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AGC-4 Installation Instructions 4189340687 UK
AGC-4 Installation Instructions 4189340687 UK
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4189340687A
14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
SW version: 4.0x.x or later
AGC-4 installation instructions
4189340687 UK
1. General information
1.1. Warnings, legal information and safety................................................................5
1.1.1. Warnings and notes ....................................................................................5
1.1.2. Legal information and disclaimer ................................................................5
1.1.3. Safety issues ..............................................................................................5
1.1.4. Electrostatic discharge awareness .............................................................6
1.1.5. Factory settings ..........................................................................................6
1.2. About the installation instructions.........................................................................6
1.2.1. General purpose .........................................................................................6
1.2.2. Intended users ............................................................................................6
1.2.3. Contents and overall structure ....................................................................6
3. Mounting
3.1. AGC-4 mounting.................................................................................................13
3.1.1. Mounting of the unit...................................................................................13
3.1.2. Panel cut-out..............................................................................................13
3.1.3. Mounting instructions.................................................................................13
4. Hardware
4.1. Board slot positions............................................................................................14
4.1.1. Unit top side overview................................................................................16
4.1.2. Terminal strip overviews............................................................................18
4.1.3. Input/output lists.........................................................................................24
4.1.4. Slot #1, power supply PCB........................................................................25
4.1.5. Slot #1, power supply PCB - AGC mains unit............................................27
4.1.6. Slot #2, serial communication (option H)...................................................28
4.1.7. Slot #2, external I/O module (option H8.2)................................................30
4.1.8. Slot #2, 7 digital inputs (option M13.2)......................................................31
4.1.9. Slot #2, relay outputs (option M14.2).........................................................31
4.1.10. Slot #3, load sharing control (option G3).................................................32
4.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).....................34
4.1.12. Slot #4, relay outputs (option M14.4, standard).......................................35
4.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)........36
4.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)......36
4.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4)....
37
4.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)....
37
4.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)............38
4.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)........39
4.1.19. Slot #5, AC measuring.............................................................................40
4.1.20. Slot #5, AC measuring - AGC mains unit................................................41
4.1.21. Slot #5, AC measuring - AGC BTB unit...................................................42
4.1.22. Slot #6, 7 digital inputs (option M13.6)....................................................43
4.1.23. Slot #6, 4 relay outputs (option M14.6)....................................................43
4.1.24. Slot #6, 4 analogue inputs (option M15.6)...............................................44
4.1.25. Slot #6, analogue outputs for transducer (option F1)..............................44
4.1.26. Slot #7, engine interface card (std.).........................................................45
4.1.27. Slot #7, engine interface card (std.) AGC mains/BTB/group/plant..........47
4.1.28. Slot #8, engine interface communication (option H5)..............................48
4.1.29. Slot #8, Cummins engine interface communication (option H6)..............49
4.1.30. Slot #8, 7 digital inputs (option M13.8)....................................................49
4.1.31. Slot #8, 4 relay outputs (option M14.8)....................................................50
4.1.32. Slot #8, external I/O module (option H8.8)..............................................50
4.1.33. Slot #8, plant management (option G7, AGC group tie)..........................51
5. Wirings
5.1. AC connections..................................................................................................52
6. Technical information
6.1. Technical information, AGC-4............................................................................80
6.1.1. Technical specifications ............................................................................80
6.2. Unit dimensions..................................................................................................86
6.3. Panel cut-out......................................................................................................87
1. General information
1.1 Warnings, legal information and safety
Warnings
Notes
Notes provide general information, which will be helpful for the reader to
bear in mind.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior
notice.
Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.
The general purpose of this document is to give the user important information to be
used in the installation of the unit.
Please make sure to read this document before starting to work with the
Multi-line 2 unit and the gen-set to be controlled. Failure to do this could
result in human injury or damage to the equipment.
2.1.1 Introduction
The AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a complete range
of multi-function generator protection and control products integrating all the functions
you need into one compact and attractive solution.
The concept of the AGC is to offer a cost-effective solution to genset builders, who need
a flexible generator protection and control unit for medium to large genset applications.
Being part of the Multi-line product family, the standard functions can be supplemented
with a variety of optional functions.
It contains all necessary 3-phase measuring circuits, and all values and alarms are pre-
sented on the LCD display.
2.1.3 Options
The Multi-line 2 product range consists of different basic versions, which can be supple-
mented with the flexible options needed to provide the optimum solution. The options
cover e.g. various protections for generator, busbar and mains, voltage/VAr/PF control,
various outputs, power management, serial communication, additional operator display
etc.
2.2.5 Display
● Prepared for remote mounting
● Push-buttons for start and stop
● Push-buttons for breaker operations
● Status texts
2.2.6 M-Logic
● Simple logic configuration tool
● Selectable input events
● Selectable output commands
In the following sections, the standard and optional applications of the AGC will be pre-
sented. In addition, the correct application configuration for the different applications is
listed. It is only possible to use the unit for one of the purposes, e.g. AMF (Automatic
Mains Failure). The selection must be made on site.
Load
Controller
Controller
Load
Controller
P/4-20 mA
Load
Controller
P/4-20 mA
Load
Controller
P/4-20 mA
Load
Controller
Controller Controller
G G
3. Mounting
3.1 AGC-4 mounting
● Unit dimensions
● Panel cut-out
● Screw hole positions and dimensions
4. Hardware
4.1 Board slot positions
The unit housing is divided into board slot positions. This means that the unit consists of
a number of printed circuit boards (PCB) mounted in numbered slots. The green termi-
nal blocks are then mounted in the PCBs. Some of these board slots are standard and
some are intended for options. The board slot positions are arranged as illustrated be-
low.
Only hardware options, which will affect the hardware of the unit, are repre-
sented in the table. The software options will be seen through the PC utility
software. The software options that are not represented in the above table
can be found in the data sheet.
1 2
3 4
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
CAN A
CAN B Ethernet Service port Display
Ethernet
9
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
5 6
7 8
1 The numbers in the drawing above refer to the slot numbers indicated in the table
:
below.
No. Slot
1 #1, terminal 1-28, power supply (standard)
2 #2, terminal 29-36, communication and I/O extensions
3 #3, terminal 37-64, in-/outputs/load sharing
4 #4, terminal 65-72, governor, AVR, in-/outputs (standard)
5 #5, terminal 73-89, AC measuring (standard)
6 #6, terminal 90-97, in-/outputs
7 #7, terminal 98-125, engine I/F (standard)
8 #8, terminal 126-133, engine communication, in-/outputs, plant management
comm.
9 LED I/F
The hardware shown in slot #3 is option M12 and G3. For a detailed de-
scription of these options, please refer to the option manuals.
Mains unit
The hardware shown in slot #3 is option M12 and G3. For a detailed de-
scription of these options, please refer to the option manuals.
BTB unit
The hardware shown in slot #3 is option M12 and G3. For a detailed de-
scription of these options, please refer to the option manuals.
7 NC
8 NO Relay 08 Open mains breaker/configura-
9 Com. 250V AC/8 A ble
10 NC
11 NO Relay 11 Close mains breaker (synchro-
12 Com. 250V AC/8 A nising)/configurable
13 NC
14 NO Relay Open generator breaker
15 Com. 250V AC/8 A
16 NC
17 NO Relay Close generator breaker (syn-
18 Com. 250V AC/8 A chronising)
19 NC
20 Open collector Transistor output/Relay Pulse output 1, kWh counter/
1 20 configurable
21 Open collector Transistor output/Relay Pulse output 2, kVArh counter/
2 21 configurable
7 NC
8 NO Relay 08 Open mains breaker/configurable
9 Com. 250V AC/8 A
10 NC
11 NO Relay 11 Close mains breaker (synchronis-
12 Com. 250V AC/8 A ing)/configurable
13 NC
14 NO Relay 14 Open tie breaker/configurable
15 Com. 250V AC/8 A
16 NC
17 NO Relay 17 Close tie breaker (synchronising)/
18 Com. 250V AC/8 A configurable
19 NC
20 Open collec- Transistor output/Relay Pulse output 1, kWh counter/con-
tor 1 20 figurable
The serial communication line should be terminated between DATA + and DATA - with
a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally
connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire
in the communication cable!
The serial communication line should be terminated between DATA + and DATA - with
a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally
connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire
in the communication cable!
Never connect the GND terminal 30 to earth. Only connect it to a third wire
in the communication cable!
4.1.11 Slot #3, 13 binary inputs and 4 relay outputs (option M12)
4.1.13 Slot #4, analogue outputs for GOV/AVR or transducer (option E1)
4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)
4.1.15 Slot #4, combination outputs for GOV/AVR or transducer (option EF4)
4.1.16 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)
4.1.17 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)
Connect PWM - to the engine battery negative and PWM + to the engine
control system S-SPD (speed) input (called RATED SPEED on the ADEM
controller and PRIMARY THROTTLE on the PEEC controller).
4.1.18 Slot #4, analogue outputs for GOV/AVR or transducer (option E2)
The I/O list below is for the AGC mains unit (G5) and for the AGC group tie
(G7) and plant control unit (G7).
100 MPU input 0.5-70V AC/ Magnetic pick-up with wire break
101 MPU GND 10-10,000 Hz
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119
and 120
119 NO Relay Run coil
24V DC/5 A
A3 CAN-L
B1 CAN-H CANbus interface B
B2 GND (option G4 or G5, G8)
B3 CAN-L
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119
and 120
119 NO Relay Not used
24V DC/5 A
A3 CAN-L
B1 CAN-H CANbus interface B
B2 GND (option G4 or G5)
B3 CAN-L
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are
internally connected.
4.1.33 Slot #8, plant management (option G7, AGC group tie)
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are
internally connected.
5. Wirings
5.1 AC connections
5.1.3 Fuses
If the cables are protected with fuses, then use 2 A, slow blow.
5.1.5 3-phase
AMF, fixed power, peak shaving, load takeover, mains power export.
5.2 DC connections
37 38 39 37 38 39 37 38 39
PS COMMON QS PS COMMON QS PS COMMON QS
±0...5 ±0...5 ±0...5 ±0...5 ±0...5 ±0...5
V DC V DC V DC V DC V DC V DC
Switch
23
23
Multi-line 2
Multi-line 2
Switch
28 (COM.)
28 (COM.)
Emergency stop:
12/24V DC
118
Multi-line 2
99 (COM.) 0V DC
Active transducer
Multi-line 2
4-20 mA
transducer 91
+12/24V DC + +
Analogue input 91
0V DC - -
90 (Common)
Measurement
Passive transducer
Multi-line 2
4-20 mA
transducer 91
+12/24V DC + -
Analogue input 91
Measurement
0V DC 90 (Common)
V DC sensor
Multi-line 2
91
0-10V DC
Analogue input 91
sensor
90 (Common)
R = 450 Ω
External setpoints (option G3/M12)
The setpoint inputs are passive, i.e. an external power source is needed. This can be an
active output from e.g. a PLC, or a potentiometer can be used.
40 or 42
0V DC Ø 41 (Common)
40 or 42
-10V DC Ø 41 (Common)
0V DC Ø
5.2.4 Multi-inputs
The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-in-
puts can be seen in the "Input/output list".
0(4)-20 mA
Active transducer
Multi-line 2
4-20 mA
transducer A
+12/24V DC + +
B Multi-input
0V DC - -
C
Measurement
Passive transducer
Multi-line 2
4-20 mA
transducer A
+12/24V DC + -
B Multi-input
Measurement
0 V DC C
If the passive sensor has its own battery supply, the voltage must not ex-
ceed 30V DC.
R B Multi-input
The resistor is only mounted if wire fail supervision is required. The value
of the resistor should be 270 Ω +/-10%.
5.2.6 Pt100/Pt1000
2-wire 3-wire
Pt100/1000 Multi-line 2 Pt100/1000 Multi-line 2
0
A A
I
B Multi-input B Multi-input
P
C C
5.2.7 VDO
1-wire 2-wire
VDO Multi-line 2 VDO Multi-line 2
A A
B Multi-input B Multi-input
C C
5.2.8 0-40V DC
Battery Multi-line 2
0-40V DC A
B Multi-input
0V DC C
Output 100
101
NPN sensor
NPN Multi-line 2
+12/24V DC R
+V DC
C
Output 100
C
0V DC 101
0V DC
PNP sensor
PNP Multi-line 2
+V DC +12/24V DC
C
Output 100
R C
0V DC 101
0V DC
Charger, W output
Charger Multi-line 2
C
W 100
101
Multi-line 2
123
124
A1
Stop coil
A2
0V DC
A1
0,5 µF External
Relay
100 V counter
A2
Multi-line 2 Multi-line 2
0 VDC 0 VDC
Connection to PLC:
+12/24 VDC
PLC
4,7 kΩ
Input (positive)
20 kWh
Multi-line 2
22 (Com. For 20/21)
0 VDC
5.3 Communication
120 Ω 120 Ω
120 Ω 120 Ω
Connect shield to earth at one end only. Shield ends must be insulated
with tape or insulation tubing.
Please refer to paragraph 5.3.1 for information about the connection between the gener-
ators and the group units (only CAN A can be used).
120 Ω 120 Ω
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
29 30 31 29 30 31 29 30 31
DATA - (B)
DATA (GND)
DATA + (A)
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
29 30 31 29 30 31 29 30 31
DATA - (B)
DATA (GND)
DATA + (A)
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
This solution is only feasible if the COM line is insulated. Check PLC/other
device before connecting.
Normally, the Modbus does not need bias resistors (end terminators).
These are only needed in case of very long lines and/or many nodes (>32)
on the Modbus network. If bias resistors are needed, the calculation
should be based on the following data:
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shiel-
ded, <40 mΏ/m, min. 95% shield coverage.
COM
DATA - (A)
DATA + (B)
COM
DATA - (A)
DATA + (B)
COM
DATA - (A)
29 30 31 29 30 31 29 30 31
DATA - (A)
COM
DATA + (B)
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
CAN-GND
CAN-L
120 Ω
120 Ω
CAN-L
CAN-GND
CAN-H
ECM
engine control module
CAN-GND
CAN-L
120 Ω
120 Ω
CAN-L
CAN-GND
CAN-H
ECM
engine control module
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
The terminating resistor at the engine side might not be needed, please re-
fer to the engine manufacturer’s literature.
DATA (GND)
DATA + A
DATA - B
DATA (GND)
DATA + A
131 132 133 18 20 31
R R
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
Normally, the communication does not need bias resistors (end termina-
tors). These are only needed in case of very long lines between the two
modules. If bias resistors are needed, the calculation should be based on
the following data:
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shiel-
ded, <40 mΏ/m, min. 95% shield coverage.
CAN-GND
CAN-L
A1 A2 A3
120 Ω
120 Ω
CAN-L
CAN-GND
CAN-H
ECM
engine control module
Connect shield to ground at one end only. Shield ends must be insulated
with tape or insulation tubing.
The terminating resistor at the engine side might not be needed, please re-
fer to the engine manufacturer’s literature.
Option H 8.2
120 Ω
120 Ω
CANopen
CAN-H
133
29
CAN-L
131
31
BECKHOFF
ON
1 2 3 4 5 6 7 8 CANopen
DIP
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
6. Technical information
6.1 Technical information, AGC-4
Current 4 x In continuously
overload 20 x In, 10 sec. (max. 75 A)
80 x In, 1 sec. (max. 300 A)
Measuring 30...70 Hz
frequency
Aux. supply Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.).
Max. 11 W consumption
Terminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.).
Max. 5 W consumption
The aux. supply inputs are to be protected by a 2 A slow blow fuse.
(UL/cUL Listed: AWG 24)
Binary in- Optocoupler, bi-directional
puts ON: 8...36V DC
Impedance: 4.7 kΩ
OFF: <2V DC
Analogue -10...+10V DC: not galvanically separated. Impedance: 100 kΩ
inputs 0(4)...20 mA: impedance 50 Ω. Not galvanically separated
RPM (MPU): 2...70V AC, 10...10000 Hz, 250...3000 Ω
Multi-inputs 0(4)...20 mA: 0-20 mA, +/-1%. Not galvanically separated
Binary: max. resistance for ON detection: 100 Ω. Not galvanically
separated
Pt100/1000: -40...250°C, +/-1%. Not galvanically separated. To IEC/
EN60751
VDO: 0-1700 Ω, +/-2%. Not galvanically separated
V DC: 0...40V DC, +/-1%. Not galvanically separated
Relay out- Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/
puts 24V DC, 2 A resistive load)
Thermal rating @ 50°C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15
sec.
(Unit status output: 1 A)
Open collec- Supply: 8...36V DC, max. 10 mA (terminal 20, 21, 22 (com))
tor outputs
Analogue 0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (in-
outputs ternal supply). Load max. 500 Ω. (UL/cUL Listed: max. 20 mA output)
Update rate: transducer output: 250 ms. Regulator output: 100 ms
Load shar- -5...0...+5V DC. Impedance: 23.5 kΩ
ing lines
Galvanic Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min.
separation Between AC current and other I/Os: 2200 V, 50 Hz, 1 min.
Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min.
Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min.
Response Busbar:
times Over-/undervoltage: <50 ms
(delay set to Over-/underfrequency: <50 ms
min.) Voltage unbalance: <250 ms
Generator:
Reverse power: <250 ms
Overcurrent: <250 ms
Fast overcurrent: <40 ms
Directional overcurrent: <150 ms
Over-/undervoltage: <250 ms
Over-/underfrequency: <350 ms
Overload: <250 ms
Current unbalance: <250 ms
Voltage unbalance: <250 ms
Reactive power import: <250 ms
Reactive power export: <250 ms
Voltage-dependent I>: <250 ms
Negative sequence I: <500 ms
Negative sequence U: <500 ms
Zero sequence I: <500 ms
Zero sequence U: <500 ms
Overspeed: <500 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: 800 ms
Wire failure: <600 ms
Mains:
df/dt (ROCOF): <130 ms (4 periods)
Vector jump: <40 ms
Positive sequence: <60 ms
Time-dependent undervoltage, Ut<: <50 ms
Undervoltage and reactive power low, UQ<: <250 ms
AOP-2:
Maximum ambient temperature: 60°C
Wiring: use 60/75°C copper conductors only
Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main
disconnect must be provided by installer
Installation: to be installed in accordance with the NEC (US) or the
CEC (Canada)
115 (4.528)
165 (6.496)
144 (5.669)
220 (8.661)
115 (4.528)
Display or AOP
174.0
= =
26.0 26.0
15.0
41.0
=
61.0
50.5