savsi2018 Coolant Thermostat Housing General Information The engine contains two water manifold and thermostat housings. Each thermostat housing contains one thermostat. The assembly provides for connection of the water outlet tubing for the cylinder head, air compressor, and the aftercooler. The V28 engine must have thermostats that do not have a vent. Each thermostat housing contains one thermostat seal. This sealing element prevents fretting and leakage of coolant flow around the thermostat barrel Preparatory Steps AXWARNING A Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50°C [120°F] before removing the pressure cap. Heated coolant spray or steam can cause personal injury. AXWARNING A Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. AXWARNING A Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries, To reduce the possibility of arcing, remove the negative (-) battery cable first and attach the negative (-) battery cable last. + Disconnect the batteries. Refer to the OEM service manual * Drain the coolant. Refer to Procedure 008-018 in Section 8. (/qs3/pubsys2/xml/en/procedures/15/15-008- 018-tr.html) «+ Remove the coolant filter head. Refer to Procedure 008- 007 in Section 8. (/qs3/pubsys2/xml/en/procedures/15/15-008-007-tr-htm!) hitps:iquickserve.cummins.comlgsSipubsys2/herllen/procedures/*5/16.008-014 hil Masavsi2018 Coolant Thermostat Housing L Remove Remove the capscrews and lock washers. Remove the thermostat, thermostat gaskets, and thermostat seal Remove the thermostats. Remove the seals (4) from the housing. Discard the seals. Check the thermostats for wear. If the barrel of the thermostat is worn or fretted, it must be replaced. Clean and Inspect for Reuse AXWARNING A When using solvents, acids, or alkaline materials for cleaning, follow the manufacturer's recommendations for use. Wear goggles and protective clothing to reduce the possibility of personal injury Check the design temperature to see when the thermostat is designed to open. The design temperature of this thermostat is 85°C [185°F] as marked on the side of the thermostat as illustrated. Place the thermostat and a thermometer in a container of water. Do not allow the thermostat or thermometer to touch the side of the container. Heat the water to check the temperature when the thermostat begins to open. Initial Opening Temperature hitps:iquickserve.cummins.comlgsSipubsys2/herllen/procedures/*5/16.008-014 hil 218savsi2018 Coolant Thermostat Housing celsius Initiql Opening Temperaturefahrenheit celsius fahrenheit A Minus 2°C MIN A Minus 3°F APlus 1°C MAX A Plus 2°F Continue to apply heat to check the temperature when the thermostat is OPEN completely. Open Distance at FULL OPEN Temperature mm in 10.0 MIN 0.40 FULL OPEN Temperature celsius fahrenheit Point A Plus 9°C MIN Plus 17°F Plus 12°C MAX Plus 22°F Remove the container from heat. Check to see if the thermostat returns to the CLOSED position. install The seal must be installed with the part number positioned up. or equivalent. Install the thermostat seal either flush with or no more than 0.51 mm [0.020 in] below the top of the cast edge. Use a mallet or thermostat seal driver, Part Number ST-953, Push on the outer rim of the thermostat to install the part. Ir hitps:iquickserve.cummins.comlgsSipubsys2/herllen/procedures/*5/16.008-014 hil aiataxszots Clan Thermostat Housing Install the gaskets (1), bypass connection (2), capscrews (3), and thermostat housing (4). Install the assembly to the water manifold. {Torque Value: 47 nem [35 ft-lb] Finishing Steps AXWARNING A Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. « Install the coolant filter head. Refer to Procedure 008- 007 in Section 8. (/qs3/pubsys2/xml/en/procedures/15/15-008-007-tr.html) + Fill the engine with coolant. Refer to Procedure 008-018 in Section 8. (/qs3/pubsys2/xmi/en/procedures/15/15- 008-018-tr_html) + Connect the batteries. Refer to the OEM service manual = Operate the engine and check for leaks Last Modified: 13-Feb-2018 hitpsiquickserve.cummins.comlgsSipubsys2/rllen/procedures/15/16.008-014 hil 4