1.

0 GENERAL

1.1 Scope

This document covers the analysis and design of Staging of 12m Height for 100KL Zinc Alume ESR

1.2 Codes & Standards

All design work will be based on Indian Standards (IS) codes (Latest revisions), with amendments,if any, as on date.
Apart from these codes, specific design guidelines laid in the contract documents are followed.
The design is carried out in conformity with following IS codes latest editions.

IS : 456-2000 - Code of practice for plain and reinforced concrete

IS : 875-1987 - Code of practice for Design Loads for Building and Structures.

(Part- 1 & 2 )

IS : 875-2015 - Code of practice for Wind Loads for Building and Structures.

(Part- 3)

IS : 1893-2016 - Criteria for Earthquake Resistant design of structures.

Part-1 General Provisions of buildings

IS : 1893-2016 - Criteria for Earthquake Resistant design of structures.

Part-2 Liquid Retaining Tanks

IS : 800-2007 - Code of Practice for general construction in steel.

IS 13920:2016 - Ductile detailing of reinforced concrete structures subjected to seismic force - code of practice.

SP : 16 - Design Aids for Reinforcement and Detailing.

SP : 34 - Handbook on Concrete Reinforcement and Detailing.

IS 11682 : 1985 - Criteria for Design of RCC Staging for Overhead Water tanks.

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1.3 Units of measurements

All units in the analysis and designs are SI system unless noted otherwise.

1.4 Structural Description

100KL Zinc Alume ESR with 12m staging height will be a Zinc Alume Circular water tank,supported on R.C.C.
column/beam staging ( Height of 12m) resting on Raft Foundation. The internal diameter of the tank 5.85m and
is supported on ring beam, which is supported on coulmn resting on raft. Height of tank 4.03 m which consists
of a liquid depth of 3.73m and free board of 0.3m. Dead storage of 0.1 m. Bottom slabs spanning between ring
beam column arrangments.

1.5 Computer Programme/Software

STAAD PRO software is used for analysis and in-house Excel sheets are used for design.

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2.0 SITE CONDITIONS

2.1 Design Ground Elevation

Finished ground level of respective tank area is taken as EL = + 100.000 M

Natural ground level from survey is taken as EL = + 99.500 M

2.2 Soil Data

The safe bearing capacity of foundation is taken as 8 T/Sq. m founded at minimum depth of 2.5m below Natural
ground level.

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3.0 STRUCTURAL MATERIALS

3.1 Cement

Ordinary Portland Cement of 43 grade or portland pozzolana cement/ portland slag cement of 53 grade conforming to
latest IS codes and minimum cement content for RCC M25 & M20 grade will be 300 kg/m3.

3.2 Plain cement concrete

The plain cement concrete grade under all RCC foundation or raft will be of grade M15 of 100 mm thick and 100 mm
projection.

3.3 Reinforced concrete

Minimum grade of structural concrete will be M25 except compound wall.

3.4 Reinforcement Bars

Reinforcemet bars will be High Yield strength deform bars Fe 500 TMT confirming to IS:1786-2008.

3.5 Unit weight of Materials

The following unit weight of material shall be considred for compatutaion of loads. Loads given in IS: 875 (part-1)
shall be made use of material listed below:

Sr No. Material Unit weight (kN/m3)

1 Reinforced Concrete 25.00
2 Plain cement Concrete 24.00
3 Soil 18.00
4 Water 10.00
5 Structural Steel 78.50

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4.0 STRUCTURAL ANALYSIS

4.1 Modelling

Bottom of columns are considered fixed at foundation level. Foundations are modelled and designed separately
using nodal loads and moments obtained from STAAD model at bottom of columns. Staging is modelled with
beam element.

4.2 Method of Analysis

The structure is analysis using STAAD-PRO. Foundation are designed using in-house developed spread sheets.
All Members of Container are designed as per Design provided by BEN & GAWS Pvt. Ltd. However, staging
and base slab of container are designed by limit state method, tie beams, plinth beams and foundation is designed
as per IS:456-2000.

4.3 Basic Loads

The ESR is analyzed for following loads

a) Dead load
Self weight of slab
Roof Finish/ Water treatment = 1.50 kN/m2

b) Live load
On cover slab and Gallary = 2.00 kN/m2
On staircase = 2.00 kN/m2

c) Wind load
Various parameters for calculation of wind loads on structures are determined on basis of IS: 875- 2015 (part-III),
following parameters has been considered for wind calculation
Basic Wind Speed = 47.00 m/s
Risk Cofficient (k1) = 1.07
Terrain category for (k2) factor = Category 1

Topograhy factor(k3) = 1.00

Importance factor for cyclonic Region(k4) = 1.00

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d) Seismic load
The seismic analysis of the ESR will be carried out as per IS: 1893 (part II) -2014. The design horizontal seismic
cofficient Ah for the structure will be determined using following parameters
Seismic Zone = IV
Zone factor = 0.24

Design horizontal seismic coefficient Ah = [(Z/2)(I/R)/ (Sa/g)]

Response Reduction factor R = 3.00
Importance factor I = 1.20

Damping = 0.05

4.4 Load Combinations

Limit State of Collapse:

a. When Tank is Full b. When Tank is Empty
1.5 DL +1.5LL + 1.5WHL 1.5DL + 1.5LL

1.5DL +1.5WRL +1.5WDL 1.5DL + 1.5 WDL

1.5DL +1.5WRL +1.5SXF 1.5DL + 1.5SXE

0.9DL + 0.9WRL+1.5WDL 0.9DL + 1.5WDL

0.9DL + 0.9WRL+1.5SXF 0.9DL + 1.5SXE

1.2DL + 1.2LL+1.2WRL+1.2WDL 1.2DL+1.2LL+1.2WDL

1.2DL + 1.2LL+1.2WRL+1.2SXF 1.2DL+1.2LL+1.2SXE

Limit State of Serviceability:

a. When Tank is Full b. When Tank is Empty
1.0 DL +1.0LL + 1.0WHL 1.0DL + 1.0LL

1.0DL +1.0WRL +1.0WDL 1.0DL + 1.0 WDL

1.0DL +1.0WRL +1.0SXF 1.0DL + 1.0SXE

0.9DL + 0.9WRL+1.0WDL 0.9DL + 1.0WDL

0.9DL + 0.9WRL+1.0SXF 0.9DL + 1.0SXE

1.0DL + 1.0LL+1.0WRL+1.0WDL 1.0DL+1.0LL+1.0WDL

1.0DL + 1.0LL+1.0WRL+1.0SXF 1.0DL+1.0LL+1.0SXE

DL: Dead Load

LL: Live Load
WHL: Hydrost Water Load
WRL: Working Water Load
WDL: Wind Load
SXF: Seismic load when tank is Full
SXE: Seismic load when tank is Empty

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5.0 STRUCTURAL DESIGN

5.1 Reinforced concrete structure

Design is based on the worst possible combination of various loads, moments, and shear resultant stresses in the tank
in following cases.

Tank Full
Tank Empty
Uplift pressure if any

5.2 Foundation

Foundation for the structures is decided based on loading arrangement, load intensity and soil strata. Design of
foundation dependent upon the safe bearing capacity at that level and on the basis of recommendation furnished in
the Geotechnical Investigation report.

Design forces and moments are obtained from STAAD-Pro analysis and checked for bearing capacity, overturning
and sliding. Bearing Capacity is increased by 25% for the all load combinatin with wind/seismic. The foundations
are designed as per limit state method as per IS: 456 -2000.

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6.0 LOAD CALCULATION

6.1 Dead Load Calculation

a) Self weight of tank:

Dead Weight of Container is applied as per BEN & GAWS Pvt. Ltd. ,Dead weight of Staging structure is applied
using 'self weight' command in STAAD

b) Super Imposed Dead Load:

Roof finish/water proof treatment = 1.50 kN/m2

6.2 Live Load Calculation

Live load on Gallary & Staircase = 2.00 kN/m2

6.3 Water Load Calculation

Under Hydrotest Condition :

Pressure at Bottom of Wall =10 x 4.03 = 40.30 kN/m2

Under Working Condition:

Pressure at Bottom of Wall =10 x 3.73 = 37.30 kN/m2

6.4 Wind Load Calculation

For Column,
F (column) = ( Up to 10m Height ) = 0.90 kN/m
F (column) = ( 10m to 15m Height ) = 0.93 kN/m
F (column) = ( 15m to 20m Height ) = 0.98 kN/m

For Brace Beam,

P (Brace Beam) = ( Up to 10m Height ) = 4.66 kN
P (Brace beam) = ( 10m to 15m Height ) = 4.81 kN
P (Ring Beam) = = 4.37 kN

6.4 Seismic Load Calculation

Seismic Load on One Column (6 Nos.) = 17.33 kN

as per Seismic Load Calculation provided by BEN & GAWS Pvt. Ltd.

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7.0 Input Data for Design Consideration

7.1 General Data

Required Capacity of ESR = 100 KL

Staging Height Required = 12.00 m
Depth of Foundation = 2.50 m
SBC of Soil = 8 T/m2
Seismic Zone = IV

7.2 Material Data

Unit weight of Concrete = 25.00 kN/m3

Unit weight of Water = 10.00 kN/m3
Unit weight of Soil = 18.00 kN/m3
Unit weight of Steel = 78.50 kN/m3
Grade of Concrete = M25
Grade of Steel = Fe500

8.4 Geometry Data

a) Circular Ring Beam

Width of Circular Ring Beam = 0.400 m
Depth of Circular Ring Beam = 0.700 m
Outer Daimeter of Circular Ring Beam = 6.050 m

b) Base Slab of Container

Thickness of Base Slab = 0.250 m

c) Brace Beam
Width of Brace Beam = 0.300 m
Depth of Brace Beam = 0.600 m

d) Column
Dia of Column = 0.450 m

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