Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

Sub-Degree-Per-Hour MEMS Gyroscope for

Measurement While Drilling at 300°C


David Lin, Robert MacDonald, Dorin Calbaza, Brian Scherer,
Tammy Johnson, Tim Toepfer, David Shaddock, Emad Andarawis
GE Research,
General Electric Company
Niskayuna, NY, USA
linyiz@ge.com

Abstract— The orientation module of MWD tool provides the and safety. Exiting the casing shoe of a partially completed
critical drill bit orientation information, including azimuth, vertical well to start a new lateral section can be particularly
inclination and toolface in order to control the path of wellbore. problematic, as this may require drilling 30 or more meters
Although high end navigation grade gyroscope can meet the away from the casing before the MWD magnetometer provides
accuracy requirement for azimuth finding, the requirements of reliable measurements. Significant expense may be incurred if
cost, size and reliability under harsh environment have largely the trajectory veers off course and the well must be plugged
limited the deployment of gyroscopes in MWD tools. To back and re-drilled [2].
overcome these constraints, GE Research has developed a low
cost, MEMS based Multi-Ring Gyroscope (MRG) capable of
azimuth-seeking in MWD applications at 300oC. The MRG
prototype has been demonstrated to achieve angular random
walk (ARW) better than 0.003 deg/rt(hr) and bias instability of
0.01 deg/hr, capable of meeting azimuth finding accuracy better
than 0.25 deg. It has also been tested to remain fully operational
at 300 oC.

Keywords— MEMS gyroscope, azimuth finding, MWD, high


temperature

I. INTRODUCTION Fig. 1. Orientation module of a MWD tool for directional drilling

Directional drilling is the practice of steering a wellbore Azimuth seeking by MEMS gyroscopes can overcome the
along a predefined trajectory leading to a subsurface target [1]. limitations of magnetic interference in MWD tools. MEMS
The method allows for drilling from remote surface locations Gyroscope-based orientation tools measure the earth rotation
into otherwise inaccessible reservoirs and enables higher rate vector in order to calculate azimuth, which is also referred
energy output. Knowledge of the drill bit orientation and to as gyrocompassing. For azimuth seeking operation, the
along-hole depth is the essential feedback used to survey and gyroscope is mounted on a rotary platform which physically
control the path of the wellbore. Similar to the roll, pitch and rotates the horizontal orientation of the gyroscope’s sensitive
yaw angles used in navigation, the drill bit attitude, including axis with respect to the north. This method is referred to as
azimuth (deviation from the North direction in the horizontal carouseling or maytagging [3]. The azimuth is calculated from
plane), inclination (deviation from the vertical direction, or the phase of the sinusoidal gyroscope output from the
pitch angle) and toolface (roll angle), will need to be measured projection of Earth rate when the platform rotates. This method
to control the quality of the drilling process. This is currently eliminates the bias and scale factor errors from the azimuth
done by the orientation module in the measurement-while- calculation. Fig. 2 shows our experimental work to establish
drilling (MWD) tool. Fig. 1 shows an example of a commercial the feasibility of MEMS gyrocompassing using a commercial
orientation tool which uses accelerometers and magnetometers MEMS gyroscope to achieve 1o azimuth uncertainty measured
to measure orientation. at 85oC. Our experiment shows the potential of MEMS inertial
Unfortunately, magnetometer-based orientation tools are sensors in meeting MWD targets. Oilfield testing results using
susceptible to magnetic interference due to the anomalies in the MEMS gyroscopes in MWD tools have also been reported by
surrounding environment or by components of the drill string the other researchers [4, 5].
itself. Poor survey accuracy due to magnetic interference may It is important to recognize the harsh environmental factors
compromise well quality and can occasionally create hazardous of directional drilling. These include depth of oil and gas wells
drilling conditions. Inaccurate calculation of the trajectory range from 3,500 to 30,000 feet, temperature as high as 300o C,
increases the chance of colliding with an adjacent well or its mechanical shock up to 2000G, extreme conditions including
completion fractures compromising production, well control
tension, corrosion and cyclic loading and damaging gases. II. MULTI-RING GYROSCOPE DESIGN
Macro-scale systems such as hemispherical resonant gyroscope
(HRG), ring laser gyroscopes (RLG) or fiber optic gyroscopes A. North Finding Consideration
(FOG) tend to be bulky and expensive, adversely affecting the Gyrocompassing requires repeatable and stable
economics of the service and preventing the tools from being measurements of extremely low angular rates (fractions of the
used in narrower holes. Many of these systems also suffer Earth’s rate). For example, 0.5o azimuth accuracy at the 45o
from poor thermal performance and limited lifetime when latitude with a 5 minute carouseling time will require a gyro-
exposed to the shock and vibration of the drilling process. The scope with angular random walk (ARW) less than 0.01o/√hr
MEMS gyroscopes, on the other hand, suffer from large long- and bias instability less than 0.1o/h which is well into the realm
term bias drift, which is further exacerbated by high operating of short-term navigation grade. To achieve these performance
temperature and high mechanical shock and vibration. Our targets, GE Research has invented a new design called
survey of the published MEMS devices has led to the multiple-ring gyroscope (MRG) [7]. MRG is an axisymmetric
discovery that no existing commercial MEMS gyroscopes can structure utilizing multiple concentric rings as the proof mass,
reliably operate at 300oC for 1000+ hours while maintaining as shown in Fig. 3. Compared with disk resonator gyroscopes
the accuracy needed for the north seeking operation [6]. This (DRG) [8], the MRG has much lower mechanical stiffness
is a critical technology that needs to be invented and which allows for higher drive amplitude, resulting in reduced
developed. ARW noise. Compared to vibratory ring gyroscopes [9], the
MRG has a higher performance entitlement due to its larger
modal mass and improved sensitivity. Compared with tuning
fork gyroscopes, the MRG is also inherently more robust
against vibration and shock at downhole drilling conditions due
to its uniformly distributed mass, axisymmetric structure and
much higher frequency for the bending or translational modes.

Fig. 3. GE Research MRG technology: (a) Conceptual view, (b) Finite


element simulation to show the exemplary wineglass mode

The operating principle of the MRG is based on Coriolis


force which transfers the energy between two degenerated
wineglass resonant modes (Fig. 3). By design, these two
resonance modes have identical frequencies and mode shapes
which are spatially rotated from each other. In operation,
MRG is excited into resonance in one of the wineglass modes
(drive mode). The rotation of the external platform will
produce Coriolis force which transfers the energy from one of
the wineglass modes to the other. The rate of rotation is
therefore determined by measuring the amplitude of the 2nd
Fig. 2. MEMS gyrosompassing experimental valiation: (a). Demonstrated wineglass mode (sense mode) induced by the Coriolis force.
gyroscompassing technique using a commerical MEMS device; (b). Because the two wineglass modes have identical frequencies,
Validated 1o azimuth uncertainty with mutiple runs at 85 oC.
this kind of architecture is known as mode matching
gyroscope. However, due to manufacturing and material
To address these challenges, GE Research has embarked on
imperfections, the MRG as fabricated could have a small
a multi-year journey to develop a navigation grade MEMS
frequency split between the two wineglass modes. The amount
gyroscope capable of operating at 300oC and beyond. In this
of frequency split can directly affect the gyroscope scale factor,
paper, we will discuss the technical challenges, our innovative
as shown in (1)
approach and the very promising results from our endeavor.
B. High Temperature Consideration
In principle, MEMS gyroscopes should withstand
  temperatures of 300oC since they are made from non-P-N
junction isolated crystalline silicon which is stable at this
Where A is the geometrical factor, dependent on the design, temperature. However high temperature in a well bore
Xd is the drive amplitude, ωd is the drive mode resonant environment can adversely impact MRG in several ways.
frequency, ωs is the sense mode resonant frequency, Q is the Mechanical damping and thermal noise will increase with
quality factor. In order to maximize the gyroscope scale factor, temperature, resulting in degradation of gyroscope ARW.
the gyroscope needs to have large drive amplitude, high quality Gyroscope as a mechanical device is prone to temperature
factor and small frequency split. induced stress which includes stress stiffening effect, distortion
of the structure from its balanced state, shift of resonance
In order to be able to measure the earth rotation, the MRG frequency and change of electrode gaps, etc. One unique aspect
will also need to be designed to have low noise. The noise of temperature induced errors is the interaction between
characteristics of the MRG is indeed quite complex which package and the MRG. The package stress originates from the
consist of different noise spectral densities at different mismatch in thermal expansion between the packaging
frequency ranges. Nevertheless, the targeted application of materials and MEMS structural materials. The package stress
azimuth finding in drilling typically allows for a carouseling can be transmitted to the MRG structure, causing shift in the
time of less than 5 minutes. Our study suggested that the MRG resonance frequencies. Because MEMS gyroscope is operating
noise is dominated by thermal-mechanical noise of the at the mode-matched condition, the shift in resonance
transducer itself within the integration time of less than 5 frequency will have multiple deleterious effects including both
minutes. Equation (2) shows the governing equation for the amplitude and phase errors. In addition, the temperature-
gyroscope ARW, limited by the thermal-mechanical noise, induced stress can cause structural deformation which alters
the gyroscope principal axes to create anisoelastic coupling
errors, i.e. quadrature errors. Quadrature error is often the
leading contributor to the bias error of MEMS gyroscopes.
(2)
Where Ωn is the ARW, ka is angular gain which depends on
the MRG geometry and resonance mode, kB is the Boltzmann
constant, T is the operating temperature, m is the modal mass.
As seen from (1) and (2), the Q-factor directly impacts the
gyroscope scale factor and ARW. In order to improve scale
factor and achieve lower ARW, the Q-factor of gyroscope
needs to be maximized. Q-factor is related to the damping
loss of the gyroscope resonator where multiple mechanisms
might be contributing. As shown in (3), these damping loss
mechanisms include air damping, thermoelastic damping
(TED) and others such as, anchor loss, surface loss etc. Air
damping is the energy dissipation mechanism caused by the
collision of the air molecules with the resonant structure. The
MRG is sealed in a high vacuum cavity so the air damping can
be minimized. TED is due to the thermal transport across the
thermal gradient caused by the strain gradient in the resonator. Fig. 4. MRG TED simulation suggests Q-factor > 22,000. Inset: thermal
It was discovered that the suspension springs of the MRG graident in suspension spring
contributed to most of the TED loss. Fig. 4 shows the finite
element simulation results of the MRG TED design with The GE Research MRG design has been optimized to
specific attention on the suspension springs to reduce the ensure reliable 300oC operation. These innovations include
strain-induced thermal gradient across the spring cross section. optimizing ring geometry to reduce TED and optimizing the
The simulated MRG QTED is 22,000 at room temperature. anchor location and the anchor attachment design to reduce
anchor loss and improve MRG robustness against temperature-
induced stress. One effective technique used to optimize MRG
(3) geometry for 300o C operation is to space the frequencies of
thermal mode and structural mode further away from each
Combining a large proof mass and a large drive amplitude , other. As shown in Fig. 5, the TED depends on the thermal
the MRG will be able to achieve better ARW than the existing mode frequency which defines the characteristic time constant
commercial MEMS devices. According to the simulation, the for the thermal transport across the temperature gradient. When
MRG can achieve ARW < 0.001o/ √ hr with 1um drive the thermal mode frequency approaches the MRG mechanical
amplitude and a quality factor of 15,000 at room temperature. frequency, energy loss is maximized, and Q-factor is
This will enable azimuth finding with uncertainty of 0.025o minimized. The thermal mode frequency not only depends on
(1) at 5 minutes of integration time. the material properties but also the geometry. The Gen-0 MRG
design has a thermal mode frequency of 76kHz. By optimizing be of arbitrary shapes. Also, no new materials, such as Au or
the width of MRG rings and springs, the thermal mode polymer are introduced during the TSV process. This leaves
frequency can be increased to be above 150kHz, resulting in an the thermal window for processing extremely wide. Finally, the
1.7 times improvement in Q-factor. TSV can be used as a top-side horizontal electrode, opening up
design possibilities for various types of inertial devices.
After the cap wafer and device wafer are processed, they
are bonded using the direct wafer bond method. Unlike the
wafer bonding methods which utilize an intermediate material
such as glass frit, or polymers, the direct wafer bond produces
a device which only contains silicon and oxygen in the cavity.
The bond is annealed at temperatures exceeding 1000oC, at
which point silicon acts as a getter, absorbing oxygen and
water which may be present during bonding, increasing the
cavity vacuum. The bond forms a hermetic seal which is strong
and allows for a very high vacuum. In addition, thousands of
Fig. 5. Optimize MRG design for 300oC operation by reducing TED loss ohmic electrical contacts must be made between the cap wafers
TSV and the device wafer simultaneously. The process makes
critical use of state of the art chemical-mechanical polishing
III. MRG FABRICATION (CMP) to achieve the surface state needed to complete a direct
Like the other navigation-grade gyroscopes, the MRG wafer bond defect free.
requires highly specialized fabrication processes including GE Research Polaris process has demonstrated the ability
thick silicon with high aspect ratio, vacuum sealing and high- to hold a vacuum of less than 1mTorr at temperatures
precision, high-symmetry etching. GE Research has developed exceeding 600oC. The direct wafer bonding, together with the
an all-silicon inertial MEMS process flow with these attributes TSV, enables all-silicon MEMS devices with compact size,
called ‘Polaris’ process. As shown in Fig. 6, the Polaris minimized outgassing at high temperature and superior thermal
platform features thick silicon on insulator (SOI) with 20- stability. These important attributes make Polaris the preferred
200um device layer, 30:1 high aspect ratio etch, wafer level process of choice in fabricating MRGs for reliable 300oC
vacuum sealing with through silicon via (TSV) technology. drilling operation. Fig. 7 shows a 10mm x 10mm MRG
fabricated by the Polaris process.

Fig. 7. GE Research MRG fabricated by the Polaris flow

Fig. 6. GE Research Polaris flow features TSV and wafer level vacuum seal Compared with the consumer-grade and automotive-grade
gyroscopes, navigation-grade gyroscopes often start at a much
The Polaris process starts with two SOI wafers. The first lower volume demand and require more iterative steps of
SOI wafer is the device wafer where the MEMS structures are process and design optimization. The Polaris flow strives to
formed through high aspect ratio silicon etching on a bulk SOI provide the simplest inertial MEMS flow with wafer-level
wafer. The deep reactive ion etching (DRIE) process has been vacuum sealing and TSV capabilities, making it suitable for
specifically optimized for good dimensional control and quick prototyping and low-to-mid volume production. The
symmetry (mismatch <100ppm), which is critical for MRG development is a good example to showcase how the
minimizing gyroscope frequency split and cross coupling Polaris flow, as a platform technology, can accelerate the
errors. Fig. 6 shows a 3um wide trench etched on 100um thick innovation and adoption of navigation-grade inertial sensors.
device layer. The second SOI wafer forms the cap. This cap
wafer contains the critical TSV technology. In the Polaris
process, a single crystal silicon via is formed with a trench etch IV. MRG CHARACTERIZATION
and dielectric refill. The via itself is the parent silicon. The The characterization of fabricated MRG starts with testing
etched trench forms the insulator. The Polaris TSV process has un-sealed devices in vacuum probe station with a high
a few key advantages. It enables direct bonding between the temperature heater stage which is capable of testing to 300oC,
TSV wafer and device wafer without the need of intermediate as shown in Fig. 8. A similar test procedure was devised for
materials. Unlike a ‘drill and fill’ approach in which the testing wafer level sealed parts on the heated stage of a wafer
geometry of the shape is highly limited, The Polaris TSV can probe station. By testing the un-sealed MRG devices under
vacuum, and the wafer-level sealed devices under similar
electrical and temperature conditions, the actual vacuum level
inside the device cavity can be established.

Fig. 10. Frequency characterization of an MRG sealed at wafer level

Fig. 10 shows the Q-factor the sealed MRG is 13,400,


which is in good agreement with vacuum chamber test results.
This proves the Polaris’ capability in producing good vacuum
Fig. 8. 300oC capable vacuum probe station for MRG characterization in the wafer-level sealed cavity, enabling MRG to achieve the
highest possible Q-factor. The indirect measurement shows the
Fig. 9 shows the Q-factor measurement results of an frequency split between of the degenerated wineglass modes is
unsealed MRG at room temperature. The vacuum level of the less than 0.1Hz. This proves the capability of Polaris process
vacuum probe station was adjusted from 0.1mTorr to 2.8mTorr flow to achieve high quality silicon etching with high
while the MRG Q-factor remained constantly at 14,000- symmetry and low anisoelastic coupling.
15,000. Because the Q-factor did not vary with respect to the The sealed MRG is further characterized to 600oC to check
vacuum level change, it can be safely assumed that the air the device integrity and understand how the MRG dynamic
damping is not the dominant damping mechanism for MRG at response might change at extremely high temperature. Fig. 11
this vacuum level. To explain using (3), Qair is much higher shows the change of MRG frequency over the temperature,
than QTED, so it can be ignored from the Qtotal calculation. By measured by the 2nd wineglass mode. As expected, the
using the simulated QTED of 22,000, the Qothers, which includes frequency decreases with temperature due to the negative
combined anchor loss and other loss mechanisms, can be temperature coefficient of the silicon Young’s modulus. The
estimated to be at 42,400. This verifies the effectiveness the temperature coefficient of frequency (TCF) is measured to be
MRG design approach in minimizing the anchor loss. at ranging from -25 to -34ppm/oC from room temperature to
600oC. Reference [10] reported similar TCFs of -27ppm/oC
and -33ppm/oC based on the characterization of a silicon reso-
nator from -10oC to 80oC. The MRG test results suggest there
is no drastic change or degradation in the silicon resonator up
to 600oC, which opens up potential for MEMS devices to be
used in extreme temperatures such as hypersonic flight and
turbine engine hot gas path. Furthermore, the trend of
increasing TCF with temperature is also observed, which
means the temperature compensation technique used for high
temperature will need to consider high order nonlinear terms.

Fig. 9. Q-factor measuemnt of an unsealed MRG in vacuum chamber

For comparison, a wafer-level sealed MRG was


characterized with the same electrical testing conditions at
room temperature. The results are shown in Fig. 10. The direct
measurement refers to the method of exciting and measuring
from electrodes belonging to the same wineglass mode. The
indirect measurement will excite from the electrodes belong to
one wineglass mode and measure from the electrodes
belonging to the other wineglass mode. The direct method
provides more accurate measurement of resonant frequency
and Q-factor while the indirect method provides the Fig. 11. Sealed MRG frequency characterization over temperature
measurement of frequency split and cross coupling errors
between the two degenerated wineglass modes. Temperature will have negative impact to the MRG quality
factor. Reference [11] suggested the different relationship
between Q-factor and temperature for the different damping with analog front end, digital gain and configuration control.
mechanisms where Q∝1/T^0.5 for air damping (TCQ = -0.5) As shown in Fig. 13, the test board also has the capability to
and Q∝1/T^3.5 for thermoelastic damping (TCQ = -3.5) . provide localized heating to a packaged MRG mounted on an
TCQ stands for temperature coefficient of quality factor. open-top socket through a platinum thin film heater with a
Reference [11] did not provide the TCQ for other mechanisms. temperature controller. The localized heating allows the
It is also noted that [11] only characterized at a limited package MRG to be heated to 300oC while keeping the rest of
temperature range up to 80oC. the circuit board components at a much lower temperature.
Altogether, these three different levels of tests, including the
In our work, the MRGs were tested to a much higher unsealed, wafer-level sealed and the packaged MRGs, enable
temperature range. Fig. 12 shows the Q-factor variation for a device performance variation due to vacuum level, and
wafer-level sealed MRG up to 600oC. Two high temperature packaging strain due to die attach and mismatches in
cycles were performed to show the device had no degradation coefficient of thermal expansion (CTE) of the packaging
and the device sealing integrity has not been compromised. For material to be isolated and characterized.
reference, the curves of TCQ of -0.5 and -3.5 were also shown
on the same plot. It can be seen the MRG Q-factor follows the
TCQ= -3.5 curve more closely. This confirms our previous
conclusion that TED is likely the dominant damping
mechanisms for the MRG. It also reaffirms our belief that for
TED is a crucial design consideration for high temperature
gyroscope because QTED tends to degrade very quickly over
temperature. It is also observed the MRG TCQ curve tends to
not degrade as rapidly when temperature increases. For
example, MRG TCQ of MRG is -2.66 from room temperature
to 200oC while the TCQ is -1.29 from 200oC to 600oC.
Whether or not this indicates a new physical phenomenon for
damping at higher temperature remains as an interesting topic Fig. 13. Test board setup for packaged MRG
for future study.
Fig. 14 shows the Allan Deviation plot for the MRG
mounted onto the test board. The MRG was fabricated by the
GE Research Polaris process with wafer-level vacuum seal and
TSV with a die size of 10mm x 10mm x 0.5mm. The MRG
under test demonstrates an ARW of 0.003 o/√hr and in-run
bias instability of 0.01o/h, which is considered best in class for
MEMS gyroscopes with wafer-level vacuum packaging. The
ARW from test also agrees well with the prediction from our
simulation, validating our design approach and the capability
of Polaris process for precise fabrication required by a
navigation grade gyroscope.

Fig. 12. Sealed MRG Q-factor characterization over temperature

The high temperature tests of the wafer-level sealed devices


prove the integrity and capability of MRG for 300oC operation.
Test data suggest the MRG will have quality factor of 5,000 at
300oC. By adjusting the excitation voltage from the control
circuit, MRG can be maintained at the 1um drive amplitude.
According to (2), the ARW will degrade by 2.4 times when Fig. 14. GE Research MRG demonstrates navigation grade performance at
going from room temperature to 300oC. The azimuth finding room temperature
uncertainty is calculated to be 0.06o (1) at 5 minutes of
integration time at 300oC. Fig. 15 shows the first Allan Deviation results for the MRG
up to the 300oC operating temperature using the test board with
Finally, MRG die was assembled into an LCC-84 pin localize heating method. MRG remains fully functional across
ceramic package with die attach and wire bonding. The the whole temperature range. The degradation of bias
packaged MRG was then tested in the gyroscope test board instability and the rate ramp at the longer integration time is as
expected, which is caused by the temperature-induced bias ACKNOWLEDGMENT AND DISCLAIMER
errors. The white noise curves at less than 1s integration time This material is based upon work supported by the U.S.
stay relatively constant, which indicates the system is limited Department of Energy's Office of Energy Efficiency and
by the electronics noise because the thermal-mechanical noise Renewable Energy (EERE) under the Geothermal Program
should degrade over temperature according to the previously Office, Award Number DE- EE0008604. This report was
characterization results of Q-factor over temperature. There is prepared as an account of work sponsored by an agency of the
ongoing work to optimize the gyroscope electronics, drive United States Government. Neither the United States
amplitude and implement temperature compensation technique. Government nor any agency thereof, nor any of their
Further work is in progress to develop a 300oC capable ASIC employees, makes any warranty, express or implied, or
that can be integrated with the MRG to provide a compact, low assumes any legal liability or responsibility for the accuracy,
cost chip-scale gyroscope azimuth finding module for MWD completeness, or usefulness of any information, apparatus,
tools. product, or process disclosed, or represents that its use would
not infringe privately owned rights. Reference herein to any
specific commercial product, process, or service by trade name,
trademark, manufacturer, or otherwise does not necessarily
constitute or imply its endorsement, recommendation, or
favoring by the United States Government or any agency
thereof. The views and opinions of authors expressed herein do
not necessarily state or reflect those of the United States
Government or any agency thereof.

REFERENCES

[1] M. ElGizawy, A. Noureldin, J. Georgy, U. Iqbal, and N. El-Sheimy,


"Wellbore surveying while drilling based on kalman filtering,"
American J. of Engineering and Applied Sciences 3 (2), 240-259 (2010).
[2] R. Estes, and D. Epplin, "Development of a robust gyroscopic
Fig. 15. GE MRG maintains full functionality at temperature up to 300 oC orientation tool for MWD operations," Proceeding of the Society of
Petroleum Engineers Annual Technical Conference and Exhibition,
Dallas, TX, USA, pp: 1-13, Oct. 1-4, (2001).
V. CONCLUSION [3] I. Prikhodko, S. Zotov, A. Trusov, and A. Shkel, "What is MEMS
gyrocompassing? Comparative analysis of maytagging and carouseling,"
GE Research has developed a new navigation grade MEMS Journal of Microelectromechanical Systems 22(6), 1257–1266 (2013).
gyroscope called multiple rings gyroscope (MRG). The unique [4] R. Lowdon, J. Iagarshi, and Doruck Sargin, “Solid state gyro while
high modal mass, high symmetry design, supported by a wafer- drilling technology provides accuracy and robustness”, Proceeding of
level sealed MEMS process flow called ‘Polaris’ process, the Society of Petroleum Engineers Annual Technical Conference and
Exhibition, San Antonio, TX, USA, Oct. 9-11 (2017).
enables the MRG to achieve a performance level much better
than the existing commercial MEMS devices. The GE [5] J. Weston and A. Ledroz, “Combined gyroscopic and magnetic surveys
provide improved magnetic survey data and enhanced survey quality
Research MRG has been demonstrated to achieve an ARW of control”, SPE/IADC Drilling International Conference and Exhibition,
0.003o/√hr and in-run bias instability of 0.01o/h, which is Hague, The Netherlands, Mar. 5-7, (2019).
considered one of best performing MEMS gyroscopes with [6] S. Brian, R. Macdonald, T. Toepfer, R. St-Pierre, D. Calbaza, T.
wafer-level vacuum packaging. Johnson, M. Dannible, D. Lin, and E. Andarawis, “Performance
requirements and commercial availability of MEMS gyroscopes for
MRG has also demonstrated its distinctive advantages for geothermal well drilling”, DOE EER Geothermal Program Office, DE-
the 300oC operation for MWD applications. MRG prototype EE0008604 project report, (2019)
has been tested to maintain its full functionality at 300oC. [7] Zotov, S., Lin, D., Miller, T. and Keimel C., “Inertial sensing systems
Further characterization of frequency and Q-factor up to 600oC and methods of manufacturing the same”, US patent 10,502,568, (2019)
has proven the integrity and capability for MRG and the [8] A. Challoner, H. Ge, and J. Liu, “Boeing disc resonator gyroscope,”
Position, Location and Navigation Symposium, IEEE/ION IEEE, pp
Polaris fabrication flow. To our best knowledge, this is the first 504-514, (2014).
time that a silicon MEMS gyroscope was ever reported for [9] Y. Won, S. Leea, and K. Najafia, “Vibration sensitivity analysis of
such a high temperature of 600oC. By this work, GE Research MEMS vibratory ring gyroscopes,” Sensors and Actuators A, 171 163–
hopes to contribute to a better understanding of the 177, (2011).
characteristics of MEMS resonators and gyroscopes at extreme [10] B. Kim, R. Candler, M. Hopcroft, M. Agarwal, W. Park, T. W. Kenny,
temperatures in the MEMS community. Frequency stability of wafer-scale film encapsulated silicon based
MEMS resonators, Sensors and Actuators A ,136, pp125–131,(2007).
The successful development of high temperature, low cost, [11] B. Kim, C. Jha, T. White, R. Candler, M. Hopcroft, M. Agarwal, K.
navigation grade MRG will greatly accelerate the adoption of Park, E. Melamud, S. Chandorkar, T. Kenny, “Temperature Dependence
MEMS gyroscopes for MWD applications. It can also enable of quality factor in MEMS Resonator”, Journal of MEMS, 17 (3),
other high temperature applications including hypersonic pp.755-766 (2008)
flight, autonomous systems in harsh environment and other
space applications.

You might also like