savsi2018 Coating System Drain AXWARNING A Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50°C [120°F] before removing the pressure cap. Heated coolant spray or steam can cause personal injury. AXWARNING Av Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. Remove the radiator cap after the engine is cool. Open the petcocks on each turbocharger. Open the draincock at the bottom of the radiator. Remove the lower radiator hose. Open the aftercooler core drain valves. Flush RESTORE™ (cooling system cleaner) is a heavy-duty cooling system cleaner that removes corrosion products, silica gel, and other deposits. The performance of RESTORE™ is dependent on time, temperature, and concentration levels. An extremely scaled or flow-restricted system, for example, can require higher concentrations of cleaners, higher temperatures, longer cleaning times, or the use of RESTORE Plus™ (cooling system cleaner). Up to twice the recommended concentration levels of RESTORE™ can be used safely. RESTORE Plus™ must be used only at its recommended concentration level. Extremely scaled or fouled systems can require more than one cleaning hitpsfquickserve.cummins.comigs3/pubsys2/xml/en/procedures/15/15-008-01t:him| wrsavsi2018 Coating System Do not remove the coolant filters. AXCAUTION A Fleetguard® Restore™ (cooling system cleaner) contains no antifreeze. Do not allow the cooling system to freeze during the cleaning operation. ASCAUTION A Fill the cooling system slowly to avoid trapping air in the system. Air trapped inside the cooling system can lead to engine damage. AXCAUTION A Make sure that the vent lines of the cooling system are routed correctly and are in good condition, with no kinks or pinches. Make sure the petcocks are open to avoid air entrapment in the cooling system. Immediately add 3.8 liters [1 gal] of Fleetguard® Restore™, or equivalent, for each 38 to 57 liters [10 to 15 gal] of cooling system capacity, and fill the system with plain water. Turn the heater temperature switch to HIGH to allow maximum coolant flow through the heater core. The blower does not have to be on. For correct filling instructions, see the Fill section below. Operate the engine at a coolant temperature of at least 85°C [185°F] for 1 to 1-% hours. Shut the engine OFF. Allow it to cool to 50°C [120°F]. Drain the cooling system. hitps/quickserve.cummins.comigsSipubsys2/xmilen/procedures/15/15-008-01t:him| 2savsi2018 Coating System Fill the cooling system with clean water. See the Fill section below. Operate the engine at high idle for 5 minutes with the coolant temperature above 85°C [185°F] Shut the engine OFF. Allow it to cool to 50°C [120°F]. Drain the cooling system. If the water drained is still dirty, the system must be flushed again until the water is clean. Install new coolant filters. Fill the cooling system with fully formulated coolant. Use additional selective coolant additive (SCA) to bring the coolant to the correct SCA concentration level. install the pressure cap. Operate the engine until the coolant reaches a temperature of 70°C [158°F] and check for coolant leaks. Measurements kpa psi Minimum Cooling System 48 7 Pressure Cap Capacity Note : Engine coolant and RESTORE™ must be disposed of in a responsible manner. Consult the local environmental agency for recommended disposal guidelines. The performance of RESTORE™ is dependant on time, temperature, and concentration levels. An extremely scaled or flow restricted system, for example, will require higher concentrations of cleaners, higher temperatures, or longer hitps/quickserve.cummins.comigsSipubsys2/xmilen/procedures/15/15-008-01t:him| a7raroo18 Coating System cleaning times or use of RESTORE PLUS™. RESTORE™ can be safely used up to twice the recommended concentration levels. RESTORE PLUS™ must be used only at its recommended concentration level. Extremely scaled or fouled systems will require more than one cleaning. RESTORE™ Part Numbers RESTORE™ C2610 1 - Gallon RESTORE™ cc2611 5 - Gallon RESTORE™ C2612 56 - Gallon RESTORE C2638 1 - Gallon Plus™ AXCAUTION A Fleetguard® RESTORE™ contains no antifreeze. Do not allow the cooling system to freeze during the cleaning process. Immediately add 3.8 liter [1 gal] of Fleetguard® RESTORE™, RESTORE PLUS™, or equivalent, for each 38 to 57 liters [10 to 15 gal] of cooling system capacity, and fill the system with plain water. AXWARNING A Coolant is toxic. Keep away from children and pets. If not reused, dispose of in accordance with local environmental regulations. Operate the engine at normal operating temperatures (at least 85°C [185°F]) for 1 to 1% hours. Shut the engine OFF. Allow it to cool to 50°C [120°F]. Drain the cooling system. Fill the cooling system with clean water to flush the cooling system. hitps/quickserve.cummins.comigsSipubsys2/xmilen/procedures/15/15-008-01t:him| antaxszots Ccoaing Sytem Operate the engine for 5 minutes with the coolant temperature above 85°C [185°F]. Shut the engine OFF. Allow it to cool to 50°C [120°F]. Drain the cooling system Note : If the water being drained is still dirty, the system must be flushed again until the water is clean: Fill Make sure the radiator draincocks and aftercooler core drain valves are closed. Open the cooling system venting petcocks. Install the lower radiator hose(s). Use fully formulated coolant to fill the cooling system. Use the correct units of SCA to obtain the correct cooling system protection. Make sure that the vent lines of the cooling system are routed correctly and are in good condition, with no kinks or pinches. AXCAUTION A Fill the cooling system slowly to avoid trapping air in the cooling system. Air trapped in the system can lead to engine damage. Start filing the cooling system with coolant -nipsifquiekserve.cummins.comigs3pubsys2/xmen(procedures/1S16-008-018..himlraroo18 Coating System Fill until a continuous stream of coolant begins to flow from each opened petcock in the coolant system. Close each petcock as the continuous stream of coolant begins to flow from that petcock Fill the system with the coolant to the bottom of the radiator fill neck. Install the cooling system pressure cap. Operate the engine until the coolant reaches a temperature of 85°C [185°F]. Check for leaks. AXWARNING A Do not remove the pressure cap from a hot engine. Wait until the coolant temperature is below 50°C [120°F] before removing the pressure cap. Heated coolant spray or steam can cause personal injury. Shut the engine OFF, and allow it to cool. Check the coolant level. Low silicate antifreeze must be mixed with quality water at a 50 to 50 ratio (40 to 60 percent working range). A 50 to 50 mixture of antifreeze and water gives a -36°C [-34°F] freeze point and a boiling point of 108.9°C [228°F], which is adequate for most locations in North America. The actual lowest point of ethylene glycol antifreeze is at 68 percent. Using higher concentrations of antifreeze will raise the freeze point of the solution and increase the possibility of a silicate gel problem Fill the cooling system with heavy duty coolant. Heavy duty coolant is defined as a correct mixture of good quality water, low silicate antifreeze, and SCA's. Install new coolant filters. Refer to Procedure 008-006 in Section 8 (/qs3/pubsys2/xml/en/procedures/15/15-008-006-t.htm!) hitps/quickserve.cummins.comigsSipubsys2/xmilen/procedures/15/15-008-01t:him| orsavsi2018 Coating System AXCAUTION A The coolant filter shut off valve must be open. Damage to the engine will result if the valve is left closed. Open the coolant filter shutoff valve and install the coolant system pressure cap. Operate the engine until the coolant reaches a temperature of 80°C [180°F], and check for coolant leaks. Last Modified: 13-Feb-2018 hitps/quickserve,cummins.comigsSipubsys2/xmilen/procedures/15/15-008-01tchim| 7