Download as pdf or txt
Download as pdf or txt
You are on page 1of 40

Service manual

SUBGROUP - INDEX

Section Group Type

Updating the machine software 200.005.1 R 920 - R 924

CAN data transmission 200.200.1 R 920 - R 924

Master A178 200.250.1 R 920 - R 924

CAN modules 200.260.1 R 920 - R 924

Display 200.410.1 R 920 - R 924

Connection to Sculi 200.505.1 R 920 - R 924

Sculi – access to the variables 200.530.1 R 920 - R 924

Sculi - Wizard utility 200.600.1 R 920 - R 924


LFR/en/Edition: 04/2017

200.000.1
Service manual

LFR/en/Edition: 04/2017

200.000.2
Soft change on R920 – R922 – R924 B-Linie excavators

1. Save old soft on PC


Take out the Compact flash 1 card and insert it in PC
Save data of the CF card in a folder on PC
Format the card : right click on the card and select „format“

Click on « start » then and

2. Loading of the new soft

Extract the file containing the soft on the PC


Copy the contain of the folder “card” to the CF card
Remove card from PC, write the soft identification number and the soft index on the CF label and insert
the card into the master
Turn the ignition key to “on” and wait the loading of the soft, until the following image is displayed:

3. Soft configuration
Connect Sculi to the machine

Click on
Click on
Click on
Enter the soft ident in the variable CDSoftCheckIdent (see below the “test system” menu)
Enter the soft index in the variable CDSoftCheckIndex (see below the “test system” menu)

M. BELLINGER V1.0 29/06/12


1/2
Project ident. no. => CDSoftCheckIdent

Menu Test system Project ident. no. index => CDSoftCheckIndex

4. Machine check up
Check the all operations and functions of the machine

M. BELLINGER V1.0 29/06/12


2/2
Service manual CAN data transmission
General about multiplexing

CAN data transmission

1 General about multiplexing

Multiplexing is a method by which several combined signals are transmitted at the same time via a
same and single transmission support, generally via a two core twisted cable.
In direction input signal to data processing unit

Sensor analog signal signal transducer digital signal central unit

usual wire harness multiplexing harness

The analog signal generated by the sensor is changed into a digital signal. This digital signal
(sequence of bits with either «0» or «1» value) is transmitted via a multiplexing harness towards the
central data processing unit.
In direction data processing unit to input signal

central unit digital signal signal transducer analog signal user

multiplexing harness usual wire harness

The central unit emits a digital signal on the multiplexing harness.


The signal transducer changes this digital signal into an analog signal suitable for the control of the
users.
Converters
A converter is a component combining several basic signal transducers. It allows to transform
simultaneously several signals generally of similar type.
LFR/en/Edition: 01/2017

Fig. 1 Input converter

The input converters combine several analog signals from different sensors into a unique digital
sequence, also called data block.

R 920 - R 924 200.200.1


copyright by
CAN data transmission Service manual
CAN transmission bus

Fig. 2 Output converter

The output converters transform the data blocks into several analog or binary output signals toward
the different users.
Multiplexing offers the following significant advantages:
– Increase in the reliability of the signal
– Decrease of the complexity, the weight and the price of the cable sets
– Limitation of the number of connectors and of the trouble causes
– Diminution of the number of transmitters and sensors
– Facilitation for the retroactive installation of options and for the further development of the
installation
– Improved trouble detection, display of error codes and troubleshooting

2 CAN transmission bus

The CAN connection is the elected multiplex transmission support for Liebherr machines.
The CAN connection cable consists of two twisted wires, called CAN H (CAN high) and CAN L (CAN
low).

Fig. 3 Twisted wires pair of the CAN connection

The green wire corresponds to the line CAN H


The yellow wire corresponds to the line CAN L

Notice !
The twisted pair offers the following advantages :
– Minimization of the electromagnetic disturbance emitted by the connection
– Reduction of the interference onto the transmitted signal of the external electromagnetic
LFR/en/Edition: 01/2017

disturbance.

200.200.2 R 920 - R 924


copyright by
Service manual CAN data transmission
CAN transmission bus

Fig. 4 Aspect of the signal CAN H and CAN L

The voltage varies between 2,5 and 3,5 Volt on the CAN H wire.
The voltage varies between 1,5 and 2,5 Volt on the CAN L wire.
Both signals CAN H and CAN L are complementary of each other.

If both signals CAN H and CAN L are equal to 2,5 V, the value of the transmitted bit is 1.
If the signal CAN H is equal to 3,5 V and the signal CAN L to 1,5 V, the value of the transmitted bit is 0.
Constitution of a CAN data block

Fig. 5 Execution of a CAN data block

1 Starting signal of data block 5 Validity recognition of the data block


2 Identification of the sending element 6 Acknowledgment signal
3 Detection of signal begin 7 End signal of the data block
4 Transmitted data
LFR/en/Edition: 01/2017

R 920 - R 924 200.200.3


copyright by
CAN data transmission Service manual
Architecture schematic of the CAN network

Fig. 6 Oscilloscope representation of a CAN data block

3 Architecture schematic of the CAN network

In order to guarantee a high transmission speed without overloading the CAN connection, the
different central processing units and CAN converters are arranged on four different CAN busses.
See the Uppercarriage - electrical diagrams (CAN OVERVIEW), in chapter 110.

LFR/en/Edition: 01/2017

Fig. 7 Example of an architecture of the busses CAN 1 to CAN 4

200.200.4 R 920 - R 924


copyright by
Service manual CAN data transmission
Troubleshooting on CAN networks

I Cab area II Uppercarriage aria


1 GPS data transmission 2 Terminating resistors 120 Ohm

On the bus CAN 1 On the bus CAN 3


A178 Master A178 Master
A169 Control unit Cummins diesel engine central unit
A179 Module

On the bus CAN 2 On the bus CAN 4


A178 Master A178 Master
A170 Control unit 1 GPS data transmission
A179-2 Module

4 Troubleshooting on CAN networks

4.1 General
Displaying the CAN bus errors

Fig. 8 Indication of the CAN bus errors on the display


LFR/en/Edition: 01/2017

R 920 - R 924 200.200.5


copyright by
CAN data transmission Service manual
Troubleshooting on CAN networks

Fig. 9 Indication of the state of the CAN converters in the program «Info» of Sculi

With the electrical system of the machine turned on, enter Sculi and open the directory «Info».
The list of the CAN busses is shown, with for each CAN bus the list of the relating CAN
converters.
Consecutively check the state of each converter of the faulty CAN bus so to determine the
defective module(s).
• The messages « active = true » and « timeout = false » advice of a correct operating mode of
the converter.
• The messages « active = false » and « timeout = true » (or one of these messages only) indicate
a trouble of the module communication.
Terminating resistors
Each termination of any CAN-bus is fitted with a 120 Ohm resistor.
The purpose of these resistors is to guarantee a faultless transmission of the signals (correct voltage
level and extinction of end of line reflection).

All input and output modules are fitted with a 120 Ohm resistor.
This resistor is being used as a terminating resistor only on given modules (see chart below), through
connecting with a wire the pins 29 and 43 of the connector of the module.
These wires are integrated in the cable sets of the machine.

Bus CAN 1 CAN 2 CAN 3 CAN 4

Resistor 1 inside the master inside the master inside the master inside the master
LFR/en/Edition: 01/2017

Resistor 2 In the Cummins


In the module In the module In the GPS
engine central
A179 A179-2 system
unit

4.2 Verifications
Checking the terminating resistors

200.200.6 R 920 - R 924


copyright by
Service manual CAN data transmission
Troubleshooting on CAN networks

Fig. 10 Checking the terminating resistors

With the electrical system of the machine turned off, check the resistance between the CAN L and
CAN H measuring points of the concerned CAN bus.
If the resistance is between 50 and 70 Ohm, both terminating resistors are in good condition.
if the resistance is above 70 Ohm, one of the terminating resistor is defective, or a line of the CAN
bus is interrupted.
Successively disconnect the CAN components on the bus to find out the defective resistor or the
location of the interruption point.
If the resistance is below 50 Ohm, one of the terminating resistor is defective, or the lines of the CAN
bus are short circuited.
Successively disconnect the CAN components on the bus to find out the defective resistor or the
location of the short circuit or of the ground fault.
Checking the insulation of the CAN lines
LFR/en/Edition: 01/2017

R 920 - R 924 200.200.7


copyright by
CAN data transmission Service manual
Troubleshooting on CAN networks

Fig. 11 Checking the CAN lines insulation and the CAN modules grounding

With the electrical system of the machine turned off, check the resistance value between the line
CAN L and the ground.
With the electrical system of the machine turned off, check the resistance value between the line
CAN L and the ground.
The resistance value between the CAN lines and the ground must be above 2 kiloOhms.
When the resistance value is too low:
Successively disconnect the CAN components on the bus to find out the defective part (module,
connecting cable or connector).
Checking the connection to ground of the CAN modules
The maximum authorized voltage difference between the grounding of a CAN module and the
general grounding point of the machine amounts to 0,2 Volts.
If the difference becomes too great:
– The module can no longer interpret the CAN data blocks emitted by the master.
– The master can no longer interpret the CAN data blocks emitted by the module.
– An error message is displayed.
Turn the electrical installation on.
Check the voltage difference between the grounding of each CAN module of the line and a main
grounding point of the machine.
LFR/en/Edition: 01/2017

200.200.8 R 920 - R 924


copyright by
Service manual Master A178
Connectors on master A178

Master A178
The master A178 is the central control and regulation unit of the machine.
The master is installed inside the cab, behind the driver’s seat and is well protected in a hard foam
housing. It becomes accessible after removing the housing upper part.

1 Connectors on master A178

The master A178 is fitted with the connectors allowing the communication in multiplexing mode with
the remaining components of the circuit.

Fig. 1 Arrangement of connectors on master A178

Power supply

1 A178.PWR.X Connector 6 poles


Supply voltage

Multiplex transmissions

2 A178.CAN.X Connector 8 poles CAN


Busses CAN 1 up to CAN 4
LFR/en/Edition: 01/2017

3 A178.LAN1.X Connector 8 poles LAN1


Connection with diagnostic plug X60
4 A178.LAN2.X Connector 8 poles LAN2
Connection with reversing camera
5 A178.LAN3.X Connector 8 poles LAN3
Connection with display
6 A178.COM1.X Connector 9 poles COM1
Not used

R 920 - R 924 200.250.1


copyright by
Master A178 Service manual
Memory cards

7 A178.COM2.X Connector 9 poles COM2


Connection with modem LITU
8 A178.COM3.X Connector 9 poles COM3
Connection with diagnostic plug X1383 on motherboard
9 A178.COM4.X Connector 9 poles COM4
Options
10 Tags for connectors to the master molded-in in aluminium housing

Connector A178.PWR.X Pin Signal


Power supply
1 Grounding
2 + 24V terminal 15
3 Not used
4 Not used
5 Not used
6 + 24V terminal 15

Connector A178.CAN.X Pin Signal


Connection CAN 1 up to CAN 4
1 CAN 4 low
2 CAN 3 low
3 CAN 2 low
4 CAN 1 low
5 CAN 1 high
6 CAN 2 high
7 CAN 3 high
8 CAN 4 high

2 Memory cards

The memory cards for the machine software are inserted in two slots on the front side of the master.

LFR/en/Edition: 01/2017

Fig. 2 Flash cards slots on master module A178

200.250.2 R 920 - R 924


copyright by
Service manual Master A178
LEDs for indicating the operating status of the Master module

1 Slot for insertion of flash card CF1 4 Protective cover for the memory cards
2 Slot for insertion of flash card CF2 5 Identification plate of the master
3 Housing vent

The memory cards become accessible after removing the protective cover 4.
The CF1 memory card contains a copy of the machine software and of the machine data.
The machine can be operated only if a valid CF1 memory card is inserted in the Master module.
The CF2 memory card contains the necessary software for the machine options.

Notice!
When inserting a new memory card in the slot CF1, the data of the card CF1 take precedence and
overwrite the data already stored in the master.

Notice!
To update the machine software, refer to the subchapter 190.005

3 LEDs for indicating the operating status of the Master module

3.1 LEDs for the monitoring of Multiplex transmissions


LFR/en/Edition: 01/2017

LEDs Status Operating advice


Green LEDs - LAN 1 to LAN 3 lighting Network connection OK

Yellow LEDs - LAN 1 to LAN flickering Network active


3
Red LEDs - CAN 1 to CAN 4 - blinking Problem report on the CAN-bus
- lighting CAN-bus stopped

R 920 - R 924 200.250.3


copyright by
Master A178 Service manual
LEDs for indicating the operating status of the Master module

LEDs Status Operating advice


Green LEDs - CAN 1 to CAN flickering CAN-bus active - data transmission in progress
4

3.2 LEDs for flash cards status and power supply

LEDs Status Operating advice


Yellow LED e lighting Flash card CF1 inserted and recognized

Yellow LED f blinking Data transmission in progress between CF1 and


master

Yellow LED g lighting Flash card CF2 inserted and recognized

Yellow LED h blinking Data transmission in progress between CF2 and


master

Green LED p lighting Power supply of master in order

3.3 LEDs A4 and B4 for status indication

Yellow LED
Green LED A4 Operating advice
B4
Lighting Lighting Self test of the LEDs immediately after turning on
the Master module.
Off Off The system is starting
Blinking slowly Off The master is in normal operation and operates
(pulses of faultlessly.
LFR/en/Edition: 01/2017

approx.1,0
sec.)
Off Blinking fast The master and the CAN-bus transmissions have
(pulses of been stopped due to the occurrence of a critical
approx. 0,2 fault.
sec.) The operation of the machine is not possible.

200.250.4 R 920 - R 924


copyright by
Service manual Master A178
LEDs for indicating the operating status of the Master module

Yellow LED
Green LED A4 Operating advice
B4
Blinking slowly Lighting Download of required Software to a CAN module
in progress.
The machine software is not yet started and the
operation of the machine not yet possible.
LFR/en/Edition: 01/2017

R 920 - R 924 200.250.5


copyright by
Master A178 Service manual
LEDs for indicating the operating status of the Master module

LFR/en/Edition: 01/2017

200.250.6 R 920 - R 924


copyright by
Service manual CAN modules

CAN modules
On the PME series, all the analog to digital converters are gathered in the modules of the machine.
A standard hydraulic excavator contains one or two modules.
For the modules arrangement, see Uppercarriage - arrangement of electrical components, in
chapter 110.

Converters
Denomination Meaning

DA 32 32 x ON/OFF type input

IA 16 16 x input analog

IR 04 4 x input resistive

IF 04 4 x frequency type input

DE ON/OFF type output

OA 16 16 x output analog

SFTY Used for safety functions


LFR/en/Edition: 01/2017

R 920 - R 924 200.260.1


copyright by
CAN modules Service manual

LFR/en/Edition: 01/2017

200.260.2 R 920 - R 924


copyright by
Service manual Display
Function

Display

1 Function

1.1 Display menus and status symbols


(see 3.2 Control, in the operating manual)

1.2 Displaying the inputs and outputs


Press simultaneously and for few seconds the keys MENU1 and MENU2.
Additional keys are displayed in the menu information.
CodingKey and status of inputs and outputs can be viewed in real time.

Fig. 1 Additional keys and CodingKey

1 Displaying the CodingKeys 4 Machine CodingKey


2 Displaying the outputs 5 Attachment CodingKey
3 Displaying the inputs 6 Number of the installed working tool
LFR/en/Edition: 05/2016

R 920 - R 924 200.410.1


copyright by
Display Service manual
Function

Fig. 2 Displaying the inputs

7 Mini-joystick B168 Control pressure transmitter / swing right


B53 RPM transmitter / swing drive B169 Control pressure transmitter / travel left
forward
B159 High pressure transmitter P1 B170 Control pressure transmitter / travel left
backward
B160 High pressure transmitter P2 B171 Control pressure transmitter / travel right
forward
B161 Control pressure transmitter / stick extension B173-1 Control pressure transmitter / retract cylinder
in high pressure circuit 2
B162 Control pressure transmitter / stick retraction B173-2 Control pressure transmitter / extend cylinder
in high pressure circuit 2
B163 Control pressure transmitter / boom up B174 Control pressure transmitter / travel right
backward
B164 Control pressure transmitter / boom down B189 High pressure transmitter / stick cylinder piston
side
LFR/en/Edition: 05/2016

B165 Control pressure transmitter / bucket extension B190 High pressure transmitter / boom cylinders
piston side
B166 Control pressure transmitter / bucket retraction B198 High pressure transmitter / stick cylinder rod
side
B167 Control pressure transmitter / swing left B202 Control pressure transmitter / stick extension
S7 Safety lever

200.410.2 R 920 - R 924


copyright by
Service manual Display
Adjustment

Fig. 3 Displaying the outputs

Y3 Solenoid valve / servo control Y414-2 Regulation solenoid valve / high pressure
circuit 2
Y7 Solenoid valve / swing brake Y415 Regulation solenoid valve / straight travel
Y22 Regulation solenoid valve / medium pressure Y416 Regulation solenoid valve / priority high
circuit pressure circuit 1
Y23 Regulation solenoid valve / medium pressure Y417 Regulation solenoid valve / Cut 1
circuit
Y24 Solenoid valve / travel speed increase Y418 Regulation solenoid valve / Cut 2
Y50 Regulation solenoid valve / power regulation Y419 Regulation solenoid valve / summation stick
(LR) cylinder
Y51 Regulation solenoid valve / flow regulation P1 Y420 Regulation solenoid valve / summation boom
(SD1) cylinders
Y52 Regulation solenoid valve / flow regulation P2 Y421 Regulation solenoid valve / regeneration stick
(SD2) cylinder
Y347 Regulation solenoid valve / cooler fan RPM Y441 Regulation solenoid valve / additional user on
joystick left
Y369 Safety solenoid valve / optional equipment Y442 Regulation solenoid valve / additional user on
joystick left
Y370 Safety solenoid valve / optional equipment Y445 Regulation solenoid valve / control high
pressure circuit 1
Y414-1 Regulation solenoid valve / high pressure Y446 Regulation solenoid valve / control high
circuit 1 pressure circuit 1

2 Adjustment
LFR/en/Edition: 05/2016

2.1 Calibrating the display


Adjustment to be made, when the display does not respond anymore to the finger touch.
Turn starter key to position 0.
Touch the display with your finger and turn starter key to position I.

R 920 - R 924 200.410.3


copyright by
Display Service manual
Adjustment

Fig. 4 Menu touch panel

Press on menu touch panel.


Press on enter.
Press on the displayed crosses.
Calibration is done.
Press two times on exit.

2.2 Loading the software on the display


Adjustment to be made, when the display is black.
Turn starter key to position 0.
Touch the display with your finger and turn starter key to position I.

Fig. 5 Menu flash files


LFR/en/Edition: 05/2016

Press on menu flash files.


Press on format TFFS and downloaded data.
Old software is deleted.

200.410.4 R 920 - R 924


copyright by
Service manual Display
Adjustment

Fig. 6 Intermediate display

When the intermediate display is displayed, press two times on exit.


Master loads the software on the display.
Wait few minutes.
When the main menu is displayed, turn starter key to position 0, then I.
LFR/en/Edition: 05/2016

R 920 - R 924 200.410.5


copyright by
Display Service manual
Adjustment

LFR/en/Edition: 05/2016

200.410.6 R 920 - R 924


copyright by
Service manual Connection to Sculi

Connection to Sculi
Turn the ignition key to position I.
Connect the Ethernet cable (tool no. 109) under to the connector X60 on the right console.

Fig. 1 Diagnostic connector for connection with Sculi

Connect to Sculi.
R

Fig. 2 Connection to Sculi

Click on New button (1).


Select connection type (2):
LFR/en/Edition: 10/2016

– PME1 Controller Plugin for the serial cable connection


– PME1 Controller Ethernet for the Ethernet cable connection
Click on Connect button (3).

R 920 - R 924 200.505.1


copyright by
Connection to Sculi Service manual

LFR/en/Edition: 10/2016

200.505.2 R 920 - R 924


copyright by
Service manual Sculi – access to the variables
Reading of the variables in Sculi

Sculi – access to the variables

1 Reading of the variables in Sculi

Fig. 1 Access via the menu «variables» of Sculi

Depending on the variable type and on the connected Sculi Dongle, the following actions are
possible.
– visualization of the variables
– temporary modification of the vairables (for the duration of a test or an adjustment procedure)
– steady modification, leading to the re-memorization of the variable at the next machine stop.

2 Meaning of the variable denomination


LFR/en/Edition: 10/2016

The denominations of all variabless are featured according to the same logic.
The denominations allow an easy identification of the nature of variables and of the function they
relate to.

R 920 - R 924 200.530.1


copyright by
Sculi – access to the variables Service manual
Classification of the variables

For example: QXSwingBrakeY7.

Q X SwingBrakeY7
1st letter 2nd letter ad - alphanumeric expression

Q Output signal X Binary number (0


I Input signal or 1) Designation of the concerned function
• in an abbreviated form
S Variable relating to D Natural number • where applicable completed by the
the display (integer) tag of the concerned electrical
L Internal variable R Decimal number component
C Alterable variable
M Memorized value at The occurrence of the letters group
machine stop «ad» indicates that the variable
K Constant concerns an option («ad» stands for
additional function)

Some examples

Denomination Meaning
Q X Swing brake Y7 Output signal (Q), binary (X), supplying the commutati-
on solenoid valve for swing brake control Y7 (Swing
brake Y7)
Q R FanY347 Output signal (Q), decimal value (R) of the current sup-
plying the regulation solenoid valve YR347 for the coo-
ler fan RPM adjustment (FanY347)
I X Bt3A168 Output signal (I), binary (X), reflecting the activation sta-
tus of the button 3 of main control unit A168 (Bt3A168)
I R HydrOilTempB8 Input signal (I), analogical signal (R), delivered by the
hydraulic oil temperature transmitter B8
(HydrOilTempB8)
S X SymOLWNotAvail Variable for the display (S), binary (X), determining if the
symbol «Overload warning not available» (SymOLW-
NotAvail) has to be displayed or not
L D GreaseLTcyc Internal variable (L), integer (D), defining the duration
(comprised between 1 and 180 minutes) of the grease
cycle in Modus «Light» (GreaseLTcyc)
C X SetFanSelectActive Modifiable variable (C), binary (X), for activation of the
possibility to select an operating mode for the cooler fan
(SetFanSelectActive)
C D SetFanSelectMode Modifiable variable (C), integer (D), adjustable between
1 and 6 to select a preadjusted operating mode for the
cooler fan (SetFanSelectMode).
C X ad CoolReversible Modifiable variable (C) binary (X), enabling the option
LFR/en/Edition: 10/2016

(ad = additional) «cooler fan reversible» (CoolReversi-


ble)

3 Classification of the variables

Sculi allows to select, arrange and display the variables according to numerous criteria.

200.530.2 R 920 - R 924


copyright by
Service manual Sculi – access to the variables
Classification of the variables

The online assistance of the Sculi software gives an overview of the different possibilities
Press the key F1 of the keyboard.
In the contents of the assistance menu, select «Working with Sculi \ Variable Editor \ User
interface \ Variable display \ ..

3.1 Grouping of variables relating to a function

Fig. 2 Visualization of variables contingent on a given function

As an example, the above screenshot shows the list of all the variables relating to the function
« rotating device ».

3.2 Creation of personalized groups of variables


Sculi allows to generate personalized directories, including for instance the most frequently used
variables.
LFR/en/Edition: 10/2016

Add these directories in the subindex «User» of the variable editor.

R 920 - R 924 200.530.3


copyright by
Sculi – access to the variables Service manual
Classification of the variables

Fig. 3 Personalized variables directories

In the above shown example, all the variables labeling the output currents to the solenoid valves have
been duplicated into a directory « All solenoid valve currents ».

Notice!
The personalized directories created in the subindex « User » remain unmodified after a new start
and also after reinstallation of the Sculi software.

3.3 Variables for the activation of options


All the variables beginning with CXad are modifiable values which can be set to « 1 », respectively
to « 0 », in order to activate, respectively to deactivate an option.
To modify the value of a variable: set the concerned variable on the wished value.
To validate the value of a variable: press on the key Enter of the keyboard of your PC.
LFR/en/Edition: 10/2016

200.530.4 R 920 - R 924


copyright by
Service manual Sculi – access to the variables
Report of the variable denominations in electrical diagrams

Fig. 4 Repertoire «Activation Option», list of all CXad... like variables

4 Report of the variable denominations in electrical diagrams

The denomination of the following variables is specified in the pages of the electric schematics:
– input signals toward the master module
– output signals delivered by the master module
– input and output signals transiting through the components connected via CAN busses.
LFR/en/Edition: 10/2016

R 920 - R 924 200.530.5


copyright by
Sculi – access to the variables Service manual
Report of the variable denominations in electrical diagrams

Fig. 5 Reference to variable denominations in the electrical diagrams

LFR/en/Edition: 10/2016

200.530.6 R 920 - R 924


copyright by
Service manual Sculi - Wizard utility
Connection to Wizard

Sculi - Wizard utility

1 Connection to Wizard

Fig. 1 Connection to Wizard

1 Wizard key 4 Function settings menu


2 Home menu 5 Maintenance menu
3 Tool Control menu 6 Information menu

Click the Wizard key 1.


Home page of the Wizard software is displayed.

Notice!
If the Tool Control menu 3 is not displayed:
Switch the CXWizardTools variable to 1.
LFR/en/Edition: 05/2016

R 920 - R 924 200.600.1


copyright by
Sculi - Wizard utility Service manual
Home menu

2 Home menu

Fig. 2 Home menu

1 Crawler excavator 4 Machine serial number


2 Machine model 5 Software identification number
3 Machine type 6 Software version
7 Machin operating hours

Software identification number for R920 - R924:


– Serial version: 11734113

3 Tool Control menu

In Tool Control menu, the settings for the working tools can be displayed, modified and stored up.

Notice!
After replacing the working tool, the driver can select the new working tool in the Tool control menu
on the machine display. The flow rate and pressure limitations are activated and shown on the
display.
LFR/en/Edition: 05/2016

200.600.2 R 920 - R 924


copyright by
Service manual Sculi - Wizard utility
Tool Control menu

Fig. 3 Tool Control menu - list of working tools

Click on the key of the working tool to set.

3.1 Setting parameters for working tools

Caution!
Setting inappropriate parameters can cause damage to the working tool or impair its function!
Adjust the settings based on the technical data of the respective working tool.
Do not exceed the maximum authorised values for pressure and pump delivery.
LFR/en/Edition: 05/2016

R 920 - R 924 200.600.3


copyright by
Sculi - Wizard utility Service manual
Tool Control menu

Fig. 4 Tool Control menu - setting parameters

20 Setting of flow rate limitation of P1 23 Flow rate of working tool connection A


21 Setting of flow rate limitation of P2 24 Flow rate of working tool connection B
22 Setting of pressure limitation

Make sure that the basic settings for Tool Control had been performed (High pressure circuit 1,
see the adjustment check list, chapter 030).
Using the + and - keys, set the desired value (L/min) for flow rate limitation of pump P1 or for flow
rate of working tool connection A.
Adjusted flow limitation value is displayed between both keys.
Using the + and - keys, set the desired value (L/min) for flow rate limitation of pump P2 or for flow
rate of working tool connection B.
Adjusted flow limitation value is displayed between both keys.
Using the + and - keys, set the desired value (bar) for pressure limitation.
Adjusted pressure limitation value is displayed in the area between both keys.
Quit the menu.

3.2 Modification of the denomination

Fig. 5 Tool Control menu - mode denomination

Click on the mode denomination.


Image of a keyboard is shown on the screen.
Current denomination of the working tool is displayed on the middle top of the screen.
LFR/en/Edition: 05/2016

Change the denomination of the working tool using the keyboard.


Click on the enter key.
New denomination for the working tool is stored.

Notice!
If the denomination of the working tool XX is not considered:
Enter the denomination in the variable database.ToolControl.ToolName.XX.

200.600.4 R 920 - R 924


copyright by
Service manual Sculi - Wizard utility
Function settings menu

4 Function settings menu

See «Maintenance and inspection schedule» (chapter 030).

5 Maintenance menu

See «Confirming the service» (chapter 030).

6 Information menu

Fig. 6 Information menu

This menu indicates the identification number of the machine and the working attachment (Coding
Key).
LFR/en/Edition: 05/2016

R 920 - R 924 200.600.5


copyright by
Sculi - Wizard utility Service manual
Information menu

LFR/en/Edition: 05/2016

200.600.6 R 920 - R 924


copyright by

You might also like