DIMENSIONAL CONTROL REPORT FOR 10mm THICK FERRULES DURING FABRICATION OF PENSTOCK OF PHATA BYUNG H.E.

PROJECT (AS PER IS : 2825-1969)

REACH : PLATE SPECIFICATION: HEAT NUMBER:-

FERRULE No. PLATE NUMBER:-

S.NO DESCRIPTION FORMULA AS PER CODE ACTUAL REMARKS (IF ANY)

Ends of penstock sections must not vary by more than 1/16
inch at any point from a plane normal to the longitudinal axis Refer ASCE Manual 79
1 Squareness of ends for butt welding 1.6mm
and passing through the center of the section at the end. clause no. 11.3.3.1 (3)

Variation in external cirumference of Circumferential tolereance = ± 0.25% of external

2 ferrule for outside diameter more than circumference where Outside Diameter = Nominal inside 20mm
600 mm. diameter + 2(actual plate thickness)

3 Variation in straightness of ferrule
Difference between maximum and
4 minimum diameters at any cross
section of the ferrule
Irregularities in profile of a shell
5 3mm +5% of min plate thickness
(Cheked by 20° gauge)
Prepared edges of the plates shall be in
alignment to meet the requirement of
6 welding process and defects in
alignmnet at the surface of the plates
shall not be more than
(For 2500mm length) 2L/1000 where L is the length of ferrule 5mm
(Internal.Diameter + 1250)/200 OR
1% of the nominal internal diameter of the shell 19mm
(whichever is less)
3.5mm
For longitudinal joints (10% of nominal plate thickness with a
maximum of 3mm). However, for plates up to and including 1mm welds made with
10 mm thick a misalignment of 1mm is permitted. backing strips require
better alignmnet than
For circumferential joints (10% of maximum nominal plate
2mm specified
thickness plus 1 mm with a maximum of 4mm)
up to plate thickness 12mm 1.5mm

7 Reinforcement layer of weld metal
8 Painting
over plate thickness 12mm and including 25mm 2.5mm
over plate thickness 25mm and including 52mm 3.0mm
2 coats of zinc rich primer, which should not
contain less than 85 % zinc in dry film, to obtain Total dry film thickness
Primer thickness
dry film thickness 75 microns (40 microns per of paint including primer
coat). shall not be less than 500
3 coats of coal tar blind epoxy resin paint to get a microns.
Coal Tar epoxy thickness
dry film thickness of 150 microns in each coat.

CHECKED BY FOR LANCO INFRA TECH LTD