Es0808e / Es1612e Es0808h / Es1612h

P.N. 38660.
A 09/2017
Catalogo ricambi
Catalogue pieces
Spare parts catalogue
Ersatzteilkatalog
Catalogo piezas
ES0808E / ES1612E
ES0808H / ES1612H
Via Magellano, 22
41013, Castelfranco Emilia (MO), Italia
Tel +39 059 8630811 Fax +39 059 8638012
www.magnith.com commerciale@magnith.com
Version of record
SM0110211_Rev7.0 2017_01
3
Table of contents
Section 1 Chassis
Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E) ................................................1-1
Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E) ................................................1-4
Figure 1-3 Steer Linkage (H Motor Drive)..........................................................................1-9
Figure 1-4 Steer Linkage (E Motor Drive)........................................................................1-12
Figure 1-5 Rear Wheel (H Motor Drive)...........................................................................1-15
Figure 1-6 Rear Wheel (E Motor Drive)............................................................................1-16
Figure 1-7 Pot Hole Protection Assembly ........................................................................1-18
Figure 1-8 Battery Pack Module ......................................................................................1-21
Figure 1-9 Pumping Station Box (H Motor Drive) ............................................................1-24
Figure 1-10 Pumping Station Box (E Motor Drive) ............................................................1-27
Figure 1-11 Hydraulic Tank ...............................................................................................1-30
Figure 1-12 Control Electrical (E Motor Drive) ..................................................................1-32
Figure 1-13 Limit Switch Assembly ....................................................................................1-34
Figure 1-14 Oil Pipe Bracket Assembly (H Motor Drive)....................................................1-36
Figure 1-15 Oil Pipe Bracket Assembly (E Motor Drive).....................................................1-37
Figure 1-16 Ground Control Panel Assembly ....................................................................1-38
Figure 1-17 Manual Pump Assembly (H Motor Drive) .......................................................1-39
Section 2 Scissor
Figure 2-1 Scissor and Chassis Installations .....................................................................2-1
Figure 2-2 Scissor Assembly (ES0808H/E) .......................................................................2-3
Figure 2-3 Scissor Assembly (ES1008H/E ~ ES1012H/E).................................................2-6
Figure 2-4 Scissor Assembly (ES1212H/E) .......................................................................2-9
Figure 2-5 Scissor Assembly (ES1412H/E) .....................................................................2-12
Figure 2-6 Scissor Assembly (ES1612H/E) .....................................................................2-15
Section 3 Platform
Figure 3-1 Platform and Scissor Installations .....................................................................3-1
Figure 3-2 Main Platform Assembly (ES0808H/E ~ ES1008H/E) ......................................3-3
Figure 3-3 Platform Extension Assembly (ES0808H/E ~ ES1008H/E) ..............................3-6
Figure 3-4 Main Platform Assembly (ES1012H/E ~ ES1612H/E) ......................................3-9
Figure 3-5 Platform Extension Assembly (ES1012H/E ~ ES1612H/E) ............................3-12
Figure 3-6 Platform Locking Device .................................................................................3-14
Figure 3-7 Platform Control Box.......................................................................................3-15
Figure 3-8 Crashworthy Assembly (ES0808H/E ~ ES1008H/E) (Option) ........................3-16
Figure 3-9 Crashworthy Assembly (ES1012H/E ~ ES1612H/E) (Option) ........................3-18
4
Table of contents
Section 4 Hydraulic System

Figure 4-1 Lower Lift Cylinder Assembly............................................................................4-1
Figure 4-2 Upper Lift Cylinder (ES1212H/E ~ ES1612H/E) ..............................................4-4
Figure 4-3 Hydraulic Hoses and Fittings (ES0808H ~ ES1012H) .....................................4-6
Figure 4-4 Hydraulic Hoses and Fittings (ES0808E ~ ES1012E) .....................................4-9
Figure 4-5 Hydraulic Hoses and Fittings (ES1212H ~ ES1412H) ................................... 4-11
Figure 4-6 Hydraulic Hoses and Fittings (ES1212E ~ ES1412E) ...................................4-14
Figure 4-7 Hydraulic Hoses and Fittings (ES1612H)........................................................4-16
Figure 4-8 Hydraulic Hoses and Fittings (ES1612E)........................................................4-19
Figure 4-9 Function Manifold (H Motor Drive) .................................................................4-21
Figure 4-10 Function Manifold (E Motor Drive) .................................................................4-23
Section 5 Electrical System
Figure 5-1 Electrical Harness (ES0808H ~ ES1212H) ......................................................5-1
Figure 5-2 Electrical Harness (ES0808E ~ ES1212E) .......................................................5-4
Figure 5-3 Electrical Harness (ES1412H ~ ES1612H) ......................................................5-7
Figure 5-4 Electrical Harness (ES1412E ~ ES1612E) .....................................................5-10
5
ES0808E/H - ES1008E/H
Chassis
Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E)
14
15
13
12
16
11
10
9
17
8
18
7
19
6
20
5
21
4
22
3
23
2
24
1
25
26
27
28
29
31
38
32
33
30
36
34
39
37
35
6
ES0808E/H - ES1008E/H
Chassis

Item Part Number Description Qty. Remark
1 41459 Battery pack module (Refer to 1-8) 1
2 41461 Chassis weldment 1
3 38581 Beacon 1
4 40793 Cover 1
5 40817 Washer 5 8
6 40981 Screw M5×16-H 2
7 40816 Spring washer 5 8
8 41069 Sheath 1
Limit switch assembly
9 41462 1
(Refer to 1-13)
Oil pipe bracket assembly ES0808H
1
(Refer to 1-14) ES1008H
10
Oil pipe bracket assembly ES0808E
1
(Refer to 1-15) ES1008E
11 40906 Screw M5×10-H 4
12 41463 Baseplate 1
Steer linkage and wheels ES0808H
1
13
Steer linkage and wheels ES0808E
1
Ground control panel assembly
14 41465 1
(Refer to 1-16)
15 40894 Screw M5×14-H 2
Pumping station box ES0808H
1
16
Pumping station box ES0808E
1
17 41574 Bolt M10×80 2
ES0808H/E
18 41696 Counterweight 1
Pothole protection assembly
19 41473 1
(Refer to 1-7)
20 41074 Spacer 2
21 41209 Screw M8×25 4
7
ES0808E/H - ES1008E/H
Chassis
14
15
13
12
16
11
10
9
17
8
18
7
19
6
20
5
21
4
22
3
23
2
24
1
25
26
27
28
29
31
38
32
33
30
36
34
39
37
35
8
ES0808E/H - ES1008E/H
Chassis

22 41701 Bolt M12×130 4
ES0808H/E
24 40862 Washer 12 4
25 41092 Nut M12 4
26 40844 Nut M10 2 ES0808H

27 40824 Washer 10 2 ES1008H
28 41076 Electric bar 1
30 40938 Bolt M6×20 1

Manual pump assembly
31 1 ES0808H
(Refer to 1-17)
ES1008H
32 41695 Screw M10×35 2
33 41179 Bolt M6×25 4

Option
34 41181 Input socket 1
35 41464 Bolt M14×35 4
37 40836 Washer 14 4
38 38620 Ladder 1
ES0808H
Non-steer wheel (Refer to 1-5) 2
ES1008H
39
ES0808E
ES1008E
9
ES1012E/H - ES1612E/H
Chassis
15
14
16
13
17
18
12
19
11
20
21
10
22
9
23
8
24
7
25
6
26
5
27
28
4
29
3
30
2
31
1
32
33
34
35
36
37
41
40
44
38
43
42
39
10
ES1012E/H - ES1612E/H
Chassis

Battery pack module (Refer to 1-8) 1 ES1012H/E

1

ES1012H/E
41679 Chassis weldment 1
ES1212H/E
2 41680 Chassis weldment 1 ES1412H/E
41681 Chassis weldment 1 ES1612H/E
3 38581 Beacon 1
4 40793 Cover 1
5 40817 Washer 5 12
6 40981 Screw M5×16-H 2
8 41069 Sheath 1
Limit switch assembly
9 41462 1
(Refer to 1-13)
ES1012H
Oil pipe bracket assembly ES1212H
1
ES1612H
10
ES1012E
Oil pipe bracket assembly ES1212E
1
ES1612E
11 40906 Screw M5×10-H 8
12 41467 Baseplate 2
Steer linkage and wheels
1 ES1012H
(Refer to 1-3)
1 ES1212H
(Refer to 1-3)
13
1 ES1412H
(Refer to 1-3)
1 ES1612H
(Refer to 1-3)
11
ES1012E/H - ES1612E/H
Chassis
15
14
16
13
17
18
12
19
11
20
21
10
22
9
23
8
24
7
25
6
26
5
27
28
4
29
3
30
2
31
1
32
33
34
35
36
37
41
40
44
38
43
42
39
12
ES1012E/H - ES1612E/H
Chassis

Steer linkage and wheels ES1012E
1
13 1 ES1412E
(Refer to 1-4)
1 ES1612E
(Refer to 1-4)
14 41465 1
(Refer to 1-16)
15 40894 Screw M5×14-H 2
Pumping station box
1 ES1012H
(Refer to 1-9)
Pumping station box ES1212H
1
Pumping station box
1 ES1612H
(Refer to 1-9)
16
Pumping station box
1 ES1012E
(Refer to 1-10)
Pumping station box ES1212E
1
Pumping station box
1 ES1612E
(Refer to 1-10)
41682 Counterweight 1 ES1012H/E
17 41683 Counterweight 1 ES1212H/E

41684 Counterweight 1 ES1412H/E
18 41685 Nut M16 2

ES1012H/E
19 41687 Washer 16 4 ES1212H/E
ES1412H/E
20 41690 Bolt M16×220 2
Pothole protection assembly ES1012H/E
1
(Refer to 1-7) ES1212H/E
21 1 ES1412H/E
(Refer to 1-7)
1 ES1612H/E
(Refer to 1-7)
22 41074 Spacer 2
23 41209 Screw M8×25 4
13
ES1012E/H - ES1612E/H
Chassis
15
14
16
13
17
18
12
19
11
20
21
10
22
9
23
8
24
7
25
6
26
5
27
28
4
29
3
30
2
31
1
32
33
34
35
36
37
41
40
44
38
43
42
39
14
ES1012E/H - ES1612E/H
Chassis

ES1012H/E
41202 Screw M6×16-H 2 ES1212H/E
24 ES1412H/E
40799 Screw M10×30 2 ES1612H/E
ES1012H/E
25 40821 Washer 6 3 ES1212H/E
ES1412H/E
ES1012H/E
41200 Rubber pad 2 ES1212H/E
26 ES1412H/E
41692 Rubber pad 2 ES1612H/E
27 41693 Bolt M12×90 2
28 40862 Washer 12 4
ES1212H
29 41092 Nut M12 2
31 41076 Electric bar 1
33 40938 Bolt M6×20 1
34 41695 Screw M10×35 2
35 40844 Nut M10 2 ES1012H

ES1212H
36 40824 Washer 10 2 ES1412H
ES1612H
Manual pump assembly
37 1
(Refer to 1-17)
38 41179 Bolt M6×25 4
Option
39 41181 Input socket 1
40 41464 Bolt M14×35 4
42 40836 Washer 14 4
38620 Ladder 1 ES1012H/E
43 ES1212H/E
38621 Ladder 1 ES1412H/E
ES1612H/E
15
ES1012E/H - ES1612E/H
Chassis
15
14
16
13
17
18
12
19
11
20
21
10
22
9
23
8
24
7
25
6
26
5
27
28
4
29
3
30
2
31
1
32
33
34
35
36
37
41
40
44
38
43
42
39
16
ES1012E/H - ES1612E/H
Chassis

ES1012H
ES1212H
ES1412H
ES1612H
44
ES1012E
ES1212E
ES1412E
ES1612E
17
“H” series
Chassis
Figure 1-3 Steer Linkage (H Motor Drive)
1 2 3 4 5 6 7 8
27
26 9
25 10
24
11
12
13
23 14
22
21
20 19 18 17 16 15
18
“H” series
Chassis

ES0808H
41673 Steer linkage 1
ES1008H
ES1012H
1 ES1212H
41675 Steer linkage 1 ES1412H
41676 Steer linkage 1 ES1612H
2 41474 Bolt M6×30 1
3 41475 Pin 6×45 1
4 40821 Washer 6 1
5 40899 Nut M6 1
6 41476 Axle 1
7 38613 Steering cylinder 1
-- 38630 Seal kit 1
8 41477 Axle 1
9 40803 Screw M5×10 2
10 41478 Cover 2
11 38737 Bearing 4
12 41479 Circlips for shaft 20 1
13 38738 Washer 2
14 41480 Wheel 2
15 41092 Nut M12 8
16 40862 Washer 12 8
17 41481 Steer yoke 1
18 41483 Pin 4×50 2

ES0808H
41677 Hydraulic motor 2 ES1008H
ES1012H
19
ES1212H
41678 Hydraulic motor 2 ES1412H
ES1612H
20 41094 Screw M12×90 8
21 41487 Nut M12 2
19
“H” series
Chassis
1 2 3 4 5 6 7 8
27
26 9
25 10
24
11
12
13
23 14
22
21
20 19 18 17 16 15
20
“H” series
Chassis

22 41488 Screw 2
24 41490 Bearing 2
25 41129 Bearing 4
26 41491 Washer 10 2
27 41492 Bolt M10×20 2
21
“E” series
Chassis
Figure 1-4 Steer Linkage (E Motor Drive)

1 2 3 4 5 6 7 8
30
9
29
28
10
27
11
26
12
13
14
25
15
24
23
22
21 20 19 18 17 16
22
“E” series
Chassis

ES0808E
ES1008E
ES1012E
1 ES1212E
41675 Steer linkage 1 ES1412E
41676 Steer linkage 1 ES1612E
2 41474 Bolt M6×30 1
3 41475 Pin 6×45 1
4 40821 Washer 6 1
5 40899 Nut M6 1
6 41476 Axle 1
7 38613 Steering cylinder 1
-- 38630 Seal kit 1
8 41477 Axle 1
9 40803 Screw M5×10 2
10 41478 Cover 2
11 38737 Bearing 4
13 38738 Washer 2
14 41493 Sheath 2
15 38451 Drive Motor 2
38462 Reducer 2
38453 Motor 2
38464 Brake 2
16 41495 Bolt M12×1.5×45 10
18 40862 Washer 12 10
19 38602 Wheel 2
21 40824 Washer 10 12
23
“E” series
Chassis

1 2 3 4 5 6 7 8
30
9
29
28
10
27
11
26
12
13
14
25
15
24
23
22
21 20 19 18 17 16
24
“E” series
Chassis

23 41487 Nut M12 2
24 41497 Bolt 3/8-16×1.51-C 12
25 41488 Screw 2
27 41490 Bearing 2
28 41129 Bearing 4
29 41491 Washer 10 2
30 41492 Bolt M10×20 2
25
“H” series
Chassis
Figure 1-5 Rear Wheel (H Motor Drive)
Figure 1-5 Rear Wheel (H Motor Drive)

1 41104 Bolt M12×100 4
2 41105 Brake 1
3 40862 Washer 12 4
4 41092 Nut M12 4
5 41480 Wheel 1
26
27
“E” series
Chassis
Figure 1-6 Rear Wheel (E Motor Drive)
10
11
6
12
4
13
2
14
1
15
16
17
28
“E” series
Chassis
Figure 1-6 Rear Wheel (E Motor Drive)

1 41839 Cushion 1
2 41840 Wheel axle seat 1
3 41499 Seal FB70 50 8 1
4 41193 Bearing 30206 1
5 41500 Pin 5×40 1
6 41841 Bearing seat 1
7 40877 End cover 1
8 41501 Wheel 1
10 41495 Bolt M12×1.5×45 5
11 40862 Washer 12 9
12 41075 Screw M8×20 6
13 41502 Nut M22×1.5 1
14 41503 Washer 1
15 41504 Bearing 33008 1
16 41505 Bolt M12×100 4
17 41506 Nut M12 4
29
1 2 3 4 5 6 7 8 9 10 11
41
Figure 1-7
40
39
38
37
36
35
34
30
12
33
13
32
Pot Hole Protection Assembly
14
31
15
30
16
29
28
27 26 25 24 23 22 21 20 19 18 17
ES0808E/H - ES1612E/H
Chassis
ES0808E/H - ES1612E/H
Chassis
Figure 1-7 Pot Hole Protection Assembly

1 41195 Mid linkage welded body 1
2 41507 Lock clasp 1

ES0808H/E
ES1008H/E
38739 Cross board 1 ES1012H/E
3 ES1212H/E
ES1412H/E
4 41117 Washer 20 2
5 40836 Washer 14 10
6 41118 Nut M20 2
7 40837 Nut M14 10
8 41508 Lock clasp 1
9 40819 Washer 8 4
11 41509 Screw M8×20 4

ES0808H/E
ES1008H/E
12 ES1212H/E
ES1412H/E
13 41102 Screw M5×12 4
15 40817 Washer 5 8
16 41132 Travel switch mantle 2
17 41511 Screw M5×30 4
18 38565 Travel switch 2
19 41166 Bearing 4
20 41512 Bearing 4
21 41513 Cross board annul 4
22 41125 Cuprum cushion 2
23 41194 Mid linkage welded body 1
31
1 2 3 4 5 6 7 8 9 10 11
41
Figure 1-7
40
39
38
37
36
35
34
32
12
33
13
32
Pot Hole Protection Assembly
14
31
15
30
16
29
28
27 26 25 24 23 22 21 20 19 18 17
ES0808E/H - ES1612E/H
Chassis
ES0808E/H - ES1612E/H
Chassis
Figure 1-7 Pot Hole Protection Assembly

ES0808H/E
41664 Nether linkage 2
ES1008H/E
ES1012H/E
41665 Nether linkage 2
24 ES1212H/E
41666 Nether linkage 2 ES1412H/E
41667 Nether linkage 2 ES1612H/E
25 41130 Bearing 4
26 38651 Gas pole annul 2
27 38713 Gas spring 2
28 41129 Bearing 4
29 41134 Orientation annul 2
30 40841 Screw M5×12 2
31 41196 Wheel annul 2
32 41127 Wheel 2
33 41514 Screw M10×25 8
35 40824 Washer 10 4
ES0808H/E
41120 Press axes seat 1
ES1008H/E
36 ES1012H/E
ES1212H/E
41668 Press axes seat 2
ES1412H/E
ES1612H/E
37 41116 Bearing 4
ES0808H/E
ES1008H/E
41669 Pot hole actuator weldment 2 ES1012H/E
38 ES1212H/E
ES1412H/E
41670 Pot hole actuator weldment 2 ES1612H/E
39 41123 Spring 2
40 41515 Pot hole actuator pin 2
41 41122 Bearing 2
33
ES0808E/H - ES1612E/H
Chassis
Figure 1-8 Battery Pack Module

1 2 3 4 5 6 7 8 9 10
11
32
12
31 13
30
14
15
29
16
17
28 27 26 25 24 23 22 21 20 19 18
34
ES0808E/H - ES1612E/H
Chassis

1 38553 Charger Protector 1
2 41184 Cover 1
3 41183 Seat 1
Option
4 41072 Screw M5×12 4
5 41188 Single Clip 2
6 41185 Screw M4×16 2

ES0808H/E
7 40844 Nut M10 1 ES1008H/E
ES1012H/E
8 40824 Washer 10 1 ES1212H/E
ES1412H/E
9 41517 Gate shaft 2
10 41129 Bearing 4
11 41490 Bearing 2

ES0808H/E
13 41655 Screw M10×60 1 ES1008H/E
ES1012H/E
14 41656 Rubber block 1 ES1212H/E
ES1412H/E
ES0808H/E
38503 Battery 4 ES1008H/E
ES1012H/E
15
38505 Battery 4 ES1212H/E
ES1412H/E
38507 Battery 4
ES1612H/E
ES0808H/E
ES1008H/E
41661 Battery box 1
ES1012H/E
16 ES1212H/E
41662 Battery box 1 ES1412H/E
41663 Battery box 1 ES1612H/E
17 41099 Half-round batten 2
18 40909 Nut M5 4
19 40817 Washer 5 4
20 38560 Power switch 1
35
ES0808E/H - ES1612E/H
Chassis

1 2 3 4 5 6 7 8 9 10
11
32
12
31 13
30
14
15
29
16
17
28 27 26 25 24 23 22 21 20 19 18
36
ES0808E/H - ES1612E/H
Chassis

ES0808H/E
ES1008H/E
41659 Perch 1
ES1012H/E
21 ES1212H/E
ES1412H/E
41660 Perch 1
ES1612H/E
22 40819 Washer 8 2
24 41007 Nut M8 2
25 38468 Lock 1
26 40821 Washer 6 6
28 41523 Screw M6×25 2
29 41203 Handle hole ring 1
30 41068 Screw M5×16 4
38499 Charger (HBS750-24) 1

31 Option
41357 Charger (GPSC3024-DI-01) 1
32 40791 Screw M6×12-H 4
37
“H” series
Chassis
Figure 1-9 Pumping Station Box (H Motor Drive)

1 2 3 4 5 6 7 8 9 10 11 12
48
47
46
13
45
14
44
15
43
42 16
41 17
40
18
39
38 19
37 20
36 21
35
22
34
23
33
32 31 30 29 28 27 26 25 24
38
“H” series
Chassis

2 41490 Bearing 2
3 41129 Bearing 4
5 40909 Nut M5 4
6 40817 Washer 5 6
7 38512 ECU modular 1
8 40938 Bolt M6×20 2
10 40821 Washer 6 8
11 38555 Hour meter 1

Hydraulic oil tank assembly
12 41525 1
(Refer to 1-11)
13 41137 Nut M8 6
14 40819 Washer 8 10
ES0808H
ES1008H
41657 Pump box 1 ES1012H
15 ES1212H
ES1412H
41658 Pump box 1 ES1612H
17 41179 Bolt M6×25 2
18 41363 Lock 1
19 41233 Fuse 250A 1
20 41202 Screw M6×16-H 4
21 41212 Pump control 1
22 40790 Bolt M8×25 2
23 38584 Alarm 1
24 38587 Horn 1
25 41209 Screw M8×25 4
26 41527 Screw M8×16 4
39
“H” series
Chassis

1 2 3 4 5 6 7 8 9 10 11 12
48
47
46
13
45
14
44
15
43
42 16
41 17
40
18
39
38 19
37 20
36 21
35
22
34
23
33
32 31 30 29 28 27 26 25 24
40
“H” series
Chassis

27 41528 Motor plate 1
28 41529 Bolt M8×16 4

ES0808H
38454 Motor 1 ES1008H
ES1012H
30
ES1212H
38455 Motor 1 ES1412H
ES1612H
31 38489 Oil filter 1
38492 Filter element 1
32 38473 Pump 1
33 41530 Washer 10 2
35 41514 Screw M10×25 2
36 41043 Fitting M14×1.5 1
37 38672 Accumulator 1
39 Hoop 1 Option
41842
40 40803 Screw M5×10 2
41 41531 Rubber hose 1SN06-190 1
42 41532 Fitting M14×1.5 1
43 41533 Function manifold (Refer to 4-9) 1
44 41534 Bolt M10×30 2
45 40824 Washer 10 3
46 40844 Nut M10 1 ES0808H

ES1008H
47 41656 Rubber pad 1 ES1012H
ES1212H
48 41655 Screw M10×60 1 ES1412H
41
“E” series
Chassis
Figure 1-10 Pumping Station Box (E Motor Drive)
1 2 3 4 5 6 7 8 9
40 10
39
11
38 12
13
37
14
36
15
35
16
34
33 17
32
31
30
29
28
27 26 25 24 23 22 21 20 19 18
42
“E” series
Chassis

2 41490 Bearing 2
3 41129 Bearing 4
5 40938 Bolt M6×20 2
7 40821 Washer 6 6
8 38555 Hour meter 1

Hydraulic oil tank assembly
9 41525 1
(Refer to 1-11)
10 41137 Nut M8 10
11 40819 Washer 8 14
12 41202 Screw M6×16-H 2

ES0808E
ES1008E
41657 Pump box 1 ES1012E
13 ES1212E
ES1412E
41658 Pump box 1 ES1612E
15 41363 Lock 1
16 41179 Bolt M6×25 2
17 38714 Control Electrical (Refer to 1-12) 1
18 41535 Cover 1
19 40790 Bolt M8×25 6
20 38584 Alarm 1
21 38587 Horn 1
22 41536 Screw M6×12-H 2
23 41209 Screw M8×25 4
24 41527 Screw M8×16 4
25 41529 Bolt M8×16 4
43
“E” series
Chassis
1 2 3 4 5 6 7 8 9
40 10
39
11
38 12
13
37
14
36
15
35
16
34
33 17
32
31
30
29
28
27 26 25 24 23 22 21 20 19 18
44
“E” series
Chassis

27 41528 Motor plate 1

ES0808E
38454 Motor 1 ES1008E
ES1012E
28
ES1212E
38455 Motor 1 ES1412E
ES1612E
29 38489 Oil filter 1
38492 Filter element 1
30 38473 Pump 1
31 40824 Washer 10 3
33 41220 Bolt 3/8-24×1.5-C 2
34 38512 ECU modular 1
35 40909 Nut M5 4
36 40817 Washer 5 4
38 40844 Nut M10 1 ES0808E

ES1008E
39 41656 Rubber pad 1 ES1012E
ES1212E
40 41655 Screw M10×60 1 ES1412E
45
ES0808E/H - ES1612E/H
Chassis
Figure 1-11 Hydraulic Tank
1 2 3 4 5
13
12
11
10 9 8 7 6
46
ES0808E/H - ES1612E/H
Chassis
Figure 1-11 Hydraulic Tank

1 40122 Breath nut 1
2 41537 Cover 1
3 41538 Nut M22×1.5 1
4 41225 Fitting M22×1.5 1
5 38490 Filter 1
6 41231 Plug screw 1
7 41230 Washer 18 1
8 38645 Tank 1
9 41539 Washer 27 1
10 41540 Nut 1
11 41224 Washer 22 2
12 41226 Nut 1
13 41541 Seat 1
47
“E” series
Chassis
Figure 1-12 Control Electrical (E Motor Drive)
1 2 3 4
18 7
17
16
15
14
13
12 11 10 9 8
48
“E” series
Chassis
Figure 1-12 Control Electrical (E Motor Drive)

2 41007 Nut M8 2
3 40819 Washer 8 2
4 41208 Fuse 300A 1
5 41234 Screw M4×16-H 2
6 41235 Fuse seat 1
7 41542 Seat 1
8 38516 Drive controller 1
9 40821 Washer 6 7
11 41543 Screw M6×20 4
12 41544 Screw M6×12 3
14 40807 Screw M4×12-H 2
15 40822 Washer 4 6
16 38519 Control modular 1
17 40968 Screw M4×8-H 2
18 38546 DC Contactor 1
49
ES0808E/H - ES1612E/H
Chassis
Figure 1-13 Limit Switch Assembly

1 2 3
12
7
11
10 9 8
50
ES0808E/H - ES1612E/H
Chassis
Figure 1-13 Limit Switch Assembly

1 41545 Cover 1
3 41373 Screw M5×16 8
4 40817 Washer 5 8
5 41242 Screw M4×12 2
6 40822 Washer 4 10
7 41843 Signal plate 1
8 38529 Level sensor 1
9 41245 Nut M4 4
10 41546 Key seat 1
11 38565 Travel switch 2
12 41547 Screw M4×40 4
51
“H” series
Chassis
Figure 1-14 Oil Pipe Bracket Assembly (H Motor Drive)
8 7 6 5
Figure 1-14 Oil Pipe Bracket Assembly (H Motor Drive)

1 41548 Bolt M8×65 1
2 41248 Baseplate 1
3 41250 Oil pipe clamp 212.7 1
4 41251 Oil pipe clamp 215 2
5 41253 Bolt M8×25 2
7 40819 Washer 8 2
8 41255 Bracket 1
52
“E” series
Chassis
Figure 1-15 Oil Pipe Bracket Assembly (E Motor Drive)
8 7 6 5
Figure 1-15 Oil Pipe Bracket Assembly (E Motor Drive)

1 41548 Bolt M8×65 1
2 41248 Baseplate 1
3 41250 Oil pipe clamp 212.7 1
4 41251 Oil pipe clamp 215 1
5 41253 Bolt M8×25 2
7 40819 Washer 8 2
8 41255 Bracket 1
53
ES0808E/H - ES1612E/H
Chassis
Figure 1-16 Ground Control Panel Assembly
1 2 3 4 5 6 7
Figure 1-16 Ground Control Panel Assembly

1 38574 Key switch 1
2 38557 Up-down switch 1
3 38549 7 amp breaker for electric circuits 1
4 38583 Indicator 1
5 38568 Emergency stop 1
6 38598 Panel 1
7 38636 Paster 1
54
“H” series
Chassis
Figure 1-17 Manual Pump Assembly (H Motor Drive)
Figure 1-17 Manual Pump Assembly (H Motor Drive)

1 41258 Bolt M8×70 2
2 38716 Manual pump 1
3 41259 Mounting plate 1
4 40819 Washer 8 2
5 41137 Nut M8 2
55
ES0808E/H - ES1612E/H
Scissor
Figure 2-1 Scissor and Chassis Installations
9 8
56
ES0808E/H - ES1612E/H
Scissor
Figure 2-1 Scissor and Chassis Installations

Scissor assembly (Refer to 2-2) 1 ES0808H/E

1
2 41549 Bearing CRB-38.1×44.45×50.8 2
3 41550 Fastness base axle 1
4 41551 Axle 10×80 1
5 40824 Washer 10 1
7 41265 Bolt M10×35 1

ES0808H
Chassis assembly (Refer to 1-1) 1
ES1008H
ES0808E
Chassis assembly (Refer to 1-1) 1
ES1008E
Chassis assembly (Refer to 1-2) 1 ES1012H
Chassis assembly (Refer to 1-2) 1 ES1012E
8 Chassis assembly (Refer to 1-2) 1 ES1212H
9 41552 Bottom slider 2
57
ES0808E/H
Scissor
Figure 2-2 Scissor Assembly (ES0808H/E)
1 2 3 4 5 6 7 8 9
10
11
12
36
13
35
14
34
15
33
16
32
17
31
30
29 18
28
19
20
21
27 26 25 24 23 22
58
ES0808E/H
Scissor

1 41553 Pin 4
2 41549 Bearing CRB-38.1×44.45×50.8 4
3 41554 Inner arm 3 1
4 41124 Bolt M10×40 2
5 41551 Axle 10×80 2
6 41555 Cylinder axle 2
7 41556 Inner arm 3 1
8 40824 Washer 10 4
9 40844 Nut M10 15
10 41557 Uncork washer 2
11 40869 Screw M5×16 2
12 41558 Long axle 5
13 41559 Washer 7
14 41560 Circlips for shaft D38×2.5 9
15 41561 Through line bridge 1 2
16 41534 Bolt M10×30 2
17 41562 Safety arm 2
18 41563 Safety arm bushing 2
19 41564 Outer arm 1 1
20 41565 Inner arm 1 1
21 41566 Pin 2
22 41242 Screw M4×12 2
23 40822 Washer 4 2
25 38528 Angle sensor 1
26 41278 Sensor cover 1
27 41567 Pin 2
28 41568 Spacer sleeve 2
29 38718 Lower lift cylinder (Refer to 4-1) 1
59
ES0808E/H
Scissor
1 2 3 4 5 6 7 8 9
10
11
12
36
13
35
14
34
15
33
16
32
17
31
30
29 18
28
19
20
21
27 26 25 24 23 22
60
ES0808E/H
Scissor

30 40951 Block 16
31 41569 Outer arm 1
32 41570 Inner arm 2 1
33 41571 Bearing CRB-38.1×44.45×31.75 18
34 41572 Pin 2
36 41574 Bolt M10×80 11
61
ES1008E/H - ES1012E/H
Scissor
Figure 2-3 Scissor Assembly (ES1008H/E ~ ES1012H/E)
1 2 3 4 5
8
43
9
42
10
41
40 11
39 12
38 13
37 14
15
36
16
17
35
18
34 19
20
21
22
33 32 31 30 29 28 27 26 25 24 23
62
ES1008E/H - ES1012E/H
Scissor

1 41553 Pin 4
2 41549 Bearing CRB-38.1×44.45×50.8 4
41654 Inner arm 4 1 ES1008H/E

3
41588 Inner arm 4 1 ES1012H/E
41556 Outer arm 3 1 ES1008H/E

4
5 41571 Bearing CRB-38.1×44.45×31.75 24
6 41574 Bolt M10×80 14
7 40844 Nut M10 25
8 41558 Long axle 8
9 41559 Washer 10
11 40824 Washer 10 11
12 41575 Inner arm 3 1
14 41570 Inner arm 2 1
15 41534 Bolt M10×30 2
19 41572 Pin 2
21 41565 Inner arm 1 1
22 41566 Pin 2
24 41242 Screw M4×12 2
26 40822 Washer 4 2
63
ES1008E/H - ES1012E/H
Scissor
1 2 3 4 5
8
43
9
42
10
41
40 11
39 12
38 13
37 14
15
36
16
17
35
18
34 19
20
21
22
33 32 31 30 29 28 27 26 25 24 23
64
ES1008E/H - ES1012E/H
Scissor


29
30 40832 Bolt M10×45 1
31 41265 Bolt M10×35 7
41567 Pin 2 ES1008H/E

32
41587 Pin 2 ES1012H/E
33 41844 Pot hole pusher 2
34 41576 Long cylinder axle 1
35 40951 Block 24
37 41577 Outer arm 3 1
39 40869 Screw M5×16 4
42 41551 Axle 10×80 2
43 41265 Bolt M10×35 1
65
ES1212E/H
Scissor
1 2 3 4 5 6 7 8 9
10
11
46 12
45 13
44 14
43
42 15
16
41
17
18
19
20
21
22
40
23
39
38
24
37 36 35 34 33 32 31 30 29 28 27 26 25
66
ES1212E/H
Scissor

1 41553 Pin 4
2 41549 Bearing CRB-38.1×44.45×50.8 4
3 41581 Inner arm 5 1
4 41265 Bolt M10×35 3
5 41551 Axle 10×80 4
7 41582 Outer arm 5 1
8 40824 Washer 10 13
9 40844 Nut M10 32
10 41571 Bearing CRB-38.1×44.45×31.75 34
12 41574 Bolt M10×80 19
13 41558 Long axle 9
14 41559 Washer 14
16 41579 Inner arm 4 1
17 41572 Pin 4
19 41580 Inner arm 3 1
20 41570 Inner arm 2 1
21 41534 Bolt M10×30 2
24 41565 Inner arm 1 1
25 41242 Screw M4×12 2
26 40822 Washer 4 2
29 41278 Sensor Cover 1
67
ES1212E/H
Scissor
1 2 3 4 5 6 7 8 9
10
11
46 12
45 13
44 14
43
42 15
16
41
17
18
19
20
21
22
40
23
39
38
24
37 36 35 34 33 32 31 30 29 28 27 26 25
68
ES1212E/H
Scissor

30 41566 Pin 4
32 41583 Outer arm 1 1
33 41585 Hydraulic hoses manifolds 1
34 40946 Screw M6×25 2
35 41586 Bolt M10×50 1
36 41124 Bolt M10×40 7
37 41587 Pin 2
41 38719 Upper lift cylinder (Refer to 4-2) 1
42 40951 Block 32
43 40869 Screw M5×16 5
69
ES1412E/H
Scissor
1 2 3 4 5 6 7 8
10
11
12
13
48 14
47 15
46 16
45
17
44
18
43
19
42
20
21
22
23
24
41 25
40
26
39
38 37 36 35 34 33 32 31 30 29 28 27
70
ES1412E/H
Scissor

1 41553 Pin 4
2 41549 Bearing CRB-38.1×44.45×50.8 4
3 41124 Bolt M10×40 3
4 41551 Axle 10×80 4
6 41588 Inner arm 4 1
7 41582 Outer arm 5 1
8 41577 Outer arm 3 1
9 40824 Washer 10 15
10 40844 Nut M10 37
11 41575 Inner arm 3 1
12 41571 Bearing CRB-38.1×44.45×31.75 40
14 41574 Bolt M10×80 22
15 41558 Long Axle 12
16 41559 Washer 17
18 41579 Inner arm 4 1
19 41572 Pin 4
21 41580 Inner arm 3 1
22 41570 Inner arm 2 1
23 41534 Bolt M10×30 4
26 41565 Inner arm 1 1
27 41242 Screw M4×12 2
28 40822 Washer 4 2
71
ES1412E/H
Scissor
1 2 3 4 5 6 7 8
10
11
12
13
48 14
47 15
46 16
45
17
44
18
43
19
42
20
21
22
23
24
41 25
40
26
39
38 37 36 35 34 33 32 31 30 29 28 27
72
ES1412E/H
Scissor

32 41566 Pin 4
34 41583 Outer arm 1 1
36 40946 Screw M6×25 2
37 41587 Pin 2
39 41124 Bolt M10×40 7
41 41586 Bolt M10×50 1
44 40951 Block 40
45 40869 Screw M5×16 7
73
ES1612E/H
Scissor
1 2 3 4 5 6 7 8
10
11
12
13
49 14
48 15
47 16
46
17
45
18
44
19
43
20
21
22
23
24
25
42
26
41
27
40
39 38 37 36 35 34 33 32 31 30 29 28
74
ES1612E/H
Scissor

1 41553 Pin 4
2 41549 Bearing CRB-38.1×44.45×50.8 4
3 41124 Bolt M10×40 3
4 41551 Axle 10×80 4
6 41595 Inner arm 6 1
7 41596 Outer arm 6 1
8 41597 Outer arm 5 1
9 40824 Washer 10 15
10 40844 Nut M10 37
11 41598 Inner arm 5 1
12 41571 Bearing CRB-38.1×44.45×31.75 40
13 41599 Outer arm 4 1
14 41574 Bolt M10×80 22
15 41558 Long Axle 12
16 41559 Washer 17
18 41601 Inner arm 4 1
19 41572 Pin 4
21 41603 Outer arm 2-3 2
22 41605 Inner arm 3 1
23 41607 Inner arm 2 1
24 41534 Bolt M10×30 4
27 41611 Inner arm 1 1
28 41242 Screw M4×12 2
29 40822 Washer 4 2
75
ES1612E/H
Scissor
1 2 3 4 5 6 7 8
10
11
12
13
49 14
48 15
47 16
46
17
45
18
44
19
43
20
21
22
23
24
25
42
26
41
27
40
39 38 37 36 35 34 33 32 31 30 29 28
76
ES1612E/H
Scissor

33 41566 Pin 4
35 41612 Outer arm 1 1
37 40946 Screw M6×25 2
38 41587 Pin 2
40 41124 Bolt M10×40 7
42 41586 Bolt M10×50 1
45 40951 Block 40
46 40869 Screw M5×16 7
77
ES0808E/H - ES1612E/H
Platform
Platform
Figure 3-1 Platform and Scissor Installations
78
ES0808E/H - ES1612E/H
Platform
Figure 3-1 Platform and Scissor Installations

1 41616 Bolt M10×100 4

Platform assembly ES0808H/E
1
(Refer to 3-2 and 3-3) ES1008H/E
ES1012H/E
Platform assembly
2 1 ES1212H/E
(Refer to 3-4 and 3-5)
ES1412H/E
Platform assembly
1 ES1612H/E
(Refer to 3-4 and 3-5)
3 40824 Washer 10 4
4 40844 Nut M10 4
5 41617 Slider 4

6
79
ES0808E/H - ES1008E/H
Platform
Figure 3-2 Main Platform Assembly (ES0808H/E ~ ES1008H/E)
1 2 3 4 5 6 7 8 9 10 11
12
13
14
15
16
17
18
19
20
21
22
23
24
36
35
34 33 32 31 30 29 28 27 26 25
80
ES0808E/H - ES1008E/H
Platform
1 41072 Screw M5×12 5
2 40817 Washer 5 1
3 41292 Rubber gasket 1
4 38721 Upper fixed guardrail 1
5 38723 Lower fixed guardrail 1
6 38722 Upper fixed guardrail 1
7 41296 Rivet 4.8×16 2
8 40961 Inserted pin 6×45 2
9 41619 Block duct 1
10 40899 Nut M6 12
11 40821 Washer 6 12
12 38640 Door 1
13 38642 Doorknob 1
14 41298 Bolt M10×55 1
15 41299 Spring 1
16 40824 Washer 10 13
17 40844 Nut M10 13
18 41137 Nut M8 6
19 40819 Washer 8 6
20 41622 Bolt M8×55 6
21 38648 Hinge A 1
22 40928 Bolt M6×55 12
23 38649 Hinge B 1
24 41626 Bolt M10×60 12
25 41627 Platform deck assembly 1
26 41303 Output socket 1 Option
27 38724 Lower fixed guardrail 1
28 40966 Screw M8×45 8
81
ES0808E/H - ES1008E/H
Platform
1 2 3 4 5 6 7 8 9 10 11
12
13
14
15
16
17
18
19
20
21
22
23
24
36
35
34 33 32 31 30 29 28 27 26 25
82
ES0808E/H - ES1008E/H
Platform
29 38662 Roller bracket 2
30 41185 Screw M4×16 2
31 41305 Bearing 6204 2
32 40964 Circlips for holes 47 2
33 38749 Roller 2
34 40867 Screw M4×10 1
35 40967 Clip 24 1
36 41188 Wire clip 2
83
ES0808E/H - ES1008E/H
Platform
Figure 3-3 Platform Extension Assembly (ES0808H/E ~ ES1008H/E)
1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
17
18
19
20
21
32
31
30 29 28 27 26 25 24 23 22
84
ES0808E/H - ES1008E/H
Platform
1 41072 Screw M5×12 2
2 40817 Washer 5 6
4 38730 Left moving rail 1
6 38732 Left lower rail 1
7 38729 Right moving rail 1
8 41296 Rivet 4.8×16 2
9 41644 Front rail 1
10 38526 Platform control box (Refer to 3-7) 1
11 41068 Screw M5×16 4
12 41313 Platform control box mount bracket 1
13 38593 Handbook box 1
14 40909 Nut M5 4
15 41622 Bolt M8×55 6
16 40819 Washer 8 8
17 41137 Nut M8 6
18 38731 Right lower rail 1
19 41626 Bolt M10×60 8
20 40824 Washer 10 8
21 40844 Nut M10 8
22 41647 Platform extension deck assembly 1
23 38470 Locking device (Refer to 3-6) 1
25 41253 Bolt M8×25 2
26 38750 Roller 2 2
28 41305 Bearing 6204 2
85
ES0808E/H - ES1008E/H
Platform
1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
17
18
19
20
21
32
31
30 29 28 27 26 25 24 23 22
86
ES0808E/H - ES1008E/H
Platform
30 40869 Screw M5×16 8
31 41063 Slippage of crutch 2
32 40987 Screw M8×55 8
87
ES1012E/H - ES1612E/H
Platform
1 2 3 4 5 6 7 8
10
11
12
13
14
15
16
17
18
19
20
33
32
31
30 29 28 27 26 25 24 23 22 21
88
ES1012E/H - ES1612E/H
Platform

ES1012H/E
41702 Right fixed guardrail 1 ES1212H/E
1 ES1412H/E
41703 Right fixed guardrail 1 ES1612H/E
2 41072 Screw M5×12 5
3 40817 Washer 5 1
5 41296 Rivet 4.8×16 2

ES1012H/E
38726 Left fixed guardrail 1 ES1212H/E
7 ES1412H/E
41704 Left fixed guardrail 1 ES1612H/E
8 38734 Block duct 1
9 40899 Nut M6 12
10 40821 Washer 6 12
11 38642 Doorknob 1
12 41298 Bolt M10×55 1
13 41299 Spring 1
14 41705 Door 1
15 40824 Washer 10 1
16 40844 Nut M10 1
17 38648 Hinge A 1
18 40928 Bolt M6×55 12
19 38649 Hinge B 1
ES1012H/E
41706 Platform deck assembly 1 ES1212H/E
20 ES1412H/E
41707 Platform deck assembly 1 ES1612H/E
21 41303 Output socket 1 Option
22 41137 Nut M8 6
89
ES1012E/H - ES1612E/H
Platform
1 2 3 4 5 6 7 8
10
11
12
13
14
15
16
17
18
19
20
33
32
31
30 29 28 27 26 25 24 23 22 21
90
ES1012E/H - ES1612E/H
Platform
23 40819 Washer 8 6
24 40966 Screw M8×45 8
26 41711 Bolt M8×60 6
27 41305 Bearing 6204 2
29 38749 Roller 2
30 41185 Screw M4×16 2
31 40867 Screw M4×10 1
32 40967 Clip 24 1
33 41188 Wire clip 2
91
ES1012E/H - ES1612E/H
Platform
1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
27
26
25 24 23 22 21 20 19 18 17
92
ES1012E/H - ES1612E/H
Platform
1 41072 Screw M5×12 2
2 40817 Washer 5 6
4 38736 Left moving rail 1
6 40909 Nut M5 4
7 38593 Handbook box 1
8 41296 Rivet 4.8×16 2
9 41712 Front rail 1
10 41068 Screw M5×16 4
12 41313 Platform control box mount bracket 1
13 38735 Right moving rail 1
14 41711 Bolt M8×60 6
15 40819 Washer 8 8
16 41137 Nut M8 6
17 40790 Bolt M8×25 2
19 38470 Locking device (Refer to 3-6) 1
20 38750 Roller 2 2
22 41305 Bearing 6204 2
24 40987 Screw M8×55 8
25 40869 Screw M5×16 8
26 41063 Slippage of Crutch 2
27 41716 Platform extension deck assembly 1
93
ES0808E/H - ES1612E/H
Platform
Figure 3-6 Platform Locking Device
8 7
Figure 3-6 Platform Locking Device

1 40844 Nut M10 2
2 40824 Washer 10 2
3 40988 Footpedal 1
4 40989 Lock pin housing 1
5 40990 Spring 1
6 40991 Lock pin 1
7 40992 Bracket 1
8 40994 Bolt M10×50 1
94
ES0808E/H - ES1612E/H
Platform
Figure 3-7 Platform Control Box
1 2 3 4 5
10 9 8 7 6
Figure 3-7 Platform Control Box

1 38446 Decal 1
2 38578 Joystick 1
3 38606 Dustproof cover 1
4 38573 Switch boot 1
5 38663 Coil cord 1
6 38585 Alarm 1
7 38665 Enclosure 1
8 38664 Button 4
9 38639 PC board 1
10 38572 Emergency stop switch 1
95
ES0808E/H - ES1008E/H
Platform
Figure 3-8 Crashworthy Assembly (ES0808H/E ~ ES1008H/E) (Option)
1 2 3 4 5 6 7
10
11
12
22
13
14
15
16
17
21 20
18
19
96
ES0808E/H - ES1008E/H
Platform
1 40791 Screw M6×12-H 16
3 41364 Crashworthy rod 4

4 41365 Limit switch 4
5 41366 Bolt M6×55 8
6 40821 Washer 6 16
7 41725 Crashworthy seat 2
8 40899 Nut M6 8
9 41367 Screw M8×12 8
10 41368 Foot switch 1
11 40909 Nut M5 3
12 40817 Washer 5 5
13 41369 Screw M5×25 3
15 41376 Limit switch seat 1
16 41371 Screw M4×20 2
17 40787 Screw M4×30 2
18 40822 Washer 4 4
19 41372 Nut M4 4
20 41373 Screw M5×16 2
97
ES1012E/H - ES1612E/H
Platform
1 2 3 4
21
5
6
20
7
19
8
18
9
17 10
11
12
13
16 15
14
98
ES1012E/H - ES1612E/H
Platform
1 40791 Screw M6×12-H 16
3 41364 Crashworthy rod 4

5 41368 Foot switch 1
6 40909 Nut M5 3
7 40817 Washer 5 5
8 41369 Screw M5×25 3
10 41376 Limit switch seat 1
11 41371 Screw M4×20 2
12 40787 Screw M4×30 2
13 40822 Washer 4 4
14 41372 Nut M4 4
15 41373 Screw M5×16 2
18 40821 Washer 6 16
19 41366 Bolt M6×55 8
20 41367 Screw M8×12 8
21 40899 Nut M6 8
99
ES0808E/H - ES1612E/H
Hydraulic system
Figure 4-1 Lower Lift Cylinder Assembly
19
18
2
17
16 3
15
4
14
5
13
12
11
10
6
100
ES0808E/H - ES1612E/H
Hydraulic system

1 41549 Bearing CRB-38.1×44.45×50.8 4
2 38535 Pressure sensor 1
3 38670 Valve manifolds 1
4 38483 Lowering valve 1
5 38449 Coil 1
ES0808H/E
ES1008H/E
41732 Emergency down cable assembly 1 ES1012H/E
6 ES1212H/E
ES1412H/E
41733 Emergency down cable assembly 1 ES1612H/E
7 38493 Lowering knob 1

ES0808H/E
ES1008H/E
38718 Lower lift cylinder 1 ES1012H/E
8 ES1212H/E
ES1412H/E
38617 Lower lift cylinder 1 ES1612H/E
9 41319 Cover 1
10 40821 Washer 6 2
12 41318 Screw M6×16 2

ES0808H/E
41737 Hose 1 ES1008H/E
ES1012H/E
13 ES1212H/E
41739 Hose 1
ES1412H/E
41740 Hose 1 ES1612H/E
14 38477 Throttle valve 1
15 41226 Joint nut 1
16 41228 Pipeline bolt 1
17 41379 Washer 14 2
18 41227 Piecing devices 1
101
ES0808E/H - ES1612E/H
Hydraulic system
19
18
2
17
16 3
15
4
14
5
13
12
11
10
6
102
ES0808E/H - ES1612E/H
Hydraulic system

ES0808H/E
ES1008H/E
41731 Seal kit 1 ES1012H/E
19 ES1212H/E
ES1412H/E
103
ES1212E/H - ES1612E/H
Hydraulic system
Figure 4-2 Upper Lift Cylinder (ES1212H/E ~ ES1612H/E)
17
16
15 2
14
3
13
4
12
5
11
10
9
6
104
ES1212E/H - ES1612E/H
Hydraulic system
Figure 4-2 Upper Lift Cylinder (ES1212H/E ~ ES1612H/E)

1 41549 Bearing CRB-38.1×44.45×50.8 4
2 38482 Pressure valve 1
3 41741 Valve manifolds 1
4 41742 Lowering valve 1
5 38449 Coil 1
ES1212H/E
38719 Upper lift cylinder 1
6 ES1412H/E
38616 Upper lift cylinder 1 ES1612H/E
7 41319 Cover 1
8 41318 Screw M6×16 2
10 40821 Washer 6 2
ES1212H/E
41743 Hose 1
11 ES1412H/E
41740 Hose 1 ES1612H/E
12 38477 Throttle valve 1
13 41226 Joint nut 1
14 41228 Pipeline bolt 1
15 41379 Washer 14 2
16 41227 Piecing devices 1

ES1212H/E
38711 Seal kit 1
17 ES1412H/E
105
ES0808H - ES1012H
Hydraulic system
Figure 4-3 Hydraulic Hoses and Fittings (ES0808H ~ ES1012H)
19
Filter
Steer Cylinder
13 13
19
Lift Cylinder
7 3
22
Tank
18
14
20
5
9 13 13 15 Left Drive Motor

S1 S2 L D4 15 1 17
21
D3 15 2 17
Function Manifold
Pump
Motor
D2 15 1 17
P T BRK D1 15 2 17
21
14 14 13
20 Right Drive Motor
20 20
8 10
6
16
16 12 16 Brake Manifold 16 11 16
Left Brake Right Brake
Hose Assembly
Adapter
Union
106
ES0808H - ES1012H
Hydraulic system

ES0808H
41744 Drive motors hose assembly 2
ES1008H
1
41745 Drive motors hose assembly 2 ES1012H
ES0808H
41747 Drive motors hose assembly 2
ES1008H
2
41748 Drive motors hose assembly 2 ES1012H
ES0808H
41749 Steer hose assembly 1
ES1008H
3
41750 Steer hose assembly 1 ES1012H
ES0808H
ES1008H
4
41752 Steer hose assembly 1 ES1012H
5 41753 Lift cylinder hose assembly 1
6 41754 Manifold to filter hose assembly 1
ES0808H
41755 Tank return hose assembly 1
ES1008H
7
41754 Tank return hose assembly 1 ES1012H
8 41757 Pressure hose assembly 1
9 41758 Draw hose assembly 1
ES0808H
41759 Brake hose assembly 1
ES1008H
10
41760 Brake hose assembly 1 ES1012H
ES0808H
41761 Brake manifold hose assembly 1
ES1008H
11
41762 Brake manifold hose assembly 1 ES1012H
ES0808H
12 41763 Brake manifold hose assembly 1
ES1008H
107
ES0808H - ES1012H
Hydraulic system
19
Filter
Steer Cylinder
13 13
19
Lift Cylinder
7 3
22
Tank
18
14
20
5
9 13 13 15 Left Drive Motor

S1 S2 L D4 15 1 17
21
D3 15 2 17
Function Manifold
Pump
Motor
D2 15 1 17
P T BRK D1 15 2 17
21
14 14 13
20 20
8 10
6
16
Hose Assembly
Adapter
Union
108
ES0808H - ES1012H
Hydraulic system

12 41765 Brake manifold hose assembly 1 ES1012H
13 41333 Straight fitting 5
20 41340 Elbow 4
22 41225 Fitting M22×1.5 1
109
ES0808E - ES1012E
Hydraulic system
Figure 4-4 Hydraulic Hoses and Fittings (ES0808E ~ ES1012E)
12
Filter
Steer Cylinder
8 8
12
Lift Cylinder
5 1 2
15
3 11
Tank
9
13
7 8 8 10
S1 S2 L
14
Function Manifold
Pump
Motor
14 P T
9 9
13
13 13
6
4 Hose Assembly
Adapter
Union
110
ES0808E - ES1012E
Hydraulic system

ES0808E
ES1008E
1
41750 Steer hose assembly 1 ES1012E
ES0808E
ES1008E
2
41752 Steer hose assembly 1 ES1012E
5 41754 Tank return hose assembly 1
13 41340 Elbow 4
15 41225 Fitting M22×1.5 1
111
ES1212H - ES1412H
Hydraulic system
22
Filter
Steer Cylinder
22
Upper Lift Cylinder

14 14
Lift Cylinder
8
3 4
25
21
Tank
6 19 21
15
20
23
5
10 Left Drive Motor
14 14 16
S1 S2 L D4 16 1 18
24
D3 16 2 18
Function Manifold
Pump
Motor
D2 16 1 18
24 P T BRK D1 16 2 18
15 15 14
23
23 23
Right Drive Motor
9 11
7
17
Hose Assembly
Adapter
Union
112
ES1212H - ES1412H
Hydraulic system

1 41745 Drive motors hose assembly 2
3 41750 Steer hose assembly 1
5 41774 Upper lift cylinder hose assembly 1
11 41760 Brake hose assembly 1
19 41771 Tee fitting 1
20 41772 Elbow 1
23 41340 Elbow 4
113
ES1212H - ES1412H
Hydraulic system
22
Filter
Steer Cylinder
22
Upper Lift Cylinder

14 14
Lift Cylinder
8
3 4
25
21
Tank
6 19 21
15
20
23
5
10 Left Drive Motor
14 14 16
S1 S2 L D4 16 1 18
24
D3 16 2 18
Function Manifold
Pump
Motor
D2 16 1 18
24 P T BRK D1 16 2 18
15 15 14
23
23 23
Right Drive Motor
9 11
7
17
Hose Assembly
Adapter
Union
114
ES1212H - ES1412H
Hydraulic system

25 41225 Fitting M22×1.5 1
115
ES1212E - ES1412E
Hydraulic system
15
Filter
Steer Cylinder
9 9
15
Upper Lift Cylinder

Lift Cylinder
6 1 2
18
14
Tank
4 12 14
10
13
16
3
8 9 9 11
S1 S2 L
17
Function Manifold
Pump
Motor
17 P T
10 10
16
16 16
Hose Assembly
7 Adapter
5
Union
116
ES1212E - ES1412E
Hydraulic system

13 41772 Elbow 1
16 41340 Elbow 4
18 41225 Fitting M22×1.5 1
117
Hydraulic system
Figure 4-7 Hydraulic Hoses and Fittings (ES1612H)
22
Filter
Steer Cylinder
22
14 14
Upper Lift Cylinder

Lift Cylinder
8
3 4
25
Tank
21
6 19 21
15
23
20
5
10 Left Drive Motor
14 14 16
S1 S2 L D4 16 1 18
24
D3 16 2 18
Function Manifold
Pump
Motor
D2 16 1 18
P T BRK D1 16 2 18
24
15 15 14
23 23
9 11
7
17
Hose Assembly
Adapter
Union
118
Hydraulic system

9 41757 Pressue hose assembly 1
11 41790 Brake hose assembly 1
20 41772 Elbow 1
23 41340 Elbow 4
119
ES1612H
Hydraulic system
22
Filter
Steer Cylinder
22
14 14
Upper Lift Cylinder

Lift Cylinder
8
3 4
25
Tank
21
6 19 21
15
23
20
5
10 Left Drive Motor
14 14 16
S1 S2 L D4 16 1 18
24
D3 16 2 18
Function Manifold
Pump
Motor
D2 16 1 18
P T BRK D1 16 2 18
24
15 15 14
23 23
9 11
7
17
Hose Assembly
Adapter
Union
120
ES1612H
Hydraulic system

25 41225 Fitting M22×1.5 1
121
ES1612E
Hydraulic system
Figure 4-8 Hydraulic Hoses and Fittings (ES1612E)
15
Filter
Steer Cylinder
9 9
15
Upper Lift Cylinder

Lift Cylinder
6 1 2
18
14
Tank
4 12 14
10
13
16
3
8 9 9 11
S1 S2 L
17
Function Manifold
Pump
Motor
17 P T
10 10
16
16 16
7
Hose Assembly
5
Adapter
Union
122
ES1612E
Hydraulic system
Figure 4-8 Hydraulic Hoses and Fittings (ES1612E)

13 41772 Elbow 1
16 41340 Elbow 4
18 41225 Fitting M22×1.5 1
123
“H” series
Hydraulic system
Figure 4-9 Function Manifold (H Motor Drive)
1 2 3
13 12 11 10 9
124
“H” series
Hydraulic system
Figure 4-9 Function Manifold (H Motor Drive)

1 41794 Valve body 1
2 38674 Lift valve solenoid 1
3 41795 Coil 4
4 41349 Main overflow valve 1
5 38673 Steer valve solenoid 1
6 41796 Coil 2
7 38481 Lift overflow valve 1
8 41351 Drive overflow valve 1
9 41797 Drive solenoid 1
10 41798 Steer overflow valve 1
11 41354 Drive speed solenoid 1

Steer pressure-gradient control
12 41800 1
valve
13 41801 Check valve 2
125
“E” series
Hydraulic system
Figure 4-10 Function Manifold (E Motor Drive)
1 2 3 4
7 6 5
Figure 4-10 Function Manifold (E Motor Drive)

1 38478 Valve body 1
2 38674 Lift valve solenoid 1
3 38481 Lift overflow valve 1
4 38450 Coil 1
5 38448 Coil 2
6 38673 Steer valve solenoid 1

Steer pressure-gradient control
7 38479 1
valve
126
127
ES0808H - ES1212H
Electrical system
Figure 5-1 Electrical Harness (ES0808H ~ ES1212H)
23 Platform 21
Charger
Control Box
24 Pressure Battery 20
sensor
6
25 Angle 9 Battery 20
sensor
7
10 22 8 Battery 20
6
26 Level Power Battery 20
sensor switch
Up 5
Travel switch
Fuse 19
27 250A
Down 3
Travel switch 4
Pothole
Travel switch
28 Pump
M
Pothole Control Motor
Travel switch
18 2 17
29 Beacon
11 Alarm 16
12
Horn
30 Ground 15
Control Panel
31 Function
Hour Meter
Manifold 14
ECU
13
Modular
128
ES0808H - ES1212H
Electrical system

1 41803 Harness, ECU 1
2 41382 Harness, pump motor negative 1
3 41383 Harness, pump motor positive 1
4 41384 Harness, pump coontrol 1

ES0808H
41802 1
ES1008H
5 Battery harness
ES1012H
41804 1
ES1212H
6 41805 Battery harness 1 2
8 41807 Battery negative harness 1

41808 1 ES0808H
41810 1 ES1008H
9 Harness, platform control box
41811 1 ES1012H
41812 1 ES1212H
10 41813 Harness, angle/pressure sensor 1 Option
41814 ES0808H
1
ES1008H
11 Harness, travel switch
41815 ES1012H
1
ES1212H
12 41402 Harness, ground control panel 1
13 38512 ECU modular (Refer to 1-9) 1
14 38555 Hour meter (Refer to 1-9) 1
15 38587 Horn (Refer to 1-9) 1
16 38584 Alarm (Refer to 1-9) 1
17 38454 - 38455 Motor (Refer to 1-9) 1
18 41212 Pump control (Refer to 1-9) 1
19 41233 Fuse 250A (Refer to 1-9) 1
20 38503 - 38505 - 38507 Battery (Refer to 1-8) 4
21 38499 - 41357 Charger (Refer to 1-8) 1
22 38560 Power switch (Refer to 1-8) 1
129
ES0808H - ES1212H
Electrical system
23 Platform 21
Charger
Control Box
24 Pressure Battery 20
sensor
6
25 Angle 9 Battery 20
sensor
7
10 22 8 Battery 20
6
26 Level Power Battery 20
sensor switch
Up 5
Travel switch
Fuse 19
27 250A
Down 3
Travel switch 4
Pothole
Travel switch
28 Pump
M
Pothole Control Motor
Travel switch
18 2 17
29 Beacon
11 Alarm 16
12
Horn
30 Ground 15
Control Panel
31 Function
Hour Meter
Manifold 14
ECU
13
Modular
130
ES0808H - ES1212H
Electrical system

24 38535 Pressure sensor (Refer to 4-1) 1

Angle sensor (Refer to 2-2, 2-3,
25 38528 1
2-4)
26 38529 Level sensor (Refer to 1-13) 1
Travel switch, lift up/down (Refer
27 38565 2
to 1-13)
Travel switch, pothole (Refer to
28 38565 2
1-7)
29 38581 Beacon (Refer to 1-1,1-2) 1
30 41465 1
(Refer to 1-16)
131
ES0808E - ES1212E
Electrical system
Figure 5-2 Electrical Harness (ES0808E ~ ES1212E)
27 Platform 25
Charger
Control Box
28 24
Pressure Battery
sensor
8
29 11
Angle 24
Battery
sensor
9
26 24
12 10 Battery
8
Power 24
Battery
switch
30 Level
sensor 7
23
Up Fuse
Travel switch 300A
5 6 22
31
Down DC Drive Motor
Travel switch Contactor
4 M
Pothole
Drive 19
Travel switch 2
Controller
32
Pothole M M
Travel switch
Drive Motor
21 Motor 3 20
33 Beacon
13 Alarm 18
14
Horn
34 Ground 17
Control Panel
35 Function
Hour Meter
Manifold 16
ECU
15
Modular
132
ES0808E - ES1212E
Electrical system

41817 ES0808E
2
ES1008E
2 Harness, drive motor
ES1012E
41819 2
ES1212E
4 41821 Harness, drive controller 1
6 41822 Harness, DC contactor 1

ES0808E
41823 1
ES1008E
7 Battery harness
ES1012E
41824 1
ES1212E
41808 1 ES0808E
41810 1 ES1008E
41811 1 ES1012E
41812 1 ES1212E
12 41813 Harness, angle/pressure sensor 1 Option

ES0808E
41814 1
ES1008E
41815 ES1012E
1
ES1212E
17 38587 Horn (Refer to 1-10) 1
18 38584 Alarm (Refer to 1-10) 1
19 38451 Drive motor (Refer to 1-4) 2
20 38516 Drive controller (Refer to 1-12) 1
133
ES0808E - ES1212E
Electrical system
27 Platform 25
Charger
Control Box
28 24
Pressure Battery
sensor
8
29 11
Angle 24
Battery
sensor
9
26 24
12 10 Battery
8
Power 24
Battery
switch
30 Level
sensor 7
23
Up Fuse
Travel switch 300A
5 6 22
31
Down DC Drive Motor
4 M
Pothole
Drive 19
Travel switch 2
Controller
32
Pothole M M
Travel switch
Drive Motor
21 Motor 3 20
33 Beacon
13 Alarm 18
14
Horn
34 Ground 17
Control Panel
35 Function
Hour Meter
Manifold 16
ECU
15
Modular
134
ES0808E - ES1212E
Electrical system

21 38454 - 38455 Motor (Refer to 1-10) 2
22 38546 DC contactor (Refer to 1-12) 1
23 41208 Fuse 300A (Refer to 1-12) 1
24 38503 - 38505 - 38507 Battery (Refer to 1-8) 4
25 38499 - 41357 Charger (Refer to 1-8) 1

Angle sensor (Refer to 2-2, 2-3,
29 38528 1
2-4)
31 38565 2
to 1-13)
32 38565 2
1-7)
33 38581 Beacon (Refer to 1-1,1-2) 1
41465 Ground control panel assembly

34 1
(Refer to 1-16)
135
ES1412H - ES1612H
Electrical system
24
Platform 23
Control Box
Charger
25 Pressure 22 22
sensor
26 Battery Battery
Angle 11
sensor 6
28 10 22 9 8 7
12 22
Power switch Battery Battery

27 Level
sensor 5
Up
Travel switch 21
Fuse 250A
28
Down
Travel switch
4
Pothole
Travel switch Pump
M
29 Control
Pothole
Motor
Travel switch
20 2 19 3
30 Beacon
Alarm 18
13
14
Horn
31 Ground 17
Control Panel
32 Function
Hour Meter
Manifold 16
ECU
Modular
15
136
ES1412H - ES1612H
Electrical system

4 41384 Harness, pump control 1
41804 1 ES1412H
5 Battery harness
41826 1 ES1612H
41832 1 ES1412H
41833 1 ES1612H
ES1412H
41813 1
Option
12 Harness, angle/pressure sensor
ES1612H
41834 1
Option
41815 1 ES1412H
41835 1 ES1612H
17 38587 Horn (Refer to 1-9) 1
18 38584 Alarm (Refer to 1-9) 1
19 38454 - 38455 Motor (Refer to 1-9) 1
20 41212 Pump control (Refer to 1-9) 1
21 41233 Fuse 250A (Refer to 1-9) 1
22 38503 - 38505 - 38507 Battery (Refer to 1-8) 4
23 38499 - 41357 Charger (Refer to 1-8) 1
137
ES1412H - ES1612H
Electrical system
24
Platform 23
Control Box
Charger
25 Pressure 22 22
sensor
26 Battery Battery
Angle 11
sensor 6
28 10 22 9 8 7
12 22

27 Level
sensor 5
Up
Travel switch 21
Fuse 250A
28
Down
Travel switch
4
Pothole
Travel switch Pump
M
29 Control
Pothole
Motor
Travel switch
20 2 19 3
30 Beacon
Alarm 18
13
14
Horn
31 Ground 17
Control Panel
32 Function
Hour Meter
Manifold 16
ECU
Modular
15
138
ES1412H - ES1612H
Electrical system

27 38528 Angle sensor (Refer to 2-5, 2-6) 1

29 38565 2
to 1-13)
30 38565 2
1-7)
31 38581 Beacon (Refer to 1-2) 1
32 41465 1
(Refer to 1-16)
139
ES1412E - ES1612E
Electrical system
29 Platform
Control Box 27
Charger
26 26
30
Pressure
sensor Battery Battery
13
31
Angle 8
sensor 26 11 10 9
28 12
26
14
7
32 Level
sensor 25
Fuse 300A
Up
5 6
Travel switch
33 24
Down DC Drive Motor
4 M
Pothole
Travel switch Drive
2 21
34 Controller
Pothole
M M
Travel switch
3 22
35 Beacon 23 Motor Drive Motor
15 Alarm 20
16
Horn
36 Ground 19
Control Panel
37 Function
Hour Meter
Manifold 18
1
ECU
Modular 17
140
ES1412E - ES1612E
Electrical system


41819 2 ES1412E
2 Harness, drive motor
41836 2 ES1612E
4 41821 Harness, drive controller 1
6 41822 Harness, DC contactor 1
41824 1 ES1412E
7 Battery harness
41837 1 ES1612E
41832 1 ES1412E
41833 1 ES1612E
41813 ES1412E
1
Option
14 Harness, angle/pressure sensor
41834 ES1612E
1
Option
41815 1 ES1412E
41835 1 ES1612E
19 38587 Horn (Refer to 1-10) 1
20 38584 Alarm (Refer to 1-10) 1
21 38451 Drive motor (Refer to 1-4) 1
22 38516 Drive controller (Refer to 1-12) 1
23 38454 - 38455 Motor (Refer to 1-10) 1
141
ES1412E - ES1612E
Electrical system
29 Platform
Control Box 27
Charger
26 26
30
Pressure
sensor Battery Battery
13
31
Angle 8
sensor 26 11 10 9
28 12
26
14
7
32 Level
sensor 25
Fuse 300A
Up
5 6
Travel switch
33 24
Down DC Drive Motor
4 M
Pothole
Travel switch Drive
2 21
34 Controller
Pothole
M M
Travel switch
3 22
35 Beacon 23 Motor Drive Motor
15 Alarm 20
16
Horn
36 Ground 19
Control Panel
37 Function
Hour Meter
Manifold 18
1
ECU
Modular 17
142
ES1412E - ES1612E
Electrical system

24 38546 DC contactor (Refer to 1-12) 1
25 41208 Fuse 300A (Refer to 1-12) 1
26 38503 - 38505 - 38507 Battery (Refer to 1-8) 1
27 38499 - 41357 Charger (Refer to 1-8) 1
31 38528 Angle sensor (Refer to 2-5, 2-6) 1

33 38565 2
to 1-13)
34 38565 2
1-7)
35 38581 Beacon (Refer to 1-2) 1
36 41465 1
(Refer to 1-16)
143

Es0808e / Es1612e Es0808h / Es1612h

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Es0808e / Es1612e Es0808h / Es1612h

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P.N. 38660.

Section 4 Hydraulic System

Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E)

Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E)

1 41459 Battery pack module (Refer to 1-8) 1

2 41461 Chassis weldment 1

6 40981 Screw M5×16-H 2

7 40816 Spring washer 5 8

21 41209 Screw M8×25 4

Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E)

Figure 1-1 Chassis Assembly (ES0808H/E ~ ES1008H/E)

22 41701 Bolt M12×130 4

25 41092 Nut M12 4

26 40844 Nut M10 2 ES0808H

28 41076 Electric bar 1

29 40820 Spring washer 6 1

30 40938 Bolt M6×20 1

33 41179 Bolt M6×25 4

35 41464 Bolt M14×35 4

36 41466 Spring washer 14 4

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Battery pack module (Refer to 1-8) 1 ES1012H/E

Battery pack module (Refer to 1-8) 1 ES1212H/E

Battery pack module (Refer to 1-8) 1 ES1612H/E

41681 Chassis weldment 1 ES1612H/E

6 40981 Screw M5×16-H 2

7 40816 Spring washer 5 12

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

17 41683 Counterweight 1 ES1212H/E

18 41685 Nut M16 2

23 41209 Screw M8×25 4

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

27 41693 Bolt M12×90 2

31 41076 Electric bar 1

32 40820 Spring washer 6 1

33 40938 Bolt M6×20 1

34 41695 Screw M10×35 2

35 40844 Nut M10 2 ES1012H

40 41464 Bolt M14×35 4

41 41466 Spring washer 14 4

38620 Ladder 1 ES1012H/E

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Figure 1-2 Chassis Assembly (ES1012H/E ~ ES1612H/E)

Figure 1-3 Steer Linkage (H Motor Drive)

Figure 1-3 Steer Linkage (H Motor Drive)

41676 Steer linkage 1 ES1612H

2 41474 Bolt M6×30 1

3 41475 Pin 6×45 1

7 38613 Steering cylinder 1

-- 38630 Seal kit 1

9 40803 Screw M5×10 2

12 41479 Circlips for shaft 20 1

15 41092 Nut M12 8

17 41481 Steer yoke 1

18 41483 Pin 4×50 2

21 41487 Nut M12 2

Figure 1-3 Steer Linkage (H Motor Drive)

Figure 1-3 Steer Linkage (H Motor Drive)

23 41489 Steer yoke 1