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  • AAC 50k

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    Kevin Cariño
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    - The document analyzes the costs and profits of an AAC block production plant at different production levels - 100%, 80%, 50%, and 33% capacity. - It calculates the material, labor, and total operating costs, as well as total capital costs and projected profits at each capacity level. - The break-even production levels are estimated to be around 80% for profitable operations, with losses incurred below that production threshold.

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    50,000 CBM AAC

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    - The document analyzes the costs and profits of an AAC block production plant at different production levels - 100%, 80%, 50%, and 33% capacity. - It calculates the material, labor, and total operating costs, as well as total capital costs and projected profits at each capacity level. - The break-even production levels are estimated to be around 80% for profitable operations, with losses incurred below that production threshold.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    10 views14 pages

    AAC 50k

    Uploaded by

    Kevin Cariño
    - The document analyzes the costs and profits of an AAC block production plant at different production levels - 100%, 80%, 50%, and 33% capacity. - It calculates the material, labor, and total operating costs, as well as total capital costs and projected profits at each capacity level. - The break-even production levels are estimated to be around 80% for profitable operations, with losses incurred below that production threshold.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 14

    320 Working Days Computations

    Description unit 100% Production 80% Production 30% Production


    Qualified Product per year cbm 50,000.00 40,000.00 16,666.67
    AAC block 6" (600x300x150) cbm 0.027 0.027 0.027
    AAC block price in China (cbm) (69-73 USD) php 3,500.00 3,500.00 3,500.00
    Estimate price per cbm (srp) php 3,000.00 3,000.00 3,000.00
    Total Price php 150,000,000.00 120,000,000.00 50,000,000.00
    Opex
    Material php 267,505,282.99 214,004,226.39 89,168,427.66
    Labor php 12,330,000.00 12,330,000.00 4,110,000.00
    Total Opex php 279,835,282.99 226,334,226.39 93,278,427.66
    Income php (129,835,282.99) (106,334,226.39) (43,278,427.66)
    Total Capital php 258,250,000.00 258,250,001.00 258,250,000.00
    Break-even php (1.99) (2.43) (5.97)

    Description unit 100% Operation 33.3% Operation


    Production Cost php 150,000,000.00 50,000,000.00
    Total Opex php 267,205,522.99 89,068,507.66
    Total Capital php 251,734,575.00 83,911,525.00
    Income php (129,835,282.99) (43,278,427.66)
    ROI yr (4.00) (4.00)
    0.027 37.03704
    0.018 160
    5925.926
    Price/cbm
    Capacity
    3000 3100 3200 3300 3400 3500
    100% 12.80702 8.561327 6.429773 5.148041 4.292383 3.680625
    80% 16.00878 10.70166 8.037216 6.435051 5.365479 4.600781
    50% 25.61405 17.12265 12.85955 10.29608 8.584766 7.36125
    33% 38.80916 25.94341 19.48416 15.60012 13.00722 11.15341
    cap 258250000
    capacity 100000
    material 267505283
    labor 12330000
    opex 279835283
    No Section

    Raw Material
    1

    Ingredients Pouring
    2
    3 Stop Maintenance

    Cutting Grouping
    4
    Autoclave Maintenance
    5

    6 Finish block

    7 Produce Auxiliary

    8 Auxiliary
    9 Sales Personnel
    10 Plant Manager
    Shift
    Post title Working Shift Substitute Total
    1st 2nd 3rd
    Crushing and grinding 2 1 1 1 5
    Pulping 2 1 1
    air compressor 2 1 1 1 7
    Pouring 2 1 1
    Oiling 2 1 1
    Static Stop maintenance 2 1 1 2
    Conveying 2 2 2 1 9
    Cutting 2 1 1
    Molding 2 1 1
    Match steam 3 1 1 1 6
    Boiler 3 1 1 1
    Hoisting 2 1 1 1 9
    Break points 2 1 1
    Finished product 2 2 2
    Footman Tinker 1 1 9
    Footman electrician 1 1
    Footman lab. Technician 2 1 1
    tinker 1 2
    lab. Technician 1 1
    electrician 1 2
    1 3 3
    1 3 3
    1 1 1
    54
    Annual
    Monthly Salary
    75,000.00

    105,000.00

    30,000.00
    135,000.00

    90,000.00

    135,000.00

    202,500.00

    90,000.00
    90,000.00
    75,000.00
    1,027,500.00
    12,330,000.00
    Item Material unit Annual Comsumption (320 day) Cost per unit
    1 Sand MT 46,172.11 1,000.00
    2 lime MT 13,935.37 3,315.00
    3 cement MT 6,967.68 6,250.00
    4 gypsuim MT 1,393.07 7,568.00
    5 Aluminum paste MT 46.93 155,040.00
    6 Water MT 66,453.54
    7 waste engine oil MT 29.87 11,500.00
    8 coal MT 3,483.74 3,900.00
    9 electricity kwh 7,680,000.00 13.00
    Total
    total cost Percentage
    46,172,109.50 17.26
    46,195,747.57 17.27
    43,548,027.50 16.28
    10,542,761.48 3.94 6.25 6250
    7,276,566.74 2.72

    343,467.74 0.13 1.066667


    13,586,602.46 5.08
    99,840,000.00 37.32
    267,505,282.99 100.00 12330000
    1000
    320
    24 1 2 3 4 5 6 7 8 9
    7680000
    6 7 8 9
    Construction Cost

    Description sqm unit price total


    Warehouse 6600 12000 79,200,000.00
    Site Development 17400 1700 29,580,000.00
    Installation and mat'ls 2,000,000.00
    Total 138,475,000.00
    CAPITAL EXPENSE
    Civil works
    Description Dimension area (sqm)
    Factory Area 42 x 142 6000
    outdoor storage FG area concreted 42 x 50 2100
    warehouse of raw materials 45 x 45 2025
    warehouse of coal 45 x 45 2025
    fencing L.S.
    Mechanical and Electrical works
    EquipmentInstallation and commisioning L.S.
    Water installation L.S.
    Electrification (3-phase) L.S.
    Equipment Cost L.S.
    Fork Lift (2pcs)
    Wheel Loader (1 pc)
    TOTAL CAPEX
    unit price total
    15000 90,000,000.00
    5000 10,500,000.00
    15000 30,375,000.00
    15000 30,375,000.00
    1,000,000.00

    2,000,000.00
    2,000,000.00
    2,500,000.00
    83,000,000.00
    4,000,000.00
    2,500,000.00
    258,250,000.00
    Capacity (cbm/year) percentage
    Description unit
    100000 50000 difference
    CapEx USD 1,650,000 1,113,000 33%
    OpEx php 240,722,053 169,625,960 30%
    Production Cost php/cbm 2407 3395 -41%

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