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Metering Solution
Metering Solution
Million of kilometres of pipelines are spread all over the world, more and more fluids are
transported through pipelines, metering solutions are every day more needed. Based on 30 years
of experience, PIPING TECHNOLOGIE/LALL STORM develops a full range of products specially
designed for metering application, from a simple single orifice carrier to a complete metering
package. This brochure exposes PIPING TECHNOLOGIES/ LALL STORM product line in the
field of metering solution.
METERING SOLUTION
1) INTRODUCTION
1.1 Principle
1.2 Benefits
1.3 Construction
2) SINGLE CHAMBER
2.1 Introduction/description
2.2 Benefits
2.3 Detailed description :
2.3.1 Design
2.3.2 Body, rigid & compact designed
2.3.3 Orifice support - twin seal / condensate drainage
2.3.4 Orifice plate dismantling safety feature
2.3.5 Metallurgy
* Documents
* NDE
2.3.6 Quality assurance
3) DOUBLE CHAMBER
3.1 Introduction/description
3.2 Benefits
3.3 Detailed description :
3.3.1 Design
3.3.2 Rigid and compact body design
3.3.3 Orifice support design according to latest AGA3 / API
mpm14.3 standard
2
3.3.4 Upper chamber
3.3.5 Orifice plate dismantling
METERING SOLUTION
3.3.6 Metallurgy
* Documents
* NDE
3.3.7 Quality assurance
4) METER RUN
METERING SOLUTION
4.1 Introduction
4.2 Upstream and downstream lengths
4.3 Upstream inside diameter roughness and alignment
4.4 Construction
4.5 Orientation
4.5.1 Unidirectional meter run
4.5.2 Bi-directional meter run
4.6 Quality assurance
6) REFERENCE LIST
7) ISO 9001 CERTIFICATE
8) CONTACT
PIPING TECHNOLOGIES – GROUPE GENOYER
9/11 Rue de lisbonne - ZI LES ESTROUBLANS, BP61
F-13742 VITROLLES, FRANCE
Tel : +33 4 42 79 48 00 - Fax : +33 4 42 79 48 99 3
Web site: http://www.genoyer.com - E.mail: pipingtech@genoyer.com
METERING SOLUTION
1. INTRODUCTION
1.1. Principle
For many years, flow measurement through orifice plate has proved to be the most efficient
solution. International standard as ISO EN5167 and AGA 3 (API MPM 14.3) lead this
technology being the most well known understandable in the world. Furthermore new
technologies in pressure transmitters forward the accuracy of this method. The typical orifice
plate, flow measurement, is described as follow :
METERING SOLUTION
ORIFICE
PLATE
FLOW
Differenti
al
pressure
Flow= K √ Dp
K depends upon the physical properties of the fluid that can be corrected by the temperature
and the absolute pressure and the geometry of the meter run. The exact calculation formulas
are given by ISO EN 5167 and AGA 3 (API MPM 14.3)
1.2 Benefits
The main benefits of such solution are :
•the meter run doesn’t need to be calibrated at regular internal. The calibration has to
be made only on the pressure transmitters.Therefore, the line does not need to be
dismantled for calibration.
•Large dynamic range of flow thanks to the installation of double DP, and accurate
pressure transmitters.
•No maintenance needed for Piping Technologies orifice carrier (single chamber and
double chamber).
•The most economical solution for flow measurement on the main transport pipeline.
Double chamber orifice carrier do not need line end ball valve.
•the sensitivity is given only by value of the pipe ID, the orifice plate ID and the
conformity of the manufacturing to the ISO and API. 4
METERING SOLUTION
1.3. Construction
Three different constructions are possible for a metering system.
METERING SOLUTION
Single chamber meter tube :
The line do not need to be dismantled to change the orifice plate but the flow has to be
stopped. It is the most economical solution, mainly, when twin line are used. Each side of the
meter run has to be equipped with ball valve.
5
SINGLE CHAMBER CARRIER
16’’ double neck type API 9’’ 10 000 flanged neck type
Protection plate
Body
Orifice plate
A-A
Flow Direction
6
SINGLE CHAMBER CARRIER
2.2 Benefits
The most recognised benefits of Piping Technologies Lall Torm single chamber are :
• The single chamber is very compact (2 to 3 time compared to common size for large
dimension). It can be easily integrated in a pipe work
As the body is forged, dedicated metallurgy can be offered such as F60 or F65, Duplex
or Superduplex.
Good traceability can be easily achieved.
Orifice support technology permits an easy drainage of the condensates and a perfect low
pressure sealing
The single chamber orifice carriers have been designed according to ASME VIII code and Finite
Element Analysis. Allowable stresses are generally based on particular project specification such
as B31.8, B31.4, PED 97/23 CE. Great care has been forward into the deformation of the sealing
surface in order to warranty a perfect sealing during the operation. All these design analyses
have been carried out taking into consideration the pressure load end effect. PIPING
TECHNOLOGIES / LALLSTORM can also, for particular projects, take into consideration for the
design bending moments and radial efforts.
Orifice
Protrusion S
S
Double Seal Gaskets
Condensat
Drainage
FLOW of the
condensat
9
SINGLE CHAMBER CARRIER
2.3.5 Metallurgy
PIPING TECHNOLOGIES / LALL STORM single chamber orifice carriers are generally
manufactured in large size (over 12’’) for gas/oil transport projects and in small size for high-
pressure production project. The most common metallurgy used for pipe is X60/X65. In term to
This document gives a summary of the material of the standard version and the alternatives.
Generally the products are manufactured according to the project requirements; nevertheless this
information permits to select more economical solutions.
Gaskets on orifice NBR (leap seal moulded in BS2494 grd G • VITON (leap seal moulded in
plate holder one piece) one piece)
• Explosive Decompression
Resistant Fluocarbon
Gasket between NBR (lip seal moulded in • VITON (lip seal moulded in one
body and cover one piece) piece)
• Explosive Decompression
Resistant Fluocarbon
10
Documents
The standard document package includes:
• Data sheet
• Calculation note
• Material certificates type 3.1B for under pressure parts NDT certificates
11
DOUBLE CHAMBER
DOUBLE CHAMBER
Based on 30 years of experience in the oil and
gas field PIPING TECHNOLOGIES /
LALLSTORM has developed a large range of
forged body double chamber orifice carriers
offering unique features.
The double chamber orifice carrier is used when the orifice plate has to be changed while the
line is operating. For that purpose an interface upper body has been added on the top of the
single chamber orifice carrier.
1 Slipping support 1
DOUBLE CHAMBER
2 “T” Shape clamping bar 2
4 Operating wrench 4
5 Isolating plate 5
6 3-way valve 6
9 Pressure taps 9
11 Orifice plate 11
13 Drain 13
13
DOUBLE CHAMBER
3.2 Benefits
The most recognised benefits of Piping Technologies Lall Storm double chamber are the
following :
• Light weight and compact design
•The body is fully forged and machined. This construction avoids leakage between the
pressure taps that may arise with casted products.
•No maintenance needed.
•Perfect sealing between the lower chamber and the upper chamber.
DOUBLE CHAMBER
3.3 Detailed description
3.3.1 design
The double chamber orifice carriers have been designed according to ASME VIII code and Finite
Element Analysis. Allowable stresses are generally based on particular project specification such
as B31.8. Great care has been brought forward into the deformation of the sealing surface in
term to warranty a perfect sealing during operation. All these design analyses have been carried
out taking into consideration the pressure load end effect. PIPING TECHNOLOGIES /
LALLSTORM can also, for particular projects, take into consideration for the design bending
moments and radial efforts.
Orifice calculations are also offered as standard. The orifice calculation can be carried out
according to AGA3/API MPM14.3 or ISO 5167. The results of the calculation give also the value
of the deformation of the orifice that should be below 1%.
14
DOUBLE CHAMBER
Large investments have been carried out during the last past years to offer high performances
into the design of the orifice support. The unique ‘DOUBLESEAL’ orifice support offers high
tightness efficiency. The specially shaped gaskets are fully vulcanised into the orifice support :
The first gasket acts between the body and the support
The second gasket acts between the support and the orifice
DOUBLE CHAMBER
Orifice plate
Protrusion S
The differential pressure produced by the flow through the orifice plate increases the sealing
pressure and then the tightness. Due to the specially shaped gasket, the seating pressure is
low.Thus, dismantling the orifice support becomes very easy.
The unique ‘DOUBLESEAL’ orifice support offers very small protrusion recesses that are
smaller than the latest requirements of the AGA3/API MPM 14.3 standards. The gap between
the orifice support and the body is below 3mm instead of 6.35mm maxi required by the
standard system.
15
DOUBLE CHAMBER
DOUBLE CHAMBER
For large dimension, over 18’’, 2 slidding bars
are installed to contact completely the orifice
plate.
Reinforcement
Isolating Plate
Upper body
Isolating plate shaft
Lower body
Orifice plate
The isolating plate permits to isolate the lower chamber to the upper
chamber. The sealing is provided with an “O ring” protected to the
extrusion
16
DOUBLE CHAMBER
The aim of the double chamber orifice carrier is to offer the possibility to change the orifice
plate during operation. For that purpose the changing procedure of the orifice plate is as follow
:
DOUBLE CHAMBER
4) Close the rotating insulation plate
5) Depressurise the upper body by acting the 3-way valve
6) Remove the clamping bar
5 4
1
2 3
17
DOUBLE CHAMBER
3.3.6 Metallurgy
PIPING TECHNOLOGIES / LALLSTORM double chamber orifice carriers are generally
manufactured in large size (over 12’’) for gas transport projects and in small size for high-pressure
production project. The most common metallurgy used for pipe is X60/X65. In order to integrate the
double chamber orifice carrier in the most economical way in this pipe line, PIPING
TECHNOLOGIES / LALLSTORM offers the body in forged version with A694 F60/F65 grade
according to project specification.
For very large sizes, over 30’’ test coupon for mechanical properties can even been taken directly
from the forging. Mechanical properties can be in this case fully warranted.
Non destructive examinations are carried out either according to code or according to project
specification.
DOUBLE CHAMBER
Pressure tests are carried out as a standard practice. For butt weld version, it is welded at both side
of the orifice carrier a flanged sleeve for the installation of a clamped blind. For flanged neck version
is generally welded or machined at one end a flanged sleeve for the installation of clamped blind. In
all cases, the hydraulic pressure tests are carried out in a such way the orifice carrier faces the
pressure thrust load.
This document gives a summary of the material of the standard version and the alternatives.
Generally the products are manufactured according to the project requirements; nevertheless, this
information permits to select more economical solutions.
Gaskets on orifice NBR (leap seal moulded in BS2494 grd G • VITON (leap seal moulded in
plate holder one piece) one piece)
• Explosive Decompression
Resistant Fluocarbon
Gasket between NBR (lip seal moulded in • VITON (lip seal moulded in one
body and cover one piece) piece)
• Explosive Decompression
Resistant Fluocarbon
19
METER RUN
4. METER RUN
4.1 Introduction
ISO 5167 and API MPM 14.3 demands specific requirements on the upstream and down
stream pipe on both side of the orifice carrier. Therefore, in term to offer a complete package
with the carrier Piping Technologies / Lall Storm can offer the complete meter run. The
requirements of the ISO 5167 and API MPM 14.13 standards cover :
• upstream and downstream lengths
•Upstream inside diameter tolerances
•Upstream inside diameter roughness
Orifice carrier
METER RUN
Upstream pipe
Upstream flange
Downstream pipe
FLOW
DIRECTION
METER RUN
achieve. Pipes are carefully selected from
Groupe Genoyer stock or machined or
grinded. Pipes are welded inline with the
orifice carrier by highly skilled welders
according to strict internal procedures. All
internal welds are carefully grinded to
match standard tolerances. After
manufacturing, a report is created to give Down stream flange machined with centring
the exact geometry of the meter tube. This face and ‘O’ ring sealing in order to match pipe
report is produced according ISO 5167 or alignment.
AGA3 API MPM14.3.
21
METER RUN
As information the pipe inside diameter tolerances required by ISO 5167 and API standards for
the upstream pipe are much smaller than the requirement of pipe standards.
4.4 Construction
METER RUN
Meter run are fabricated according to the site / project specification such as :
• pipe material grade
• forging material grade
• welding specification
•Painting specification
• QA requirements
•Construction code, B31.4, B31.8
Synergy with all the stocks of flanges, pipes and fittings manufacturing plants permits Piping
Technologies / Lall Storm to offer in strict compliance to the specifications with competitive prices.
22
METER RUN
4.5. Orientation
These meter runs can be or unidirectional or bi-directional.
1. Upstream flange
2. Upstream pipe
3. Orifice carrier
4. Downstream flange
pair
5. Downstream pipe
6. Down stream flange FLOW
DIRECTIO
N
METER RUN
4.5.2 Bi-directional meter run
For storage application, it is necessary to measure the flow in both directions. For that
purpose, PIPING TECHNOLOGIES has developed a bi-directional meter run. It consists in a
single or double chamber orifice carrier equipped at each side with a calibrated pipe
2
3
1. Up stream flange
2. Upstream pipe
4. Upstream flange pair 4
4
7
7. Intermediate pipes
3. Orifice carrier 2
7
1 FLOW
DIRECTI
ONS
23
METER RUN
METER RUN
Orifice plate calculation note
Pressure transmitter calibration report
Computer configuration report
24
INSTRUMENTATION AND
FLOW COMPUTER
FLOW
Differential
pressure
Absolute
pressure
Temperature
Chromatograph
FLOW
COMPUTER
Flow calculation
Local indication
Configuration
The flow computer calculates the flow according to AGA 3 and AGA 8 or to ISO 5167 as follow :
The most significant term is the flow term. The value of dCd / Cd and dY / Y are given in detail
by the API MPM fig. 1-4 and fig. 1-5. They depend upon the Reynolds, β. Experience and new
pressure transmitter technology shows and accuracy below 0.75% (excluding the mass
accuracy can be achieved) with a rangeability of 1:14
5.1 Instrumentation
Transmitter have to be selected with great care. PIPING TECHNOLOGIES / LALL STORM
selects them from the most wellknown supplier or from the approved suppliers.
•Temperature transmitter
•High accuracy
•High stability
27
REFERENCE LIST
1998
Gaz de France
Gaz de France
France
France
VSE/MR
VSE
12’’ 600 lbs
20’’ 600 lbs
REFERENCE LIST
Gaz de France France VSE 24’’ 600 lbs
1997 Gaz de France France VSE 24’’ 600 lbs
‘’ 20’’ 600 lbs
‘’ 30’’ 600 lbs
Gaz de France France VSE 8’’ 600 lbs
Gaz de France France VSE 20’’ 600 lbs
Gaz de France France VSE 24’’ 600 lbs
Liaoning China SAS 12’’ 600lbs
VSE 10’’ 600 lbs
‘’ 6’’ 600 lbs
GSO France VSE 24’’ 600 lbs
1996 Bristol Meci VSE 24’’ NP10
‘’ 20’’ NP10
Gaz de France France VSE 24’’ 600 lbs + 16’’ 600 lbs
Gaz de France France VSE 24’’ 600 lbs
‘’ 20’’ 600 lbs
‘’ 16’’ 600 lbs
FCT Poland VSE 12’’ 600 lbs 28
ISO CERTIFICATE
ISO CERTIFICATE
29