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SCREEN UNLOCK Liebherr Master 4
SCREEN UNLOCK Liebherr Master 4
SUBGROUP - INDEX
200.000.1
Service manual
LFR/en/Edition: 04/2017
200.000.2
Soft change on R920 – R922 – R924 B-Linie excavators
3. Soft configuration
Connect Sculi to the machine
Click on
Click on
Click on
Enter the soft ident in the variable CDSoftCheckIdent (see below the “test system” menu)
Enter the soft index in the variable CDSoftCheckIndex (see below the “test system” menu)
4. Machine check up
Check the all operations and functions of the machine
Multiplexing is a method by which several combined signals are transmitted at the same time via a
same and single transmission support, generally via a two core twisted cable.
In direction input signal to data processing unit
The analog signal generated by the sensor is changed into a digital signal. This digital signal
(sequence of bits with either «0» or «1» value) is transmitted via a multiplexing harness towards the
central data processing unit.
In direction data processing unit to input signal
The input converters combine several analog signals from different sensors into a unique digital
sequence, also called data block.
The output converters transform the data blocks into several analog or binary output signals toward
the different users.
Multiplexing offers the following significant advantages:
– Increase in the reliability of the signal
– Decrease of the complexity, the weight and the price of the cable sets
– Limitation of the number of connectors and of the trouble causes
– Diminution of the number of transmitters and sensors
– Facilitation for the retroactive installation of options and for the further development of the
installation
– Improved trouble detection, display of error codes and troubleshooting
The CAN connection is the elected multiplex transmission support for Liebherr machines.
The CAN connection cable consists of two twisted wires, called CAN H (CAN high) and CAN L (CAN
low).
Notice !
The twisted pair offers the following advantages :
– Minimization of the electromagnetic disturbance emitted by the connection
– Reduction of the interference onto the transmitted signal of the external electromagnetic
LFR/en/Edition: 01/2017
disturbance.
The voltage varies between 2,5 and 3,5 Volt on the CAN H wire.
The voltage varies between 1,5 and 2,5 Volt on the CAN L wire.
Both signals CAN H and CAN L are complementary of each other.
If both signals CAN H and CAN L are equal to 2,5 V, the value of the transmitted bit is 1.
If the signal CAN H is equal to 3,5 V and the signal CAN L to 1,5 V, the value of the transmitted bit is 0.
Constitution of a CAN data block
In order to guarantee a high transmission speed without overloading the CAN connection, the
different central processing units and CAN converters are arranged on four different CAN busses.
See the Uppercarriage - electrical diagrams (CAN OVERVIEW), in chapter 110.
LFR/en/Edition: 01/2017
4.1 General
Displaying the CAN bus errors
Fig. 9 Indication of the state of the CAN converters in the program «Info» of Sculi
With the electrical system of the machine turned on, enter Sculi and open the directory «Info».
The list of the CAN busses is shown, with for each CAN bus the list of the relating CAN
converters.
Consecutively check the state of each converter of the faulty CAN bus so to determine the
defective module(s).
• The messages « active = true » and « timeout = false » advice of a correct operating mode of
the converter.
• The messages « active = false » and « timeout = true » (or one of these messages only) indicate
a trouble of the module communication.
Terminating resistors
Each termination of any CAN-bus is fitted with a 120 Ohm resistor.
The purpose of these resistors is to guarantee a faultless transmission of the signals (correct voltage
level and extinction of end of line reflection).
All input and output modules are fitted with a 120 Ohm resistor.
This resistor is being used as a terminating resistor only on given modules (see chart below), through
connecting with a wire the pins 29 and 43 of the connector of the module.
These wires are integrated in the cable sets of the machine.
Resistor 1 inside the master inside the master inside the master inside the master
LFR/en/Edition: 01/2017
4.2 Verifications
Checking the terminating resistors
With the electrical system of the machine turned off, check the resistance between the CAN L and
CAN H measuring points of the concerned CAN bus.
If the resistance is between 50 and 70 Ohm, both terminating resistors are in good condition.
if the resistance is above 70 Ohm, one of the terminating resistor is defective, or a line of the CAN
bus is interrupted.
Successively disconnect the CAN components on the bus to find out the defective resistor or the
location of the interruption point.
If the resistance is below 50 Ohm, one of the terminating resistor is defective, or the lines of the CAN
bus are short circuited.
Successively disconnect the CAN components on the bus to find out the defective resistor or the
location of the short circuit or of the ground fault.
Checking the insulation of the CAN lines
LFR/en/Edition: 01/2017
Fig. 11 Checking the CAN lines insulation and the CAN modules grounding
With the electrical system of the machine turned off, check the resistance value between the line
CAN L and the ground.
With the electrical system of the machine turned off, check the resistance value between the line
CAN L and the ground.
The resistance value between the CAN lines and the ground must be above 2 kiloOhms.
When the resistance value is too low:
Successively disconnect the CAN components on the bus to find out the defective part (module,
connecting cable or connector).
Checking the connection to ground of the CAN modules
The maximum authorized voltage difference between the grounding of a CAN module and the
general grounding point of the machine amounts to 0,2 Volts.
If the difference becomes too great:
– The module can no longer interpret the CAN data blocks emitted by the master.
– The master can no longer interpret the CAN data blocks emitted by the module.
– An error message is displayed.
Turn the electrical installation on.
Check the voltage difference between the grounding of each CAN module of the line and a main
grounding point of the machine.
LFR/en/Edition: 01/2017
Master A178
The master A178 is the central control and regulation unit of the machine.
The master is installed inside the cab, behind the driver’s seat and is well protected in a hard foam
housing. It becomes accessible after removing the housing upper part.
The master A178 is fitted with the connectors allowing the communication in multiplexing mode with
the remaining components of the circuit.
Power supply
Multiplex transmissions
2 Memory cards
The memory cards for the machine software are inserted in two slots on the front side of the master.
LFR/en/Edition: 01/2017
1 Slot for insertion of flash card CF1 4 Protective cover for the memory cards
2 Slot for insertion of flash card CF2 5 Identification plate of the master
3 Housing vent
The memory cards become accessible after removing the protective cover 4.
The CF1 memory card contains a copy of the machine software and of the machine data.
The machine can be operated only if a valid CF1 memory card is inserted in the Master module.
The CF2 memory card contains the necessary software for the machine options.
Notice!
When inserting a new memory card in the slot CF1, the data of the card CF1 take precedence and
overwrite the data already stored in the master.
Notice!
To update the machine software, refer to the subchapter 190.005
Yellow LED
Green LED A4 Operating advice
B4
Lighting Lighting Self test of the LEDs immediately after turning on
the Master module.
Off Off The system is starting
Blinking slowly Off The master is in normal operation and operates
(pulses of faultlessly.
LFR/en/Edition: 01/2017
approx.1,0
sec.)
Off Blinking fast The master and the CAN-bus transmissions have
(pulses of been stopped due to the occurrence of a critical
approx. 0,2 fault.
sec.) The operation of the machine is not possible.
Yellow LED
Green LED A4 Operating advice
B4
Blinking slowly Lighting Download of required Software to a CAN module
in progress.
The machine software is not yet started and the
operation of the machine not yet possible.
LFR/en/Edition: 01/2017
LFR/en/Edition: 01/2017
CAN modules
On the PME series, all the analog to digital converters are gathered in the modules of the machine.
A standard hydraulic excavator contains one or two modules.
For the modules arrangement, see Uppercarriage - arrangement of electrical components, in
chapter 110.
Converters
Denomination Meaning
IA 16 16 x input analog
IR 04 4 x input resistive
OA 16 16 x output analog
LFR/en/Edition: 01/2017
Display
1 Function
B165 Control pressure transmitter / bucket extension B190 High pressure transmitter / boom cylinders
piston side
B166 Control pressure transmitter / bucket retraction B198 High pressure transmitter / stick cylinder rod
side
B167 Control pressure transmitter / swing left B202 Control pressure transmitter / stick extension
S7 Safety lever
Y3 Solenoid valve / servo control Y414-2 Regulation solenoid valve / high pressure
circuit 2
Y7 Solenoid valve / swing brake Y415 Regulation solenoid valve / straight travel
Y22 Regulation solenoid valve / medium pressure Y416 Regulation solenoid valve / priority high
circuit pressure circuit 1
Y23 Regulation solenoid valve / medium pressure Y417 Regulation solenoid valve / Cut 1
circuit
Y24 Solenoid valve / travel speed increase Y418 Regulation solenoid valve / Cut 2
Y50 Regulation solenoid valve / power regulation Y419 Regulation solenoid valve / summation stick
(LR) cylinder
Y51 Regulation solenoid valve / flow regulation P1 Y420 Regulation solenoid valve / summation boom
(SD1) cylinders
Y52 Regulation solenoid valve / flow regulation P2 Y421 Regulation solenoid valve / regeneration stick
(SD2) cylinder
Y347 Regulation solenoid valve / cooler fan RPM Y441 Regulation solenoid valve / additional user on
joystick left
Y369 Safety solenoid valve / optional equipment Y442 Regulation solenoid valve / additional user on
joystick left
Y370 Safety solenoid valve / optional equipment Y445 Regulation solenoid valve / control high
pressure circuit 1
Y414-1 Regulation solenoid valve / high pressure Y446 Regulation solenoid valve / control high
circuit 1 pressure circuit 1
2 Adjustment
LFR/en/Edition: 05/2016
LFR/en/Edition: 05/2016
Connection to Sculi
Turn the ignition key to position I.
Connect the Ethernet cable (tool no. 109) under to the connector X60 on the right console.
Connect to Sculi.
R
LFR/en/Edition: 10/2016
Depending on the variable type and on the connected Sculi Dongle, the following actions are
possible.
– visualization of the variables
– temporary modification of the vairables (for the duration of a test or an adjustment procedure)
– steady modification, leading to the re-memorization of the variable at the next machine stop.
The denominations of all variabless are featured according to the same logic.
The denominations allow an easy identification of the nature of variables and of the function they
relate to.
Q X SwingBrakeY7
1st letter 2nd letter ad - alphanumeric expression
Some examples
Denomination Meaning
Q X Swing brake Y7 Output signal (Q), binary (X), supplying the commutati-
on solenoid valve for swing brake control Y7 (Swing
brake Y7)
Q R FanY347 Output signal (Q), decimal value (R) of the current sup-
plying the regulation solenoid valve YR347 for the coo-
ler fan RPM adjustment (FanY347)
I X Bt3A168 Output signal (I), binary (X), reflecting the activation sta-
tus of the button 3 of main control unit A168 (Bt3A168)
I R HydrOilTempB8 Input signal (I), analogical signal (R), delivered by the
hydraulic oil temperature transmitter B8
(HydrOilTempB8)
S X SymOLWNotAvail Variable for the display (S), binary (X), determining if the
symbol «Overload warning not available» (SymOLW-
NotAvail) has to be displayed or not
L D GreaseLTcyc Internal variable (L), integer (D), defining the duration
(comprised between 1 and 180 minutes) of the grease
cycle in Modus «Light» (GreaseLTcyc)
C X SetFanSelectActive Modifiable variable (C), binary (X), for activation of the
possibility to select an operating mode for the cooler fan
(SetFanSelectActive)
C D SetFanSelectMode Modifiable variable (C), integer (D), adjustable between
1 and 6 to select a preadjusted operating mode for the
cooler fan (SetFanSelectMode).
C X ad CoolReversible Modifiable variable (C) binary (X), enabling the option
LFR/en/Edition: 10/2016
Sculi allows to select, arrange and display the variables according to numerous criteria.
The online assistance of the Sculi software gives an overview of the different possibilities
Press the key F1 of the keyboard.
In the contents of the assistance menu, select «Working with Sculi \ Variable Editor \ User
interface \ Variable display \ ..
As an example, the above screenshot shows the list of all the variables relating to the function
« rotating device ».
In the above shown example, all the variables labeling the output currents to the solenoid valves have
been duplicated into a directory « All solenoid valve currents ».
Notice!
The personalized directories created in the subindex « User » remain unmodified after a new start
and also after reinstallation of the Sculi software.
The denomination of the following variables is specified in the pages of the electric schematics:
– input signals toward the master module
– output signals delivered by the master module
– input and output signals transiting through the components connected via CAN busses.
LFR/en/Edition: 10/2016
LFR/en/Edition: 10/2016
1 Connection to Wizard
Notice!
If the Tool Control menu 3 is not displayed:
Switch the CXWizardTools variable to 1.
LFR/en/Edition: 05/2016
2 Home menu
In Tool Control menu, the settings for the working tools can be displayed, modified and stored up.
Notice!
After replacing the working tool, the driver can select the new working tool in the Tool control menu
on the machine display. The flow rate and pressure limitations are activated and shown on the
display.
LFR/en/Edition: 05/2016
Caution!
Setting inappropriate parameters can cause damage to the working tool or impair its function!
Adjust the settings based on the technical data of the respective working tool.
Do not exceed the maximum authorised values for pressure and pump delivery.
LFR/en/Edition: 05/2016
Make sure that the basic settings for Tool Control had been performed (High pressure circuit 1,
see the adjustment check list, chapter 030).
Using the + and - keys, set the desired value (L/min) for flow rate limitation of pump P1 or for flow
rate of working tool connection A.
Adjusted flow limitation value is displayed between both keys.
Using the + and - keys, set the desired value (L/min) for flow rate limitation of pump P2 or for flow
rate of working tool connection B.
Adjusted flow limitation value is displayed between both keys.
Using the + and - keys, set the desired value (bar) for pressure limitation.
Adjusted pressure limitation value is displayed in the area between both keys.
Quit the menu.
Notice!
If the denomination of the working tool XX is not considered:
Enter the denomination in the variable database.ToolControl.ToolName.XX.
5 Maintenance menu
6 Information menu
This menu indicates the identification number of the machine and the working attachment (Coding
Key).
LFR/en/Edition: 05/2016
LFR/en/Edition: 05/2016