Professional Documents
Culture Documents
Module - 2 Welded Roof Truss Page 1 of 20
Module - 2 Welded Roof Truss Page 1 of 20
Module - 2 Welded Roof Truss Page 1 of 20
GRK
A C Sheet
Tie
Strut
Sag Tie
Purlin
Bay
Main Tie
Packing
Principal Rafter
material
(Top Chord)
Cleat angle
Span Stanchion/Col
umn
elevation
Strut
Tie
member
Sag tie
Cleat angle
Gusset Plate Cleat angle
Gusset Plate
Bottom chord
(Main Tie Member)
Dec 2010
Design the members BD, DF, DE and FE of the truss subjected to axial forces as
shown in fig. Also design End bearing sliding joint plate to resist the support reaction
of 120 KN. End connection at the joint D and F is to be provided with fillet weld.
Width of column = 300 mm. use 4 – 20 mm dia anchor bolts.
D
Draw to a suitable scale: 100 C
2
1) Apex joint at D. B 100 C
2) Enlarged view of the right support F. 2 100 C 100 C 80 T
A 50 T F
80 T C 80 T E 80 T
4 4 4
Solution:
Design of compression member (BD and DF)
Axial load = 100 KN
Factored load = 1. 5 x 100 = 150 KN.
Assuming fcd = 50 N/mm2.
Factored load 150 10 3
Area required 3000 mm 2 30.00 cm2
fcd 50
Try 2 - ISA 100 x 100 x 8 Properties of 2-ISA 100 x 100 x 8
a 30.78cm 2 3078mm 2 2-ISA10 0 x 100 x 8
5.9 6.62
fcd for 156.62 59.2 55.29 N/mm2
10
Buckling Strength of the member = Safe stress x area provided
55.29 3078
Pd fcd A 170.20 KN 150 KN
1000
Hence provide 2 - ISA 100 x 100 x 8
Connection details:
Design of weld is done for one side of angle and the same is provided on the other
side.
P 150
Force on each angle P` 75 KN
2 2
L 1
P1
27.6
P = 75 KN
72.4
P
2
L2
2-ISA 100 x 100 x 8 mm
Size of weld :
min size 3 mm
3
max size 8 6 mm say 6 mm
4
Taking fu = 410 N/mm2 .
fu
Strength of weld / mm at top (P1 ) = 0.707 × S × L1 ×
3 × γmw
410
= 0.707 × 6 × L1 × = 670 L1 N / mm
3 × 1.50
fu
Strength of weld / mm at Bottom (P2 ) = 0.707 × S × L2 × = 670 L2 N / mm
3 × γmw
P1 P2 P'
Distributing weld in such a way that c.g. of the weld coincides with that of the angle section
Taking moment about P1
P2 × 100 = P'× 27.6
670 × L2 × 100 = 75 × 10 3 × 27.6
75 × 10 3 × 27.5
L2 = = 30.89 mm Say 35 mm
670 × 100
P2 = 670 × 35 = 23450 N
Properties of 2 - ISA 50 x 50 x 5
a 9.58 cm 2 958 mm 2 , rzz = 1.51 cm, ryy = 2.44 cm,(10 mm th gusset plate)
rmin = 15.1 mm, Czz = 14.1 mm
KL
Check for Effective slenderness ratio 180
rmin
4000
249.90 180 Unsafe
15.1
4000
λ req 22.22 mm
180
Try a double angle section which has min radius of gyration greater than 22.22 mm
Try 2 - ISA 75 x 75 x 5
Properties of 2 - ISA 75 x 75 x 5
a 14.54 cm 2 1454 mm 2 , rzz = 2.31cm, ryy = 3.42 cm,(10 mm th gusset plate)
rmin = 23.1mm, Czz = 20.2 mm
KL
Check for Effective slenderness ratio 180
rmin
4000
173.16 180 Safe
23.1
Connection details:
Design of weld is done for one side of angle and the same is provided on the other
side.
P 120
Force on each angle P` 60 KN
2 2
2-ISA 75 x 75 x 5
l1
P1
Z Z 54.8 60 KN
20.2
P2
l2
Size of weld :
min size 3 mm
3
max size 5 3.75 mm say 3.5 mm
4
Taking fu = 410 N/mm 2 .
fu
Strength of weld / mm at top (P1 ) = 0.707 × S × L1 ×
3 × γmw
410
= 0.707 × 3.5 × L1 × = 390.50 L1 N / mm
3 × 1.50
fu
Strength of weld / mm at Bottom (P2 ) = 0.707 × S × L2 × = 390.50 l2 N / mm
3 × γmw
P1 P2 P'
Taking moment of force and bottom weld about top weld
P2 × 75 = P'× 54.8
390.5 × L2 × 75 = 60 × 10 3 × 54.8
60 × 10 3 × 54.8
L2 = = 112.26 mm Say 115 mm
390.5 × 75
P2 = 390.5 × 115 = 44907.5N
P1 = P'- P2 = 60000 44907.5 = 15092.5 N
P1 15092.5
L1 = = = 38.65mm Say 45 mm
390.5 390.5
0.9A nc fu βA go f y w
Tdn 2
m1 mo
Where,
Shear lag (bs) = w
w fy b f
β 1.4 0.076 s u mo 0.7
t fu L c f y m1
w = 75mm, t = 5 mm, bs = w = 75mm, Lc= 75 mm.
t
Anc = net area of connected leg = A t
2
5 Connected Outstanding
A nc 75 - 5 362.5 mm 2 leg leg
2
t
Ago = Gross area of outstanding leg = B t
2
B
5
A go 75 - 5 362.5 mm 2
2
75 250 75
β 1.4 0.076 0.95
5 410 115
fu mo 410 1.1
1.44
f y m1 250 1.25
0.7 β 1.44 β 0.95
0.9 362.5 410 0.95 362.5 250
Tdn 2 370.54 KN 120KN Safe
1.25 1.1
0.9A v nfu A tg fy
Tdb- 2
3γ m1 γ mo
Since the member is welded to the gusset plate, no net areas are involved and
hence Avn and Atn in the equation for Tdb should be taken to be the corresponding
gross area
Assuming Thickness of gusset plate = 8 mm.
A v g A v n Thickness of gusset plate Shearing length of weld
A v g A v n 10 115 2 2300 mm 2
A v gf y 0.9A tn fu 50
Tdb-1
3γ mo γ m1
2300 250 0.9 750 410
Tdb-1
l2
3 1.1 1.25
3
523.20 10 N 523 KN
0.9A v nfu A tg f y
Tdb-2
3γ m1 γ mo
0.9 2300 410 750 250
Tdb-2
3 1.25 1.1
3
562.45 10 562.45 KN
Consider a critical section X-X at a distance root radius r1 from the face of the shoe
angle
10mm th–
gusset plate
Cantilever projection x
Root radius
200 - 10 - 2 8 - 2 8 r1 = 8mm X
79 mm
2
79
200
X
qu x 2 3 79 2 Principal rafter
MX X 9361.5 N mm. (Compression
2 2 Cleat angle members)
MX X fy M fy
, ,
I mo y bt 3
t
mo
12 2
6M X X mo 6 9361.5 1.1
t 15.72 mm
fy b 250 1 Shoe angle Tie
member
Anchor bolt
Thickness of base plate required = 15.72 –
Stanchion/
8 = 7.72 mm Say 10 mm. Bearing column
plate
Provide a base plate of size 300 x 200 x 10 mm.
Problem:
The forces in the members of the truss as shown in fig, due to dead load, imposed
load and wind load is tabulated in table. Design top chord and bottom chord
members with fillet weld.
Use 1 – ISA 50 x 50 x 6 mm for the member not designed with nominal weld.
Assume shoe angle of 2 – ISA 80 x 80 x 8mm at support. Also design a bearing plate
for an end reaction of 150 KN and
provide anchor bolts of 4 in numbers of
diameter 20 mm and length 300 mm to A F
connect the truss to an RCC column 230 E
C
mm x 230 mm of M25 grade concrete. D
300 B G
H
4m 4m 4m
Solution:
Top chord members are designed using Double Angles (equal angles or
unequal angles with long legs back to back)
Connection details:
Design of weld is done for one side of angle and the same is provided on the other
side.
P 388.50
Force on each angle P` 194.25 KN
2 2
2-ISA 90 x 60 x 8
L2
P2
Z Z 60.4 194.25 KN
29.6
P1
L1
Size of weld :
min size 3 mm
3
max size 8 6 mm
4
Taking fu = 410 N/mm 2 .
fu
Strength of weld / mm at bottom (P1 ) = 0.707 × S × L1 ×
3 × γmw
410
= 0.707 × 6 × L1 × = 669.43 L1 N / mm
3 × 1.50
fu
Strength of weld / mm at top (P2 ) = 0.707 × S × L2 × = 669.43 l2 N / mm
3 × γmw
P1 P2 P'
Taking moment of force and bottom weld about top weld
P1 × 90 = P'× 60.4
669.43 × L1 × 90 = 194.25 × 10 3 × 60.4
194.25 × 10 3 × 60.4
L1 = = 194.73 mm Say 200 mm
669.43 × 90
P1 = 669.43 × 200 = 134 × 10 3 N
P2 = P' - P1 = 194.25 × 10 3 134 × 10 3 = 60250 N
P2 60250
L2 = = = 90.00 mm Say 95 mm
669.43 669.43
0.9A nc fu βA go f y w
Tdn 2
m1 mo
Where, Shear lag (bs) = w
w fy b f
β 1.4 0.076 s u mo 0.7
t fu L c f y m1
w = 60 mm, t = 8 mm, bs = w = 60 mm, Lc= 200 mm.
t
Anc = net area of connected leg = A t
2
8
A nc 90 - 8 688 mm 2
2
Connected Outstanding
t leg
Ago = Gross area of outstanding leg = B t leg
2 A
8
A go 60 - 8 448 mm 2
2 B
60 250 60
β 1.4 0.076 1.30
8 410 200
fu mo 410 1.1
1.44
f y m1 250 1.25
0.7 β 1.44 β 1.30
0.9 688 410 1.30 448 250
Tdn 2 670.92 KN 388.50KN Safe
1.25 1.1
0.9A v nfu A tg fy
Tdb- 2
3γ m1 γ mo
Since the member is welded to the gusset plate, no net areas are involved and
hence Avn and Atn in the equation for Tdb should be taken to be the corresponding
gross area
Assuming Thickness of gusset plate = 10 mm.
A v g A v n Thickness of gusset plate Shearing length of weld
A v g A v n 10 200 2 4000 mm 2
60
A v gf y 0.9A tn fu
Tdb-1
3γ mo γ m1 L1
4000 250 0.9 600 410
Tdb-1
3 1.1 1.25
702 10 3 N 702 KN
0.9A v nfu A tg f y
Tdb-2
3γ m1 γ mo
0.9 4000 410 600 250
Tdb-2
3 1.25 1.1
3
818.10 10 818.10 KN
Tdb Min of the above two values 702 KN 388.50 KN Safe
The section 2 - ISA 90 x 60 x 8 is safe as Tension member and the same is checked
as compression member for factored compressive force of 1.5 x 166 = 249 KN
Properties of 2 - ISA 90 x 60 x 8
a 22.74 cm2 2274 mm 2 ,
rZZ 2.84 cm, rYY 2.60 cm (for 10 mm th gusset plate), 2 – 90 x 60 x 8
rmin 2.60 cm 26 mm, L 3460 mm 90
Bottom chord members are designed using double Angles (equal or unequal angles
with long legs back to back)
Factored compressive load = 1.5 x 169 = 253.5 KN.
6 6
cos 30 0 L 6.93 m
L cos 30 0
6.93 L
L AB 3.46 m
2
300
4000
130.29 350 Safe
30.7
6m
Check for yield strength (Tdg):
A g f y 3804 250
Tdg 864.55 KN 214.5 KN Safe
mo 1.1 1000
Connection details:
Design of weld is done for one side of angle and the same is provided on the other
side. Max force is considered i.e., 253.5 kN
P 253.5
Force on each angle P` 126.75 KN
2 2
2-ISA 125 x 75 x 10
L2
P2
Z Z 82.6 126.75 KN
42.4
P1
L1
Size of weld :
min size 3 mm
3
max size 10 7.5 mm
4
Say 6 mm
Taking fu = 410 N/mm 2 .
fu
Strength of weld / mm at bottom (P1 ) = 0.707 × S × L 1 ×
3 × γmw
410
= 0.707 × 6 × L1 × = 669.43 l1 N / mm
3 × 1.50
fu
Strength of weld / mm at top (P2 ) = 0.707 × S × L2 × = 669.43 l2 N / mm
3 × γmw
P1 P2 P'
Taking moment of force and bottom weld about top weld
P1 × 125 = P'× 82.6
669.43 × l1 × 125 = 126.75 × 10 3 × 82.6
126.75 × 10 3 × 82.6
L1 = = 125.12 mm Say 130 mm
669.43 × 125
0.9A nc fu βA go f y
Tdn 2
m1 mo
w
Where,
w fy b f
β 1.4 0.076 s u mo 0.7
t fu L c f y m1 Shear lag (bs) = w
t
Anc = net area of connected leg = A t
2
10 Connected Outstanding
2
A nc 125 - 10 1200 mm leg leg
2 A
t
Ago = Gross area of outstanding leg = B t
2
B
10 2
A go 75 - 10 700 mm
2
75 250 75
β 1.4 0.076 1.20
10 410 130
fu mo 410 1.1
1.44
f y m1 250 1.25
0.7 β 1.44 β 1.20
0.9 1200 410 1.20 700 250
Tdn 2 1090.30 KN 214.5 KN Safe
1.25 1.1
0.9A v nfu A tg fy
Tdb- 2
3γ m1 γ mo
Since the member is welded to the gusset plate, no net areas are involved and
hence Avnand Atn in the equation for Tdb should be taken to be the corresponding
gross area
Assuming Thickness of gusset plate = 10 mm.
A v g A v n Thickness of gusset plate Shearing length of weld
A v g A v n 10 130 2 2600 mm 2
Cantilever projection x
200 - 10 - 2 8 - 2 8
79 mm 200
2 X
qu x 2 4.89 79 2
MXX 15259.25 N mm.
2 2
MXX fy M fy
, ,
I mo y bt 3
t
mo
12 2
6M X X mo 6 15259.25 1.1
t 20.07 mm
fy b 250 1
Thickness of base plate required = 20.07 – 8 =
12.07 mm Say 15 mm.