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  • 5 Key Techniques For Effective Condition Monitoring

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    The document discusses 5 commonly used methods for asset condition monitoring: 1) ultrasound analysis uses sound waves to detect equipment anomalies, 2) vibration analysis monitors machinery with quantitative data for corrective actions, 3) oil analysis analyzes lubricant samples to detect wear particles, 4) electrical signature analysis measures motor currents and voltages to detect electrical and mechanical faults, and 5) thermography detects thermal patterns and anomalies in equipment in a non-contact way. All methods aim to monitor equipment proactively and predictively to detect faults early and avoid catastrophic failures.

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    5key hi

    Original Title

    5 Key Techniques for Effective Condition Monitoring

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    The document discusses 5 commonly used methods for asset condition monitoring: 1) ultrasound analysis uses sound waves to detect equipment anomalies, 2) vibration analysis monitors machinery with quantitative data for corrective actions, 3) oil analysis analyzes lubricant samples to detect wear particles, 4) electrical signature analysis measures motor currents and voltages to detect electrical and mechanical faults, and 5) thermography detects thermal patterns and anomalies in equipment in a non-contact way. All methods aim to monitor equipment proactively and predictively to detect faults early and avoid catastrophic failures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    11 views6 pages

    5 Key Techniques For Effective Condition Monitoring

    Uploaded by

    vikas
    The document discusses 5 commonly used methods for asset condition monitoring: 1) ultrasound analysis uses sound waves to detect equipment anomalies, 2) vibration analysis monitors machinery with quantitative data for corrective actions, 3) oil analysis analyzes lubricant samples to detect wear particles, 4) electrical signature analysis measures motor currents and voltages to detect electrical and mechanical faults, and 5) thermography detects thermal patterns and anomalies in equipment in a non-contact way. All methods aim to monitor equipment proactively and predictively to detect faults early and avoid catastrophic failures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 6

    5 COMMONLY USED

    METHODS

    IN CONDITION
    MONITORING
    Installation of
    Asset Vibration
    Analysis Temperature
    Analysis
    Failure Ultrasonic
    Begins Pressure&Flow
    Spike Energy Oil
    Asset Condition

    (HFD) Analysis
    Hot to touch
    Audible Noise
    (Sensory Inspection) Mechanically Loose
    (Sensory Inspection)

    Ancillary Damage

    Proactive Predictive Fault Catastrophic


    Failure
    Domain Domain Domain
    1 Ultrasound Analysis
    Ultrasound analysis is a non-
    invasive method to detect
    anomalies in equipment using
    high-frequency sound waves.

    ADVANTAGES
    Early Detection of Problems
    Non-Invasive Method
    Used for Versatile Applications
    2 Vibration Analysis
    Vibration analysis monitors various
    machineries to detect mechanical
    faults with quantitative data for
    corrective actions.

    ADVANTAGES
    Root-Cause Analysis
    Non-Invasive Method
    Versatile Applications
    Cost-Effective
    3 Oil Analysis
    Oil analysis is the process of
    analyzing lubricant samples to
    detect contaminants and wear
    particles in equipment.

    ADVANTAGES
    More Applicable for Hydraulic Systems
    Effective Tool for Critical Gearboxes
    Easy to Understand
    4
    Electrical Signature Analysis
    Electrical signature analysis is a
    diagnostic technique by measuring
    motor current and voltages to detect
    electrical and mechanical faults in
    machinery.

    ADVANTAGES
    Early Detection of Problems
    Non-Invasive Method
    Root-Cause Analysis
    Energy Monitoring
    5 Thermography
    Thermography is a non-contact, non-
    destructive testing technique that
    detects and visualizes thermal
    patterns and anomalies in
    equipment.

    ADVANTAGES
    Root Cause Analysis
    Safety Application
    Versatile Applications

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