seviti =~ PROJECT VITI-ATB TERMINAL // Bitumen Storage & Handling Facilities REV, ISSUE DATE DOC. Title EMPLOYER'S REQUIREMENTS 00 30.11.2022 3.5.2.2, PRODUCT TANKS Tank Data: Details of Bitumen Storage tanks are as follows, Tank Tag No. -2801/2802 -2803/2804 Quantity 2 2 Product Bitumen (Future Fuel Oil) Bitumen (Future Fuel Oil) 3200 Deg C >200 Deg C Flash Point (Refer to Note 1 in (Refer to Note 1 in Section 2) Section 2) Tank Diameter 315m 26m Tank Height 209m 209m 20.093 m 19.973 m ‘Maximum Working Level aximum Working Level (96.19%) (95.6%) Geometric Capacity (including cone 16,423 m* s1a7a mi? volume) Net Working Capacity (including 7 5 bottom cone volume) 15,000 my 10,000 mr Total Gross Observed Capacity for danke 95,192 m3 Tank Roof Type ORT oRT Tank Bottom Type Cone Down with Centre sump] Cone Down with Centre sump Tank Bottom Slope 1:30 1:30 Filling rate for Tank Venting Design 2000 2000 (m3/hr) (Scrubber ~ 1500) (Scrubber ~ 1500) Emptying rate for Tank Venting 2000 2000 Design (m3/hr) Operating Pressure 4 mbarg / Atm ~4 mbarg / Atm Operating Temperature 140°C 140°C Design Pressure 20 mbarg (Note 3) 20 mbarg (Note 3) Design Vacuum for Shell -5 mbarg (Note 3) -S mbarg (Note 3) Design Temperature 180°C Design Specific Gravity 1.10 (Max.) Page 91 of 210sevtti PROJECT —_| VITLATB TERMINAL // Bitumen Storage & Handling Fat Rev. | ISSUE DATE DOC. Tile | EMPLOYER'S REQUIREMENTS oo | a0.n.2022 ‘Tank Tag No. ‘7-2801/2802 ‘T-2803/2804 Tank Material (Shell/ Dome Roof) | Carbon Steel (Note 4) Carbon steel (Note 4) Design Code API 650 (13" Edition) API 650 (13"" Edition) . 2mm (Tank Bottom Plate, 2mm (Tank Bottom Plate, Corrosion Allowance (mm) Annular Plate & Roof Plate) | Annular Plate & Roof Plate) Tank Heating ie x ears (Using Hot Oil heating coil) | __(Using Hot Oil heating col) Yes Yes (120 mm Thick Rockwoo! & Aluminium Cladding for shell (120 mm Thick Rockwool & ‘Aluminium Cladding for shell Insulation tend ne & 1 (150 mm Foam glass for | (159 mm Foam glass for Bottom) Bottom) Propeller Mixer Yes (3 No.) Yes (2No.) No (Flange for future Jet Jet Nozzle Assembly inside Tank No (Flange for future Jet Nozzle)| Nozzle) Internal Coating No No External Painting Yes (Roof & Shell) Yes (Roof & Shell) N2 Blanketing No No Intermediate Stiffener ring 1 1 Cleanout door Yes (1No.) Yes (1No.) ‘Anchor Bolts Not required Not required Note 3: Design Pressure of the Bitumen Tank is considered as 20 mbarg, considering suitable blower for Bitumen Vapor Scrubber to accommodate the pressure drop across the Bitumen Vapor scrubber Note 4: Carbon Steel Tank Plate material shall be combination of AS73M Grade 485 / A283M Gr.C. ‘Tank Shell Accessories: Product Tank Shell shall be provided with the following accessories: © 1x24” Filling nozzle * 1x 10" low suction nozzle with internal pipe until center sump * 3x10” Recirculation Nozzle with flange for future jet nozzle assembly * 1x 4" drain nozzle with internal pipe until center sump (As needed, to be Engineering) during Detail Page 92 of 210sevtti PROJECT VITL-ATB TERMINAL // Bitumen Storage & Handling Facilities | REV. | ISSUE DATE OC. Tile | EMPLOYER'S REQUIREMENTS oo | 3012022 1x2" Thermal Relief nozzle (As needed, to be decided during Detail Engineering) © 1% 3” High High Level Switch Nozzle (Type of Level switch suitable for Bitumen to be confirmed by Vendor) #3 No. of Side entry mixers for 15,000 m3 Tank. © 2.No. of Side entry mixers for 10,000 m3 Tank. + 3x1" Sampling Valve for each Tank (Valve Type will be acceptable to ATB Ops). * 4 No. of Sampling point shall be provided at Tank Upper, middle, low level for sampling of Bitumen at various liquid level in the tank. Sampling Nozzles shall be located in such a way that itis accessible from Tank spiral staircase. Tank side shell sampling ports shall be as per ASTM Standard. ‘+ 1x4” Hot oil heating coil supply nozzle ‘© 1x4” Hot oil heating coil return nozzle + 3x2" Temperature Transmitter nozzles ‘+ 2x30” Shell Manhole with davit ‘# 1.No. of 1200 mm x 960 mm Clean-out door shall be provided for each tank. ‘+ All shell nozzles except manholes, Level Switch and thermal relief nozzle shall be provided with flanged end connection inside the tank. ‘+ Vortex breaker shall be provided for tank low suction, Tank Dome Roof Accessories: Product Tank Dome Roof shall be provided with the following accessories + 1% 12" Radar Type Level Transmitter with CS stiling well (Size to be confirmed by Vendor during Detail Engineering) + 1x2" Multiple point Temperature element with CS standpipe (Size to be confirmed by Vendor during Detail Engineering) + 1x24” Roof Manhole with hinge and cover + 1x24” Emergency vent + 1x8" Gauge Hatch (Center hatch sampling point shall be provided so that proper Upper, Middle, Low sample shall be taken as and when required for product quality assurance purposes) ‘Open vents routed to scrubber for Tank outbreathing ‘+ Vacuum Relief valve for Tank Inbreathing + Access platform with adequate size shall be provided for manual gauging on tank roof, 3.5.2.3 UNBLOWN BITUMEN PREHEATING TANK & BLOWN BITUMEN CHECK TANK Tank Data: Following are the details of Unblown Bitumen Preheating Tank & Blown Bitumen Check Tank that shall be provided, Tank No, T2805, aty. 1 Product Type Bitumen Page 93 of 210PROJECT ——_| VITIATB TERMINAL // Bi imen Storage & Handling Facilities | REV. ISSUE DATE B06. Tile | EMPLOYER'S REQUIREMENTS oo | 30.11.2022 Tank No, T2805 T2806 service Unbiown Bitumen Blown Bitumen Check i Preheating Tank Tank Diameter (m) 40 40 Height (m) 55 55 Geometric Capacity (m3) 69 69 ‘Named Capacity (m3) 60 60 Tank Roof Type Cone Roof Tank Cone Roof Tank Tank Bottom Type Cone Down with Centre Cone Down with Centre sump Sump Tank Bottom Slope 130 1:30 Filling Rate (m3/hr) 200 200 Emptying Rate (m3/hr} 200 200 Design SG 1.1 (Max.) 1.1 (Max) Hydro Test S6 1.03 1.03 Design Pressure +20/-5 mbarg +20/-5 mbarg Design Temp. (°C) 240 280 Operating Temp. (°C) 200 2407245, Corrosion Allowance (mm) Material Carbon Steel Carbon Steel : “APLESO ‘API 6SO = (13* Edition) (13" Edition) Shell 0 mm Shell-O mm Roof / Bottom - 2 mm Roof / Bottom - 2 mm ‘Tank Heating Yes (Hot Oil Heating Coil) Yes (Hot Oil Heating Coil) Yes (90 mm Rock Wool & ‘Yes (90 mm Rock Wool & Insulation Aluminium Cladding for | Aluminium Cladding for Tank Roof & Shell) Tank Roof & Shell) Mixing System No No Jet Nozzle No No Internal Coating No No External Painting Yes (Roof Shell) Page 94 of 210=svtti PROJECT \VIT-ATB TERMINAL // Bitumen Storage & Handling Facilities | REV. | ISSUE DATE DOC. Title __| EMPLOYER'S REQUIREMENTS oo | 30.11.2022 Tank No. 72805 a T2806 1N2 Blanketing No No Intermediate Stiffener No No Clean-Out door Yes (1.No.) Yes (1No.) ‘Anchor Bolts Yes Yes Unblown Bitumen Preheating Tank & Blown Bitumen Check Tank shall be provided with the following main © 1x8" inlet nozzle in Tank shell © 1x30” Shall Manhole with Davit © 1x24” Roof Manhole with hinge & cover, © 1x8" outlet nozzle © 1x6" Recirculation Nozzle ‘= 1x4" low suction nozzle with internal pipe until center sump ‘© 1 No, of 1200 mm x 960 mm Clean-out door for each tank © 1x2" TRV nozzle © 1x3” High High Level Switch Nozzle © 1x4” Radar Type Level Transmitter nozzle © Open vents for Tank outbreathing © Vacuum Relief Valve for Tank inbreathing © 1x20" Emergency Vent © 1x8” Gauge Hatch with CS stilling well © 1x8" spare nozzle + All Nozzle sizes will be confirmed by BBU Vendor during Detail Engineering 3.5.2.4. DIESEL TANK Details of Diese! Tank are as follows: | Item No. v.3609 Service Diesel Tank ‘no. + 1 future (Reserve space for 1 future 40 m3 Quantity Diesel Tank) ‘ . Product Diesel Type Cone Roof Tank Working Capacity 40 m3 (Adequate for 3 days of Operation) Tank Diameter 3m Page 95 of 210=svtti PROJECT VITL-ATB TERMINAL // Bitumen Storage & Handling Facilities | REV. | ISSUE DATE DOC. Title EMPLOYER'S REQUIREMENTS oo | 30.11.2022 tem No. \v-3609 Tank Height 65m Operating Pressure Atm Operating Temperature | Ambient Design Pressure Atm Design Temperature 60°C Liquid Specific Gravity 0.88 (Operating) / 1.0 (Design) Material of Construction —_| Carbon Steel Design Code ‘API 650 (13" Edition) Internal inlet pipes and stiling well, as well as vortex breaker shall be provided inside the Diesel tank. Diesel Tank shall be provided with a gauge hatch and 2 nos. of pressure/vacuum relief valve vents at the top. Access platform with handrail and access caged ladder shall be provided for Diesel Tank. All structural steels shall be hot-dipped galvanized. 5 HYDROTEST FOR TANKS ‘Tank Hydrotest shall be done with Sea Water with corrosion inhibitor (Jet flushed and thoroughly cleaned with fresh water, after hydrotest with sea water). The works to be performed by the Contractor shall consist of the following major items: a, Design, supply and installation of steel dome roofs, and steel cone roofs. This should include stair arrangements and a centre platform at the centre of all roofs b. Design, supply and installation of free vent, and gauge hatches. . Allshop and field painting work d. Provide supports for cables, deluge piping and foam pipe extinguishing system e. Provide spiral stairways, interconnecting walkways f. Design, supply and construction of supports for internal piping 8. Jack up of tanks due to uneven settlement during the tank erection and after the water filing test, as applicable, if outside of applicable Code limitation. Page 96 of 210ssvtti PROJECT VITL-ATB TERMINAL // Bitumen Storage & Handling Facilities | REV. | ISSUEDATE | OC. Tite | EMPLOYER'S REQUIREMENTS oo | soata0e2 | hh. All shop and field painting work including painting of large tank numbering tag numbers at the outer surface of the tanks at 2 locations to be determined later by the Employer. 'n addition to the above, the scope of work shall consist out of the requirements as stipulated inside the provided datasheets, drawings and documentation. 3 ENGINEERING AND CONSTRUCTION REQUIREMENTS FOR STORAGE TANKS a. Design, fabrication, erection, installation, testing and inspection of the tanks shall be done in accordance with API 650. b. During the detailed design phase, Contractor shall verify this selection and the tank anchoring requirements, taking into account the worst-case wind, seismic and bund flooding scenarios. . Suction and discharge nozzles shall be the API regular type per API 650 unless otherwise specified. d. Insulated tank shall have nozzles with an increased nozzle projection in order to allow the flange connections to be outside the insulated surface €. Supports and galvanized cable conduits for mounting cable trays to the tank shell, shall be provided on all tanks. f. External painting of the tanks shall be carried out after the hydrostatic test. g. The earth lugs of all tanks shall be provided. h. The lighting and conduit bracket for the spiral stairway of all tanks shall be provided. i. During the entire construction/erection period of the tank shell sections, sufficient lashing shall be provided in order to stabilize the tank and to protect it against damages during adverse weather con 4 INSPECTION AND TESTING Al inspection and testing shall be executed in accordance with the requirements and acceptance criteria set out in the applicable codes and standards a, The tank bottom plate shall be vacuum tested. b. All welds shall be visually as well as 10% X-ray inspected. c. Radiographic inspections shall be carried out in accordance with code requirements, d. The tanks shall be hydrostatically tested. The Contractor shall prepare and submit for approval a test schedule. The Contractor shall provide all necessary equipment, temporary blind flanges and lines. Fresh water and inhibitors shal be used for testing the carbon ste! tank. The Contractor shall remove= all the temporary facilities and all the water after the water test, and shall clean the-tant sR Page 97 of 210sevtti PROJECT VIT-ATB TERMINAL // Bitumen Storage & Handling Facilities | REV. | ISSUE DATE DOC. Title | EMPLOYER'S REQUIREMENTS 00 | 30.11.2022 fe. Settlement of the tank foundation shall be monitored and recorded during the hydrostatic test. 3.5.5 MISCELLANEOUS a, The Contractor shall measure and calibrate the tanks in accordance with API Chapter 2 ~Tank Calibration and shall furnish two (2) sets of certified calibration tables. Each set of tables shall show the amount of, liquid expressed in liters (I) for every millimetre (mm) increment of the liquid level. The strapping surveyor selected for the calibration shall be acceptable to the Employer. Calibration measurements shall be executed in line 1SO 7507-4 Internal Electro-Optical Ranging Method. b. Tank design verification, inspection, and certification by approved third party shall be provided by Contractor. ©. The Tank strapping table shall follow the existing format as ATB’s P2E project (100% shell capacity calibration) d. The Contractor shall carry out accurate Volumetric calculation for the pipelines. 3.6 STRUCTURAL STEEL 3.6.1 GENERAL ‘This part of the Employer's requirements covers the requirements for the structural steel and related works to be carried out for the Employer's Project. 3.6.2 SCOPE OF WORK Contractor shall be responsible for all engineering, procurement and construction works required to be ‘carried out and completed for the work as described. Contractor shall furnish the supply of sufficient manpower and supervision in order to execute the detailed engineering activities such as detail design, Benerating technical documents, calculation sheets, drawings and specifications etc. The construction works shall include the supply of all labour and supervision, temporary and permanent materials, equipment's, tools, consumables like water and power, scaffolding and other devices, not to be specifically stated to be furnished by Employer or others to perform the works as defined hereafter for the Employer terminal and its related facilities. The Scope of Work, also referred to as the Work, includes but is not limited to the following: * Pipe bridges © (Cage-jladders * Miscellaneous access stair, walk over structures = Platforms ‘© Shelters for areas and equipment’s ‘* Pipe supports when not covered within the piping scope of work Page 98 of 210