AC Bus Electrical Circuit Diagrams Manual

EPA 10 - US, Canada, Mexico
Electrical Circuit Diagrams - AC Bus

SERVICE MANUAL
SERVICE MANUAL
Electrical Circuit Diagrams
AC Bus
0000003461
TM
IC Bus
February 2014
Revision 1
2701 Navistar Drive, Lisle, IL 60532 USA
© 2014 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.8. LAMP BULB CHART, P. 8. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 8
2.9. RELAY FUNCTION AND WIRING GUIDE, P. 9... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 9
2.10. SCHEMATIC SYMBOL CHART, P. 10. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 12
2.19. FLASHER PLATE FUSE BLOCK VIEW, P. 19.. ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 19
3. POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.1. BATTERY FEED – DUAL, P. 1. .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . 20
3.2. BATTERY FEED – DUAL (CONT.), P. 2. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. 21
3.6. BATTERY FEED – SINGLE , P. 6.. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. 25
3.7. BATTERY FEED – SINGLE (CONT.), P. 7. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . 26
3.8. ACCESSORY FEED, P. 8.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 27
3.9. IGNITION FEED – STANDARD, THEFT DETERRENT, P. 9... ... ... ... .... ... ... ... ... ... .... ... ... 28
3.10. IGNITION FEED – RELAY 1, P. 10.......................................................... ............ 29
3.11. IGNITION FEED – RELAY 2, P. 11.... ...... ..... ...... ..... ..... ...... ..... ...... ..... ...... ..... ...... 30
3.12. IGNITION FEED – RELAY 3, P. 12.......................................................... ............ 31
3.13. J1708 DATA LINK – PUBLIC EFFECTS, P. 13.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 32
3.14. J1939 DATA LINK – ALLISON TRANSMISSION, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.15. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT, P. 15........ ........... .......... .......... . 34
3.16. J1939 DATA LINK – WITH OPTIONS, P. 16. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . 35
3.17. J1939 DATA LINK – WITH OPTIONS (CONT.), P. 17.. .... .... ..... .... .... .... ..... .... .... ..... .... 36
3.18. J1939 DATA LINK – DIAGNOSTIC CONN, P. 18.... ....................... ........................ ... 37
3.19. J1939 DATA LINK – DIAGNOSTIC CONN (CONT.), P. 19. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 38
3.20. ZERO VOLT REFERENCE, P. 20. ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... 39
3.21. BODY GROUND – IP, P. 21.. ............ ............. ............ ............. ............ ............. . 40
3.22. BODY GROUND – IP (CONT.), P. 22. ... ... .... ... ... .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... 41
3.27. BODY GROUND – CHASSIS, P. 27. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . 46
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TABLE OF CONTENTS (CONT.)
3.28. BODY GROUND – CHASSIS (CONT.), P. 28. .... ..... .... ..... .... ..... .... .... ..... .... ..... .... .... 47
3.29. ENGINE GROUND, P. 29.. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. 48
3.30. ENGINE GROUND – ALTERNATOR GROUND, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.31. TRANSMISSION ECU AND 2-WAY RADIO CLEAN POWER, P. 31.. ... ... ... .. ... ... ... .. ... ... .. 50
3.32. J1939 DATA LINK, P. 32. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 51
4. CHARGING AND CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . 52
5. GAUGES AND WARNING LIGHTS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.1. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 1. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . 53
5.2. FUEL GAUGE CIRCUITRY WITH SINGLE TANK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3. WARNING LIGHTS – OPTIONAL, P. 3.. ... ... ... .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. 55
5.4. WARNING LIGHTS – OPTIONAL WITH LEFT BANK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.5. CLOCK SPRING, P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. . 57
5.6. SWITCH PACK OPTIONAL GAUGE PACK, P. 6.. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... .. 58
5.7. FAN WIRING – V8 ENGINE, P. 7. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . . 59
5.8. SART CLOCK MODULE, P. 8.. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . 60
6. EXTERNAL LIGHTS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6.1. LIGHT SYSTEM – STOP LIGHT, P. 1. . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 61
6.2. LIGHT SYSTEM – HEADLIGHTS, P. 2.. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. 62
6.3. LIGHT SYSTEM – BACK-UP LIGHT WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . 63
6.4. LIGHT SYSTEM – FOG LIGHT AND BACK-UP LIGHT SWITCH, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.5. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P. 5. . . . 65
6.6. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 6. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 66
(CONT.), P. 7. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 67
(CONT.), P. 8. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 68
7. INTERNAL LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

7.1. LIGHT SYSTEM – PANEL LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . 69
7.2. LIGHT SYSTEM – PANEL LIGHTS (CONT.), P. 2...... ........ ........ ........ ........ ........ ....... 70
7.3. LIGHT SYSTEM – CUSTOMER SUPPLIED LIGHTS, P. 3. ...... ...... ...... ...... ...... ....... ..... 71
8. DOOR AND MIRROR SYSTEM (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.1. SEATBELT AND SEAT SENSOR, P. 1. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 72
8.2. SEATBELT AND SEAT SENSOR (CONT.), P. 2. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. 73
8.6. FRONT DOOR WINDOWS AND LOCKS POWER, P. 6....... ....................................... 77
8.7. FRONT DOOR WINDOWS AND LOCKS POWER (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.8. MIRRORS (HEATED, LIGHTED AND POWER), P. 8.. ...... ..... ..... ..... ...... ..... ..... ..... ..... 79
8.9. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 81
8.11. SELF CONTAINED AIR SEAT, P. 11. ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... ... 82
8.12. HEATED SEATS, P. 12.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... .. 83
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9. ENGINE AND ENGINE SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.1. ALLISON 1/2000 TRANSMISSION, P. 1.. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . 84
9.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 2. .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... 85
9.3. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.4. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.5. ECM CLEAN POWER AND GROUND,P. 5. .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. 88
9.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE WITH CRUISE CONTROLS, P. 6. . . . . . . . . . 89
10. TRANSMISSION AND TRANSMISSION SYSTEM (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

10.1. ALLISON 1/2000 TRANSMISSION, P. 1.. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . 90
10.2. ALLISON 1/2000 TRANSMISSION (CONT.), P. 2.. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. 91
11. CHASSIS SYSTEM (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

11.1. AIR PRESSURE INPUT CIRCUIT, P. 1.... ......... ........ ......... ........ ......... ......... ........ . 96
11.2. PARK BRAKE SWITCH, P. 2. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . 97
11.3. ELECTRIC AIR COMPRESSOR, P. 3.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. 98
11.4. HORN – ELECTRIC AND AIR, P. 4. .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... 99
11.5. WINDSHIELD WIPER, P. 5.... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ... 100
11.6. WASHER PUMP, P. 6. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . 101
11.7. FUEL / HEATER RELAY, P. 7.. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 102
11.8. ANTI-THEFT SYSTEM, P. 8...... ......... ........ ........ ......... ........ ........ ........ ......... ... 103
11.9. ANTI-THEFT SYSTEM (CONT.), P. 9. .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 104
11.10. WATER IN FUEL SENSOR CONNECTIONS, P. 10.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 105
12. WHEEL CHAIR LIFT SYSTEM (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

12.1. WHEELCHAIR LIFT INTERLOCK, P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. 106
12.2. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 2.......... ............. ............ ............. ..... 107
13. RADIO SYSTEM (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

13.1. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 1. . . . . . . . . . . . . . . . 108
13.2. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR (CONT.), P. 2. . . . . . 109
13.5. RADIO (ENTERTAINMENT), SPEAKERS – WITH 18 WAY CONNECTOR, P. 5. . . . . . . . . . . . . . . . 112
13.6. RADIO (ENTERTAINMENT), SPEAKERS – WITH 2 WAY CONNECTOR, P. 6. . . . . . . . . . . . . . . . . . 113
13.7. C8 POWER RADIO, P. 7... ........ ........ ........ ........ ........ ........ ........ ........ ........ ..... 114
14. AIR CONDITIONING SYSTEM (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

14.1. HVAC SYSTEM, P. 1.. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. . 115
14.2. HVAC SYSTEM, P. 2.. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. . 116
14.3. AIR CONDITIONING, P. 3. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . . 117
15. COMMUNICATION SYSTEM (CHAPTER 15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

15.1. INTENTIONALLY LEFT BLANK, P. 1. ..... .... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... .. 118
16. CAB ACCESSORIES (CHAPTER 16). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

16.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
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16.2. CONSOLE CIGAR LIGHTER AND 2 WAY RADIO BAT IGNITION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . 120
16.3. AUX INPUTS AND DRIVERS, P. 3.. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. 121
16.4. REMOTE POWER MODULE – CAB MOUNTED, P. 4.. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . 122
17. ABS SYSTEM (CHAPTER 17). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

17.1. TRW ABS BRAKES, P. 1. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. 123
17.2. TRW ABS BRAKES (CONT.), P. 2. .... .... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... . 124
18. BODY BUILDER AND TRAILER SOCKETS (CHAPTER 18). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

18.1. BODY BUILDER CONNECTIONS, P. 1.... ..... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... . 125
18.2. BODY BUILDER CONNECTIONS (CONT.), P. 2. . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 126
18.3. BODY BUILDER ACC FEED WIRING, P. 3. . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 127
19. CONNECTOR COMPOSITE (CHAPTER 19). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

19.1. CONNECTOR COMPOSITE (1), P. 1.. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. 128
19.2. CONNECTOR COMPOSITE (245F / 254M / 400), P. 2. . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 129
19.3. CONNECTOR COMPOSITE (422F / 425 / 1008FA), P. 3.. ...... ....... ....... ...... ....... ...... .. 130
19.4. CONNECTOR COMPOSITE (1010), P. 4..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... . 131
19.6. CONNECTOR COMPOSITE (1011), P. 6... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 133
19.7. CONNECTOR COMPOSITE (1011), P. 7... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 134
19.10. CONNECTOR COMPOSITE (1014), P. 10. .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . 137
19.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 138
19.23. CONNECTOR COMPOSITE (1026 / 1100), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
19.24. CONNECTOR COMPOSITE (1100MA / 1101 / 1101A), P. 24.. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. 151
19.26. CONNECTOR COMPOSITE (1220 / 1300 / 1300A), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
19.27. CONNECTOR COMPOSITE (1301 / 1302 / 1303), P. 27. . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . 154
19.29. CONNECTOR COMPOSITE (1501 / 1502), P. 29. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . 156
19.31. CONNECTOR COMPOSITE (1511 / 1512), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
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19.38. CONNECTOR COMPOSITE (1626 / 1650), P. 38.. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . 165
19.41. CONNECTOR COMPOSITE (1700), P. 41. .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 168
19.49. CONNECTOR COMPOSITE (1701F), P. 49.... ........ ......... ........ ......... ........ ........ .... 176
19.53. CONNECTOR COMPOSITE (1702B / 1800), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
19.55. CONNECTOR COMPOSITE (1800F), P. 55.... ........ ......... ........ ......... ........ ........ .... 182
19.56. CONNECTOR COMPOSITE (1802A / 1802B / 1807 / 1809), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
19.57. CONNECTOR COMPOSITE (1808A / 1808B / 1810), P. 57........................ ................ 184
19.58. CONNECTOR COMPOSITE (1813 / 1823 / 1823A / 1824 / 1824A), P. 58. . . . . . . . . . . . . . . . . . . . . . . 185
19.60. CONNECTOR COMPOSITE (1861 / 1873 / 1873J), P. 60.. ... ... ... ... ... ... ... ... ... ... ... ... ... . 187
19.61. CONNECTOR COMPOSITE (1874 / 1900 / 1901 / 1903), P. 61. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 188
19.64. CONNECTOR COMPOSITE (1965 / 1971 / 2000), P. 64. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . 191
19.65. CONNECTOR COMPOSITE (2200 / 2201 / 2202 / 2203 / 2301 / 2302 / 2304 / 2305), P. 65. . . 192
19.68. CONNECTOR COMPOSITE (3100M / 3200 / 3200F), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
19.69. CONNECTOR COMPOSITE (3201M / 3202M / 3203M / 3204 / 3205M), P. 69. . . . . . . . . . . . . . . . . . 196
19.70. CONNECTOR COMPOSITE (3206 / 4031 / 4032 / 4033 / 4040), P. 70.. . . . . .. . . . . .. . . . . .. . . . .. . . 197
19.71. CONNECTOR COMPOSITE (4041 / 4062 / 4410D), P. 71. . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 198
19.72. CONNECTOR COMPOSITE (4411M / 4411M1 / 4412F / 4412F1 / 4450M), P. 72. . . . . . . . . . . . . . 199
19.73. CONNECTOR COMPOSITE (4450M / 4460M / 4500), P. 73. ..... .... ..... .... ..... .... ..... .... .. 200
19.74. CONNECTOR COMPOSITE (4906 / 4906C / 6011), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
19.75. CONNECTOR COMPOSITE (6020M), P. 75.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. 202
19.76. CONNECTOR COMPOSITE (6020M / 6022), P. 76. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. 203
19.77. CONNECTOR COMPOSITE (6022A / 6200 / 6260HL / 6260HR / 6260T), P. 77. . . . . . . . . . . . . . . . 204
19.78. CONNECTOR COMPOSITE (6260UC / 6261 / 6261NV / 6261T / 6262 / 6262NV), P. 78. . . . . . 205
19.79. CONNECTOR COMPOSITE (6262T / 6263 / 6263NV / 6263T / 6309), P. 79. . . . . . . . . . . . . . . . . . . . 206
19.81. CONNECTOR COMPOSITE (6561 / 6704M / 9747 / 6900), P. 81. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. . 208
19.84. CONNECTOR COMPOSITE (7205F / 7207M), P. 84. ............................................... 211
19.85. CONNECTOR COMPOSITE (7207MA / 7208A / 7208M), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
19.87. CONNECTOR COMPOSITE (7600A / 7600M / 7601M), P. 87. .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. 214
19.88. CONNECTOR COMPOSITE (7604M / 7607M / 7611M), P. 88... .... ..... ..... .... ..... ..... .... .. 215
v
TABLE OF CONTENTS

19.90. CONNECTOR COMPOSITE (8200 / 8201 / 8301 / 8502), P. 90. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 217
19.97. CONNECTOR COMPOSITE (9260 / 9261 / 9263M), P. 97.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 224
19.98. CONNECTOR COMPOSITE (9303 / 9310 / 9511), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
19.99. CONNECTOR COMPOSITE (9521 / 9522 / 9745 / 9746), P. 99. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 226
19.100.CONNECTOR COMPOSITE (9812 / 9916), P. 100... ... ... .. ... ... ... ... ... ... .. ... ... ... ... ... ... 227
vi
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACC ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER SECT SECTION
CONV CONVERTER POSN POSITION INTLK INTERLOCK
CLR COOLER POS POSITIVE QTY QUANTITY
CTSY COURTESY POT POTENTIOMETER DIR DIRECTIONAL
CRUS CRUISE PWR POWER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
310615 CIRCUIT DIAGRAM, AC BUS

0610 18DEC13 INITIAL RELEASE. A 91927U
RELEASE NO. DATE PART NO. SHEET
91927U 08AUG13 AE08077593 001
Figure 1 Abbreviations
1
2.2. ACRONYMS, P. 2

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT / OUTPUT I / O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
COMMUNICATIONS TERMINAL
AXLE TO BACK OF CAB AC
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
ACCELERATOR PEDAL MODULE APM INDEPENDENT POWER TAKE-OFF IPTO
LIGHT COMMERCIAL TRANSMISSION LCT
ACCELERATOR POSITION SENSOR APS
MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
MALFUNCTION INDICATION LAMP MIL
AUTOMATIC TRACTION CONTROL ATC
MULTIPLEX SWITCH MODULE MSM
AUDIO VIDEO INTERFACE AVI
PYROMETER AMMETER MODULE PAM
BRAKE HORSEPOWER BHP
PROGRAMMABLE LOGIC CONTROLLER PLC
BACK OF CAB BOC
POWER TAKE-OFF PTO
CITIZEN BAND CB
COLD CRANKING AMPERES CCA PULSE WIDTH MODULATION PWM
CLEAN POWER ELECTRICAL CONNECTOR CEC REAR AXLE RA

RADIO FREQUENCY RF
CAB OVER ENGINE COE
ROLL STABILITY PROGRAMM RSP
DIRECT CURRENT DC
DRIVER CONTROL MODULE DCM SEVERE SERVICE SS
TRANSMISSION CONTROL MODULE TCM
DIGITAL DATA LINK DDL
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
THROTTLE POSITION SENSOR TPS
DAY TIME RUNNING LIGHTS DTRL
ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL MODULE ECM
VEHICLE INTERFACE MODULE VIM
ELECTRONIC CONTROL UNIT ECU
TRANSMISSION COUNTROL MODULE TCM
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT SINGLE LIFT DOOR SLD
SIDE EMERGENCY DOOR SED
ELECTRO MAGNETIC INTERFACE EMI
NORMALLY CLOSED NC
END OF FRAME EOF
PUBLIC ADDRESS PA
ELECTRIC TRAILER BRAKE ETB
CHILD REMINDER SYSTEM CRS
FRONT AXLE FA
FRONT END FE POST TRIP INSPECTION PTI
NOISE SUPPRESSON NS
FRONT OF DASH FOD
FULL POWER BRAKE FPB MASTER DISCONNECT MD
GLOBAL POSITIONING SYSTEM GPS PUPIL WARNING LIGHTS PWL
HYDRAULIC CONTROL UNIT HCU

HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

91927U 08AUG13 AE08077593 002
Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86 CAVITY
30 R/D NUMBER
B NUMBER
(12) A AND/OR D C B A 12
87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITH CAVITY NUMBER
(12)
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
F1
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR
20A
+
LOCATION IN F2 FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A F18 B
A128
S IGN ACC 20A
OFF BUSSED CONTACT 16RD
A F19 B
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

91927U 08AUG13 AE08077593 003
Figure 3 Circuit Diagram Instructions
3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.
CIRCUIT NUMBER COLOR DESCRIPTION

1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708(+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708(-)
DKBL SERIAL / DATA COMMUNICATION J1922(+)
4
GY SERIAL / DATA COMMUNICATION J1922(-)
YL SERIAL / DATA COMMUNICATION J1939 / 11 / J1939 / 15(+)
5
GN SERIAL / DATA COMMUNICATION J1939 / 11 / J1939 / 15(-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

91927U 08AUG13 AE08077593 004
Figure 4 Circuit Number Identification and Color
4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP LIGHTS
71
LTBL BACKUP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

91927U 08AUG13 AE08077593 005
Figure 5 Circuit Number Identification and Color (Cont.)
5

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
89 OR PUPIL WARNING LIGHTS
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
113 YL BLACKOUT LIGHT
114 YL INFRARED LIGHTS
115 LTGN WINCH
116 GY FIFTH WHEEL
117 GY EMERGENCY EXIT - REAR DOOR - REAR OVAL WINDOW
118 LTBL NOISE SUPPRESSION - SOLENOID
119 GY STOP ARM / CROSSING GATE
120 LTGN DOOR CONTROL
121 YL ENGINE COMPARTMENT LIGHT
122 GY WHEEL CHAIR LIFT
123 GY FLASHER SYSTEM CONTROL
124 LTGN SPARE WIRE
125 GY POST TRIP INSPECTION - CRS / CHECK MATE / BUS SCAN
126 GY EMERGENCY EXIT - WINDOWS
127 OR STROBE LIGHT

91927U 08AUG13 AE08077593 006
6

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
128 LTBL LIGHT MONITOR

129 GY EMERGENCY EXIT - ROOF HATCH
130 GY EMERGENCY EXIT - SIDE EMERGENCY DOOR
131 DKBL STEP LIGHT / SKIRT LIGHT
132 GY STEP HEATER
133 LTGN VANDAL LOCK - STARTER INTERRUPT
134 OR DESTINATION SIGN
135 OR LUGGAGE BOX LIGHT
136 YL ELECTRICAL PANEL LIGHT
137 LTBL CAMERA
138 GY TIRE TRACTION ASSIST
139 YL PEDESTRAIN LIGHT
140 TN BATTERY ISOLATOR
141 LTGN PASSENGER PULL SWITCH
142 LTGN TWO - WAY RADIO
143 DKBL 3" RED LT - K/O WDW, SED, FR OR RR BULKHEAD
144 GY FIRST SUPPRESSION SYSTEM
PREFIX LOCATION
A BUS - PLATFORM
B BUS - ELECTRIC PANEL
C BUS - FRONT CAP
D BUS - REAR CAP
E BUS - LEFT BODY
F BUS - RIGHT BODY
H BUS BODY AUXILIARY HEATER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS

91927U 08AUG13 AE08077593 007
7
2.8. LAMP BULB CHART, P. 8
NA ISTAR INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LAMP BULB CHART
NAVISTAR, INC.
BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHT 100 WATT 4921-1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 65 WATT GE9007
MAP LIGHT 3 CP 1816
GAUGE BACKLIGHT 2 CP 194
SIDE MARKER - 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32/3 CP 3157
TURN SIGNAL & MARKER LIGHT - 2356
BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5 W 7575
UNDER BUNK LIGHT 21 CP / 2 (12CP) 577 / 211
DOME LIGHT 15 WATT F15T8-CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

91927U 08AUG13 AE08077593 008
Figure 8 Lamp Bulb Chart
8
2.9. RELAY FUNCTION AND WIRING GUIDE, P. 9

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

91927U 08AUG13 AE08077593 009
Figure 9 Relay Function and Wiring Guide
9
2.10. SCHEMATIC SYMBOL CHART, P. 10

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
BATTERY FAN SOLENOID

+ -
BLUNT CUT CIRCUIT

FEMALE TERMINAL
B
BUSBAR FUSE

91927U 08AUG13 AE08077593 010
Figure 10 Schematic Symbol Chart
10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.
FUSES W/ BUSBAR HORN
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT
LIGHT, SINGLE
FILAMENT

91927U 08AUG13 AE08077593 011
Figure 11 Schematic Symbol Chart (Cont.)
11

CHAPTER 2
NAVISTAR, INC.
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE

91927U 08AUG13 AE08077593 012
12

CHAPTER 2
NAVISTAR, INC.
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD THERMOSTAT
B S VALVE, ETHER
BOTTLE
G
START MOTOR
W/ TOCP
S
B M
B A B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

91927U 08AUG13 AE08077593 013
13

CHAPTER 2
NAVISTAR, INC.
AIR DUMP
DC OUTLET
VALVE
BLK BLK
1
2
SC
SC
16 RED 40
OPEN
3
AIR DOOR CYLINDER
2 MASTER
1 DISCONNECT
CLOSED
TO LIFT
TO CIRCUIT
BREAKER 16 BLU 69
LIFT SOLENOID OR
16 RED 40
SC
SC
MASTER
DISCONNECT
HEATED WIPER BLADES
SC SC
A BLACK 1
AIR
REVERSING KEY SWITCH REGULATOR BLACK 2
D C CENTER POSITION
"OFF"
B
AIR REGULATOR
AND
SOLENOID
AIR
SUPPLY
LINE SOLENOID
FOOT SWITCH
FOR AIR HORN
+
1 RED
-
SC 2 BLACK BACK-UP ALARM
SC

91927U 08AUG13 AE08077593 014
14

CHAPTER 2
NAVISTAR, INC.
RIGHT TRACTION R AMBER I/P
SANDER
R RED I/P
L AMBER I/P
L RED I/P
R AMBER O/P
R RED O/P PILOT LIGHT

RELAY
L AMBER O/P
LEFT TRACTION
L RED O/P
SANDER
AMBER INDICATOR
RED INDICATOR
+VE
-VE
RADIO RADIO
RESISTOR BLOCK
CAMERA CAMERA

91927U 08AUG13 AE08077593 015
15

CHAPTER 2
NAVISTAR, INC.
ORANGE- HIGH SPEED

RED - LOW SPEED
BLACK - GROUND
Max. Load-16 Amps @
Terminals 3,4,6 & 7
SC BLACK STEP / DEFROST

Override-1
HEATER MOTOR
Master Sw-2
Electronic Eiht Lamp
School Bus Flasher
Rt. Amber-3
ELECTRONIC EIGHT
7000
Rt. Red-4
SC RED
Stop Arm-5 LAMP SCHOOL BUS
(1 Amp Max) SC ORANGE
Left Red-6 FLASHER
Left Amber-7
Start Switch +12V-8
Flash Red ONLY

-9
After Amber
______________
Flash Red When-10
Door is Open
Negative Gnd.-11
STOP
ARM ELECTRONIC
LIGHTING
OVERRI DE
SAE J1054 SWITCH
ELECTRONIC LIGHTING
Made in U.S.A. DOOR
SPECIALTIES,
SPECIALTIES, INC.
SWITCH
Weldon Technologies, Inc.
MODEL B-1
MASTER
SWITCH
N.S.
INC.
J UMPER
GROUND
START
SWITCH
20 MANUAL
J UMPER
20 RI GHT
AMBER
1 2 3 20
LEFT
AMBER
RI GHT
RED
20
LEFT
RED
WHT
RED
BLK
DRIVER'S HEATER ORANGE +12V

MOTOR BLACK- GROUND
BOOSTER PUMP
ORANGE
1 MOTOR
2
BLACK

91927U 08AUG13 AE08077593 016
16

CHAPTER 2
NAVISTAR, INC.
ORANGE - HIGH SPEED

RED - LOW SPEED
16BK
16BK
MOTOR FRAME-GROUND
40
40
FRONT / MANUAL DOOR
REAR POWER VENT SWITCH
1 OR
2 RD
3 BK SC
SC
BLUE
1
YELLOW 2 PANEL DIMMER

3
BLACK
RED
BLK
GRA
DOME LIGHT
RHEOSTAT
RHEOSTAT
CONTROLLER

91927U 08AUG13 AE08077593 017
17

NAVISTAR, INC.
RIGHT CONVEX
MIRROR MOTOR
4 1
1
BLU
LIFT DOOR
5 2 SWITCH
2
BRN
6 3
4
RED
REAR ROW DOME

LIGHTS
(43)
HEATER-FLAT
8 MIRROR
MOTORIZED
7 HEATED
MIRROR
ROCKER SWITCH HEATER-CONVEX
2 MIRROR
3
1
BLU
2
BRN
ELECTRIC DOOR
A B CONTROL LIMIT 4
SWITCHING RED
LEFT CONVEX
MIRROR MOTOR
STOP
and check!
DEACTIVATION
SWITCH
SC
SC

91927U 08AUG13 AE08077593 018
18
2.19. FLASHER PLATE FUSE BLOCK VIEW, P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FLASHER PLATE FUSE BLOCK VIEW
NAVISTAR, INC.
FUSE BLOCK
INSTRUMENT PANEL
R2 R4 1012 R2 1014 1015 R2 1017 R2 R4 1019

4 F2-D F5-D F5-H F5-M 4 F8-D F8-H 4 OPTIONAL F10-D CRANK-I 4
WI PER TRAILER TRAILER
MARKER IGNITION RELAY OR IGN
R2 R4 1010 HI/LO
RELAY #3
ABS ECU
INTERRUPT 1020 R2 R4
RELAY LIGHT
RELAY SEE
3 RELAY 3 3 NOTE 7 RELAY 3 OPT
A NOT F2-C F5-C F5-G F5-L F8-C F8-G F10-C NOT A
RELAY
START USABLE USABLE
RELAY R1 R3 R1 R1 R1 R3 SEE
FOR FOR
NOTE
B RELAY
2 TRAILER F2-B F5-B F5-F F5-K 2 F8-B F8-F 2 F10-B 2 RELAY B
OPTIONAL OPTIONAL OPTIONAL 10
WIPER TAIL IGNITION RELAY RELAY RELAY
POWER LIGHT
R1 R3 RELAY #2 SEE SEE SEE
R1 R3
RELAY RELAY
C
AUX 1 F2-A F5-A F5-E F5-J 1 NOTE 3 F8-A F8-E 1 NOTE 8 F10-A NOTE 8 1 C
ROOF BACKUP I8 BODY
LOAD LAMP FUEL STOP
J H G F E D C B A J H G F E D C B A J H G F E D C B A J H G F E D C B A
RELAY RELAY PUMP RELAY
D 1011 1013 R2 1016 R2 R3 R5 1018 D
R2 R2 R2
4 3 4 F1-D 4 F2-D F2-H F4-D F4-H F4-M 4 4 F7-D F7-H 4 4 F11-D 4 4 3
2 1 TRAILER RELAY
TAILER
LEFT LOW
FUEL
LEFT HIGH 2 1
RIGHT IGNITION SEE BEAM OR BEAM OR
STOP HEATER
TURN RELAY #1 NOTE REMOTE-5 PUMP-I
RELAY RELAY RELAY
3 3 3 5 3 3 RELAY RELAY 3 3
F1-C F2-C F2-G F4-C F4-G F4-L F7-C F7-G F11-C
R1 R1 R1 R1 R1 R4
2 F1-B 2 TRAILER F2-B F2-F F4-B F4-F F4-K 2 FUEL 2 F7-B F7-F 2 RIGHT LOW F9-B RIGHT HIGH 2 F11-B 2
LEFT ACCESSORY TRANS BODY ACC/ BEAM OR
BEAM
TURN RELAY #1 PUMP TRAILER REMOTE-5
RELA Y
OR SWITCH
1 1 1 RELAY 1 AUX RELAY 1 RELAY 1 1
F1-A F2-A F2-E F4-A F4-E F4-J F7-A F7-E RELAY F9-A F11-A
F E J H G F E D C B A J H G F E D C B A D C J H G F E D C B A J H G F E D C B A F E
B
F6-B
F6-A
F6-D
F6-C
1 2 3 4

91927U 08AUG13 AE08077593 019
Figure 19 Flasher Plate Fuse Block View
19
POWER DISTRIBUTION AND DATA LINK (CHAPTER 3)

3.1. BATTERY FEED – DUAL, P. 1

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - DUAL
NAVISTAR, INC.
FUSE F7-C (1016)

SHEADING
(1008FA)
HEAT SHRINK
B2 STUD
F3 E3 BATTERY OWNER
LOAD
A14MA A14G
STARTER B+
12RD OPERATOR
16RD
15A (1919)
LOAD SHEADING
TERMINAL
CH4_01
B2 STUD
(1000B)
FUSE F8-C (1017) CENTER CHASSIS /

A14MB F3 E3 A20 RPM JUMPER
12RD 16LTGN (4410D)
10A
A14X
CH16_04
6RD
MEGAFUSETO CAB
BATTERY FEED
FUSE F2-B (1011)

C2 CIGAR LIGHTER
K14H
A14X
BATTERY E2 F2
4RD
(1000)
A84
6RD
A14MC (A14MC) POWER (1854)

FEED 12RD 16LTGN
15A CH16_01
CH3_05
A84 CONSOLE CIGAR
16LTGN LIGHTER
MEGA FUSE
(1903)
CH16_02
(1001)
100A
(1000)
100A
MEGA
FUSE
A14MD ACCESSORY RELAY #1

A14W
A14M
A14F
(1013 / 1011)
A14K
6RD
8RD
8RD
12RD
8RD
CH3_08
A14W
6RD
A14
6RD
CIGAR LIGHTER
POWER SOURCE
A86PA (1901)
16LTGN CH16_01
FUSE F3-C (1012)
A14ME D3 C3 A86N
12RD 14LTGN
20A
14LTGN
BATTERY FEED
BATTERY FEED
BATTERY FEED
A86R
TWO POST POWER SOURCE

PDM TO CAB
(1861)
MEGA FUSE
MEGA FUSE
CH16_01
(1000B)
A14Y
6RD
TO CAB
TO CAB
(1001)
(1003)
A86S
A14N
8RD
14LTGN
CIGAR LIGHTER PWR SOURCE
A86RC (1901)
14LTGN CH16_01
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_09
SHEADING
IGNITION RELAY #3
B1 STUD
(1009F)
A14NC
(1012 / 1014)
12RD
LOAD
CH3_09
#A14
*A14
6RD
A14
4RD
4RD
A14
6RD
FUSE F8-A
A17H START RELAY
(1017)
16PK (1010) CH4_01
A1 C1 E1 F1
A14NE A92FB COLUMN SHIFTER
12RD 16TN RELAY (1017)
10A
CH10_02
A14M
A14P
FUSE F8-E
A14H
A14J
A14T
8RD
8RD
8RD
8RD
8RD
(1017)
AUX ROOF RELAY

A65AB
(1010)
16OR
CH7_03
CH3_02
CH3_05
CH3_06
FUSE F6-B (1015)

CH3_04
CH3_03
A14NB B3 A3
12RD
20A
WINDSHIELD
A78A RELAY(LEFT)
* BATTERY FEED W/ PDM 14LTGN (1019)
# BATTERY FEED SINGLE W/ PDM
CH8_10

91927U 14AUG13 AE08077594 001
Figure 20 Battery Feed – Dual
20
3.2. BATTERY FEED – DUAL (CONT.), P. 2

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - DUAL (CONT)
NAVISTAR, INC.
BATTERY FEED FUSE F1-B (1010)

CH3_01 A14JA E2 F2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH14_03
5A
A14JB IGNITION RELAY #1

12RD (1011 / 1013) CH3_09
FUSE F6-A (1015)

A14J A14JE B4 A4 A75 HVAC LPM
8RD 12RD 12LTGN
30A (1220) CH14_04
#A86A RADIO
BATTERY FEED
18LTGN (1300)
CH3_01
W/SINGLE BATTERY FEED CH13_05
@A86A RADIO
FUSE F2-E (1011) 18LTGN (1300A)
CH13_02
A14JF D1
A14J C1 *A86A *A86AA RADIO CONN
8RD 12RD 18LTGN (1301)
20LTGN
A14JF 10A CH13_01
18RD
#A86A #A86AA RADIO CONN
18LTGN 20LTGN (1303)
CH13_04
BATT FEED
SINGLE W/ PDM
* W/ RADIO 12 WAY
# W/ RADIO 16 WAY
@ W/ RADIO EAGLE INTERIOR

91927U 14AUG13 AE08077594 002
Figure 21 Battery Feed – Dual (Cont.)
21

CHAPTER 3
NAVISTAR, INC.
FUSE F2-H (1011)

C4 D4
A14TA WINDSHIELD RELAY RIGHT
BATTERY FEED
A78
12RD 16LTGN (1020) CH08_10
15A
(A14TA)
CH3_01
IP / ROOF CONN
FUSE F2-D (1011) (2000)
F4 10
E4 A63
18DKBL
10A
FUSE F10-D (1019)

A14T A14TB E4 F4
8RD 12RD
20A
W/ STD BATTERY FEED
FUSE F4-A (1013)

A14TC G1 H1 A81B DRIVER DOOR POD SIGNAL
12RD 12LTGN (3200) CH8_06
30A
FUSE F4-E (1013)
A14TD C1 D1 A81A PASS DOOR OOD SIGNAL
12RD 12LTGN (3204) CH8_06
30A
FUSE F6-D (1015)
A14FA B1 A1 A98H DIAGNOSTIC CONN
12RD 18BK (1658) CH3_18
30A
A19V FUEL HEATER RELAY
12GY (1018) CH11_07
FUSE F7-B (1016)
A14FB F2 E2 A14B ROOF / ANTITHEFT
12RD 18RD (1964) CH11_09
25A
FUSE F2-F (1011)
A14TE C2 D2 A14T DFM CONN #2

12RD 14RD (1949) CH9_08
10A

91927U 14AUG13 AE08077594 003
22

CHAPTER 3
NAVISTAR, INC.
FUSE F2-G (1011)

A14PA C3 D3 A28 CLUSTER CONN
12RD 16TN (1500) CH5_01
15A
KEY SWITCH
A15
(1100)
FUSE F3-A (1012) 18RD
CH4_01
A14PB D1 C1
A15 KEY SWITCH
12RD 16RD (1100MA) CH3_08
10A
A98H DIAGNOSTIC CONN
18BK
BATTERY FEED
(1650) CH3_19
A78A WINDSHIELD RELAY(LEFT)

FUSE F7-F (1016) 14LTGN (1019-R3) CH8_10
A2 B2
CH3_01
A14ND
12RD
25A
A94L TRAILER ABS EHCU
12GY (9511) CH17_01
IP / ENGINE
(1702)
FUSE F8-H (1017)
20
A14P A14PD A4 B4 A14F
8RD 10RD 14RD
30A
A14NA IGNITION RELAY #2

12RD (1012) CH3_10
FUSE F8-D (1017)
A14PC A94T IP/CTR

10 CHASSIS
12RD 10GY
F4 E4 (1701/1701F)
30A

91927U 14AUG13 AE08077594 004
23

CHAPTER 3
NAVISTAR, INC.
BATTERY FEED
CH3_01
FUSE F6-D (1015)

A14FA B1 A1 FUEL HEATER RELAY
A19V
12RD (1018)
12GY
30A CH11_07
A14F
A14K
8RD
8RD
&A14A
14RD DRIVER SEAT
FUSE F7-E (1016) POWER (1918)
A14FE A1 B1 %A14A CH8_11
12RD 12RD
20A
FUSE F6-C (1015)

A14KB B2 A2 A92AB IP/CTR CHASSIS
76
12RD 16TN (1701/1701F)
20A
BATTERY FEED A14HC A14A IGNITION RELAY #3

CH3_01 12RD 18RD (1012) CH11_08
FUSE F7-C (1016)

A14H A14HC F4 E4 A14A ROOF / TACHOGRAPH
8RD 12RD 18RD (1965) CH11_08
15A
FUSE F8- (1017)
A14HE F2 A40C AIR COMPRESSOR RELAY

12RD 14GY (1874) CH11_03
15A
FUSE F11-B (1020)

IP / FORWARD CHASSIS
A14HD E1 F1 A94BF (1700)
14RD 18GY CH5_06
5A
*A14HH
#A14HH
12RD
16RD
FUSE F11-D (1020)

E4 F4 GAUGE / SWITCH PACK
A14FF (1512)
16RD CH5_06
5A
* BATTERY FEED W/ PDM

# BATTERY FEED W/ STD
& DRIVER ONLY SELF CONTAINED AIR SEAT
% DRIVER & PASS SELF CONTAINED AIR SEAT

91927U 14AUG13 AE08077594 005
24
3.6. BATTERY FEED – SINGLE , P. 6

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - SINGLE
NAVISTAR, INC.
MEGA FUSE TO CAB

BATTERY FEED
FUSE F7-C (1016) HEAT SHRINK

F3 E3 OWNER OPERATOR
A14MA A14G
BATTERY FEED
16RD
(1000B)
12RD
15A (1919)
FUSE F2-B (1011)

E2 F2 CIGAR LIGHTER POWER
A14MC A84
(1854)
12RD 16LTGN
15A CH16_01
ACCESSORY RELAY #1
A14MD
(1013/1011)
12RD
CH3_08
A86PA CIGAR LIGHTER

16LTGN POWER SOURCE
A14M
8RD
FUSE F3-C (1012) (1901) CH16_01
A14ME D3 C3 A86N TWO POST POWER SOURCE

4RD
A14
12RD 14LTGN (1861) CH16_01

20A
CIGAR LIGHTER PWR SOURCE
A86R
/ TWO POST PWR SOURCE
14LTGN
(1901 / 1861) CH16_01
A14P
8RD
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_09
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
A14H
A14T
A14J
8RD
8RD
8RD
12RD 16TN (1500) CH5_01

15A
FUSE F3-A (1012)

A14PB D1 C1 A98H DIAGNOSTIC CONN
12RD 18BK (1650) CH3_19
10A
A15 KEY SWITCH

18RD (1100) CH3_09
CH4_01
BATTERY FEED
SINGLE
A15 KEY SWITCH W/CENTER
CH3_07
16RD PANEL CONTROLS
(1100MA) CH3_08
FUSE F7-F (1016)

IP/CTR CHASSIS
A14ND A2 B2 A94L (1701/1701F)
12RD 12GY CH17_01
15A

91927U 18NOV13 AE08077594 006
Figure 25 Battery Feed – Single
25
3.7. BATTERY FEED – SINGLE (CONT.), P. 7

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - SINGLE (CONT)
NAVISTAR, INC.
A14JB IGNITION RELAY#1

12RD (1011 / 1013) CH3_09
FUSE F2-E (1011)

RADIO
A14JF C1 D1 A86A (1300)
12RD 18LTGN CH13_05
10A
A14J
8RD
FUSE F4-A (1013)

G1 H1 DRIVER DOOR
A14TC A81B
POD SIGNAL
BATTERY 12RD 12LTGN
30A (3202) CH8_06
FEED A14T
SINGLE 8RD FUSE F4-E (1013)
CH3_06
A14TD C1 D1 PASSENGER DOOR
A81A
12RD POD SIGNAL
12LTGN
30A (3202) CH8_06
A14H
8RD
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_09

91927U 18NOV13 AE08077594 007
Figure 26 Battery Feed – Single (Cont.)
26
3.8. ACCESSORY FEED, P. 8

CHAPTER 3
ACCESSORY FEED
NAVISTAR, INC.
KEY SWITCH
(1100MA)
BATT
OFF
ACC IGN S
C A
D B
A15 BATTERY FEED
16RD CH3_04,06
18LTBL
A12
BODY CONTROLLER #J3

(1600)
FUSE F4-J (1013)

ACCESSORY
A12B A1 B1 SWITCH
A12C
A1
18LTBL 18LTBL INPUT
5A DIN1
18LTBL
A12A
A14MD BATTERY FEED

12RD CH3_01,06
J1 A1
86
30
ACCESSORY FUSE F9-B
RELAY #1 (1018)
OPTIONAL WARNING
(1013/1011) 87 E2 A94AM
87A LIGHT
F2 16GY
5A (1511) CH5_04
12LTBL
85
A12V
A2 J2 WHEELCHAIR LIFT
(A12V) RELAY (1019)
A12-GBK
CH12_02
18WH
FUSE F4-K (1013)

B2 SWITCH PACK
A2 A12F
18LTBL (1101) CH5_06
10A
@A86 RADIO CONN

20LTGN (1301)CH13_01
%A86 RADIO CONN

20LTGN (1303) CH13_04
A11-GBA
FUSE F4-F (1013)

10WH
C2 D2 CB RADIO
A86F
POWER CONNECTOR
18LTGN
10A (2303) CH13_07
18LTGN
%A86 RADIO
&A86
18LTGN (1300)
CH13_05
E2
A11-GKj
6WH
% RADIO - 16 WAY &A86AE RADIO (1300A)

@ RADIO - 12 WAY 18LTGN CH13_03
& RADIO W/EAGLE INTERIOR
IP/DCM
(1800/1800F)
&A86V
18LTGN
C8
FUSE F4-B (1013)
G2 H2
LEFT SIDE A78V DRIVER DOOR
(A12V)
CAB GROUND 18LTGN (3000)
(4081) 10A CH8_08
CH03_22

91927U 18NOV13 AE08077594 008
Figure 27 Accessory Feed
27
3.9. IGNITION FEED – STANDARD, THEFT DETERRENT, P. 9

CHAPTER 3
IGNITION FEED - STANDARD, THEFT DETERRENT
NAVISTAR, INC.
KEY SWITCH
(1100/1100MA)
BATT
W/ THEFT
BODY
DETERRENT
CONTROLLER #J4
OFF
(1601)
S IGN ACC
A B D C
THEFT
BATTERY A15 DETERRENT
FEED 18RD RD5 (LSD)
CH3_06 N/ REMOTE OR A13XA
N/ THEFT DETERRENT 16PK
E4
FUSE F1-A A13DB 86
(1010) 18PK
5 85
ENGINE ECM A97UA A13F 2 A104A
(6020M) CH9_01 16PL F1 18PK W/ THEFT 18DKBL
5A E1
DETERRENT
& N/ REMOTE
START STOP
A13FN
18PK
A13F 1 3
16PK
30 87A
AUX POWER
(A13FC) RELAY
(1873)
A13FD
18PK J3 J4
85
87 87A
IGNITION
RELAY #1
(1011 / 1013)
30 FUSE F4-D
86
(1013) CH3_10
A13-GBN A4 A3
18WH
A14JB BATTERY FEED
A11-GBA
12RD CH3_02,07
10WH
FUSE F5-J,F
(A13FB) (1014)
CH03_11
J1 J2
A13-GFD
85
18WH
A13FE
87 87A
18PK
IGNITION
RELAY#2
(1012 / 1014)
A11-GKJ
30
86
6WH
A2 A1
A14NA BATTERY FEED

12RD CH3_01,06
TRAILER
FUSE F5-D
ABS ECU A13FF (A13FA) (1014)
RELAY 18PK
J4 CH3_12
LEFT SIDE CH11_03 J3
CAB GND 85
A13-GFE
(4081)
87A IGNITION
18WH
CH03_22 87
RELAY#3
(1012 / 1014)
30
86
A4 A3
A14NC BATTERY FEED
12RD CH3_01,05,07

91927U 19NOV13 AE08077594 009
Figure 28 Ignition Feed – Standard, Theft Deterrent
28
3.10. IGNITION FEED – RELAY 1, P. 10

CHAPTER 3
IGNITION FEED - RELAY 1
NAVISTAR, INC.
FUSE F4-D (1013)

IGNITION
RELAY #1 (A13FC)
(1011/1013)
G4 IP/FWD CHASSIS
CH3_09
A87KA (1700/1700)
E4 (1013)
18GY CH11_06
FUSE F4-H (1013) A87MB IP/CTR CHASSIS

C4 18GY (1701/1701F)
10A D4 CH11_05,06
BODY CONTROLLER #J3

A13
FUSE F4-M (1013)A4 (1600)
B4 16PK
10A CH14_03
A13FC
12PK
HVAC CONTROL
A73A (1200)
18LTGN CH14_03
FUSE F4-L (1013) CLUSTER CONNECTOR

A28A
18TN (1500) CH05_01
A3 10A
B3
FUSE F4-G (1013)
OPTIONAL WARNING LIGHT

A13B
(1511)
18PK
C3 10A D3 CH05_04
A13C ROOF / ANTITHEFT

18PK (1964) CH11_09
A86P
16LTGN
2 WAY RADIO BAT IGN
A86P (1915) CH16_02
16LTGN
(1013) E3 FUSE F9-A (1018)

OVERHEAD MTD 2-WAY RADIO /
A13FM A86P FLOOR MTD 2-WAY RADIO
12PK 16LTGN
E1 F1 CONNECTIONS
5A
(6900) CH13_06
A92A163 T HANDLE SHIFTER

16TN (422F) CH10_02
IP/ENGINE
A92#163
(1702/1702)
16TN
CH10_01
FUSE F4-C (1013) COLUMN MTD SHIFTER
H3 A92A163
(1828)
G3 18TN
CH10_02
10A
COLUMN SHIFTER
A92FN RELAY (1017)
16TN CH10_02

91927U 19NOV13 AE08077594 010
Figure 29 Ignition Feed – Relay 1
29

CHAPTER 3
NAVISTAR, INC.
(1012 / 1014)
IGNITION
RELAY #2
CH3_09
FUSE F5-J (1014)
(A13FB)
A1
A13FB
12PK
FUSE F5-K (1014)
A2
E1
IP / ENGINE
(1702/1702)
E2 5
A13Z K77A FREON COMPRESSOR2
18PK 16LTGN (6309) CH14_02
9
A13B
12PK
FUSE F5-B (1014)
G2 H2
10A
A13DFM DFM CONN 2
18PK (1949) CH09_08
IGNITION
FUSE F5-F (1014)
RELAY #2
(1012/1014) (A13FB)
C2 D2
CH3_09 10A
IP / CENTER CHASSIS
(1701/1701F)
A13
8
14PK
A116M
60
18GY
A13TC
76
16PK
FUSE F5-E (1014)
C1 D1 IP / DCM
10A (1800)
D8 CLUTCH SWITCH
A17HB A17HB
18PK 18PK (1017)
CH09_06
IP / CENTER CHASSIS
(1701/1701F)
59 WASHER PUMP
A44N N87MB (9745)
18GY 16GY CH11_05,06
FUSE F5-A (1014)
A44Y WHEEL CHAIR INTERLOCK

G1 16GY (4906) CH12_02
10A H1

91927U 19NOV13 AE08077594 011
30

CHAPTER 3
NAVISTAR, INC.
IP / ENGINE
FUSE F5-D (1702/1702)
IGNITION (1014)
RELAY #3 A13A
(A13FA) 21
(1012 / 1014) H4 14PK
G4
CH3_09 10A
(1014)
E4
FUSE F5-H (1014)
C4
FUSE F5-M (1014)

A4 B4 A71 BACK-UP LAMP RELAY
16OR (1010) CH06_05
10A
A71 BACK-UP LIGHT SWITCH

A13FA
12PK
16OR (7500M) CH06_04
FUSE F5-L (1014)

ROOF / TACHOGRAPH
A13A
(1965)
A3 18PK
B3 CH11_10
10A
(A13FA)
HEAT SHRINK
FUSE F5-G (1014) A13B OWNER OPERATOR

16PK (1916)
C3 10A D3
FUSE F7-G
(A13FA)
(1016) DRIVER/PASS SEAT

A13FT A105 POWER
12PK A3 20A B3 16LTGN (1918)
CH08_11
FUSE F11-B
(1020)
A13FR A13FS E2 F2 A97DF
(1014) E3 ENGINE/IP
12PK 12PK 18PL (1702)
5A
CH9_01
IP / FWD CHASSIS
(1700/1700)
A22AA
17
18PK
G3 H3
A90L DIODE CONN
FUSE F5-C (4041) CH17_02
18GY
(1014) 5A

91927U 19NOV13 AE08077594 012
31
3.13. J1708 DATA LINK – PUBLIC EFFECTS, P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS
NAVISTAR, INC.
DIAGNOSTIC CONN
(1650)
J1708
PUBLIC (+) A3CC(+)
(1660) 18DKBL F
A A3BB(+) ENGINE ECM

A3AA(+)
18DKBL (6020M)
18DKBL
CH09_01
IP / CHASSIS HARNESS
(1701/1701F)
C A3C(+)
18DKBL 19
SEATBELT DATA
F RECORDER N/ DISPLAY
A3D(+)
(8998)
20DKBL
CH8_03
DIAGNOSTIC CONN
(1650)
J1708
PUBLIC (-) A3CC(-)
(1661) 18GY G
A A3BB(-) ENGINE ECM

A3AA(-)
18GY (6020M)
18GY
CH09_01
IP / CHASSIS HARNESS
(1701/1701F)
C A3C(-)
18GY 18
SEATBELT DATA
F RECORDER N/ DISPLAY
A3D(-)
(8998)
20GY
CH8_03

91927U 19NOV13 AE08077594 013
Figure 32 J1708 Data Link – Public Effects
32
3.14. J1939 DATA LINK – ALLISON TRANSMISSION, P. 14

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ ALLISION XMSN
NAVISTAR, INC.
J1939
RESISTOR
(7801M)
W/ ALLISION XMSN
A
J1939
OHMS
DATA LINK
120
CH03_32
C
A5R(-)
A5R(+)
K5C(-)
K5C(+)
18GN
18YL
18YL
18GN
ECM
(6020M)
IP /ENGINE
(1702/1702)
11
K5A(+) K5B(+)
53 J1939 H
18YL 18YL
K5B128
18YL
17
K5A(-) K5B(-)
18GN 54 J1939 L
18GN
K5B108
18GN
K5A128
K5A108
18YL
18GN
TRANSMISSION
CONTROL
MODULE
(7150)
8 J1939 -
28 J1939 +

91927U 19NOV13 AE08077594 014
Figure 33 J1939 Data Link – with Allison Transmission
33
3.15. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT, P. 15

J1939 DATA LINK - V8 ENGINE W/ ALLISON LCT
NAVISTAR, INC.
J1939
RESISTOR
J1939
K5C(+) (7801M)
DATA LINK
18YL
CH03_32 A
K5D(+)
18YL
OHMS
120
C
K5D(-)
18GN
K5C(-)
A5R(+)
18GN
A5R(-)
CONTROL MODULE
18YL
18GN
(7151)
K5#128
28
18YL
K5#108
8
18GN
ECM
IP/ENGINE (6020M)
(1702/1702)
11
K5A(+) K5B(+)
53 J1939 H
18YL 20YL
K5C(+)
K5B128
18YL
18YL
17
K5A(-) K5B(-)
54 J1939 L
18GN 20GN
K5C(-)
K5B108
18GN
18GN
K5A108
K5A128
K5A128
K5A108
18GN
18YL
18YL
18GN
TRANS MODULE 3
(1503)
9 J1939 -
10 J1939 +
12

91927U 19NOV13
AE08077594 015
Figure 34 J1939 Data Link – V8 Engine with Allison LCT
34
3.16. J1939 DATA LINK – WITH OPTIONS, P. 16

NAVISTAR, INC.
J1939 DATA LINK-W/OPTIONS
J1939 ADAPTER
(1025)
A J1939 ADAPTER
A5RF(-)
18GN (1026)
CH03_17
B
A5B(-) DIGNOSTIC CONN
18GN (1658) CH03_18
C A5RH(-)
18LTGN
A5(-) VDR1
18GN (8881)
CH8_04
E
A5A(-)
ROOF/ANTI-THEFT
18GN
(1964)
CH11_09
A5D(-)
18GN SEATBELT DATA RECORDER
(8998)
CH8_03
A5(+)
18YL
A5A(+)
18YL
A5D(+)
18YL
H
J
A5RH(+)
18YL
K
A5B(+) DIGNOSTIC CONN

18YL (1658) CH03_18
M
A5RF(+) J1939 ADAPTER
18YL (1026)
CH03_17

91927U 19NOV13 AE08077594 016
Figure 35 J1939 Data Link – with Options
35
3.17. J1939 DATA LINK – WITH OPTIONS (CONT.), P. 17

CHAPTER 3
J1939 DATA LINK -W/OPTIONS (CONT)
NAVISTAR, INC.
J1939 ADAPTER
(1026)
F J1939 ADAPTER
A5RF(-) (1025)
18GN CH03_16
C
A5RE(-)
18LTGN
D
B GUAGE SWITCH PACK

A5C(-)
18GN (1512)
CH5_06
A
A5RD(-) A5RC(-)
18GN 18GN
A5R(-)
18GN
A5R(-)
18GN
A5N(-)
A5P(-)
18GN
A5N(-)
AB5U(-)
A5P(-)
18GN
18GN
18GN
18GN
PEOPLENET
PAM VID INPUT
IP/ENGINE WABCO MODULE (1939M)
(1702/ ABS #1 ABS (4087/
1702) (1400) (1420) 4087B)
17
7 1 8 11
A5R(-)
18GN
11 12
8 3 7
A5P(+)
AB5U(+)
A5N(+)
A5P(+)
18YL
A5N(+)
18YL
18YL
A5R(+)
A5R(+)
18YL
18YL
18YL
18YL
A5R(+)
18YL
M
A5RD(+) A5RC(+)
18YL 18YL
L GUAGE SWITCH PACK

A5C(+)
18YL (1512)
CH5_06
K
A5RE(+)
18YL
J
G J1939 ADAPTER
A5RF(+)
(1025)
18YL
CH03_16

91927U 19NOV13 AE08077594 017
Figure 36 J1939 Data Link – with Options (Cont.)
36
3.18. J1939 DATA LINK – DIAGNOSTIC CONN, P. 18

CHAPTER 3
NAVISTAR, INC.
J1939 DATALINK-DIAGNOSTIC CONN
DIAGNOSTIC CONN
(1658)
A98-GCA A98-GCJ A98-GCA A11-GKJ

4 18WH 18WH 10WH 6WH
DIGNOSTIC CONN
A98-GCB (1650)
5 18WH LEFT SIDE
CAB GROUND
A98A (4081)
18GY J CH03_23
A98B
7 18GY ECM/IP
(1702B)
A98S
18GY 8
A97ZB
9
ANTITHEFT RELAY 18GY
(1873J)
CH11_08 A19C 10
18GY
DCM BRAKE
A A12A 3
(1422)
16LTBL
A98H FUSE F6-D J1939 SPLICE

16 18BK (1015) (1025)
CH03_03
A
A5A(-) E
18GN
F
ROOF/
ANTI-THEFT
G
(1964)
CH11_09
H
A5A(+)
18YL
J
A5B(-)
14 18GN
K
A5B(+) L
6 18YL
M

91927U 19NOV13 AE08077594 018
Figure 37 J1939 Data Link – Diagnostic Conn
37
3.19. J1939 DATA LINK – DIAGNOSTIC CONN (CONT.), P. 19

CHAPTER 3
NAVISTAR, INC. J1939 DATALINK-DIAGNOSTIC CONN (CONT)
DIAGNOSTIC CONN
(1650)
A98-G A11-GS
A 18WH 12WH
LEFT SIDE CAB GROUND

(1005)
CH03_21
FUSE F3-A (1012)
A98H A14PB BATTERY FEED
B CH03_04,06
18BK 12RD
C1 10A D1
A3CC(+) A3AA(+)
F 18DKBL 18DKBL
ECM
(6020M)
A3CC(-) A3AA(-) CH09_01
G
18GY 18GY
IP / CENTER CHASSIS REMOTE START / STOP

(1701/1701F) (9778)
A98A(+) 43 N104CA
A98B(+)
H 18YL B
18YL 16DKBL
44
A98B(-) N59CA
18GN A
16GY
IP / ENGINE
(1702/1702)
25
A98(+)
18YL
26
A98A(-) A98(-)
J 18GN 18GN
DIAGNOSTIC CONN
(1658)
A98A A98B
7
18GY 18GY
A98A ECM / IP
8
18GY (1702B)

91927U 19NOV13 AE08077594 019
Figure 38 J1939 Data Link – Diagnostic Conn (Cont.)
38
3.20. ZERO VOLT REFERENCE, P. 20

CHAPTER 3
NAVISTAR, INC.
ZERO VOLT REFERENCE
IP
A9ZC WHEEL CHAIR LIFT RELAY

18GY (1019) CH12_02
IP / FWD CHASSIS
(1700/1700)
27 AIR COMPRESSOR HYD BRAKES

A9ZB M9A
18GY 18GY (8805A) CH11_01
43
A9104ZG
BODY 18GY
CONTROLLER #J5 IP / CHASSIS HARNESS
(1602) (1701/1701F)
44
A9ZA A38G
ZVR E3
18GY 18GY
A9ZF AUX INPUT / DRIVERS

18GY (1940) CH16_03
A75ZD HVAC UNIT

18GY (1210) CH14_01
ENGINE
ZERO VOLT REFERANCE

(6747)
A ECM
K95NN (6020M)
18TN CH09_03
B LOW COOLANT SENSOR

K34-GG
(6400)
18WH
CH09_02
C DPFT SENSOR
K95A1 (6262/6261/6263/
18TN 6262T/6261T/6263T)
CH09_03
D
K95S4 DOCT SENSOR BLACK
18TN (6260HL/6260UC/6260HR)
ENGINE / IP CH09_03
BODY CONTROLLER #J5
(1702/1702)
(1602)
J 2
K9E A9E A9AA
E5
18GY 20GY 18GY
L
AC PRESSURE TRANSDUCER
K9A
(8602)
18GY
CH14_02

91927U 19NOV13 AE08077594 020
Figure 39 Zero Volt Reference
39
3.21. BODY GROUND – IP, P. 21

CHAPTER 3
BODY GROUND - IP
NAVISTAR, INC.
MARKER AND CLEARANCE LIGHT

A63-GA
(2000)
16WH
CH06_08
BODY CONTROLLER #J5

(1602)
A11-GT A11-GAC AC COUPLED

E16 GROUND
12WH 18WH
A11-GKD SWITCH PACK

18WH (1101)
CH05_06
CB RADIO POWER CONNECTOR

A11-GF
(2000)
16WH
CH13_07
A11-GS
12WH
A28-G CLUSTER CONNECTOR
16WH (1500)
CH05_01
DIAGNOSTIC CONNECTOR
A98-G (1650)
18WH CH03_19
HVAC CONTROL
(1200)
A74-G
CH14_03
18WH
IP/DCM
(1800) TURN SIGNAL
A11-GA B11-GAA SWITCH
18WH 18WH (1810)
A3 CH11_05
DOOR/IP DOOR POD

A81-GA
LEFT SIDE (3200)
12WH
CAB GROUND CH08_06
(1005)
*A81-GH
10WH
#A81-GH
8WH
DOOR/IP DOOR POD

A81-G
(3204)
12WH
CH08_06
DOOR/IP DOOR POD

A81-GH
(3200)
12WH
CH08_06
A11-GXN XATANET GROUND

8WH (1910G)
* W/ 2 DOORS
# W/ 4 DOORS

91927U 19NOV13 AE08077594 021
Figure 40 Body Ground – IP
40
3.22. BODY GROUND – IP (CONT.), P. 22

CHAPTER 3
NAVISTAR, INC. BODY GROUND - IP (CONT)
A11-GAP 2-WAY RADIO CONN

14WH (6900) CH13_06
A11-GAP 2-WAY RADIO BAT NEG

14WH (1914) CH13_06
A86-GBB AUX POWER

16WH (1901) CH16_01
A86-GBL TWO POST POWER SOURCE

14WH (1861) CH16_01
A11-GBA A11-GKJ
10WH 6WH
(4081)
A12-GBK ACCESSORY RELAY #1

18WH (1013 / 1011) CH03_08
A13-GBN IGNITION RELAY #1

18WH (1013 / 1011) CH03_09
A44-GBG PARK BRAKE RELAY

18WH (1015) CH05_07
A78-GBR
18WH
WINDSHIELD LEFT RELAY
A78-GBR (1019) CH08_10
16WH
IP/FWD CHASSIS
(1700/1700)
A22-GA
18WH 26
A11-GCA GROUND SPLICE

10WH CH03_23
A75-G HVAC LPM

12WH (1220) CH14_04
LEFT SIDE WIPER MOTOR

A82-G
CAB GROUND (4500) CH11_12
14WH
(4081)
A11-GKJ AUX POWER CONN

A72-GY
6WH (1872) CH16_08
12WH
A78-G WINDSHIELD GND

12BK (3005) CH08_10

91927U 19NOV13 AE08077594 022
Figure 41 Body Ground – IP (Cont.)
41

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY GROUND - IP (CONT)
NAVISTAR, INC.
A86-GS TWO POST POWER SOURCE

14WH (1861) CH16_01
A86-GBL A86-GRC AUX POWER

14WH 14WH (1901) CH16_01
A11-GBA A11-GKJ
10WH 6WH
(4081)
A63-GBC A11-GDW
18WH 18WH
IP/DOOR POD
(3200/3204)
A11-GDV CH08_07
18WH
A11-GDW
18WH IP/DOOR COURTESY LIGHT
& SPEAKER
A11-GDV (3205M/3206)
18WH CH08_07
A59-GBM A59-GM LIFT AXLE REVERSE RELAY/

16WH 18WH WINDSHIELD RELAY
(1019) CH08_10
A11-GCA A11-GKJ
10WH 6WH
(4081)
A19-GCG FUEL HEATER RELAY

18WH (1018) CH11_07
A105-GCP DRIVER SEAT POWER

18WH (1918) CH08_12
A78-GCF PASS DOOR
16WH (3003) CH08_08
A78-GCE DRIVER DOOR

16WH (3000) CH08_08
*A11-GCN AH
14WH 14WH DRIVER SEAT POWER
A11-GP (1918) CH08_11
%A11-GCN
12WH 12WH
A11-GR PASS SEAT POWER
12WH (1935) CH08_11
A98-GCJ A98-GCA
18WH 18WH DIGNOSTIC CONN
A98-GCB (1658) CH03_18
18WH
A105-GCP A105-GA PASS SEAT POWER

16WH 16WH (1935) CH08_11
A105-GB
DRIVER SEAT POWER
16WH
(1918) CH08_11
IP/FWD CHASSIS
(1700/1700)
A67-GCJ A67-GA
18WH 47
16WH
* W/SELF CONTAINED AIR SEAT - W/DRVR

% W/SELF CONTAINED AIR SEAT - W/DRVR & PASS

91927U 19NOV13 AE08077594 023
42

CHAPTER 3
NAVISTAR, INC. BODY GROUND - IP (CONT)
BODY CONTROLLER #J2

(1604)
A11-GB DC
12WH E
GND
A86-G RADIO
18WH (1300) CH13_05
RADIO CONN
A86-G
(1301/1303)
20WH
CH13_01,04
IP/CTR CHASSIS
(1701/1701F)
NEGATIVE STUD
(1004) A90-D
(LEFT SIDE 60
16GY
DASH MOUNTED
DUAL POST A40-G AIR COMPRESSOR RELAY
GROUND PLATE) 18GY (1874) CH11_03
A86-G RADIO
18WH (1300A) CH13_02
IP/CTR CHASSIS
(1701/1701F)
A90-D A90-K
60
16GY 18GY
IP/FWD CHASSIS
(1700/1700)
28
A94-GA A94AA
16WH 16GY
35
A94AJ M94R(+) RIGHT FR HYD ABS
16GY 18BK WHEEL SENSOR
38 (8503/8503A)
A94-GA6 CH17_15,01
16WH
41
A94-GA7
16WH
IP/CTR CHASSIS
(1701/1701F)
24
A94-G7
16WH
25
A94-G6
16WH

91927U 19NOV13 AE08077594 024
43

BODY GROUND - IP (CONT)
NAVISTAR, INC.
NEGATIVE STUD (1004)

(LEFT SIDE DASH MOUNTED DUAL
POST GROUND PLATE)
BODY CONTROLLER #J2
A11-GAA A11-GB DC (1604)
E
12WH 12WH GND
A11-GAB GAUGE SWITCH PACK

18WH (1512) CH05_06
A17-GAE START RELAY

18WH (1010) CH04_01
A84-GAF CIGAR LIGHTER GND
16WH (1853) CH16_01
A65-GAG CUST SUPPLIED WORK LIGHT
16WH (2200 / 2201) CH07_03
A92-GAH COLUMN MOUNTED SHIFTER

18WH (1828) CH10_02
ALLISON LCT
W/ COLUMN A92-GAH FELSTED SHIFTER
18WH PARK BRAKE
AUTO PARK BRAKE (425) CH12_01
W/ T HANDLE SHIFTER
A92-GAL
18WH
A40-GAC RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH05_03
A92-GAJ
18TN
A11-GAN
18WH GROUND ADAPTER
A11-GAN (8995) CH08_05
14WH
A62-GAD LIFT SWITCH

18WH (1120) CH12_01
A84-G CONSOLE CIGAR LIGHTER

16WH (1903) CH16_02
SEATBELT DATA RECORDER

A11-GAN W/ DISPLAY
18WH (8881) CH08_04

91927U 19NOV13 AE08077594 025
44

CHAPTER 3
BODY GROUND - IP (CONT)
NAVISTAR, INC.
A11-GAA A65-GAG A65-GC CUSTOMER SUPPLIED WORK LIGHT

12WH 16WH 18WH (2200/2202) CH07_03
NEGATIVE A65-GD CUSTOMER SUPPLIED WORK LIGHT

STUD 18WH (2201/2203) CH07_03
(1004)
A11-GAA A11-GAL A111-GA

OPT WARNING LTS
12WH 16WH 18WH (1510) CH05_03
NEGATIVE
IP/DCM
STUD
(1800/1800)
(1004)
A11-GAL A44-G
18WH 18GY B8
A11-GC ROOF/ANTITHEFT
18WH (1964) CH11_08
A11-GB ROOF/TACHOGRAPH
18WH (1965) CH11_08
A45-G ANTITHEFT PANIC BUTTON

18LTGN (1967) CH11_08
A45-GC
BRAZIL IGN RELAY
18LTGN
(1971) CH11_08
A45-GB ANTITHEFT RELAY

18LTGN (1873J) CH11_08

91927U 19NOV13 AE08077594 026
45
3.27. BODY GROUND – CHASSIS, P. 27

CHAPTER 3
BODY GROUND - CHASSIS
NAVISTAR, INC.
RIGHT HEADLIGHT
M11-GA T/S HARNESS CONN (8000)
14WH CH06_02,06
LEFT SIDE CAB M11-GB LEFT HEADLIGHT

GROUND-CHASSIS 14WH T/S HARNESS CONN (8001)
(4307) CH06_02,06
M11-G
12WH
M85-GA ELECTRIC HORN

16WH (8301) CH11_04
M11-GC RADIATER GROUND

12WH (8600)
WHEEL CHAIR
M11-GW LIFT INTERLOCK
16WH (4906)
CH12_02

91927U 19NOV13 AE08077594 027
Figure 46 Body Ground – Chassis
46
3.28. BODY GROUND – CHASSIS (CONT.), P. 28

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY GROUND - CHASSIS (CONT)
NAVISTAR, INC.
GROUND
ADAPTER #01
(8800)
B M64-GA LEFT FOG LIGHT

16WH (8201)
CH06_04
C M64-GB RIGHT FOG LIGHT
16WH (8200)
CH06_04
D LEFT GUIDE POST LIGHT

M54-GA (8150)
16WH
CH06_06
E
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151)
CH06_06
A
M11-GD M11-G
12WH 12WH
LEFT SIDE CAB

GROUND GROUND-CHASSIS
ADAPTER #01 (4307)
(8807)
C
N87-G WASHER LEVEL SENSOR
18GY (9746) CH11_05
D
N10-GR CENTER CHASSIS RPM
14WH (4410D) CH16_04
BODY BUILDER (BOC)

F
N11-GD BODY BUILDER
12WH (4450M) CH18_01
N11-GD BLUNT CUT

12WH (9305)
CH18_01
BODY BUILDER (EOF)
A
N11-GB N11-GA
12WH 12WH
GROUND AT DASH
(9717B)
N10-G STOP, TAIL & TURN

12WH (9303)
CH06_07

91927U 19NOV13 AE08077594 028
Figure 47 Body Ground – Chassis (Cont.)
47
3.29. ENGINE GROUND, P. 29

ENGINE GROUND
NAVISTAR, INC.
GND SPLICE
(6704M)
D E-FAN
K10-GG
16WH (6561)
CH05_07
F
#K77-GA FREON COMPRESSOR 2
16WH (6309)
CH14_02
B
*K77-G
16WH
FREON COMPRESSOR
(6200)
CH14_01
E
#K77-G
16WH
C
K10-GB
14WH
ENGINE BLOCK GROUND

(6304A)
* SINGLE FREON COMPRESSOR

# DUAL FREON COMPRESSOR

91927U 19NOV13 AE08077594 029
Figure 48 Engine Ground
48
3.30. ENGINE GROUND – ALTERNATOR GROUND, P. 30

ENGINE GROUND-ALTERNATOR GROUND
NAVISTAR, INC.
K2A-G
ALTERNATOR GROUND
2WH
(6112)
K2A-G ALTERNATOR GROUND

2WH (6110)
ENGINE BLOCK K2A-G ALTERNATOR GROUND

GROUND 2WH (6119)
(6350)
ENGINE BLOCK K2-GB ALTERNATOR GROUND

GROUND 1WH (6106)
(6310)
K2-GC ALTERNATOR GROUND

1WH 1 AWG L-N
(6108)
ENGINE BLOCK
K11-GL CAB GROUND
GROUND
2WH (4005/4005A)
(6321)
R
ALTERNATOR GND
(6101)
G B
ENGINE BLOCK
K2-G K2
GROUND
4WH 4RD
(6303)
ALTERNATOR
PWR
(6100)
K2A-FL
12BL
K2-FL
12BL
K14R-FL K14H
12BL CAB POWER
2RD (4025A/4025)
K14S-FL
12BL
K2D-FL
10RS
K2E-FL K2B ALTERNATOR

STARTER POWER
10RS 1RD
POWER (6105)
(6312)
K2F-FL K2C ALTERNATOR

10RS 1RD POWER 1 AWG L-N
(6107)
K2B-FL K2A ALTERNATOR
10RS 2RD POWER
(6120)
K2C-FL K2A ALTERNATOR

10RS 2RD POWER
(6109)
K2A ALTERNATOR
2RD POWER
(6111)

91927U 19NOV13 AE08077594 030
Figure 49 Engine Ground – Alternator Ground
49
3.31. TRANSMISSION ECU AND 2-WAY RADIO CLEAN POWER, P. 31
NA ISTAR INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

NAVISTAR, INC.
TRANSMISSION ECU & 2-WAY RADIO CLEAN POWER
ECM NEGATIVE CONN

(9260) BATTERY NEGATIVE
BATTERY NEGATIVE
(9256) (9257)
K14-GA K110
B 10WH 0BK
K14-G K36526
C 10WH 0BK
2-WAY RADIO NEGATIVE CONN

(9263M)
K14-GD
A 10WH

91927U 19NOV13 AE08077594 031
Figure 50 Transmission ECU and 2-Way Radio Clean Power
50
3.32. J1939 DATA LINK, P. 32

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.
J1939
TERMINATING
TRW ABS EHCU
RESISTOR-A
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-)
5 6
A C
N5B(-)
N5C(+)
N5C(-)
N5B(+)
18GN
20YL
20GN
18YL
N5A(-)
N5A(+)
18YL
18GN
A5Y(+) A
18YL QUALLCOMMOMNI
ACCESSORY
CENTER
A5Y(-) C (1937N)
CHASSIS / IP 62 61
18GN
(1701F/1701)
A5LI(+)
A5A(-)
A5A(+)
18YL
18GN
18YL
A5LI(+)
A J1939
18YL
PUBLIC
A5LI(-) (1657)
C
18GN
A5LI(-)
18GN
A5RL(+) A5RK(+) A5R(+)

18YL 18YL 18YL ECM
(6020M)
A5RL(-) A5RK(-) A5R(-) CH03_14,
18GN 18GN 18GN
A5RJ(+) 15
A5RJ(-)
A5Y(+)
A5B(+)
A5Y(-)
A5B(-)
A5W(-)
A5W(+)
18YL
18GN
18YL
18YL
18GN
18GN
18GN
18YL
A5(+)
A5(-)
18YL
18GN
A5D(+)
A5D(-)
18YL
18GN
F G
ADAPTER
J1939
CH03_22
(1025)
A5B(+)
A5B(-)
A5D(-)
A5D(+)
18YL
18GN
18GN
18YL
J1939 ADAPTER
12 11 (1025)
F3 F2
J1939+ J1939-
J1939+ J1939-
DATALINK
37 38 C D
DATALINK
IP/FWD CHASSIS DIAGNOSTIC
CLUSTER
(1700/1700) CONNECTOR
BODY CONNECTOR
CONTROLLER #J5 (1650)
(1501)
(1602)

91927U 22NOV13 AE08077594 032
Figure 51 J1939 Data Link
51
CHARGING AND CRANKING SYSTEM (CHAPTER 4)

4.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1

CHAPTER 4
STARTING & CRANKING
NAVISTAR, INC.
ENGINE - W/ ALLISON TRANSMISSION
FUSE F3-A KEY SWITCH

(1012) (1100)
CH3_06,04
BATT
A11-GAA
18RD
ALTERNATOR
A15
MEGA FUSE OFF
12WH
CH3_01,08 S IGN ACC
R
CH17_02
NEG STUD A D C
B
(1004)
G B CH3_25
K2 W/INTL I6
START RELAY
A17H & EATON HYBRID
K14H
4RD
(1010)
16PK
18PK
A17-GAE
A17
A17H
87A
18WH
30
SEE NOTE 16PK
K2-G
IP/ENGINE
SEE NOTE B3 A4 5 (1702/1702)
87
*A17A
A17A
18PK
16PK
LEFT SIDE FREON
ENGINE K17A COMPRESOR 2
BLOCK 16LTGN (6309)
86
GROUND B4 A3 CH14,02
85
A17C
16PK
A17M
18PK
K11-GL
FUSIBLE FUSE F8-A

2WH
LINKS (1017)
@A92#141
18TN CH03-01
#A17L
18PK
16 18 20 IP / ENGINE
LEFT SIDE (1702/1702)
DASH MTD
DUAL POST
GND PLATE
K17C
16PK
K92A141
18TN
BATTERIES
K17M
18PK
1/ORD
+ + 2/ORD
B
B
S S
1/OBK
- - S
A92#141
A92B141
18TN
18TN
STARTER
G MAG
SWITCH
(6306)
2/0BK
@ W/ ALLISON XMSN
2/0BK
64 60 41
W/ AUTONEUTRAL
* W/ REMOTE START/STOP
ENGINE CRANK # W/ AUTO/ULTRASHIFT 3
INHIBIT
ECM CONTROL
LEFT SIDE FRAME GND (6020M) MODULE
(LOCATED AT LEFT FRAME
(7151)
RAIL NEAR STARTER)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

91927U 15NOV13 AE08077595 001
Figure 52 Starting and Cranking Engine with Allison Transmission
52
GAUGES AND WARNING LIGHTS (CHAPTER 5)

5.1. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 1

CHAPTER 5
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
CLUSTER CONNECTOR
(1500)
FUSE F2-G
(1011)
A28 D3 C3 A14P BATTERY FEED
A14PA
BATTERY 2 CH03_01,06
16TN 12RD 8RD
10A
REAR TURNS
PANEL ADAPTER
DIMR OUT1 A62
4 (1625)
PANEL LT 18DKBL
CH7_02
A62BD
18DKBL DRIVER DOOR
CONN
(3000)
DIMR OUT2 A62DA A62DD CH8_08
5 18DKBL
PANEL LT 18DKBL
FUSE F4-L
(1013)
A28A B3 A3 IGNITION RELAY #1
IGNITION 7 (A13FC) (1011/1013)
18TN
10A CH3_09,10
A28-G A11-GS
GROUND 1
16WH 12WH
BODY CONTROLLER #J5 LEFT SIDE

(1602) CAB GND
(1005)
HEAD LIGHT CH3_21
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE
TEMPERATURE
SENDER
(8601)
IP / FWD CHASSIS
(1700/1700)
25
A110AD M110AD
ZVR 8 B
18GY 18GY
CLUSTER CONNECTOR
(1501)
16
OUTSIDE A41 M41
9 A
TEMP 18GY 18GY
(AIN3)

91927U 15NOV13
AE08077596 001
Figure 53 IP Gauges and Warning Lights – Gauge Cluster
53
5.2. FUEL GAUGE CIRCUITRY WITH SINGLE TANK, P. 2

CHAPTER 5
FUEL GAUGE CIRCUITRY W/ SINGLE TANK
NAVISTAR, INC.
SINGLE RT TANK
BODY CONTROLLER #J3

(1600) BODY CONTROLLER #J5
(1602)
FUEL SNSR
A36A A9 A9B ZVR
SIGNAL 1 B8 E7
18TN 18GY 18GY
DRAW TANK
IP / CENTRE
CHASSIS 27 13
(1701/1701F) RIGHT SIDE
FUEL TANK
AF MOUNTED LEVEL SENSOR
FUEL TANK (9101)
LEVEL SENSOR
(9100) N9B
A 16GY B
N36A
18TN
N36A
B 18TN
N9G A
16GY SENSOR RESISTANCE
FULL - 33.0 1.0 OHMS
EMPTY - 241.0 6.0 OHMS
SINGLE LT TANK
BODY CONTROLLER #J3

(1600)
IP/CENTER CHASSIS
(1701/1701F)
A36B
B9 29
18TN

91927U 15NOV13 AE08077596 002
Figure 54 Fuel Gauge Circuitry with Single Tank
54
5.3. WARNING LIGHTS – OPTIONAL, P. 3

CHAPTER 5
WARNING LIGHTS - OPTIONAL
NAVISTAR, INC.
RIGHT BANK OPTIONAL

WARNING LIGHTS
(1510)
BODY CONTROLLER#J4
(1601)
W/ SIX SPEED LCT
A92AA
A E16
18TN
A13BK
18PK A40
F9
18WH
A13BJ A13B
18PK 18PK
W/ RT SIDE
WARNING FUSE F4-G
(1013) IGNITION
(1013)
C3 A3 A4 RELAY #1
A13B D3 A13FC
B (A13FC) (1011/1013)
18PK 12PK
10A CH3_10
W/ BOTH RT
SIDE WARNING OPT WARNING
LTS
A13BH A13B (1511)
18PK 18PK
A13BD
B
18PK
A13BE C
18PK
A13BG
18PK D
A40-GAC
18WH
N/AUTO NEUTRAL
W/RETARDER
A92-GAL
F
18WH
W/SIX SPEED LCT
A92-GAJ
H
18TN
A111-GA A62-G A11-GAL

A11-GAA
18WH 18WH 16WH

12WH
E
WIF CONN
A111D A111B
D (1962)
20TN 18TN CH11_09
LEFT SIDE
CAB GND
(1004)
CH3_25,26

91927U 15NOV13 AE08077596 003
Figure 55 Warning Lights – Optional
55
5.4. WARNING LIGHTS – OPTIONAL WITH LEFT BANK, P. 4

CHAPTER 5
WARNING LIGHTS - OPTIONAL W/ LEFT BANK
NAVISTAR, INC.
ACC
RELAY
(1013 / 1011)
CH3_08
W/ SWITCH-AUX ISO
TRAILER SOCKET
(A12V)
IGNITION
RELAY #1
(1011 / 1013)
FUSE F9-B
CH03_10
(1018) (1013)
A94AM F2 E2 A12V
16GY 12LTBL
10A A2 C2
(A13FC)
LEFT BANK OPTIONAL IP/CTR CHASSIS
WARNING LIGHTS (1701/1701F)
TRW
(1511) ABS
A94TA 26 N94L
EHCU
12YL 12GY
(9511)
A
CH17_01
SNOWVALVE
A4
H
G IP/CTR CHASSIS
(1701/1701F)
A13FC
A49
12PK
REAR REAR 50
18GY
AXLE
DIFF LOCK B
A13BD
18PK FUSE F4-G
D (1013)
A13BG A13B D3 C3 A3
FRONT REAR
18PK 18PK
AXLE IP/CTR CHASSIS 10A
DIFF LOCK (1701/1701F)
E
A49A 45
18GY
C
A13BE
FRONT REAR 18PK
AXLE F IP / CENTER
DIFF LOCK A42 65 CHASSIS
16GY
(1701/1701F)

91927U 15NOV13 AE08077596 004
Figure 56 Warning Lights – Optional with Left Bank
56
5.5. CLOCK SPRING, P. 5

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CLOCK SPRING
NAVISTAR, INC.
BODY CONTROLLER
CLOCK SPRING DCM/IP (1602)
(1802A/1802B) (1800F/1800)
B9VC A4 A9V
B9V A9AA
2 E5
18GY 18GY 18GY 18GY
BODY CONTROLLER
(1600)
B12
B97 A97
3 B16
18GY 20GY
B8
B11-GE A44G A11-GAL
4
18WH 18GY 18WH
D3
B62K A62DD
8 18DKBL 18DKBL
B10
B85B A85B
9 B10
20GY 20GY
A11-GAA
18DKBL
12WH
A62DE
REAR TURNS LEFT SIDE

PANEL SPLICES GND STUD
(1625) (1004)
CH7_02
CLOCK SPRING
(1809A/1809B)
DCM/IP BODY CONTROLLER
(1800/1800F) (1602)
A4
B9VA B9V A9V A9AA
A E5
18GY 18GY 18GY 18GY
BODY CONTROLLER
(1600)
B12
B97 A97
B B16
18GY 20GY
B10
B85B A85B
D A5
18GY 20GY

91927U 15NOV13 AE08077596 005
Figure 57 Clock Spring
57
5.6. SWITCH PACK OPTIONAL GAUGE PACK, P. 6

CHAPTER 5
NAVISTAR, INC.
SWITCH PACK OPTIONAL GAUGE PACK
SWITCH PACK
(1101)
LEFT SIDE DASH MOUNTED

A11-GS A11-GKD A
DUAL POST GROUND PLATE
12WH 18WH GROUND
(1005)
CH3_21
FUSE F4-K B
A12F
(1013) POWER
18LTBL
CH3_08
BODY CONTROLLER
(1602) REAR TURN
C TO PREVIOUS
PANEL ADAPTER AA62DB
BACKLIGHT
(1625) 18DKBL SWITCH PACK
CH7_02
A3A(+)
E2 18DKBL
D SW DATA
LINK (+)
A3A(-)
E1
18GY
E SW DATA
LINK (-)
GAUGE SWITCH PACK

(1512)
IP/FWD CHASSIS
(1700/1700)
FUSE F11-D FUSE F11-A
(1020) (1020)
A14FF A14HH A94BF
BATTERY 7 16RD F4 12RD E1 F1 18GY
E4 34
A5C(+)
J1939(+) 11 18YL J1939
SWITCH PACK
ADAPTOR
(1101A)
(1026)
A5C(-) CH3_17
J1939(-) 10 18GN
A
A11-GJ
GROUND 1 GROUND
18WH
B
A12FC
ACCESSORY 8 POWER
18LTBL
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKB
A11-GAB A11-GAA
GROUND 4
18WH 12WH
NEG STUD
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)
CH3_20

91927U 15NOV13
AE08077596 006
Figure 58 Switch Pack Optional Gauge Pack
58
5.7. FAN WIRING – V8 ENGINE, P. 7

CHAPTER 5
FAN WIRING - V8 ENGINE
NAVISTAR, INC.
FAN RELAY
(1015) ECM
IP / ENGINE (6020M)
D4 (1702/1702)
85
86
C3 29
A23B K23L ENGINE FAN
91
A23C
18TN
18TN 18TN CONTROL
24
D3
87
A23A K23E K23C ENGINE FAN
58
18TN 16TN 18TN CONTROL
FUSE F10-A C4
A23
(1019)
18TN
30
CH9_01
87A
E-FAN
(6561)
GROUND
SPLICE K23D
(6704M) A
16TN
D
K10-GG
B
16WH
C
K10-GB
14WH
ENGINE BLOCK GND

(6304A)
BODY CONTROLLER#J4
(1601)
A44
F1 18GY
PARK BRAKE RELAY

(1015)
D4
A44-GBG
85
18WH
86
C3
A11-GBA
IP/ENGINE
10WH
(1702/1702)
ENG ECM BODY
38
87
D3 A46D K97DF BUILDER

18GY 18PL (7207MA/7202M)
C4 CH9_01
30
87A
A11-GKJ
6WH
5 FREON
A46C K77A COMPRESSOR 2
18GY 16LTGN (6309)
CH14_02
LEFT SIDE
CAB GROUND
(4081)
CH3_22

91927U 19NOV13 AE08077596 007
Figure 59 Fan Wiring – V8 Engine
59
5.8. SART CLOCK MODULE, P. 8

CHAPTER 5
SART CLOCK MODULE
NAVISTAR, INC.
SART CLOCK
MODULE
(1610) FUSE F1-A
(1010)
F1 E1 IGNITION RELAY#1
A97AA A13FN
BTRY A (1011/1013)
18PL 18PK
5A CH03_09
A97-GA
GND B
18WH
NEG STUD
(1004)
CH3_24

91927U 28NOV13 AE08077596 008
Figure 60 SART Clock Module
60
EXTERNAL LIGHTS (CHAPTER 6)

6.1. LIGHT SYSTEM – STOP LIGHT, P. 1

CHAPTER 6
LIGHT SYSTEM - STOP LIGHT
NAVISTAR, INC.
DCM/IP
BODY CONTROLLER
STOP LIGHT (1800F/1800)
(1602)
(1824) A70
18GY
B9
B70 A70
C E14
18OR 20RD
A4
B9VH B9V A9V A9AA
D E5
18GY 18GY 18GY 18GY
STOP LIGHT
(1823)
B9VG
D 18GY
A6
B70A A70A
C E15
18OR 20RD
STOP LIGHT
(1823A)
D3 REAR TURNS
B101 A62DD A62DE PANEL SPLICES
C 18TN 18DKBL 18DKBL (1625)
CH07_02
B12A
D
18LTBL
STOP LIGHT
(1824A)
B12B
D 18LTBL BODY CONTROLLER
(1602)
D4
B101A A24
C F8
18TN 18GY
STOP LIGHT
(1829)
B12
A
18LTBL

91927U 15NOV13 AE08077597 001
Figure 61 Light System – Stop Light
61
6.2. LIGHT SYSTEM – HEADLIGHTS, P. 2

CHAPTER 6
LIGHT SYSTEM - HEADLIGHTS
NAVISTAR, INC.
BODY
BODY
CONTROLLER #J2
CONTROLLER #J3
(1604)
(1600)
HIGH LOW HEADLIGHT

HIGH LOW FTP
BEAM BEAM DIMMER
BEAM BEAM SWITCH
LEFT LEFT SWITCH
RIGHT RIGHT DIN15
10A11 10A13 DIN4
10A10 10A12
C B K H A4 A14
*A52AA
14YL
*A53AA
14YL
14YL
A52
A53B
14YL
14YL
A52D
14YL
A53
A102A
A52A
20YL
20YL
14YL
*A53
*A52
14YL
IP / FORWARD IP / DCM
CHASSIS 1 2 3 4 A7 A8 (1800/1800F)
(1700/1700)
14YL
M53B
14YL
14YL
14YL
M52D
M52
M53
B102A
B52A
18YL
18YL
M11-GA
14WH
M11-GB
14WH
M11-G
12WH
B A C A C B 3 4 7
FORWARD
GROUND-
(4307)
CH3_27 DIMMER FTP
RIGHT HEADLIGHT TURN SIGNAL SWITCH

LEFT HEADLIGHT
TURN / SIGNAL HARNESS (1810)
TURN / SIGNAL HARNESS
M11-G (8000)
(8001)
12WH
* N/ SNOWPLOW

91927U 15NOV13 AE08077597 002
Figure 62 Light System – Headlights
62
6.3. LIGHT SYSTEM – BACK-UP LIGHT WITH ALLISON TRANSMISSION, P. 3

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - BACK-UP LIGHT - W/
NAVISTAR, INC. ALLISON TRANSMISSION
BODY CONTROLLER#J1
TURN SIGNAL (1603)
ADAPTER
(400)
A
A57A
A
160R
E
A56A
160R B
IP/FWD CHASSIS
A57D A57B (1700/1700)
160R 160R
B
M57B
160R
15
A57D A57F HEADLIGHT T/S
16LTGN 16LTGN HARNESS CONN
LEFT/RIGHT
(8000/8001)
CH09_03
A56B M56B
160R 160R
14
A56F
16YL
IP/CENTER CHASSIS
A57J (1701/1701F)
16LTGN
28
A56J
160R
A56D A56J
160R 160R
F 30
A56D A56J
16YL 16YL
IP/ENGINE
(1702/1702)
J 7 CONTROL MODULE
A71AB K92#165
(7151)
18TN
160R CH10_03
BACKUP LAMP RELAY

A71AB
(1010-D1)
160R
CH09_01
IP/CENTER CHASSIS
(1701/1701F)
A71N
70
160R
BODY CONTROLLER
(1602)
M
A71D
F10
160R

91927U 15NOV13 AE08077597 003
Figure 63 Light System – Back-Up Light with Allison Transmission
63
6.4. LIGHT SYSTEM – FOG LIGHT AND BACK-UP LIGHT SWITCH, P. 4

CHAPTER 6
LIGHT SYSTEM - FOG LIGHT AND BACKUP
NAVISTAR, INC. LIGHT SWITCH
IP/ENGINE BACK-UP
(1702/1702) LIGHT SWITCH
FUSE F5-M
(7500M)
(1014)
IGNITION B4 6 A
A13FA A4 A71 K71B
RELAY #3 (A13FA)
12PK 16OR 16OR
(1012/1014) J4 G3 A4 10A
CH3_10,14 B
7
TURN SIGNAL A71AB K71C
ADAPTER 16OR 16OR
(400)
CH6_03
BODY
CONTROLLER #J1
(1603)
RIGHT FOG LAMP A64B

K
10A9 16YL
LEFT FOG LAMP A64A

10A14 F 16YL
IP/FORWARD CHASSIS
22 23 (1700/1700)
GROUND
ADAPTER#01 GROUND ADAPTER #01
(8800) (8800)
CH3_28 CH3_28
M64-GA
M64-GB
M64B
16YL
16WH
M64A
16YL
16WH
LEFT FOG RIGHT FOG

B A LIGHT A LIGHT
B
(8201) (8200)

91927U 15NOV13 AE08077597 004
Figure 64 Light System – Fog Light and Back-up Light Switch
64
6.5. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,
P. 5

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS
TURN SIGNAL
ADAPTER
(400)
A71AB
16OR
TCM W/ LCT
IP / ENGINE
(7151)
(1702/1702)
REVERSE K92#165 7 A92#165

65 18TN
WARNING 18TN
D2 D1
85
87A BACK-UP LIGHT
87 RELAY
(1010)
30
86
C1 C2
A71C A71 FUSE F5-M

W/ TAIL LIGHT 18OR 16OR (1014) CH3_12
STANDARD IP/CENTER CHASSIS
(1701/1701F)
4 STOP,TAIL,TURN LIGHT
N68 (9303)
BODY
14BN CH06_07
CONTROLLER#J2
(1604)
RADIO
A54D
(1300/1300F)
TAIL LIGHTS A68 18BN
F CH13_05
10A18 16BN
A58DA DRIVER DOOR CONN
18BN (3000)
CH8_08
PARK MARKER
CLEARANCE PASSENGER DOOR
A58 A58DB
IDENTIFICATION G (3003)
16BN 18BN
LAMP CH8_08
10A17
IP/ROOF CONN
A58T
(2000)
18BN
CH6_08
A54B FORWARD CHASSIS

16BN (1700)
CH6_06
BASE 1
SPLICE
A B C D E F G
PACK
(1623)

91927U 15NOV13 AE08077597 005
Figure 65 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights
65
(CONT.), P. 6

CHAPTER 6
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
LEFT
GUIDE
POST RIGHT GUIDE
LIGHT POST LIGHT
TURN LIGHT
A B (8150) (8151)
LEFT FRONT B A
RIGHT FRONT
MARKER & TURN MARKER &
LIGHT
M54-GA
M54-GB
TURN LIGHT
16WH
16WH
RIGHT
PARK LIGHT
FENDER
TURN LIGHT
LEFT FENDER
TURN LIGHT
16BN
M54J
GROUND
M54H
16BN
ADAPTER#01
(8800) RIGHT HEAD-
CH3_28 B E D LIGHT T/S
HARNESS CONN
LEFT HEAD- (8000)
LIGHT T/S E B
D
HARNESS CONN
(8001) FORWARD
M11-GB GROUND
BODY BUILDER 14WH (4307)
M57B
16OR
(4450M) CH3_41 M54D
14BN
M54B
14BN
M54C
C B 14BN
M56B
16OR
16LTGN
N56BB
N57BB
16YL
FWD CHASSIS/IP 5 15
14
(1700/1700)
BASE 1
A54B SPLICE PACK
BODY
16BN
A56B
16OR
(1623)
A57B
16OR
CONTROLLER #J1
IP / CENTER (1603) CH6_05
CHASSIS LEFT REAR
63 12 (1701/1701F)
D TURN SIGNAL
10A6
RIGHT REAR A57D

M TURN SIGNAL 16OR TURN SIGNAL
16LTGN
A57BB
A56BB
ADAPTER
16YL
10A7
A56C
16OR
A57C
16OR
A56D (400)
16OR CH6_03
E A57J MODESTY
C G A
16OR TURN LAMP
REAR TURNS
(9315/9316)
PANEL SPLICE A56J
CH06_07
(1625) 16OR

91927U 16NOV13 AE08077597 006
Figure 66 Light System – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
66
(CONT.), P. 7

CHAPTER 6
NAVISTAR, INC.
IP/FWD CHASSIS
CONTROLLER
CH18_04,08
CONTROL-
(1700/1700)
CONTROL-
LER #J1
CH06_06
LER #J2
CH7_01
(1603)
(4450M)
(1604)
BODY
BODY
BODY
A56J
A57J
16OR
16OR
A71A
16OR
16BN
16OR
16OR
A68
A56
A57
2 1 3 30 28
4
IP /CENTER
CHASSIS
1701/1701F)
N10-GC
16WH
14OR
N56
14OR
N71A
14OR
14BN
N57
N68
N56J
16OR
N57J
16OR
CHASSIS GND
N10-G ADAPTER
12WH (8807)
CH3_28
B C C B
(9315) (9316)
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL
& TURN LIGHTS
(9303)
LEFT TAIL RIGHT TAIL
B D A C LIGHT LIGHT
E
(71) (72)
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
TAIL LIGHT 14WH
A A
S71C
14LTBL
TURN / STOP BACK-UP LIGHT BACK-UP LIGHT

TURN / STOP
LIGHT LIGHT

91927U 16NOV13 AE08077597 007
67
(CONT.), P. 8

NAVISTAR, INC.
ROOF/IP
(2000/2000)
E
A58T BASE 1
9
18BN SPLICE
A63-GA PACK
2 (1623)
16WH A
A11-GT
16BN
12WH
A58
NEGATIVE
STUD G
(1005)
PARK MARKER
CLEARANCE
IDENTIFICATION
LAMP
10A17
BODY
CONTROLLER#J2
(1604)
CAB MOUNTED - N/ SUNSHADE
BASE 1
SPLICE PACK
(1623)
BODY CONTROLLER#J2
A E (1602)
BODY A58T A63-GA A11-GAC E16

CONTROLLER #J2 18BN 16WH 18WH
(1604)
A11-GT
12WH
PARK MARKER IP / ROOF

9 2
CLEARANCE (2000/2000)
IDENTIFICATION A58
G
LAMP 16BN
10A17
LEFT SIDE
CAB GND
(1005)
CH3_32

91927U 16NOV13 AE08077597 008
68
INTERNAL LIGHTS (CHAPTER 7)

7.1. LIGHT SYSTEM – PANEL LIGHTS, P. 1

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - PANEL LIGHTS
NAVISTAR, INC.
REAR TURNS
PANEL SPLICE BODY CONTROL#J2
(1625) (1604)
E
A68A
F
16BN
A56C BODY CONTROL#J1

160R (1603)
A
A70A D
16RD
A57C
M
160R
G
A68BB
A
16BN
BODY BUILDER
A56BB
B CONNECTION
16YL
(4450M)
IP/CENTER CHASSIS
(1701/1701F)
A56BB
12
16YL
A68BB
71
16BN
F 2
A56 N56
160R 140R
4
A68B N68B STOP, TAIL
16BN 14BN TURN LIGHT
A70B (9303)
16RD (CH6_07)
B 3
A57 N57
160R 140R
A57BB
16LTGN
C
A57BB 63
16LTGN
A70BB 72
16RD
A70BB A70BL
16RD 16RD
A70BB
A
16RD
BODY BUILDER
TURN/STOP
A70BB A70BL
C (4460M)
16RD 16RD

91927U 14AUG13 AE08077598 001
Figure 69 Light System – Panel Lights
69
7.2. LIGHT SYSTEM – PANEL LIGHTS (CONT.), P. 2

CHAPTER 7
NAVISTAR, INC. LIGHT SYSTEM - PANEL LIGHTS (CONT)
REAR TURNS
PANEL SPLICE
(1625)
J
A62 CLUSTER CONN
18DKBL 4 (1500)
K
A62DA HVAC CONN
A12
18DKBL (1200)
L LOC 1&2
A62DB SW PACK
18DKBL (1101)
CH5_06
M RADIO
A62E (1300)
18DKBL CH13_05
A62DD CLOCK SPRING DCM/IP

A62DE
18DKBL (1802A/1802B) (1800F/1800)
18DKBL
CH5_05 CH6_01
RADIO
A62E
(1300A-6)
18DKBL
CH13_03

91927U 14AUG13 AE08077598 002
Figure 70 Light System – Panel Lights (Cont.)
70
7.3. LIGHT SYSTEM – CUSTOMER SUPPLIED LIGHTS, P. 3

CHAPTER 7
LIGHT SYSTEM - CUSTOMER SUPPLIED LIGHTS
NAVISTAR, INC.
CUSTOMER SUPPLIED
WORK LIGHT
(2200/2202)
A65AD A65AC A65-GCK A11-GCA

A 18OR 16OR 18WH 10WH
A11-GKJ
6WH
A65-GC A65-GAG
B D3 D4
18WH 16WH
A11-GAA
87 86
12WH
87A AUX ROOF
LOAD RELAY
CUSTOMER SUPPLIED
(1010)
WORK LIGHT
(2201/2203)
30 85 LEFT SIDE
C4 C3 GND STUD
(4081)
A65-GD
A BODY CONTROLLER#J1
18WH
A65 (1603)
NEG STUD
(1004) 16OR
A65AE A65AC
A65AB
A65AA
16OR
16OR
16OR
B 18OR CH3_20,21
G
A65A
16OR
FUSE F6-8
16OR
A65
(1015)
BATT FEED A14N B3 A3
A14NB
CH03_01 8RD 12RD
20A
AUX ROOF
LOAD RELAY
70 68 (1010)

91927U 14AUG13 AE08077598 003
Figure 71 Light System – Customer Supplied Lights
71
DOOR AND MIRROR SYSTEM (CHAPTER 8)

8.1. SEATBELT AND SEAT SENSOR, P. 1

NAVISTAR, INC.
SEATBELT & SEAT SENSOR
ROOF IP (1)
SEAT 1 3 5 7 2 4 6 8 9 10 11 12
CONNECTION
(8996) A11-GHA
A11-GGA
A11-GBA
A11-GJA
A11-GA
A11-GAA
A11-GCA
A11-GG
A11-GB
A11-GH
A11-GJ
A11-GC
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND (8999)
ADAPTER CH8_03
(8995) (8882)
CH8_05 CH8_04

91927U 12AUG13 AE08077599 001
Figure 72 Seatbelt and Seat Sensor
72
8.2. SEATBELT AND SEAT SENSOR (CONT.), P. 2

NAVISTAR, INC.
SEATBELT & SEAT SENSOR (CONT)
ROOF IP(2) 1 3 5 7 9 11 2 4 6 10 12
8
SEAT
CONNECTION
(8997)
A11-GFA
A11-GLA
A11-GEA
A11-GMA
A11-GDA
A11-GKA
A11-GK
A11-GE
A11-GL
A11-GD
A11-GF
A11-GM
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH8_05
(8995)
(8882)
CH8_05
CH8_04

91927U 12AUG13 AE08077599 002
Figure 73 Seatbelt and Seat Sensor (Cont.)
73

NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8999) *
A11-GM
7 18WH
6 A11-GF
18WH
A11-GL ROOF IP (2)

8 18WH SEAT CONNECTION
(8997)
A11-GE CH8_02
5 18WH
A11-GK
9
18WH
A11-GD
4 18WH
A11-GJ
10 18WH
3 A11-GC
18WH
A11-GH ROOF IP (1)

11
18WH SEAT CONNECTION
(8996)
A11-GB CH8_01
2
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER N/DISPLAY
(8998) *
GROUND ADAPTER
A11-G
12 (8995)
18WH
CH8_05
FUSE F7-G
(1016) IGN RELAY#3
A14R A13FT
10 (1012/1014)
18RD 12PK
B3 A3 CH03_02
10A CH8_11
4 A3D(+)
20DKBL
J1708 PUBLIC
(1660/1661)
A3D(-) CH03_13
5
20GY
A5D(+)
6
18YL J1939 ADAPTER
(1025)
A5D(-) CH3_16
7
18GN
* PREWIRE ONLY

91927U 12AUG13 AE08077599 003
74

NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8882)
A11-GM
9 18WH
4 A11-GF
18WH
A11-GL ROOF IP (2)

8 18WH SEAT CONNECTION
(8997)
A11-GE CH8_02
5
18WH
A11-GK
10
18WH
A11-GD
3 18WH
A11-GJ
7 18WH
6 A11-GC
18WH
A11-GH ROOF IP (1)

11
(8996)
A11-GB
2 CH8_01
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER W/DISPLAY
(8881)
A5(+)
8
18YL J1939 ADAPTER
(1025)
A5(-) CH3_16 IP/ROOF
5
18GN (8883)
A5A
6 A
18GN
A5B
7 B
18YL
A11A A11AA C
12
18WH 18WH
A11-GAN A11-GAA
18WH 12WH
GROUND ADAPTER
A11AB
(8995-2)
18WH
CH8_05
CAB GND
(1004)
A13A A13AA
10 D
18RD 18RD
A13AB
18RD FUSE F7-G
(1016) IGN RELAY #3
A13AA A13FT
18RD B3 12PK (1012/1014)
A3
CH3_12

91927U 12AUG13 AE08077599 004
75

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SEATBELT AND SEAT SENSOR (CONT)
NAVISTAR, INC.
GROUND ADAPTER
(8995)
1 A11-GAN
18WH A11-GAA
12WH
A11-GAN
14WH
LEFT SIDE
CAB GROUND
(1004)
CH03_25
3
A11-GAA
18WH
9
A11-GGA
18WH
4 ROOF IP (1)
A11-GBA
(8996)
10 CH8_01
A11-GHA
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA (8997)
18WH CH8_02
8
A11-GFA
18WH
14
A11-GMA
18WH
2 SEAT BELT DATA RECORDER
A11-G
(8998)
18WH
CH8_03
A11AB SEAT BELT DATA
18WH RECORDER WITH DISPLAY
(8881)
CH8_04

91927U 13AUG13 AE08077599 005
76
8.6. FRONT DOOR WINDOWS AND LOCKS POWER, P. 6

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOWS AND LOCKS POWER
NAVISTAR, INC.
FUSE F4-A FUSE F4-E

(1013-H1) (1013-D1)
CH3_03,07 CH3_03,07
12LTGN
12LTGN
A81A
A81B
DOOR POD
DOOR POD SIGNAL
DOOR/IP DOOR/IP
SIGNAL (3202M)
DOOR POD DOOR POD
(3202M) (3200F/3200) (3204/3200)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
DOOR POD
C C
POWER E81B E81B
DOOR POD
G G POWER
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
A81-GH
PASSENGER
A81-GH
12WH
DRIVER
8WH
POWER WINDOW
DOOR POD DOOR POD
LEFT FRONT DOOR
LOAD SIGNAL
(3201M) (3201M)
A A WINDOW
WINDOW
WINDOW B B WINDOW
LEFT SIDE
C CAB GROUND C LOCK
LOCK
(1005)
CH3_21
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
E81A
14LTGN
E81E
E83E
E83A
14LTGN
E83A
E83E
E81A
E81E
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)

91927U 13AUG13 AE08077599 006
Figure 77 Front Door Windows and Locks Power
77
8.7. FRONT DOOR WINDOWS AND LOCKS POWER (CONT.), P. 7

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOW & LOCKS POWER (CONT)
NAVISTAR, INC.
DOOR/IP
DOOR POD
(3204)
BODY CONTROLLER#J2
(1604)
A63-GDV
E
18WH
A63DC A63A
F J
18DKBL 18DKBL
DOOR/IP IP/DOOR COURTESY

DOOR POD LIGHT & SPEAKER
(3200) (3205M)
A63-GDW
E A63DB A
18WH
18DKBL
A63DB A63-GDW
F B
18DKBL 18WH
IP/DOOR COURTESY
ROOF/IP *A63DA LIGHT & SPEAKER
(2000) 18DKBL (3206)
#A63DA
6 A63-GDV B
20LTGN
18WH
@A63A A63DC A
18DKBL 18DKBL
A63-GBC
18WH
A63-GBC A11-GBA A11-GKJ

18WH 10WH 6WH
LEFT SIDE
CAB GND
(4081)
CH03_23
* W/ COURTESY
# W/ EAGLE INTERIOR
@ N/ COURTESY

91927U 13AUG13 AE08077599 007
Figure 78 Front Door Windows and Locks Power (Cont.)
78
8.8. MIRRORS (HEATED, LIGHTED AND POWER), P. 8

CHAPTER 8
MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.
CONTROLLER#J1
PASSENGER BODY
POWER CONTROLLER #J2
MIRROR (1604)
HEATER
CH08_09
LIGHT
PARK MARKER
ATN GND
(1603)
CLEARANCE
BODY
IDENTIFICATION
LAMP
AXIS
AXIS
U/D
L/R
10A17
A B C D F E G
CLUSTER
18LTGN
18YL
18BN
CONNECTOR
18OR
18RD
18BK
16BL
A57D
A56D
180R
180R
(1500)
16BN
A58
DIMR
OUT2 A62DA
5 BASE 1
PANEL 18DKBL PASS
A D J DOOR ADAPTER
LT B C H F
(3003) (1623)
BODY
18LTGN
A
18LTGN
18DKBL
16LTGN
A78E
A62DD
18LTGN
CONTROLLER #J1
A78F
A78B
A78D
(1603) D
A58DB
18BN
RIGHT C
A58DA
HEATED
18BN
MIRROR
10A15 L FUSE F4-B
18DKBL
A62BD
LEFT (1013)-H2
18LTGN
HEATED A78A CH3_08

A78V
MIRROR H 16LTGN
10A16
A78-GCF
16WH
A78-GCE A11-GCA
16LTGN
16LTGN
A78BB
16WH 10WH
A78AB
B C D E F G H DRIVER
A J
DOOR
(3000)
20YL
A11-GKJ
6WH
WIHDSHIELD WIHDSHIELD
20BLGN
RELAY RIGHT RELAY LEFT
(1020) (1019)
CH08_10 CH08_10
20WHBL
16BL
18DKGN
20YL
18BK
20YL
20BN
18RD
20OR
20WH
18BK
20OR
LEFT SIDE
CAB GND
(4081)
CH3_23
DRIVER POWER MIRROR SW
MIRROR CONN A1 A2 A3 A4 B1 B2 B3 B4
(254F)
A B C D F E G
AXIS
ATN GND
L/R
AXIS
U/D
20LTGN
20DKBL
A78-GD
20LTGN
20LTGN
20LTGN
20LTGN
A78F
20WH
A78L
A62D
20RD
A78K
A78C
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH
(254M)
CH8_09

91927U 16NOV13 AE08077599 008
Figure 79 Mirrors (Heated, Lighted and Power)
79
8.9. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 9

CHAPTER 8
MIRRORS (HEATED, LIGHTED & POWER)(CONT)
NAVISTAR, INC.
IP/FWD CHASSIS
(1700/1700)
14
A56D A56 M56B
180R 160R 160R LEFT HEAD-LIGHT T/S
DRIVER
PASSENGER HARNESS CONN
DOOR M56B M56C (8001)
(3000/3003) 160R 160R CH6_06
CH8_08 15
A57D A57 M57B
180R 160R 160R RIGHT HEAD-LIGHT T/S
HARNESS CONN
M57B M57C (8000)
160R 160R CH6_06
BODY CONTROLLER
#J1
(1603)
RIGHT FRONT
TURN SIGNAL A57N
A
10A4 160R
LEFT FRONT
TURN SIGNAL A56N IP/CENTER CHASSIS
B
10A3 160R (1701/1701F)
LEFT REAR 2
A56A N56
TURN SIGNAL D STOP,TAIL &
140R 14OR
10A6 TURN LIGHTS
3 (9303)
RIGHT REAR A57A N57 CH6_07
M
TURN SIGNAL 140R 14OR
10A7
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(3000 / 3003) B1
A78A
CH8_08
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN

91927U 16NOV13
AE08077599 009
Figure 80 Mirrors (Heated, Lighted and Power) (Cont.)
80
8.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
WINDSHIELD
GROUND
RIGHT
LEFT
A11-GBA 3005
3001 3004
10WH
A78-G
12BK
A11-GKJ
A59-GBM
6WH
16WH
A11-GKJ
#A78-GBR
*A78-GBR
6WH
18WH
16WH
LEFT SIDE
A59-GM
CAB GROUND
18WH
A78-GBH
(4081)
A78B
14BK
18WH
A78C
14BK
CH03_22
LEFT SIDE
CAB GROUND
(4081)
AUX ROOF
A78AB CH03_22
RELAY
18WH B2
(1010) A1 A2 B1
CH06_07 BATTERY
85 85 FEED
87A 87A WINDSHIELD CH3_01
87 87
WINDSHIELD RELAY
RELAY (LEFT) (RIGHT)
(1020-R4)
6RD
A14
(1019-R3)
30 30 BATTERY
86 86 FEED
C1 (1000B/1003)
C2 A1 A2
CH3_01
16LTGN
14LTGN
14LTGN
16LTGN
16LTGN
A78AC
*A78A
#A78A
A78BC
A14T
8RD
A78
# BATTERY FED W/ SINGLE FUSE F2-H
%A14W
**A14Y
6RD
@A14
* W/ PWR BRAKES (1011)
4RD
6RD
# W/ PWR MIRROR
D4 C4 A14TA
%% W/DUAL HOOD
@@ W/ HEATED MIRROR 12RD
15A
% BATTERY FEED STANDARD
** BATTERY FEED W/ LOAD
SHEDDING FUSE F6-B
@ BATTERY FEED SINGLE (1015)
A3 B3 A14NB A14N
20A 12RD 8RD
BODY
CONTROLLER #J1 FUSE F6-B
(1603) (1016) A14ND
B2 A2 #A14P
12RD
8RD
25A IP/FWD CHASSIS
RIGHT HTD A78BA PASSENGER DOOR
L A78BB (1700/1700)
MIRROR 16LTGN (3003)
16LTGN
10A15 CH8_08
@@A78BC
16LTGN
%%A78BD 63
LEFT HTD 16LTGN DRIVER DOOR
A78AA A78AB
MIRROR H (3000)
16LTGN 16LTGN
10A16 CH8_08
%%A78AD
16LTGN 64
@@A78AC
16LTGN

91927U 16NOV13 AE08077599 010
Figure 81 Mirrors (Heated, Lighted and Power) (Cont.)
81
8.11. SELF CONTAINED AIR SEAT, P. 11

CHAPTER 8
NAVISTAR, INC.
SELF CONTAINED AIR SEAT
DRIVER SEAT PASSENGER

A B POWER A B SEAT POWER
(1918) (1935)
**A11-GR
A105-GA
A105A
16LTGN
**A14C
12WH
#A105GCP
**A11-GP
@A105-GB
16WH
12RD
18LTGN
#A105
@A105B
16LTGN
**A14B
14WH
14RD
*AH
*AD
12WH
18WH
16WH
12RD
FUSE F7-E **A14A

(1016) 12RD FUSE F7-G
BATTERY
A14FE (1016) IGN RELAY
FEED A13FT
12RD (1012/1014)
CH03_05 A1 B1 *A14A B3 A3 12PK
20A CH03_12
A11-GCN
14RD
*A11-GCN
12WH
14WH
A11-GCA
10WH
@A105GCP
16WH
A11-GKJ
6WH
* W/DRIVER ONLY SELF CONTAINED AIR SEAT

** W/DRIVER & PASSENGER SELF CONTAINED
AIR SEATS
LEFT SIDE @ HEATED SEAT W/ PASS SEAT
CAB GROUND # HEATED SEAT N/ PASS SEAT
(4081)
CH3_23

91927U 16NOV13 AE08077599 011
Figure 82 Self Contained Air Seat
82
8.12. HEATED SEATS, P. 12

CHAPTER 8
NAVISTAR, INC.
HEATED SEATS
A HEATED SEAT A DRIVER SEAT

B B
IGNITION PASSENGER POWER
RELAY #3 (1935) (1918)
(1012 / 1014)
CH3_02
A105-GA
A105-GCP
16LTGN
A105A
A105-GB
16WH
16LTGN
18LTGN
A105B
(A13FA)
18WH
16WH
A105
HEATED SEAT
N/ PASSENGER SEAT
G4
E4
C4
16LTGN
A4
A105
HEATED SEAT
W/ PASSENGER SEAT
A13FA
12PK
A3
FUSE F7-G
C3
A105-G
(1016)
16WH
E3 A13FR A13FT A3 B3
12PK 12PK
10A
A11-GCA
10WH
SEATBELT A11-GKJ
DATA RECORDER 6WH
A14R N/ DISPLAY
18RD (8998)
CH08_03
*10A - DRIVER SEAT

20A - DRIVER SEAT &
PASSENGER SEAT
LEFT SIDE
CAB GROUND
(4081)
CH03_23

91927U 16NOV13 AE08077599 012
Figure 83 Heated Seats
83
ENGINE AND ENGINE SYSTEM (CHAPTER 9)

9.1. ALLISON 1/2000 TRANSMISSION, P. 1

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE
NAVISTAR, INC.
ENGINE ECM
ENGINE/IP
(6020M)
(1702/1702)
35
K3A(+) A3AA(+) J1708
J1708 (+) 32
18DKBL 18DKBL PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
J1708 (-) 31 18GY CH3_13,19
18GY
37 FUSE F1-A(1010)
IGNITION K97UB A97UA
97 CH3_09
KEY POWER 18PL 16PL
ENGINE/
FUSE F10-A(1019)
MELROSE 1 E1 F1 A23 FAN RELAY
K97NA A97Z
(6011) (1015)
10PL 10VT 18TN
CH9_04 5A CH5_07
IP / DCM ACCELERATOR
(1800/1800F) PEDAL MODULE
(1804)
23 B4 B
APS SIGNAL 4 K97B %A97Y B97Y
GND 18PL 18PL 18PL
28 C4 A
ACCELERATOR K99B A99B B99V
72
POSITION 18PL 18PL 18PL
22 C5 C
SIGNAL K97C A97C B97P
5V REF 25 18PL
18PL 18PL
30 B5 D
IDLE K97FU **A97FU B99U
VALIDATION 67 18PL 18PL 18PL
SWITCH %A99U
18PL
32 E
K97WC B6
A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL
A46D ECM POWER

38 18GY RELAY
@K47T (1015)
89
18GY CH05_07
K47DF
9 IGN A97DF FUSE F11-B
18PL
18PL (1020)
K47B CH3_12
INJ_E_R 89 6 VSO
18GY
K46A
MAF_RTN 75 2 RAS
18GY
K46B
77 18GY 4 SCS
INJ_D_R K97AR
92 5 TACH
18PL ENG ECM BODY
K97CB BUILDER
79 1 RPRE
18PL (*7207M/#7207MA)
K97CC
CAN1H 13 3 RVAR
18PL
K97FV
68 8 VREF3
18PL
K97WA
EGRVP 46 10 SR3-GND
18PL
K97XC
34 11 XCS
18PL @ ENGINE BODY BUILDER-12VYL
K99F # ENGINE BODY BUILDER-12VZA
74 12 RPS
18PL TERRASTAR ONLY
*K97ES * ENGINE BODY BUILDER-12VZA
59 7
18PL MD ONLY
% ACCELERATOR W/ MWM 5
K97EW
TBVC 41 1 ENGINE
18PL
** ACCELERATOR W/ V8,
K97SE
35 2 I6 ENGINE
18PL
ENGINE/MELROSE
K97T
MAP 9 (6011) ENG ECM BODY
18PL
CH9_04 BUILDER 2 (7208M)

91927U 12AUG13 AE08077600 001
Figure 84 Allison 1/2000 Transmission
84
9.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 2

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE (CONT)
NAVISTAR, INC.
ECM
(6020M)
XMSN
NEUTRAL
EGRTCL 60 K92#141 41 START CONTROL
18TN MODULE
(7151)
SPEEDOMETER, 1/2000 ALLISON XMSN
W/ IN CAB TCM
TRANS
K47#125 8 MODULE 3
18TN (1503)
W/ ALLISON WTEC
SPEEDO XMSN
K47A125 CONTROL
25 METER
18TN MODULE
(7150)
N/ENGINE BODY BUILDER

XMSN
K47#125 SPEEDO CONTROL
25
18TN W/ENGINE BODY BUILDER METER MODULE
K47#125 (7151)
K47B125
IAT 69
18TN 18TN
W/ALLISON LCT
ALLISON
W/BODY BUILDER K47C125 SPEEDO 1/2000 ENGINE
W/IN CAB TCM 18TN D
METER BODY BUILDER
(7205F)
K47B125 K47C125
18TN 18TN
XMSN
SPEEDOMETER,3/4000
CONTROL
ALLISON XMSN K47#125 SPEEDO MODULE 1
8
N/ BODY BUILDER 18TN METER (1501)
W/ IN CAB TCM
K47#125
18TN
TRANSCASE JUMPER
(7611)
K47
A
18GY
W/ MANUAL XMSN SPEEDO SENSOR
(7601M)
K47A B
18GY
K47
1
18GY
K47A
48 2
18GY
K97S
30 ENGINE / MELROSE
18PL
(6011)
K97JC K97N CH9_04
63
18PL 10PL
5 4 3
85 87A
ECM MAIN 87
POWER RELAY
(6022)
30
86
INJ_H_D K14KA K97XB 2 1

98
18RD 16VT
K97XA
10PL ENGINE / MELROSE
K97T (6011)
MAP 9
18PL CH9_04
COOLANT LEVEL SENSOR

(6400)
K34AA 2 LOW COOLANT

8
18TN SENSOR
ZERO VOLT
REFERENCE K34-GG
1 GND2
(6747) 18WH
CH3_20

91927U 12AUG13 AE08077600 002
Figure 85 Electronic Engine Controls – V8 Engine
85
9.3. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.
EXHAUST DELTA P
ECM
DPFDP SENSOR
(6020M)
(6263/6263T/6263NV)
2 A C
DPF DELTA K95HH
51
PRESSURE 18TN
K95JT 3
VREF 26 18TN
1
K95F1
18TN B
2 B
DPF INLET K95JJ
73 DPFT 1 SENSOR
SENSOR 18TN
LIGHT GRAY
1 (6261/6261T/6261NV)
K95F3 A
18TN
1
K95F2
18TN
A
DPFT 2 SENSOR
2 DARK GRAY
DPF OUTLET K95LL
29 (6262/6262T/6262NV)
SENSOR 18TN
B
DOC INLET
7
SENSOR @K95KK
#K95KK
18TN
18TN
SIGNAL
5
RETURN
DOCT SENSOR
BLACK
(6260UC)
2
*K95KK
K95NN
K95A1
A
18TN
18TN
18TN
ECM ZVR / ECM 5V / B

BC ZVR SPLICE
DOCT SENSOR
(6747)
BLACK
#K95S4
(6260HR)
18TN
A 2
A
1
C
DOCT SENSOR
BLACK
@K95S4 (6260HL)
2
18TN
A
D 1
*K95S4
18TN B
* W/ UC ATD
# W/ BOC ATD
@ W/ BOCATD 2CAN SYS

91927U 12AUG13
AE08077600 003
Figure 86 Electronic Engine Controls – V8 Engine (Cont.)
86
9.4. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 4

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE (CONT)
NAVISTAR, INC.
ENGINE / MELROSE
(6011)
K97T
SIG_RTNI_2 6 ECM
18PL
(6020M) ENGINE LEFT
CH9_01,02 SIDE BLOCK
K97S
2 GROUND
18PL
(6304A)
K19-GM K19-GP IP/ENGINE
CKP- 1 (1702/1702)
14GY 12GY
K19BA K19B
8 34
14GY 12GY
ECM MAIN
K97NC K97NB K97N POWER RELAY
FVCV 16 (6022)
14PL 10PL 10PL
CH9_02 FUEL
COOLER
SOLENOID
K97NA ENGINE/IP (6405)
10PL (1702)
CH9_01
K97D
B
16PL
K59A A
18GY
ECM
(6020M)
14 FUEL COOLER
K97ND 83 V PWR
16PL
K97NE
84 V PWR
16PL
K97NF 85 V PWR
16PL
K97-GH K97-GK GND

MAP 9 87
14WH 18WH
K97-GL
86 GND
18WH
K97-GM 88 GND
K97-GN
18WH
8WH
K14KA
98 KF2F2P ALIVE
18RD
PWR
K97N
BATTERY 10PL
K97X
8VT
ECM K97JC
(6020M)
18PL
CH09_02
K97-GP
+ - 5 4
10WH
3
85
87A
ECM ECM MAIN
87
NEGATIVE POWER RELAY
(9260) TERRASTAR
K97AA
N14AY
10RD
10RD
C (6022A)
N14
30
10WH BTRY ECM 86
POSITIVE K97XB 2 1
ENG ECM FUSE (9261) 16VT
(9254)
A
A B N14BA K97XA
10RD 10PL
40A

91927U 28NOV13 AE08077600 004
Figure 87 Electronic Engine Controls – V8 Engine (Cont.)
87
9.5. ECM CLEAN POWER AND GROUND,P. 5

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECM CLEAN POWER AND GROUND
NAVISTAR, INC.
ECM
(6020M)
BATT ECM
POS CONN
(9261)
K14KA
KEEP ALIVE 98
18RD
POWER
K97XB K97X K97AA
A
16VT 8VT 10RD
K92B110
10PK B
K97XA
10PL
TRANS MODULE
(1501)
2 1
K92A110
86 5
30 10PK
ECM POWER RELAY

87 (6022)
87A ENG/MELROSE
85 (6011)
5 4 3
K97N K97D K97NC
K97JC 16
V_REF 63 10PL 16PL 14PL
18PL

91927U 28NOV13 AE08077600 005
Figure 88 ECM Clean Power and Ground
88
9.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE WITH CRUISE CONTROLS, P. 6

ELECTRONIC ENGINE CONTROLS - V8 ENGINE W/
NAVISTAR, INC. CRUISE CONTROLS
STEERING WHEEL SWITCHES
CRUISE OFF
CRUISE ON
CITY HORN
RESUME
SET
BODY CONTROLLER J3
(1600)
6190 OHM
2370 OHM
1210 OHM
ELECTRIC
HORN SW
A5
A85B
20GY
D C B A
1200 OHM
1200 OHM
B10 CLUTCH
IP/DCM CLOCK SWITCH
(18001800F) SPRING (1807)
(1809)
D C B A
D C B A
B85B B17H
B9VB
18GY
18PK
18VT
B96A
18GY
B17J
18PK
18GY
B9R
BRAKE SWITCH
(1814A)
B
B9VF
6.8V
18GY
OHMS
150
18GY
18VT
18RD
B9V
B96
B70
TURN
SIGNAL B9S
7 18GY
SWITCH
(1810)
IP/ENGINE
(1702/1702) 15
B12 B91 DCM CONN

A41 C11 D8 D7
(1800/1800F)
18GY
A9V
A97A
18PL
A17B
20GY
#A70
20RD
18GY
*A70
A97
18PK
A9AA
20GY
A17HB FUSE F5-E

18PK (1014)
CH03_11
BODY
E5 * BRAKE-TRW HYD W/ FUSE
BODY B16 B4 E14 CONTROLLER J5
# BRAKE SYSTEM-STANDARD
CONTROLLER (1602)
W/ MWM 5 ENGINE
(1600)

91927U 12AUG13 AE08077600 006
Figure 89 Electronic Engine Controls – V8 Engine with Cruise Controls
89
TRANSMISSION AND TRANSMISSION SYSTEM (CHAPTER 10)

10.1. ALLISON 1/2000 TRANSMISSION, P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON 1/2000 TRANSMISSION
NAVISTAR, INC.
TRANS MODULE
(7150) ENGINE/IP
(1702/1702)
8
63 K92#163 A92#163
18YL 16TN COLUMN SHIFTER
RELAY
A92#163 (1017)
CLUSTER CONN
16TN CH10_02
(1501)
@K92#163 FUSE F4-C
16 (1013)
18YL
%K92#163 CH03_10
18
18YL
CONTROL MODULE
(7151) TRANS ECU BATTERIES
K92#170 BATT ECM POS CONN FEED FUSE
VPWR 70
18PK (9261-B) (9255)
K92A110 K92B110 N14BB B A N14AZ
VPWR 10
18PK 10PK 10RD
10A
10RD +
BATT ECM NEG CONN

(9260-B)
K92#109 K92-G N14-GA
GND 9
18GY 10PK 10WH -
K92#163
69 W/T HANDLE
GND 18GY
ENGINE IP SHIFTER
(1702/1702)
8 FUSE F4-C
K92#163 A92#163
IGNITION 63 (1013-H3)
18YL 16TN CH3_10
N/BODY BUILDER
K92#103 ENGINE/IP
18YL (1702) ALLISION 1/2000
W/LCT BODY K92B103 CH10_02 ALLISION 3/4000
INPUT BUILDER 18YL CH12_01 (7205F)
SIGNAL K92#103 K92C103
RETURN 3 A INPUT SIGNAL
18YL 18YL
RETURN
INPUT 3 43 K92#143
B INPUT 3
18LTBL
K92#150 C OUTPUT 7
INPUT 7 50
18PK
INPUT 5 5 K92#105 H OUTPUT 5
180R K92#101
K92#101 18LTBL
INPUT 6 1 E INPUT 6
18LTBL
K92#101 K92B101
18LTBL 18LTBL
K92#123
INPUT 1 23 F INPUT 1
18LTGN
K92#145
OUTPUT 3 45 G OUTPUT 3
180R
25 K47#125 K47C125 D OUTPUT 3
18TN 18TN
K48#159 A ENGINE
ENGINE SPEED ENGINE/IP
59
HIGH 18TN SPEED (1702/1702)
K48#139 SENSOR
ENGINE SPEED39 31 A92#101 FWD CHASSIS
18OR B (7604M) K92C101
LOW 18TN (1700)
18LTBL CH12_02
K47#160 A
OUTPUT SPEED 60 OUTPUT
HIGH 18YL
SPEED
K47#140 SENSOR * ALSN W/6 GEAR DISABLE
OUTPUT SPEED40
18LTGN B (7600M) W/FUSE BRKR
LOW
# AIR FILTER RESTRICTION
A W/EAGLE INTERIOR
TURBINE SPEED80 K92#180 TURBINE
@ TRANSMISSION, 1/2000
HIGH 180R SPEED
ALLISON, COMMON W/ IN
K92#120 SENSOR
TURBINE SPEED 20 CAB TCM
18LTBL B (7607M)
LOW % TRANSMISSION, AUTOMATIC,
LCT T HANDLE SHIFTER / 3/4000 ALLISON, COMMON
K92#142
INPUT 5 42 COLUMN MTD SHIFTER W/ IN CAB TCM
18WH ENGINE/IP (422F/1828)
(1702/1702) CH10_02
12 BODY CONTROLER #J4
61 K92#161 *K92#161
E4 (1601)
18TN 18TN
#K28B BODY CONTROLER #J5

18TN F9
(1602)

91927U 12AUG13 AE08077601 001
Figure 90 Allison 1/2000 Transmission
90
10.2. ALLISON 1/2000 TRANSMISSION (CONT.), P. 2

ALLISON 1/2000 TRANSMISSION
(CONT)
NAVISTAR, INC.
COLUMN SHIFTER
RELAY
(1017)
FUSE F4-C IP/ENGINE
(1013) 87A 30 INTERCONNECT
A92FN H1 G2 A92#163
CH3_10 16TN 16TN (1702)
COLUMN MOUNTED CH10_01
SHIFTER BATTERY A92FB J1
FEED 87
(1828) 16TN BODY
CH3_01 CONTROLLER #J4
A92FBA J2 (1601)
16TN LCT COLUMN
85 86 G1 SHIFTER
FUSE F4-C A92RD E3 IGNITION
A92A163 (1013-H3) 16TN
C RELAY
18TN CH3_10 RD3 (LSD)
LCT SHIFTER
A92D PB POSITION
D E8 UNLOCK
18TN
T HANDLE SHIFTER SOLENOID
(422F) RD6 (LSD)
A92D
B 18TN
FUSE F4-C
A92A163 (1013)
A N/BODY BUILDER
16TN CH3_10
%A92A103 A92#103
18TN 18TN W/BODY BUILDER
##A92#103
D IP / ENGINE
18TN
(1702/1702)
&A92B103 A92A103
18TN 18TN
21
C A92#142 K92#103
18TN 18YL
A92#103
18TN A92A103
*A92#103 18TN XMSN
F K92B103 CONTROL
18TN
18YL MODULE
#A92A103 (7151)
18TN CH10_01
@A92B103
18TN
19 TRANS
A92#142 K92#142
E MODULE
18TN 18WH
(7150)
IP/FWD CHASSIS K92#134

A92-GAH A11-GAA 34
B (1700/1700) 18YL
18WH 12WH
A92B103
48
18TN
A92#103 M92#103 WHEELCHAIR

NEG STUD 18TN 18TN INTERLOCK
(1004) 37 (4906)
CH03_38 A92#103 CH12_02
18TN
A44J
H 62
18GY
**A44L
G 61
18GY
LIFT SWITCH
@A122AB
(1120)
18PL
CH12_01
* W/PARK COL SHIFT W/BRKR

# W/PARK COL SHFT,WC LIFT,W/FUSE W/BRKR
@ W/PARK COL SHFT,WC LIFT,V8,W/FUSE,W/BRKR,W/LIFT SWITCH
** ALSN 1000/2000 COL SHFT W/FUSE W/BRKR
## ALSN 1000/2000 T-HANDLE W/FUSE
% ALSN 1000/2000 T-HANDLE WC LIFT W/FUSE
& ALSN 1000/2000 T-HANDLE WC LIFT,V8,W/FUSE W/LIFT SWITCH

91927U 12AUG13 AE08077601 002
Figure 91 Allison 1/2000 Transmission (Cont.)
91

CHAPTER 10
ALLISION 1/2000 TRANSMISSION (CONT)
NAVISTAR, INC.
XMSN CONTROL MODULE XMSN BULKHEAD

(7151) (7350)
SHIFT K92#152 SHIFT

52 1 SOLENOID 1
SOLENOID 1 18LTGN
SHIFT K92#133 SHIFT

33 2
SOLENOID 2 18YL SOLENOID 2
SHIFT K92#151 SHIFT
51 3
SOLENOID 3 18WH SOLENOID 3
PRESSURE 17 K92#117 PRESSURE

4
SWITCH 1 18LTBL SWITCH 1
PRESSURE K92#157 PRESSURE

57 18WH 6
SWITCH 3 SWITCH 3
PRESSURE K92#179
79 PRESSURE
18PK 7
SWITCH 2 SWITCH 2
K31#154
SUMP TEMP 54 8 SUMP TEMP
18TN
SIGNAL K92#158 SIGNAL
58 9
RETURN 18LTGN RETURN
TORQUE CONVERTOR K92#178 TORQUE CONVERTOR

78 10
CLUTCH 18WH CLUTCH
K92#177 PRESSURE
PRESSURE 77 11 SWITCH 4
18LTGN
SWITCH 4
HIGH SIDE K92#111 HIGH SIDE
DRIVER 1 11 180R 14
DRIVER 1
PRESS CONTROL K92#155 PRESS CONTROL
55 15
SOLENOID 1 18WH SOLENOID 1
HIGH SIDE K92#171 HIGH SIDE

71 16
DRIVER 2 18YL DRIVER 2
PRESS CONTROL 36 K92#136

17 PRESS CONTROL
SOLENOID 2 18OR SOLENOID 2
INTERNAL MODE K92#138 INTERNAL MODE

38 18
SWITCH NS 18OR SWITCH NS
MAIN MOD 74 K92#174 19 MAIN MOD

18LTBL
K92#114
INTERNAL MODE 14 18GY 20 INTERNAL MODE
SWITCH C SWITCH C
K92#153
INTERNAL MODE 53 21 INTERNAL MODE
SWITCH B 18YL SWITCH B
INTERNAL MODE K92#173 INTERNAL MODE

73 22
SWITCH A 18LTBL SWITCH A
INTERNAL MODE K92#134

34 23 INTERNAL MODE
SWITCH P 18WH SWITCH P
K92#176
TRANS ID 76 24 TRANS ID
18YL
ENGINE/IP
(1702/1702)
BUCK UP
7
K92#165 A92#165 LIGHT RELAY
REVERSE WARNING 65
18TN 18TN (1010)
CH06_05
A71AB TURN SIGNAL
160R SPLICE
(400)
CH06_03

91927U 12AUG13 AE08077601 003
92

ALLISON 1/2000 TRANSMISSION (CONT)
NAVISTAR, INC.
20 START RELAY
A92#141
(1010)
18TN
K92A141
ENG/DASH CH04_01
18TN
(1702/1702)
XMSN CONTROL MODULE ECM

(7151) (6020M)
@K47#125 K47B125
18TN 18TN
&K47#125
25 69
18TN
**K92B141 K92#141
18TN 18TN
##K92#141
41 60
18TN
BODY CONTROLLER #J4

(1601)
ENGINE/IP
(1702/1702)
*A92#117 F16
18TN
25
23 K92#123 #A92#117
E3
18LTBL 18TN
6
K92#145
45
180R
JI939 RESISTOR
(7801M)
K5#108 KSD(-)
8 C
18GN 18GN
28 K5#128 KSD(+)
A
18YL 18YL
TRANS BULKHEAD TRANS MODULE 3

(*7350) (1503)
K92#179
7 7
18PK
K92#178
10 6
18WH
11 K92#177
5
18LTGN
K92#171
16 1
18YL
K92#174
19 3
18LTBL
K92#173
22 18LTBL 2
24 K92#176
4
18YL
** AUTO NEUTRAL W/1/2000 ALLISION (13WVA)

## TRANSMISSION 1/2000 ALLISION, COMMON
* AUTO NEUT,I6/V8 N/RETR W/FUSE W/BRKR
# W/AUTO,NTRL N/RETARDER W/BIG BORE W/FUSE
& W/ALLISION LCT N/BODY BUILDER
@ W/ALLISION LCT W/BODY BUILDER
* TRANSMISSION,1/2000 ALLISION,COMMON W/IN-CAB TCM

91927U 12AUG13 AE08077601 004
93

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION 1/2000 TRANSMISSION (CONT)
NAVISTAR, INC.
TRANS MODULE 2
(1502) TRANS BULKHEAD
(7350)
&K92#111
3 14
180R
4 K92#114
20
18GY
K92#117
5 4
18LTBL
K92#133
6 2
18YL
7 K92#134 23
18WH
K92#136
8 17
180R
9 K92#138 18
180R
K92#151
11 3
18WH
K92#152
12 1
18LTGN
K92#153
13 21
18YL
K31#154 8
14
18TN
K92#155
15 15
18WH
16 K92#157
6
18WH
K92#158
17 9
18LTGN
#K92#164
1 18LTBL G
ALLISION 1/2000
*K92#123 ALLISION 3/4000
2 F (7205F)
18LTGN
ENG/DASH
(1702/1702)
BUCK UP LIGHT RELAY
7 (1010)
#K92#165 A92#165
18TN 18TN CH06_05
@K92#170 K92A110
5
18PK 18PK
TRANS MODULE 1
%K92#169 K92#109 (1501)
3 4
18GY 18GY
K92#170 ECM
4
18PK (6020M)
K92#141
10 60
18TN
% WTEC CLEAN POWER AND GROUND W/IN-CAB TCM

& TRANSMISSION,1/2000 ALLISION,COMMON W/IN-CAB TCM
@ LCT CLEAN POWER AND GROUND-MD ONLY W/IN-CAB TCM
* TRANSMISSION,1/2000 ALLISION,W/BODY BUILDER W/IN-CAB TCM
# TRANSMISSION,AUTOMATIC,3/4000 ALLISION,COMMON W/IN-CAB TCM

91927U 12AUG13 AE08077601 005
94

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION 1/2000 TRANSMISSION (CONT)
NAVISTAR, INC.
TRANS MODULE 1
(1501) TURBINE * TRANSMISSION,1/2000 ALLISION,
SPEED SENSOR W/BODY BUILDER W/IN CAB TCM
A (7607M) # TRANSMISSION,AUTOMATIC 3/4000
K92#180
7 ALLISION,COMMON,W/IN CAB TCM
18OR
@ TRANSMISSION,AUTOMATIC,3/4000
ALLISION W/IN CAB TCM,N/ RETARDER
B
K92#120 & SPEEDOMETER,1/2000 ALLISION
6
18LTBL ENGINE XMSN W/BODY BUILDER W/IN
SPEED SENSOR CAB TCM
A (7604M)
10 K48#159
18TN
B
9 K48#139
18OR OUTPUT
SPEED SENSOR
A (7600M)
K47#160
15
18YL
B
K47#140
14
18LTGN
K92#170 TRANS MODULE 2
18PK (1502)
CH10_05
TRANS ECU BATTERIES
ECM POSITIVE FEED FUSE
(9261-B) (9255)
K92A110 K92B110 N14BB B A N14AZ
VPWR 5
18PK 10PK 10RD
10A
10RD +
ECM NEGATIVE
K92#109 (9260-B)
K92-G N14-GA
GND 4 18GY 10GY 10WH -
K92#169
GND 18
18GY K47#125
8 69
18TN ECM
(6020)
12 K92#141 60
18TN ENGINE/DASH
(1702/1702) BODY
CONTROLLER J4
K92DL A92#117 (1601)
18LTBL 18TN
25 CH10_04
K92A117 K92B103 A92#103 COLUMN MOUNTED
6 18LTBL SHIFTER
18YL 18TN
21 (1828)
CH10_02
*K92#103 *K92C103
2 A
18YL 18YL
@K92#103 @K92B103
18YL 18YL
K47#125 &K47C125
8 D
18TN 18TN
@K92#124
16
18WH ALLISION 1/2000
*K92#101 ALLISION 3/4000
1 E
18LTBL (7205F)
#K92#122
7
18YL
3 *K92#105 H
180R
#K92#105
F
180R
17 K92#162
18YL
K92#143
12 18LTBL B
K92#150
13 C
18PK

91927U 12AUG13 AE08077601 006
95
CHASSIS SYSTEM (CHAPTER 11)

11.1. AIR PRESSURE INPUT CIRCUIT, P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUT CIRCUIT
NAVISTAR, INC.
BODY CONTROLLER#J5 IP/FORWARD

AIR COMPRESSOR
(1602) CHASSIS
HYD BRAKES
(1700/1700)
(8505A)
27 A
A9ZA A9ZB M9A
ZVR E3
18GY 18GY 18GY
28 B
A6A M6A
+5V OUTPUT E8 18GY 18GY
SSOUT
BODY
CONTROLLER#J3
(1600)
29 C
PRIMARY AIR M40
A40
PRESSURE B2 18GY
18GY
AIN2

91927U 18NOV13 AE08077602 001
Figure 96 Air Pressure Input Circuit
96
11.2. PARK BRAKE SWITCH, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 11
PARK BRAKE SWITCH
NAVISTAR, INC.
BODY
CONTROLLER #J5
(1602) IP/DCM CONN BRAKE
A70 (1800/1800F) SWITCH
18GY (1814A)
B9
A70 B70 A
E14
20RD 18RD
A9AA A9V A4
B9V B9VF
E5 B
18GY 18GY 18GY 18GY
ROOF/IP
(2000)
A9L
14
18GY
*B44BB BV*WHITE
18WH 18WH
BODY CONTROLLER #J3

(1600)
PARK PARK
BRAKE BRAKE
AIR PARK (1813) (1815)
BRAKE A44A B7 #B44BB
A12 C A
SWITCH 16GY 18GY
DIN13
RADIO CONN B8
A86W B11-GEC
(1302) 18LTGN D B
18WH
CH13_03
B9V B9VD
18GY 18GY
BODY CONTROLLER #J5
(1602)
A9V A4 B9V
A9AA BV*BLK1
ZVR E5 18GY 18GY
18GY 18BK
* W/ HYD FULL POWER BRAKE & LEVER PARK

# W/ AIR BRAKE

91927U 18NOV13
AE08077602 002
Figure 97 Park Brake Switch
97
11.3. ELECTRIC AIR COMPRESSOR, P. 3

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC AIR COMPRESSOR
NAVISTAR, INC.
TRAILER ABS
FUSE F1-C ECU RELAY
(1010) IGNITION
(1017)
A40 A13FH A13FF RELAY#3
18GY 18PK 18PK (1012/1014)
F3 E3 G3 CH3_09
5A
FUSE F8-B
(1017)
A14HE A14H BATTERY
A40C
12RD 8RD FEED
14GY E2 F2
15A CH3_05,01
2 1
86 AIR COMPRESSOR
30 RELAY
(1874)
87
87A FORWARD CHASSIS
85
4 (1700/1700)
5 3
A40A
50
14GY
A40-G
18GY
NEGATIVE
STUD
(1004)
CH03_24

91927U 18NOV13 AE08077602 003
Figure 98 Park Brake Switch
98
11.4. HORN – ELECTRIC AND AIR, P. 4

HORN - ELECTRIC AND AIR
NAVISTAR, INC.
ELECTRIC HORN W/O CRUISE CONTROL
CLOCK SPRING
IP / DCM (1809)
BODY CONTROLLER #J3 ELECTRIC
(1800/1800F)
(1600) HORN
B10 D D
A85B B85B
A5 20
20GY 18GY
20
B12 B B
ELECTRIC A97 B96
HORN B16 20
20GY 18PL
SWITCH
DIN6
B11
A100
B1
20GY
ELECTRIC HORN
BODY CONTROLLER #J1 IP / FWD CHASSIS

(1603) (1700/1700)
ELECTRIC 21 A
HORN A85E M85E
E ELECTRIC
10A2 16GY 16GY
HORN
(8301)
B
M85-GA
16WH
M11-G
12WH
FORWARD GROUND
(4307)
CH03_27

91927U 18NOV13
AE08077602 004
Figure 99 Horn – Electric and Air
99
11.5. WINDSHIELD WIPER, P. 5

CHAPTER 11
WINDSHIELD WIPER
NAVISTAR, INC.
C/B WINDSHIELD
A82 WIPER POWER
A 10A20
16GY
A
B+ A82D A82E
16GY 16GY BODY
CONTROLLER
B
PRK A82V #J2 (1604)
WV50V 16GY
A
2.2uFx2
C
GND A82-G
14WH
4.4uH x3
A11_GKJ
D
HIGH A82K
6WH
16GY
16GY
A82M
16GY
A82N
E
LOW A82L
16GY
LEFT SIDE
CAB GROUND
WIPER MOTOR (4081)
(4500) CH03_33
WIPER HIGH / LOW WIPER POWER

BODY CONTROLLER#J4
RELAY RELAY
(1601)
(1012) (1012)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6 18GY
RD2 (LSD)
G4 G2
WINDSHIELD 87 87
WIPER POWER
E7 J3 J1
RD1 (LSD) H4 A82P H2
16GY
87A 30 30 87A
BODY CONTROLLER #J5 WASHER PUMP

(1602) (9745)
A82F
18GY TURN SIGNAL
IP / DCM
ZVR E5 (1800) SWITCH
(1810)
A4 7
A9AA A9V B9V B9S
20WH
BODY CONTROLLER#J3 18GY 18GY 18GY 18GY WIPER 0
(1600)
20GN 2 1
C9 8
WIPER SW 'O' A82A B82
A9 WIPER 1
DIN10 20GY 18GY
C1 11 20RD
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
WIPER 2
A82C B1 B82B 5
WIPER SW '2'
A11 20GY 18GY 20OR
DIN12
A5 12
WASHER PUMP A87B A87A B87A
A15 20YL
DIN16 20GY 20GY 20GY WASHER
A3 6
A11-GA B11-GAA
18WH 18WH 20WH
A11-GS
IP/CENTER
12WH
(1701/1701F)
A87DB
66
18GY
A87DB 58 N87DB
18GY 18GY
FUSE F4-H 59
(1013) A87MB N87MB
CH3_09,11 18GY 16GY
WASHER FLUID GROUND
41
LOW SWITCH A8 N87EA N87EA N87-G ADAPTER
DIN9 18GY 18GY 1 2 18GY #01 (8807)
LEFT SIDE CH03_28
WASHER LEVEL
CAB GND
SENSOR (9746)
(1005)
CH03_21

91927U 18NOV13 AE08077602 005
Figure 100 Windshield Wiper
100
11.6. WASHER PUMP, P. 6

CHAPTER 11
NAVISTAR, INC.
WASHER PUMP
IGN RELAY #1
(1011/1013)
CH3_09,11
(A13FC)
TURN SIGNAL
SWITCH DCM / IP
(1810) (1800F/1800) BODY CONTROLLER #J3
WASHER (1600)
12 A5
B87A A87A A87B
20YL A15 WASHER PUMP
18GY 18GY 20GY DIN16
G4 A87A A87B
6 B11-GAA A3 20GY 20GY WASHER FLUID
E4 20WH 18WH A87C A8 LOW SWITCH
18GY DIN9
FUSE F4-H (1013)
C4 D4 A87MB
18GY
10A
A87KA
A87EA
A87DB
18GY
18GY
18GY
BODY CONTROLLER #J5
A11-GS A11-GA (1602)
12WH 18WH
LEFT SIDE
A9BB A9B
CAB GND E7 ZVR
18GY 18GY
(1005)
A87BA
18GY A44D
F16 DIN17
18GY
18GY
A9
IP / CENTER
IP / FORWARD 59 58 41 CHASSIS
CHASSIS 13 (1701/1701F)
(1700/1700) 17 18 19 20
@N87EA
18GY
N87DB
N87MB
16GY
18GY
SS
1
WASHER
LEVEL
SENSOR
2 (9746) CHASSIS GND
SPLICE PACK
(8807)
C
N87-G
18GY
1 2
A
N11-GB
12WH
N11-GA
12WH
WASHER PUMP
(W/SS/RH-MRD) GROUND AT
(9745) DASH
(9717B)

91927U 18NOV13 AE08077602 006
Figure 101 Washer Pump
101
11.7. FUEL / HEATER RELAY, P. 7

CHAPTER 11
FUEL / HEATER RELAY
NAVISTAR, INC.
A11-GCA
10WH
A19-GCG
A11-GKJ
18WH
6WH
FUEL HEATER
RELAY
(1018) F4
TRAILER ABS
IGNITION ECU RELAY FUSE F1-C
85
86
RELAY #3 (1017) (1010)
A13FF A13FH A13FK
(1012 /1014) LEFT SIDE
18PK 18PK 18PK D3
CH03_09 G3 E3 CAB GROUND
ENGINE/IP (4081)
(1702/1702) CH03_23
ENGINE/
34
87
MELROSE K19BA K19B A19 D4
(6011-8) 14GY 12GY 12GY
CH09_05 F3 A19V FUSE F6-D
(1015)
30
12GY
CH3_03,05
CENTER CHASSIS/IP
(1701F/1701)
A19
67
16GY
FORWARD CHASSIS/IP
(1700/1700)
A19A
6
16GY
BODY CONTROLLER#J5
(1602)
A19B
7 F13
16GY

91927U 18NOV13 AE08077602 007
Figure 102 Fuel / Heater Relay
102
11.8. ANTI-THEFT SYSTEM, P. 8

CHAPTER 11
ANTI-THEFT SYSTEM
NAVISTAR, INC.
TACHOGRAPH
ROOF/TACHOGRAPH SENSOR
(1965) (7600A)
A47TA
A A
18GY
A47TB
B B
18GY
A47TC
C C
18GY
A47TD
D D
18GY
FUSE F7-C
A14A (1016) CLUSTER
E
18RD CH3_03 CONNECTOR
(1500)
A62C A62DF A62DA

F 5
18DKBL 18DKBL 18DKBL
ANTI-THEFT
A45-G PANIC BUTTON
18LTGN (1967)
A11-GB
K 18WH
A45-GC BRAZIL IGN RELAY
18LTGN (1971)
CH11_09
A11-GC ROOF/ANTI-THEFT
18WH (1964)
CH11_09
A45-GB
18LTGN
A11-GAL A11-GAA
18WH 12WH
ROOF/ANTI-THEFT A45B
(1964) 18LTGN
CH11_09
1 2
30 86 NEG STUD
ANTI-THEFT (1004)
RELAY CH03_26
87A
87
85
(1873J)
3 4 5
A19C
18GY ECM/IP
(1702B)
A97ZB CH03_18
18GY

91927U 18NOV13
AE08077602 008
Figure 103 Anti-Theft System
103
11.9. ANTI-THEFT SYSTEM (CONT.), P. 9

CHAPTER 11
ANTI-THEFT SYSTEM (CONT)
NAVISTAR, INC.
ROOF/TACHOGRAPH
(1965) A45-GC
18LT GN
CH11_08
1 2
30 86
BRAZIL IGN
RELAY
(1971) IP / ENGINE
87A 87 85
(1702/1702)
3 4 5
ROOF/ANTI-THEFT
37
(1964) A97UB A97UA
18PK 18PK
A45A
A 18LT GN
A13D
C
18PK
ANTITHEFT RELAY
A45B
B (1873J)
18LT GN
CH11_08
ANTI-THEFT
A45C
D PANIC BUTTON
18LT GN
(1966)
A5A(+)
E
18YL J1939 SPLICE
(1025)
A5A(-) CH3_16,18
F
18GN
A13C FUSE F9-A

H
18PK (1018)
CH03_09,10
A14B FUSE F7-B
K
18RD (1016)
CH03_03
A11-GC ROOF/TACHOGRAPH
J
18WH (1965) CH11_08

91927U 18NOV13 AE08077602 009
Figure 104 Anti-Theft System (Cont.)
104
11.10. WATER IN FUEL SENSOR CONNECTIONS, P. 10

CHAPTER 11
WIF SENSOR CONNECTIONS
NAVISTAR, INC.
WIF CONN ECM / IP

(1962) (1702B)
A111B A111 2
B
18TN 18TN
D A111A
1
18TN
A A111C
18PK
OPT WARNING LIGHT

A111D (1510)
ROOF/TACHOGRAPH
20TN CH05_03
(1965)
G A13B
18PK
FUSE F5-L (1014)

B3 A3 IGNITION RELAY #3
A13A A13FA
(A13FA) (1012/1014)
18PK 12PK A4
15A CH03_09,12

91927U 18NOV13 AE08077602 010
Figure 105 Water in Fuel Sensor Connections
105
WHEEL CHAIR LIFT SYSTEM (CHAPTER 12)

12.1. WHEELCHAIR LIFT INTERLOCK, P. 1

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK
NAVISTAR, INC.
LIFT SWITCH
(1120)
DIODE ASSY
#A122AB (9916)
5
18PL
1
A122B
6
18WH
A122C
18DKBL
2
A122D
8 18WH
A62-GAD A11-GAA
7
18WH 12WH
LEFT SIDE
GND STUD
(1004)
FEELSTED SHIFTER CH3_25
PARK BRAKE
A92-GAH
(425)
18WH
A44-GAH
A
18GY
*A122AB IP/FWD CHASSIS

B 18PL (1700)
A44L
61
18GY
A44J
C 62
18GY
46
A92#103
37
18TN
LCT COLUMN A92B103

48
SHIFTER 18TN
(1828)
#A122AB
G 18PL
A92A103 IP/ENGINE
18TN (1702/1702)
21 CONTROL MODULE
A92B103 A92A103 K92#103
F (7151)
18TN 18TN 18YL
CH10_01,02
A92#103
18TN
B A92-GAH
18GY
A92-GAH
BODY CONTROLLER #J3 18WH
(1600)
IP/DCM
(1800/1800F)
B7
A44A A44AA
B14
18GY 18GY
BODY CONTROLLER #
(1602)
CLUSTER CONN
(1501)
A50
E11 10
20YL
* W/T-HANDLE SHIFTER
# W/COLUMN SHIFTER

91927U 12AUG13 AE08077603 001
Figure 106 Wheelchair Lift Interlock
106
12.2. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 2

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK (CONT)
NAVISTAR, INC.
IGNITION FUSE F5-A

RELAY #2 (1014)
(1012/1014) (A13FB)
G1 10A H1
CH3_09,11
IP/FWD CHASSIS WHEELCHAIR INTERLOCK
(1700/1700) (4906)
A44Y
16GY 47
ENGINE/IP
(1702/1702)
49
CONTROL MODULE K92#101 A92#101 M92#101
(7151) B
18DKBL 18TN 18TN
CH10_01 31
37
T-HANDLE SHIFTER A92#103 M92#103
D
(422F) 18TN 18TN
CH10_02
BODY CONTROLLER #J4
(1601)
WHEELCHAIR 46
A89AR M89AR
LIFT SOLENOID E1 G
18PL 18PK
RD7 (LSD)
IP / CENTER CHASSIS
(1701/1701F)
PARK BRAKE A44
RELAY F1
16GY
RD21 (HSD) 69
DIODE ASSY
48
(1900) A89CF M89AB
C
18PL 18PL
B 45
A89CE A122E M89CE H
18PL 18PL 18PL
E
A BODY CONTROLLER #J5
(1602)
WHEELCHAIR
DOOR
SWITCH
M11-GW
DIN3
16WH
F13
A89CC
A89CB
18PL
ACCESSORY RELAY #1
18PL
(1013-A2)
CH3_08
G1 J1
86
30
WHEELCHAIR
LIFT RELAY
(1019)
87
87A
FUSE F9-B 85 LEFT SIDE CAB
(1018) J2 G2 H2 GROUND CHASSIS
A12V E2 F2 (4307)
A89CA A9ZC
12LTBL CH3_27
18PL 18GY
5A
BODY CONTROLLER #J5

(1602)
A9ZA
ZVR E3
18GY

91927U 12AUG13 AE08077603 002
Figure 107 Wheelchair Lift Interlock (Cont.)
107
RADIO SYSTEM (CHAPTER 13)

13.1. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
NAVISTAR, INC. CONNECTOR
RADIO
CONNECTION
(1301)
FUSE F2-E *A14JF
(1011) 18RD
A86AA D1 C1 #A14JF BATTERY
A86A A14J A14
RADIO MEMORY 12 FEED
20LTGN 18LTGN 12RD 8RD 6RD
CH3_01,02
10A
OPTIONAL
PREMIUM LEFT CONSOLE

ROOF SPEAKER
W/ PREMIUM TRIM
(2503) (2305)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
IP / ROOF LEFT REAR

CONNECTION SPEAKER
(2000) (2302)
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
FUSE F4-F (1013)

ACCESSORY
D2 C2 RELAY #1
A86
RADIO POWER 6 (A12V) (1011/1013)
20LTGN
CH3_08
10A
A86-G
GROUND 5 20WH
LEFT SIDE
CAB GND
* BATT FEED W/PDM (1004)
# BATT FEED W/LOAD SHEADING CH3_24

91927U 12AUG13 AE08077604 001
Figure 108 Radio (Entertainment), Speakers – with 12 Way Connector
108
13.2. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR (CONT.),

P. 2

CHAPTER 13
RADIO (ENTERTAINMENT), SPEAKERS - W/12 WAY
CONNECTOR (CONT)
NAVISTAR, INC.
RADIO
(1300A)
FUSE F2-E (1011)

A86A D1 C1 A14JF A14J A14
RADIO MEMORY 7 BATTERY FEED
18LTGN 12RD 8RD 6RD CH3_01,02
10A
BASE 1 ADAPTER BODY CONTROLLER

(1623) #J2 (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
OPTIONAL
W/ EAGLE RIGHT CONSOLE

EAGLE ROOF
TRIM SPEAKER
(3206)
(2304)
C A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN +
D B
A86L C86L -
RIGHT FRONT - 12 20LTGN 18LTGN
LEFT CONSOLE
W/ EAGLE EAGLE ROOF SPEAKER
TRIM (3205M) (2305)
C A
A86H C86H
LEFT FRONT + 13
20LTGN 18LTGN +
D B
A86J C86J -
LEFT FRONT - 14
20LTGN 18LTGN
RIGHT REAR
IP / ROOF CONNECTION SPEAKER
(2000) (2301)
5 A
RIGHT REAR + A86DA D86D
9 20LTGN 18LTGN +
4 B
A86EA D86E -
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
A86BA D86B
LEFT REAR + 15
20LTGN 18LTGN +
1 B
A86CA D86C -
LEFT REAR - 16
20LTGN 18LTGN
A86-G
GROUND 8
18WH LEFT SIDE
CAB GND
(1004)
CH3_24

91927U 12AUG13 AE08077604 002
Figure 109 Radio (Entertainment), Speakers – with 12 Way Connector (Cont.)
109

P. 3

CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
NAVISTAR, INC. CONNECTOR (CONT)
RADIO
OPTIONAL
(1300)
IP / ROOF CONN RIGHT REAR
(2000) SPEAKER
(2301)
5 A
RIGHT FRONT + *A86K D86D
11 20LTGN 18LTGN +
4 B
*A86L D86E -
RIGHT FRONT - 12 20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
*A86H D86B
LEFT FRONT + 13
20LTGN 18LTGN +
1 B
*A86J D86C -
LEFT FRONT - 14
20LTGN 18LTGN
IP / DCM CONN
RADIO (1800)
(1302) D3
B8
A86W
5
18LTGN
C8
10
11
IP/ROOF
(2505)
A86A(+)
15 2
20LTGN
ACCESSORY
A86A(-) RELAY #1
16 1
20LTGN (1013/1011)
CH3_08
18DKBL
18LTGN
A62DD
A86V
(A12V)
RADIO
(1300A) FUSE F4-F
(1013)
CLUSTER CONN
A86AE D2 C2 (1500)
RADIO POWER A86
4
18LTGN 18LTGN
10A
A62E A62DE A62
PANEL LIGHT 6 4
18DKBL 18DKBL 18DKBL
REAR TURNS
PANEL ADAPTER M J
(1625)
* W/ DELUX TRIM

91927U 12AUG13 AE08077604 003
110

P. 4

RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
CONNECTOR (CONT)
NAVISTAR, INC.
OPTIONAL
RADIO CONN RIGHT CONSOLE
(1303) PREMIUM ROOF
SPEAKER
(2503)
(2304)
8 A
A86H C86K
2 20LTGN 18LTGN
+
7 B -
A86J C86L
RADIO POWER 4 18LTGN
20LTGN
LEFT CONSOLE
SPEAKER
(2305)
9 A
A86K C86H
1 20LTGN 18LTGN
+
6 B -
PARK LIGHTS A86L C86J
3
20LTGN 18LTGN
IP / ROOF RIGHT REAR

CONNECTION SPEAKER
(2000) (2301)
13 A
A86BA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
1 B -
A86CA D86E
RIGHT FRONT + 11
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
5 A
A86DA D86B
5
20LTGN 18LTGN
+
4 B -
A86EA D86C
RADIO MEMORY 7
20LTGN 18LTGN
FUSE F4-F ACCESSORY

(1013) RELAY #1
A86 (1013 / 1011)
LEFT FRONT + 13 (A12V)
20LTGN CH3_08
D2 10A C2
BATTERY FEED
CH3_01,02
FUSE F2-E (1011)
A86AA A86A D1 C1 A14JF A14J A14

LEFT REAR + 15
20LTGN 18LTGN 12RD 8RD 6RD
10A
A86-G
LEFT REAR - 16
20WH
LEFT SIDE
CAB GND
(1004)
CH03_24

91927U 12AUG13 AE08077604 004
111

RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC.
CONNECTOR
RADIO
(1300)
FUSE F4-F
A86
RADIO POWER 4 (1013)
18LTGN
CH3_08
FUSE F2-E
A86A (1011)
RADIO MEMORY 7
18LTGN CH3_02,07
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
SPLICE PACK BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
OPTIONAL
RIGHT CONSOLE
PREMIUM ROOF
W/ PREMIUM SPEAKER
(2503)
TRIM (2304)
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
IP / ROOF RIGHT REAR

CONNECTION SPEAKER
(2000) (2301)
5 A
*A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
*A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + *A86BA D86B
15
20LTGN 18LTGN
+
*A86CA 1 B -
LEFT REAR - D86C
16 20LTGN 18LTGN
A86-G
GROUND 8
18WH LEFT SIDE CAB
GROUND
(1004)
CH3_24
* N/DELUX TRIM

91927U 12AUG13 AE08077604 005
112

RADIO (ENTERTAINMENT), SPEAKERS - W/2 WAY
CONNECTOR
NAVISTAR, INC.
2-WAY RADIO
BATTERY FEED FUSE BATT RADIO
N14HB A B N14HC POSITIVE CONN
+ 10RD 10RD
20A
N14HC
10RD
BATT RADIO
NEGATIVE CONN
N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
B A IP / ENGINE
FUSE F9-A CONNECTION
(1018) (6334)
CH3_11,10
SCR2-WAY RADIO 2 WAY RADIO

CLAEN POWER BAT-POS
A14HC
(4062) (1913)
14RD
A14HF A14HC A
1
14RD 15RD
A11-GAP
A11-GAP
16LTGN
A14HF
16WH
16WH
16RD
A86P
A11-GAP B
2
14WH
A11-GAP
14WH
HEAT SHRINK
A11-GAP
14WH
2WAY RADIO B A C
2WAY RADIO
BAT-NEG
OVERHEAD MTD BAT NEG GND
(1914)
2 WAY RADIO (1914)
CONNECTION
A11-GAP (6900)
14WH
A11-GBA
10WH
IP / ENGINE
*A14HC
(1702/1702)
14RD
15
#A14HF
A11-GAP
14RD
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3_22 * W/FLOOR MOUNTED
# W/OVERHEAD MOUNTED

91927U 12AUG13 AE08077604 006
113
13.7. C8 POWER RADIO, P. 7

CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.
FUSE F4-F
(1013)-02
CH3_08
18LTGN
A86F
OPTIONAL
CB RADIO
POWER ROOF / IP
CONSOLE / ROOF
CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F
A
16LTGN 16LTGN
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
A11-GF
16WH
3
18DKBL
A63DF
BODY CONTROLLER #J3

A11-GS
(1600)
10WH
A13
LEFT SIDE
CAB GROUND
(1005)
CH3_21

91927U 12AUG13 AE08077604 007
Figure 114 C8 Power Radio
114
AIR CONDITIONING SYSTEM (CHAPTER 14)

14.1. HVAC SYSTEM, P. 1

HVAC SYSTEM
NAVISTAR, INC.
GND SPLICE
(6704M)
E
#K77-G
16WH
B
*K77-G
16WH
C
A K10-GB
14WH
FREON
ENGINE BLOCK
COMPRESSOR
GROUND
(6200)
(6304A)
B
BODY CONTROLLER#J1
ENGINE/IP (1603)
(1702/1702)
10 A/C
K77A A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
* SINGLE FREON COMPRESSOR

# DUAL FREON COMPRESSOR
HVAC UNIT
(1210)
BODY CONTROLLER#J3
(1600)
A/C ACCUMULATOR
A75E
G 20LTGN B13 OUTLET SENSOR
AIN14
A77D
J B5 A/C ACCUMULATOR
20LTGN
INLET SENSOR
AIN6
H A5ZVRA
18GY
BODY CONTROLLER #J5
(1602)
A75ZVRB A75ZD A9ZA ZVR

K E3
18GY 18GY 18GY

91927U 12AUG13 AE08077605 001
Figure 115 HVAC system
115
14.2. HVAC SYSTEM, P. 2

HVAC SYSTEM (CONT)
NAVISTAR, INC.
FREON GROUND SPLICE

COMPRESSOR 2 K77-GA
(6704M)
(6309) 16WH
CH03_29
B
ENGINE/IP
(1702/1702)
FUSE F5-B
5 (1014)
A13Z IGNITION RELAY #2
K77A (A13FB)
18PK (1012/1014)
16LTGN
H2 G2 CH03_11
KEY SWITCH
*A17
(1100)
18PK
CH04_02
AC PRESSURE
BODY CONTROLLER #J3
TRANSDUCER
ENGINE / IP (1600)
(8602)
(1702/1702)
C 4 A/C PRESSURE
K77B A77B
B12 TRANSDUCER
18LTGN 20LTGN SIGNAL
BODY CONTROLLER #J5

(1602)
B 3
K6A A6A +5V
20GY E6 OUTPUT
18GY
SSOUT
ZERO VOLT
REFERENCE
(6747)
A L
K9A
18GY
BODY CTRL#J5
(1602) ENGINE/IP
(1702/1702)
2 J
ZVR E5 A9AA A9E K9E
18GY 20GY 18GY
* W/ REMOTE START/STOP

91927U 12AUG13 AE08077605 002
Figure 116 HVAC system
116
14.3. AIR CONDITIONING, P. 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.
HVAC CONN
(1200)
FUSE F1-B
A75D
BATTERY A2 (1010)
18LTGN
CH3_02
FUSE F4-L
A73A
SW IGN A1 (1013)
18LTGN
CH3_11
GROUND A74-G
B6
18WH
A11-GS
12WH
NEG STUD
(1005)
CH03_32
REAR TURNS
PANEL ADAPTER BODY CONTROLLER #J3
A62DA (1600)
PANEL DIM I/P A12 18DKBL
(1625)
CH7_02
A77 A/C REQUEST

AC REQUEST OUTPUT A4 A2 DIN2
20LTGN
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
DIN3
FUSE F4-M IGN SWITCH

(1013) A13
A16 INPUT
CH3_11 16PK
DIN5

91927U 12AUG13 AE08077605 003
Figure 117 Air Conditioning
117
COMMUNICATION SYSTEM (CHAPTER 15)

15.1. INTENTIONALLY LEFT BLANK, P. 1

CHAPTER 15
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK

91927U 18NOV13 AE08077606 001
Figure 118 Intentionally Left Blank
118
CAB ACCESSORIES (CHAPTER 16)

16.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 16
CIGAR LIGHTER AND POWER FEED
NAVISTAR, INC.
CIGAR LIGHTER
CIGAR LTR POWER

(1854)
A FUSE F2-B
A84
16LTGN (1011)
CH3_01,07
A
A84-GAF
16WH
A11-GAA
CIGAR LTR GND
12WH
(1853)
LEFT SIDE
CAB GROUND
(1004)
CH3_38
FUSE F3-C
(1012)
CH3_01,07
POWER SOURCE & CIGAR LIGHTER TYPE
A86PA
16LTGN
14LTGN
A86R
AUX POWER
(1901)
A
A86RC
14LTGN
B
A86-GRC A86-GBL A11-GBA
14WH 14WH 10WH
A11-GKJ
A86-GBB
6WH
16WH
TWO POST A86N

POWER SOURCE 14LTGN
(1861)
A
A86S
14LTGN
LEFT SIDE
B A86-GS CAB GROUND
14WH (4081)
CH3_34
A86-GBL
14WH

91927U 09AUG13
AE08077607 001
Figure 119 Cigar Lighter and Power Feed
119
16.2. CONSOLE CIGAR LIGHTER AND 2 WAY RADIO BAT IGNITION, P. 2

CHAPTER 16
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONSOLE CIGAR LIGHTER & 2 WAY RADIO
NAVISTAR, INC. BAT IGNITION
CONSOLE CIGAR LIGHTER BATTERY FEED

(1903) (1003/1000B)
FUSE F2-B (1011) CH03_01
A F2 E2
A84 A14MC A14M A14
16LTGN 12RD 8RD 4RD
15A
C
A84-G A11-GAA
16WH 12WH
LEFT SIDE
CAB GROUND
(1004)
CH3_25
2 WAY RADIO BAT IGN FUSE F9-A FUSE F4-C

(1915) (1018) (1013)
F1 E1 G3 H3 IGNITION
A86P A13FM
(A13FC) RELAY #1
16LTGN 12PK
5A 10A (1011/1013)
CH3_09,10
A86P
16LTGN

91927U 09AUG13 AE08077607 002
Figure 120 Console Cigar Lighter and 2 Way Radio BAT Ignition
120
16.3. AUX INPUTS AND DRIVERS, P. 3

CHAPTER 16
AUX INPUTS & DRIVERS
NAVISTAR, INC.
BODY CONTROLLER#J5
(1602)
A103A TEM AUX INPUT 1

F14
18LTGN DIN19
A103B TEM AUX INPUT 2

F12
18LTGN DIN21
AUXILLARY
BODY CONTROLLER#J4
INPUT
(1601)
DRIVERS
(1940)
A103C TEM AUX RELAY DRIVER 1
E2
18LTGN RD4 (LSD)
A103D
E1 TEM AUX RELAY DRIVER 2
18LTGN
RD7 (LSD)
A9ZF A9ZA BODY CONTROLLER#J5

E3 ZVR
18GY 18GY (1602)

91927U 16NOV13 AE08077607 003
Figure 121 AUX Inputs and Drivers
121
16.4. REMOTE POWER MODULE – CAB MOUNTED, P. 4

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - CAB MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5
B1939- B1939+ (1602)
J1939 PRIVATE
F5 F6 TERMINATING RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
120
18YL 18YL
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
A20 BATTERY
16LTGN FEED
CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701/1701F)
CHASSIS
GROUND
ADAPTER
(8807)
CH3_25
N5E(+)
N5E(-)
16LTGN
18YL
N10-GR
18GN
N20
14WH
2 3 4 6
CENTER CHASSIS RPM

(4410D)
REMOTE POWER MODULE REMOTE POWER MODULE

POSITIVE FEED 2
POSITIVE FEED 2
(4412F1) (4411M1)
N14C
A A
4RD
REMOTE POWER MODULE

POSITIVE FEED 1 REMOTE POWER MODULE
(4411M) POSITIVE FEED 1
(4412F)
A N14H A
4RD
INTERLOCK JUMPER INTERLOCK JUMPER

(4906C) (4906C)
M92C
B D
18TN

91927U 16NOV13 AE08077607 004
Figure 122 Remote Power Module – Cab Mounted
122
ABS SYSTEM (CHAPTER 17)

17.1. TRW ABS BRAKES, P. 1

CHAPTER 17
TRW ABS BRAKES
NAVISTAR, INC.
(LOCATED NEAR
EXTERIOR DASH
TRW ABS LEFT SIDE)
EHCU
(9511) MEGAFUSE
MAXI-FUSE UNFUSED STUD
(9310) (1000)
PUMP B A M90K-FL
MOTOR N90 N90J
1
B+ 12GY 10RD
40A 14GY
CENTER CHASSIS / IP
(1701F/1701)
26 FUSE F7-F
N94L A94L (1016)
COIL B+ 25 CH3_01,04,06
12GY 12GY
LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700/1700) (8502)
WHEEL SENSOR
L FR WHL 14 30 1
N94L(+) A94L(+) M94L(+)
SPEED 27 18AGY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 28 18AGY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503)
WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 3
18AGY 18GY 18BK
SENSOR
17 36 2
R FR WHL A94R(-) M94R(-)
4 N94R(-)
SPEED 18GY 18BN
18AGY
SENSOR
FUSE F1-C
(1010)
24
N90E
IGNITION 30
18AGY
(9812)
LOW RR WHL 1
SPEED 35 N94N(-) N94NA(-)
SENSOR 18AGY 16GY
SPEED SENSOR
HIGH RR WHL 2 REAR AXLE
N94N(+) N94NA(+)
SPEED 36
18AGY 16GY
SENSOR
PUMP MTR 13 N90-GA

GND 12WH
COIL N90-GB N90-G HYD BRAKES

38 14WH
ECU GND 12WH GROUND
(9717D)
(LOCATED AT LEFT
EXTERIOR LOWER
CAB GROUND STUD)

91927U 16NOV13 AE08077608 001
Figure 123 TRW ABS Brakes
123
17.2. TRW ABS BRAKES (CONT.), P. 2

CHAPTER 17
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRW ABS BRAKES (CONT)
NAVISTAR, INC.
W/HYDROMAX
BODY CONTROLLER #J4

(1601)
FUSE F5-C
A90L
(1014)
18GY
CH3_09,12 A
RELAY A90J
CONTROL F16 DIODE CONN
18GY
B (4041)
A90K
16GY
C
BODY CONTROLLER #J3

(1600)
HYD PUMP
MOTOR A90HB MEGAFUSE
B10
MONITOR 18GY UNFUSED STUD
STARTER B+
A14-FL
A14 TERMINAL
HYD PUMP
12RD (4029)
FLOW/DIFF B6
16BK CH4_02
MONITOR
MOTOR
A90M SENSOR
18GY 5 1 (4034)
85
30
BOOST PUMP HYDRAULIC
RELAY CONN PUMP MOTOR
87 (4033)
87A
86
2 4 HYDRAULIC
A90F MOTOR GROUND
A90A
12GY (4035)
16GY
A90H
14GY
A90HA A90-GM
14GY 12WH
MOTOR SENSE
B A FUSE (4040)
FUSE CAP
5A
(4040C)
GROUND
(4005)
B A A B
(A90B) (A90C) A90CA A90-G A90-GA
16GY 16GY 16GY 16WH 12WH
N.O. (LOCATED LEFT UPPER

CLOSES FLOW SWITCH N.C. EXTERIOR CAB GROUND
DIFFERENTIAL
(4031) OPENS
PRESSURE SWITCH W/PRESSURE
DIFFERENCE W/FLOW
(4032)

91927U 16NOV13
AE08077608 002
Figure 124 TRW ABS Brakes (Cont.)
124
BODY BUILDER AND TRAILER SOCKETS (CHAPTER 18)

18.1. BODY BUILDER CONNECTIONS, P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS
NAVISTAR, INC.
BODY BUILDER BLUNT CUT/ CTR CHASSIS/IP

BODY BUILDER (1701F/1701)
(9305/4450M) REAR TURNS
PANEL ADAPTER
71 TRAILER TAIL
N68BB A68BB (1625)
A LIGHT RELAY
14BN 14BN (1012)
CH18_02
12
N56BB A56BB
B G
16YL 16YL
A56R
16YL
63
C N57BB A57BB C
16LTGN 16LTGN
A57R
16LTGN
TRAILER MARKER
74 LIGHT RELAY
N54BB A54BB
D (1012)
14BN 16BN
CH18_02
75
N12BB
F
14LTBL
73
N71BB A71BB TURN SIGNAL

E ADAPTER
16LTBL 16LTBL
(400)
N11-GD
G
12WH
H
GROUND
ADAPTER#1
STOP TAIL D
(8807)
& TURN
CH3_28 1
(9303)
N71A A71A A71BA
CH6_07
140R 160R 160R
BODY BUILDER A71A
(4460M) 160R K
42
#N56BC A56BC
A G
16YL 16YL
64
#N57BC A57BC
B C
16LTGN 16LTGN
72
#N70BB
C
14RD
BODY BUILDER BLUNT CUT

(9305)
*N56BC
H
16YL
*N57BC * BODY BUILDER W/ EOF

I 16LTGN # BODY BUILDER W/ BOC
*N70BB
J
14RD

91927U 16NOV13 AE08077609 001
Figure 125 Body Builder Connections
125
18.2. BODY BUILDER CONNECTIONS (CONT.), P. 2

CHAPTER 18
NAVISTAR, INC. BODY BUILDER CONNECTIONS (CONT)
(A68J) FUSE F3-B

F2 (1012)
E2
CH3_05,01
86
30
TRAILER TAIL LIGHT
RELAY
87 (1012)
87A
85
E1 F1 IP/CENTER CHASSIS
BODY CONTROLLER #J4 (1701/1701F)
(1601)
A68BB
71
14BN
A68C
E10
18BN
A68T BODY BUILDER
8
10BN CONNECTION
12BN
A68A
(4450M)
A68BB
A
14BN
A68-GC
A68BB
18WH
14BN
A68T
10BN
A68BB
14BN
A11-GAM A58-GC
18WH 18WH
A11-GAA
FUSE F3-D
12WH
(A54J) (1012)
CH3_05,01
F4 E4
86
30
TRAILER MARKER
LIGHT RELAY
GND (1012)
87
(1004)
87A
CH3_26 85
E3 F3
A54BB
BODY CONTROLLER #J4 A58 16BN
(1601) 18BN
A58BB
A54C 14BN
F14 18BN
IP/CENTER
A58BB CHASSIS
14BN (1701/1701F)
A54BB 74
12BN
A54
16BN
A54T
10BN 7
A54BB
16BN
A54T
10BN
A54BB
16BN

91927U 16NOV13 AE08077609 002
Figure 126 Body Builder Connections (Cont.)
126
18.3. BODY BUILDER ACC FEED WIRING, P. 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER ACC FEED WIRING
NAVISTAR, INC.
W/ ACC FEED WIRING
BODY BUILDER
ACC FEEDS
FORWARD CHASSIS / IP
(7230)
(1700/1700)
M103M
1 65
12LTGN
M103N
2 66
12LTGN
M103P
3 67
12LTGN

91927U 16NOV13 AE08077609 003
Figure 127 Body Builder ACC Feed Wiring
127
CONNECTOR COMPOSITE (CHAPTER 19)

19.1. CONNECTOR COMPOSITE (1), P. 1

CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL

E1 ATEM1 16 GY 3522073C1
E2 ATEM2 16 GY 3522073C1
BODY CNRTL E3 ATEM3 16 GY 3522073C1
(1) E4 ATEM4 16 GY 3522073C1
(LOCATED ON LEFT SIDE KICK PANEL)
E5 ATEM5 16 GY 3522073C1
F1 E1 E6 ATEM6 16 GY 3522073C1
E7 ATEM7 16 GY 3522073C1
E8 ATEM8 16 GY 3522073C1
E9 PLUG - - -
E10 PLUG - - -
E11 PLUG - - -
E12 PLUG - - -
E13 PLUG - - -
E14 PLUG - - -
E15 PLUG - - -
E16 PLUG - - -
F1 PLUG - - -
F2 PLUG - - -
F3 PLUG - - -
F4 PLUG - - -
F16 E16 F5 PLUG - - -
CONNECTOR 3598707C1 F6 PLUG - - -
BODY LOCK 1618846C1
F7 PLUG - - -
F8 PLUG - - -
F9 PLUG - - -
F10 PLUG - - -
F11 PLUG - - -
F12 PLUG - - -
F13 PLUG - - -
F14 PLUG - - -
F15 PLUG - - -
F16 PLUG - - -

91927U 08AUG13 AE08077610 001
Figure 128 Connector Composite (1)
128
19.2. CONNECTOR COMPOSITE (245F / 254M / 400), P. 2

NAVISTAR, INC.
MIRROR SWITCH CONN

(254F)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
B4 A4 A1 A62D 20 DKBL 3662109C1

A2 A78L 20 RD 3662109C1
A3 A78K 20 LTGN 3662109C1
A4 A78-GD 20 WH 3662109C1
B1 A78A 20 LTGN 3662109C1
B2 A78D 20 LTGN 3662109C1
B1 A1 B3 A78C 20 LTGN 3662109C1

B4 A78F 20 LTGN 3662109C1
CONNECTOR 3662108C1
MIRROR SWITCH CONN

(254M) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A1 A62D 20 DKBL 3535805C1
A2 A78L 20 RD 3535805C1
B1 A1
A3 A78K 20 LTGN 3535805C1
A4 A78-GD 20 WH 3535805C1
B1 A78A 20 LTGN 3535805C1
B2 A78D 20 LTGN 3535805C1
B3 A78C 20 LTGN 3535805C1
B4 A4
B4 A78F 20 LTGN 3535805C1
CONNECTOR 3510243C1
TURN SIGNAL SPLICE

(400) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON MODULE BRACKET) A% A57A 16 OR 3535303C1 3535424C1
B A57D 16 LTGN 3535303C1 3535424C1
C PLUG - - - -
D A57R 16 LTGN 3535303C1 3535424C1
M
E A56A 16 OR 3535303C1 3535424C1
L
F A56D 16 YL 3535303C1 3535424C1
K
G PLUG - - - -
J H A56R 16 YL 3535303C1 3535424C1
H J PLUG - - - -
G K& A71BA 16 OR 3535303C1 3535424C1

K** A71A 16 OR 3535303C1 3535424C1
F
L# A71P 18 OR 3535303C1 3535424C1
E
L## A71N 16 OR 3535303C1 3535424C1
D M A71D 18 OR 3535303C1 3535424C1
C
B
A
CONNECTOR 3543733C1
BODY LOCK 3543732C1
* TURN SIGNAL W/VORAD N/BODY BUILDER
# ECE48, N/BDY BLDR IN CAB - FUSE
% TURN SIGNAL N/VORAD W/BODY BUILDER
& BACK-UP LIGHT STD W/BB INSIDE CAB W/FUSE
** BACK-UP LIGHT STD W/FUSE
## LIFT GATE W/LIFT AXLES

91927U 08AUG13 AE08077610 002
Figure 129 Connector Composite (245F / 254M / 400)
129
19.3. CONNECTOR COMPOSITE (422F / 425 / 1008FA), P. 3

NAVISTAR, INC.
LCT T-HANDLE SHIFTER

(422F)
((LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A PLUG - - - -
B PLUG - - - -
B C PLUG - - - -
D* A92A103 18 TN 1661875C1 3568570C1
C
D# A92B103 18 TN 1661875C1 3568570C1
D
* XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE

# XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT, V8,
CONNECTOR 3540756C1 W/BRKR W/LIFT SWITCH
BODY LOCK 3540758C1
FELSTED SHIFTER PARK BRAKE

(425)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A44-GAH 18 GY 1661875C1 3568570C1
A# A92-GAH 18 WH 1661875C1 3568570C1
C B* 122AB 18 PL 1661875C1 3568570C1
B B# A44L 18 GY 1661875C1 3568570C1
C A44J 18 GY 1661875C1 3568570C1
A
* XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT,
V8, W/BRKR W/LIFT SWITCH
CONNECTOR 1667741C1 # XMSN, ALSN 1/2000 T-HANDLE, AUTO PB W/FUSE
BODY LOCK 1667741C1
LOAD SHEDDING B2 STUD

(1008FA)
(LOCATED NEAR DASH PANEL)

A A14X 6 RD 1621478C1
CONNECTOR 2007311C1

91927U 08AUG13 AE08077610 003
Figure 130 Connector Composite (422F / 425 / 1008FA)
130

NAVISTAR, INC.
FUSEBLOCK #1
(1010)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

4 3 2 1
B1 PLUG - - -
E
B2 PLUG - - -
F B3*% A17C 16 PK 3573311C1
A B C D
B3*& A17C 16 PK 3573312C1
B4#% A17M 18 PK 3534164C1
1
B4#& A17-GAE 18 WH 3534164C1
2 C1 A71C 18 OR 3534164C1
C2**@ A71 16 OR 3573312C1
3
C2**@ A71C 18 OR 3573312C1
4 C3##@ A65AA 16 OR 3573312C1
C3##% A65 16 OR 3573312C1
C4**& A78 14 BK 3573312C1
D1 A71AB 16 OR 3573312C1
D2 PLUG - - -
CONNECTOR 3599539C1 D3##& A65AC 16 OR 3573312C1
BODY LOCK 3599541C1 D3**& A78B 14 BK 3573312C1
D4**& A78-GBH 18 WH 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL E1*%%& A13F 16 PK 3573312C1
A1 PLUG - - - E1*&&# A13F 18 PK 3573312C1
A2 PLUG - - - E1*&&# A13FN 18 PK 3573312C1
A3# A104CC 18 DKBL 3573312C1 E1&&1 A13FN 18 PK 3573311C1
A3*** A17R 18 PK 3573312C1 E1*@@% A13FAL 14 BN 3573311C1
A3*# A17D 18 PK 3534164C1 E2 A14JA 12 RD 3573311C1
A3*## A17L 18 PK 3534164C1 E3 A13FK 18 PK 3573312C1
A3*### A17A 18 PK 3515517C1 E4 PLUG - - -
A3# A17A 16 PK 3573312C1 F1@&&* A97UA 16 PL 3573312C1
A3#* A17A 18 PK 3534164C1 F1%&&* A97AA 18 PL 3515517C1
A4% A17A 18 PK 3573312C1
A4# A17A 16 PK 3573311C1
A4# A17H 16 PK 3573311C1
A4%& A17 18 PK 3573312C1
A4+ A17H 18 PK 3573312C1
A4++ A17H 16 PK 3573312C1
* STARTER CONT, INTL I6 & EATON HYBRID W/ALTEC

# STRTR CONT, INTL I6/V8 W/ALSN W/RMT S/S W/ALTEC
*** STARTER CONT, W/ALLISON, W/AUTO NEUTRAL
*# WRG, STARTER CONTROL, W/MANUAL XMSN
*## STARTER CONT, AUTO/ULTRASHIFT3
*### STARTER CONT,I6 ENG W/ CTR PANEL CONT W/ALTEC
% START CONT W/ ALTEC-CAT/CUM W/MANUAL XMSN
%% IGN FEED W/ALTEC W/REMOTE START/STOP
&&1 IGNITION FEED-ROCKER START W/ALTEC
+ STARTER CONT, 16ENG W/CTR PANEL CONT W/ALTEC
++ STARTER CONT,INTERNATIONAL ENGINE
CHART CONTINUE ON SHEET 005

91927U 08AUG13 AE08077610 004
131

NAVISTAR, INC.
CHART CONTINUE FROM SHEET 004
FUSEBLOCK #1
(1010)
4 3 2 1 F2 A75D 18 LTGN 3534164C1
E F3#1 A90E 18 GY 3534164C1

F3%1 A40 18 GY 3573312C1
F
F3%1 A90E 18 GY 3573312C1
A B C D F4 PLUG - - -
CONNECTOR 3599539C1
BODY LOCK 3599541C1
%& START CONT-INTL I6/V8 W/ALLISON XMSN W/AUTO NEUTRAL

**% ROOF IP AUXILIARY LOAD
#& ENG START-HDD W/MANUAL OR EATON XMSN
#% ENG START-INTL I6/V8
*% ENG START-W/EATON AUTO/ULTRASHIFT3 XMSN
**@ BACK-UP LIGHT W/ALLISON TRANSMISSION
*& ENG START - ALL EXCEPT CAT/CUM W/AUTO/ULTRASHIFT3
##& RIGHT HEATED MIRROR W/HEATED WINDSHIELD W/FULL POWER BRAKES
##@ DAYCAB & CUSTOMER INSTALLED WORK LIGHTS
##% CUSTOMER INSTALLED WORK LIGHT N/DAYCAB
##& WORK LIGHT CUSTOMER SUPPLIED
*%%& IGN FEED W/THEFT DET N/RMT START/STOP
*&&# IGN FEED - ROCKER START
#@@% IGN FEED W/ALTEC N/OPTIONS IN CENTER PANEL
@&&* ENGINE ECM, W/I6,V8 & N/ULTRASHIFT DM3
@**# ENGINE ECM, W/I6 & W/ULTRASHIFT DM3
%&&* WRG, SART CLOCK MODULE
#1 WABCO FULL POWER BRKS W/ 30A FUSE
%1 WABCO FULL POWER BRKS W/ELEC AIR COMPRESSOR W/ 20A FUSE
@1 ABS - WABCO AIR ABS
&1 ABS - BENDIX AIR ABS

91927U 08AUG13 AE08077610 005
132

NAVISTAR, INC.
FUSEBLOCK #2
(1011)
4 3 2 1
A D2%@ A14EB 18 RD 3573312C1

D3 A28 16 TN 3573312C1
B D4&# A78 16 LTGN 3573312C1
D4&@ A78 14 BK 3573312C1
C E1 (A56J) 3536301C1
E2#* (A14MC) 3536299C1
D E2%& A14MC 12 RD 3573311C1
E3 (A57J) 3536301C1
E E4& (A14TA) 3536299C1
E4* A14TA 12 RD 3573311C1
F F1 A14JC 12 RD 3573311C1
F2 A84 16 LTGN 3573312C1
G F3 A14JD 12 RD 3573311C1
F4 A63 18 DKBL 3534164C1
H G1 (A56J) 3536301C1
G2 PLUG - - -
J G3 (A57J) 3536301C1
G4 PLUG - - -
H1 PLUG - - -
H2 PLUG - - -
H3 A57A 18 LTGN 3534164C1
CONNECTOR 3534572C1 H4 PLUG - - -
BODY LOCK 3536085C1

A1 A14MD 12 RD 3573311C1
A2 A12-GBK 18 WH 3534164C1
A3 A14JB 12 RD 3573311C1
A4*@ A13-GBN 18 WH 3573312C1
A4*@ A13-GFD 18 WH 3573312C1
C1*% A14JF 12 RD 3573311C1
C1%& A14JF 18 RD 3534164C1
C2# A14MC 12 RD 3536299C1
C2* A14TE 12 RD 3573311C1
C3 A14PA 12 RD 3573311C1
C4 A14TA 12 RD 3536299C1
D1 A86A 18 LTGN 3534164C1
D2#& A14T 14 RD 3516158C1
%% AUX TRAILER - W/COMMON

%@ SAT COMM - XATA
@# SAT COMM - TRIP
@% SAT COMM - QUALCOMM
%& FEEDER DATA TERMINAL SYSTEM W/TRANSLATOR FOR DAYCAB
*@ IGNITION FEED - STANDARD
# STANDARD BATTERY FEED W/LOAD SHEDDING
& BATTERY FEED- STANDARD
#* BATTERY FEED- STANDARD W/PDM

91927U 08AUG13 AE08077610 006
133

NAVISTAR, INC.
FUSEBLOCK #2
(1011)
4 3 2 1
B CAV CIRCUIT GAUGE COLOR TERMINAL

J1 PLUG - - -
C J2 PLUG - - -
J3 PLUG - - -
D J4 A54-GC 18 WH 3573312C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1
&& TRAILER - W/COMMON

#@ SPEAKER & RADIO W/EAGLE INTERIOR
## AUX TRAILER-COMBINED
@@ AUX TRAILER-SEPARATE
@& MOBILE MAX POWER O/P
% CADEC GPS
* BATTERY FEED - SINGLE
%* PEOPLENET COMMUNICATIONS DAYCAB W/FUSE
&# HEATED WINDSHIELD POWER AND GROUND
&@ RIGHT HEATED MIRROR W/HEATED WINDSHIELD W/FULL POWER BRAKES
&% CIGAR LIGHTER W/EAGLE INTERIOR
%# SAT COMM - QUALCOMM OMNIVISION
#% PEOPLENET COMMUNICATIONS DAYCAB 0008RLK
#& DIAGNOSTIC FLASHER MODULE CONNECTIONS
@ XATA PREWIRE W/J1939 DATALINK
@* SAT COMM-XATANET
*% STANDARD BATTERY FEED EFFECTS W/PDM
%& BATTERY FEED-SINGLE W/PDM
*# TRAILER N/BODY BUILDER W/FUSE

91927U 08AUG13 AE08077610 007
134

NAVISTAR, INC.
FUSEBLOCK #3 CAV CIRCUIT GAUGE COLOR TERMINAL

(1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C3#2 A86PA 16 LTGN 3573312C1
C3*2 A86N 14 LTGN 3573312C1
4 3 2 1
C3&1 A86R 14 LTGN 3573312C1
C4 (A54J) 3536299C1
A
D1 A14PB 12 RD 3573311C1
D2 A14HB 12 RD 3573311C1
B
D3 A14ME 12 RD 3573311C1
C D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
E2 PLUG - - -
D
E3 A54C 18 BN 3534164C1
E E4 PLUG - - -
F1%1 A68A 12 BN 3573311C1
F1@1 A68T 10 BN 3573311C1
F
F1*1 A68BB 14 BN 3573312C1
G F2 A68-GC 18 WH 3573312C1
F3%1 A54 12 BN 3573311C1
H F3@1 A54T 10 BN 3573311C1

F3*1 A54BB 16 BN 3573312C1
F4&& A54-GC 18 WH 3573312C1
J
F4&& A68-GC 18 WH 3573312C1
G1 A82M 16 GY 3573312C1
G2 A82E 16 GY 3573312C1
G3 A82N 16 GY 3573312C1
G4 A82K 16 GY 3573312C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 H1 PLUG - - -
H2 A82V 16 GY 3573312C1
H3 PLUG - - -
H4 A82L 16 GY 3573312C1
J1 A82P 16 GY 3573312C1
A1 A14NA 12 RD 3573311C1
J2 A82F 18 GY 3534164C1
A2*@ A13-GFD 18 WH 3573312C1
J3 A82P 16 GY 3573312C1
A2*@ A13-GFE 18 WH 3573312C1
J4 A82H 18 GY 3534164C1
A3 A14NC 12 RD 3573311C1
A4 A13-GFF 18 WH 3573312C1
B1 PLUG - - -
B2 PLUG - - -
B3 PLUG - - -
B4 PLUG - - -
C1@2 A15 16 RD 3573312C1
C1@2 A98H 18 BK 3573312C1
C2 (A68J) 3536299C1
*@ IGNITION FEED - STANDARD

&& TRAILER - W/COMMON
%1 TRAILER - W/BB INSIDE CAB & W/7 WAY
*2 PWR SOURCE - TWO POST & N/CIGAR
&1 PWR SOURCE - CIGAR & TWO POST
@1 TRAILER - W/TRAILER & N/BB
*1 TRAILER - W/BB & N/7 WAY
@2 ACCESSORY IN CENTER PANEL
#2 PWR SOURCE - CIGAR & N/TWO POST
* BATTERY FEED- STANDARD W/PDM

91927U 08AUG13 AE08077610 008
135

NAVISTAR, INC.
FUSEBLOCK #4
(1013)
4 3 2 1
A
B D1 A81A 12 LTGN 3573311C1
D2#@ A86 18 LTGN 3573312C1
C D2&5 A86 20 LTGN 3573312C1
D2#@ A86F 18 LTGN 3573312C1
D D3 A13B 18 PK 3534164C1
D4&6 A87KA 18 GY 3534164C1
E D4*7 A87MB 18 GY 3534164C1
E1 PLUG - - -
F E2##2 (A12V) 3536306C1
E2##2 A12D 14 LTBL 3536306C1
G E3 (A13FC) 3536304C1
E4 (A13FC) 3536306C1
H G1 A14TC 12 RD 3573311C1
G2 (A12V) 3536306C1
J G3##1 (A13FC) 3536304C1
G3##1 A13FM 12 PK 3536304C1
G4 (A13FC) 3536306C1
H1 A81B 12 LTGN 3573311C1
CONNECTOR 3534572C1 H2 A78V 18 LTGN 3534164C1
BODY LOCK 3536085C1 H3&7 A92A163 18 TN 3573312C1
H3@@ A92A163 16 TN 3573311C1
H3#9 A92FN 16 TN 3573312C1
H4&9 A97UA 16 PL 3573312C1
A1 PLUG - - -
J1 PLUG - - -
A2 PLUG - - -
J2 PLUG - - -
A3 A13FC 12 PK 3536304C1
J3**1 A13FD 18 PK 3573312C1
A4 A13FC 12 PK 3516158C1
J3**1 A13FN 18 PK 3573312C1
B1 PLUG - - -
J4 (A13FC) 3536306C1
B2 A12F 18 LTBL 3534164C1
B3& A73A 18 LTGN 3573312C1
B3& A28A 18 TN 3573312C1
B4 A13 16 PK 3573312C1
C1 A14TD 12 RD 3573311C1
C2 (A12V) 3536306C1
C3 (A13FC) 3536304C1
C4 (A13FC) 3536306C1
#@ SPEAKER & RADIO W/EAGLE INTERIOR

%3 ACCESSORY FEED-N/BB
@6 HDWIRED WARNING - BOTH SIDES
*7 WASHER - W/LEVEL (SS/RH)
&7 ALLISON LCT W/COLUMN W/PARK
#8 XMSN - MERITOR-G
@8 XMSN - EATON AUTOSHIFT3 OR ULTRASHIFT3
#9 ALLISON LCT W/COL SHFT W/O PARK & 20A RELAY
@9 EATON SHIFT3 W/PARK PAWL
%9 ENGINE ECM, W/IBB & W/ULTRASHIFT DM3
&9 ENGINE ECM-W/IBB N/ULTRASHIFT DM3
**1 IGN FEED W/ALTEC N/OPTIONS
##1 IGNITION FEED-ROCKER START
##2 ACCESSORY FEED-STANDARD
@@ ALLISON XMSN 1000/2000 LCT W/T-HANDLE SHIFTER

91927U 08AUG13 AE08077610 009
136

NAVISTAR, INC.
FUSEBLOCK #5
(1014)
4 3 2 1
A B3### A13A 18 PK 3515517C1
B3@@@ A17D 16 RD 3573312C1
B B4 PLUG - - -
C1 PLUG - - -
C C2 PLUG - - -
C3 (A13FA) 3536304C1
D C4 (A13FA) 3536306C1
D1&&& A92J 18 TN 3515517C1
E D1*# A17HB 18 PK 3534164C1
D1*% A13TC 16 PK 3515517C1
F D1*& A116M 18 GY 3515517C1
D2 A13 14 PK 3573312C1
G D3 A13B 16 PK 3573312C1
D4 PLUG - - -
H E1 (A13FB) 3536304C1
E2 (A13FB) 3536306C1
J E3#*1 (A13FA) 3536304C1
E3#*1 A13FR 12 PK 3536304C1
E4 (A13FA) 3536306C1
G1#*1 (A13FB) 3536304C1
CONNECTOR 3534572C1 G1#*1 A13FL 12 PK 3536304C1
BODY LOCK 3536085C1
G2 (A13FB) 3536306C1
G3 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL G4 (A13FA) 3536306C1
A1 PLUG - - - H1@* A44Y 16 GY 3573312C1
A2 A13FB 12 PK 3516158C1 H1%& A44N 18 GY 3573312C1
A3 A13FA 12 PK 3536304C1 H2%# A13X 16 PK 3573312C1
A4 A13FA 12 PK 3536306C1 H2**1 A13DFM 18 PK 3534164C1
B1 PLUG - - - H2%@ A13Z 18 PK 3534164C1
B2 PLUG - - - H2&&1 A13B 12 PK 3573311C1

H2&* A94T 18 GY 3534164C1
# PEOPLENET COMMUNICATIONS DAYCAB 0008RLK

@ TRANSFER CASE SHIFTING EFFECT, W/FABCO TC-282-SPEED, W/TR00500
**1 DIAGNOSTIC FLASHER MODULE CONNECTIONS
#@ TRAILER 24V W/DIAGNOSTIC FLASHER MODULE
*1 MANUAL XMSN WITH BYPASS SWITCH
% SAT COMM - TRIP
& SAT COMM - QUALCOMM
&& AIR DRYER W/STANDARD DRAIN VALVE
&&& XMSN MISC - W/AUTO NEUTRAL
#*1 IGNITION FEED-ROCKER START CHART CONTINUE ON SHEET 011

91927U 08AUG13 AE08077610 010
137

NAVISTAR, INC.
FUSEBLOCK #5
(1014)
4 3 2 1
A
B H3&# A90L 18 GY 3534164C1
H3&@ A22AA 18 PK 3573312C1
C H3&% A22AA 18 PK 1666118C1
H4*1 A13A 14 PK 3573312C1
D H4#1 A92RA 18 TN 3534164C1
H4@1 A70R 18 OR 3534164C1
E J1%1 A13FD 18 PK 3573312C1
J1%1 A13FE 18 PK 3573312C1
F J2 (A13FB) 3536306C1
J3 PLUG - - -
G J4 (A13FA) 3536306C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1
%@ NVERTER
** MOBILE MAX POWER O/P
## CADEC GPS
@@ SAT COMM - QUALCOMM OMNIVISION
%% TELEMATIC, BASE WIRING
### WATER IN FUEL- MWM EURO 3
*** AIR DRYER W/HALDEX DRAIN VALVE
@@@ XMSN - EATON HYBRID TRANS
&* TURN SIGNAL
&# TRW HYD BRAKES
@# J1708 PUBLIC - W/TRANSLATOR MODULE
**1 BACK-UP CAMERA
*# ENG START-INTL I6/V8 W/MANUAL XMSN
*@ ENG START-INTL I6 W/EATON AUTO/ULTRASHIFT3 XMSN
*& 5TH WHEEL JAW UNLOCK W/MONITOR
##1 EATON VORAD VS-400
#% VORAD COLLISION AVOIDANCE SYSTEM
@% SNOW VALVE EFFECTS
%# AUX POWER SOURCE
%1 IGN FEED IN CENTER PANEL-N/OPTIONS
#1 XMSN MISC - W/RETARDER
@& SNOW VALVE EFFECTS FOR IBB ENGINE & AUTO NEUTRAL W/EAGLE INTERIOR
&@ TPMS 2 INCH DISPLAY
&% TPMS W/DRIVER DISPLAY
@* AIR PARK BRAKE
%& MOBILITY
*% FRONT AXLE ENGAGED WARNING WITH COOLING FAN
%%1 SNOW VALVE W/FUSE, IBB ENGINE

91927U 08AUG13 AE08077610 011
138

NAVISTAR, INC.
FUSEBLOCK #6
(1015)
B
4
4 3 2 1
C 3
D 2

1
B2 A14KB 12 RD 3573311C1
A
B3 A14NB 12 RD 3573311C1
B4 A14JE 12 RD 3573311C1
CONNECTOR 3599501C1 C1 PLUG - - -
BODY LOCK 3599541C1 C2 PLUG - - -
C3@@@ A44 18 GY 3515517C1
C3%%% A23B 18 TN 3515517C1
C4@@@ A46C 18 GY 3515517C1
C4%%% A23 18 TN 3536295C1
C4%%% A23C 18 TN 3536295C1
D1 PLUG - - -
D2 PLUG - - -
A1* A98H 18 BK 3515517C1
D3@@@ A46D 18 GY 3515517C1
A1# A19V 12 GY 3516158C1
D3%%% A23A 18 TN 3534164C1
A2 A92AB 16 TN 3515517C1
D4%%% A23C 18 TN 3534164C1
A3& A78A 14 LTGN 3516158C1
D4@@@ A44-GBG 18 WH 3515517C1
A4 A75 12 LTGN 3516158C1
B1 A14FA 12 RD 3573311C1
* BRAZIL EURO 5 OBD

# FUEL HEATER-20A RELAY AND 30A RELAY
** ROOF IP AUXILIARY LOAD
@@@ ENGINE BODY BUILDER
%%% ENGINE FAN W/FAN CLUTCH
& RIGHT HEATED MIRROR W/HEATED WINDSHIELD W/FULL POWER BRAKES
## CUSTOMER INSTALLED WORK LIGHT-COMMON WIRE GROUP DESCRIPTIONS

91927U 08AUG13 AE08077610 012
139

NAVISTAR, INC.
FUSEBLOCK #7
(1016)
4 3 2 1

B
B4 PLUG - - -
C1 PLUG - - -
C
C2 PLUG - - -
C3 PLUG - - -
D
C4 PLUG - - -
D1 PLUG - - -
E
D2 PLUG - - -
D3 PLUG - - -
F
D4 PLUG - - -
E1 PLUG - - -
G
E2 A14B 18 RD 3573312C1
E3 A14G 16 RD 3573312C1
H
E4##1 (A70J) 3536299C1
E4**1 A14A 18 RD 3515517C1
J
F1 A81C 12 LTGN 3573311C1
F2 PLUG - - -
F3 A14MA 12 RD 3573311C1
F4 A14HC 12 RD 3573311C1
CONNECTOR 3534572C1
G1 PLUG - - -
BODY LOCK 3536085C1
G2 PLUG - - -
G3 PLUG - - -
G4 PLUG - - -
A1 PLUG - - -
H1 PLUG - - -
A2 A14ND 12 RD 3573311C1
H2 PLUG - - -
A3 A13FT 12 PK 3573311C1
H3 PLUG - - -
A4 A14KA 12 RD 3573311C1
H4 PLUG - - -
B1** A14A 14 RD 3573312C1
B1## A14A 12 RD 3573311C1
B2*** A78A 14 LTGN 3573312C1
B2@ A94L 12 GY 3573311C1
B3### A105 18 LTGN 3534164C1
B3@@@ A105 16 LTGN 3573312C1
B3%%% A13AB 18 RD 3534164C1
B3&&& A13AA 18 RD 3534164C1
B3*# A14R 18 RD 3534164C1
@ TRW HYD BRAKES

** SELF CONTAINED AIR SEAT
## SEAT, PASSENGER CONNECTOR
### HEATED SEATS
@@@ DUAL HEATED SEATS
&&& FOR VDR CKT WITH VDR & VDR + DISPLAY
##1 TRAILER N/BODY BUILDER W/FUSE
**1 TACHOGRAPH W/MWM-FUSE CHART CONTINUE ON SHEET 014

91927U 08AUG13 AE08077610 013
140

NAVISTAR, INC.
FUSEBLOCK #7
(1016)
4 3 2 1
B
C J1 PLUG - - -
J2 A12-GCL 18 WH 3515517C1
D J3 A70T 10 GY 3573311C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1
#@ AUX TRAILER-AUX TRLR COMMON

@@ SAT COMM - QUALCOMM W/MVPC POWER
*# SEATBELT PRE-WIRING 1 TO 3
&% AUX TRAILER SWITCH-AUX CTR PIN HOT
%%% ROOF INTERCONNECTION
%% TELEMATIC, BASE WIRING
*** HEATED WINDSHIELD POWER AND GROUND
&& AUX POWER SOURCE

91927U 08AUG13 AE08077610 014
141

NAVISTAR, INC.
FUSEBLOCK #8
(1017)
4 3 2 1

B
D1 PLUG - - -
D2 PLUG - - -
C
D3 PLUG - - -
D4 PLUG - - -
D
E1 (A14NE) 3536301C1
E1 (A14NE) 3536301C1
E
E2 A40C 14 GY 3573312C1
E3*@ A20 16 LTGN 3573312C1
F
E4 A94T 10 GY 3573311C1
F1% A17H 16 PK 3573312C1
G
F1#% A92FB 16 TN 3573312C1
F2 PLUG - - -
H
F3 A14MB 12 RD 3573311C1
F4 A14PC 12 RD 3573311C1
J
G1 A92RD 16 TN 3573312C1
G2 PLUG - - -
G3 PLUG - - -
G4 PLUG - - -
CONNECTOR 3534572C1
H1 A92FN 16 TN 3573312C1
BODY LOCK 3536085C1
H2 PLUG - - -
H3 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL H4 PLUG - - -
A1 A14NE 12 RD 3573311C1
A2# A14PE 10 RD 3573311C1
A2@ A14PE 12 RD 3573311C1
A3 A14KC 12 RD 3573311C1
A4 PLUG - - -
B1 PLUG - - -
B2 A44Y 18 GY 3515517C1
B3 PLUG - - -
B4 A14F 14 RD 3573312C1
C1 (A14NE) 3536301C1
C1 (A14NE) 3536301C1
C2 PLUG - - -
C3 PLUG - - -
C4 PLUG - - -
% XMSN - EATON HYBRID TRANS

& AUX TRAILER SWITCH-AUX CTR PIN HOT
# STANDARD BATTERY FEED EFFECTS
*# FEEDER DATA TEMINAL SYSTEM W/TRANSLATOR FOR DAYCAB
%@ START CONT-INTL I6/V8 W/ALLISON XMSN W/AUTO NEUTRAL

91927U 08AUG13 AE08077610 015
142

NAVISTAR, INC.
FUSEBLOCK #8
(1017)
4 3 2 1
A
J1#% A92FB 16 TN 3573311C1
J1#% A92FBA 16 TN 3573311C1
B
J2 A92FBA 16 TN 3573312C1
J3 PLUG - - -
C
J4 PLUG - - -
CONNECTOR 3534572C1
BODY LOCK 3536085C1
#% ALLISON LCT W/COL SHFT W/O PARK & 20A RELAY

%* SNOW VALVE W/FUSE, IBB ENGINE
@@ ALSN W/PARK COL SHFT,WC LIFT, V8, W/FUSE W/LIFT SWITCH
*** ABS W/FULL POWER W/AIR COMPRESSOR W/FUSE
### BRAKE-WABCO AIR ABS W/FUSE
@@@ BRAKE-ABS W/RSP,ESP W/FUSE
*@ REMOTE POWER MODULE
&* XMSN MISC W/AUTO NTRL N/RETARDER W/BIG BORE W/FUSE
&&** BATTERY FEED-STANDARD

91927U 08AUG13 AE08077610 016
143

NAVISTAR, INC.
FUSEBLOCK #9
(1018)
4 3 2 1 B4 PLUG - - -
C1 PLUG - - -
A
C2 PLUG - - -
C3 PLUG - - -
B
C4 PLUG - - -
D1 PLUG - - -
C
D2 PLUG - - -
D3% A13FK 18 PK 3573312C1
D
D4& A19 16 GY 3573311C1
D4& A19A 16 GY 3573311C1
E
D4** A19 12 GY 3573311C1
E1 A13FM 12 PK 3573311C1
F
E2 PLUG - - -
E3 PLUG - - -
G
E4 PLUG - - -
F1%% A86P 16 LTGN 3573312C1
H
F1&& A13C 18 PK 3573312C1
F2*% A72B 16 OR 3573311C1
J
F2*% A94AM 16 GY 3573311C1
F2*& A89CA 18 PL 3534164C1
F2#@ A12SE 20 LTBL 3535484C1
F2#% A89CA 18 PL 3515517C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 F3 A19V 12 GY 3573311C1
F4 A19-GCG 18 WH 3534164C1
G1# A96RB 18 YL 3573312C1
G1# A96RA 18 YL 3573312C1
G2 PLUG - - -
A1 PLUG - - -
G3 PLUG - - -
A2 PLUG - - -
G4 PLUG - - -
A3 PLUG - - -
H1 PLUG - - -
A4 PLUG - - -
H2 PLUG - - -
B1 PLUG - - -
H3 PLUG - - -
B2 PLUG - - -
H4 A13F 18 PK 3534164C1
B3 PLUG - - -
* STRTR CONT, INTL I6/V8 W/ALSN

@ IGNITION FEED-REMOTE START/STOP
% IGN FEED-STANDARD W/CENTER CONTROLS
& FUEL HEATED-CHS MTD W/FUSE
** FUEL HEATED-ENG MTD W/FUSE
%% 2-WAY RADIO, FLOOR MTD
&& WRG, STARTER CONT W/MWM, MAN XMSN W/FUSE

91927U 08AUG13 AE08077610 017
144

NAVISTAR, INC.
FUSEBLOCK #9
(1018)
4 3 2 1
A
B J1 PLUG - - -
J2 PLUG - - -
C J3 PLUG - - -
J4 PLUG - - -
D
CONNECTOR 3534572C1
BODY LOCK 3536085C1
*# ROOF IP AUXILIARY LOAD

*% AUX TRAILER - ISO
*& XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE
#@ DRIVER DISPLAY W/FUSE
#% XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT, V8, W/FUSE W/LIFT SWITCH
%& IGNITION FEED-REMOTE START/STOP
%* IGN-THEFT DETERRENT REMOTE START/STOP
#* IGN FEED W/ALTEC W/REMOTE START/STOP

91927U 08AUG13 AE08077610 018
145

NAVISTAR, INC.
FUSEBLOCK #10
(1019)
4 3 2 1 B1 PLUG - - -
B2 PLUG - - -
A B3 PLUG - - -
B4 PLUG - - -
B C1@ A78A 14 LTGN 3573312C1
C1% A92HH 14 TN 3573312C1
C C2@ A78AC 16 LTGN 3573312C1
C2% A92HC 12 TN 3573311C1
D C2@@@ A71P 18 OR 3534164C1
C3 PLUG - - -
E C4 A17T 18 PK 3534164C1
D1 PLUG - - -
F D2 PLUG - - -
D3 PLUG - - -
G D4 PLUG - - -
E1 A97Z 10 VT 3573311C1
H E2 PLUG - - -
E3 A14KD 12 RD 3573311C1
J E4 A14TB 12 RD 3573311C1
F1 A23 18 TN 3534164C1
F2 PLUG - - -
F3 PLUG - - -
CONNECTOR 3534572C1 F4 A14JT 16 RD 3573312C1
BODY LOCK 3536085C1
G1%1 A89CB 18 PL 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL G1@1 A89CB 18 PL 3515517C1
A1* A53AB 18 YL 3573312C1 G2 PLUG - - -
A1% A92HD 12 TN 3573311C1

A1@ A78-GBH 18 WH 3573312C1
A1@ A78-GBR 18 WH 3573312C1
A2* A52AB 18 YL 3573312C1
A2% A14G 12 RD 3573311C1
A2@ A78C 14 BK 3573312C1
A3## A17-GAE 18 WH 3515517C1
A3@@ A17-GAE 18 WH 3534164C1
A4*** A17QR 18 PK 3534164C1
* HEADLIGHT W/TRIPMASTER N/SNOWPLOW

# 3 LIFT AXLE CONTROLS
% XMSN, EATON HEV W/FUSE W/PTO W/AIR BRAKE
@ MIRRORS-HTD W/WSHLD W/FUSE
## STRTR CONT,I6 ENG,CTR PNL
CONT,AUTO NEUT W/ALTEC
%% ENGINE ECM,I6,ULTRASHIFT3
@@ STRTR CONT, INTL I6/V8 W/ALSN W/AUTO NEUT
*** STRTR CONT,I6 ENG,CTR PNL CONT,AUTO NEUT

91927U 08AUG13 AE08077610 019
146

NAVISTAR, INC.
FUSEBLOCK #1
(1010)
4 3 2 1 F2 A75D 18 LTGN 3534164C1
E F3#1 A90E 18 GY 3534164C1

F3%1 A40 18 GY 3573312C1
F
F3%1 A90E 18 GY 3573312C1
A B C D F4 PLUG - - -
CONNECTOR 3599539C1
BODY LOCK 3599541C1
%& START CONT-INTL I6/V8 W/ALLISON XMSN W/AUTO NEUTRAL

**% ROOF IP AUXILIARY LOAD
#& ENG START-HDD W/MANUAL OR EATON XMSN
#% ENG START-INTL I6/V8
*% ENG START-W/EATON AUTO/ULTRASHIFT3 XMSN
**@ BACK-UP LIGHT W/ALLISON TRANSMISSION
*& ENG START - ALL EXCEPT CAT/CUM W/AUTO/ULTRASHIFT3
##& RIGHT HEATED MIRROR W/HEATED WINDSHIELD W/FULL POWER BRAKES
##@ DAYCAB & CUSTOMER INSTALLED WORK LIGHTS
##% CUSTOMER INSTALLED WORK LIGHT N/DAYCAB
##& WORK LIGHT CUSTOMER SUPPLIED
*%%& IGN FEED W/THEFT DET N/RMT START/STOP
*&&# IGN FEED - ROCKER START
#@@% IGN FEED W/ALTEC N/OPTIONS IN CENTER PANEL
@&&* ENGINE ECM, W/I6,V8 & N/ULTRASHIFT DM3
@**# ENGINE ECM, W/I6 & W/ULTRASHIFT DM3
%&&* WRG, SART CLOCK MODULE
#1 WABCO FULL POWER BRKS W/ 30A FUSE
%1 WABCO FULL POWER BRKS W/ELEC AIR COMPRESSOR W/ 20A FUSE
@1 ABS - WABCO AIR ABS
&1 ABS - BENDIX AIR ABS

91927U 08AUG13 AE08077610 020
147

NAVISTAR, INC.
FUSEBLOCK #11
(1020)

A1 A78BC 16 LTGN 3515517C1
A2 A78 16 LTGN 3515517C1
1 A3 PLUG - - -
A4 PLUG - - -
2 B1 A78B 14 BK 3516158C1
B2 A78-GBH 18 WH 3515517C1
3 B3 PLUG - - -
B4 PLUG - - -
4 C1 PLUG - - -
C2 PLUG - - -
A B C D C3 PLUG - - -
C4 PLUG - - -
E D1 PLUG - - -
D2 PLUG - - -
F D3 PLUG - - -
D4 PLUG - - -
4 3 2 1
E1%%%% A14HD 14 RD 3516158C1
E1%%%% A14HH 12 RD 3516158C1
E2 A13FS 12 PK 3573311C1
E3 A13FL 12 PK 3573311C1
E4%%%% A14HH 12 RD 3573311C1
CONNECTOR 3599540C1
BODY LOCK 3599541C1 E4%%%% A14HH 16 RD 3573312C1
F1 A94BF 18 GY 3534164C1
F2 A97DF 18 PL 3534164C1
F3 PLUG - - -
F4 A14FF 16 RD 3573312C1
%%%% BATTERY FEED- STANDARD

91927U 08AUG13 AE08077610 021
148

NAVISTAR, INC.
J1939 SPLICE A A5RF(-) 18 GN 3534164C1

(1025) B A5B(-) 18 GN 3534164C1
(LOCATED IN INSTUMENT PANEL CENTER) C A5RH(-) 18 LTGN 3534164C1
D A5RH(-) 18 LTGN 3534164C1
E% A5A(-) 18 GN 3534164C1
E@ A5(-) 18 GN 3534164C1
E** A5H(-) 18 GN 3534164C1
A M E## A5D(-) 18 GN 3534164C1

F PLUG - - -
B L G PLUG - - -
C K H% A5A(+) 18 YL 3534164C1
H@ A5(+) 18 YL 3534164C1
D J H** A5H(+) 18 YL 3534164C1
H## A5D(+) 18 YL 3534164C1
E H J A5RH(+) 18 YL 3534164C1
F G K A5RH(+) 18 YL 3534164C1
L A5B(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
CONNECTOR 3601838C1
BODY LOCK 3601839C1
# J1708-PUBLIC W/TRANSLATOR W/FDT W/FUSE

% WRG, STARTER CONT W/MWM, MAN XMSN W/FUSE
@ WRG, DATA RECORDER N/DISPLAY W/SEAT-2 W/FUSE
*# VORAD COLLISION AVOIDANCE SYS W/FUSE
** TELEMATICS BASE W/FUSE
## SEATBELT HEATED W/DRVR W/FUSE W FIRE TRUCK PROV
### ENGINE ECM, MWM EURO 5

91927U 08AUG13 AE08077610 022
149
19.23. CONNECTOR COMPOSITE (1026 / 1100), P. 23

NAVISTAR, INC.
J1939 SPLICE
(1026)
(LOCATED IN INSTUMENT PANEL CENTER)
A* A5RD(-) 18 GN 3534164C1
A# A5R(-) 18 GN 3534164C1
A M B A5C(-) 18 GN 3534164C1
C A5RE(-) 18 LTGN 3534164C1
B L D A5RE(-) 18 LTGN 3534164C1
C K E PLUG - - -
F A5RF(-) 18 GN 3534164C1
D J G A5RF(+) 18 YL 3534164C1
E H H PLUG - - -
J A5RE(+) 18 YL 3534164C1
F G K A5RE(+) 18 YL 3534164C1
L A5C(+) 18 YL 3534164C1
CONNECTOR 3601838C1 M* A5RD(+) 18 YL 3534164C1

BODY LOCK 3601839C1 M# A5R(+) 18 YL 3534164C1
* J1939 POWERTRAIN, W/ABS6 N/AMM

W/0008RLK W/OPTS, IBB ENG % SECONDARY INSTRUMENT CLUSTER-AGSP
# J1939 PWRTRN W/FULLPWR W/OPT
KEY SWITCH
(1100)

A PLUG - - -
B% A17 18 PK 1661208C1
A D
B@ A17H 16 PK 1661208C1
C A12 18 LTBL 1661208C1
D*## A13DB 18 PK 1661208C1
B D*** A13F 18 PK 1661208C1
D### A104J 18 DKBL 1661208C1
C
*## IGNITION FEED-THEFT DETERRENT

*** IGNITION FEED- STANDARD OR W/MWM
CONNECTOR 3546518C1 EURO 3 FOR BRAZIL EXPORT
BODY LOCK 3546519C1 ### IGNITION FEED-REMOTE START/STOP
% STARTER CONT, INTL I6 & EATON HYBRID

@ STRTR CONT, INTL I6/V8 W/ALSN W/AUTO NEUT

91927U 08AUG13 AE08077610 023
Figure 150 Connector Composite (1026 / 1100)
150
19.24. CONNECTOR COMPOSITE (1100MA / 1101 / 1101A), P. 24

NAVISTAR, INC.
KEY SWITCH CONN

(1100MA) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTUMENT PANEL CENTER) A PLUG - - -
B@ A17H 16 PK 1661208C1
B% A17H 18 PK 1661208C1
C A12 18 LTBL 1661208C1
D A13F 18 PK 1661208C1
A D
@ START CONT-INTL I6 W/ALLISON XMSN IN CENTER PANEL

% STRTR CONT,I6 ENG,CTR PNL CONT,AUTO NEUT
B %% ACCESS FEED- CTR PNL W/ALTEC
*# ACCESS FEED-CTR PNL W/BODY BUILDER
C
CONNECTOR 3546518C1
BODY LOCK 3546519C1

LOC 1 & 2 SW PACK A AA11-GKD 18 WH 1661261C1
(1101)
B AA12F 18 LTBL 1661261C1
C AA62DB 18 DKBL 1661261C1
D A3A(+) 18 DKBL 1661261C1
D C
E A3A(-) 18 GY 1661261C1
B
F PLUG - - -
E A
F
CONNECTOR 2031871C1
BODY LOCK 2031873C1
SWITCH PACK
(1101A)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GJ 18 WH 1661262C1
B A12FC 18 LTBL 1661262C1
F A
C A62S 18 DKBL 1661262C1
B
E C
D PLUG - - -
D E PLUG - - -
F PLUG - - -
CONNECTOR 2031872C1
BODY LOCK 2031874C1

91927U 08AUG13
AE08077610 024
Figure 151 Connector Composite (1100MA / 1101 / 1101A)
151

NAVISTAR, INC.

A1 A73A 18 LTGN 3522073C1
A2 A75D 18 LTGN 3522073C1
HVAC CONN A3 PLUG - - -
(1200) A4 A77 20 LTGN 3534303C1
A5 PLUG - - -
A6 PLUG - - -
B
A
1 2 3 4 5 6 7 8 9 101112
A7 PLUG - - -
A8 PLUG - - -
A9 A75C 20 LTGN 3534303C1
A10 PLUG - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 PLUG - - -
CONNECTOR 3534302C1
B4 PLUG - - -
BODY LOCK 3539892C1
B5 PLUG - - -
B6 A74-G 18 WH 3522073C1
B7 PLUG - - -
B8 PLUG - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1

A A74 18 LTGN 1661261C1
B A74A 18 LTGN 1661261C1
C A74B 18 LTGN 1661261C1
A K
D A74C 18 LTGN 1661261C1
B J
E A74D 18 LTGN 1661261C1
C H
F A74E 18 LTGN 1661261C1
D G
G A75E 20 LTGN 3544254C1
E F
H A75ZVRA 18 GY 1661261C1
CONNECTOR 3534302C1 J A77D 20 LTGN 3544254C1

BODY LOCK 3539892C1 K A75ZVRB 18 GY 1661261C1

91927U 08AUG13 AE08077610 025
152
19.26. CONNECTOR COMPOSITE (1220 / 1300 / 1300A), P. 26

NAVISTAR, INC.
HVAC LPM
(1220)
(LOCATED ON RIGHT SIDE
KICK PANEL HVAC LPM)

1 PLUG - - -
4
2 PLUG - - -
6
3 3 PLUG - - -
2 4 AA75A 18 LTGN 3544884C1
5 5 A75-G 12 WH 3605694C1
1 6 AA75 12 LTGN 3605694C1
CONNECTOR 3627940C1
RADIO
(1300) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL) 1 PLUG - - -
2 PLUG - - -
3 A54D 18 BN 3597102C1
4 A86 18 LTGN 3597102C1
5 PLUG - - -
9 10 1 2
6 A62E 18 DK BL 3597102C1
11 12 3 4 7 A86A 18 LTGN 3597102C1
8 A86-G 18 WH 3597102C1
13 14 5 6
9 A86DA 20 LTGN 3597102C1
15 16 7 8 10 A86EA 20 LTGN 3597102C1
11 A86K 20 LTGN 3597102C1
12 A86L 20 LTGN 3597102C1
13 A86H 20 LTGN 3597102C1
14 A86J 20 LTGN 3597102C1
CONNECTOR 3597143C1
15 A86BA 20 LTGN 3597102C1
16 A86CA 20 LTGN 3597102C1

1 PLUG - - -
RADIO
(1300A) 2 PLUG - - -
LOCATED IN INSTRUMENT PANEL) 3 A54D 18 BN 3597102C1
4 A86AE 18 LTGN 3597102C1
5 PLUG - - -
6 A62E 18 DKBL 3597102C1
9 10 1 2
7 A86A 18 LTGN 3597102C1
11 12 3 4 8 A86-G 18 WH 3597102C1
9 A86DA 20 LTGN 3597102C1
13 14 5 6
10 A86EA 20 LTGN 3597102C1
15 16 7 8 11 A86K 20 LTGN 3597102C1
12 A86L 20 LTGN 3597102C1
13 A86H 20 LTGN 3597102C1
CONNECTOR 3597143C1
14 A86J 20 LTGN 3597102C1
15 A86BA 20 LTGN 3597102C1
16 A86CA 20 LTGN 3597102C1

91927U 08AUG13
AE08077610 026
Figure 153 Connector Composite (1220 / 1300 / 1300A)
153
19.27. CONNECTOR COMPOSITE (1301 / 1302 / 1303), P. 27

NAVISTAR, INC.
RADIO CONNECTOR
LOCATED IN INSTRUMENT PANEL-RADIO)
1 A86H 20 LTGN 3580404C1
1 7 2 A86J 20 LTGN 3580404C1

3 A86BA 20 LTGN 3580404C1
2 8
4 A86CA 20 LTGN 3580404C1
3 9
5 A86-G 20 WH 3580404C1
4 10 6 A86 20 LTGN 3580404C1
5 11 7 A86K 20 LTGN 3580404C1

8 A86L 20 LTGN 3580404C1
6 12
9 A86DA 20 LTGN 3580404C1
10 A86EA 20 LTGN 3580404C1
CONNECTOR 3580403C1
11 PLUG - - -
12 A86AA 20 LTGN 3580404C1

1 PLUG - - -
RADIO CONN 2 PLUG - - -
(1302)
LOCATED IN INSTRUMENT PANEL-RADIO) 3 PLUG - - -
4 PLUG - - -
5 A86W 18 LTGN 3600062C1
1 2
3 6 PLUG - - -
4 5
6 7 PLUG - - -
8 PLUG - - -
7 8
9 9 PLUG - - -
10 11
12
10 PLUG - - -
13 14 11 PLUG - - -
15
16 17 12 PLUG - - -
18
19 20 13 PLUG - - -
14 PLUG - - -
15 A86A(+) 20 LTGN 3600062C1
16 A86A(-) 20 LTGN 3600062C1
CONNECTOR 3600061C1
17 PLUG - - -
18 PLUG - - -
19 PLUG - - -
20 PLUG - - -

1 A86K 20 LTGN 3703731C1
RADIO CONN 2 A86H 20 LTGN 3703731C1

(1303) 3 A86L 20 LTGN 3703731C1
LOCATED IN INSTRUMENT PANEL-RADIO)
4 A86J 20 LTGN 3703731C1
5 A86DA 20 LTGN 3703731C1
6 PLUG - - -
15 13 11 9 7 5 3 1
7 A86EA 20 LTGN 3703731C1
16 14 12 10 8 6 4 2 8 PLUG - - -
9 A86BA 20 LTGN 3703731C1
10 PLUG - - -
11 A86CA 20 LTGN 3703731C1
CONNECTOR 3703870C1 12 PLUG - - -
13 A86 20 LTGN 3703731C1
14 PLUG - - -
15 A86AA 20 LTGN 3703732C1
16 A86-G 20 WH 3703732C1

91927U 08AUG13 AE08077610 027
Figure 154 Connector Composite (1301 / 1302 / 1303)
154

NAVISTAR, INC.
DCM BRAKES
(1422)
(LOCATED IN CAB)

A A12A 16 LTBL 2033911C1
CONNECTOR 1669834C1
BODY LOCK 1675053C1
CLUSTER CONN
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A28-G 16 WH 2018639C1
2 A28 16 TN 2018639C1
7 1 3 PLUG - - -
8 2 4 A62 18 DKBL 2018639C1
9 3 5 A62BD 18 DKBL 2018639C1
10 6 PLUG - - -
11 7 A28A 18 TN 2018639C1
8 A110AD 18 GY 2018639C1
12 4
9 PLUG - - -
13 5
14 6 10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
CONNECTOR 3548792C1
13 PLUG - - -
14 A52C 20 YL 2018639C1
CLUSTER CONN
(1501)
(LOCATED IN INSTRUMENT PANEL CENTER)
1 PLUG - - -
5 12 2 PLUG - - -
4 11 3 PLUG - - -
10 4 PLUG - - -
9 5 PLUG - - -
6 PLUG - - -
3 8
2 7 7 PLUG - - -
1 6 8 PLUG - - -
9 A41 18 GY 2018639C1
10 A50 20 YL 2018639C1
11 PLUG - - -
12 PLUG - - -
CONNECTOR 2018590C1

91927U 08AUG13
AE08077610 028
155

NAVISTAR, INC.
TRANS MODULE 1 TRANS MODULE 2

(1501) (1502)
(LOCATED ON TRANSMISSION) (LOCATED ON TRANSMISSION)
1 10
8 18
7 17
6 16
5
15
14
13
12
4
3 11
2 10
1 9
9 17
CONNECTOR 2018589C1 CONNECTOR 1661601C1

1 K92#101 18 LTBL 2018639C1
1* K92#170 18 PK 3717171C1
2 PLUG - - -
1# K92#164 18 LTBL 3717171C1
3 K92#105 18 OR 2018639C1
2@ K92#123 18 LTGN 3717171C1
4 K92#109 18 GY 2018639C1
2# K92#165 18 TN 3717171C1
5 K92A110 18 PK 2018639C1
3% K92#169 18 GY 3717171C1
6 PLUG - - -
3& K92#111 18 OR 3717171C1
7# K92#180 18 OR 2018639C1
4% K92#170 18 PK 3717171C1
7@ K92#122 18 YL 2018639C1
4& K92#114 18 GY 3717171C1
8 K47#125 18 TN 2018639C1
5 K92#117 18 LTBL 3717171C1
9 K48#139 18 OR 2018639C1
6 K92#133 18 YL 3717171C1
10 K48#159 18 TN 2018639C1
7 K92#134 18 WH 3717171C1
11 PLUG - - -
8 K92#136 18 OR 3717171C1
12% K92#143 18 LTBL 2018639C1
9 K92#138 18 OR 3717171C1
12@ K92#141 18 TN 2018639C1
10 K92#141 18 TN 3717171C1
13 K92#150 18 PK 2018639C1
11 K92#136 18 OR 3717171C1
14 K47#140 18 LTGN 2018639C1
12 K92#152 18 LTGN 3717171C1
15 K47#160 18 YL 2018639C1
13 K92#153 18 YL 3717171C1
16 K92#124 18 WH 2018639C1
14 K31#154 18 TN 3717171C1
17 K92#162 18 YL 2018639C1
15 K92#155 18 WH 3717171C1
18 K92#169 18 GY 2018639C1
16 K92#157 18 WH 3717171C1
17 K92#158 18 LTGN 3717171C1
# ALLISON LCT W/GEN4, N/BODY BUILDER

W/LOW CAB W/IN CAB TCM
@ WTEC MD, STANDARD W/GEN4 W/LOW CAB
W/IN CAB TCM
% ALLISON LCT W/GEN4, W/BODY BUILDER * CLEAN POWER FEED, 2000 AUTO XMSN, W/IN-CAB
W/CREW CAB W/IN CAB TCM TCM - MD ONLY
& WTEC MD, W/AUTO NEUT W/GEN4 W/LOW CAB # WTEC MD, STANDARD W/GEN4 W/LOW CAB
W/ IN CAB TCM W/IN CAB TCM
** CLEAN POWER FEED, 2000 AUTO XMSN, @ ALLISON LCT W/GEN4, W/BODY BUILDER
W/IN-CAB TCM - MD ONLY W/CREW CAB W/IN CAB TCM
## SPEEDO W/ALLISON LCT W/BODY BUILDER % CLEAN POWER FEED, 3/4000 AUTO XMSN,
W/IN-CAB TCM W/IN-CAB TCM
& ALLISON LCT W/GEN4, N/BODY BUILDER W/LOW CAB
W/IN CAB TCM

91927U 08AUG13 AE08077610 029
156

NAVISTAR, INC.
TRANS MODULE 3
(1503)
(LOCATED ON TRANSMISSION)
1 K92#171 18 YL 3627612C1
18 8 2 K92#173 18 LTBL 3627612C1
3 K92#174 18 LTBL 3627612C1
4 K92#176 18 YL 3627612C1
5* K92#177 18 LTGN 3627612C1
5# K92#155 18 WH 3627612C1
6 K92#178 18 WH 3627612C1
7 K92#179 18 PK 3627612C1
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
14 PLUG - - -
15 PLUG - - -
9 1 16 PLUG - - -
17 PLUG - - -
CONNECTOR 3627615C1
18 PLUG - - -
* ALLISON LCT W/GEN4, N/BODY BUILDER W/LOW

CAB W/IN CAB TCM
# WTEC MD, STANDARD W/GEN4 W/LOW CAB W/IN CAB TCM

A* A13BK 18 PK 1661208C1
A# A92AA 18 TN 1661208C1
B PLUG - - -
OPT WARNING LTS
(1510) C PLUG - - -
(LOCATED IN INSTRUMENT PANEL REAR SIDE) D A111D 20 TN 1661208C1
E A111-GA 18 WH 1661208C1
A H F A92-GAL 18 WH 1661208C1
G PLUG - - -
B G
H A92-GAJ 18 TN 1661208C1
C F
D E
CONNECTOR 2005835C1
BODY LOCK 2006503C1
* CLEAN POWER FEED, 2000 AUTO XMSN, W/IN-CAB

TCM - MD ONLY
# WTEC MD, STANDARD W/GEN4 W/LOW CAB
W/IN CAB TCM
@ ALLISON LCT W/GEN4, W/BODY BUILDER
W/CREW CAB W/IN CAB TCM
% CLEAN POWER FEED, 3/4000 AUTO XMSN,
W/IN-CAB TCM
& ALLISON LCT W/GEN4, N/BODY BUILDER W/LOW CAB
W/IN CAB TCM

91927U 08AUG13 AE08077610 030
157

NAVISTAR, INC.
OPT WARNING LTS CAV CIRCUIT GAUGE COLOR TERMINAL

(1511)
A PLUG - - -
(LOCATED IN INSTRUMENT PANEL REAR SIDE)
B A13BD 18 PK 1661208C1
C A13BE 18 PK 1661208C1
A H D A13BG 18 PK 1661208C1
B G E A49A 18 GY 1661208C1
C F F A42 16 GY 1661208C1
G A49 18 GY 1661208C1
D E
H PLUG - - -
CONNECTOR 2005835C1
BODY LOCK 2006503C1
GAUGE/SWITCH PACK CAV CIRCUIT GAUGE COLOR TERMINAL

(1512)
(LOCATED IN INSTRUMENT PANEL 1 A11-GJ 18 WH 2018639C1
BEHIND CENTER PANEL) 2 A62S 18 DK BL 2018639C1
3 PLUG - - -
4 UGA 18 WH 2018639C1
7 1 5 PLUG - - -
8 2 6 PLUG - - -
9 3 7 A14FF 16 RD 2018639C1
10 8 A12FC 18 LT BL 2018639C1
11 9 PLUG - - -
10 A5C(-) 18 GN 2018639C1
12 4 11 A5C(+) 18 YL 2018639C1
13 5
14 6 12 PLUG - - -
13 PLUG - - -
14 PLUG - - -
CONNECTOR 3548792C1
310615 CIRCUIT DIAGRAM AC BUS

91927U 08AUG13 AE08077610 031
158

NAVISTAR, INC.

A1 PLUG - - -
BODY CNRTL - J3 A2 A77 20 LTGN 3534303C1

(1600) A3 A75C 20 LTGN 3534303C1
(LOCATED INSIDE RIGHT SIDE OF DASH PANEL)
A4 A52A 20 YL 3534303C1
A5 PLUG - - -
A6 PLUG - - -
A7 PLUG - - -
A8* A87EA 18 GY 3522073C1
B1 A1 A8# A87C 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 PLUG - - -
A13 A63DF 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 AA13 16 PK 3522073C1
B1 A100 20 GY 3534303C1
B2 PLUG - - -
B3 PLUG - - -
B4 A97A 18 PL 3522073C1
B5 A77D 20 LTGN 3534303C1
B6 A90M 18 GY 3522073C1
B16 A16 B7 PLUG - - -
B8 A36A 18 TN 3522073C1
B9 A36B 18 TN 3522073C1
CONNECTOR 3598706C1
BODY LOCK 1618846C1 B10 A90HB 18 GY 3522073C1
B11 A32 18 TN 3522073C1
B12 A77B 20 LTGN 3534303C1
B13 A75E 20 LTGN 3534303C1
B14 A44A 18 GY 3522073C1
B15 PLUG - - -
* MH06500, MA06500 WASHER CTR CHAS-W/LEVEL W/FUSE
# WASHER W/LEVEL W/FUSE B16 PLUG - - -
@ SNOW VALVE W/FUSE, IBB ENGINE W/AUTO NEUTRAL
% AIR HORN-STRG WHL MTD W/EAGLE INTERIOR
** POWER TAKE OFF HOURMETER
## REAR AXLE TEMP 6X4
@@ BRAKE-TRW HYD W/FUSE
%% AIR CONDITIONING -OPT
@@@ BRAKE-ABS PREMIUM W/EXPORT LIFT AXLE W/FUSE

91927U 08AUG13 AE08077610 032
159

NAVISTAR, INC.
BODY CNRTL - J4
(1601)
F1 E1 E9 PLUG - - -
E10 PLUG - - -
E11 A72E 18 OR 3522073C1
E12 PLUG - - -
E13 PLUG - - -
E14 PLUG - - -
E15 PLUG - - -
E16 A92AA 18 TN 3522073C1
F1 A44 16 GY 3522073C1
F2 A59P 18 GY 3522073C1
F3 PLUG - - -
F4 PLUG - - -
F5 PLUG - - -
F6 PLUG - - -
F7 PLUG - - -
F16 E16 F8 PLUG - - -
F9 PLUG - - -
CONNECTOR 3598707C1 F10 PLUG - - -
BODY LOCK 1618846C1

E1* A89AR 18 PL 3522073C1
E1& A103D 18 LTGN 3522073C1
E2 A103C 18 LTGN 3522073C1
E3 A92RD 16 TN 3522073C1
E4## A104A 18 DKBL 3522073C1
E4@@ A92#161 18 TN 3522073C1
E5 PLUG - - -
E6 A82H 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
E8 A92D 18 TN 3522073C1
* XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE

# STRTR CONT, INTL I6/V8 W/ALSN
& SPARE DIGITAL INPUTS & RELAY CONTROLS
** XMSN, ALSN 1000/2000 COL SHFT W/FUSE
@@ XMSN, ALSN W/6 GEAR DISABLE W/FUSE
## THEFT DETERRENT-RELAY CNTRL
%% AUX 40A CIRCUIT
&& AUX 30A CIRCUIT
%@ STANDARD BATTERY FEED W/LOAD SHEDDING
@@@ XMSN, ALSN W/PARK COL SHFT W/FUSE

91927U 08AUG13 AE08077610 033
160

NAVISTAR, INC.
BODY CNRTL - J4
(1601)
F1 E1
F11 A37 18 TN 3522073C1
F12 PLUG - - -
F13 PLUG - - -
F14 A59V 18 GY 3522073C1
F15 A70 16 RD 3522073C1
F16*1* A92#117 18 TN 3522073C1
F16#1# A90J 18 GY 3522073C1
F16 E16
CONNECTOR 3598707C1
BODY LOCK 1618846C1
*# TRANSFER CASE SHIFTING EFFECT, W/FABCO TC-28 2-SPEED, W/TR00500

*@ SOLENOID, 8 PACK
#@ SOLENOID, 16 PACK
#% LECTRASHIFT PTO
#& AUX TRLR SW CTR PIN W/FUSE
%& SOLENOID, 12 PACK
@& MANUAL XMSN WITH BYPASS SWITCH
%# 12 PACK SOLENOID W/ATC
*1* XMSN MISC - W/LCT, W/AUTO NEUTRAL
@1 TRAILER 24V W/DIAGNOSTIC FLASHER MODULE
&# SOLENOID, 4-16 PACK
&@ SOLENOID, 8 PACK W/PTO
&% BRAKE SYSTEM-STANDARD W/MWM 5 ENGINE
%1 ECE48, N/BDY BLDR IN CAB - FUSE
#1# BRAKE-TRW HYD W/FUSE
*2* BRAKE SYSTEM -AIR ACTUATED W/FUSE

91927U 08AUG13 AE08077610 034
161

NAVISTAR, INC.
BODY CNRTL - J5
(1602)
E14 PLUG - - -
F1 E1
E15 A70A 20 RD 3534303C1
E16 A11-GAC 18 WH 3522073C1
F1 PLUG - - -
F2 A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F4 PLUG - - -
F5 A5EB(-) 18 GN 3522073C1
F6 A5EB(+) 18 YL 3522073C1
F7 PLUG - - -
F8 A85C 18 GY 3522073C1
F9#* A79A 18 GY 3522073C1
F9@% A28B 18 TN 3522073C1
F10@& A55 18 OR 3522073C1
F10@# A71D 18 OR 3522073C1
F16 E16 F11 A104CB 18 DKBL 3522073C1
F12 A103B 18 LTGN 3522073C1
CONNECTOR 3598705C1
BODY LOCK 1618846C1 F13&# A19B 16 GY 3522073C1
F13&@ A89CC 18 PL 3522073C1
F13*1 A89CC 18 DKBL 3522073C1
E1 A3A(-) 18 GY 3522073C1
F14 A103A 18 LTGN 3522073C1
E2 A3A(+) 18 DKBL 3522073C1
F15 A104D 18 DKBL 3522073C1
E3 PLUG - - -
F16 A44D 18 GY 3522073C1
E4 PLUG - - -
E5 PLUG - - -
E6 A6A 20 GY 3534303C1
E7 PLUG - - -
E8 A6A 18 GY 3522073C1
E9 PLUG - - -
E10 PLUG - - -
E11&& A50 20 YL 3534303C1
E11*** A52C 20 YL 3534303C1
E12 PLUG - - -
E13 PLUG - - -
@% AIR FILTER RESTRICTION W/EAGLE INTERIOR

@# WORK LIGHT ON W/BACKUP
%# XMSN, EATON HEV W/FUSE W/PTO W/AIR BRAK
&* SPARE DIGITAL INPUTS & RELAY CONTROLS
&@ XMSN, ALSN 1000/2000 T-HANDLE,
#1 STRTR CONT, INTL I6/V8 W/ALSN WC LIFT W/FUSE
#@ TRANSFER CASE SHIFTING EFFECT, W/FABCO *1 XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT,
TC-28 2-SPEED, W/TR00500 V8, W/FUSE W/LIFT SWITCH
&& XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT, V8, ##1 BRAKE SYSTEM -AIR ACTUATED W/FUSE W/AL
W/FUSE W/LIFT SWITCH @& DIAGNOSTIC FLASHER MODULE CONNECTIONS
*** BASE HARNESS, W/FUSE &# FUEL WATER/SEP - HEATED - FWD CHASSIS
#& AIR HORN-W/SW MTD STRG WHL & CTR PNL #% ENGINE BRAKE
%@ 5TH WHEEL JAW UNLOCK W/MONITOR

91927U 09AUG13
AE08077610 035
162

NAVISTAR, INC.

A A57A 18 OR 3544876C1
B* A56A 18 OR 3544876C1
BODY CNRTL-J1
(1603) B% A56A 16 OR 3544876C1
(LOCATED ON LEFT SIDE KICK PANEL) C A77A 16 LTGN 3544876C1
D** A56A 14 OR 3544877C1
D* A70A 16 RD 3544876C1
E A85E 16 GY 3544876C1
F A64A 16 YL 3544876C1
F A G&& A65A 16 OR 3544876C1
G*# A65 16 OR 3544876C1
M G H*@ A78AA 16 LTGN 3544876C1
H*% A78A 16 LTGN 3544876C1
J PLUG - - -
CONNECTOR 3598711C1 K A64B 16 YL 3544876C1

L*@ A78BA 16 LTGN 3544876C1
L*% A78B 16 LTGN 3544876C1
M** A57A 14 OR 3544877C1
M% A57C 16 OR 3544876C1
* DIAGNOSTIC FLASHER MODULE CONNECTIONS

@ TURN SIGNAL W/VORAD VS-400 N/BODY BUILDER
% TURN SIGNAL STANDARD
& AC - REMOTE MTD CONDENSER
** POWER MIRRORS HTD W/MOTORIZED W/TURN SIGNAL
&& DAYCAB & CUSTOMER INSTALLED WORK LIGHTS
*# WORK LIGHT-CUSTOMER SUPPLIED,
ON W/BACKUP, W/FUSE
*@ PWR MIRRORS-HEATED DUAL HOOD MTD
*% PWR MIRRORS-HTD
*& CUSTOMER INSTALLED WORK LIGHT N/DAYCAB

BODY CNRTL-J2 A A82 16 GY 3544876C1
(1604) B* A53AA 14 YL 3544877C1
B** A53 14 YL 3544877C1
C* A52AA 14 YL 3544877C1
C** A52 14 YL 3544877C1
D PLUG - - -
E A11-GB 12 WH 3544877C1
E A
F## A68 16 BN 3544876C1
F*# A68A 16 BN 3544876C1
K F
G A58 16 BN 3544876C1
H A53B 14 YL 3544877C1
J A63A 18 DK BL 3544876C1
CONNECTOR 3598710C1
K A52D 14 YL 3544877C1
* HEADLIGHT - W/TRIPMASTER & N/SNOWPLOW

** HEADLIGHT - STANDARD
## TAIL LIGHT - STANDAR
*# ECE48, N/BDY BLDR IN CAB - FUSE

91927U 09AUG13 AE08077610 036
163

NAVISTAR, INC.
TO SART CLOCK MODULE

(1610)
(LOCATED IN CAB) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
A C PLUG - - - -
D A5RJ(-) 18 GN 1661875C1 3568570C1
B
C
D
CONNECTOR 3540756C1
BODY LOCK 3540758C1
BASE 1 SPLICE PACK

(1623)

G
A A58 16 BN 1661208C1
F
B A54D 18 BN 1661208C1
E
C A58DA 18 BN 1661208C1
D
D A58DB 18 BN 1661208C1
C
E A58T 18 BN 1661208C1
B
F PLUG - - -
G PLUG - - -
A
CONNECTOR 2006789C1
BODY LOCK 2006792C1
REAR TURNS PANEL SPLICE CAP

(1625)
(LOCATED IN INSTRUMENT PANEL CENTER) A A70A 16 RD 3535303C1 3535424C1
B* A57 16 OR 3535303C1 3535424C1
B** A70B 16 RD 3535303C1 3535424C1
M C*## A57BB 16 LTGN 3535303C1 3535424C1
L C# A70BB 16 RD 3535303C1 3535424C1

D PLUG - - - -
K
E* A56C 16 OR 3535303C1 3535424C1
J
E** A68A 16 BN 3535303C1 3535424C1
H F* A56 16 OR 3535303C1 3535424C1
G F** A68B 16 BN 3535303C1 3535424C1
F G*## A56BB 16 YL 3535303C1 3535424C1
E G*## A68BB 16 BN 3535303C1 3535424C1
H PLUG - - - -
D
J A62 18 DKBL 3535303C1 3535424C1
C
K A62DA 18 DKBL 3535303C1 3535424C1
B
L A62DB 18 DKBL 3535303C1 3535424C1
A M#* A62DE 18 DKBL 3535303C1 3535424C1
M*% A62E 18 DKBL 3535303C1 3535424C1
CONNECTOR 3543733C1
BODY LOCK 3543732C1
** ECE48, N/BDY BLDR IN CAB - FUSE
*# BASE HARNESS, W/FUSE
* TURN SIGNALS LIGHTS N/BODY BUILDER
# ECE48, W/BODY BUILDER - BRKR
## SW-AUX TRLR COMBINED W/FUSE
#* SPEAKER & RADIO 16-WAY W/EAGLE INTERIOR W/FUSE
*% SPEAKER & RADIO 16-WAY W/DELUXE TRIM W/FUSE
*## TURN SIGNALS LIGHTS W/BODY BUILDER

91927U 09AUG13 AE08077610 037
164

NAVISTAR, INC.
J1939 PRIVATE
(1626)
C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A5ET(+) 18 YL 1661875C1 3568570C1
B B PLUG - - - -
A C A5ET(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
DIAGNOSTIC CONN
(1650)
(LOCATED UNDER INSTRUMENT
PANEL LEFT OF STEERING SIDE)
A A98-G 18 WH 1651968C1
B A98H 18 BK 1651968C1
C PLUG - - -
D D PLUG - - -
E E PLUG - - -
C
F A3CC(+) 18 DKBL 1651968C1
F A B G A3CC(-) 18 GY 1651968C1
J H A98A(+) 18 YL 1651968C1
G
H J* A98A(-) 18 GN 1651968C1
J## A98A 18 GY 1651968C1
* XMSN, EATON HEV W/FUSE W/PTO W/AIR BRAKE

CONNECTOR 3544066C1 ## ENGINE ECM,MWM EURO 3

91927U 09AUG13 AE08077610 038
165

NAVISTAR, INC.
DIAGNOSTIC CONNECTOR
(1658)
(LOCATED UNDER INSTRUMENT PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
LEFT OF STEERING COLUMN)
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 A98-GCA 18 WH 3577762C1
8 16 5 A98-GCB 18 WH 3577762C1
6 A5B(+) 18 YL 3577762C1
7 A98B 18 GY 3577762C1
8 PLUG - - -
9 PLUG - - -
1 9 10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
14 A5B(-) 18 GN 3577762C1
BODY LOCK 3576926C1 16 A98H 18 BK 3577762C1
J1708 PUBLIC (+)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE) A A3BB(+) 18 DKBL 1661208C1
B A3AC(+) 18 DKBL 1661208C1
G C* A3M(+) 18 LTBL 1661208C1
F C# A3C(+) 18 DKBL 1661208C1

D PLUG - - -
E
E A3AB(+) 18 DKBL 1661208C1
D F*** A3H(+) 18 DKBL 1661208C1
C F**# A3D(+) 20 DKBL 1661208C1

G PLUG - - -
B
CONNECTOR 2006789C1
BODY LOCK 2006792C1
*# WRG, PEOPLENET COMMUNICATIONS DAYCAB 0008RHA W/FUSE

*** TELEMATICS BASE W/FUSE
**# SEATBELT HEATED W/DRVR W/FUSE W FIRE TRUCK PROV
## MOBILE MAX POWER O/P
#* SAT COMM-XATANET

91927U 09AUG13 AE08077610 039
166

NAVISTAR, INC.
J1708 PUBLIC (-)

(1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A A3BB(-) 18 GY 1661208C1
G B A3AC(-) 18 GY 1661208C1
F C### A3M(-) 18 GY 1661208C1
C#%# A3C(-) 18 GY 1661208C1
E
D PLUG - - -
D E A3AB(-) 18 GY 1661208C1
C F*** A3H(-) 18 GY 1661208C1
F**# A3D(-) 20 GY 1661208C1
B
G PLUG - - -
CONNECTOR 2006789C1
BODY LOCK 2006792C1
### FEEDER DATA TERMINAL SYSTEM W/TRANSLATOR FOR DAYCAB

## MOBILE MAX POWER O/P
#* SAT COMM-XATANET
*** TELEMATICS BASE W/FUSE
**# SEATBELT HEATED W/DRVR W/FUSE W FIRE TRUCK PROV
#%# ABS W/FULL POWER W/FUSE
#%% PEOPLENET COMMUNICATIONS DAYCAB 0008RLK
FWD CHASSIS
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)

1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
1 12 4 PLUG - - -
5 PLUG - - -
13 26 6 PLUG - - -
7 PLUG - - -
27 38
8 PLUG - - -
39 50
9 PLUG - - -
51 64 10 PLUG - - -
11 PLUG - - -
65 76 12 PLUG - - -
13 PLUG - - -
14 M56B 16 OR 3549417C1
15 M57B 16 OR 3549417C1
16 M41 18 GY 3549418C1
CONNECTOR 3595624C1

91927U 09AUG13 AE08077610 040
167

NAVISTAR, INC.

26 PLUG - - -
27 PLUG - - -
28 PLUG - - -
29 PLUG - - -
30 M94L(+) 18 BK 3549418C1
31 M94L(-) 18 BK 3549418C1
32 PLUG - - -
33 PLUG - - -
FWD CHASSIS
34 PLUG - - -
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER) 35 M94R(+) 18 BK 3549418C1
36 M94R(-) 18 BK 3549418C1
37 M92#103 18 TN 3549418C1
38 PLUG - - -
39 PLUG - - -
40 PLUG - - -
1 12 41 PLUG - - -
42 PLUG - - -
13 26 43 PLUG - - -
44 PLUG - - -
27 38
45 M89CE 18 PL 3549418C1
39 50
46 M89AR 18 PK 3549418C1
51 64 47 PLUG - - -
48 M89AB 18 PL 3549418C1
65 76 49 M92#101 18 TN 3549418C1
50 PLUG - - -
51 PLUG - - -
52 PLUG - - -
53 PLUG - - -
54 PLUG - - -
55 PLUG - - -
57 PLUG - - -
58 PLUG - - -
59 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 60 PLUG - - -
17 PLUG - - - 61 PLUG - - -
18 PLUG - - - 62 PLUG - - -
19 PLUG - - - 63 PLUG - - -
20 PLUG - - - 64 PLUG - - -
21 M85E 16 GY 3549417C1 65 PLUG - - -
22 M64A 16 YL 3549417C1 66 PLUG - - -
23 M64B 16 YL 3549417C1 67 PLUG - - -
24 PLUG - - - 68 PLUG - - -
25 M110AD 18 GY 3549418C1 69 PLUG - - -
70 PLUG - - -
71 PLUG - - -
72 PLUG - - -
73 PLUG - - -
74 PLUG - - -
75 PLUG - - -
76 PLUG - - -

91927U 09AUG13 AE08077610 041
168

NAVISTAR, INC.
DASH HARNESS CONNECTOR

(LOCATED ON FRONT LEFT DASH PANEL(UPPER)) 14& A56F 16 YL 3574285C1
14** A56 16 OR 3574285C1
15& A57F 16 LTGN 3574285C1
15** A57 16 OR 3574285C1
16 A41 18 GY 2003343C1
17## A22AA 18 PK 2003343C1
12 1
17@@ A87C 18 GY 2003343C1
18 PLUG - - -
26 13
19 A87KA 18 GY 2003343C1
38 27 20*** A87BA 18 GY 2003343C1
50 39 21 A85E 16 GY 3574285C1
22 A64A 16 YL 3574285C1
64 51
23 A64B 16 YL 3574285C1
24 PLUG - - -
76 65
25 A110AD 18 GY 2003343C1
26 PLUG - - -
27 A9ZB 18 GY 2003343C1
28 A6A 18 GY 2003343C1
29 A40 18 GY 2003343C1
30 A94L(+) 18 GY 2003343C1
CONNECTOR 3595625C1 31 A94L(-) 18 GY 2003343C1

1 A52 14 YL 3574288C1
2 A53 14 YL 3574288C1
3 A52D 14 YL 3574288C1
4 A53B 14 YL 3574288C1
5 PLUG - - -
6 A19A 16 GY 3574288C1
7 A19B 16 GY 3574288C1
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
& ECE48, N/BDY BLDR IN CAB - FUSE

## DRIVER DISPLAY & TPMS, W/FUSE
@@ WASHER W/LEVEL W/FUSE
%% ZERO VOLT REFERENCE -STANDARD
&& EATON VORAD VS-400 W/FUSE
*** WASHER N/LEVEL W/FUSE
%%% BRAKE-WABCO AIR ABS W/FUSE 6S/6M
&&& VORAD COLLISION AVOIDANCE SYS W/FUSE
*@ BRAKE-ABS 6S/6M STANDARD W/FUSE
*% TPMS W/2" DISPLAY
*& DRIVER DISPLAY & TPMS, W/FUSE
*# BRAKE-WABCO AIR ABS W/FUSE
#@ GAUGE-AIR BRAKE APPLICATION-OPT W/HYD BK
#% BRAKE-ABS STANDARD W/FUSE
#& ABS W/FULL POWER W/AIR COMPRESSOR W/FUSE CHART CONTINUE ON SHEET 43
#* BRAKE-WABCO AIR ABS W/FUSE 6S/6M

91927U 09AUG13 AE08077610 042
169

NAVISTAR, INC.

37 A92#103 18 TN 2003343C1
38 PLUG - - -
DASH HARNESS CONNECTOR
(1700) 39 PLUG - - -
(LOCATED ON FRONT LEFT DASH PANEL(UPPER)) 40 PLUG - - -
41 PLUG - - -
42 PLUG - - -
43 A67AA 18 PK 2003343C1
44 A67AB 18 PK 2003343C1
45%* A89CE 18 PL 2003343C1
12 1
45%# A122E 18 PL 2003343C1
46%# A122D 18 WH 2003343C1
26 13 46%* A89AR 18 PL 2003343C1
38 27 47&@ A44Y 16 GY 3574285C1
50 39 47&& A67-GA 18 WH 2003343C1

48&% A92#103 18 TN 2003343C1
64 51
48**# A92B103 18 TN 2003343C1
48%# A89CF 18 PL 2003343C1
76 65
CONNECTOR 3595625C1

32 PLUG - - -
33 PLUG - - -
34 A94BF 18 GY 2003343C1
35#& A94R(+) 18 GY 2003343C1
35#% A94J 16 GY 3574285C1
36 A94R(-) 18 GY 2003343C1
@* ALSN W/PARK COL SHFT,WC LIFT, V8, W/FUSE W/LIFT SWITCH

@# VORAD COLLISION AVOIDANCE SYS W/FUSE
%* XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE
%# XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT, V8, W/FUSE W/LIFT SWITCH
%@ XMSN, EATON HEV W/FUSE W/PTO W/AIR BRAKE
&* STRTR CONT, INTL I6/V8,ALSN,AUTO NEUT,RMT S/S
&# STRTR CONT, W/ALLISON, W/REMOTE START STOP
&@ BRAKE SYSTEM -MOBILITY W/FUSE W/ALTEC
&% XMSN, ALSN 3/4000 W/WHEELCHAIR LIFT & FUSE
**# ALSN W/PARK COL SHFT,WC LIFT W/FUSE
**@ AIR CONDITIONING -OPT REMOTE MTD CONDENSER
**% XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE
**& BRAKE-ABS W/RSP & ESP & M-NGV-RH-HDD & W/FUSE

91927U 09AUG13 AE08077610 043
170

NAVISTAR, INC.

51 PLIUG - - -
DASH HARNESS CONNECTOR 52 PLIUG - - -
(1700)
53 PLIUG - - -
(LOCATED ON FRONT LEFT DASH PANEL(UPPER))
54 PLIUG - - -
55 PLIUG - - -
56 PLIUG - - -
57 PLIUG - - -
58 PLIUG - - -
12 1 59 PLIUG - - -
60 PLIUG - - -
26 13 61@@% A44L 18 GY 2003343C1

62@@% A44J 18 GY 2003343C1
38 27
63@@& A78BC 16 LTGN 3574285C1
50 39
63@@* A78BD 16 LTGN 3574285C1
64 51 64@@# A78AC 16 LTGN 3574288C1
64%%& A78AD 16 LTGN 3574288C1
76 65 65 PLIUG - - -
66 PLIUG - - -
67 PLIUG - - -
68 PLIUG - - -
69 PLIUG - - -
70 PLIUG - - -
71 PLIUG - - -
CONNECTOR 3595625C1 72 PLIUG - - -
73 PLIUG - - -
74 PLIUG - - -
75 PLIUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 76 PLIUG - - -
48 A77P 18 LTGN 2003343C1
49**% A92#101 18 TN 2003343C1
49**@ A77S 18 LTGN 2003343C1
50 A40A 14 GY 3574285C1
@@% XMSN, ALSN 1/2000 T-HANDLE, AUTO PB W/FUSE

@@& PWR MIR HTD RIGHT SINGLE SIDE HOOD MTD
@@* MIR-HTD RIGHT W/WSHLD W/FUSE
@@# PWR MIRRORS-HEATED DUAL HOOD MTD
%%& DUAL HTD MIR, PWR W/HOOD W/WSHLD W/FUSE
* LECTRASHIFT PTO
# AUX 30A CIRCUIT
@ AUXILIARY POWER SOURCE & AUX 40 AMP CIR
** DIAGNOSTIC FLASHER MODULE CONNECTIONS
@% J1939 POWERTRAIN W/ABS, OPT, TPMS W/2" DISPLAY N/AMM
@& W/WABCO AIR ABS & W/TPMS WITH 2 INCH DISPLAY ENG & N/AMTR, N/OPTS
%& J1939 POWERTRAIN W/VORAD VS-400 & WABCO AIR ABS

91927U 09AUG13 AE08077610 044
171

NAVISTAR, INC.
CTR CHASSIS
(1701)

8#* A13 14 PK 3574288C1
8## A68T 10 BN 3574287C1
9#* A70 16 RD 3574288C1
12 1
10 A94TM 12 GY 3574287C1
11 A94TE 16 GY 3574288C1
26 13
12*** A56BB 16 YL 3574288C1
38 27 12@ A56R 16 YL 3574288C1
50 39 12### A56BC 16 OR 3574288C1
13 PLUG - - -
64 51
14 A94L(+) 18 GY 2003343C1
15 A94L(-) 18 GY 2003343C1
76 65
16%%% A94WW 18 GY 2003343C1
16&&& A94R(+) 18 GY 2003343C1
16*@ A94BE 16 GY 3574285C1
17 A94R(-) 18 GY 2003343C1
18 PLUG - - -
19 A94BF 16 GY 3574285C1
CONNECTOR 3595623C1
20 PLUG - - -
21 PLUG - - -

1 PLUG - - -
2# A56 16 OR 3574288C1
2@ A70B 16 RD 3574288C1
2% A56A 14 OR 3574288C1
3# A57 16 OR 3574288C1
3% A57A 14 OR 3574288C1
4@ A68B 16 BN 3574288C1
4& A68 16 BN 3574288C1
5 A56L 16 YL 3574288C1
6 A57R 16 LTGN 3574288C1
7 A54T 10 BN 3574287C1
*@ BRAKE-ABS STANDARD W/FUSE

%%% BRAKE-WABCO AIR ABS W/FUSE 6S/6M
# TURN SIGNAL STANDARD
*** TURN SIGNAL W/VORAD W/BODY BUILDER
@@@ ZERO VOLT REFERENCE -STANDARD
*# BRAKE-ABS PREMIUM W/FUSE
*% BRAKE-WABCO AIR ABS W/FUSE
*& BRAKE-WABCO AIR ATC W/FUSE
@& AUX TRLR SW CTR PIN W/FUSE
@* ABS W/FULL POWER W/FUSE

91927U 09AUG13 AE08077610 045
172

NAVISTAR, INC.
CHART CONTINUE FROM SHEET 45 CAV CIRCUIT GAUGE COLOR TERMINAL

30# A56J 16 OR 3574285C1
CTR CHASSIS
(1701) 30@ A56J 16 YL 3574285C1
32 PLUG - - -
33 PLUG - - -
34 PLUG - - -
35 PLUG - - -
12 1
36 PLUG - - -
37 PLUG - - -
26 13
38 PLUG - - -
38 27
39 PLUG - - -
50 39 40 PLUG - - -
64 51 41 A87EA 18 GY 2003343C1
42 PLUG - - -
76 65 43 A98B(+) 18 YL 2003343C1
44&# A98B(-) 18 GN 2003343C1
44&% A87EA 18 GY 2003343C1
45 A49A 18 GY 2003343C1
46 PLUG - - -
CONNECTOR 3595623C1 47 A59N 18 GY 2003343C1

22 PLUG - - -
23 PLUG - - -
24 A90E 18 GY 2003343C1
25 PLUG - - -
26&&& A94L 12 GY 3574287C1
26&& A94TA 12 YL 3574287C1
27 A36A 18 TN 2003343C1
28# A57J 16 OR 3574285C1
28@ A57J 16 LTGN 3574285C1
29 A36B 18 TN 2003343C1
%* SOLENOID, 4 PACK **% WASHER CTR CHAS-W/LEVEL W/FUSE

%@ BRAKE SYSTEM -AIR ACTUATED W/FUSE **& BRAKE SYSTEM -AIR ACTUATED W/FU
&* WASHER CTR CHAS-W/LEVEL W/FUSE ##@ BRAKE SYSTEM -MOBILITY W/FUSE
&@ STRTR CONT, INTL I6/V8 W/ALSN W/RMT S/S ##* LIFT GATE W/LIFT AXLE CONTROLS
*1 GAUGE-AIR BRAKE EXPORT W/LIFT AXLE @@% BRAKE-ABS W/RSP,ESP W/FUSE
*2 REAR AXLE TEMP 6X4 @@* ABS W/FULL POWER W/FUSE
*3 AXLE TEMP 4X2 %%& 2 LIFT AXLE CONTROLS
*4 BRAKE-ABS PREMIUM W/EXPORT LIFT AXLE W/FUSE %%# BRAKE-ABS PREMIUM W/RSP,ESP & W
*5 DIFF LOCK OPT-SINGLE/DUAL W/M-NGV-SS & W/FUSE
#3 BRAKE - ABS 6S/6M W/RSP, ESP MD TRACTOR W/FUSE %%@ 3 LIFT AXLE CONTROLS
#5 SOLENOID, 12 PACK &&@ BRAKE-ABS PREMIUM W/HSA & W/FUS
@1 BRAKE-ABS W/RSP,ESP W/FUSE
@3 XMSN, EATON HEV W/BRKR W/PTO W/AIR BRAKE W/HAS
@4 SOLENOID, 16 PACK
@5 BRAKE-ABS W/RSP,ESP W/FUSE

- - INITIAL RELEASE. A 91927U
91927U 09AUG13
AE08077610 046
173

NAVISTAR, INC.
CHART CONTINUE FROM SHEET 46 CAV CIRCUIT GAUGE COLOR TERMINAL

55 PLUG - - -
CTR CHASSIS
(1701) 56 A59V 18 GY 2003343C1
58**% A87DB 18 GY 2003343C1
58**& A44D 18 GY 2003343C1
59**% A87MB 18 GY 2003343C1
59##@ A44N 18 GY 2003343C1
12 1
60##% A90-K 18 GY 2003343C1
60##& A92HA 18 TN 2003343C1
26 13
60@@* A90-D 16 GY 3574285C1
38 27
61 A5A(-) 18 GN 2003343C1
50 39 62 A94SH 18 GY 2003343C1
64 51 63*** A57BB 16 LTGN 3574285C1

63@ A57R 16 LTGN 3574285C1
76 65 63&&* A57BC 16 OR 3574285C1
64 PLUG - - -
65 A42 16 GY 3574288C1
66 PLUG - - -
CONNECTOR 3595623C1

48 PLUG - - -
49 PLUG - - -
50 A49 18 GY 2003343C1
51 A20 16 LTGN 3574288C1
52 A5E(+) 18 YL 2003343C1
53 A5E(-) 18 GN 2003343C1
54 PLUG - - -
55 PLUG - - -
*#@ LIFT GATE

*#% FUEL HEATED-CHS MTD W/FUSE
*#& WORK LIGHT W/DAYCAB & CUSTOMER INSTALLED,
ON W/BACKUP
*@# WORK LIGHT -MANUFACTURING MOUNTED ## TRAILER - W/BB INSIDE CAB & W/7 WAY
*%# BRAKE-ABS W/RSP,ESP W/FUSE @@ AUX TRAILER SWITCH-AUX CTR PIN HOT
*&# BRAKE SYSTEM -AIR ACTUATED W/FUSE && AUX TRAILER - ISO
#*@ LIFT GATE W/LIFT AXLES ### DIAGNOSTIC FLASHER MODULE CONNECTIONS
#*& TRAILER W/SKT W/BODY BUILDER W/FUSE #* TRAILER 24V W/DIAGNOSTIC FLASHER MODULE
#@* ECE48, W/BODY BUILDER - BRKR %& SOLENOID, 8 PACK W/PTO
%*# TRAILER W/BODY BUILDER W/FUSE %# SOLENOID, 4-16 PACK
* 12 PACK SOLENOID W/ATC &% WASHER - W/LEVEL (SS/RH
% POWER MIRRORS HTD W/MOTORIZED W/TURN SIGNAL

91927U 09AUG13 AE08077610 047
174

NAVISTAR, INC.
CTR CHASSIS
(1701)

66 A87DB 18 GY 3574289C1
67 A19 16 GY 3574288C1
68 A65 16 OR 3574288C1
12 1 69 A44 16 GY 3574288C1
70#*@ A71N 16 OR 3574288C1
26 13 70#*% A65AC 16 OR 3574288C1
27
71#*& A68BB 14 BN 3574288C1
38
71#@* A68BB 16 BN 3574288C1
50 39
72#%* A70BL 16 RD 3574288C1
64 51 72#@* A70BB 16 RD 3574288C1
73 A71BB 16 LTBL 3574288C1
76 65
74 A54BB 16 BN 3574288C1
75 A12BB 16 LTBL 3574288C1
76%*@ A13TC 16 PK 3574288C1
76%*& A92AB 16 TN 3574288C1
CONNECTOR 3595623C1
#2 TRANSFER CASE SHIFTING EFFECT, W/FABCO TC-28 2-SPEED, W/TR00500

##% WABCO FULL PWR BRAKES W/ALTEC W/PWR PARK BRAKE
&&* DIAGNOSTIC FLASHER MODULE CONNECTIONS
#*% WORK LIGHT CUSTOMER SUPPLIED
#%* TURN SIGNAL W/ALTEC
#&* TRAILER W/ALTEC W/BODY BUILDER N/AUTO DRAIN
%*& HYBRID APG
%** FUEL - DUAL TANKS
&&# FRONT AXLE ENGAGEMENT WARNING
@@& 5TH WHEEL JAW UNLOCK W/MONITOR
@@# J1939 POWERTRAIN & W/OPTIONS & W/ IBB ENG
#4 LIFT SWITCH
#@ AIR DRYER W/STANDARD DRAIN VALVE
#& AIR DRYER W/HALDEX DRAIN VALVE
& TAIL LIGHT - STANDARD
%*@ FRONT AXLE ENGAGED WARNING WITH COOLING FAN

91927U 09AUG13 AE08077610 048
175
19.49. CONNECTOR COMPOSITE (1701F), P. 49

NAVISTAR, INC.
CONNECTOR TO DASH HARNESS

(1701F)
(LOCATED ON FRONT LEFT DASH PANEL(LOWER))
25 PLUG - - -
26 N94L 12 GY 3549415C1
27 N36A 18 TN 3549418C1
28 PLUG - - -
1 12 29 PLUG - - -
30 PLUG - - -
13 26 31 PLUG - - -
32 PLUG - - -
27 38
33 PLUG - - -
39 50
34 PLUG - - -
51 64 35 PLUG - - -
36 PLUG - - -
65 76 37 PLUG - - -
38 PLUG - - -
39 PLUG - - -
40 PLUG - - -
41 N87EA 18 GY 3549418C1
42 N56BC 16 YL 3549417C1
44 PLUG - - -
45 PLUG - - -
1 PLUG - - - 47 PLUG - - -
2 N56 14 OR 3549416C1 48 PLUG - - -
3 N57 14 OR 3549416C1 49 PLUG - - -
4 N68 14 BN 3549416C1 50 PLUG - - -
5 PLUG - - - 51 N20 16 LTGN 3549416C1
6 PLUG - - - 52 N5E(+) 18 YL 3549418C1
7 PLUG - - - 53 N5E(-) 18 GN 3549418C1
8 PLUG - - - 54 PLUG - - -
9 PLUG - - - 55 PLUG - - -
10 PLUG - - - 56 PLUG - - -
11 PLUG - - - 57 PLUG - - -
12 N56BB 16 YL 3549416C1 58 N87DB 18 GY 3549418C1
13* N9G 16 GY 3549416C1 59 N87MB 16 GY 3549417C1
13# N9B 16 GY 3549416C1 60 PLUG - - -
14 N94L(+) 18A GY 3549418C1 61 PLUG - - -
15 N94L(-) 18A GY 3549418C1 62 PLUG - - -
16 N94R(+) 18A GY 3549418C1 63 N57BB 16 LTGN 3549417C1
17 N94R(-) 18A GY 3549418C1 64 N57BC 16 LTGN 3549416C1
18 PLUG - - - 65 PLUG - - -
19 PLUG - - - 66 PLUG - - -
20 PLUG - - - 67 PLUG - - -
21 PLUG - - - 68 PLUG - - -
22 PLUG - - - 69 PLUG - - -
23 PLUG - - - 70 PLUG - - -
24 N90E 18A GY 3549418C1 71 N68BB 14 BN 3549416C1
72 PLUG - - -
73 N71BB 16 LTBL 3549416C1
74 N54BB 14 BN 3549416C1
* MM,HARNESS, AF MOUNTED FUEL TANK (WB 4000, 100 AF)
# MM,HARNESS, RIGHT SIDE MOUNTED FUEL TANK 75 N12BB 14 LTBL 3549416C1
76 PLUG - - -

91927U 09AUG13 AE08077610 049
Figure 176 Connector Composite (1701F)
176

NAVISTAR, INC.
ENG/DASH
(1702)
(LOCATED ON FRONT CENTER DASH PANEL)
34 42 CAV CIRCUIT GAUGE COLOR TERMINAL

38 16 K17C 16 PK 3549417C1
28 33
30 31
17 K5A(-) 18 GN 3549418C1
25 27
18 PLUG - - -
22 24
16 18 19 21 19 PLUG - - -
20 PLUG - - -
10 12 13 15 21 K922B103 18 YL 3549418C2
5 22 PLUG - - -
1 9
23 PLUG - - -
24 PLUG - - -
25&& K92#123 18 LTBL 3549418C1
CONNECTOR 3595620C1
BODY LOCK 3598916C1 25*# K92#117 18 LTBL 3549418C1
26 PLUG - - -
27 PLUG - - -
28 PLUG - - -
1 K97NA 10 PL 3549415C1 30 PLUG - - -
2 PLUG - - - 31 PLUG - - -
3 K6A 18 GY 3549418C1 32 PLUG - - -
4 K77B 18 LTGN 3549418C1 33 PLUG - - -
5 K77A 16 LTGN 3549417C1 34 K19B 12 GY 3549415C1
6 PLUG - - - 35 K3A(+) 18 DKBL 3549418C1
7 K92#165 18 TN 3549418C1 36 K3A(-) 18 GY 3549418C1
8 PLUG - - - 37 PLUG - - -
9 PLUG - - - 38 K97DF 18 PL 3549418C1
10 K77A 16 LTGN 3549417C1 39 PLUG - - -
11 K5A(+) 18 YL 3549418C1 40 PLUG - - -
12 K92#161 18 TN 3549418C1 41 PLUG - - -
13 PLUG - - - 42 PLUG - - -
14 PLUG - - -
15 PLUG - - -
&& ALLISON 1/2000 LCT GEN4, W/AUTO/NEUTRAL

*# WTEC GEN4 W/AUTO NEUTRAL 13WUA

91927U 09AUG13 AE08077610 050
177

NAVISTAR, INC.
IP/ENGINE-INTERCONNECT
(1702)
42 34
38
33 28
31 30
27 25 24 22
21 19 18 16
15 13 12 10
5
11 A5R(+) 18 YL 2003343C1
12&& A28B 18 TN 2003343C1
12&&& A92#161 18 TN 2003343C1
CONNECTOR 3595621C1 13 A97A 18 RD 2003343C1
BODY LOCK 3598918C1
14 PLUG - - -
15#@ A14HF 14 RD 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL 15#* A14HC 14 RD 3574285C1
1* A97Z 10 VT 3574287C1 16 A17C 16 PK 3574285C1
2 A9E 20 GY 2003343C1 17 A5R(-) 18 GN 2003343C1
3 A6A 20 GY 2003343C1 18 A23A 16 TN 3574285C1
4 A77B 20 LTGN 2003343C1 19 PLUG - - -
5*** A13Z 18 PK 2003343C1 20@* A14F 14 RD 3574285C1
5# A17 18 PK 2003343C1 20%@ A17L 18 PK 2003343C1
5## A46C 18 GY 2003343C1 21@* A13A 14 PK 3574285C1
6 PLUG - - - 21&* A92#103 18 TN 2003343C1

7 PLUG - - - 21&# A92A103 18 TN 2003343C1
8@@@ A13A 16 PK 3574285C1 22 AL97C 18 PL 2003343C1
8+ A92#163 16 TN 3574285C1 23 A97B 18 PL 2003343C1
9 A13B 12 PK 3574287C1 24 A23A 18 TN 2003343C1
10 A77A 16 LT GN 3574285C1 25 A98(+) 18 YL 2003343C1
* ACCELERATOR W/V8,I6 ENGINE #& ENGINE ECM,IBBE W/FUSE

%# STRTR CONT, INTL I6/V8 W/ALSN W/AUTO
# STARTER CONT, INTL I6 & EATON HYBRID
@@ BACK-UP LIGHT ALLISON W/FUSE %@ STARTER CONT, AUTO/ULTRASHIFT3
@@@ XMSN, MERITOR-G W/FUSE &* ALSN W/PARK COL SHFT,WC LIFT W/FUSE
% XMSN, ALSN W/PARK COL SHFT W/FUSE &# XMSN, ALSN 1000/2000 T-HANDLE,WC
LIFT, V8, W/FUSE W/LIFT SWITCH
%% XMSN, EATON SHIFT3 W/ PAWL, W/FUSE
%%% XMSN, EATON HEV W/FUSE W/PTO W/AIR BRAKE &@ ACCELERATOR W/V8,I6 ENGINE
&& AIR FILTER RESTRICTION W/EAGLE INTERIOR
&&& XMSN, ALSN W/6 GEAR DISABLE W/FUSE
+ XMSN, ALLISION 1000/2000 CL SHFT CHART CONTINUE ON SHEET 52

91927U 09AUG13 AE08077610 051
178

NAVISTAR, INC.
IP/ENGINE-INTERCONNECT
31@@% A92#101 18 TN 2003343C1
32@@& A97WC 18 PL 2003343C1
32@@* A47TC 18 GY 2003343C1
33 A97M 18 PL 2003343C1
34 A19 12 GY 3574287C1
35 A3AA(+) 18 DKBL 2003343C1
42 36 A3AA(-) 18 GY 2003343C1
34
38 37 PLUG - - -
33 28
31 30 38%%@ A97DF 18 PL 2003343C1
38&&* A47T 18 GY 2003343C1
27 25 24 22
38## A46D 18 GY 2003343C1
21 19 18 16
39 PLUG - - -
15 13 12 10
40&&% A92#101 18 TN 2003343C1
5 42%%% A17A 16 WH 3574288C1
9 1
42#& A97S 14 PL 3574288C1
CONNECTOR 3595621C1
BODY LOCK 3598918C1

26%%% A98(-) 18 GN 2003343C1
27 PLUG - - -
28 A99B 18 PL 2003343C1
29 A23B 18 TN 2003343C1
30 A97FU 18 PL 2003343C1
&&% XMSN, ALSN 1000/2000 T-HANDLE,WC LIFT W/FUSE

**% ENGINE ECM,I6,ULTRASHIFT3 #@ 2-WAY RADIO,OVERHEAD MTD,WORKSTAR SCR
##% ENGINE ECM,MWM EURO 3 #* 2-WAY RADIO,FLOOR MTD,WORKSTAR SCR
@@% XMSN, ALSN 1000/2000 T-HANDLE,WC @* XMSN, MANUAL W/BYPASS SWITCH
LIFT, V8, W/FUSE ##& PWR WINDOW&LOCK LEFT FRONT DOOR W/FUSE
@@& ACCELERATOR W/MWM ENGINE &&* ENGINE BODY BUILDER CAT ENG SPEEDOMETER
@@* POWER TAKE OFF W/ODOMETER SHUT OFF **@ ENGINE FAN W/FAN CLUTCH
@@# FUEL HEATED-ENG MTD W/FUSE %%& J1708 PUBLIC - STANDARD
%%* WRG, STARTER CONT W/MWM, MAN XMSN %%@ ENGINE ECM-W/INTERNATIONAL ENGINES
W/FUSE *** NVERTER
%%# ENGINE ECM,IBBE W/FUSE @% ENGINE FAN, VARIABLE SPEED
& ENGINE BODY BUILDER WIRING W/SPEEDO

91927U 09AUG13 AE08077610 052
179
19.53. CONNECTOR COMPOSITE (1702B / 1800), P. 53

NAVISTAR, INC.
ECM/IP
(1702B) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED AT OUTSIDE LEFT SIDE DASH PANEL) 1 A111A 18 TN 1680206C1
2 A111 18 TN 1680206C1
6 7
3 A12A 16 LTBL 1680206C1
4 PLUG - - -
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8* A98S 18 GY 1680206C1
8# A98A 18 GY 1680206C1
9 A97ZB 18 GY 1680206C1
10 A19C 18 GY 1680206C1
1 12
11 PLUG - - -
BODY LOCK 1689501C1
* ENGINE ECM, MWM EURO 5
# ENGINE ECM,MWM EURO 3
DCM CONN
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN)
A1 PLUG - - -
B C
A A2 PLUG - - -
D
1 1 A3 PLUG - - -
1 1
2 2
2 2 A4 PLUG - - -
3 3
A5# A87A 18 GY 3544876C1
3 4 4 3
5 5 A5@ A87A 20 GY 3544875C1
4 4 A6 A70A 20 RD 3544875C1
6 6
A7 A52A 20 YL 3544883C1
7 7
5 5 A8 A102A 20 YL 3544883C1
8 8
9 9 B1 A82C 20 GY 3544883C1
6 6
10 10 B2 PLUG - - -
7 7
11 11 B3 PLUG - - -
8 8
1212 B4 A97B 18 PL 3544884C1
A D
B C B5 A97FU 18 PL 3544884C1
B6 A97WC 18 PL 3544884C1
CONNECTOR 3553649C1 B7 PLUG - - -

BODY LOCK 3553650C1 B8 PLUG - - -
B9 PLUG - - -
B10 PLUG - - -
# WASHER N/LEVEL W/FUSE
@ WASHER CTR CHAS-W/LEVEL W/FUSE
## ACCELERATOR W/V8,I6 ENGINE
%% ACCELERATOR W/V8,I6 ENGINE
W/FUSE W/LIFT SWITCH
#* AIR HORN-W/SW MTD STRG WHL & CTR PNL

91927U 09AUG13 AE08077610 053
Figure 180 Connector Composite (1702B / 1800)
180

NAVISTAR, INC.

B11 A85K 18 GY 3544884C1
B12 PLUG - - -
DCM CONN C1 A82B 20 GY 3544883C1
(1800)
C2 PLUG - - -
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN) C3 PLUG - - -
C4 A99B 18 PL 3544884C1
B C C5 A97C 18 PL 3544884C1
A D C6 A97M 18 PL 3544884C1
1 1
1 1 C7 A44Y 18 GY 3544884C1
2 2
2 2
3 3 C8 A86V 18 LTGN 3544884C1
3 4 4 3 C9 A82A 20 GY 3544883C1
5 5 C10 PLUG - - -
4 4
6 6
C11 A97A 18 PL 3544884C1
7 7 C12 PLUG - - -
5 5
8 8 D1 PLUG - - -
6 9 9 6 D2 PLUG - - -
10 10 D3 A62DD 18 DKBL 3544876C1
7 7
11 11
8 8 D4 PLUG - - -
1212
A D D5 PLUG - - -
B C
D6 PLUG - - -
D7**& A17A 18 PK 3544884C1
D8**% A17HB 18 PK 3544884C1
CONNECTOR 3553649C1
D8##* A17D 18 PK 3544884C1
BODY LOCK 3553650C1
@* BRAKE-ABS W/RSP,ESP W/FUSE

@# BRAKE-ABS W/RSP & ESP & M-NGV-RH-HDD &
W/FUSE
%* ACCELERATOR W/V8,I6 ENGINE
%@ TRIPMASTER W/FUSE
&* XATA W/FUSES
&# VORAD COLLISION AVOIDANCE SYS W/FUSE
**# BRAKE-ABS W/RSP,ESP W/FUSE
**& STARTER CONT, W/ROCKER START W/MANUAL
&& PARKING BRAKE W/ALTEC

91927U 09AUG13 AE08077610 054
181
19.55. CONNECTOR COMPOSITE (1800F), P. 55

NAVISTAR, INC.

CAB HARNESS CONNECTOR
(1800F) B1 B82B 18 GY 3544886C1
(LOCATED IN INSTRUMENT PANEL TO THE B2 PLUG
RIGHT OF STEERING COLUMN)
B3 PLUG
B C
B4 PLUG - - -
A D
B5 PLUG - - -
12 12
B6 PLUG - - -
8 8
11 11 B7 PLUG - - -
7 7
10 10
6 9 9 6 B8*% B11-GEC 18 WH 3544886C1
8 8
B8*& B11-GE 18 WH 3544886C1
5 7 7 5
B9*# B70 18 OR 3544886C1
6 6 4
4
5 5 B10 B85B 18 GY 3544886C1
3 4 4 3
B11 B85C 18 GY 3544886C1
3 3
2 2
1
2 2
1
B12 B97 18 GY 3544886C1
1 1
B12#% B96 18 PL 3544886C1
A D
C1 B82A 18 GY 3544886C1
B C
C2 PLUG - - -
CONNECTOR 3612512C1 C3 PLUG - - -
BODY LOCK 3553652C1 C4 PLUG - - -
C5 PLUG - - -
C6 PLUG - - -
A1 PLUG - - -
C7 B44F 18 GY 3544886C1
A2 PLUG - - -
C8 PLUG - - -
A3 B11-GAA 20 WH 3544879C1
C9 B82 18 GY 3544886C1
A3 B11-GAA 18 WH 3544880C1
C10 PLUG - - -
A4 PLUG - - -
C11 B96A 18 PL 3544886C1
A5 B87A 18 GY 3544880C1
C12 PLUG - - -
A6 B70A 18 OR 3544880C1
D1 PLUG - - -
A7 B52A 18 YL 3544886C1
D2 PLUG - - -
A8 B102A 18 YL 3544886C1
D3**# B101 18 TN 3544880C1
D3*& B62K 18 DKBL 3544880C1
D4 B101A 18 TN 3544880C1
D5 PLUG - - -
## HARNESS,ELECT, BASE CAB, DCM W/RSP &
W/INTL & N/TRIPMASTER D6 PLUG - - -
*% HARNESS,ELECT, BASE CAB, DCM W/ECE AIR D7 B17J 18 PK 3544886C1
BRAKES & W/INTL,
D8 B17H 18 PK 3544886C1
CUMMINS & N/TRIPMASTER
*& HARNESS,ELECT, BASE CAB, DCM W/INTEGRATED
AE BUS, W/0047DNK
*# HARNESS,ELECT, BASE CAB, DCM W/AIR BRAKES &
W/INTL, CUMMINS & N/TRIPMASTER
#% HARNESS,ELECT, BASE CAB, DCM, W/TERRASTAR
TRW HYD BRAKES
**# HARNESS,ELECT, BASE CAB, DCM W/ECE AIR
BRK & MWM & N/TRIPMASTER

91927U 09AUG13 AE08077610 055
Figure 182 Connector Composite (1800F)
182
19.56. CONNECTOR COMPOSITE (1802A / 1802B / 1807 / 1809), P. 56

NAVISTAR, INC.
CLOCKSPRING
(1802A/1802B)
(LOCATED AT STEERING COLUMN) CAV CIRCUIT GAUGE COLOR TERMINAL
1 1 PLUG - - -
2 B9VC 18 GY 3608497C1
3 B97 18 GY 3608497C1
4 B11-GE 18 WH 3608497C1
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 B62K 18 DKBL 3608497C1
9 B85B 18 GY 3608497C1
10
10 PLUG - - -
CONNECTOR 3608496C1
CLUTCH SWITCH
(1807)
(LOCATED ON CLUTCH PEDAL)

A
A B17J 18 PK 1667742C1 3568570C1
B B17H 18 PK 1667742C1 3568570C1
B
C B96A 18 PL 1667742C1 3568570C1
C
D PLUG - - - -
D
CONNECTOR 3540757C1
BODY LOCK 3540758C1
CLOCKSPRING
(1809)
(LOCATED AT STEERING COLUMN)
D
C A B9R 18 GY 1661261C1
B
B B96 18 PL 1661261C1
A
C B85C 18 GY 1661261C1
D B85B 18 GY 1661261C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1

91927U 09AUG13 AE08077610 056
Figure 183 Connector Composite (1802A / 1802B / 1807 / 1809)
183
19.57. CONNECTOR COMPOSITE (1808A / 1808B / 1810), P. 57

NAVISTAR, INC.
CLOCKSPRING
(1809A/1809B)
D
C A B9VA 18 GY 1661261C1
B
B B97 18 GY 1661261C1
A
C PLUG - - -
D B85B 18 GY 1661261C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1
TURN SIGNAL SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(1810)
1 PLUG - - -
2 PLUG - - -
3 B52A 18 YL 3571717C1
4 B102A 18 YL 3571717C1
5 B82B 18 GY 3571717C1
6 6 B11-GAA 18 WH 3571717C1
1
7 B9S 18 GY 3571717C1
12 7 8 B82 18 GY 3571717C1
9 PLUG - - -
10 PLUG - - -
CONNECTOR 3539212C1
11 B82A 18 GY 3571717C1
12 B87A 18 GY 3571717C1

91927U 09AUG13 AE08077610 057
Figure 184 Connector Composite (1808A / 1808B / 1810)
184
19.58. CONNECTOR COMPOSITE (1813 / 1823 / 1823A / 1824 / 1824A), P. 58

NAVISTAR, INC.
PARK BRAKE
(1813)
(LOCATED AT BASE OF STEERING COLUMN) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
D C B44BB 18 GY 1661875C1 3568570C1
B A D* B9VD 18 GY 1661875C1 3568570C1
C D# B11-GEC 18 WH 1661875C1 3568570C1
* W/AIR BRAKES & W/INTL

CONNECTOR 1661777C1 # W/ECE AIR BRK & MWM
BODY LOCK 1661873C1
STOP LIGHT #1 CONNECTOR

(1823)
(LOCATED NEAR BRAKE PEDAL)
A PLUG - - - -
B PLUG - - - -
D C B70A 18 OR 1661875C1 3568570C1
B A D B9VG 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
2ND STOP LIGHT #1 CONNECTOR

(1823A)
(LOCATED NEAR BRAKE PEDAL) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
D C B101 18 TN 1661875C1 3568570C1
B A D B12A 18 LT BL 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
STOP LIGHT #2 CONNECTOR

(1824)
(LOCATED NEAR BRAKE PEDAL) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
D C B70 18 OR 1661875C1 3568570C1
B A D B9VH 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
2ND STOP LIGHT #2 CONNECTOR

(1824A)
(LOCATED NEAR BRAKE PEDAL)
A PLUG - - - -
D B PLUG - - - -
B A C B101A 18 TN 1661875C1 3568570C1
C D B12B 18 LT BL 1661875C1 3568570C1
CONNECTOR 1661777C1

91927U 09AUG13 AE08077610 058
Figure 185 Connector Composite (1813 / 1823 / 1823A / 1824 / 1824A)
185

NAVISTAR, INC.
LCT COLUMN SHIFTER

(1828)
(LOCATED ON THE BACK OF LCT SHIFT SELECTOR)

E
A PLUG - - - -
F
D B* A92-GAH 18 GY 1661875C1 3568570C1
B# A92-GAH 18 WH 1661875C1 3568570C1
C C A92A163 18 TN 1661875C1 3568570C2
B D A92D 18 TN 1661875C1 3568570C4
E PLUG - - - -
A
G F@ A92A103 18 TN 1661875C1 3568570C6
H F* A92B103 18 TN 1661875C1 3568570C7
F# A92#103 18 TN 1661875C1 3568570C8
G& A44L 18 GY 1661875C1 3568570C9
CONNECTOR 3525872C1
G* A122AB 18 PL 1661875C1 3568570C10
BODY LOCK 3525873C1
H A44J 18 GY 1661875C1 3568570C11
* ALSN W/PARK COL SHFT,WC LIFT, V8, W/FUSE W/LIFT SWITCH

# XMSN, ALSN W/PARK COL SHFT W/FUSE
@ ALSN W/PARK COL SHFT,WC LIFT W/FUSE
& XMSN, ALSN 1000/2000 COL SHFT W/FUSE
2ND BRAKE SWITCHES INPUT

(1829)
(LOCATED ON THE BACK OF LCT SHIFT SELECTOR)

A BY12 18 LTBL 2033819C1 3517771C1
CONNECTOR 1664531C1
BODY LOCK 1675053C1

91927U 09AUG13 AE08077610 059
186
19.60. CONNECTOR COMPOSITE (1861 / 1873 / 1873J), P. 60

NAVISTAR, INC.
TWO POST PWR SOURCE

(1861)
(JUMPER HARNESS)

A* A86S 14 LTGN 3517476C1
A A# A86N 14 LTGN 3517476C1
B* A86-GS 14 WH 3517476C1
B# A86-GBL 14 WH 3517476C1
B
* PWR SOURCE CIGAR LTR TYPE, 2 POST
# POWER SOURCE-TWO POST
CONNECTOR 3517473C1
AUX-POWER RELAY
(LOCATED AT INSTRUMENT PANEL CENTER)
1* A13F 16 PK 2018946C1
1# A104J 16 DKBL 2018946C1
2@@ A104A 18 DKBL 1659673C1
5 3 A13XA 16 PK 2018946C1
4 A72A 12 OR 2022374C1
4 3 1 5%% A13XA 16 PK 1661710C1
5* A13XA 16 PK 1661709C1
5* A13DB 18 PK 1661709C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1
* IGNITION FEED-THEFT DETERRENT

# IGN-THEFT DETERRENT REMOTE START/STOP
@ AUXILIARY 40 AMP CIRCUIT
% LECTRASHIFT PTO
& AUXILIARY POWER SOURCE W/FUSE
** AUXILIARY 30 AMP CIRCUIT
## XMSN, EATON HEV W/BRKR W/PTO W/AIR BRAKE
@@ BODY INTEGRATED, THEFT DETERRENT SYS
%% IGNITION FEED-THEFT DETERRENT W/ALTEC
ANTI THEFT RELAY

(1873J)

1 A45B 18 LTGN 2025418C1
2 A45-GB 18 LTGN 2025418C1
241 3 A97ZB 18 GY 1659673C1
4 A19C 18 GY 2025418C1
5 5 PLUG - - -
CONNECTOR 2028683C1
BODY LOCK 2028684C1

91927U 09AUG13 AE08077610 060
Figure 187 Connector Composite (1861 / 1873 / 1873J)
187
19.61. CONNECTOR COMPOSITE (1874 / 1900 / 1901 / 1903), P. 61

NAVISTAR, INC.
AIR COMPRESSOR RELAY

(1874)
5 CAV CIRCUIT GAUGE COLOR TERMINAL

1 A40C 14 GY 1661709C1
4 3 1 2 A40 18 GY 1659673C1
3 PLUG - - -
4 A40A 14 GY 1661709C1
2 5 A40-G 18 GY 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
WHEEL CHAIR LIFT INTERLOCK DIODE

(1900)
(LOCATED IN INSTRUNEMT PANEL NEAR DCM BREAKOUT)

B A A89CB 18 PL 0879630R1
B A89CE 18 PL 0879630R1
A
CONNECTOR 0872291R1
AUX POWER
(1901)
A* A86RC 14 LTGN 3566715C1
A# A86PA 16 LTGN 1661208C1
A
B* A86-GRC 14 WH 3566715C1
B# A86-GBB 16 WH 1661208C1
B
* PWR SOURCE CIGAR LTR TYPE, 2 POST
# POWER SOURCE-CIGAR LIGHTER TYPE
CONNECTOR 1661196C1
CONSOLE CIGAR LIGHTER

(1903)
(LOCATED AT CENTER PANEL)
A A84 16 LTGN 3534165C1
B A
B PLUG - - -
C C A84-G 16 WH 3534165C1
CONNECTOR 3590298C1
BODY LOCK 3557682C1

91927U 09AUG13 AE08077610 061
Figure 188 Connector Composite (1874 / 1900 / 1901 / 1903)
188

NAVISTAR, INC.

A* A105-GB 16 WH 0587577C1 1652325C1
A# AD 14 RD 0587577C1 0589391C1
DRIVER SEAT POWER
A@ A14B 12 RD 1673748C1 0589391C1
(1918)
(LOCATED BEHIND DRIVER SEAT ON FLOOR) A% A105GCP 18 WH 0587578C1 3517771C1
B* A105B 16 LTGN 0587577C1 1652325C1
B# AH 14 WH 0587577C1 0589391C1
A B@ A11-GP 12 WH 1673748C1 0589391C1
B% A105 18 LTGN 0587578C1 3517771C1
B
* SEAT-HEATED W/DRVR & PASS
# SELF CONTAINED AIR SEAT W/DRVR
CONNECTOR 0587567C91 @ SELF CONTAINED AIR SEAT PASS
% SEAT-HEATED W/DRVR
HEATED SEAT PASSENGER

(1935)
(LOCATED BEHIND PASSENGER SEAT ON FLOOR)
A* A105-GA 16 WH 0587577C1 1652325C1
A# A14C 12 RD 1673748C1 0589391C1
A B* A105A 16 LTGN 0587577C1 1652325C1
B# A11-GR 12 WH 1673748C1 0589391C1
B
* SEAT-HEATED W/DRVR & PASS
# SELF CONTAINED AIR SEAT PASS
CONNECTOR 0587567C91
DFM CONN 1
(1948)
(LOCATED NEAR LUGGAGE COMPARTMENT)
A A56BC 16 OR 1661261C1
B A56 16 OR 1661261C1
C A56L 16 YL 1661261C1
D C B A D A55A 18 OR 1661261C1
E A55B 18 OR 1661261C1
F A57R 16 LTGN 1661261C1
G A57 16 OR 1661261C1
H G F E
H A57BC 16 OR 1661261C1
CONNECTOR 3745398C1
BODY LOCK 3745399C1
DFM CONN 2 CAV CIRCUIT GAUGE COLOR TERMINAL

(1949)
A A56A 18 OR 1661261C1
(LOCATED NEAR LUGGAGE COMPARTMENT)
B PLUG - - -
A K C PLUG - - -
B J D PLUG - - -
C H E A11-GC 16 WH 1661261C1
D G F A14T1 16 RD 1661261C1
E F G A14T2 16 RD 1661261C1
CONNECTOR 3540612C1 H A13DFM 18 PK 1661261C1
BODY LOCK 3540614C1 J PLUG - - -
K A57A 18 OR 1661261C1

91927U 09AUG13 AE08077610 062
189

NAVISTAR, INC.
WIF CONNECTOR
(1962)
(LOCATED IN CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
A A111C 18 PK 2036586C1
B A111B 18 TN 2036586C1
D
C PLUG - - -
C D A111A 18 TN 2036586C1
B
A
CONNECTOR 2036585C1
ROOF / ANTI - THEFT

(1964)
(LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
A A45A 18 LTGN 1661262C1
B A45B 18 LTGN 1661262C1
E F
C A13D 18 PK 1661262C1
D G
D A45C 18 LTGN 1661262C1
C H
E A5A(+) 18 YL 1661262C1
B J
F A5A(-) 18 GN 1661262C1
A K
G PLUG - - -
H A13C 18 PK 1661262C1

91927U 09AUG13 AE08077610 063
190

NAVISTAR, INC.
ROOF / TACHOGRAPH
(LOCATED IN INSTRUMENT
PANEL BY DRIVER DOOR) A A47TA 18 GY 1661261C1
B A47TB 18 GY 1661261C1
A K C A47TC 18 GY 1661261C1
B J D A47TD 18 GY 1661261C1
C H E A14A 18 RD 1661261C1
D G F PLUG - - -
E F G A13B 18 PK 1661261C1
CONNECTOR 3540612C1 H PLUG - - -

BODY LOCK 3540614C1 J PLUG - - -
K A11-GB 18 WH 1661261C1
BRAZIL IGN RELAY

(1971)
NEAR DCM BREKOUT)
241 1 A45A 18 LTGN 2025418C1

2 A45-GC 18 LTGN 2025418C1
3 A13D 18 PK 1659673C1
5 4 A97UB 18 PK 2025418C1
5 PLUG - - -
3
CONNECTOR 2028683C1
BODY LOCK 2028684C1

1* A86CA 20 LTGN 3544692C1
IP / ROOF CONN 1# A86J 20 LTGN 3544692C1
(2000)
2 A63-GA 16 WH 3544694C1
3 A63DF 18 DKBL 3544692C1
1 2 3 4 5 6 4* A86EA 20 LTGN 3544692C1
4# A86L 20 LTGN 3544692C1
5* A86DA 20 LTGN 3544692C1
5# A86K 20 LTGN 3544692C1
6@ A63DA 18 DKBL 3544692C1
6& A63DA 20 LTGN 3544692C1
6% A63A 18 DKBL 3544692C1
7 PLUG - - -
7 8 9 10 11121314
8 PLUG - - -
CONNECTOR 3544690C1 9 A58T 18 BN 3544692C1
10 A63 18 DKBL 3544692C1
11 A11-GF 16 WH 3544694C1
12 A86F 18 LTGN 3544692C1
13* A86BA 20 LTGN 3544692C1
13# A86H 20 LTGN 3544692C1
14 A9L 18 GY 3544692C1
* SPEAKER & RADIO 16-WAY W/PREM TRIM

# SPEAKER & RADIO 16-WAY W/DELUXE TRIM
@ LIGHT-CTSY, DOME LIGHT
& LIGHT - COURTESY, DOME LIGHT W/EAGLE INTERIOR
% LIGHT-COURTESY DOME LIGHT ONLY

91927U 09AUG13 AE08077610 064
191
19.65. CONNECTOR COMPOSITE (2200 / 2201 / 2202 / 2203 / 2301 / 2302 / 2304
/ 2305), P. 65

NAVISTAR, INC.
CUSTOMER SUPPLIED WORK LIGHT CUSTOMER SUPPLIED WORK LIGHT

(2200) (2201)
(LOCATED IN CAB) (LOCATED IN CAB)
A A
B B
BODY LOCK 1661263C1 BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A65AD 18 OR 1661261C1 A A65-GD 18 WH 1661261C1
B A65-GC 18 WH 1661261C1 B A65AE 18 OR 1661261C1
CUSTOMER SUPPLIED WORK LIGHT CUSTOMER SUPPLIED WORK LIGHT

(2202) (2203)
(LOCATED IN CAB) (LOCATED IN CAB)
A A
B B
A A65AD 18 OR 1661261C1 A A65-GD 18 WH 1661261C1
B A65-GC 18 WH 1661261C1 B A65AE 18 OR 1661261C1
RIGHT REAR SPEAKER

LEFT REAR SPEAKER
(2301)
(2302)
(LOCATED IN RIGHT 'B'PILLAR)
(LOCATED IN LEFT 'B' PILLAR)
B A B A

A D86D 18 LTGN 1661261C1 A D86B 18 LTGN 1661261C1
B D86E 18 LTGN 1661261C1 B D86C 18 LTGN 1661261C1
CB RADIO POWER CONNECTOR RIGHT CONSOLE SPEAKER

(2303) (2304)
(LOCATED IN CAB ROOF) (LOCATED IN HEADER CONSOLE RIGHT SIDE)
B B A

BODY LOCK 1661263C1
A C86F 16 LTGN 1661213C1
A C86K 18 LTGN 1661261C1
B C86-GF 16 WH 1661213C1
B C86L 18 LTGN 1661261C1
LEFT CONSOLE SPEAKER

(2305)
(LOCATED IN HEADER CONSOLE LEFT SIDE)
B A A C86H 18 LT GN 1661261C1
B C86J 18 LT GN 1661261C1
CONNECTOR 3535769C1
BODY LOCK 1661263C1

91927U 25NOV13 AE08077610 065
Figure 192 Connector Composite (2200 / 2201 / 2202 / 2203 / 2301 / 2302 / 2304 / 2305)
192

NAVISTAR, INC.
PREM ROOF
(2503)
1 2 3 4 CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 A86L 20 LTGN 3544692C1
7 A86J 20 LTGN 3544692C1
5 6 7 8 9 10
8 A86H 20 LTGN 3544692C1
CONNECTOR 3544688C1 9 A86K 20 LTGN 3544692C1
10 PLUG - - -
PREM ROOF
(2505)

1 1 A86A(-) 20 LTGN 3834457C1 3665870C1
2 A86A(+) 20 LTGN 3834457C1 3665870C1
2
CONNECTOR 3811207C1
DRIVER DOOR CONN

(LOCATED IN INSTRUMENT PANEL A A78D 18 LTGN 1661261C1
BY DRIVER DOOR)
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
A K D* A78AB 16 LTGN 1661261C1
B J D# A78A 16 LTGN 1661261C1
C H E& A62DD 18 DKBL 1661261C1
D G E% A62BD 18 DKBL 1661261C1
E F F A58DA 18 BN 1661261C1
G A78V 18 LTGN 1661261C1
CONNECTOR 3540612C1
H A78-GCE 16 WH 1661261C1
BODY LOCK 3540614C1
J A56D 18 OR 1661261C1
K PLUG - - -
* DUAL HTD MIR, PWR W/HOOD W/WSHLD

# PWR MIRRORS-HTD W/MOTORIZED W/TURN SIGNAL
& ADAPTER-PANEL LT -BUS BAR
% ADAPTER-PANEL LT MOTORIZED MIRRORS

91927U 09AUG13 AE08077610 066
193

NAVISTAR, INC.
HEATED WINDSHIELD LEFT SIDE

(3001)
BY DRIVER DOOR)
A A A78C 14 BK 0188396R1
CONNECTOR 0899167R1
PASS DOOR
BY PASSENGER DOOR) A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
D* A78BB 16 LTGN 1661261C1
A K D# A78B 16 LTGN 1661261C1
B J E PLUG - - -
C H F A58DB 18 BN 1661261C1
D G G PLUG - - -
E F H A78-GCF 16 WH 1661261C1
J A57D 18 OR 1661261C1
CONNECTOR 3540612C1 K PLUG - - -

BODY LOCK 3540614C1
* HEATED MIRRORS W/WINSHIELD W/FPB
# HEATED MIRRORS W/MOTORIZED W/TURN SIGNAL
HEATED WINDSHIELD RIGHT SIDE

(3004)
BY PASSENGER DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A A78B 14 BK 0188396R1
CONNECTOR 0899167R1
HEATED WINDSHIELD GROUND

(3005)
(LOCATED IN CAB)

A A A78-G 12 BK 1660577C1
CONNECTOR 0899167R1

91927U 09AUG13
AE08077610 067
194
19.68. CONNECTOR COMPOSITE (3100M / 3200 / 3200F), P. 68

NAVISTAR, INC.
WINDOW MOTOR
(3100M)
(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

A E83A 14 LTGN 3535486C1 0589391C1
B E83E 14 LTGN 3535486C1 0589391C1
A B
CONNECTOR 3534424C1
BODY LOCK 3534425C1
DOOR / IP CONN
(3200)
(LOCATED IN INSTRUMENT PANEL A PLUG - - -
BY DRIVER DOOR) B PLUG - - -
C A81B 12 LTGN 3566715C1
D C D* A81-GA 12 WH 3566715C1
D# A81-GH 12 WH 3566715C1
E B
E A63-GDW 18 WH 1661208C1
F A F A63DB 18 DKBL 1661208C1
* PWR WINDOW&LOCK N/CREW

CONNECTOR 1661200C1 # PWR WINDOW&LOCK LEFT FRONT DOOR
DOOR / IP DOOR POD

(3200F)
(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

A PLUG - - -
F A
B PLUG - - -
E B C E81B 12 LTGN 3534167C1
D E81-GA 12 WH 3534167C1
D C E PLUG - - -
F PLUG - - -
CONNECTOR 1661201C1

91927U 09AUG13
AE08077610 068
Figure 195 Connector Composite (3100M / 3200 / 3200F)
195
19.69. CONNECTOR COMPOSITE (3201M / 3202M / 3203M / 3204 / 3205M), P. 69

NAVISTAR, INC.
DOOR POD LOAD

(3201M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A E83E 14 LTGN 2033816C1 0589391C1
C
B E83A 14 LTGN 2033816C1 0589391C1
B C E81A 14 LTGN 2033816C1 0589391C1
A D E81E 14 LTGN 2033816C1 0589391C1
CONNECTOR 3535482C1
BODY LOCK 3535483C1
DOOR POD LOAD

(3202M)
(LOCATED IN DOOR (DRIVER AND CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
PASSENGER))
A PLUG - - - -
B PLUG - - - -
D
C E3X(-) 18 GY 1661875C1 1661872C1

C
D E3W(+) 18 DKBL 1661875C1 1661872C1

F
E E81-GA 12 WH 2031531C1 2025428C1

B
F PLUG - - - -
G
G E81B 12 LTGN 2031531C1 2025428C1

A
CONNECTOR 3540565C1
BODY LOCK 3540617C1
DOOR LOCK
(3203M)
(LOCATED IN DOOR (DRIVER
AND PASSENGER))
A E81A 14 LTGN 2033816C1 0589391C1
B
B E81E 14 LTGN 2033816C1 0589391C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
DOOR/IP DOOR POD

(LOCATED IN INSTRUMENT PANEL A PLUG - - -
BY PASSENGER DOOR)
B PLUG - - -
C A81A 12 LTGN 3566715C1
D C D A81-G 12 WH 3566715C1
E B E A63-GDV 18 WH 1661208C1
F A63DC 18 DKBL 1661208C1
F A
CONNECTOR 1661200C1
IP/DOOR COURTESY LIGHT & SPEAKER

(3205M)
(LOCATED IN DOOR (DRIVER AND PASSENGER)) CAV CIRCUIT GAUGE COLOR TERMINAL
A A63DB 18 DKBL 1661261C1
DC B A63-GDW 18 WH 1661261C1
C A86H 20 LTGN 3544254C1
AB D A86J 20 LTGN 3544254C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1

91927U 09AUG13
AE08077610 069
Figure 196 Connector Composite (3201M / 3202M / 3203M / 3204 / 3205M)
196
19.70. CONNECTOR COMPOSITE (3206 / 4031 / 4032 / 4033 / 4040), P. 70

NAVISTAR, INC.
IP/DOOR COURTESY LIGHT & SPEAKER

(3206)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
DC A A63DC 18 DK BL 1661261C1
B A63-GDV 18 WH 1661261C1
AB C A86K 20 LTGN 3544254C1
CONNECTOR 1667305C1 D A86L 20 LTGN 3544254C1
BODY LOCK 1661263C1
FLOW SWITCH
(4031)
(LOCATED ON HYDROMAX UNIT
ON LEFT SIDE OF DASH)

B
A A90CA 16 GY 2036586C1
A
B A90-G 16 WH 2036586C1
CONNECTOR 2036584C1
DIFF PRESSURE SWITCH

(4032)
(LOCATED ON HYDROMAX UNIT ON
LEFT SIDE OF DASH)
A [LP90C] 16 GY ASSY
A B [LP90B] 16 GY ASSY
BOOST PUMP RELAY

(4033)
(LOCATED ON HYDROMAX
UNIT ON LEFT SIDE OF DASH)

1 A14 12 RD 1661708C1
2 A90A 16 GY 3895713C1
3 PLUG - - -
4
4 A90F 12 GY 1661708C1
2 3 5 5 A90K 16 GY 3895713C1
MOTOR SENSOR FUSE

(4040)
(LOCATED NEAR HYDROMAX UNIT
ON LEFT SIDE OF DASH)

A A90H 14 GY 1661707C1
B B A90HA 14 GY 1661707C1
CONNECTOR 1667639C1

91927U 09AUG13
AE08077610 070
Figure 197 Connector Composite (3206 / 4031 / 4032 / 4033 / 4040)
197
19.71. CONNECTOR COMPOSITE (4041 / 4062 / 4410D), P. 71

NAVISTAR, INC.
DIODE CONN
(4041)
(LOCATED NEAR HVAC MODULE IN IP)

B A A90L 18 GY 0333732C1
C B A90J 18 GY 0333732C1
B C AP90K 16 GY 0333732C1
CONNECTOR 0598839C1
SCR 2-WAY RADIO CLEAN POWER

(4062)
(LOCATED NEAR ENGINE)
2 1* A14HF 14 RD 3613770C1
1# A14HC 14 RD 3613770C1
2* A11-GAP 14 WH 3613770C1
* 2-WAY RADIO, OVERHEAD MTD, W/SCR

# 2-WAY RADIO, FLOOR MTD, W/SCR
1
CONNECTOR 3626435C1
REMOTE POWER MODULE DATA

LINK AND LOGIC PWR
(4410D)
(LOCATED NEAR LEFT FRAME CAV CIRCUIT GAUGE COLOR TERMINAL
RAIL BACK OF CAB) 1 PLUG - - -
2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
4 N5E(-) 18 GN 1680205C1
1 6
5 PLUG - - -
2 5 6 N20 16 LTGN 1680205C1
3 4
CONNECTOR 3572899C1
BODY LOCK 2005242C1

91927U 09AUG13 AE08077610 071
Figure 198 Connector Composite (4041 / 4062 / 4410D)
198
19.72. CONNECTOR COMPOSITE (4411M / 4411M1 / 4412F / 4412F1 / 4450M), P. 72

NAVISTAR, INC.
REMOTE POWER MODULE POWER FEED 1 REMOTE POWER MODULE POWER FEED 2
(4411M) (4411M1)
(LOCATED AT BACK OF CAB) (LOCATED AT BACK OF CAB)
A N14H 4 RD 3517757C1 A N14C 4 RD 3517757C1
REMOTE POWER MODULE POSITIVE FEED 1 REMOTE POWER MODULE POSITIVE FEED 2
(4412F) (4412F1)
(LOCATED AT BACK OF CAB) (LOCATED AT BACK OF CAB)
CONNECTOR 3517759C1
CONNECTOR 3517759C1
A N14H 4 RD 3517758C1 A N14C 4 RD 3517758C1
BODY BUILDER CONNECTION

(4450M)
(LOCATED NEAR LEFT FRAME RAIL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BACK OF CAB)
A* A68BB 16 BN 2039343C1 1652325C1
A# A68BB 14 BN 3535486C1 1652325C1
B A56BB 16 YL 2039343C1 1652325C1
C A57BB 16 LTGN 2039343C1 1652325C1
F
E G D A54BB 16 BN 2039343C1 1652325C1
A E A71BB 16 LTBL 2039343C1 1652325C1
D B F PLUG - - - -
C G A11-GBJ 12 WH 2039344C1 0589391C1
* ECE48, W/BDY BLDR IN CAB

CONNECTOR 2039311C91 # TRAILER W/BB INSIDE CAB & N/7-WAY SCKT
BODY LOCK 2039342C1

91927U 09AUG13 AE08077610 072
Figure 199 Connector Composite (4411M / 4411M1 / 4412F / 4412F1 / 4450M)
199
19.73. CONNECTOR COMPOSITE (4450M / 4460M / 4500), P. 73

NAVISTAR, INC.
BODY BUILDER CONNECTION

(4450M)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
C N57BB 16 LTGN 2039343C1 1652325C1
F D N54BB 14 BN 3535486C1 0589391C1
E G E N71BB 16 LTBL 2039343C1 1652325C1
A F N12BB 14 LTBL 3535486C1 0589391C1
D B G N11-GD 12 WH 2039344C1 0589390C1
C
BODY LOCK 2039342C1
BODY BUILDER TURN/STOP

(4460M)
(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N56BC 16 YL 2033819C1 1652325C1
B B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1
WINDSHILD WIPER MTR

(4500)
(LOCATED UNDER HOOD)
E
D A A82D 16 GY 2033819C1 1652325C1
B A82V 16 GY 2033819C1 1652325C1
C C A82-G 14 WH 2033816C1 1652325C1
D A82K 16 GY 2033819C1 1652325C1
B E A82L 16 GY 2033819C1 1652325C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1

91927U 09AUG13 AE08077610 073
Figure 200 Connector Composite (4450M / 4460M / 4500)
200
19.74. CONNECTOR COMPOSITE (4906 / 4906C / 6011), P. 74

NAVISTAR, INC.
WHEELCHAIR LIFT INTERLOCK

(4906)
(LOCATED ON EXTERIOR DASH NEAR
IP / FORWARD PASSTHRU) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
E
B M92#101 18 TN 1661875C1 3568570C1
F
D C M89AB 18 PL 1661875C1 3568570C1
D M92#103 18 TN 1661875C1 3568570C1
C E M11-GW 16 WH 1661875C1 1661872C1
B G M89AR 18 PK 1661875C1 3568570C1
H M89CE 18 PL 1661875C1 3568570C1
A
G
H
CONNECTOR 3525872C1
BODY LOCK 3525873C1
INTERLOCK JUMPER
(4906C)
(LOCATED ON EXTERIOR DASH NEAR CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
FORWARD / IP PASSTHRU) A PLUG - - - -
B M92C 18 TN 1667742C1 3568570C1
H C PLUG - - - -
A G D M92C 18 TN 1667742C1 3568570C1
E PLUG - - - -
B
G PLUG - - - -
C H PLUG - - - -
D F
E
CONNECTOR 3525874C1
BODY LOCK 3525875C1
ENG/MELROSE
(6011)
(LOCATED ON LEFT SIDE OF ENGINE)
1 K19-GM 14 GY 3850092C1 3578677C1
2 K97S 18 PL 3850120C1 -
3 PLUG - - - -
8 16 4 PLUG - - - -
5 PLUG - - - -
7 15 6 K97T 18 PL 3850120C1 -
6 14 7 PLUG - - - -
5 13 8 K19BA 14 GY 3850092C1 3578677C1
4 12 9 K97-GH 14 WH 3850092C1 3578677C1
3 11
10 PLUG - - - -
2 10
11 PLUG - - - -
12 PLUG - - - -
13 PLUG - - - -
1 9 14 PLUG - - - -
15 PLUG - - - -
CONNECTOR 3900986C1 16 K97NC 14 PL 3850092C1 3578677C1

91927U 09AUG13 AE08077610 074
Figure 201 Connector Composite (4906 / 4906C / 6011)
201
19.75. CONNECTOR COMPOSITE (6020M), P. 75

NAVISTAR, INC.
ECM CAV CIRCUIT GAUGE COLOR TERMINAL

(6020M)
31 K3A(-) 18 GY 6086791C1
(LOCATED ON RIGHT SIDE OF TRUCK)
32 K3A(+) 18 DKBL 6086791C1
33 PLUG - - -
34 K97XC 18 PL 6086791C1
35 K97SE 18 PL 6086791C1
82 43 21
64
98 36 PLUG - - -
37 PLUG - - -
38 PLUG - - -
39 PLUG - - -
40 PLUG - - -
93
14
41 K97EW 18 PL 6086791C1
42 PLUG - - -
43 PLUG - - -
44 PLUG - - -
88
7 45 PLUG - - -
46 K97WA 18 PL 6086791C1
47 PLUG - - -
48 K47A 18 GY 6086791C1
83
44 1
49 PLUG - - -
65 22
50 PLUG - - -
51 K95HH 18 TN 6086791C1
52 PLUG - - -
53 PLUG - - -
CONNECTOR 6086794C1
54 PLUG - - -
1 PLUG - - - 56 PLUG - - -
2 PLUG - - - 57 PLUG - - -
3 PLUG - - - 58 PLUG - - -
4 PLUG - - - 59 K97ES 18 PL 6086791C1
5 K95NN 18 TN 6086791C1 60 K92#141 18 TN 6086791C1
6 PLUG - - - 61 PLUG - - -
7 K95KK 18 TN 6086791C1 62 PLUG - - -
8 K34AA 18 TN 6086791C1 63 K97JC 18 PL 6086791C1
9 K97T 18 PL 6086791C1 64 PLUG - - -
10 PLUG - - - 65 PLUG - - -
11 PLUG - - - 66 PLUG - - -
12 PLUG - - - 67 PLUG - - -
13 K97CC 18 PL 6086791C1 68 K97FV 18 PL 6086791C1
14 K59A 18 GY 6086791C1 69% K47 18 GY 6086791C1
15 PLUG - - - 69& K47#125 18 TN 6086791C1
16 PLUG - - - 69## K47B125 18 TN 6086791C1
17 PLUG - - - 70 PLUG - - -
18 PLUG - - -
19 PLUG - - -
20 PLUG - - -
21 PLUG - - -
22 PLUG - - -
23 PLUG - - -
24 PLUG - - - % SPEEDO W/MANUAL XMSN
25 PLUG - - - & SPEEDO W/ALLISON LCT N/BODY BUILDER
26 K95JT 18 TN 6086791C1 ## SPEEDO W/ALLISON LCT W/BODY BUILDER W/IN-CAB TCM
@@ CLEAN POWER LSM UC MANUAL
27 PLUG - - - %% ENGINE BODY BUILDER 12VZA - MD ONLY
28 PLUG - - - && ENGINE BODY BUILDER 12VYL
29 K95LL 18 TN 6086791C1
30 K97S 18 PL 6086791C1

91927U 09AUG13 AE08077610 075
Figure 202 Connector Composite (6020M)
202
19.76. CONNECTOR COMPOSITE (6020M / 6022), P. 76

NAVISTAR, INC.

71 PLUG - - -
ECM
(6020M) 72 PLUG - - -
(LOCATED ON RIGHT SIDE OF TRUCK) 73 K95JJ 18 TN 6086791C1
74 K99F 18 PL 6086791C1
75 K46A 18 GY 6086791C1
76 PLUG - - -
82 43 21 77 K46B 18 GY 6086791C1
98 64
78 PLUG - - -
79 K97CB 18 PL 6086791C1
80 PLUG - - -
81 PLUG - - -
93
14 82 PLUG - - -
83 K97ND 16 PL 3686944C1
84 K97NE 16 PL 3686944C1
85 K97NF 16 PL 3686944C1
88
86 K97-GL 18 WH 3686943C1
7
87 K97-GK 18 WH 3686943C1
88@@ K97-GM 18 WH 3686943C1
89%% K47B 18 GY 3686943C1
90 PLUG - - -
83
44 1
65 22 91 PLUG - - -
92 K97AR 18 PL 3686943C1
93 PLUG - - -
94 PLUG - - -
96 PLUG - - -
% SPEEDO W/MANUAL XMSN 97 PLUG - - -
& SPEEDO W/ALLISON LCT N/BODY BUILDER 98 K14KA 18 RD 3686943C1
## SPEEDO W/ALLISON LCT W/BODY
BUILDER W/IN-CAB TCM
@@ CLEAN POWER LSM UC MANUAL
%% ENGINE BODY BUILDER 12VZA
ECM POWER RELAY

(6022)
(LOCATED ON MEGA FUSE BRACKET)

86 30
1 K97XA 10 PL 3512334C1 0589390C1
2 1 2 K97XB 16 VT 2039343C1 1652325C1
3 PLUG - - - -
4 K97N 10 PL 3512334C1 0589390C1
5 K97JC 18 PL 2039343C1 3517771C1
4 3 5
87 87A 85
BODY LOCK 3515185C1

91927U 09AUG13 AE08077610 076
Figure 203 Connector Composite (6020M / 6022)
203
19.77. CONNECTOR COMPOSITE (6022A / 6200 / 6260HL / 6260HR / 6260T), P. 77

NAVISTAR, INC.
ECM POWER RELAY-TERRASTAR

(6022A)
(LOCATED ON MEGA FUSE BRACKET)

1 K97XA 10 PL 3512334C1 0589390C1
86 30 2 K97XB 16 VT 2039343C1 1652325C1
2 1 3 PLUG - - - -
4 K97N 10 PL 3512334C1 0589390C1
5 K97JC 18 PL 2039343C1 3517771C1
4 3 5
87 87A 85
BODY LOCK 3515185C1
FREON COMPRESSOR
(6200)
(LOCATED ON AC COMPRESSOR FRONT RIGHT SIDE OF ENGINE)
B A K77-G 16 WH 2033819C1 1652325C1

B K77A 16 LTGN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
DOCT SENSOR BLACK DOCT SENSOR BLACK

(6260HL / 6260HR) (6260T)
(LOCATED BY LEFT FRAME RAIL (LOCATED BY LEFT FRAME RAIL
NEAR TRANSMISSION AREA) NEAR TRANSMISSION AREA)
2 2
1 1
CONNECTOR 3626435C1
CONNECTOR 3626435C1
1 K95S4 18 TN 3613771C1 1 K95S4 18 TN 3613771C1
2 K95KK 18 TN 3613771C1 2 K95KK 18 TN 3613771C1

91927U 09AUG13
AE08077610 077
Figure 204 Connector Composite (6022A / 6200 / 6260HL / 6260HR / 6260T)
204
19.78. CONNECTOR COMPOSITE (6260UC / 6261 / 6261NV / 6261T / 6262 / 6262NV),

P. 78

NAVISTAR, INC.
DOCT SENSOR BLACK DPFT1 SENSOR LIGHT GREY

(6260UC) (6261)
(LOCATED BY RIGHT FRAME (LOCATED BY RIGHT FRAME
RAIL NEAR TRASMISSION AREA) RAIL NEAR TRASMISSION AREA)
2 2
1 1

1 K95F3 18 TN 3613771C1
1 K95S4 18 TN 3613771C1
2 K95JJ 18 TN 3613771C1
2 K95KK 18 TN 3613771C1
DPFT1 SENSOR LIGHT BLACK DPFT1 SENSOR LIGHT GRAY

(6261NV) (6261T)
RAIL NEAR TRASMISSION AREA) RAIL NEAR TRASMISSION AREA
2 2
1 1
1 K95F3 18 TN 3613771C1 1 K95F3 18 TN 3613771C1
2 K95JJ 18 TN 3613771C1 2 K95JJ 18 TN 3613771C1
2
2
DPFT2 SENSOR DARK GRAY DPFT2 SENSOR BLACK

(6262) (6262NV)
RAIL NEAR TRASMISSION AREA RAIL NEAR TRASMISSION AREA
1
1
1 K95F2 18 TN 3613771C1 1 K95F2 18 TN 3613771C1
2 K95LL 18 TN 3613771C1 2 K95LL 18 TN 3613771C1

91927U 09AUG13 AE08077610 078
Figure 205 Connector Composite (6260UC / 6261 / 6261NV / 6261T / 6262 / 6262NV)
205
19.79. CONNECTOR COMPOSITE (6262T / 6263 / 6263NV / 6263T / 6309), P. 79

NAVISTAR, INC.
EXHAUST DELTA P DPFDP SENSOR

DPFT2 SENSOR DARK GRAY (6263)
(6262T) (LOCATED BY RIGHT FRAME RAIL
(LOCATED BY RIGHT FRAME RAIL NEAR TRANSMISSION AREA)
NEAR TRANSMISSION AREA)
2 3
1 1
CONNECTOR 3626438C1
CONNECTOR 3626437C1
CAV CIRCUIT GAUGE COLOR TERMINAL 1 K95F1 18 TN 3613771C1
1 K95F2 18 TN 3613771C1 2 K95HH 18 TN 3613771C1
2 K95LL 18 TN 3613771C1 3 K95JT 18 TN 3613771C1
EXHAUST DELTA P DPFDP SENSOR

(6263NV) EXHAUST DELTA P DPFDP SENSOR
(LOCATED BY RIGHT FRAME RAIL (6263T)
NEAR TRANSMISSION AREA) (LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA)
3 3
1 1
1 K95F1 18 TN 3590956C1 1 K95F1 18 TN 3613771C1
2 K95HH 18 TN 3590956C1 2 K95HH 18 TN 3613771C1
3 K95JT 18 TN 3590956C1 3 K95JT 18 TN 3613771C1
FREON COMPRESSOR 2
(6309)
(LOCATED IN ENGINE COMPARTMENT)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K77-GA 16 WH 2033819C1 1652325C1
A B K77A 16 LT GN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1

91927U 09AUG13 AE08077610 079
Figure 206 Connector Composite (6262T / 6263 / 6263NV / 6263T / 6309)
206

NAVISTAR, INC.
2-WAY RADIO BATTERY POWER

(6334)
((LOCATED IN ENGINE AREA NEAR
IP/ENGINE INTERLOCK))

B
A* A14HF 16 RD 2033819C1 1652325C1
A# A14HC 16 RD 2033819C1 1652325C1
A
B A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1 * 2-WAY RADIO, OVERHEAD MTD

BODY LOCK 1671608C1 # 2-WAY RADIO, FLOOR MTD
COOLENT LEVEL SENSOR

(6400)
((LOCATED ON SURGE TANK))
2 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K34-GG 18 WH 3554322C1 3554318C1
1
2 K34AA 18 TN 3554322C1 3554318C1
CONNECTOR 3554317C1
FUEL COOLER SOLENOID

(6405)
((LOCATED ON LEFT SIDE OF RADIATOR))

A A K59A 18 GY 1667742C1 3568570C1
B K97D 16 PL 1667742C1 1661872C1
B
CONNECTOR 3582941C1
BODY LOCK 1661874C1

91927U 09AUG13 AE08077610 080
207
19.81. CONNECTOR COMPOSITE (6561 / 6704M / 9747 / 6900), P. 81

NAVISTAR, INC.
E-FAN
(6561)
((LOCATED AT ENGINE FAN))
A A K23D 16 TN 1661875C1 1661872C1

B K10-GG 16 WH 1661875C1 1661872C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
GROUND SPLICE ECM ZVR/ECM 5V/ BC ZVR SPLICE

(6704M) (6747)
(LOCATED NEAR THE ENGINE ((LOCATED NEAR THE ENGINE
ECM CONNECTION) ECM CONNECTION))
F M
E K
J
D H
G
F
C E
D
B C
A A
CONNECTOR 3543733C1
CONNECTOR 3551896C1 BODY LOCK 3543732C1
BODY LOCK 3551897C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - - A K95NN 18 TN 3535303C1 3535424C1
B K77-G 16 WH 2033819C1 1652325C1 B K34-GG 18 WH 3535303C1 3535424C1
C K10-GB 14 WH 2033816C1 0589391C1 C K95A1 18 TN 3535303C1 3535424C1
D K10-GG 16 WH 2033819C1 1652325C1 D K95S4 18 TN 3535303C1 3535424C1
E K77-G 16 WH 2033819C1 1652325C1 E PLUG - - - -
F K77-GA 16 WH 2033819C1 1652325C1 F PLUG - - - -
G PLUG - - - -
H PLUG - - - -
J PLUG - - - -
K PLUG - - - -
L K9A 18 GY 3535303C1 3535424C1
M PLUG - - - -
2-WAY RADIO OVERHEAD

(6900)
(LOCATED IN INSTRUMENT A* A14HF 14 RD 3566715C1
PANEL LEFT SIDE) A# A14HF 16 RD 1661209C1
B* A11-GAP 14 WH 3566715C1
A B# A11-GAP 16 WH 1661209C1
C A86P 16 LTGN 1661209C1
B
# 2-WAY RADIO, OVERHEAD MTD
C * 2-WAY RADIO,OVERHEAD MOUNTED,WORKSTAR W/SCR
CONNECTOR 1661198C1

91927U 09AUG13
AE08077610 081
Figure 208 Connector Composite (6561 / 6704M / 9747 / 6900)
208

NAVISTAR, INC.
POWERTRAIN A/T INTERCONNECT CAV CIRCUIT GAUGE COLOR TERMINAL

(7100)
1 PLUG - - -
(LOCATED NEAR LEFT FRAME RAIL)
2 K95S4 18 TN 3686943C1
3 K95KK 18 TN 3686943C1
4 K95F3 18 TN 3686943C1
5 K95JJ 18 TN 3686943C1
6 1 6 PLUG - - -
7 PLUG - - -
12 7 8 K95F1 18 TN 3686943C1
9 K95HH 18 TN 3686943C1
10 K95JT 18 TN 3686943C1
CONNECTOR 3958993C1
11 K95F2 18 TN 3686943C1
12 K95LL 18 TN 3686943C1

91927U 09AUG13 AE08077610 082
209

NAVISTAR, INC.
CONTROL MODULE
(7151)
(LOCATED AT TRANSMISSION TCM CONNECTION)
21 41 25 K47#125 18 TN 3686945C1
26 PLUG - - -
27 PLUG - - -
1 61 28 K5#128 18 YL 3686945C1
29 PLUG - - -
30 PLUG - - -
31 PLUG - - -
32 PLUG - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 WH 3686945C1
35 PLUG - - -
36 K92#136 18 OR 3686945C1
37 PLUG - - -
38 K92#138 18 OR 3686945C1
39 K48#139 18 OR 3686945C1
40 K47#140 18 LTGN 3686945C1
41 K92B141 18 TN 3686945C1
42 PLUG - - -
43 K92#143 18 LTBL 3686945C1
44 PLUG - - -
45 PLUG - - -
46 PLUG - - -
47 PLUG - - -
48 PLUG - - -
49 PLUG - - -
20 80 50 K92#150 18 PK 3686945C1
51 K92#151 18 WH 3686945C1
52 K92#152 18 LTGN 3686945C1
40 60 53 K92#153 18 YL 3686945C1
54 K31#154 18 TN 3686945C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 55 K92#155 18 WH 3686945C1
56 PLUG - - -
57 K92#157 18 WH 3686945C1
1 K92#101 18 LTBL 3686945C1
58 K92#158 18 LTGN 3686945C1
2 PLUG - - -
59 K48#159 18 TN 3686945C1
3 PLUG - - -
60 K47#160 18 YL 3686945C1
4 PLUG - - -
61 K92#161 18 TN 3686945C1
5 K92#105 18 OR 3686945C1
62 PLUG - - -
6 PLUG - - -
63 PLUG - - -
7 PLUG - - -
64 PLUG - - -
8 K5#108 18 GN 3686945C1
65 K92#165 18 TN 3686945C1
9 K92#109 18 GY 3686945C1
66 PLUG - - -
10 K92A110 18 PK 3686945C1
67 PLUG - - -
11 K92#111 18 OR 3686945C1
68 PLUG - - -
12 PLUG - - -
69 K92#169 18 GY 3686945C1
13 PLUG - - -
70 K92#170 18 PK 3686945C1
14 K92#114 18 GY 3686945C1
71 K92#171 18 YL 3686945C1
15 PLUG - - -
72 PLUG - - -
16 PLUG - - -
73 K92#173 18 LTBL 3686945C1
17 K92#117 18 LTBL 3686945C1
74 K92#174 18 LTBL 3686945C1
18 PLUG - - -
75 PLUG - - -
19 PLUG - - -
76 K92#176 18 YL 3686945C1
20 K92#120 18 LTBL 3686945C1
77 K92#177 18 LTGN 3686945C1
21 PLUG - - -
78 K92#178 18 WH 3686945C1
22 PLUG - - -
79 K92#179 18 PK 3686945C1
23 K92#123 18 LTBL 3686945C1
80 K92#180 18 OR 3686945C1
24 PLUG - - -

91927U 09AUG13 AE08077610 083
210
19.84. CONNECTOR COMPOSITE (7205F / 7207M), P. 84

NAVISTAR, INC.
ALLISON 1/2000 ALLISON 3/4000 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(7205F) A PLUG - - - -
(LOCATED NEAR EXTERIOR
B K92#143 18 LTBL 1661875C1 3568570C1
DASH NEAR PASSTHRU)
C K92#150 18 PK 1661875C1 3568570C1
D% K47C125 18 TN 1661875C1 3568570C1
E
D& K92#124 18 WH 1661875C1 3568570C1
F
D E* K92#101 18 LTBL 1661875C1 3568570C1
E# K92#122 18 YL 1661875C1 3568570C1
C
F** K92#123 18 LTGN 1661875C1 3568570C1
B F& K92#105 18 OR 1661875C1 3568570C1
G# K92#164 18 LTBL 1661875C1 3568570C1
A
G G@ K92#145 18 OR 1661875C1 3568570C1
H H* K92#105 18 OR 1661875C1 3568570C1
H# K92#162 18 YL 1661875C1 3568570C1
CONNECTOR 3525872C1
BODY LOCK 3525873C1 * LCT GEN4 W/BODY BUILDER
# ALLISON WTEC GEN4
@ LCT GEN4 W/BODY BUILDER W/WHEELCHAIR INTERLOCK
% SPEEDO W/ALLISON LCT W/BODY BUILDER W/IN-CAB TCM
& WTEC MD, STANDARD W/GEN4 W/LOW CAB W/IN CAB TCM
** ALLISON LCT W/GEN4, W/BODY BUILDER W/CREW CAB W/IN CAB TCM
ENG ECM BODY BUILDER

(7207M)
(LOCATED AT ENGINE COMPARTMENT)
7 6 1 K97CB 18 PL 3518963C1
2 K46A 18 GY 3518963C1
3 K97CC 18 PL 3518963C1
4 K46B 18 GY 3518963C1
5 K97AR 18 PL 3518963C1
6 K47B 18 GY 3518963C1
7 K97ES 18 PL 3518963C1
8 K97FV 18 PL 3518963C1
9 K97DF 18 PL 3518963C1
12 1
10 K97WA 18 PL 3518963C1
CONNECTOR 3586750C1 11 K97XC 18 PL 3518963C1
BODY LOCK 3553460C1
12 K99F 18 PL 3518963C1

91927U 09AUG13 AE08077610 084
Figure 211 Connector Composite (7205F / 7207M)
211
19.85. CONNECTOR COMPOSITE (7207MA / 7208A / 7208M), P. 85

NAVISTAR, INC.
ENG ECM BODY BUILDER-TERRASTAR

(7207MA) CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97CB 18 PL 3518963C1
7 6 2 K46A 18 GY 3518963C1
3 K97CC 18 PL 3518963C1
4 K46B 18 GY 3518963C1
5 K97AR 18 PL 3518963C1
6 K47B 18 GY 3518963C1
7 PLUG - - -
8 K97FV 18 PL 3518963C1
9 K97DF 18 PL 3518963C1
10 K97WA 18 PL 3518963C1
12 1 11 K97XC 18 PL 3518963C1
CONNECTOR 3586750C1 12 K99F 18 PL 3518963C1

BODY LOCK 3553460C1
ENG ECM BODY BUILDER 2-TERRASTAR

(7208A)
(LOCATED AT ENGINE COMPARTMENT) CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97EW 18 PL 3518963C1
2 1 2 K97SE 18 PL 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
ENG ECM BODY BUILDER 2

(7208M)

1 K97EW 18 PL 3518963C1
CONNECTOR 3518182C1 2 K97SE 18 PL 3518963C1
BODY LOCK 3518184C1

91927U 09AUG13 AE08077610 085
Figure 212 Connector Composite (7207MA / 7208A / 7208M)
212

NAVISTAR, INC.
TRANS BULKHEAD
(LOCATED AT TRANSMISSION
1 K92#152 18 LTGN 3686945C1
BULKHEAD CONNECTION)
2 K92#133 18 YL 3686945C1
3 K92#151 18 WH 3686945C1
4 K92#117 18 LTBL 3686945C1
5 PLUG - - -
12
6 K92#157 18 WH 3686945C1
1 20
6 14 7 K92#179 18 PK 3686945C1
8 K31#154 18 TN 3686945C1
9 K92#158 18 LTGN 3686945C1
10 K92#178 18 WH 3686945C1
11 19 11 K92#177 18 LTGN 3686945C1
5 24
13 12 PLUG - - -
13 PLUG - - -
14 K92#111 18 OR 3686945C1
15 K92#155 18 WH 3686945C1
CONNECTOR 3605714C1 16 K92#171 18 YL 3686945C1
BODY LOCK 3606526C1
17 K92#136 18 OR 3686945C1
18 K92#138 18 OR 3686945C1
19 K92#174 18 LTBL 3686945C1
20 K92#114 18 GY 3686945C1
21 K92#153 18 YL 3686945C1
22 K92#173 18 LTBL 3686945C1
23 K92#134 18 WH 3686945C1
24 K92#176 18 YL 3686945C1

91927U 09AUG13 AE08077610 086
213
19.87. CONNECTOR COMPOSITE (7600A / 7600M / 7601M), P. 87

NAVISTAR, INC.
TACHOGRAPH SENSOR
(7600A)
(LOCATED AT ENGINE
COMPARTMENT TRANSMISSION)

A A47TA 18 GY 2033911C1 3517771C1
B
B A47TB 18 GY 2033911C1 3517771C1
C C A47TC 18 GY 2033911C1 3517771C1

D A47TD 18 GY 2033911C1 3517771C1
D
CONNECTOR 3535481C1
BODY LOCK 3535485C1
OUTPUT SPEED SENSOR

(7600M)
(LOCATED AT ENGINE
COMPARTMENT TRANSMISSION) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47#160 18 YL 3554322C1 3554318C1
B B K47#140 18 LTGN 3554322C1 3554318C1
A
SPEEDO SENSOR
(7601M)
(LOCATED AT ENGINE

1 K47 18 GY 3554322C1 3554318C1
1 2 K47A 18 GY 3554322C1 3554318C1
CONNECTOR 3554317C1

91927U 09AUG13
AE08077610 087
Figure 214 Connector Composite (7600A / 7600M / 7601M)
214
19.88. CONNECTOR COMPOSITE (7604M / 7607M / 7611M), P. 88

NAVISTAR, INC.
ENGINE SPEED SENSOR

(7604M)
(LOCATED AT ENGINE
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K48#159 18 TN 3554322C1 3554318C1
A
B K48#139 18 OR 3554322C1 3554318C1
TURBINE SPEED SENSOR

(7607M)
(LOCATED AT ENGINE

B
A K92#180 18 OR 3554322C1 3554318C1
A B K92#120 18 LTBL 3554322C1 3554318C1
TRANSFER CASE JUMPER

TO CENTER CHASSIS
(7611)
(LOCATED AT ENGINE

A
A K47 18 GY 1661875C1 3568570C1
B B K47A 18 GY 1661875C1 3568570C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1

91927U 09AUG13
AE08077610 088
Figure 215 Connector Composite (7604M / 7607M / 7611M)
215

NAVISTAR, INC.
LEFT HEADLIGHT
HARNESS CONNECTOR
(8001)
(LOCATED AT RIGHT HEADLIGHT)
A PLUG - - - -
E B PLUG - - - -
C PLUG - - - -
D D M56B 16 OR 2033819C1 1652325C1
E PLUG - - - -
C
CONNECTOR 1661375C2
BODY LOCK 1661376C1
LEFT GUIDE POST LIGHT

(8150)
(LOCATED ON HOOD LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M54H 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1
A
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
RIGHT GUIDE POST LIGHT

(8151)
(LOCATED ON HOOD LEFT SIDE)

A A M54J 16 BN 1661875C1 1661872C1
B B M54-GB 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1

91927U 09AUG13 AE08077610 089
216

NAVISTAR, INC.
RIGHT FOG LIGHT

(8200)
(LOCATED AT THE FORWARD END OF
RIGHT FRAME RAIL)
A A M64B 16 YL 0587577C1 1652325C1

B M64-GB 16 WH 0587577C1 1652325C1
B
LEFT FOG LIGHT

(8201)
(LOCATED AT THE FORWARD END OF
RIGHT FRAME RAIL)
A M64A 16 YL 0587577C1 1652325C1
A B M64-GA 16 WH 0587577C1 1652325C1
ELECTRIC HORN
(8301)
(LOCATED AT ENGINE
COMPARTMENT)
A M85E 16 GY 1661875C1 1661872C1
A
B M85-GA 16 WH 1661875C1 1661872C1
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
LEFT HYD ABS WHEEL SENSOR

(8502)
(LOCATED ON LEFT WHEEL)

1 M94L(+) 18 BK 2003343C1
1 2 2 M94L(-) 18 BN 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1

91927U 09AUG13 AE08077610 090
217

NAVISTAR, INC.
RIGHT HYD ABS WHEEL SENSOR

(8503)
(LOCATED ON LEFT WHEEL)

1 M94R(+) 18 BK 2003343C1
1 2 2 M94R(-) 18 BN 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
RADIATOR GROUND
(8600)
(LOCATED NEAR ENGINE RADIATOR)

A M11-GC 12 WH 1673747C1 0589390C1
TEMPRATURE SENDER
(8601)
(LOCATED AT FRONT OF LEFT FRAME RAIL)

A M41 18 GY 1661875C1 1661872C1
B
B M110AD 18 GY 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1

91927U 09AUG13 AE08077610 091
218

NAVISTAR, INC.
AC PRESSURE TRANSDUCER
(8602)
(LOCATED NEAR ENGINE COMPARTMENT)
B CAV CIRCUIT GAUGE COLOR TERMINAL

C A K9A 18 GY 1651943C1
A
B K6A 18 GY 1651943C1
C K77B 18 LTGN 1651943C1
CONNECTOR 1678137C1
GROUND ADAPTER
(8800)
(LOCATED BY LEFT FRAME RAIL NEAR HOOD)
F
E A PLUG - - - -
B M64-GA 16 WH 2033819C1 1652325C1
D C M64-GB 16 WH 2033819C1 1652325C1
D M54-GA 16 WH 2033819C1 1652325C1
C
E M54-GB 16 WH 2033819C1 1652325C1
F PLUG - - - -
B
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CHASSIS GND SPLICE PACK

(8807)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
D
C A N11-GB 12 WH 2033816C1 0589390C1
B N59A-G 14 WH 2033816C1 0589391C1
B C N87-G 18 GY 2033819C1 3517771C1
D N10-GR 14 WH 2033816C1 0589391C1
A E PLUG - - - -
F N11-GD 12 WH 2033816C1 0589390C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1

91927U 09AUG13
AE08077610 092
219

NAVISTAR, INC.
VDR 1 CAV CIRCUIT GAUGE COLOR TERMINAL

(8881) 1 PLUG - - -
(LOCATED UNDER
2 PLUG - - -
INSTRUMENT PANEL)
3 PLUG - - -
7 6 4 PLUG - - -
5% A5(-) 18 GN 3518963C1
5@ A5A(-) 18 GN 3518963C1
6 A5A 18 GN 3518963C1
7 A5B 18 YL 3518963C1
8% A5(+) 18 YL 3518963C1
8@ A5A(+) 18 YL 3518963C1
12 1 9 PLUG - - -
10* A13AA 18 RD 3518963C1
CONNECTOR 3553404C1 10# A13A 18 RD 3518963C1

BODY LOCK 3553460C1 10@ A14RA 18 RD 3518963C1
11 PLUG - - -
* DATA RECORDER N/DISPLAY 12# A11A 18 WH 3518963C1
# DATA RECORDER W/DISPLAY
12* A11-GAN 18 WH 3518963C1
% W/VDR AND DISPLAY
@ VDR W/2 SEAT INDICATION 12@ A11-G2 18 WH 3518963C1
VDR 2 (8882) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED UNDER
1## A11-GA 18 WH 3518963C1
INSTRUMENT PANEL)
1@ A11-GA2 18 WH 3518963C1
7 6
2## A11-GB 18 WH 3518963C1
2@ A11-GB2 18 WH 3518963C1
3% A11-GD 18 WH 3518963C1
3# A11-GD2 18 WH 3518963C1
4** A11-GF 18 WH 3518963C1
4# A11-GF2 18 WH 3518963C1
12 1
5* A11-GE 18 WH 3518963C1
CONNECTOR 3586750C1 5# A11-GE2 18 WH 3518963C1

BODY LOCK 3553460C1 6 A11-GC 18 WH 3518963C1
7 A11-GJ 18 WH 3518963C1
8* A11-GL 18 WH 3518963C1
8# A11-GL2 18 WH 3518963C1
* W/REAR RIGHT SEAT INDICATION 9** A11-GM 18 WH 3518963C1
# VDR AND SEAT BELT PREWIRE
% W/REAR LEFT SEAT INDICATION 9# A11-GM2 18 WH 3518963C1
@ VDR W/2 SEAT INDICATION 10% A11-GK 18 WH 3518963C1
**W/REAR CENTRE SEAT INDICATION 10# A11-GK2 18 WH 3518963C1
@@W/FRONT CENTRE SEAT INDICATION
##VDR W/2SEAT INDICATION 11## A11-GH 18 WH 3518963C1
11@ A11-GH2 18 WH 3518963C1
12## A11-GG 18 WH 3518963C1
12@ A11-GG2 18 WH 3518963C1
IP/ROOF CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(8883)
A A5A 18 GN 1661208C1
(LOCATED IN CAB)
B A5B 18 YL 1661208C1
C# A11AA 18 WH 1661208C1
C@ A11-G1 18 WH 1661208C1
D C D# A13AA 18 RD 1661208C1
D@ A14RB 18 RD 1661208C1
E B
E PLUG - - -
F A F PLUG - - -
# W/ROOF INTERCONNECTION
CONNECTOR 1661200C1
@ VDR W/2 SEAT INDICATION

91927U 09AUG13 AE08077610 093
220

NAVISTAR, INC.

GROUND
1* A11-GAN 14 WH 3613770C1
(8995)
(LOCATED IN INSTRUMENT 1# A11-GAN 18 WH 3613771C1
PANEL RIGHT SIDE) 2* A11AB 18 WH 3613771C1
2# A11-G 18 WH 3613771C1
14 7 3 A11-GAA 18 WH 3613771C1
4 A11-GBA 18 WH 3613771C1
5 A11-GCA 18 WH 3613771C1
6 A11-GDA 18 WH 3613771C1
7 A11-GEA 18 WH 3613771C1
8 A11-GFA 18 WH 3613771C1
9 A11-GGA 18 WH 3613771C1
10 A11-GHA 18 WH 3613771C1
11 A11-GJA 18 WH 3613771C1
12 A11-GKA 18 WH 3613771C1
13 A11-GLA 18 WH 3613771C1
8 1 14 A11-GMA 18 WH 3613771C1
* DATA RECORDER W/DISPLAY W/SEAT-2 W/FUSE

CONNECTOR 3613769C1 # SEATBELT HEATED W/DRVR W/FUSE W FIRE TRUCK PROV

91927U 09AUG13 AE08077610 094
221

NAVISTAR, INC.
SEATBELT TO ROOF(1)
(8996)
(LOCATED IN CAB)
12 1 A11-GAA 18 WH 3627612C1
5
2 A11-GA 18 WH 3627612C1
3 A11-GGA 18 WH 3627612C1
4 A11-GG 18 WH 3627612C1
5 A11-GBA 18 WH 3627612C1
6 A11-GB 18 WH 3627612C1
7 A11-GHA 18 WH 3627612C1
8 A11-GH 18 WH 3627612C1
9 A11-GCA 18 WH 3627612C1
10 A11-GC 18 WH 3627612C1
11 A11-GJA 18 WH 3627612C1
12 A11-GJ 18 WH 3627612C1
6 1
CONNECTOR 3627614C1
SEATBELT TO ROOF(2) CAV CIRCUIT GAUGE COLOR TERMINAL

(8997) 1 A11-GDA 18 WH 2018639C1
(LOCATED IN CAB)
2 A11-GD 18 WH 2018639C1
3 A11-GKA 18 WH 2018639C1
5 12
4 11 4 A11-GK 18 WH 2018639C1
5 A11-GEA 18 WH 2018639C1
10
6 A11-GE 18 WH 2018639C1
9
7 A11-GLA 18 WH 2018639C1
3 8 8 A11-GL 18 WH 2018639C1
2 7 9 A11-GFA 18 WH 2018639C1
1 6
10 A11-GF 18 WH 2018639C1
11 A11-GMA 18 WH 2018639C1
CONNECTOR 2018590C1
12 A11-GM 18 WH 2018639C1
SEATBELT DATA RECORDER CAV CIRCUIT GAUGE COLOR TERMINAL

(8998)
(LOCATED IN CAB) 1 PLUG - - -
2 PLUG - - -
7 6 3 PLUG - - -
4 A3D(+) 20 DKBL 3727971C1
5 A3D(-) 20 GY 3727971C1
6* A5D(+) 18 YL 3518963C1
6@ A5B(+) 18 YL 3518963C1
7* A5D(-) 18 GN 3518963C1
7@ A5B(-) 18 GN 3518963C1
8 PLUG - - -
9 PLUG - - -
12 1 10* A14R 18 RD 3518963C1
CONNECTOR 3553404C1
10@ A14RC 18 RD 3518963C1
BODY LOCK 3553460C1
11 PLUG - - -
12* A11-G 18 WH 3518963C1
* SEATBELT PRE-WIRING 1 TO 3
12@ A11-G3 18 WH 3518963C1
@ SEATBELT PRE-WIRING 1 TO 3
VDR W/2 SEAT INDICATION

91927U 09AUG13
AE08077610 095
222

NAVISTAR, INC.

1# A11-GA 18 WH 3518963C1
SEATBELT SEAT INDICATOR
(8999) 1@ A11-GA1 18 WH 3518963C1
(LOCATED IN CAB) # A11-GB 18 WH 3518963C1
2@ A11-GB1 18 WH 3518963C1
7 6 3 A11-GC 18 WH 3518963C1
4* A11-GD 18 WH 3518963C1
4% A11-GD1 18 WH 3518963C1
5* A11-GE 18 WH 3518963C1
5% A11-GE1 18 WH 3518963C1
6** A11-GF 18 WH 3518963C1
6% A11-GF1 18 WH 3518963C1
7** A11-GM 18 WH 3518963C1
12 1 7% A11-GM1 18 WH 3518963C1
CONNECTOR 3586750C1 8** A11-GL 18 WH 3518963C1

BODY LOCK 3553460C1 8% A11-GL1 18 WH 3518963C1
9** A11-GK 18 WH 3518963C1
9% A11-GK1 18 WH 3518963C1
@ VDR W/2 SEAT INDICATION 10 A11-GJ 18 WH 3518963C1
# W/SEAT BELT PRE-WIRING 1 TO 3 11# A11-GH 18 WH 3518963C1
% W/VDR & SEAT BELT PRE-WIRE
* W/SEAT BELT PRE-WIRING 4 TO 6 11@ A11-GH1 18 WH 3518963C1
**W/SEAT BELT PRE-WIRING REAR CENTRE 12# A11-GG 18 WH 3518963C1
12@ A11-GG1 18 WH 3518963C1
AF FUEL SENDER RIGHT SIDE FUEL SENDER

(9100) (9101)
(LOCATED ON AF MOUNTED FUEL TANK) (LOCATED ON AF MOUNTED FUEL TANK)
A A
B B
CONNECTOR 1661778C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BODY LOCK 1661874C1
A N36A 18 TN 1661875C1 1661872C1 A N36A 18 TN 1661875C1 1661872C1
B N9G 16 GY 1661875C1 1661872C1 B N9B 16 GY 1661875C1 1661872C1

91927U 09AUG13 AE08077610 096
223
19.97. CONNECTOR COMPOSITE (9260 / 9261 / 9263M), P. 97

NAVISTAR, INC.
BATT ECM NEG CONN

(9260)
(LOCATED AT BATTERY CABLES)

A PLUG - - - -
C
B K92-G 10 GY 1667737C1 1667735C1
C K97-GP 10 WH 1667737C1 1667735C1
B
CONNECTOR 1667733C1
BODY LOCK 1667734C1
BATT ECM NEG CONN
(9260)

A PLUG - - - -
B B N14-GA 10 WH 2025425C1 1667735C1

C N14-G 10 WH 2025425C1 1667735C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
BATT ECM POS CONN

(9261)

A
A K97AA 10 RD 2025425C1 1667735C1
B K92B110 10 PK 2025425C1 1667735C1
B
C PLUG - - - -
CONNECTOR 1667732C1
BODY LOCK 1667734C1
2-WAY RADIO NEGATIVE CONN

(9263M)
(LOCATED IN CAB)

A N14-GD 10 WH 1687847C1 0589390C1
CONNECTOR 1664531C1
BODY LOCK 1675053C1

91927U 09AUG13 AE08077610 097
Figure 224 Connector Composite (9260 / 9261 / 9263M)
224

NAVISTAR, INC.
STOP TAIL AND TURN MAXI-FUSE HYD. PUMP #2

(9303) (9310)
(LOCATED AT REAR END OF LEFT FRANE RAIL) (LOCATED NEAR EXTERIOR DASH NEAR DCM)
D
B
C
A
A
CONNECTOR 1661375C2
CONNECTOR 3525613C1
BODY LOCK 1661376C1
A PLUG - - - - A N90J 10 RD 3515522C1 3515525C1
B N56 14 OR 2033816C1 0589391C1 B N90 12 RD 3614762C1 3541256C1
C N57 14 OR 2033816C1 0589391C1
D N68 14 BN 2033816C1 0589391C1
E N10-G 12 WH 2033816C1 0589391C1

7 PLUG - - - -
8 PLUG - - - -
9 PLUG - - - -
TRW ABS EHCU 10 PLUG - - - -

(9511) 11 PLUG - - - -
(LOCATED NEAR LEFT FRAME 12 PLUG - - - -
RAIL BEHIND THE CAB)
13 N90-GA 12 WH 3592382C1 3592377C1
14 PLUG - - - -
15 PLUG - - - -
16 PLUG - - - -
25 26 37 38 17 PLUG - - - -
18 PLUG - - - -
24 14
19 PLUG - - - -
20 PLUG - - - -
1 13
2 12 21 PLUG - - - -
22 PLUG - - - -
23 PLUG - - - -
24 PLUG - - - -
CONNECTOR 3874985C1
25 N94L 12 GY 3614546C1 3614545C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 26 PLUG - - - -
1 N90 12 RD 3592382C1 3592377C1 27 N94L(+) 18A GY 3673333C1 -
2 PLUG - - - - 28 N94L(-) 18A GY 3673333C1 -
3 N94R(+) 18A GY 3673333C1 N/A 29 PLUG - - - -
4 N94R(-) 18A GY 3673333C1 N/A 30 N90E 18A GY 3673333C1 -
5 PLUG - - - - 31 PLUG - - - -
6 PLUG - - - - 32 PLUG - - - -
33 PLUG - - - -
34 PLUG - - - -
35 N94N(-) 18A GY 3673333C1 -
36 N94N(+) 18A GY 3673333C1 -
37 PLUG - - - -
38 N90-GB 14 WH 3592386C1 3578677C1

91927U 09AUG13 AE08077610 098
225

NAVISTAR, INC.
HYD PUMP BATTERY FEED

(9521)
(LOCATED AT ENGINE)

A K90C 10 RD 1687848C1 0589390C1
CONNECTOR 1669834C1
BODY LOCK 1675053C1
HYD PUMP BATTERY FEED

(9522)
(LOCATED AT ENGINE)
A K90 10 RD 1687847C1 0589390C1
CONNECTOR 1664531C1
BODY LOCK 1675053C1
SS / RH WASHER PUMP
(9745)
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
2
1 N87MB 16 GY 3561584C1 3536868C1
1
2 N87DB 18 GY 3561584C1 3536868C1
CONNECTOR 3536864C1
SS WASHER LEVEL SENSOR

(9746)
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

2
1 N87EA 18 GY 3554322C1 3554318C1
1 2 N87-G 18 GY 3554322C1 3554318C1
CONNECTOR 3554317C1

91927U 09AUG13 AE08077610 099
226

NAVISTAR, INC.
SPEED SENSOR REAR AXLE

(9812)
(LOCATED ON REAR AXLE)

1 N94NA- 16 GY 3600050C1 3665870C1
1 2 N94NA+ 16 GY 3600050C1 3665870C1
CONNECTOR 3920483C1
DIODE ASSY
(9916)
(LOCATED IN INSTRUMENT PANE NEAE CENTER)
1
1 A122B 18 WH 1661538C1
2
2 A122D 18 WH 1661538C1
CONNECTOR 1669030C1

91927U 09AUG13 AE08077610 100
227

AC Bus Electrical Circuit Diagrams Manual

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AC Bus Electrical Circuit Diagrams Manual

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EPA 10 - US, Canada, Mexico

Electrical Circuit Diagrams - AC Bus

Electrical Circuit Diagrams

2701 Navistar Drive, Lisle, IL 60532 USA

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TABLE OF CONTENTS (CONT.)

4. CHARGING AND CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5. GAUGES AND WARNING LIGHTS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6. EXTERNAL LIGHTS (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7. INTERNAL LIGHTS (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

8. DOOR AND MIRROR SYSTEM (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

TABLE OF CONTENTS (CONT.)

10. TRANSMISSION AND TRANSMISSION SYSTEM (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

11. CHASSIS SYSTEM (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

12. WHEEL CHAIR LIFT SYSTEM (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13. RADIO SYSTEM (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

14. AIR CONDITIONING SYSTEM (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

15. COMMUNICATION SYSTEM (CHAPTER 15). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

16. CAB ACCESSORIES (CHAPTER 16). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

TABLE OF CONTENTS (CONT.)

17. ABS SYSTEM (CHAPTER 17). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

18. BODY BUILDER AND TRAILER SOCKETS (CHAPTER 18). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

19. CONNECTOR COMPOSITE (CHAPTER 19). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

19.89. CONNECTOR COMPOSITE (8001 / 8150 / 8151), P. 89. . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . 216

INSTRUCTIONS AND CHARTS (CHAPTER 2)

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, AC BUS

91927U 08AUG13 AE08077593 001

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

CLEAN POWER ELECTRICAL CONNECTOR CEC REAR AXLE RA

GLOBAL POSITIONING SYSTEM GPS PUPIL WARNING LIGHTS PWL

HYDRAULIC CONTROL UNIT HCU

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, AC BUS

91927U 08AUG13 AE08077593 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, AC BUS

91927U 08AUG13 AE08077593 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER COLOR DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, AC BUS

91927U 08AUG13 AE08077593 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2