist 5133-00-449-6775
6 O, F Wrench, Torque 5120-00-554-7292
Table 3. Remarks for Cargo Bed Cover HMMWV, Type IA1.
(1) (2)
REMARKS REMARKS
CODE
A Perform Preventive Maintenance Checks and Services (PMCS)
B Remove and Replace Door Holder
C Lubrication Required for Folding Step, Pivot Points, Contact Surfaces (Quarterly)
D Remove and Replace Footmen’s Loop, Hook, and Tie Down Rubber
E Remove and Replace Access Cover, Cable Boot, and Lanyard
F Remove and Replace Hinge; Lower Door; Lock, 3-Point; Plate, Striker
END OF WORK PACKAGE
0043-2
TM 10-5411-238-13&P 0044
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for the Cargo Bed Cover (CBC) HMMWV, Type IA1 to help you inventory
items for safe and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Component of End Item (COEI). This list is for information purposes only and is not authority to requisition
replacements. These items are part of the CBC. As part of the end item, these items must be with the end item
whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged
for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the
items.
Basic Issue Items (BII). These essential items are required to place the CBC in operation, operate it, and to do
emergency repairs. Although shipped separately packaged, BII must be with the CBC during operation when it is
transferred between property accounts. Listing these items is your authority to request/requisition them for
replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find
and identify the items.
Explanation of Columns in the COEI List and BII List
Column (1) Illus Number. Gives you the number of the item illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning
purposes.
Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by
a minimum description when needed. The stowage location of COEI and BII is also included in this column. The
last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in
parentheses).
Column (4) Usable On Code. When applicable, gives you a code if the item you need is not the same for different
models of equipment. These codes are identified below:
Code Used on
FWP Cargo Bed Cover Type IA1 HMMWV (Camouflage)
FWQ Cargo Bed Cover Type IA1 HMMWV (Tan)
Column (5) U/I. Unit of Issue (U/I). Indicates the physical measurement or count of the item as issued per the
National Stock Number shown in column (2).
Column (6) Qty Rqr. Indicates the quantity required.
0044-1
TM 10-5411-238-13&P 0044
Table 1. Components of End Item (COEI) List.
(1) (2) (3) (4) (5) (6)

ILLUS NATIONAL DESCRIPTION, USABLE U/I QTY
NUMBER STOCK PART NUMBER/(CAGEC) ON CODE RQR
NUMBER (NSN)
1 5440-01-481-6010 LADDER, SAFETY STEP EA 1
(mounted inside CBC)
104049/(81337)
2 KIT, INSTALLATION HARDWARE EA 1

(attached to pallet)
17-2-1810/(0C8U3)
0044-2
TM 10-5411-238-13&P 0044
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – Continued
Table 2. Basic Issue Items (BII) List.
(1) (2) (3) (4) (5) (6)

ILLUS NATIONAL DESCRIPTION, USABLE U/I QTY
NUMBER STOCK PART NUMBER/(CAGEC) ON CODE RQR
NUMBER (NSN)
1 N/A TM 10-5411-238-13&P EA 1
END OF WORK PACKAGE
0044-3/4 blank
TM 10-5411-238-13&P 0045
ADDITIONAL AUTHORIZATION LIST (AAL)
ADDITIONAL AUTHORIZATION LIST (AAL)

INTRODUCTION
Scope
This work package lists additional items you are authorized for the support of the Cargo Bed Cover (CBC)
HMMWV, Type IA1.
General
This list identifies items that do not have to accompany the CBC and that do not have to be turned in with it. These
items are all authorized to you by CTA, MTOE, TDA, or JTA.
Explanation of Columns in the AAL
Column (1) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning
purposes.
Column (2) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by
a minimum description when needed. The last line below the description is the part number and the Commercial and
Government Entity Code (CAGEC) (in parentheses)
Column (3) Usable On Code. When applicable, gives you a code if the item you need is not the same for different
models of equipment. (Add the following only as applicable. Replace Xs with appropriate codes and model
numbers.) These codes are identified below:
Code Used on
FWP Cargo Bed Cover Type IA1 HMMWV (Camouflage)
FWQ Cargo Bed Cover Type IA1 HMMWV (Tan)
Column (4) U/I. Unit of Issue (U/I) indicates the physical measurement or count of the item as issued per the
National Stock Number shown in column (1).
Column (5) Qty Recm. Indicates the quantity recommended.
Table 1. Additional Authorization List.
(1) (2) (3) (4) (5)

National Stock Description, Part Number/(CAGEC) Usable Unit of Issue Qty
Number (NSN) On Code U/I Recm
5120-01-020-7814 Riveter, Blind, Hand (Rivnut) EA 1
C-722-3124L/(0VK23)
END OF WORK PACKAGE
0045-1/2 blank
TM 10-5411-238-13&P 0046
CREW, SERVICE AND FIELD MAINTENANCE
EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST

INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the Cargo Bed
Cover (CBC) HMMWV, Type IA1. This list is for information only and is not authority to requisition the listed
items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V
Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment, or CTA 8-100,
Army Medical Department Expendable/Durable Items.
Explanation of Columns in the Expendable/Durable Items List
Column (1) Item No. This number is assigned to the entry in the list and is referenced in the narrative instructions to
identify the item (e.g., brake fluid (WP 0098, Item 5)).
Column (2) Level. This column includes the lowest level of maintenance that requires the listed item
(C=Operator/Crew, O=Service/AMC, F=Field/ASB, H=Below Depot).
Column (3) National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it.
Column (4) Item Name, Description, Part Number/(CAGEC). This column provides the other information you need
to identify the item. The last line below the description is the part number and the Commercial and Government
Entity Code (CAGEC) (in parentheses).
Column (5) U/I. Unit of Issue (U/I) code shows the physical measurement or count of an item, such as gallon,
dozen, gross, etc.
0046-1
TM 10-5411-238-13&P 0046
Table 1. Expendable and Durable Items List.
(1) (2) (3) (4) (5)

ITEM LEVEL NATIONAL ITEM NAME, DESCRIPTION, Unit of Issue
NO. STOCK PART NUMBER/(CAGEC) U/I
NUMBER (NSN)
1 F 8040-00-201-8835 Adhesive
5-4-4840/(81337) QT
2 C 6850-01-381-4423 Cleaning solvent compound
5-gallon can
Skysol 100/(OK209) GL
3 C 7920-00-044-9281 Cloth: Cleaning general purpose, white
10-pound box
A-A59323/(58536) LB
4 C 7930-00-282-9699 Detergent, general purpose
1-gallon can
7930-00-282-9699/(83421) GL
5 C 8415-00-268-8330 Gloves, men’s PR
MIL-G-1008/(81349)
6 C 9150-00-458-0075 Lubricating oil, general purpose CN
4-ounce can
VV-L-800/(81348)
7 C 9150-00-273-2389 Lubricating oil, general purpose CN
16-ounce aerosol can
VV-L-800/(81348)
8 C 5310-00-896-1130 Nut, plain, blind rivet EA
SS31B200/(03481)
9 F 8030-01-299-1762 Sealing compound TU
58730 (05972)
END OF WORK PACKAGE
0046-2
TM 10-5411-238-13&P 0047
TOOL IDENTIFICATION LIST

INTRODUCTION
Scope
This work package lists all common tools and supplements and special tools/fixtures needed to maintain the Cargo
Bed Cover (CBC) HMMWV, Type IA1.
Explanation of Columns in the Tool Identification List
Column (1) Item No. This number is assigned to the entry in the list and is referenced in the initial setup to identify
the item (e.g., Mallet, Rubber (WP 0043, item 3)).
Column (2) Item Name. This column lists the item by noun nomenclature and other descriptive features (e.g., Gage,
belt tension).
Column (3) National Stock Number (NSN). This is the National Stock Number (NSN) assigned to the item; use it to
requisition the item.
Column (4) Part Number/(CAGEC). Indicates the primary number used by the manufacturer (individual, company,
firm, corporation, or Government activity) which controls the design and characteristics of the item by means of its
engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.
The manufacturer's Commercial and Government Entity Code (CAGEC) is also included.
Column (5) Reference. This column identifies the authorizing supply catalog or RPSTL for items listed in this work
package.
Table 1. Tool Identification List.
(1) (2) (3) (4) (5)

ITEM ITEM NAME NATIONAL STOCK PART NUMBER/ REFERENCE
NO. NUMBER (NSN) (CAGEC)
1 Drill, Electric, Portable 5130-00-204-2703 W-D-661 TY3CLA/ WP 0035
(80244)
2 Drill Set, Twist 5133-00-449-6775 GGG-D-751/(81348) WP 0035
3 Goggles, Industrial 4240-00-052-3776 3336841/(45152) WP 0034, 0035
4 Sling, Lifting 3940-015-03-6835 EE1-901, Type 3 120IN/ WP 0034
(8D865)
5 Riveter, Blind, Hand 5120-01-289-4310 200-GK/(3Z048) WP 0035
6 Tool Kit, General Mechanic’s 5180-01-483-0249 12B470000-1/(59678) WP 0034, 0035,
0036
7 Wrench, Torque 5120-00-554-7292 GGG-W-00686/(80244)
END OF WORK PACKAGE
0047-1/2 blank
TM 10-5411-238-13&P 0047
0047-2/2 blank
INDEX
Subject WP Sequence No.-Page No.
24-Inch Ladder (Crew Maintenance)…………….………………..……………..…….………………… 0013-1

2-Way Ventilator…………………………………….………………………………………………...… 0019-1
A
Abbreviations/Acronyms.….……………………………………..……………….….………………..… 0001-3
Additional Authorized List (AAL)…...…………………………..……………….….………………..… 0045-1
B
Bulk Materials…..………………………………………………..……………….….………………..… 0038-1
C
CBC Assembly (Crew Maintenance)..…………..…………………………………........................……. 0012-1
CBC Assembly (Repair)...………………………………………………………….…….…………..….. 0030-1
CBC Assembly (RPSTL).……………….……….………………………………….………………...…. 0034-2
CBC Assembly (Service)…………………….…………………..……………..…….………………….. 0031-1
CBC Installation Kit (RPSTL)…………………………………………………………………………… 0037-1
CBC Removal….…………………………………….…..……………………….………….….….……. 0029-1
Components of End Item (COEI) and Basic Issue Items (BII) Lists……………….…….…………..…. 0044-1
Corrosion Prevention and Control (CPC) …….………………………….……………………………… 0001-2
Cover, Access.……………………………………...……………..…………………...…………..…….. 0021-1
D
Decals and Instruction Plates…………………………………………………………………………….. 0005-5
Description and Use of Operator Controls and Indicators……………………………....……..…….…... 0004-1
Destruction of Army Materiel to Prevent Enemy Use…….………………………….…………………. 0001-2
Door Holder……………………………………..………………..………………...……………………. 0028-1
Door, Access, Cab...………………………………………….…….………………….….………..……. 0024-1
Door, Access, Cab (RPSTL)…………………………………..………………………………………… 0035-2
Door Assembly (RPSTL)..……………………………………………………………………………… 0036-2
Door, Lower ………….…………………………………..……...……………...……...……………...... 0027-1
Door, Upper ………….…………………………………..……...……………...……...……………...... 0026-1
E
Emergency Procedure.………………………………………………..………………………..……...…. 0007-1
Equipment Characteristics, Capabilities, and Features…………………………………………………... 0002-1
Equipment Data…………………………………………………………………….…............................. 0002-4
Equipment Description and Data…………………………………………………………………….…... 0002-1
Expendable and Durable Items List……………………………..……………………………..…….…... 0046-1
G
General Information………………………………………………………………………..…..………... 0001-1
H
Hand Receipt (HR) Manuals…….………………………….…………………………………………… 0001-1
Handle, Bail..………………………………………….…………………...……………...…….………. 0023-1
How to Use This Manual……………………………………………………………………………….. vii
How to Obtain Technical Manuals……………………………………………………………………… ix
L
Lift Ring……………………………………………….……………....……………....………………… 0025-1
List of Abbreviations/Acronyms…………...……………………………………………………..……... 0001-3
List of Effective Pages/Work Packages (LOEP)………………………………………………………... A
Location and Description of Major Components……………………………………………………….. 0002-1
INDEX-1
INDEX – Continued
Subject WP Sequence No.-Page No.
M
Maintenance Allocation Chart (MAC) Introduction…………….……………………….……….…..…. 0042-1
Maintenance Allocation Chart (MAC)……………………………………………………...……….…... 0043-1
Maintenance Forms, Records, and Reports…….………………………….……………………………. 0001-1
N
National Stock Number Index…………...……………………………………………………..…..……. 0039-1
Nomenclature Cross-Reference List…………...……………………………………………………..….. 0001-3
O
Operation Under Unusual Conditions…………………………….……………………..…..…………... 0006-1
Operation Under Usual Conditions……………………………………………………...………..…..…. 0005-1
P
Panel Assembly, Storage, Access...………………………………...………………….………….…..…. 0020-1
Part Number Index……………………………………….……………………….....……....….….…….. 0040-1
Preparation for Storage or Shipment…….………………………….…………………………………… 0001-2
Preventive Maintenance Checks and Services (PMCS) Introduction (Crew)……............................…… 0010-1
Preventive Maintenance Checks and Services (PMCS) Introduction (Service)….............................…… 0016-1
Preventive Maintenance Checks and Services (PMCS), Including Lubrication
Instructions (Crew)….….…..……………………..……......…………………………………………..... 0011-1
Preventive Maintenance Checks and Services (PMCS), Including Lubrication
Instructions (Service).….……………………………..……......……………….....…………………….. 0017-1
R
References……………………………………..……………………………….…………………..….… 0041-1
Repair Parts and Special Tools List (RPSTL) ………………….…………..…..….………..……...…… 0034-1
Repair Parts and Special Tools List (RPSTL) Introduction…….…………..…..….………..……...…… 0033-1
Reporting Equipment Improvement Recommendations (EIR) …….………………………….……….. 0001-1
S
Scope…….………………………….…………………………………………….................................... 0001-1
Service Upon Receipt………….………………………….……………………………………………... 0018-1
Step, Recessed, Folding.………………………………............................…………………………….... 0022-1
Supporting Information for Repair Parts, Special Tools, TMDE, and Support Equipment……………... 0001-4
T
Table of Contents………………………………………………………………………………………… ii
Theory of Operation………………………………………………………………………………...…..... 0003-1
Tool Identification List…………………………………………………....……………………….....….. 0047-1
Torque Limits……………………………………...………….……………….………..……….………. 0032-1
Troubleshooting Index (Operator)..……………………………….…………………………..……...….. 0008-1
Troubleshooting Index (Service)………………………………….…………………………..……...….. 0014-1
Troubleshooting Procedures (Operator)…..……………………….…………………………..……..….. 0009-1
Troubleshooting Procedures (Service)…………………………….…………………………..……..….. 0015-1
V
Ventilator, 2-Way………………………………………………………………………………………... 0019-1
W
Warning Summary…………………………….…………………………..……..……………………… a
Warranty Information.…….………………………….…………………………………………….......... 0001-2
INDEX-2
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject
line must be exactly the same and all fields must be included; however only the
following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27.
From: "Whomever" <whomever@avma27.army.mil>

To: TACOMLCMC.DAForm2028@us.army.mil
Subject: DA Form 2028
1. From: Joe Smith

2. Unit: home
3. Address: 4300 Park
4. City: Hometown
5. St: MO
6. Zip: 77777
7. Date Sent: 19-OCT-09
8. Pub no: TM 10-5411-238-13&P
9. Pub Title: TM
10. Publication Date: 01-JUL-09
11. Change Number: 7
12. Submitter Rank: MSG
13. Submitter FName: Joe
14. Submitter MName: T
15. Submitter LName: Smith
16. Submitter Phone: 123-123-1234
17. Problem: 1
18. Page: 2
19. Paragraph: 3
20. Line: 4
21. NSN: 5
22. Reference: 6
23. Figure: 7
24. Table: 8
25. Item: 9
26. Total: 123
27. Text:
This is the text for the problem below line 27.
DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool
BLANK FORMS Lists (RPSTL) and Supply Catalogs/Supply Manuals 21 October 2009
For use of this form, see AR 25-30; the proponent agency is ODISC4. (SC/SM).
FROM: (Activity and location) (Include ZIP Code)

TO: (Forward to proponent of publication or form) (Include ZIP Code)
COMMAND PFC Jane Doe
TACOM LIFE CYCLE MANAGEMENT COMMAND CO A 3rd Engineer BR
ATTN: AMSTA-LCL-MPP/TECH PUBS
1 Rock Island Arsenal Ft. Leonardwood, MO 63108
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
TITLE
PUBLICATION/FORM NUMBER DATE
Unit Manual for Ancillary Equipment for Low Velocity Air
TM 10-1670-296-20&P 12 December 2008
Drop Systems
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
0036 00-2 1 In table 1, Sewing Machine Code Symbols, the second
sewing machine code symbol should be MD ZZ not
MD22.
Change the manual to show Sewing Machine,

Industrial: Zig-Zag; 308 stitch; medium-duty; NSN 3530-
01-181-1421as a MD ZZ code symbol.
*Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION
Jane Doe, PFC
508-233-4141 Jane Doe Jane Doe
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMAND 21 October 2009
TACOM LIFE CYCLE MANAGEMENT COMMAND
PFC Jane Doe
ATTN: AMSTA-LCL-MPP/TECH PUBS CO A 3rd Engineer BR
1 Rock Island Arsenal
Ft. Leonardwood, MO 63108
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-1670-296-20&P 12 December 2008 Unit Manual for Ancillary Equipment for Low
Velocity Air Drop Systems
TOTAL NO.
NATIONAL RECOMMENDED ACTION
COLM REFERENCE FIGURE ITEM OF MAJOR
PAGE NO. LINE NO. STOCK
NO. NO. NO. NO. ITEMS
NUMBER
SUPPORTED
0066 00-1 4 Callout 16 in figure 4 is pointed
to a D-Ring. In the Repair Parts
List key for figure 4, item 16 is
called a Snap Hook. Please
correct one or the other.
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

EXTENSION
Jane Doe, PFC
508-233-4141 Jane Doe Jane Doe
UASPPC V3.00
DATE
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and Special Tool
AND BLANK FORMS Lists (RPSTL) and Supply Catalogs/Supply Manuals
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMAND
PUBLICATION/FORM NUMBER DATE TITLE

Operator and Field Maintenance Manual Including Repair Parts and Special Tools
TM 10-5411-238-13&P 01 October 2009 List (RPSTL) for Cargo Bed Cover (CBC) HMMWV, Type IA1
NO. NO. GRAPH NO. NO.* NO. (Provide exact wording of recommended changes, if possible).

EXTENSION
COMMAND
TM 10-5411-238-13&P 01 October 2009 Operator and Field Maintenance Manual Including Repair Parts and
Special Tools List (RPSTL) for Cargo Bed Cover (CBC) HMMWV,
Type IA1
TOTAL NO.
NATIONAL RECOMMENDED ACTION
PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR
STOCK
NO. NO. NO. NO. NO. NO. ITEMS
NUMBER
SUPPORTED

EXTENSION
UASPPC V3.00
DATE
COMMAND


EXTENSION
COMMAND
Type IA1
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED

EXTENSION
UASPPC V3.00
DATE
COMMAND


EXTENSION
COMMAND
Type IA1
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED

EXTENSION
UASPPC V3.00
By Order of the Secretary of the Army:
GEORGE W. CASEY, JR.

General, United States Army
Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0928009
Distribution:
To be distributed in accordance with Initial Distribution Number (IDN) 257019 requirements for
TM 10-5411-238-13&P.
PIN: 085916-000

Camouflage NSN 5411-01-548-5065 TAN NSN 5411-01-548-5067

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TM 10-5411-238-13&P

OPERATOR AND FIELD MAINTENANCE

CARGO BED COVER (CBC)

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

WARNING SUMMARY − Continued

WARNING SUMMARY − Continued

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for original manual is:

Original 01 October 2009

Page/WP No. Change No. Page/WP No. Change No.

OPERATOR AND FIELD MAINTENANCE MANUAL

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Chapter 1 – General Information, Equipment Description, and Theory of Operation

Theory of Operation……………………………………………………………………….. WP 0003

Chapter 2 – Operator Instructions

Operation Under Usual Conditions…………………………………………..……..…..…. WP 0005

Operation Under Unusual Conditions…………………………….………………………... WP 0006

Chapter 3 – Operator Troubleshooting Procedures

TABLE OF CONTENTS − Continued

Chapter 4 – Crew PMCS Maintenance Instructions

CBC Assembly ………..…………………….………………..……………..…….……..... WP 0012

Chapter 5 – Service Troubleshooting Procedures

Chapter 6 – Service PMCS Maintenance Instructions

Service Upon Receipt………….………………………….………………………….……. WP 0018

TABLE OF CONTENTS − Continued

Chapter 6 – Service PMCS Maintenance Instructions – Continued

2-Way Ventilator…………………………………….……………………………………... WP 0019

Panel Assembly, Storage, Access...………………………………...………………..…..…. WP 0020

Cover, Access ..……………………………………...……………..………………..…….. WP 0021

Step, Folding ..…………………………………………............................…………......... WP 0022

Handle, Bail ………………………………………….…………………...…….………. WP 0023

Door, Access, Cab..………………………………………….……………………….…….. WP 0024

Lift Ring……………………………………………….……………....…………………… WP 0025

Door, Upper ……….…………………………….……...……………………………..….. WP 0026

TABLE OF CONTENTS − Continued

Chapter 6 – Service PMCS Maintenance Instructions – Continued

Door Holder……………………………………..………………..……………….....…….. WP 0028

CBC Removal.………….………………………………………………………….…….… WP 0029

Chapter 7 – Field Maintenance Instructions

CBC Assembly Service……………………………….…..……………………………..… WP 0031

TABLE OF CONTENTS − Continued

Chapter 8 – Parts Information

Chapter 9 – Supporting Information

Additional Authorization List (AAL)…………………………..…………………..……... WP 0045

Expendable and Durable Items List……………………………..…………………..……... WP 0046

Tool Identification List…………………………………………………....……………….. WP 0047

HOW TO USE THIS MANUAL

Features of this TM are:

Work Package Format

Each WP contains identification information which includes the following:

Use of Text and Illustrations

HOW TO USE THIS MANUAL – Continued

HOW TO OBTAIN TECHNICAL MANUALS

Instructions for Unit and Publications Clerk

GENERAL INFORMATION, EQUIPMENT DESCRIPTION,

MAINTENANCE FORMS, RECORDS, AND REPORTS

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)

HAND RECEIPT (HR) MANUALS

CORROSION PREVENTION AND CONTROL (CPC)

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE