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Manual DMH 1 7
Manual DMH 1 7
DMH
Data Acquisition Hardware
Content
CONTENT
1 Scope of the document ............................................................................................................5
2 Description of the product and designated use .........................................................................5
3 Ordering / Features ..................................................................................................................6
4 Technical Specification .............................................................................................................7
5 Installation, commissioning and operation ................................................................................8
6 External connections ................................................................................................................8
6.1 Power in ............................................................................................................................8
6.1.1 MIL-Spec....................................................................................................................8
6.1.2 Rectangular................................................................................................................9
6.2 Ethernet ..........................................................................................................................10
6.2.1 MIL-Spec..................................................................................................................10
6.2.2 Rectangular..............................................................................................................10
6.3 Intrinsic safe inputs (IS / Ex-i) ..........................................................................................10
6.4 Analog In .........................................................................................................................11
6.4.1 MIL-Spec..................................................................................................................11
6.4.2 Rectangular..............................................................................................................13
6.5 Frequency Input ..............................................................................................................14
6.5.1 MIL-Sec....................................................................................................................14
6.5.2 Rectangular..............................................................................................................17
6.6 Encoder Input ..................................................................................................................18
6.6.1 MIL-Spec..................................................................................................................19
6.6.2 Rectangular..............................................................................................................21
6.7 Relay output ....................................................................................................................22
6.7.1 MIL-Spec..................................................................................................................22
6.7.2 Rectangular..............................................................................................................23
6.8 Analog output ..................................................................................................................24
6.8.1 MIL-Spec..................................................................................................................24
6.8.2 Rectangular..............................................................................................................25
7 Signal conditioning frequency and encoder ............................................................................26
8 On-Off circuit ..........................................................................................................................27
9 Digital PLC IOs.......................................................................................................................28
9.1 Digital PLC Inputs ...........................................................................................................28
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Content
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Ordering / Features
The DMH is built for the indoor- or outdoor-usage in rough environments as found in oilfields and similar
applications.
3 ORDERING / FEATURES
DMH is available in a wide range of configurations. This section describes the naming convention.
Additional
Portable Series Channel config Dash Connector style Blank
parameters
P X 10 - A
Portable:
P = Portable suitcase
Blank = Metal enclosure for permanent installation
Series:
X = Current DMH series
Input channel config:
6 = 4 Analog, 2 Frequency
8 = 4 Analog, 4 Frequency
10 = 8 Analog, 2 Frequency
12 = 8 Analog, 4 Frequency
20 = 8 Analog, 4 Frequency, 2 Encoder (suitable for Coiled Tubing or similar applications)
Custom configurations are available upon request.
Dash:
Always a dash
Connector style:
A = MIL-Spec
B = Cable glands for permanent installation
C = Industrial rectangular connectors “Harting connectors”
Blank:
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Technical Specification
Always blank
Additional parameters:
Blank = Standard device
“Hot condition” = Equipped with a heat transfer system for active cooling without air exchange
“Cold weather” = Equipped with a heating system
4 TECHNICAL SPECIFICATION
Power supply standard: 11..29 VDC / 2.0..1.0 A / 24 W use 10 A Fuse
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PX12
620 mm x 425 mm x 310 mm (W x H x D, Standard)
24.5 ” x 17 ” x 12 ” (W x H x D, Standard)
X20-A
400 mm x 410 mm x 200 mm (W x H x D, Standard)
16 ” x 16 ” x 8 ” (W x H x D, Standard)
X20-C
500 mm x 510 mm x 210 mm (W x H x D, Standard)
20 ” x 20 ” x 8.3 ” (W x H x D, Standard)
Custom
As per customers specification or applications needs.
6 EXTERNAL CONNECTIONS
The connectors of the DMH are located on the bottom side and in the most versions, they are permanent
labelled. As a standard product, two series of connectors and also a version with cable glands and are
available. For DMH with cable glands and for versions that are designed as per customer’s needs (“DMH
Custom”), the necessary connections can be found in the corresponding schematic.
6.1 POWER IN
6.1.1 MIL-SPEC
The power connector is a three-pin receptacle of the type MS3112E12-3P.
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External connections
6.1.2 RECTANGULAR
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External connections
6.2 ETHERNET
The Ethernet connector is used to send out the digital data stream to a laptop or similar devices via a
wired network cable.
6.2.1 MIL-SPEC
The Ethernet connector is of the Type RJF21G which is a bayonet RJ45 connector that is also compatible
to standard RJ45 cables.
6.2.2 RECTANGULAR
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External connections
sensor are in proper condition, the electric parameters are suitable for the used barrier and the complete
system, including the enclosure, is grounded properly. Refer also to the manual of the barrier, the used
cable and the sensor. The installation of these circuits is only allowed for professional trained personnel
with knowledge of explosion protection in general and intrinsic safety in special.
Intrinsic safe sensors are used in the same way as standard sensors. The difference to standard sensors
consists of a certified safety barrier inside the box, the need for a certified sensor for intrinsic safe circuits
and the mathematical verification of the eligibility of the overall circuit. This verification has to be done for
each combination of barrier, cable and sensor separately.
In IS-circuits, the voltage for supplying the sensor can be reduced and the maximum power is limited.
For electrical parameters refer to the used barriers manual.
6.4 ANALOG IN
The analog inputs are suitable for passive and active 4..20 mA sensors.
The connection for passive analog sensors is also called 2-wire connection. The reading device powers
the sensor with voltage and the sensor reduces the current signal so that it corresponds to the value that
should be transmitted. Typically, the current is in a range of 4..20 mA that covers the complete range of
the physical signal that should be measured. In the case of a typical wellhead pressure sensor, 4 mA
refers to 0 bar / 0 psi and 20 mA refers to 1034 bar / 15.000 psi.
The connection for active analog sensors is also called 4-wire connection. The sensor can be powered
external, or by the reading device with voltage and an earth signal. The sensor sends out a current signal
that corresponds to the value that should be transmitted. Typically, the current is in a range of 4..20 mA
that covers the complete range of the physical signal that should be measured. In the case of a typical
electronic flowmeter, 4 mA refers to 0 lpm / 0 bpm and 20 mA refers to 10.000 lpm / 60 bpm.
For the adjustment of the sensors range, refer to the DMS software manual in the section DMH Config
Tool.
6.4.1 MIL-SPEC
The signal connector is a six-pin receptacle of the type MS3112E10-6S.
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6.4.2 RECTANGULAR
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External connections
6.5.1 MIL-SEC
The signal connector is a six-pin receptacle of the type MS3112E10-6S.
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External connections
This input is typically used for the calculation of pump rates from the pump shaft or turbine flowmeters.
For the adjustment of the sensors range, refer to the DMS software manual in the section DMH Config
Tool.
Connector pin out:
A: + 24 VDC output for powering the sensor (max. 500 mA for all non-IS sensors together)
B: Earth (0 VDC) output
C: not connected
D: Frequency signal input 20mV..24V
E: not connected
F: not connected
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6.5.2 RECTANGULAR
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For the adjustment of the sensors range, refer to the DMS software manual in the section DMH Config
Tool and also to the sensors specs.
6.6.1 MIL-SPEC
The signal connector is a six-pin receptacle of the type MS3112E10-6S.
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6.6.2 RECTANGULAR
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External connections
6.7.1 MIL-SPEC
The relay output connector is a three-pin receptacle of the type MS3112E8-3P.
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External connections
6.7.2 RECTANGULAR
- 1: normally open
- 2: Com
- 3: normally closed
- 4: not connected
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External connections
6.8.1 MIL-SPEC
The analog output connector is a six-pin receptacle of the type MS3112E10-6P.
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External connections
6.8.2 RECTANGULAR
- 1: not connected
- 2: Analog Out
- 3: not connected
- 4: GND
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On-Off circuit
8 ON-OFF CIRCUIT
The “C”-pin on the power connector can be used to switch DMH on and off. This signal and the
corresponding circuit are optional. It can be used to switch the DMS on and off while it is permanently
connected to power. The usage of this mechanism is helpful to switch on DMH from an external device
with a voltage between 12-24VDC and a very low current draw.
The standard way of operation is to switch the DMH on and off by giving power to the “A”-pin. The “on/off”
terminal on the DC/DC converter is connected to terminal 1 and so it is connected to the “A”-pin and
permanent power in.
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For the usage of the on-off circuit, the terminal “on/off” of the DC/DC-converter has to be connected to
the terminal 3 and so it is connected to the “C”-pin on the power connector. Now it can be switched on
and off by the “C”-pin of the power connector. In off-condition, the DC/DC-converter draws typical 3mA.
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Data output
10 DATA OUTPUT
The DMH sends out data via a standard Ethernet connection using TCP/IP. For this purpose, the DMH
acts as a TCP-server and waits for incoming connections.
On port 2000, 2001 and 2004, the DMH reads and sends data in the proprietary and binary DMH protocol.
This protocol is very efficient and it gives also the ability for configuring the DMH. For configuration, refer
to the DMS software manual in the section DMH Config Tool.
On port 2002 and 2003 DMH sends out unencrypted TCP-ASCII-data that can be read by any compatible
device. It can be read on any standard computer by using a TCP/IP terminal program.
The data stream on port 2002 and 2003 with n channels is built as shown in the following:
HH:MM:SS;[Value 1]; [Value 2]; [Value 3]; [Value 4]; … [Value n-1]; [Value n];CRLF
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As separator, there is always used a “;”. For setting the order of these channels, refer to the DMS software
manual in the section DMH Config Tool.
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The optional DMH Touch Display offers a simple way for visualization of a user choseable set of values
as well as easy access for frequently used functions as offset calibration, setting relay switch points and
others. It also offers internal data logging and export to USB data sticks.
The 7” display is IP66 (Nema4x) if properly installed in a dash panel and it is designed daylight readable
for outside use.
The names and physical dimensions of any data channel can be chosen free by setting these parameters
with the DMH Config Tool. This manual shows typical a channel naming for CTUs.
(36/1) Text field “Job Name” to enter job name before start of recording data for easy identification of
the job.
(36/2) Start, stop and pause buttons for recording data on internal SD card.
(36/3) This field sets the period of writing data sets to the internal SD card.
(36/4) Navigate to Settings page, Digital Display View 1 or Digital Display View 2.
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(36/5) Button to open the dialogue for exporting data from the internal SD card to the USB stick.
(36/6) Recording status. led blinks red while recording and numbers show recording time and number of
acquired records.
(37/1) Display actual data from 4 channels in Digital Display View 1 or 9 channels in Digital Display View
2 simultaneously. The shown channels of each single value box can be selected from the selecting
channels dialogue by clicking on the corresponding box. See section 10.3. By pressing and holding for
three seconds, the settings dialogue for the corresponding channel is opened. See section 10.4. – 10.6
(37/2) Navigate to the start page, Digital Display View 1 or Digital Display View 2.
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After clicking a digital value box, the select channels dialogue opens for associating a new channel to
the clicked value box. For selecting a desired channel, the channel has to be marked in the list. The
arrow buttons on the right navigate through the list.
After pressing and holding a value box for three seconds, the settings menu for the corresponding
channel opens. Here a dialogue for an analog(4-20mA) channels is shown. The text fields shows the
current span that refers to the connected sensors values for 4mA (min) and 20mA (max). New values
can be entered here. The field filter offers the option to choose an input filter, if the channels shown
value fluctuates. A higher filter value reduces fluctuation. By clicking on calibration, an offset calibration
can be performed.
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After pressing and holding a value box for three seconds, the settings menu for the corresponding
channel opens. Here a dialogue for a frequency or encoder channels is shown. The text field shows the
current k-factor for calculating from frequency (per second) to the desired physical dimension. A new k-
factor can be entered here. The field filter offers the option to choose an input filter, if the channels
shown value fluctuates. A higher filter value reduces fluctuation. By clicking on calibration, an offset
calibration can be performed.
After pressing and holding a value box for three seconds, the settings menu for the corresponding
channel opens. Here a dialogue for a totalizer channels is shown. The text field shows the current
totalizer channel. By clicking on the “Set value” button the totalizer will be set to this value. If the text
filed hold a “0” while pressing the button the totalizer is reset to 0.
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(45/1) User
Can used to log on and off with a user to change locked configurations of the DMH system
Login data
User: mro
Password: 1144
Warning
Warning this log on data have only to use by qualified personal!
Wrong usage can cause critical injury or death.
Shows the DMH configuration of the DMH box e.g. Twin Pumper 8A_2F_2R and Software version of the
DMH Box.
Activate the Clean Screen enables the HMI to be cleaned without any incorrect input
(45/4) IP Address
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The operation page is a page to visualization the following inputs and the relay outputs of the DMH
System.
The page use following inputs:
Channels
Fuel level Bargraf AI 12
Powetrain 1 Powetrain 2
Bargraf 1 CAN (engine speed) Can 1 Bargraf 1 CAN (engine speed) Can 11
Bargraf 2 CAN (engine load) Can 2 Bargraf 2 CAN (engine load) Can 12
Pointer instrument 1 AI17 Pointer instrument 1 AI18
Value box 1 AI 5 Value box 1 AI 6
Value Box 2 Can 3 Value Box 2 Can 13
Value Box 3 FI 1 Value Box 3 FI 2
And the setpoint value of relay 1 and 3
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